Connecting a SIMATIC

HMI panel with a

SIMATIC S7-400H
Siemens
WinCC (TIA Portal) V16 and STEP 7 V5.6 Industry
Online
https://support.industry.siemens.com/cs/ww/en/view/96837136 Support
 Legal information

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 Table of contents

Table of contents
Legal information ......................................................................................................... 2
1 Task ..................................................................................................................... 4
2 Solutions ............................................................................................................ 5
2.1 Connecting the panels redundantly ...................................................... 5
2.2 Connecting a script-capable panel with a "software solution" to
both H CPUs ........................................................................................ 6
2.3 Connecting a script-incompatible panel with a "software
solution" to both H CPUs ...................................................................... 7
2.4 Comparison of the solutions ................................................................. 8
3 Software solution with scripts ......................................................................... 9
3.1 Components used ................................................................................ 9
3.2 Principle of operation ............................................................................ 9
3.3 Configuration ...................................................................................... 11
3.3.1 STEP 7 configuration ......................................................................... 11
3.3.2 WinCC configuration .......................................................................... 12
3.4 Example scenarios ............................................................................. 18
4 Software solution without scripts .................................................................. 20
4.1 Components used .............................................................................. 20
4.2 Principle of operation .......................................................................... 20
© Siemens AG 2020 All rights reserved

4.3 Configuration ...................................................................................... 21

4.3.1 STEP 7 configuration ......................................................................... 21
4.3.2 WinCC configuration .......................................................................... 21
4.4 Example scenarios ............................................................................. 25
5 Appendix .......................................................................................................... 26
5.1 Service and support ........................................................................... 26
5.2 Links and Literature ............................................................................ 27
5.3 Change documentation ...................................................................... 27

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 1 Task

1 Task
Introduction
You wish to connect a SIMATIC HMI panel with a SIMATIC H-station.

Overview of the automation task

The following Figure provides an overview of the automation task.
Figure 1-1
© Siemens AG 2020 All rights reserved

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 2 Solutions
2.1 Connecting the panels redundantly

2 Solutions
2.1 Connecting the panels redundantly
You will connect a panel to each H CPU.
Figure 2-1

H-CPU 1 H-CPU 2

PROFINET IE
© Siemens AG 2020 All rights reserved

Panel 1 Panel 2

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 2 Solutions
2.2 Connecting a script-capable panel with a "software solution" to both H CPUs

2.2 Connecting a script-capable panel with a "software

solution" to both H CPUs
You are connecting an operator device with both H CPUs.
Scripts are used to define which H CPU the operator device will be connected with.
The connection will be switched over automatically in the event of the following
fault conditions:
• Online CPU STOP
• CP failure
• Cable fault
• EMC
Figure 2-2
© Siemens AG 2020 All rights reserved

PROFINET IE

You can find a more detailed description of this solution in

chapter 3 "Software solution with scripts".

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 2 Solutions
2.3 Connecting a script-incompatible panel with a "software solution" to both H CPUs

2.3 Connecting a script-incompatible panel with a

"software solution" to both H CPUs
You are connecting an operator device with both H CPUs.
The status of the H CPU (Master/Reserve) defines which H CPU the operator
device will be connected with.
Figure 2-3
© Siemens AG 2020 All rights reserved

PROFINET IE

You can find a more detailed description of this solution in

chapter 4 "Software solution without scripts".

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 2 Solutions
2.4 Comparison of the solutions

2.4 Comparison of the solutions

Table 2-1
Solution Advantage Disadvantage
Chapter 2.1 High availability Higher hardware costs
Connecting the panels
redundantly
Chapter 2.2 Lower hardware costs Longer response times
Connecting a script-capable
panel with a "software
solution" to both H CPUs
Chapter 2.3 Lower hardware costs No switchover in the event
Connecting a script- of communication faults
incompatible panel with a
"software solution" to both
H CPUs
© Siemens AG 2020 All rights reserved

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 3 Software solution with scripts
3.1 Components used

3 Software solution with scripts

3.1 Components used

Hardware components
Table 3-1
Component Qty. Item number Note
PS 407 10A 2 6ES7407-0KA02-0AA0
CPU 416-5H PN/DP 2 6ES7416-5HS06-0AB0
TP1200 Comfort 1 6AV2124-0MC01-0AX0
SCALANCE X204-2 1 6GK5204-2BB10-2AA3

