OPERATION AND INSTALLATION MANUAL

RADAR NON-CONTACT LEVEL TRANSMITTERS

ULM-31-HF, ULM-31-HF-F, ULM-31А1,
ULM-31А1-HF, ULM-31А1-HF-F,
ULM-31А1-HF-F-LC.
 CONTENTS

1 Document Details
1.1 Document Purpose ……………………………………............ 5
1.2 Target Group …………………………………………………. 5
1.3 Symbolic Notations …………………………………….......... 5
2 Basic Safety Regulations
2.1 Requirements for Personnel ………………………………….. 6
2.2 Purpose ………………………………………………………. 6
2.3 Operational Safety …………………………............................ 8
2.4 General Guidelines on Safety ………………………………... 8
2.5 Environmental Safety ………………………………………... 8
3 Product Description
3.1 Level Transmitter Scope of Supply ………………………...... 9
3.2 Product Design ………………………………………………. 10
3.3 Product Identification ………………………………………... 12
3.4 Operating Principle …………………………………………... 14
3.5 Packaging, Transportation and Storage ………………............ 16
4 Installation
4.1 Selection of Installation Position …………………………….. 17
4.2 General Requirements for Installation on Mounting Pipe 23
Branch ………………………………………………………...
4.3 Mounting Branch Pipes ……………………………………… 24
4.4 Measuring Beam Zone of Action …………………………..... 25
4.5 Dead Zone ………………………………………………......... 26
4.6 Examples for Installation …………………………………….. 27
4.7 Structures in Tank ……………………………………………. 29

ULM.0.01.000RE_10_08_20 2
5 Electrical Connection
5.1 General Guidelines …………………………………………... 30
5.2 Connecting Cable ……………………………………………. 30
5.3 Shielding and Earthing ………………………………………. 31
5.4 Purpose of Terminals. Connection. ………………………….. 32
5.5 Power supply …………………………………………............ 38
5.6 Device Connection Procedure ……………………………….. 40
6 Initial Setup and Commissioning
6.1 Level Transmitter Address Setup ……………………………. 43
6.2 Connection to PC via interface RS-485 ……………………… 44
6.3 Setup of Device Basic Parameters using PC via RS-485 ……. 47
6.4 Current Output 4-20 mA. Setup of Emergency Signals……… 52
6.5 Setup of On-Off Signals ……………………………………... 54
6.6 Bluetooth …………………………………………………….. 56
7 Information on Device Operation
7.1 Device Diagnostics …………………………………………... 57
7.2 Output Signal Emulation …………………………………….. 59
7.3 Snapshots …………………………………………………….. 59
8 Trouble-Shooting ………….................................................... 60
9 Maintenance ………………………………………………… 64
10 Dismantling
10.1 Dismantling Procedure ………………………………………. 65
10.2 Disposal ……………………………………………………… 65
11 Repair ……………………………………………………….. 66
12 Appendices
12.1 Technical Specifications ……………………………………... 67
12.2 Specifications of levelmeter ULM-31A1-HF-F-LC, 2-wire 70
option………………………………………………………….
ULM.0.01.000RE_10_08_20 3
 12.3 Mounting dimensions of level transmitter without mounting 72
flange …………………………………………………….
12.4 Level Transmitter Connection to Mounting Flange ………… 72
12.5 Mounting of ULM-31А1 level transmitter at the stub tube …. 74
12.6 Mounting of ULM-31-HF-F, ULM-31А1-HF-F, ULM-31А1- 75
HF-F-LC level transmitters at the stub tube …………………
12.7 Mounting of ULM-31-HF, ULM-31А1-HF level transmitters 76
at the stub tube ……………………………………………….
12.8 Mounting of ULM-31А1 level transmitter at the stub tube 77
with insulating spacer………………………………………..
12.9 Mounting of ULM-31-HF-F, ULM-31А1-HF-F, ULM-31А1- 78
HF-F-LC level transmitters at the stub tube with insulating
spacer ………………………………………………………...
12.10 Mounting of ULM-31А1, ULM-31-HF-F, ULM-31А1-HF-F, 79
ULM-31А1-HF-F-LC level transmitters at the stub tube with
insulating spacer with the use of clamping flange …..……….
12.11 Mounting of ULM-31-HF, ULM-31А1-HF level transmitters 80
at the stub tube with insulating spacer with the use of clamp-
ing flange……………………………………………….........
12.12 Mounting of ULM-31-HF-F, ULM-31А1-HF-F, ULM-31А1- 81
HF-F-LC level transmitters at the small diameter stub tube
with the use of reducing piece………………………………...
12.13 Sealing ……………………………………………….............. 82
12.14 Mounting Flange …………………………………................. 83
12.15 Design ………………………………………………………... 84

ULM.0.01.000RE_10_08_20 4
1 DOCUMENT DETAILS

1.1 Document Purpose

This Operation Manual includes information necessary for installation, connection,

commissioning and setup, as well as guidelines on maintenance and trouble-
shooting. Prior to the level transmitter installation and putting in operation it is nec-
essary to familiarize with instructions set forth herein.

1.2 Target Group

This Operation Manual is intended for the trained personnel carrying out the level
transmitter installation, commissioning, diagnostics and servicing. The personnel
shall know and observe the instructions set forth herein.

1.3 Symbolic Notations

Symbol Meaning
Failure to observe the instruction may make the de-
! CAUTION vice inoperative or result in its incorrect operation.

Failure to observe the instruction may cause the

! WARNING damage to personnel and/or device.

The symbol designates the useful information that

NOTE should be taken into account.

ULM.0.01.000RE_10_08_20 5
 2 BASIC SAFETY REGULATIONS

2.1 Requirements for Personnel

The personnel carrying out the level transmitter installation, commissioning, diag-
nostics and servicing shall study this Manual and be permitted to operate the device.
When operating the equipment, the personnel shall use the required personal protec-
tion equipment in compliance with the standards at the enterprise.
2.2 Purpose
The level transmitters ULM-31А1, ULM-31-HF, ULM-31А1-HF, ULM-31-HF-F,
ULM-31А1-HF-F and ULM-31А1-HF-F-LC (hereinafter referred to as the “level
transmitters”) are designed to continuously contactlessly measure the level of liquid,
viscous or bulky products and intended for use in the process metering systems. The
level transmitters are used for measuring the level in the closed and open tanks and
suit for metering a wide range of products, such as acids, alkalies, water solutions,
food products, cement, coal, etc. Unintended use of device can result in the emer-
gency situation at the production facility, put the device out of operation and can be
the potential hazard source.

Specification of all models of levelmeters of series ULM-31 there are in the table 1.

31A1-HF-F-LC

31A1-HF-F-LC

31A1-HF-F-LC
2-wire option
31A1-HF-F
31A1-HF

31-HF-F

option 1

option 2
31-HF
31A1

Radiation frequency, 24 125±5 125±5 125±5 125±5 125±5 125±5 125±5

GHz
Body appearance Pic. Pic. 3.1 Pic. Pic. 3.3 Pic. Pic. 3.3 Pic. 3.3 Pic. 3.3
3.2 3.1 3.3
Measuring range,m 0,6-30 0,6-30 0,6-30 0,6-30 0,6-30 0,6-15 0,6-15 0,6-15
(50) (50) (50) (50) (50)
Absolute measuring 3 3 1* 1* 3 5 5 5
error, mm
Antenna pattern, de- 9 2 2 4 4 5 5 5
gree
Bluetooth + + + + + + + -
RS-485 + + + + + - + -
Relay outputs + + + + + - - -

ULM.0.01.000RE_10_08_20 6
 31A1-HF-F-LC

31A1-HF-F-LC

31A1-HF-F-LC
2-wire option
31A1-HF-F
31A1-HF

31-HF-F

option 1

option 2
31-HF
31A1
Analog output 4-20 + + + + + + + +
ma
Maximal power con- 6 6 6 6 6 6 6 0,8
sumption,W
Minimal number of 4 4 4 4 4 4 4 2
wires
Body Alumi- + + + + + + + +
material nium cast-
ing alloy
Polyamide + + + + + + + +
Configuration by + + + + + + + +
HART-modem
Configuration by + + + + + + + -
HART-
communicator
Getting readings by + + + + + + + -
HART
Produced now + + + + + - + +
Recommended ap- Tech- Techno- High High Tech- Techno- Techno- Technolo-
plication nologi- logical preci- preci- nologi- logical logical gical con-
cal control, sion ac- sion cal con- control control, trol
con- liquid count- ac- trol,liqu ,liquid liquid ,liquid
trol,liq and bulk ting, liq-
count- id pro- products products products
uid and products uid and ting, ducts
bulk bulk liquid
pro- products pro-
ducts ducts
Connection type Flange, Flange, Flange, Flange, Flange, Flange, Flange, Flange, not
not less not less not less not less not less not less not less less than
than than than than than than than DN50
DN100 DN80 DN80 DN50 DN50 DN50 DN50

* 0,6 – 30 m – +/- 1mm; 30 – 50 m – +/- 3mm.

