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5S TPM Audit Format

The document appears to be an audit report of a workplace. It assessed the workplace across 4 categories: Sort, Set In Order, Shine, and Department Specific. Each category contained multiple points that were scored out of 1. The total score across all categories and points was 0 out of 39. The report identified no areas for improvement. It provided descriptions of the assessment points and criteria within each category.

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mayurbhadra1992
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339 views3 pages

5S TPM Audit Format

The document appears to be an audit report of a workplace. It assessed the workplace across 4 categories: Sort, Set In Order, Shine, and Department Specific. Each category contained multiple points that were scored out of 1. The total score across all categories and points was 0 out of 39. The report identified no areas for improvement. It provided descriptions of the assessment points and criteria within each category.

Uploaded by

mayurbhadra1992
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as PDF, TXT or read online on Scribd
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AREA: DATE:

Auditor Auditor-2 Na
SORT SET IN ORDER SHINEDEPT SPECIFIC TOTAL
Total Score 0 0 0 0 0
No.of Points 10 14 7 8 39
Average Score 0.0

SORT ACTIVITY DESCRIPTIONS Total Marks Remark


1 Only the required spare parts, materials, WIP, etc. are present at the
workstation. Items not required to make the current & next process are
removed from the workplace. 1
2 Only the required tools are present at the workstation. Items not required to
make the current & next process are removed from the workplace. 1
3 Only the required Consumable is present at the workstation. Out-dated or 1
otherwise unnecessary Consumable are removed from the workplace.
4 Only the required equipment is present at the workstation. All obsolete, broken 1
or unnecessary equipment, workbenches, etc. not required to make the current
& next process is removed from the workplace.

5 No scrap material is falling on floor. Sufficient & adequate arrangement 1


provided to collect scrap / waste material.
6 No unwanted / unused cable / hose laying around work station 1

7 All the abnormalities are identified & properly tagged. Reported in the 1
approved formats.
8 All the leakages are identified & reported to Maintenance. Secondary 1
container provided to avoid spillage on floor.
9 M S and S S material segregated as per standard practice 1

10 Cables & other hoses are in Good working condition. 1

SET IN ORDER ACTIVITY DESCRIPTIONS Total Marks Remark


11 Locations for containers, boxes, bins, WIP, materials, etc. is clearly defined 1
by painted lines and properly labeled (part number, quantity, etc.).
12 Tools have a designated storage location that is within reach of the operator. 1
The location is properly labeled and tools can easily be identified if absent.
13 Used & unused consumable material kept in proper box / location 1

14 Equipment is clearly identified (numbered, named, color coded, etc.) and 1


placed in a properly identified location. Critical maintenance points are clearly
marked.
15 Scrap material is collected in designated box/bin. Bins are not 1
overflowing.
16 Hose / Cable rooted properly. Extra cable / hose rolled properly 1

17 Hose / Cable which are crossing Jogging track / Gangway guarded 1


properly.
18 SS Material Kept with properly labled and covered / barigated 1

19 Equipments / Accessories / Fixtures which are NOT IN USE are kept in 1


designated area with proper identification.
20 Work areas requiring personal protective equipment are properly used and 1
21 Material kept such that it is easy & safe to reach any material or 1
22 Working conditions are ergonomically friendly. 1

23 The workplace layout accommodates easy exit in case of emergency. 1

24 Walkways and Gangways are clearly identified and unobstructed. Exits are 1
clearly labeled and unobstructed.

SHINE ACTIVITY DESCRIPTIONS Total Marks Remark


25 Containers, boxes, bins, etc. are clean and not cracked, torn, or otherwise 1
damaged. They are neatly stacked and segregated .Removal of scrap &
26 Tools are kept clean and in good working order. Where possible, tools are 1
stored in a manner to keep them clean and free from risk of damage.
27 Consumables are kept clean and in good working condition. 1

28 Work surfaces (machines, workbenches, dies, and other equipment including 1


electrical boxes) are clean and painted.
29 SS Material cleaned at regular interval and free from M S 1

30 Floors are free from dirt, debris, oil, parts, hardware, empty boxes, packaging 1
31 material,
Equipment etc.safety
Drainsconcerns
(if required)
are are properly
clearly located
identified. and guards
Safety unclogged.
are painted, in 1
good working condition and provide adequate protection.
DEPERTMENT SPECIFIC POINTS Total Marks Remark
32 Free approach to Gas control valves and power distribution boards
1
33 No Materials stored on or below lockers / panels. 1
34 Permits , OEE Sheets & Parameter sheets updated & kept in good condition 1
35 at designated
CLIT activitieslocation.
done on all the inuse Machines. JH checklist is updated. It is
available near machine. 1
36 Use of banners, safety signs & visual display.
1
37 Jogging Track marked and clear.
1
38 Trenches , gutters are cleaned and covered properly. Rail tracks are cleaned
1
and free from temp stoppers.
Audit points of previous audits are attended and closed
39 1
SN AREAS FOR IMPROVEMENT
1

9
10

11
12

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