DR412i Spare Parts Replacement

TECHNICAL TRAINING
 What do
we do?
We manufacture advanced
special alloys and ceramic
materials, industrial tools and
mining equipment. We work in
close cooperation with our
customers and we invest heavily
in research and development.

What are we? Who are we?

World leading products, Our corporate culture is
We are a world-leading
high-technology innovation and team spirit characterized by a combination of
high technology development and
engineering group.
a proud team spirit.

2 Sandvik Machining Solutions

 Business
without corruption
Sandvik has zero tolerance in respect to corruption.
Our commitment to ethical business practices
is well-established and absolute.

Remember:
Show integrity Bribery is a
crime

Follow Anti-
Keep our Corruption
history in mind policy

3
 Protective
Equipment

Safety First
Sandvik’s objective is zero harm to Assembly
Point

our people, the environment we

work in, our customers and our
suppliers

Emergency
Exit

Emergency
Number

Alarm

4 Change footer at: View > Slide Master. Select the first slide master and go to Insert > Header & Footer to
change the text. Apply to all.
 DR412i
Spare Part Replacement Procedure Overview

1 2 3 4
Setup GUI for Spare Part Connect the new spare Initialize spare part Install the programmed
Programming part device to the GUI programming spare part and reboot the
system
 DR412i
Spare Part Replacement Procedure Overview
Rotary Encoder • Spare Part Programming is the
process of configuring an off the shelf
component for a specific functional
purpose.
Inclinometer
• The system GUI provides the software
and hardware interfaces for executing
GUI this process.
• This process applies to all EPEC 2024,
EPEC 2024
Rotary Encoder, and Inclinometer
devices.

6 .
 Spare Part Replacement Procedure
1 Setting up GUI for Spare Part Programming

• To access Spare Part

Programming, Maintenance mode
must be enabled.
• Select the User Button in the
upper left corner of the screen to
access the user selection menu.

7 .
 Spare Part Replacement Procedure
1 Setting up GUI for Spare Part Programming

• Select Yes to logout current user.

8 .
 Spare Part Replacement Procedure
1 Setting up GUI for Spare Part Programming

• Select the Maintenance user

level.

9 .
 Spare Part Replacement Procedure
1 Setting up GUI for Spare Part Programming

• Insert the Maintenance password

and select OK.

10 .
 Spare Part Replacement Procedure
1 Setting up GUI for Spare Part Programming

• The Maintenance user is now

selected.

11 .
 Spare Part Replacement Procedure
1 Setting up GUI for Spare Part Programming

• Select the Menu icon at the top

center of the screen and select the
Maintenance view.

12 .
 Spare Part Replacement Procedure
1 Setting up GUI for Spare Part Programming

• Select the Spare Part Installation

item from the Maintenance view.

13 .
 Spare Part Replacement Procedure
1 Setting up GUI for Spare Part Programming

• Select OK to continue. Display will

reboot to enter the Spare Part
Installer.

14 .
 Spare Part Replacement Procedure
1 Setting up GUI for Spare Part Programming

• Select OK to continue.

15 .
 Spare Part Replacement Procedure
1 Setting up GUI for Spare Part Programming

• The next step will involve

connecting the spare part to the
GUI before programming.

16 .
 Spare Part Replacement Procedure
2 Connecting the New Spare Part Device to the system portal

• The spare part programming port

requires one of two cables with a
M-12 female connector.

17 .
 Spare Part Replacement Procedure
2 Connecting the New Spare Part Device

• If an Inclinometer or Rotary
Encoder is being programmed, an
M-12 cable can be connected
between the cab portal and the
spare part.

18 .
 Spare Part Replacement Procedure
2 Connecting the New Spare Part Device

• If an EPEC module is being

programmed a programming cable
PN 55158981 or BH0000839 is
required.
• Connect cable between the cab
portal to the EPEC Can connector.

19 .
 Spare Part Replacement Procedure
2 Connecting the New Spare Part Device

• Programming cable 55158981

AMP 8-pin connector will connect
to port 4 of the EPEC module.
This should be the only connection
made to the EPEC for
programming.

20 .
 Spare Part Replacement Procedure
3 Initialize Spare Part Programming

• With the device to be programmed

connected to the GUI, select OK
to begin the programming process.

21 .
 Spare Part Replacement Procedure
3 Initialize Spare Part Programming

• With the device to be programmed

connected to the GUI, select OK
to begin the Connection step of
the programming process.
• Select Next when the Connection
process is complete.

22 .
 Spare Part Replacement Procedure
3 Initialize Spare Part Programming

• Select the device on the machine

that the spare part is being
programmed to replace, then
select Next.

23 .
 Spare Part Replacement Procedure
3 Initialize Spare Part Programming

• Select Initialize to begin the

programming process.

24 .
 Spare Part Replacement Procedure
3 Initialize Spare Part Programming

• The GUI will report that the

Operation completed successfully
when the process is complete.
• Select Next to continue.

25 .
 Spare Part Replacement Procedure
3 Initialize Spare Part Programming

• If more spare parts are needed to

be programmed, select Install.
• If all spare parts have been
programmed, select Finish.

26 .
 Spare Part Replacement Procedure
4 Install Programmed Spare Part and Reboot the System

• To complete the installation process,

first shutdown the machine.
• Open the battery isolator.
• Install the programmed spare parts
on the machine.
• Remove all programming cables from
the system.
• Turn on battery isolator and power up
the system by turning on the key
switch.
27 .
 Spare Part Replacement Procedure
4 Install Programmed Spare Part and Reboot the System

• Navigate to the Troubleshooting

view within the Menu.

28 .
 Spare Part Replacement Procedure
4 Install Programmed Spare Part and Reboot the System

• Select Modules or CAN to review

system status.

29 .
 Spare Part Replacement Procedure
4 Install Programmed Spare Part and Reboot the System

• Ensure all modules that were

programmed and replaced are
present within the system.

30 .
 Spare Part Replacement Procedure
4 Install Programmed Spare Part and Reboot the System

• A missing module will be indicated

by a red X next to the device’s
name.

31 .
 Spare Part Replacement Procedure
4 Install Programmed Spare Part and Reboot the System

• Ensure all modules in the canbus

are present within the system.
• A missing module will be indicated
by a red X over the device.

32 .
 Spare Part Replacement Procedure
4 Install Programmed Spare Part and Reboot the System

• If all modules are present and communicating, the spare part programming and
installation process is complete.
• Verification of functions affected by module(s) replaced should be performed and
documented before machine is returned to operation.

33 .