Table 1 – Specifications of all models of levelmeters of ULM-31 series.

ULM.0.01.000RE_10_08_20 7
2.3 Operational Safety
The device operational safety is ensured only in compliance with these manual
guidelines. To ensure operational safety and to observe the guarantee obligations, it
is prohibited to make any modifications in the device design. The operations with
the devices, except those set forth in this manual, can be performed only after the
manufacturer's official authorization.
2.4 General Guidelines on Safety
The level transmitters ULM-31А1, ULM-31-HF, ULM-31-HF-F, ULM-31А1-HF,
ULM-31А1-HF-F and ULM-31А1-HF-F-LC satisfy all current safety requirements
and standards. Depending on the version, the working emission frequency of the
level transmitters makes approximately 24 GHz for ULM-31А1 and 125±5 GHz for
ULM-31-HF, ULM-31-HF-F, ULM-31А1-HF, ULM-31А1-HF-F and ULM-31А1-
HF-F-LC. The emission power does not exceed 8 mW, which is significantly lower
than than the threshold limit values. The level transmitter is completely safe for the
human and the animals. To avoid the emergency situations at the production facili-
ty, it is allowed operating the device only in good working order. The level trans-
mitters are allowed for use only in the explosion-proof area.
2.5 Environmental Safety
Compliance with recommendations set forth in Sections “Packaging, Transportation
and Storage” and “Disposal” contributes to environmental protection.

ULM.0.01.000RE_10_08_20 8
3 PRODUCT DESCRIPTION

3.1 Level Transmitter Scope of Supply.

The scope of supply includes:
- The radar level transmitter (ULM-31-HF, ULM-31А1, ULM-31А1-HF, ULM-31-
HF-F, ULM-31А1-HF-F, ULM-31А1-HF-F-LC);
- The setup software and the documentation on electronic medium (compact disk
CD):
- The software program for Ulmcfg setup;
- The driver SW (Bluetooth, HART);
- The Operation Manual;
- The additional documentation (certificates and permits, the other technical
information, if necessary).

NOTE

The software and the documentation on electronic medium can be supplied in the
amount of 1 pc for the whole order complete set according to specification.

The auxiliary equipment that may be included in the order specification:

- The upper level software:
“Limaco OPC Server”;
OPC Client – “Reservoir Viewer” measuring system visualization;
- power supply;
- interface RS-485 converters;
- interface HART converters;
- configurator's control panel PL-01;
- sealing gasket;
- adapting flange.

NOTE

The particular type of auxiliary equipment (interface adapters, flanges, sealing gas-
kets) may be of different design; it is agreed during the equipment order and is spec-
ified in the order specification.
One of adapting flange variants - temporary flange is given in paragraph 12.14.

ULM.0.01.000RE_10_08_20 9
3.2 Product Design

Fig. 3.1. Basic elements appearance and location for the level transmitters
ULM-31-HF, ULM-31А1-HF.

Fig. 3.2. Basic elements appearance and location for the level transmitter
ULM-31А1.

ULM.0.01.000RE_10_08_20 10
 Fig. 3.3. Basic elements appearance and location for the level transmitters
for the level transmitters ULM-31-HF-F, ULM-31А1-HF-F and ULM-31А1-HF-F-
LC. Aluminium case.

Fig. 3.4. Basic elements appearance and location for the level transmitters
for the level transmitters ULM-31-HF-F, ULM-31А1-HF-F and ULM-31А1-HF-F-
LC. Plastic case.

ULM.0.01.000RE_10_08_20 11
 Electronic module

Fig. 3.5. Level Transmitter Design. Electronic Module Location.

3.3 Product Identification

The device identification is performed using one of possible methods:

- according to the data specified on the device nameplate (identifying plate);
- according to the attached device certificate;
- by the request to the manufacturer with specification of the level transmitter serial
numbers.

The level transmitter common-type identifying plate includes the following data for
the device identification and use:
- manufacturer's logo;
- device type;
- serial number;
- year of manufacture;
- conformance mark;
- protection rating IP;
- environment permissible temperature;
- supply voltage;
- output signals.

ULM.0.01.000RE_10_08_20 12
Examples of the common-type nameplates:

Fig. 3.6. Common-type nameplate ULM-31-HF

Fig. 3.7. Common-type nameplate ULM-31A1

Fig. 3.8. Common-type identifying plate ULM-31A1-HF

Fig. 3.9. Common-type identifying plate ULM-31A1-HF-F

Fig. 3.10. Common-type identifying plate ULM-31A1-HF-F-LC

Fig. 3.11. Common-type identifying plate ULM-31-HF-F

ULM.0.01.000RE_10_08_20 13
3.4 Operating Principle

The level transmitter is installed on the tank roof, onto the pipe branch flange.
However, no transmitter’s part is dipped inside the tank. The device measures the
distance L from the antenna shield (para. 12.13) to the product surface via the
opening in the flange. Then the computation of the level is carried out by the formu-
la U  H  L , where H is the installation height.
The reference plane of the level transmitter measuring range is the antenna shield
lower surface.

Distance (L)

Height (H)
Level (U)

Fig. 3.12. Level Transmitter on Tank.

The radar level transmitter antenna sends out the radio signal and receives the echo-
signal reflected from the product surface. Using the software-hardware system, the
electronic unit processes the echo-signal and converts it to the corresponding output
signal, which carries the information on the measured value.

ULM.0.01.000RE_10_08_20 14
 Fig. 3.13. Measuring Principle.

The level transmitters uses a FMCW principle of operation—the radio locator prin-
ciple. This is one of classical methods for non-contact measuring of the distance,
which allows minimizing the effect of stray interferences and interferences related
to irregularities (disturbances) of the measured product surface.
Operating principle consists in the following: low-power micro wave generator
generates sounding radio signal, with its frequency growing linearly during the
measuring period (solid line in Fig.3.14). This signal (let us call it direct one) is sent
by the sensor antenna in the product surface direction. After delay time Td , the sig-
nal reflected from the surface (the dashed line in Fig. 3.14) returns to antenna. Td –
the time required for the radio wave to travel the distance from antenna to the re-
flecting surface and back. Td = 2·L/s, where s – the light speed. As far as the veloci-
ty of radio wave propagation is constant, so, knowing the time delay, it is possible
to determine the traveled distance. Fig. 3.6 shows, that during the time Td , the fre-
quency of direct signal will increase by F . During mixing direct and reflected sig-
nals, the low-frequency signal of differential frequency is separated out F . Further
on, this signal is digitized and process by the signal processor (DSP). Using the al-
gorithm based on Fourier transformation and the original adaptive algorithms for
processing and noise suppression, DSP carries out the signal spectral analysis re-
sulting in precise value of differential frequency. Having determined this frequency,
we shall determine the signal time delay, and therefore, the distance traveled by the
radio wave. Further on the measured distance is used for calculation of the level and
the volume.

ULM.0.01.000RE_10_08_20 15
 .

Fig. 3.14. LFM-radio locator operating principle

3.5 Packaging, Transportation and Storage

The level transmitter is supplied in the package, which ensures its protection during
transportation.
The package is made of cardboard, which is a recyclable material. In certain cases it
is possible to use polyethylene foam and polyethylene film, which are disposed of at
dedicated processing enterprises.
The device transportation shall be carried out in the original package. After trans-
portation the device shall be inspected for available transport damages and com-
pleteness of set. In case of detecting any transport damages or incompleteness of
set, all revealed defects are documented in the established order.
Prior to installation, the devices shall be stored in the original closed packages.
During storage, the following conditions shall be complied with:
- storage temperature - 40…+80˚С;
- relative humidity - 20…85%;
- storage under effect of aggressive environment is not allowed;
- no storage in the open air is allowed;
- during storage, no mechanical impact on the device is allowed.

ULM.0.01.000RE_10_08_20 16
4. INSTALLATION

4.1 Selection of Installation Position

The level transmitter stability of readings and the product precision of measuring
depend on its correct installation.

When selecting the installation position, the following recommendations should be

adhered to:

- to install the device in such way that in the measurement zone there are no sub-
jects and structures making interferences to the radio wave beam propagation
(pipes, valves, stirrers, tank walls, etc. For details, see para4.4);

Fig. 4.1. Device Installation on Tank. Structural Elements

- the device should not be installed in such way that the stream of the product filling
up the tank makes in the beam action zone. The device shall be located in an opti-
mum manner away from the feeding area;

ULM.0.01.000RE_10_08_20 17
 Fig. 4.2. Device Installation on Tank. Product Feeding.

- during product discharge from the tank, the swirl can be formed on the product
surface. This shall be considered when selecting the device location. The level
transmitter shall be installed above the location with the smoothest product surface.

Fig. 4.3. Device Installation on Tank. Product Discharge.

ULM.0.01.000RE_10_08_20 18
- to provide the level measurement over the total depth of the tank, the level trans-
mitter shall be oriented in direction of the tank lowest point. In the vertical cylindri-
cal hoppers with the cone-shaped outlet, this is achieved by its installation in the
center of the hopper roof.

