Acs 1000 20acs 1000i En20revd
Acs 1000 20acs 1000i En20revd
The ACS 1000 family of drives, one of the most successful variable speed
drives in its class, provides simple and reliable power control.
Fields of application
Industries Applications
Cement, Mining and
Conveyors, crushers, mills, fans and pumps
Minerals
Chemical, Oil and Gas Pumps, compressors, extruders, mixers and blowers
Pulp and Paper Fans, pumps, refiners, vacuum pumps and chippers
Water Pumps
The ACS 1000 family is optimized for retrofits. With its network-friendly diode
rectifiers, the motor-friendly output sine filter and its input transformer
flexibility, it can fit where you need it.
The ACS 1000 drives family provides smooth and accurate motor control even at low speed and full torque (left diagram:
10 Hz, 100 % torque) throughout the full operating range of speed and load (right diagram: 60 Hz, 100 % torque).
Reliable components
IGCT semiconductors Long-life capacitors
The ACS 1000 and ACS 1000i use a power Electrolytic capacitors, which have a poor life
semiconductor known as IGCT (Integrated expectancy, are not used in the ACS 1000 and
Gate Commutated Thyristor), which is the ACS 1000i. Advanced, environmental friendly,
ideal switch for high-powered medium rapeseed oil-filled foil capacitors, designed for
voltage applications. It combines the best of a long lifetime, are used instead.
two traditional semiconductor technologies:
the fast switching of the IGBT with the Powerful motor control platform
proven reliability of the GTO. The use of The motor control platform of the ACS 1000
IGCTs results in low parts count, providing drives family is ABB’s award-winning Direct
an efficient and reliable drive. Torque Control (DTC). It provides rapid,
accurate and stepless control from zero to full
Fuseless speed and can deliver full torque with optimal
The converter design does not require any speed accuracy over the whole speed range,
medium voltage power fuses, which are even without encoder.
known to be unreliable, costly and subject
to aging. The ACS 1000 and ACS 1000i use Power loss RideThrough
dedicated IGCTs, instead, which provide A special feature of DTC is its ability to ride
faster and better protection for the power through short main supply voltage interruptions
components. so that in most cases the process is not affected.
The ACS 1000 drives family’s well proven three-level inverter, without series or parallel connected power
semiconductors, is one of the least complex, most robust and efficient drive topologies.
Input isolator Fused input contactor 24-pulse input Inverter unit 3-level
(optional) transformer voltage source inverter
using IGCT power
semiconductors
Power cable 24-pulse input bridge Control electronics mounted DC link capacitor
connection section as standard on swing frame
for top and bottom
Application and motor control
entry
board with fast digital signal
processor and DTC
Fiber optics for noise immunity
and galvanic isolation
Benefits Features
Highest input transformer flexibility: Flexible input transformer configuration. The air-
• Integrated transformer for quick installation and cooled drives of the ACS 1000 family are available
commissioning. with integrated or separate input transformer,
• Separate transformer reduces the air-conditioning which can be placed outside the electrical room.
requirements. The losses from the transformer do
not dissipate into the electrical room.
Elimination of voltage stresses for a longer motor The sine filter gives an excellent output waveform,
lifetime. eliminating harmonics and common mode voltage
Motors can be used without derating and long cable and reducing stress on the motor.
runs between motor and drive are not a problem.
Minimum network harmonics to avoid system The 12-/24-pulse rectifier meets the most
interferences and utility penalties. stringent requirements of international standards
for current and voltage harmonic distortion.
High reliability for minimum downtime. ABB’s IGCT high power switching device results
in low parts count, providing an efficient and
reliable converter.
Fast, accurate and robust process control for The fast control provided by Direct Torque Control
constant product quality, minimum raw material (DTC) allows optimum process control and exact
waste and minimum machinery wear. motor performance with minimum torque ripple
and lowest energy consumption.
Simple and efficient maintenance The ACS 1000 and ACS 1000i have been designed
to allow easy front access.
User-friendly drive monitoring and remote DriveMonitorTM provides monitoring access to the
diagnostics. drive even from remote locations.
Around the clock access to drive specialists and ABB, the largest drives supplier worldwide, has a
spare parts. global support network, which provides assistance
and spare parts 24 hours/day, 365 days/year.
The ACS 1000 and ACS 1000i allow smooth and simple system integration into
industrial environments.
requirements. Application
controller
Fieldbus
IndustrialIT
ABB’s IndustrialIT means increased Variable speed
standardization and seamless interaction of drives
Principle of IndustrialIT
The ACS 1000 and ACS 1000i are available with an intelligent remote monitoring and
diagnostics system, which allows secure access to the drive from any location in
the world.
Benefits:
DriveMonitorTM allows real-time access to the • Early detection to avoid costly repairs
drive. It supports monitoring, configuration • Reduction of process-critical faults
and diagnostics of ABB drives for new and • Optimization of maintenance cost and
existing installations. schedule over the product life cycle
• Long-term statistics for optimization of
The optional tool consists of a hardware process performance
module inside the drive, as well as a software • Easier root cause analysis - reduced Mean
layer that automatically collects and analyzes Time To Repair (MTTR)
selected drive signals and parameters.
The ACS 1000 and ACS 1000i are backed by unrivalled service and support
from the customer’s initial inquiry throughout the entire life cycle of the drive
system.
Air cooled
4.0 600 800 ACS 1014-A1-F 750 108 3000 1600
4.0 670 900 ACS 1014-A1-G 800 115 3000 1600
4.0 750 1000 ACS 1014-A1-H 900 130 3000 1600
Induction motors
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