Scribd
Upload
23 views

P-Chart - STF Type Models

This document is a process defect summary for the grinding department in March. It shows that no products were produced or had defects for the entire month as all quantities and yields are reported as 0. It then lists various potential defect categories for the grinding process and whether they would be considered scrap or reworkable.

Uploaded by

Marivic Mediavillo
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLS, PDF, TXT or read online on Scribd
23 views

P-Chart - STF Type Models

This document is a process defect summary for the grinding department in March. It shows that no products were produced or had defects for the entire month as all quantities and yields are reported as 0. It then lists various potential defect categories for the grinding process and whether they would be considered scrap or reworkable.

Uploaded by

Marivic Mediavillo
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLS, PDF, TXT or read online on Scribd
You are on page 1/ 3

MARCH Department: Grinding Model Name: Process Name: FVI Prepared by:

PROCESS DEFECT SUMMARY 1-Mar 2-Mar 3-Mar 4-Mar 5-Mar 6-Mar 7-Mar 8-Mar 9-Mar 10-Mar 11-Mar 12-Mar 13-Mar 14-Mar 15-Mar 16-Mar 17-Mar 18-Mar 19-Mar 20-Mar 21-Mar 22-Mar 23-Mar 24-Mar 25-Mar 26-Mar 27-Mar 28-Mar 29-Mar 30-Mar 31-Mar Total
QUANTITY PRODUCED 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
QUANTITY GOOD 0
QUANTITY NG 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
YIELD 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0%
% NG 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00%
PROCESS NG BREAKDOWN DEFECT CATEGORY
TOP Machining - scrap
SMALL BOTTOM / LIMITER
CHAMFER Machining - scrap
NECK / SHOULDER/ NUSUMI Machining - scrap

TOP Machining - scrap


BIG CHAMFER BOTTOM / LIMITER Machining - scrap
NECK / SHOULDER/ NUSUMI Machining - scrap

TOP Machining - scrap


BODY Machining - scrap
UNEVEN
CHAMFER
BOTTOM / LIMITER Machining - scrap
NECK / SHOULDER/ NUSUMI Machining - scrap

BODY Machining - scrap


TOP Machining - scrap
M/C DENT BOTTOM / LIMITER Machining - scrap
NECK / SHOULDER Machining - scrap
GROOVE / HUB GROOVE Machining - scrap
BODY Machining - scrap
TOP Machining - scrap
BOTTOM / LIMITER Machining - scrap
ROUGHCUT
NECK / SHOULDER/ NUSUMI Machining - scrap

COUNTERBORE Machining - scrap


GROOVE / HUB GROOVE Machining - scrap
TOP Machining - scrap
BOTTOM / LIMITER Machining - scrap
STEP
NECK / SHOULDER Machining - scrap
2.1 / 2.6 Machining - scrap
NO THREAD Machining - scrap
INCOMPLETE THREAD Machining - scrap
EXCESS THREAD Machining - scrap
ABNORMAL
THREAD
ROUGHCUT THREAD Machining - scrap
FLAT THREAD Machining - scrap
OFFSET THREAD / TOP Machining - scrap
UNSYMMETRICAL BOTTOM Machining - scrap
BULGING / NIPPLE Machining - scrap
CONVEX Machining - scrap
PINGAUGE NG Machining - scrap
CRACK BODY / 2.1 Machining - scrap
FIRST CUT Machining - scrap
POROSITY Machining - scrap
SHORT HUB Machining - scrap
SHORT SHAFT Machining - scrap
FOREIGN MATERIALS Machining - scrap
NECK / HUB / GROOVE / NU (Machining) - reworkable
METAL CHIPS
THREAD / COUNTERBORE (Machining) - reworkable
NECK / HUB / GROOVE / NU (Machining) - reworkable
BURR
THREAD / COUNTERBORE (Machining) - reworkable
NECK / HUB / GROOVE / NU (Machining) - reworkable
SPIRAL CHIPS
THREAD / COUNTERBORE (Machining) - reworkable
BODY Grinding - scrap
DENT TOP Grinding - scrap
BOTTOM Grinding - scrap
SCRATCH Grinding - scrap
WHITELINES Grinding - scrap
D-CUT Grinding - scrap
INCOMPLETE SPF Grinding - scrap
OVER GRIND Grinding - scrap
UNGRIND Grinding - scrap
MEDIA Grinding - scrap
BLACK STAIN (Grinding) - reworkable
RUST (Grinding) - reworkable
STAIN (Grinding) - reworkable
CONTAM (Grinding) - reworkable
WET (Grinding) - reworkable
MIXED MATERIALS Grinding - scrap
HARD BURR Machining - scrap
NO BOTTOM HOLE Machining - scrap
SCRATCH UNGRIND Machining - scrap
ABNORMAL BOTTOM HOLE Machining - scrap
BURR TOP EDGE (Machining) - reworkable
ROUGHCUT TOP EDGE Machining - scrap
M/C DRILL DEPTH Machining - scrap
BLANK MATERIAL Machining - scrap
WITH SPF Grinding - scrap
UN SPF Machining - scrap
MARCH Department: Grinding Model Name: Process Name: FVI
PROCESS DEFECT SUMMARY 1-Mar 2-Mar 3-Mar 4-Mar 5-Mar 6-Mar 7-Mar 8-Mar 9-Mar 10-Mar 11-Mar 12-Mar 13-Mar 14-Mar 15-Mar 16-Mar 17-Mar 18-Mar 19-Mar 20-Mar 30-Mar 31-Mar Total
QUANTITY PRODUCED 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
QUANTITY GOOD 0
QUANTITY NG 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
YIELD 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0%
% NG 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00%
PROCESS NG BREAKDOWN DEFECT CATEGORY
TOP Machining - scrap
SMALL BOTTOM / LIMITER
CHAMFER Machining - scrap
NECK / SHOULDER/ NUSUMI Machining - scrap