Fig. 4.4. Device Installation on Hopper with Cone-Shaped Bottom.

In case such way of installation is impossible, it is necessary to direct the device

measuring beam to the hopper center, which is achieved by inclining the mounting
pipe branch flange plane.
The required inclination angle  depends on installation position and the hopper
dimensions. The inclination angle can be checked using the inclination angle sensor
built in the level transmitter or using the level (For details, see para. 7.1 “Device
Diagnostics”).

ULM.0.01.000RE_10_08_20 19
Fig. 4.5. Device Installation with Inclination on Hopper with Cone-Shaped Bottom.

The values of distances V from the tank center to installation position are given in
the following Table.
Installation   2   4   6   8   10
height H , m
2 0.1 0.1 0.2 0.3 0.4
4 0.1 0.3 0.4 0.6 0.7
6 0.2 0.4 0.6 0.8 1.1
8 0.3 0.6 0.8 1.1 1.4
10 0.3 0.7 1.1 1.4 1.8
15 0.5 1.0 1.6 2.1 2.6
20 0.7 1.4 2.1 2.8 3.5
25 0.9 1.7 2.6 3.5 4.4
30 1.0 2.1 3.2 4.2 5.3
35 1.2 2.4 3.7 4.9 6.2
40 1.4 2.8 4.2 5.6 7.1
45 1.6 3.1 4.7 6.3 7.9
50 1.7 3.5 5.3 7.0 8.8

ULM.0.01.000RE_10_08_20 20
For example. With the hopper is 15 m high, is mounted at 1.6 m distance fro the
center. Using the Table, let us determine the required inclination angle 6˚.

- for device protection against direct sunlight in conditions of hot climate, the pro-
tection screen or the shed should be used;

Fig. 4.6. Installation of Device with Protection Screen

- the temperature in the level transmitter installation location shall not exceed
+50°С; the radio transparent sealing gasket should be used during the device instal-
lation on the tank with high ambient temperature (see paras 12.5, 12.6);
- the radio transparent sealing gasket should be used during the level transmitter in-
stallation on the tank with excessive pressure or vacuum (see paras 12.5, 12.6);

NOTE

In case the device is used on the tank, where it is impossible to maintain the installa-
tion conditions on the absence of structures in the measuring beam, the following
recommendations should be adhered to:

- the distance from the tank wall to the level transmitter central axis shall be select-
ed within the limits 1/2 to 1/3 of the tank radius (See Fig. 4.7);

ULM.0.01.000RE_10_08_20 21
 Fig. 4.7. Device Installation

- if the tank walls are not smooth (for example, corrugated metal, welded joints,
structures), the distance from the wall shall be the longest possible.

NOTE

In case of using the device on the tanks made of non-conductive material (for ex-
ample, plastics), it should be taken into consideration that the structures outside the
tank may hit in the measuring beam. Therefore, during installation, the installation
position should be selected with account of this fact.

ULM.0.01.000RE_10_08_20 22
 Fig. 4.8. Device Installation. Tank Made of Non-Conductive Material.

4.2 General Requirements for Installation on Mounting Pipe Branch

Fig. 4.9. Device Installation on Mounting Pipe Branch.

ULM.0.01.000RE_10_08_20 23
The pipe branch inner diameter D shall be at least 100 mm1. The pipe branch axis
permissible vertical deviation, ONLY during measuring the level of LIQUID prod-
ucts - 1°.
The pipe branch height H is measured along its inner surface from the flange to the
opening lower edge. Maximum permissible pipe branch height depends on its diam-
eter. The bigger the diameter, the higher the permissible pipe branch. The formulas
relating the pipe branch diameter and its height are selected based on application
(see para. 4.3).
Use of higher pipe branch may result in occurrence of stray re-reflections and may
hamper the process of measuring. If it is desired to use the pipe branch longer than
the one estimated for application, it is necessary to agree the design with the manu-
facturer. The opening in the roof under the pipe branch shall be no less than the pipe
branch inner diameter. The pipe branch inner surface shall not have irregularities
sized above 3 mm. The stray reflections from irregularities inside the pipe branch
may result in measurement precision and stability impairment.
In case of using the rectangular section pipe branches, the pipe branch height, with
account of the roof thickness in conjunction with the inner structures adjacent to the
roof (stiffening ribs, etc.), shall not exceed the one calculated by the formulas given
in para. 4.3, where the dimension of the rectangle narrow side is put down instead
of the pipe branch diameter.

4.3 Mounting Pipe Branches

The requirements for the pipe branch are based on the type of application. The ap-
plications are divided into two types: with the strong reflected signal and with the
low-power reflected signal.
The applications with the low-power reflected signal include the liquids with capa-
bility for foam formation >1 cm, the tanks with the stirrers, in cases, when the de-
vice beam hits the cone-shaped surface, occurring due to agitation and having incli-
nation above 6 degrees, as well as all bulky materials.
All the rest applications refer to applications with strong reflected signal.

The requirements to the pipe branch for applications with strong reflected signal.
Permissible pipe branch height H is calculated by the formula:

H  D  2.5 ;

where H – maximal pipe branch height in mm, D – pipe branch diameter in mm.

Calculations for the common-type pipe branches are given in the next Table.

1
Level transmitter ULM-31А1-HF-F using the adapter (see para. 12.10) allows for installation on
the smaller diameter pipe branches.
ULM.0.01.000RE_10_08_20 24
 Pipe branch diameter (mm) Maximal permissible height (mm)
100 250
150 400
200 500
300 750

Requirements for pipe branch and the opening in the roof for application with low-
power reflected signal.
Mounting pipe branch height shall be no higher than its diameter:

H  D.

For these applications it is not recommended to use the pipe branches with the
height above 250 mm.

4.4 Measuring Beam Zone of Action

The device main energy is radiated in the beam determined by the directional pat-
tern.
Level transmitter ULM - ULM - ULM - ULM -31А1- ULM -
model 31-HF 31А1 31А1-HF HF-F, ULM - 31А1-HF-
31-HF-F F-LC

Width of measur- 2 9 2 4 5
ing beam  , deg.
The beam diameter W is determined based on the function from the width of the
measuring beam  and the measured distance L according to the formula:

 
W  2  L  tan 
2
For calculation of the measuring beam zone of action, the simplified formula for the
relative level transmitter model can be used:
ULM -31А1- ULM -
Level
ULM -31- ULM - ULM - HF-F, ULM 31А1-HF-
transmitter
HF 31А1 31А1-HF -31-HF-F F-LC
model
Beam W  0.035  L W  0.157  L W  0.035  L W  0.07  L W  0.087  L
diameter

ULM.0.01.000RE_10_08_20 25
 Fig. 4.10. Measuring Beam Zone of Action

4.5 Dead Zone

The level transmitters have the so-called “dead zone”. This zone is close to the sen-
sor antenna. Its measuring is either difficult or impossible. The “dead zone” is
shown in Fig.4.11 and it may be conventionally divided into three regions. The
closest region (in the Figure on the left), which is impossible to measure. The medi-
um one – the region of unstable measurements. The device can determine the dis-
tance with low precision and the discontinuities of reading are possible. The distant
region of the “dead zone” – the measurements are stable there, but the device certif-
icate precision level is not achieved. The distance of the “dead zone” regions de-
pends on the product reflecting capacity and the available tank structures hit by the
sensor beam. The “dead zone” does not exceed 600 mm, provided that the regula-
tions for the sensor installation in the tank are observed.

0 Dead zone 600 mm

Sensor an-

Working area
tenna

Measuring is im- Unstable meas- Stable measurements Stable measurements

possible urements with low precision with rated precision

Fig. 4.11. Device Dead Zone

ULM.0.01.000RE_10_08_20 26
4.6 Examples for Installation

The examples for the level transmitter installation designed in accordance with this
instruction requirements are shown in Fig. 4.12 in positions А and B. Installation of
the level transmitter on the tank flange without using the pipe branch is shown in
Fig. 4.12 Variant А and installation using the pipe branch - on Variant В. Variants
C-Е show the installation errors, which should be paid attention to.
Variant C – the roof edge under the pipe branch extends inside the pipe branch. Be-
sides, the opening in the roof is smaller than the minimum permissible one.
Variant D - the pipe branch lower edge is embedded in relation to the roof, due to
which the pipe branch length is longer the permissible one.
Variant Е - the level transmitter is installed with high displacement in relation to the
pipe branch vertical axis. The device should be installed according to the pipe
branch central axis.

ULM.0.01.000RE_10_08_20 27
Fig. 4.12. Examples of Installation
ULM.0.01.000RE_10_08_20 28
4.7. Structures in Tank

The structures located in the tank - tubes, valves, stirrers, tank corrugated walls,
level alarms and other subjects may be the sources of the stray signal. The installa-
tion position of the level transmitter shall be selected so, that there are no obstacles
on the radio signal propagation way. If it is impossible to meet this condition due to
the tank design features, you should address the manufacturer's technical support
desk.
The impact of the design features can be reduced by using the inclined reflectors,
which dissipate the radio signal. The reflectors can be made of sheet metal.