Software components
Table 3-2
Component Qty. Item number Note
STEP 7 V5.6 1 6ES7810-4C.11-..
© Siemens AG 2020 All rights reserved

WinCC Comfort V16 1 6AV2101-0AA06-0AA5

Sample files and projects

Table 3-3
Component Note
96837136_WinCC_TIA_redundant_communication_v2_en.pdf This document
96837136_Panel_H-PLC_Library_v2.zip This compressed file
contains a WinCC (TIA
Portal) library.

3.2 Principle of operation

The operator device is connected to both H CPUs over a network.
Scripts are used to check in the operator device which of the controllers is
reachable.
If the H CPU that is currently connected to the panel fails, or if the communication
between the panel and the currently connected H CPU fails, the connection is
automatically switched over to the other H CPU.
You can find the following script templates in the library
"96837136_Panel_H-PLC_Library_v2.zip":
• Script_connection_PLC1
• Script_connection_PLC2
• Script_connection_lost

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 3 Software solution with scripts
3.2 Principle of operation

Script_connection_PLC1 and Script_connection_PLC2

Both scripts are functionally identical and differ only in their connection parameters.
The following functions are executed in the scripts "Script_connection_PLC1" and
"Script_connection_PLC2":
1. Initializing:
The connection that reaches the trigger condition writes the connection name
to the tag for the connection memory of the data connection.
2. Reset:
The connection state tag is set to 1 to attain "OK" status.
3. Fault detection:
The connection state tag of the other connection is incremented. After a few
cycles, this procedure detects an active fault in the other connection, and
checks for a necessary data connection switchover.
4. Switchover:
If the other connection cannot reset the connection state tag, then it reaches a
limit. A check is then run for whether the data connection is on this failed
connection.
If this is the case, the connection is switched over.
5. Restore:
This section addresses a restore after a total connection loss. The first
connection to be active again switches the data connection over to itself.
© Siemens AG 2020 All rights reserved

Script_connection_lost
In the event of a complete connection loss, there is no longer a fast trigger on the
panel to run scripts.
In order to detect a total failure and display it, the Scheduled tasks is used on a
one-minute cycle. The script used in the Scheduled tasks (Script_connection_lost)
contains the following functions:
1. Error marking:
The connection state tag is set to 5 for both connections. If both connections
are active, the intervention once every minute has no effect. 5 corresponds to
the connection status "OK".
2. Disable:
If the connection state tags for the two connections are at 5 or higher, they are
set to 100. 100 corresponds to the connection status "disabled".
"Script_connection_lost" is written to the connection memory of the data
connection.
Status of the connection state tags:
Table 3-4
Values Status
0 Initializing, waiting for first trigger
1 to 5 OK
6 to 10 Fault
11 to 20 Failed
100 Disabled

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 3 Software solution with scripts
3.3 Configuration

3.3 Configuration
3.3.1 STEP 7 configuration

Table 3-5
No. Action
1. Configure your fault-tolerant system as normal with STEP 7 V5.x
2. Open the properties of the H CPU.
3. In the "Cycle/Clock Memory" tab, enable the clock memory and enter the desired
memory byte.
This example uses memory byte 0.
© Siemens AG 2020 All rights reserved

The proxy PLC in WinCC (TIA Portal) is used to connect the operator device to the
H CPU. For this reason, no further steps are needed in the STEP 7 project.
A prerequisite for using the proxy PLC is a consistent STEP 7 V5.x project.
Additional information on using the proxy PLC can be found in the article at \3\.

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 3 Software solution with scripts
3.3 Configuration

3.3.2 WinCC configuration

Table 3-6
No. Action
1. Open the WinCC (TIA Portal) project with the Comfort Panel that you wish to
connect to the H CPU.
2. Add a new device of type "Device proxy".
© Siemens AG 2020 All rights reserved

3. Right-click the proxy PLC and select "Initialize device proxy".

4. Select the STEP 7 V 5.x project.

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 3 Software solution with scripts
3.3 Configuration

No. Action
5. Open the Network view and create an HMI connection between the operator
device and the proxy PLC.