TOP Machining - scrap


BIG CHAMFER BOTTOM / LIMITER Machining - scrap
NECK / SHOULDER/ NUSUMI Machining - scrap

TOP Machining - scrap


BODY Machining - scrap
UNEVEN
CHAMFER
BOTTOM / LIMITER Machining - scrap
NECK / SHOULDER/ NUSUMI Machining - scrap

BODY Machining - scrap


TOP Machining - scrap
M/C DENT BOTTOM / LIMITER Machining - scrap
NECK / SHOULDER Machining - scrap
GROOVE / HUB GROOVE Machining - scrap
BODY Machining - scrap
TOP Machining - scrap
BOTTOM / LIMITER Machining - scrap
ROUGHCUT
NECK / SHOULDER/ NUSUMI Machining - scrap

COUNTERBORE Machining - scrap


GROOVE / HUB GROOVE Machining - scrap
TOP Machining - scrap
BOTTOM / LIMITER Machining - scrap
STEP
NECK / SHOULDER Machining - scrap
2.1 / 2.6 Machining - scrap
NO THREAD Machining - scrap
INCOMPLETE THREAD Machining - scrap
EXCESS THREAD Machining - scrap
ABNORMAL
THREAD
ROUGHCUT THREAD Machining - scrap
FLAT THREAD Machining - scrap
OFFSET THREAD / TOP Machining - scrap
UNSYMMETRICAL BOTTOM Machining - scrap
BULGING / NIPPLE Machining - scrap
CONVEX Machining - scrap
PINGAUGE NG Machining - scrap
CRACK BODY / 2.1 Machining - scrap
FIRST CUT Machining - scrap
POROSITY Machining - scrap
SHORT HUB Machining - scrap
SHORT SHAFT Machining - scrap
FOREIGN MATERIALS Machining - scrap

NECK / HUB / GROOVE / NU (Machining) - reworkable


METAL CHIPS
THREAD / COUNTERBORE (Machining) - reworkable

NECK / HUB / GROOVE / NU (Machining) - reworkable


BURR
THREAD / COUNTERBORE (Machining) - reworkable

NECK / HUB / GROOVE / NU (Machining) - reworkable


SPIRAL CHIPS
THREAD / COUNTERBORE (Machining) - reworkable

BODY Grinding - scrap


DENT TOP Grinding - scrap
BOTTOM Grinding - scrap
SCRATCH Grinding - scrap
WHITELINES Grinding - scrap
D-CUT Grinding - scrap
INCOMPLETE SPF Grinding - scrap
OVER GRIND Grinding - scrap
UNGRIND Grinding - scrap
MEDIA Grinding - scrap
BLACK STAIN (Grinding) - reworkable
RUST (Grinding) - reworkable
STAIN (Grinding) - reworkable
CONTAM (Grinding) - reworkable
WET (Grinding) - reworkable
MIXED MATERIALS Grinding - scrap
HARD BURR Machining - scrap
NO BOTTOM HOLE Machining - scrap
SCRATCH UNGRIND Machining - scrap
ABNORMAL BOTTOM HOLE Machining - scrap
BURR TOP EDGE (Machining) - reworkable
ROUGHCUT TOP EDGE Machining - scrap
M/C DRILL DEPTH Machining - scrap
BLANK MATERIAL Machining - scrap
WITH SPF Grinding - scrap
UN SPF Machining - scrap
0 0
0 0
0 0
0 0
0 0
0 0
MARCH Prepared by:
PROCESS DEFECT SUMMARY 10-Mar 20-Mar 21-Mar 22-Mar 23-Mar 24-Mar 25-Mar 26-Mar 27-Mar 28-Mar 29-Mar 30-Mar 31-Mar Total
QUANTITY PRODUCED 11,856 25,914 25,391 0 50,443 24,753 25,863 16,556 9,874 12,429 0 0 0 391,772
QUANTITY GOOD 9,550 22,950 20,290 45,550 20,993 22,500 14,450 6,600 10,050 320,748
QUANTITY NG 2,306 2,964 5,101 0 4,893 3,760 3,363 2,106 3,274 2,379 0 0 0 71,024
YIELD 81% 89% 80% 0% 90% 85% 87% 87% 67% 81% 0% 0% 0% 82%
% NG 19.45% 11.44% 20.09% 0.00% 9.70% 15.19% 13.00% 12.72% 33.16% 19.14% 0.00% 0.00% 0.00% 18.13%
PROCESS NG BREAKDOWN DEFECT CATEGORY
TOP Machining - scrap
SMALL BOTTOM / LIMITER
CHAMFER Machining - scrap
NECK / SHOULDER/ NUSUMI Machining - scrap 6 2 5 10 5 2 3 37 15 111