Fig. 4.13. Example of inclined reflector above the structure in the tank

ULM.0.01.000RE_10_08_20 29
5. ELECTRICAL CONNECTIONS

5.1 General guidelines

! WARNING
All connection operations must be performed with disconnected power.
Skilled personnel having permit for this type works must only be allowed to perform
electrical connection operations.

Level transmitter allows installation of two cable glands with sell-sealing NPT
thread. Casing can be factory-equipped with single cable gland with technological
cap; in this case, certified protective cap is installed in second lead-in.

! CAUTION
Prohibited activities:
- leaving the device at the mounting position without the technological cap installed
when the cable is not connected;
- leaving the level transmitter at the mounting position with the connected cable, but
with loose cable gland;
- leaving the unused cable lead-ins not capped; certified protective cap must be in-
stalled therein.

5.2 Connection cable.

To connect the 4-20 mA analog output, use a standard pair of conductors in a sepa-
rate shield.
To connect the RS-485 digital interface, it is necessary to use a pair of conductors in
the shield, it is allowed to use a cable with a common shield. The use of round sec-
tion cable is required. In order to ensure stated IP grade with regard to dust and
moisture protection, the use of cable with diameter suitable for particular cable
gland is required.
For details, see para. 12.1 "Specifications. Electrical and mechanical data”.

! CAUTION
It is prohibited to lead multiple cables in device through the same cable gland.

ULM.0.01.000RE_10_08_20 30
 NOTE

In order to prevent device from moisture ingress, it is recommended to bend con-

necting cable downward in the immediate vicinity of cable gland for the rainwater
or condensate running off.

Fig. 5.1 Cable laying recommendation

5.3 Shielding and grounding.

It is recommended to connect a cable shield to earth potential on one side. Use

grounding terminal on the output signal receiver side.
The device must be grounded. There is external grounding terminal on the device
casing, which is connected to tank grounding.

Fig. 5.2 Grounding terminal

ULM.0.01.000RE_10_08_20 31
5.4 Terminal functions. Connection.

Fig. 5.3 Connection of ULM-31A1, ULM-31-HF, ULM-31-HF-F, ULM-31A1-HF

and ULM-31A1-HF-F level transmitters. Option 1.

1 – PC connection;
2 – RS-485/USB converter;
3 – RS-485 line shield, “earth” connection on the converter side;
4 – Control unit, for example, PLC;
5 – HART-modem connection socket;
6 – HART digital line shield;
7 – Analog display unit;
8 – 24V power supply;
9 – Relay indication unit, light indication arrangement example;
10 – MicroSD memory card socket;
11 – Switch, RS-485 line matching load RA-B=120Ω;
12 – Modbus address switch;
13 – “Backup program” switch, reset to factory settings.

ULM.0.01.000RE_10_08_20 32
Fig. 5.4 Connection of ULM-31A1, ULM-31-HF, ULM-31-HF-F, ULM-31A1-HF
and ULM-31A1-HF-F level transmitters. Option 2.

1 – PC connection;
2 – RS-485/USB converter;
3, 6, 15 – Shield connection of the interface lines;
4 – Control unit, for example, PLC;
5 – HART-modem connection socket;
7 – Analog display unit;
8 – 24V power supply;
9 – Relay indication unit, light indication arrangement example;
10 – MicroSD memory card socket;
11 – Switch, RS-485 line matching load RA-B=120Ω;
12 – Modbus address switch;
13 – “Backup program” switch, reset to factory settings;
14 – Selector of the used interface (HART or Modbus).
ULM.0.01.000RE_10_08_20 33
 Fig. 5.5 Connection of ULM-31A1, ULM-31-HF, ULM-31-HF-F, ULM-31A1-HF
and ULM-31A1-HF-F level transmitters. Option 3.
1– PC connection; 12 – 24V power supply;
2– RS-485/USB converter; 13 – Relay indication unit, light indica-
3– Switch, RS-485 line matching load tion arrangement example;
RA-B=120Ω; 14 – MicroSD memory card socket;
4, 5, 6, 10 – Shield connection of the 15 – “Backup program” switch, reset to
interface lines; factory settings;
7 – Control unit, for example, PLC; 16 – Selector of the used interface
8 – Connection to the field bus inter- (HART or Modbus);
face module ; 1
17 – field bus switch;
9 – HART-modem connection socket; 18 – Modbus address switch.
11 – Analog display unit;

1
depending on the type of equipment used.
ULM.0.01.000RE_10_08_20 34
 The ULM-31A1-HF-F-LC modification is available, which is intended for
liquid level measurement. It is designed for level measurement under the simple
conditions requiring neither sophisticated adjustment nor additional service func-
tion. In addition, ULM-31A1-HF-F-LC radar level transmitter is equipped with the
special antenna and provides the reliable measurement of liquids even in case of in-
stallation in the high and small-diameter stub tubes. Such solutions can be of inter-
est, for example, in the case of level measurement in the buried drain tanks.

Fig. 5.6 Connection of the ULM-31A1-HF-F-LC modification level transmitter.

Option 1.

1 – “Backup program” switch, reset to factory settings.

2 – Shield
3 – Control unit, for example, PLC;
4 – HART-modem connection socket;
ULM.0.01.000RE_10_08_20 35
5 – HART digital line shield;
6 – Analog display unit;
7 – 24V power supply;

Fig. 5.7 Connection of the ULM-31A1-HF-F-LC modification level transmitter.

Option 2.
1 – PC connection;
2 – RS-485/USB converter;
3, 6, 12 – shield connection of the interface lines;
4 – Control unit, for example, PLC;
5 – HART-modem connection socket;
7 – Analog display unit;
8 – 24V power supply;
9 – Switch, RS-485 line matching load RA-B=120Ω;
10 – MicroSD memory card socket;
11 –“Backup program” switch, reset to factory settings;
12 – Selector of the used interface (HART or Modbus);

ULM.0.01.000RE_10_08_20 36
Fig. 5.8 Connection of levelmeter ULM-31A1-HF-F-LC. 2-wire option.

1 Power supply
2 Loop resistance
3,4 Wire shield connection
5 Loop current
6 ON – factory setting
7 ON – additional firmware of communicating processor is loading, otherwise
basic firmware is loading.
8 ON – additional firmware of calculating processor is loading, otherwise
basic firmware is loading.

ULM.0.01.000RE_10_08_20 37
5.5 Power supply

It is recommended to use the stabilized DC power supply with the output voltage of
U ИП  2436В . It is allowed to connect multiple level transmitters to the same
power supply.
Power supply must provide load current output based on 0.3 А per level transmitter:
I ИП  0.3  n ,
where n – number of level transmitters connected to the power supply.
Supply power must be of at least PИП  U ИП  I ИП .

Fig. 5.9 Level transmitter to power supply connection diagram

In case of long power supply line, voltage drop in the supply leads should be taken
into account. Maximum permissible length (in meters) of the feeder cable is calcu-
lated according to following formula

lкд  95.24Sкд (Uип  20).

where Sкд is single power wire cross-section in mm2, and Uип is power supply
voltage.
The table below presents results of calculation of maximum length of level
transmitter power cable for the most common wire cross-sections and power supply
output voltage of 24-28V.

ULM.0.01.000RE_10_08_20 38
 Maximum permissible power cable length.
Wire cross- 24V 25V 26V 27V 28V
section (mm2)
0.25 95m 119m 142m 166m 190m
0.35 133m 166m 200m 233m 266m
0.5 190m 238m 285m 333m 380m
0.75 285m 357m 429m 500m 571m
1 380m 476m 571m 666m 761m

When external cable diameter exceeds maximum value permissible for the level
transmitter cable gland, the use is required of terminal box connecting the level
transmitter feeder cable of permissible cross-section and greater cross-section cable
(mains cable). Such connection diagram is shown in Fig. 5.10.

Fig. 5.10 Level transmitter to power supply connection diagram with the use of ter-
minal box.

ULM.0.01.000RE_10_08_20 39
5.6 Device connection procedure

! WARNING

- safety regulations adopted at the enterprise must be strictly observed;

- all operations must be performed with disconnected supply voltage.
- make sure that supply voltage complies with device specifications.
- prior to voltage supply, device external ground terminal must be connected.

Required tools:
- minus screwdriver 3mm;
- minus screwdriver 6mm;
- stripper or any other suitable tool for wire stripping;
- when using multiconductor wire, the use of terminal lugs is recommended.

Pre-connection:

1. Install required number of cable glands in the device casing. When using
two cable glands, unscrew the cap with 6mm screwdriver and install second cable
gland into this position.
2. Remove the technological cap from the factory-installed cable gland.

Fig. 5.11. Second cable gland installation

Device is connected according to the procedure below:

1. Unscrew level transmitter cover.
2. Loosen the cable gland collet nut.
3. Lead cable into device through the cable gland packing seal.

