MARINE ENGINES

Schemes 6 Cyl. Marine Engine

Longitudinal Selection Elevation Electrical Wiring Diagram

Cross Section E-Box Base Plate

Unit Injector Sensor Chart-FORD 6 Cyl. Engine

Pressure Lubrication System Sensor Chart 6 Cyl. Engine

Fuel System Sensor Chart 4 Cyl. Engine

Air- & Exhaust System

Raw Water Circuit

Schematic Coolant Circuit

STEYR MOTORS GmbH, Im Stadtgut B1, A-4407 Steyr-Gleink, AUSTRIA Tel. ++43 / 7252 / 222 / 20, Fax ++43 / 7252 / 222 / 29; [email protected]
Longitudinal section elevation M 16 TCAM

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Cross section M 16 TCAM

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 Unit Injector

2 3 5 4

7
1 Plunger guide
17 2 Quantity-adjustment gear
3 Control gear rod
16 4 Common rack
8
5 Adjustment lever
15 6 Plunger
7 Spill bore
14 8 Fuel supply line
9 9 Fuel return line
13 10 High pressure duct
11 Injector nozzle
12 12 Coppler seal ring
13 Spring, step 1
10 14 Spring, step 2
15 Pressure valve
11 16 O-ring oil/fuel
17 Deflector O-ring

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 Pressure lubrication system

5 4

13

12

11
15
14
6

1 Oil sump Piston jet cooling 9

2 Oil suction pipe 1 Conrod lubrication 10
3 Oil pump 2 Lube oil pressure sensor 11
4 Oil filter Oil supply turbo charger 12
5 Engine oil cooler 9 10 7 8 3 Turbo charger lubrication 13
6 Camshaft- a. rocker arm lubrication Oil return turbo charger 14
7 Piston cooling valve Engine oil filler cap 15
8 Main bearing lubrication
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 Fuel system

14

5
8
6 12
3
13
4
2
9
15
10
1
7

1 Anti-siphon valve Rocker arm 9

2 Fuel stop cock Injector lever 10
3 Fuel filter Common rack 11
4 Fuel pump Control solenoid 12
5 Check valve 11 Flow restrictor 13
6 Fuel supply injectors Fuel cooler 14
7 Unit injectors Fuel return line 15
8 Rack position feedback sensor
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 Air- & Exhaust system

A
IR
2
4
3

7 6

9 5

1 Air filter
2 Turbine
3 Compressor
4 Intercooler
5 Exhaust valve
6 Intake valve
7 Exhaust manifold
8 Exhaust elbow
9 Exhaust outlet
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 Raw water circuit

9
4
3
7 5
11
9
9
9

8
1
10

12
2

1 Raw water intake

2 Impeller pump
3 Fuel cooler
4 Hydraulic oil- or marine gear box oil cooler
5 Tube stack - intercooler Sacrifical anodes 9
6 Tube stack - heat exchanger Raw water outlet 10
7 Exhaust elbow Raw water filter 11
8 Exhaust temperature sensor Butterfly flap 12
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 Schematic coolent circuit M 16 TCAM

11
10
2
5

3 2
12
4 9
8
12
7

6
1 Fresh water pump Thermostat (open) 7
2 Oilcooler Heat excharger 8
3 Water jacket, block/cylinder Fresh water pump supply pipe 9
4 Water cooled exhaust manifoild Expansions tank 10
5 Turbo charger Filler cap 11
6 Thermostat (closed) Drain plug 12

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 Electrical wiring diagram

°C
80
40
10 175 10
5 0
°F 21
0
12
25
0
0

20

10 30

3 B12 40
0

Y20
M2 1
4
B18 B14
B13

B17

X23
Z3
Z2

J1 B16

B+
G2 M1
B15

B15 RPM-Sensor Boost pressure sensor B12

G1 D+
B18 Lubricant pressure sensor Frequency modulated solenoid Y20

B17 Exhaust gas temperature sensor Rack position potentiometer B14

Z2 Splice engine earth Potentiometer accelerator B13

M1 Starter engine Engine coolant temperature B16

Z3 Inversion switch (SOLAS) Battery charge cable B+

X23 Diagnosis plug Alternator excitation D+

J1 Main connector Alternator G1

M2 Fuel pump Battery G2

1 Connection for options

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 E-Box base plate

X3
X23
K26/1

K27 J1
J1
A1

F2
F4
K24 A5
F5
F6
F7 F1 F2

F3
F1

F3

A1 X5 Z1 Z3 Z4 F4 K28 K26/2

F5

K26/1 Glow assist relay

F4 50 Fuse engine power supply F1

K27 Main relay-engine electric

F5 F6 50 Fuse glow plug F2

K24 Fuel pump relay F6 50 Fuse glow plug F3

A5 Module M1_CU (VDO) F7 A5

F7 5 Amp. Fuse A5-1 & K27-86 F4

X5 Connector M1_CU 10 Amp. Fuse K27-30 F5

Z1 Slice 31100 ground ECU-Reference J1 Main connector Start assist relay K28 10 Amp. Fuse K24-30 F6

Z3 Splice 15100 +5V REF Sensor supply voltage X23 Diagnostic plug Inversion switch S3 10 Amp. Fuse K26/1 . 30 F7

Z4 Splice 3100 E-box ground Glow plug main relay K26/2

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 Sensor chart M 16 TCAM

CODE ABBREVIATION DESCRIPTION

Ford module
B12 MAP Boost-pressure sensor
B13 CMD Potentiometer accelerator

S4
S3 B14 RACK Pot. rack position
S2
B19 B15 RPM Sensor engine speed
B16 ECT Sensor engine coolant temperature
B17 BRT Sensor exhaust gas temperature
B12

B14 B19 LPS Lubricant pressure sensor

B15
B21 Sensor coolant level
B13
J1 J1 Main connector
Y20
X23 DIAG Diagnosis - plug

B17
Y20 FMS Control solenoid
S2 Connector gear switch
S3 Oil pressure switch
S4 Fuel pressure switch

B21

X23 B16

J1

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 Sensor chart M 16 TCAM

CODE ABBREVIATION DESCRIPTION

MI-CU / VDO
B12 MAP Boost-pressure sensor

X2
B13 CMD Potentiometer accelerator
X19 B13 B14 RACK Pot. rack position
B12
X22
B18 B15 RPM Sensor engine speed
B16 ECT Sensor engine coolant temperature
B17 BRT Sensor exhaust gas temperature
B18 LPS Lubricant pressure sensor
B14 X19 Connector oil pressure gauge (optional)

B17 X22 Connector trim (optional)

J1 J1 Main connector
Y20
X23 DIAG Diagnosis - plug
Y20 FMS Control solenoid
X2 Connector gear switch (optional)

J1 S3 Inversion switch (only for SOLAS)

X23

S3
B15

B16

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 Sensor chart M 14 TCAM

CODE ABBREVIATION DESCRIPTION

MI-CU / VDO
B12 MAP Boost-pressure sensor
B13 CMD Potentiometer accelerator
X2
X19 B13 B14 RACK Pot. rack position
B12
X22
B18 B15 RPM Sensor engine speed
B16 ECT Sensor engine coolant temperature
B17 BRT Sensor exhaust gas temperature
B18 LPS Lubricant pressure sensor
B15
B14 X19 Connector oil pressure gauge (optional)
X22 Connector trim (optional)
J1 J1 Main connector
Y20
B17 X23 DIAG Diagnosis - plug
Y20 FMS Control solenoid
X2 Connector gear switch (optional)
J1 S3 Inversion switch (only for SOLAS)
X23

S3

B16

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