6. Open the "Connections" editor rename the connection you created to

"PLC_Changer_12".
© Siemens AG 2020 All rights reserved

The panel will communicate with the H CPU via this connection.

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 3 Software solution with scripts
3.3 Configuration

No. Action
7. Create two more connections, "PLC_1" and "PLC_2".
Adjust the connection settings (IP address, component rack and slot number) for
both H CPUs.

In this example:
PLC_1: 192.168.0.130 (Slot 3, component rack 0)
PLC_2: 192.168.0.131 (Slot 3, component rack 1)
© Siemens AG 2020 All rights reserved

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 3 Software solution with scripts
3.3 Configuration

No. Action
8. Open the global library "96837136_Panel_H-PLC_library", downloadable from
the downloads page of this article.

https://support.industry.siemens.com/cs/ww/en/view/96837136

3
© Siemens AG 2020 All rights reserved

(1) Open the "Libraries" tab

(2) Open global library
(3) View of the opened library

9. Drag the tag table "hmiTagTable" and the

VB scripts into your HMI project by dragging and dropping.

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 3 Software solution with scripts
3.3 Configuration

No. Action
10. Open the tag table "hmiTagTable".

Change the addresses of the tags

• "trigger_PLC1"
• "trigger_PLC2"
• "Clock_memory",

if you did not use memory byte "0" as clock memory.

11. Open the script "Script_connection_PLC1".

© Siemens AG 2020 All rights reserved

In lines 40 and 54, change the address parameters of the connection

"PLC_Changer_12" to the address parameters of your "PLC1".

12. Open the script "Script_connection_PLC2".

In lines 40 and 54, change the address parameters of the connection
"PLC_Changer_12" to the address parameters of your "PLC2".

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 3 Software solution with scripts
3.3 Configuration

No. Action
13. Open the Scheduled tasks.
Add a new task with the trigger "1 Minute".

Under "Events > Run", add the script "Script_connection_lost".

© Siemens AG 2020 All rights reserved

The call of the scripts "Script_connection_PLC1" and "Script_connection_PLC2"

is already configured for the event "Value change" of the "trigger_PLC1" and
"trigger_PLC2" tags.
14. Download the project to your operator device.

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 3 Software solution with scripts
3.4 Example scenarios

3.4 Example scenarios

Initialization
Connections "PLC_1" and "PLC_2" are both active.
Per the default, the connection "PLC_Changer_12" is interconnected to "PLC_1"
("connected_to" = PLC_1).

Fault detection and resetting

The scripts "Script_connection_PLC1" and "Script_connection_PLC2" are triggered
by reading the triggers ("trigger_PLC1" und "trigger_PLC2").
• Every time it is run, "Script_connection_PLC1" increments the connection state
tag for the connection to PLC_2 by 1, and sets its own connection state tag to
1.
– con_state_PLC2 = con_state_PLC2 + 1
– con_state_PLC1 = 1
• Every time it is run, "Script_connection_PLC2" increments the connection state
tag for the connection to PLC_1 by 1, and sets its own connection state tag to
1.
–
© Siemens AG 2020 All rights reserved

con_state_PLC1 = con_state_PLC1 + 1
– con_state_PLC2 = 1

Scenario 1
Due to an error, the connection to PLC_1 is lost.
• The trigger can no longer be read via this connection.
• The script "Script_connection_PLC1" is no longer executed.
• The script "Script_connection_PLC2" continues to be executed cyclically.
The connection state tag for the connection PLC_1 ("con_state_PLC1") is no
longer reset, so the connection state tag reaches the limit of 11 (see Table 3-4).
The script "Script_connection_PLC2" checks the connection memory
"connected_to". Because this memory is on PLC_1, the "ChangeConnection"
function switches the data connection over to the parameters of the PLC_2
connection. The connection memory is set to PLC_2.
• connected_to = PLC_2

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 3 Software solution with scripts
3.4 Example scenarios