ULM.0.01.000RE_10_08_20 40
 ! CAUTION
Missing or damaged sealing ring impairs the device ingress protection and can
result in its failure.
4. Strip the cable of external insulation. When using shielded cable, remove
shield.
5. Strip wires of insulation 4-6mm from end. When using multiconductor wires,
it is recommended to crimp bare ends with lugs.
6. Connect the cable in accordance with the pin assignment diagram. According
to para. 5.4 – 5.5 and following instructions on device nameplate. Tighten screw
terminals with 3mm screwdriver.
! CAUTION
Incorrect connection can result in device failure.

Fig. 5.12 Level transmitter connection

7. Slightly pull wires in order to check whether these are securely fixed in the
terminal block contacts.
8. Adjust cable length as necessary for connecting to terminals and tighten cable
gland nut securely. Sealing ring must fit tight to cable circumference.
9. Check cover sealing ring (para. 12.15, pos. 3) availability and integrity and
screw device cover on.
10. Connect external grounding terminal to vessel grounding using 6mm screw-
driver.

ULM.0.01.000RE_10_08_20 41
Upon the connection completion, it is recommended to conduct the completed work
quality inspection with regard to the following items:
- if there are any cable damages;
- if there are any mechanical stresses due to the cable tension;
- cable glands are properly installed, tightened and sealed;
- device casing cover is installed and tightened.

ULM.0.01.000RE_10_08_20 42
6. INITIAL SETTING AND COMMISSIONING

Device setting prior to commissioning can be carried out as follows:

1) by means of PC via RS-485 interface (Modbus RTU data communications
protocol, for protocol details, see “ULM transmitter data communications
protocol”) and ulmcfg configuration utility software;
2) by means of PC via НАRT interface;
3) by means of smartphone via Bluetooth link.

6.1 Level transmitter address setting

According to the used communications protocol, unique Modbus address is as-

signed to each level transmitter – number from 1 to 255. Address is set in binary
representation with the use of 8-bit DIP-switch located inside device next to the
nameplate inscription “Transmitter Address”. Address is generated as a sum of
numbers indicated on nameplate next to the switch bits set to 1.
In the modification of level transmitter ULM-31A1-HF-LC, Modbus address is as-
signed via the Configurator software (if there is a hardware implementation of the
RS-485 interface).

Fig. 6.1. Address switches all in ‘0’ position

Fig. 6.2. Examples of various address settings

When all the switches are in ‘OFF’ position (Fig. 6.1), “default number” specified
in software is assigned to level transmitter. Device address will change after its re-
start.
To change level transmitter address, set switches in required positions, then switch
device off and on again.

ULM.0.01.000RE_10_08_20 43
6.2 PC connection via the RS-485 interface.

The digital interface provides user access to the level transmitter readings and ena-
bles level transmitter setting and diagnostics. The level transmitter digital interface
is implemented as a two-wire serial RS-485 line. Modbus RTU data communica-
tions protocol. For protocol details, see “ULM transmitter data communications
protocol”. The advantages of RS-485 application include ease of data communica-
tions network building; capability of transmitting data from dozens of transducers
via the same line without compromising accuracy for distance of up to several kil-
ometers; capability of level transmitter configuring from workstation or its integra-
tion in the factory automation system controlled with PLC (programmable logical
controller).
The ‘A’ and ‘B’ terminals at the level transmitter terminal block are intended for the
RS-485 line connecting (if there is a hardware implementation of the RS-485 inter-
face). Unique Modbus address is assigned to each level transmitter. This address is
set by means of 8-bit DIP switch or defined by the internal device software when
address is set to ‘0’.
USB/RS-485 converter is used for level transmitter connection to the computer via
the digital interface. The level transmitter ‘A’ terminal is connected to ‘+’ terminal,
and ‘B’ terminal is connected to ‘–‘.

Fig. 6.3 Level transmitter connection with the use of RS-485

Converters with the automatic detection of transmission direction must be used.

Wide range of standard devices of this type is available, some of most common
ones are MOXA series 1100 (uPort-1150i, uPort-1130), ADAM-4561, ICP DAS se-
ries I-7561. Some converters require data communication parameters setting prior to

ULM.0.01.000RE_10_08_20 44
the work start. Should that be the case, set as follows: transmission rate – 9600bps,
parity – Even, number of data bits – 8, number of stop bits – 1 or 2.

! CAUTION
After the interface converter connection to USB, install the device driver where
necessary. Right-click “My computer” label and choose “Properties” in the context
menu. In the appeared window “System Properties”, click on “Equipment” tab,
then click “Device Manager” key (Win XP procedure). Open “COM and LPT
Ports” section in the equipment list. Find COM-port corresponding to the connect-
ed device, double click it to open “Property” window for chosen port and make
sure that the device functions properly.

The RS485 data communications line is laid with the use of “twisted pair” type ca-
ble with surge impedance of 120Ω. External cable insulation must provide adequate
mechanical and electric strength according to the customer’s process and climatic
conditions. Total line length can reach several kilometers.

Fig. 6.4 Classic RS-485 line laying method

Classic line laying method diagram complying with the general requirements of the
RS-485 standard designed for the high-speed data transmission in the industrial in-
terference environment is shown in Fig. 6.4. In case of extended line length, it is
recommended to install tracking resistors 120 Ω at the line ends between the ‘A’
and ‘B’ wires. For this purpose, level transmitter is equipped with switch connect-
ing such resistor to the line; it is designated R A-B on nameplate. It should be noted
that in some interface converters, this resistor is also mounted inside. When line
length exceeds 800 m or number of devices per line exceeds 32 items, it is recom-
mended to use standard repeaters for RS-485, for example, ADAM-4510.
! CAUTION
Devices with data communications protocol different from Modbus RTU protocol
should not be connected to the data communications line of level transmitter.
The same data communications line must not include transmitters with the identical
Modbus addresses.

ULM.0.01.000RE_10_08_20 45
 Fig. 6.5 RS-485 line “Star” laying method

Low transmission rate of 9600 bps used in level transmitter provides good interfer-
ence immunity of communications line and allows application of various cable lay-
ing options including so-called “star” method shown in Fig. 6.5. User can choose
the suitable laying option based on cable laying ease and length minimization con-
siderations. Generally, such type line construction does not require installation of
tracking resistors.
In the long and branched lines, few communication errors could occur. These com-
munication errors do not cause the unreliable level data acquisition, since the Mod-
bus data communications protocol used in level transmitter contains check sum
computation allowing detection of corrupted data. Such data are ignored.

ULM.0.01.000RE_10_08_20 46
6.3. Setting of main level transmitter parameters from PC via RS-485.1

Minimum PC requirements: Pentium II, RAM 256 MB, display 800х600, USB or
COM port, OS Windows 95 or later.

The “CONFIGURATOR” (ULMCFG) software is used for level transmitter setting.

Program functionality:
- main level transmitter (hereinafter referred to as "transmitter") settings retrieval
and change;
- level transmitter performance diagnostics;
- level transmitter configuration loading from file;
- debugging information (signal snapshots) disk write and view;
- level transmitter software updating;
- level transmitter register access.
The program does not require installation; just copy the ULMCFG.EXE file to the
preliminary created folder on the hard disk.
For the program details, see document “Configurator. User's Guide”. Following
items are required for the initial device setting.

Fig. 6.6 Configurator software main screen

1
In ULM-31A1-HF-F-LC modification – if there is a hardware implementation
ULM.0.01.000RE_10_08_20 47
Level transmitter connection procedure:
1. In main menu [Options], indicate number of COM-port, to which the
USB/RS-485 converter is connected
[Options]>[COM port] – allows user to choose the COM1-COM20 port, to
which level transmitter network is connected. ‘AUTO’ item is chosen as de-
fault for the automatic selection of COM-ports.

2. Direct connection to level transmitter can be executed by two methods:

1) input its unique number in the ModBus address field and click the ‘OK’ but-
ton.

Fig. 6.7 Example of connection to level transmitter with the address 42

2) The click on the “Search” key starts the automatic querying the level trans-
mitters with generation of addresses from 1 to that indicated in the ‘Search to Mod-
bus No.’ field. Window shown in Fig. 6.8 will appear. The software adds the found
devices in list. The search is stopped after querying all the ModBus numbers (unless
‘Loop search’ checkbox is flagged). In order to connect to any of found level trans-
mitters for the further work, choose it in list and press ‘ENTER’ key or click ‘OK’
button.

Fig. 6.8 Device search field

Level transmitter parameters are configured before delivery based on the data indi-
cated by customer in the configuration data sheet at website www.limaco.ru. Set-
ULM.0.01.000RE_10_08_20 48
tings are stored in the non-volatile memory of transmitter. Make sure to verify these
settings and change them as necessary at the initial equipment setup.

"Measuring range" determines measured and displayed distance range.