TOP Machining - scrap 9 6 46

BIG CHAMFER BOTTOM / LIMITER Machining - scrap


NECK / SHOULDER/ NUSUMI Machining - scrap 2 1 2 1 26

TOP Machining - scrap 2 7 28 4 19 3 32 25 205

BODY Machining - scrap 4


UNEVEN
CHAMFER
BOTTOM / LIMITER Machining - scrap 4

NECK / SHOULDER/ NUSUMI Machining - scrap

BODY Machining - scrap 46 104 211 214 203 92 25 170 79 2,232

TOP Machining - scrap 5 117 131 102 182 11 9 107 91 1,435

M/C DENT BOTTOM / LIMITER Machining - scrap 19 4 26 18 9 2 14 203

NECK / SHOULDER Machining - scrap 2 4 9 4 11 5 32 154

GROOVE / HUB GROOVE Machining - scrap


BODY Machining - scrap
TOP Machining - scrap 4 15 18 64 26 22 1 42 8 224

BOTTOM / LIMITER Machining - scrap 53 37 147 96 152 56 16 107 37 1,248


ROUGHCUT
NECK / SHOULDER/ NUSUMI Machining - scrap 9 41 20 82 69 5 19 16 333

COUNTERBORE Machining - scrap 2 12 10 14 1 17 21 172

GROOVE / HUB GROOVE Machining - scrap


TOP Machining - scrap
BOTTOM / LIMITER Machining - scrap 1 1 2
STEP
NECK / SHOULDER Machining - scrap 54 72 35 12 1 1 3 1 498

2.1 / 2.6 Machining - scrap 1 3 1 12 8 11 3 7 2 94

NO THREAD Machining - scrap


INCOMPLETE THREAD Machining - scrap
EXCESS THREAD Machining - scrap
ABNORMAL
THREAD
ROUGHCUT THREAD Machining - scrap 7 58 151 49 107 69 49 119 116 1,144

FLAT THREAD Machining - scrap


OFFSET THREAD / TOP Machining - scrap 20 9 8 8 2 17 6 80

UNSYMMETRICAL BOTTOM Machining - scrap


BULGING / NIPPLE Machining - scrap
CONVEX Machining - scrap
PINGAUGE NG Machining - scrap
CRACK BODY / 2.1 Machining - scrap 1 1

FIRST CUT Machining - scrap 1 2

POROSITY Machining - scrap


SHORT HUB Machining - scrap
SHORT SHAFT Machining - scrap 1 2 3

FOREIGN MATERIALS Machining - scrap

NECK / HUB / GROOVE / NU (Machining) - reworkable


METAL CHIPS
THREAD / COUNTERBORE (Machining) - reworkable 119 290 152 440 451 267 331 291 104 7,711

NECK / HUB / GROOVE / NU (Machining) - reworkable


BURR
THREAD / COUNTERBORE (Machining) - reworkable 825 1,316 1,744 1,626 1,296 2,134 1,070 1,150 1,098 31,691

NECK / HUB / GROOVE / NU (Machining) - reworkable 13 42 33 52 19 41 51 67 55 872


SPIRAL CHIPS
THREAD / COUNTERBORE (Machining) - reworkable 16 112 79 93 42 32 20 39 27 1,048

BODY Grinding - scrap 9 4 11 35 170

DENT TOP Grinding - scrap


BOTTOM Grinding - scrap 2 78

SCRATCH Grinding - scrap 42 125 71 42 88 128 52 35 887

WHITELINES Grinding - scrap 5 18 16 16 3 76

D-CUT Grinding - scrap 2

INCOMPLETE SPF Grinding - scrap


OVER GRIND Grinding - scrap 1 1 16 7 2 6 2 225

UNGRIND Grinding - scrap 1 1 2

MEDIA Grinding - scrap


BLACK STAIN (Grinding) - reworkable
RUST (Grinding) - reworkable
STAIN (Grinding) - reworkable 1,040 606 1,938 1,740 711 239 285 732 590 17,198

CONTAM (Grinding) - reworkable


WET (Grinding) - reworkable
MIXED MATERIALS Grinding - scrap 3 4

HARD BURR Machining - scrap 27 14 46

NO BOTTOM HOLE Machining - scrap


SCRATCH UNGRIND Machining - scrap
ABNORMAL BOTTOM HOLE Machining - scrap
BURR TOP EDGE (Machining) - reworkable 6 84 79 112 121 16 6 188 32 1,363

ROUGHCUT TOP EDGE Machining - scrap 138 33 90 71 208 125 63 17 3

M/C DRILL DEPTH Machining - scrap 1

BLANK MATERIAL Machining - scrap


WITH SPF Grinding - scrap
UN SPF Machining - scrap
0 0
0 0
0 0
0 0
0 0
0 0

You might also like