Scenario 2
The PLC_2 connection also fails due to a fault, therefore the script
"Script_connection_PLC2" can no longer be run.
Scheduled tasks runs the script "Script_connection_lost" once every minute.
Both connection state tags are set to 5 in the first cycle.
• con_state_PLC1 = 5
• con_state_PLC2 = 5
Both connection state tags are set to 100 in the second cycle; the connection
memory to "Script_connection_lost".
• con_state_PLC1 = 100
• con_state_PLC2 = 100
• connected_to = connection_lost
→ A complete connection loss has occurred.
© Siemens AG 2020 All rights reserved

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 4 Software solution without scripts
4.1 Components used

4 Software solution without scripts

4.1 Components used
Hardware components
Table 4-1
Component Qty. Item number Note
PS 407 10A 2 6ES7407-0KA02-0AA0
CPU 416-5H PN/DP 2 6ES7416-5HS06-0AB0
KTP400 Basic PN 1 6AV2123-2DB03-0AX0
SCALANCE X204-2 1 6GK5204-2BB00-2AA3

Software components
Table 4-2
Component Qty. Item number Note
STEP 7 V5.5 + SP4 1 6ES7810-4CC10-0YA5
WinCC Comfort V16 1 6AV2101-0AA06-0AA5
© Siemens AG 2020 All rights reserved

4.2 Principle of operation

By evaluating the status of the H CPU (Master/Reserve) and with the internal
system function "ChangeConnection" [DE "WechseleVerbindung"], it is possible to
connect one panel to one H CPU.
To do this, you must set different addresses for the H CPUs.
If the SIMATIC H station detects the failure of one H CPU (e.g. H-CPU_1), a
connection is established to the other H CPU using the "ChangeConnection"
function.
The "ChangeConnection" function severs the connection to the PLC in use and
establishes a new connection to the given PLC.
You have two ways of employing the "ChangeConnection" function:
• Manual switchover with a function key: Configure the system function
"ChangeConnection" on the "Print" event.
• Automatic switchover: Automatic call of "ChangeConnection", e.g. at the event
"On exceeding" of a process tag.

Note Please remember that when using this solution, no switchover will take place if
there are communication failures.

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 4 Software solution without scripts
4.3 Configuration

4.3 Configuration
4.3.1 STEP 7 configuration

The FB523 function block enables the output of the "RUN/STOP" operating modes
and the "Master/Reserve" status for a fault-tolerant system.
Table 4-3
No. Action
1. Download the library from link \4 and add it to your project as described in the
article.
2. Define tags for the outputs "R0_MSTR" and "R1_MSTR" (in this example:
DB1.DBX4.0 and DB1.DBX5.0)

The proxy PLC in WinCC (TIA Portal) is used to connect the operator device to the
H CPU. For this reason, no further steps are needed in the STEP 7 project.
A prerequisite for using the proxy PLC is a consistent STEP 7 V5.x project.
Additional information on using the proxy PLC can be found in the article at \3\.

4.3.2 WinCC configuration

© Siemens AG 2020 All rights reserved

Table 4-4
No. Action
1. Open the WinCC (TIA Portal) project with the operator device that you wish to
connect to the H CPU.
2. Add a new device of type "Device proxy".

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 4 Software solution without scripts
4.3 Configuration

No. Action
3. Right-click the proxy PLC and select "Initialize device proxy".

4. Select the STEP 7 V 5.x project.

5. Open the Network view and create an HMI connection between the operator
device and the proxy PLC.
© Siemens AG 2020 All rights reserved

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 4 Software solution without scripts
4.3 Configuration

No. Action
6. Open the "Connections" editor rename the connection you created to
"PLC_Changer_12".
© Siemens AG 2020 All rights reserved

The panel will communicate with the H CPU via this connection.
7. Create two more connections, "PLC_1" and "PLC_2".
Adjust the connection settings (IP address, component rack and slot number) for
both H CPUs.

In this example:
PLC_1: 192.168.0.130 (Slot 3, component rack 0)
PLC_2: 192.168.0.131 (Slot 3, component rack 1)

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 4 Software solution without scripts
4.3 Configuration

No. Action
8. Open an HMI tag table and add the following tags.