Fig. 6.9 Measurement range setting

“Minimum distance displayed” – device does not display readings below this val-
ue. It is set within the stable measurement area. Default setting is at the “dead zone”
boundary (600 mm), which is optimum for the most applications. Where measure-
ment of smaller distances is required, this parameter can be decreased upon agre-
ment with JSC LIMACO. Importantly, the value should remain within the stable
measurement range as described in para. 4.5.
When this parameter value is entered, press “Enter”; “Minimum distance meas-
ured” (next line on panel) will be calculated automatically – this is the left (near)
boundary of echo signal search area (N0 is spectral ratio number, from which level
transmitter starts identification of valid signal).
“Maximum distance displayed” is the upper limit of device operation range. It is
generally selected equal to the level transmitter installation height. It allows elimi-
nation of effects of vessel bottom echo occurring under certain circumstances.
When this value is entered, press “Enter”; right dead zone boundary will be calcu-
lated (Nmax is spectral ratio number, up to which (inclusive) device will search and
analyze signal). Upon the Nmax calculation completion, final maximum displayed
distance value in millimeters will be displayed in the field.

“Current output (4..20mA) setup” – this parameter configures level transmitter 4-

20mA output.

ULM.0.01.000RE_10_08_20 49
 Fig. 6.10 4-20mA current output setup

“4-20mA output corresponds to” – choose whether the current signal would cor-
respond to the product level in vessel or distance to the product (see Fig. 3.9).
“Sensor mounting height” – input distance (Н) from transmitter mounting flange
to the vessel bottom in millimeters. The H value is used for the vessel filling level
calculation (see Fig. 3.9).
“4mA current corresponds to the level (distance)”, mm. It sets minimum current
4mA correspondence to product level in vessel (distance to the product).
“20mA current corresponds to the level (distance)”, mm. It sets maximum cur-
rent 20mA correspondence to product level in vessel (distance to the product).

Signal processing is the device parameterization according to the measurement

conditions.

Fig. 6.11 Setting signal processing parameters

ULM.0.01.000RE_10_08_20 50
“Don’t use a signal with amplitude less than” – minimum threshold value of sig-
nal amplitude to be accepted for calculation.
“Sufficient signal amplitude” is used for the device autodiagnostics with the use
of echo signal amplitude as a criterion.
“Time of stable signal identification” – sharp readings fluctuations damping time.
At the sharp and significant change of distance to the reflecting surface, device will
not deliver new distance value until the set time expiration. Delay in device re-
sponse to the distance change in the steady-state mode is natural occurrence, be-
cause product level in the real vessel does not show abrupt changes. Such behavior
is result of algorithm for elimination of product surface instability effects on the de-
vice readings.
“Readings settling time” – parameter determining device dynamic behavior; it is
set depending on the maximum vessel level change rate.
! CAUTION
Excessive decreasing the ‘Readings settling time’ parameter improves dynamic be-
havior but extends readings dispersion and impairs level transmitter performance
in case of disturbances on the product surface in vessel, for example, at product
boiling or vessel top filling.
“Pipe diameter” – setting used for other type of ULM series level transmitters at
product level measurement in the guide pipe (not to be confused with mounting at
the stub tube.) Indicate internal pipe diameter in the tenths of millimeter (“2000” for
the 200mm pipe). In all other cases (including mounting at the stub tube), the value
of this field must be equal to 0.
Other parameters are set where necessary in accordance with manufacturer’s rec-
ommendations based on the provided diagnostics information, see Section 7.
For details of methods of other parameters modification, see software description in
the “Configurator – User's Guide”.

ULM.0.01.000RE_10_08_20 51
6.4 4-20mA current output. Setting of alarm signals.
Level transmitter is equipped with active 4-20mA current output for connection of
standard receivers.

Fig. 6.12 4-20mA current output connection diagram

Depending on configuration, it may be set to output product level in vessel or dis-
tance to the product surface readings, or 3mA, 4mA or 21mA alarm current signals.
Example of alarm signal setting screen is shown in Fig. 6.13. Right part of panel
contains controlled parameters list where each parameter is preceded with number
of its bit in the status register. For more details of the status register, see Section 7.
Four columns off at 16 check boxes are located in the left part of window; these
form the masks for the status register and alarm current signals generation. When
the check box is selected, corresponding bit of mask is set to 1 – marked parameter
will be taken into account; when the check box is deselected, the bit is set to 0
(masked out). The masked-out parameters are not used in measurement or alarm
current signal status generation.

! CAUTION
Current signals priority for alarm signal readings is as follows: 21mA, 3mA, 4mA.
When any alarm signal is generated, level (distance) readings are not delivered to
the current output. This should be taken into account at the current signals setting.

ULM.0.01.000RE_10_08_20 52
 Fig. 6.13 Setting alarm current signals.

Example in Fig. 6.13 shows that the current output delivers as follows:
- 21mA at internal diagnostics of measuring section;
- 3 mA when the level transmitter internal temperature is exceeded.

ULM.0.01.000RE_10_08_20 53
6.5 Setting of relay signals1

Level transmitter has two normally open groups of relay contacts. The “Configura-
tor” software tab allows relay closing criteria setting. Depending on the level trans-
mitter readings and measurement status value, two relay signals are generated.

Fig. 6.14 Setting relay signals

In the top left part of tab, Fig. 6.14, three text fields are located, which are in-
tended for input of values of two maximum levels (distances) and hysteresis (in mil-
limeters). Hysteresis is required for elimination of unnecessary relay tripping (chat-
ter). For example, 10mm hysteresis means that upon reaching the control level, re-
lay is closed and is not open until level changes back by 10mm. Therefore, readings
dispersion of 10mm about the maximum level due to the surface disturbance at fill-
ing (discharge) will not result in the frequent relay switching.
Sets of switches for setting the relay signal generation conditions are located
below in two columns with separate set for each channel. Selection of top check box

1
Except for the ULM-31A1-HF-F-LC modification
ULM.0.01.000RE_10_08_20 54
switches the corresponding channel on, whereupon three relay closing conditions
become available. Two top conditions set the relay response to the first and second
threshold levels. When both conditions are enabled, then Boolean operation be-
tween these must be defined; in case of “AND”, relay tripping requires simultane-
ous fulfillment of both conditions, in case of “OR”, relay is closed at fulfillment of
either condition. The third condition allows consideration of measurement status
(with mask) at relay signal generation. After it is enabled, indicate when relay is to
be closed (in case of zero status, neither of situations indicated in the status mask
occurred; in case of non-zero status, one or more situations occurred). Status masks
for both relay channels are located on panel on the right; their setting is similar to
that of alarm current signal masks. In case that one or both threshold level condi-
tions are selected in addition to the measurement status, status criterion is combined
with threshold one by means of “AND” / “OR” similarly to that described above for
the first and second threshold conditions.

For example, setting shown in Fig. 6.14 enables both relay and sets the following
order of their tripping. The first relay will be closed at readings falling beyond any
of threshold values ( H  500 or H  7000 ) with measurement status ignored. While
the second relay, on the contrary, will be closed at product level being within the
permissible limits ( H > 500 or H < 7000 ) and zero status bits 0,1,2,6,7,10,11 (sub-
ject to stable and valid readings, and normal level transmitter operating conditions).

ULM.0.01.000RE_10_08_20 55
6.6 Bluetooth

The ULM-31-HF, ULM-31-HF-F, ULM-31A1, ULM-31A1-HF, ULM-31A1-HF-F

and ULM-31A1-HF-F-LC series level transmitters are equipped with the Bluetooth
wireless interface module. The use of this communication standard allows substan-
tial reduction in the enterprise personnel working hours required for new equipment
commissioning, reduction in costs for setting and optimization of production pro-
cesses at existing equipment, particularly those installed in inaccessible areas, re-
duction in the scope of hazardous activities required for the data acquisition from
instruments at the production premises. This solution allows easing of level trans-
mitter handling to the greatest possible extent and execution of prompt device set-
ting, data readout and modification of existing production processes with the use of
device based on the Android operating system.
LIMACO continuously improves the ULM level transmitter software, en-
hances measuring capabilities of our equipment and adapts it for new tasks of the
automated control and accounting in the enterprise system. The use of the Bluetooth
interface allows transmission of level transmitter readings to the Android device,
execution of existing equipment setting and diagnostics, and device software up-
grade installation. Our professionals are always ready to assist you with the ULM
level transmitter configuring for the particular process task by adapting the device
software component for various operating conditions. Software for smartphones and
tablets is available upon the request to LIMACO.

ULM.0.01.000RE_10_08_20 56
7. DEVICE OPERATION INFORMATION

7.1 Device diagnostics.

“Configurator” software in the “Diagnostics” tab, Fig. 7.1, contains basic transmit-
ter operation information. It is visually divided into seven panels where transmitter
performance data are displayed. Most lines are displayed in black font; data falling
beyond the permissible criteria or recommended conditions are displayed in red;
gray lines are those not available for input since particular transmitter modification
hardware or software does not allow control of corresponding parameter.

Fig. 7.1 “Diagnostics” tab appearance

“Transmitter” panel displays as follows:

- transmitter serial number;
- Modbus address;
- firmware (internal transmitter software) number.

“Device operation information” panel displays as follows:

ULM.0.01.000RE_10_08_20 57
- current signal amplitude, and on the right following the “Min.:” word - amplitude
criterion (“Adequate signal amplitude” in the “Configuration” tab). When amplitude
is below criterion, bit 2 of the status register is set to 1.
“Measuring device test” – measurement system performance indicator; on the right
– maximum permissible value; when this is exceeded, bit 1 of the status register is
set to 1.
! CAUTION
If the “Measuring device test” parameter maximum permissible value is exceeded,
this means the level transmitter electronic module failure. Follow repair request
procedure in accordance with para. 11 hereof.
- “Readings stability” – indicator of general stability (short- and long-term one).
- “Mode” – steady-state mode when transmitter finds steady signal, otherwise –
transient mode – test mode after switching on.
- "Supply voltage" – current and minimum permissible voltage in volts (status bit
7). Temperature inside the transmitter casing in degrees centigrade, and permissible
temperature range (status bit 10).
“Transmitter vertical deviation” – in two planes in degrees, and permissible devia-
tion (status bit 6). When permissible deviation is exceeded, transmitter leveling is
required (with water level).

“Status” panel. For more details, see “Configurator – User's Guide”.

The “Communications” panel allows estimation of communication line state. As

long as “Diagnostics” tab is active, continuous data exchange with transmitter oc-
curs. Value in “Data exchanges” field must be continuously increased (from 0 to
999, and then reset to zero), values in “Communication errors” and “Check sum er-
rors” fields must not be increased subject to use of high-quality communication line.
Single errors could occur at the real facilities with the extended communication line.

The “Equipment panel” displays additional optional components for monitoring

the power supply, temperature, tilting angles (tilt meter) available in the device.

The “4-20mA Output” panel visualizes current output settings: base height (H0 -
on the right), levels/distances corresponding to the 4 and 20 mA currents (4ma_N =,
20ma_N= on the left), and current level and distance values. In addition, measure-
ment range limits are highlighted in magenta on the top and bottom.
The “Readings” panel displays level, distance, input and output currents, and relay
contacts positions.

ULM.0.01.000RE_10_08_20 58
7.2 Output signal emulation

The “EMUL.” key enabling signal emulation mode in transmitter.

Fig. 7.2 Output signal emulation

Output signal emulation is the debugging mode enabling current output setting and
operation testing.
Press the “EMUL.” key, transmitter will change to emulation mode in about 4 sec-
onds. The key is fixed in the pressed position, inscription color changes to magenta.
Thereupon, level and distance values become available for editing. At the change of
these parameters, output current signal must also change in accordance with data in
this panel.
In order to cancel emulation mode, click on the «EMUL» key once again, transmit-
ter returns in normal mode in 4 seconds.

7.3 Snapshots.

So-called “Snapshots” provide most complete information on device operation.

Snapshots are files with extension “FOT” containing the signal records and addi-
tional data received from transmitter. These contain comprehensive information on
the device operation conditions. The snapshots analysis allows consideration of par-
ticular application specifics, transmitter installation optimization and its configuring
for the most accurate and reliable operation of level measurement system. For de-
tails, see “Configurator – User's Guide”. Section “Snapshots handling”.

ULM.0.01.000RE_10_08_20 59
8. TROUBLESHOOTING

In the case of fault occurrence, personnel responsible for the level transmitter opera-
tion must take remedial measures. Operation of faulty level transmitter operation is
prohibited.
Sources of level transmitter failure can be as follows:
- measuring device failure;
- data-displaying receiving device;
- level transmitter power supply;
- process in vessel.
In the case of failure, source of failure must be identified to maximum precision.
When analog signal is used, check output signal delivery and correct generation di-
rectly at the level transmitter output, check whether the 3mA, 4mA or 21mA alarm
signals exist, check supply voltage.
The use of PC with “Configurator” software provides most comprehensive meas-
urement troubleshooting facilities.

NOTE

In most cases, this allows failure cause identification and measurement problem
resolution.
Device performance diagnostics via the Bluetooth link is also available.

Level transmitter troubleshooting operations are summarized in the table below.

Failure Cause Remedy
Signal Transmitter supply voltage Check power supply and electric
4-20mA is not is not supplied or is beyond connection; correct found abnormal-
delivered the permissible values (see ities, if any.
para. 12.1 "Specifications")
4-20mA output electric Reconnect or remove increased load
connection is broken, or too from line.
high line resistance (see pa-
ra. 12.1 "Specifications")
Transmitter electronic unit Return device for repair.
failure.

ULM.0.01.000RE_10_08_20 60
 Failure Cause Remedy
Signal One or more controlled pa- Connect to transmitter through PC
4-20mA corre- rameters of transmitter are or Bluetooth. Check whether alarm
sponds to one beyond the permissible val- signal value matches its mask (para.
of alarm val- ues: 6.4).
ues
- transmitter temperature is Remove overheat cause, insulate
beyond the range level transmitter from increased
temperature process by means of ra-
dio-transparent shield (see 12.5), use
transmitter forced-air cooling, install
sun shield.
- lack of transmitter perpen- Correct by device leveling.
dicularity (for application
with liquid products)
- unreliable temperature or Related channels in the device elec-
tilt angle measurement tronic module are faulty. Further op-
eration is allowed subject to over-
heat prevention. Otherwise, return
device for repair.
- unstable readings due to Indicative parameter, further opera-
product surface disturbance, tion is allowed.
unstable surface.
- transient conditions – there Transmitter in initial switching-on
is no stable reflecting prod- mode; device will exit this mode in
uct surface, or transmitter is 1-2 minutes after the switching on.
at the initialization stage Otherwise, record spectrum (see pa-
ra. 7.3.), send it to the technical sup-
port address.
- measuring device mal- Return device for repair.
function – level transmitter
electronic unit failure

ULM.0.01.000RE_10_08_20 61
 Failure Cause Remedy
- low echo amplitude – ap- Record spectrum (see para. 7.3.),
plication with low dielectric send it to the technical support ad-
capacitance products, appli- dress. Follow the further recom-
cation with bulk products, mendations.
electronic unit failure
- loss of signal - sharp fluc- Indicative parameter, current signal
tuations of reflecting sur- will be restored after the stable echo
face properties: foaming, occurrence and process normaliza-
bulk product collapse, tion. Otherwise, record spectrum
measuring beam blockage (see para. 7.3.), send it to the tech-
by product flow nical support address.
4-20mA signal Level transmitter electronic Check current signal functioning by
is not con- unit failure. means of emulation (para. 7.2). In
sistent with case of inconsistence, return device
actual value of for repair.
controlled pa-
rameter.
4-20mA signal Incorrect initial settings of Record spectrum (see para. 7.3.),
is not con- main measurement parame- send it to the technical support ad-
sistent with ters (para. 6.3.), failure to dress. Follow the further recom-
actual value of comply with mounting re- mendations.
controlled pa- quirements (para. 4).
rameter with
properly oper-
ating electron-
ic unit
No RS-485 Line electric connection is Check and reconnect line or correct
connection broken. non-compliance with requirements
with delivery and connection diagram (see pa-
of the 4-20mA ra. 5).
signal

ULM.0.01.000RE_10_08_20 62
 Failure Cause Remedy
No RS-485 Necessary driver is not in- Check converter function in the PC
connection stalled, or incorrect initial operating system (Device Manager),
with delivery settings of the USB/RS-485 set converter as required.
of the 4-20mA converter
signal and Transmitter Modbus ad- Set different Modbus addresses for
properly oper- dress is incorrectly set, or transmitters in line; indicate correct
ating commu- there are multiple transmit- transmitter number at the search in
nication line ters with the same address the “Configurator” software. (see
in line. para. 6.1)
COM-port is used by other Check whether there are any appli-
application. cations using COM-port; switch
these off and restart PC as neces-
sary.

ULM.0.01.000RE_10_08_20 63
9. MAINTENANCE

Level transmitter does not require the special maintenance. Depending on the oper-
ating conditions, periodic cleaning of antenna screen surface may only be required.
Do not use cleaning agents, which may be potentially corrosive for body materials,
seals, caps and cable glands, for level transmitter cleaning.

ULM.0.01.000RE_10_08_20 64
10. DISMANTLING

10.1. Dismantling procedure

The device must be dismantled with the observance of every safety regulation and
standard adopted at the enterprise; exercise particular caution when working at
heights and at vessels containing corrosive or toxic products.

The procedure for dismantling is the reverse of the procedure described in pa-
ra.. 5.6. "Device connection procedure".

10.2. Disposal

Device casing is recyclable.

Device can be disposed at the dedicated facilities.
Disposal prevents adverse environmental impact and allows materials to be reused.

ULM.0.01.000RE_10_08_20 65
11. REPAIR

Device repair is only permitted at manufacturer’s factory or authorized representa-

tive offices.

When equipment return to manufacturer for repair is required, please send official
letter to the following e-mail: [email protected]. Clean device from contaminations;
pack it in the container ensuring its undamaged condition during transportation and
send to the address indicated at the website www.limaco.ru in ‘Contacts’ section.