• Status_Connection_PLC1_Master: Data type: byte, connection: PLC_1,

address: DB1.DBB4, acquisition mode: Cyclic continuous, maximum: "0"

• Status_Connection_PLC2_Master: Data type: byte, connection: PLC_2,

address: DB1.DBB5, acquisition mode: Cyclic continuous, maximum: "0"

• Connected_PLC: Data type: WString, connection: Internal tag

Length: 15

9. Under "Events > On exceeding", configure the system function

"ChangeConnection" for the tags "Status_Connection_PLC1_Master" and
"Status_Connection_PLC2_Master". For the connection "PLC_Changer_12",
enter the connection parameters of each connection "PLC_1" and "PLC_2".
© Siemens AG 2020 All rights reserved

10. Also configure the system function "SetTag" to the event "On exceeding" for both
tags.
Describe the tag "connected_PLC" with the name of the respective controller.

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 4 Software solution without scripts
4.4 Example scenarios

4.4 Example scenarios

Table 4-5
H CPU Address Bit status Result
PLC_1 DB1.DBX4.0 1 Master
PLC_2 DB1.DBX5.0 0 Reserve
PLC_1 DB1.DBX4.0 0 Reserve
PLC_2 DB1.DBX5.0 1 Master

PLC_1 is Master
The operator device evaluates the upper limit of the tag "DB1.DBB4" (limit: 0). If
the bit "DB1.DBX4.0" is set, the limit is exceeded and the function
"ChangeConnection" is run.
The connection switches from the defined connection of "PLC_Changer_12" to the
parameterized connection parameters of "PLC_1".
The connection to PLC_1 is established.

PLC_2 is Master:
© Siemens AG 2020 All rights reserved

The operator device evaluates the upper limit of the tag "DB1.DBB5" (limit: 0). If
the bit "DB1.DBX5.0" is set, the limit is exceeded and the function
"ChangeConnection" is run.
The connection switches from the defined connection of "PLC_Changer_12" to the
parameterized connection parameters of "PLC_2".
The connection to PLC_2 is established.

Note In order to test the function, you can manually switch the Master CPU to STOP
mode.

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 5 Appendix
5.1 Service and support

5 Appendix
5.1 Service and support
Industry Online Support
Do you have any questions or need assistance?
Siemens Industry Online Support offers round the clock access to our entire
service and support know-how and portfolio.
The Industry Online Support is the central address for information about our
products, solutions and services.
Product information, manuals, downloads, FAQs, application examples and videos
– all information is accessible with just a few mouse clicks:
https://support.industry.siemens.com

Technical Support
The Technical Support of Siemens Industry provides you fast and competent
support regarding all technical queries with numerous tailor-made offers
– ranging from basic support to individual support contracts. Please send queries
to Technical Support via Web form:
www.siemens.com/industry/supportrequest
© Siemens AG 2020 All rights reserved

SITRAIN – Training for Industry

We support you with our globally available training courses for industry with
practical experience, innovative learning methods and a concept that’s tailored to
the customer’s specific needs.
For more information on our offered trainings and courses, as well as their
locations and dates, refer to our web page:
www.siemens.com/sitrain

Service offer
Our range of services includes the following:
• Plant data services
• Spare parts services
• Repair services
• On-site and maintenance services
• Retrofitting and modernization services
• Service programs and contracts
You can find detailed information on our range of services in the service catalog
web page:
Fehler! Linkreferenz ungültig.

Industry Online Support app

You will receive optimum support wherever you are with the "Siemens Industry
Online Support" app. The app is available for Apple iOS, Android and Windows
Phone:
Fehler! Linkreferenz ungültig.

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 5 Appendix

5.2 Links and Literature

Table 5-1
No. Subject
\1\ Siemens Industry Online Support
https://support.industry.siemens.com
\2\ Link to the article page of the application example
https://support.industry.siemens.com/cs/ww/en/view/96837136
\3\ Combined configuration with WinCC (TIA Portal) and STEP 7 V5.x
https://support.industry.siemens.com/cs/ww/en/view/73502293
\4\ How do you read out the operating state and status of an H system?
https://support.industry.siemens.com/cs/ww/en/view/19537149

5.3 Change documentation

Table 5-2
© Siemens AG 2020 All rights reserved

Version Date Change

V1.0 02/2015 First edition
V2.0 09/2020 Adapted for WinCC V16

Panel an H-Steuerung mit WinCC (TIA Portal)

Article ID: 96837136, V2.0, 09/2020 27