ULM.0.01.000RE_10_08_20 66
12. ANNEXES

12.1. Specifications

Name Value
General data
Casing material - Aluminium cast alloy, anodized, pow-
der-coated
- Polyamide
Material of gasket between casing and Rubber compound
cover
Antenna screen material PTFE

Bluetooh cap material PTFE

Cable gland material Polyamide
Weight without flange 2.5kg max
Overall dimensions 203х103х153mm
Type of mechanical connection Flange, min diameter (mm)
HF 80
HF-F 50
Output signals
Analog
4-20mA Active
Alarm signals 3 mA, 4 mA, 21 mA (settable)
Load 600 Ω max
Error (within the temperature range - <0.25% of measurement range
40°C to +50°C)
Digital
HART version 7.0
1
RS-485 Modbus RTU
Discrimination capacity 0.1 mm
Wireless
Bluetooth - Version 3.0
- Version 4.0
2
Relay outputs
Number of channels 2
Maximum switching current 3A
Maximum switching voltage, alternating 250 V (30 V)
(direct)

1
In ULM-31A1-HF-F-LC modification - if there is a hardware implementation
2
Except ULM-31A1-HF-F-LC
modification
ULM.0.01.000RE_10_08_20 67
Mechanical durability 10,000,000 trips
Electrical durability, at rated load, min- 50,000 (100,000) trips
imum (standard)
Device performance parameters
Absolute measurement error 1 mm max for ULM-31-HF, ULM-31-
HF-F;
3 mm max for ULM-31A1, ULM-31A1-
HF and ULM-31A1-HF-F.
5 mm max for ULM-31A1-HF-F-LC
Measurement range 0.6 m to 50 m
Reduced accuracy measurement range 0.3 m to 0.6 m
Operating principle Radar type instrument for level meas-
urement using linear frequency modula-
tion (FMCW)
Working frequency 1
125±5 GHz
Output power 8 mW max
Antenna beamwidth 2˚ - ULM-31-HF, ULM-31A1-HF;
5˚ - ULM-31-HF-F, ULM-31A1-HF-F,
ULM-31A1-HF-F-LC;
9˚ - ULM-31А1.
Operating conditions
Ambient temperature at the transmitter -40°C to +50°C
installation location
At transmitter flange temperature above Radio-transparent insulating spacer in-
50°C stallation is required, see para. 12.5
Atmospheric pressure 84.0 kPa to 106.7 kPa (630-800 mmHg)
Relative humidity at the transmitter in- Not more than 95% at 35ºC and below
stallation location without condensation
Positive or negative pressure in vessel -1 bar to 6 bar, radio-transparent sealing
spacer installation is required see pa-
ra. 12.5
Mechanical impact
- vibration amplitude 0.1 mm max
- frequency 5 Hz to 25 Hz
Maximum angle of working position de- 1 degree
viation from vertical
Protection
Dust and moisture ingress protection IP65
grade
Design General purpose industrial design (non-
explosion-proof)

1
Makes about 24GHz for the ULM-31А1 level transmitter
ULM.0.01.000RE_10_08_20 68
 Power supply
Supply voltage 20 to 36V DC
Name Value
Maximum power consumption 6W
Electrical and mechanical data
Cable gland Option 1:
cable gland М20х1.5 (round cross-
section cable dia 8 to 13mm) – 1 piece
cap М20х1.5 – 1 piece
Option 2:
cable gland М20х1.5 (round cross-
section cable dia 8 to 13mm) – 2 pcs
Screw terminals for the electric connec- 2.5 mm max (AWG 14)
tion of wires with cross-section
Permits and certificates
Please download these documents at www.limaco.ru

ULM.0.01.000RE_10_08_20 69
12.2 Specifications of levelmeter ULM-31A1-HF-F-LC, 2-wire option.
Name Specification
General information
Body material Aluminium casting alloy, electroplated
anodizing, powder coating

Sealing material between body and cov- Rubber

er
Antenna screen material Teflon

Cable glands material Polyamide

Weight without flange Not more than 2,5Kg

Dimensions 203х103х153 mm
Kind of mounting Flange Not less
than DN 50

Analog output 4-20mA

Total load Not more than 300 ohm
Error(in temperature range(-40…+50°C) Not more 0,25% of measuring range
Digital output It’s used HART modem for configura-
tion
Resolution 0,1 mm
Working specifications
Absolute error ± 5 mm
Measuring range 0,6…15 m

Recommended application Measuring of liquids

Measuring range with reduced precision 0,3…0,6 m
Operating principle Radar for measuring level,
using FMCW
Working frequency 125±5 GHz
Radiated power Not more than 1mW
Antenna pattern width 5˚
Number of measurement per second Not less than 6
Operating conditions
Ambient temperature in place of lev- -40 … +60˚ C
elmeter installation

ULM.0.01.000RE_10_08_20 70
At temperature of levelmeters flange It’s required placement of radio-
higher than 50˚ C transparent isolating seal
Atmosphere pressure 84,0…106,7 kPa (630-800 mm Hg)
Realtive humidity in installation location Not more than 95% at 35˚ C and lower
of levelmeter temperatures, without moisture conden-
sation
Overpressure or underpressure in tank -1…6 bar, it’s required placement of ra-
dio-transparent seal
Mechanical stresses
- vibration with amplitude Not more than 0,1 mm
- frequency 5…25Hz
Maximal inclination of vertical axis of 2 degree
levelmeter
Protecting
Protecting from penetrating of moisture IP65
and dust
Kind of body General industrial (not explosion proof)
Power
Power supply 24…36V DC
Connection type 2-wire
Maximal power consumption 0,8 W
Electro-mechanical data
Cable glands Option 1:
1 cable gland M20х1,5 (round cable with
diameter Ø 8…13 mm)
1. plug M20х1,5
Option 2:
2 cable glands M20х1,5 (round cable
Ø 8…13 mm)
Screw contacts for electrical connection Not more than 2,5 mm (AWG 14)
of wires wits cross section

ULM.0.01.000RE_10_08_20 71
12.3. Mounting dimensions of level transmitter without mounting flange

4 holes M6x8-12

12.4. Level transmitter connection to mounting flange

Screw M6x10 DIN 912 (4 pcs)

ULM-31А1

ULM.0.01.000RE_10_08_20 72
 Screw M6x10 DIN 912 (4 pcs)

ULM-31-HF, ULM-31А1-HF

Screw M6x10 DIN 912 (4 pcs)

ULM-31-HF-F, ULM-31А1-HF-F and ULM-31А1-HF-F-LC

ULM.0.01.000RE_10_08_20 73
12.5 Mounting of ULM-31А1 level transmitter at the stub tube

ULM.0.01.000RE_10_08_20 74
12.6. Mounting of ULM-31-HF-F, ULM-31А1-HF-F, ULM-31А1-HF-F-LC
level transmitters at the stub tube

ULM.0.01.000RE_10_08_20 75
12.7. Mounting of ULM-31-HF, ULM-31А1-HF level transmitters at the stub
tube

ULM.0.01.000RE_10_08_20 76
12.8. Mounting of ULM-31А1 level transmitter at the stub tube with insulating
spacer

ULM.0.01.000RE_10_08_20 77
12.9. Mounting of ULM-31-HF-F, ULM-31А1-HF-F, ULM-31А1-HF-F-LC
level transmitters at the stub tube with insulating spacer

ULM.0.01.000RE_10_08_20 78
12.10. Mounting of ULM-31А1, ULM-31-HF-F, ULM-31А1-HF-F, ULM-31А1-
HF-F-LC level transmitters at the stub tube with insulating spacer with the use
of clamping flange

1 Level transmitter
2 Adapter flange
3 Insulating spacer
4 Clamping flange
5 Tank flange

ULM.0.01.000RE_10_08_20 79
12.11. Mounting of ULM-31-HF, ULM-31А1-HF level transmitters at the stub
tube with insulating spacer with the use of clamping flange

1 Level transmitter
2 Adapter flange
3 Spacer ring
4 Clamping flange
5 Insulating spacer
6 Tank flange

ULM.0.01.000RE_10_08_20 80
12.12. Mounting of ULM-31-HF-F, ULM-31А1-HF-F, ULM-31А1-HF-F-LC
level transmitters at the small diameter stub tube with the use of reducing
piece

1 Level transmitter
2 Reducing adapter
3 Tank flange

ULM.0.01.000RE_10_08_20 81
 12.13. Sealing

When the transmitter is operated outdoor, in order to prevent moisture ingress

in space between level transmitter and insulating spacer, which can result in meas-
urements failure, sealing compound must be applied on the contact surface prior to
transmitter attaching to flange as shown in figure, or rubber gasket must be installed
(if included in the delivery package).

Contact plane

ULM.0.01.000RE_10_08_20 82
12.14. Mounting flange

ULM.0.01.000RE_10_08_20 83
12.15. Level transmitter structure

1 – cable gland; 9 – over;

2 – cap; 10 – nut;
3 – rubber ring; 11 – screen;
4 – antenna assembly; 12 – Bluetooth cap;
5 – amplifier board; 13 – gasket;
6 – interface board; 14 – connection instruction plate;
7 – Bluetooth board; 15 – brand nameplate.
8 – casing;

ULM.0.01.000RE_10_08_20 84