PARTS MANUAL

MPC15
(A3D4)

Yale Europe Materials Handling Limited 550241462

Centennial House, Building 4.5 ©Yale Corp.
Frimley Business Park 09/2021
Frimley, Surrey GU16 7SG, United Kingdom
 SECTIONS

1 FRAME

2 DRIVE UNIT

3 ELECTRICAL SYSTEM

4 STEERING SYSTEM

5 LOAD WHEELS

6 HYDRAULIC SYSTEM

7 CYLINDERS

8 NUMERICAL INDEX

9 USER SUPPORT INFORMATION

This Parts Manual is divided into 9 major sections which are listed above. Quick reference to these sections can be
made by placing the right thumb on the tab of the desired section, bending the book back and thumbing the pages
to the corresponding tab.
 GENERAL INFORMATION

TABLE OF CONTENTS

DESCRIPTION PAGE
C
CHARGER AND WIRE HARNESS ................................................................................................................. 3-4
CONTROL BOX ASSEMBLY .......................................................................................................................... 4-4
CYLINDER ASSEMBLY .................................................................................................................................. 7-2

D
DOUBLE LOAD WHEEL ASSEMBLY ............................................................................................................. 5-2
DRIVE UNIT ASSEMBLY ................................................................................................................................ 2-4
DRIVING SYSTEM .......................................................................................................................................... 2-2

E
ELECTRICAL ARRANGEMENT ..................................................................................................................... 3-2

F
FRAME ............................................................................................................................................................ 1-2

H
HANDLE ASSEMBLY ...................................................................................................................................... 4-2
HYDRAULIC UNIT .......................................................................................................................................... 6-4
HYDRAULIC UNIT ASSEMBLY ...................................................................................................................... 6-2

L
LABELS ........................................................................................................................................................... 1-4

S
SINGLE LOAD WHEEL ASSEMBLY .............................................................................................................. 5-4

A3D4 ©2021 Yale Europe Materials Handling Limited i

GENERAL INFORMATION

ABBREVIATIONS QUICK REFERENCE SHEET

Listed below are abbreviations used in parts manuals to denote the following expressions:
spacer
TERM DEFINITION TERM DEFINITION
Amp Amperes FRE Freezer Environment
AR As Required in. inches
BDI Battery Discharge Indicators LPG Liquefied Petroleum Gas
BWI Brush Wear Indicator MAP Manifold Absolute Pressure
CE Communicator End mm millimeters
CRE Corrosive Environment MSTS Microprocessor Spark Timing System
D/B Date Break NPT National Pipe Threads
dbA Decibel "A" Scale O/S Oversize
DE Drive End PTO Power Take Off
ECH Empty Container Handler RPM Revolutions per Minute
ECH-3 Empty Container Handler - 3 High S/N Serial Number
Stacking TMM Truck Management Module
ECH-4 Empty Container Handler - 4 High UL Type D Diesel-Powered Safety Rating
Stacking
UL Type DS Diesel-Powered Safety Rating
ECH-5 Empty Container Handler - 5 High
Stacking UL Type E Battery-Powered Safety Rating

ECH-6 Empty Container Handler - 6 High UL Type EE Battery-Powered Safety Rating

Stacking UL Type ES Battery-Powered Safety Rating
ECH-7 Empty Container Handler - 7 High UL Type G Gasoline-Powered Safety Rating
Stacking UL Type GS Gasoline-Powered Safety Rating
ECM Electronic Control Module UL Type LP Gas-Powered Safety Rating
ECN Engineering Change Notice UL Type LPS LP Gas-Powered Safety Rating
EEPROM Electrically Erasable Programmable U/S Undersize
Read Only Memory
UL Underwriters Laboratory
EPA US Environmental Protection Agency
V Volts
EPROM Electrically Programmable Read Only
Memory

ii ©2021 Yale Europe Materials Handling Limited A3D4

 GENERAL INFORMATION

HOW TO USE THE ILLUSTRATED PARTS MANUAL

This parts manual describes and illustrates assemblies, The different constructions are indicated by keys and
subassemblies, and detail parts needed for service footnotes. The callouts correspond to descriptions
replacement. found on the next page.

A3D4 ©2021 Yale Europe Materials Handling Limited iii

GENERAL INFORMATION

HOW TO FIND THE DESIRED PART NUMBER

WHEN THE PART NUMBER AND THE NEXT subparts of assemblies. In the example on the
HIGHER ASSEMBLY IS NOT KNOWN: previous page, BEARING CAP (Item 2) is a
1. Determine the function and application of the part subpart of the major assembly CASE.
required. Turn to the Sections Page. Choose the 9. Quantities shown are for one assembly. The
general area of reference most likely to include the quantities of the subpart BEARING CAP are
part. indicated as two and two. This means two per
2. Turn to the section you chose. Use the Section CASE assembly.
Table of Contents to determine the assembly 10. Serial number breaks identify the most current
which would normally contain the part required. parts information and are shown as follows:
Then locate the part on the assembly breakdown → S/N A810N2639
page. Indicates last serial number affected.
S/N A810N2640 →
WHEN THE PART NUMBER IS NOT KNOWN
Indicates the first serial number affected.
AND THE NEXT HIGHER ASSEMBLY IS
S/N A810N1553 ↔ S/N A810N3291
KNOWN:
Indicates a range of serial numbers affected.
3. Determine the assembly the required part is used
on. Turn to the Table of Contents (Page i). ECN numbers for pending serial numbers are
shown to allow for the inclusion of the most current
4. Locate the assembly the required part is used on
parts information and are identified as follows:
and turn to the page indicated for that assembly.
→ S/N Pending Per ECN 63243
Then locate the part on the assembly breakdown
Indicates a pending serial number for last unit
page.
affected.
WHEN THE PART NUMBER IS KNOWN: S/N Pending Per ECN 63243 →
5. Use the Numerical Index (Page 8-1) to find the Indicates a pending serial number for first unit
part number. Turn to the page listed and locate the affected.
part as indicated by the item number. Date breaks are used to indicate when a change
GENERAL: occurred but a subsequent serial number break
was not recorded. This is an arbitrary date usually
The assembly breakdowns include part numbers, based on the ECN release and are identified as
descriptions, quantities required, keys and follows:
footnotes to help in selecting correct parts. → D/B 3/00
6. Parts Supersession Information. Part numbers that Indicates that a change occurred sometime
have this history will be displayed in the parts list within that month for the item affected.
in the order that they were superseded (from oldest D/B 3/00 →
to newest). The superseded part numbers will be Indicates that a change occurred sometime
shown with a line through them. within that month for the item affected.
D/B 3/00 ↔ D/B 4/00
Five periods in the PART NO. column (. . . . .)
Indicates a range of production dates of the item
indicate that the part is either Not Serviced
affected.
Separately or there is a reference to another figure.
A figure reference is denoted by a pointing hand Contact your local dealer for Yale lift trucks for
followed by a page number in the DESCRIPTION serial number information for items with a ECN or
column (FPage 3-4) a date break.
7. Keys are used to show two or more similar
ORDERING PARTS:
assemblies, RH and LH assembly parts, etc.
Select the appropriate key, "A", "B", "C", "D", or "E" When ordering replacement parts, give the unit serial
and the corresponding quantity column to find the number, part number, name of part and quantity
required parts. Two periods in the QTY column (..) required.
indicate that the part is not used for that assembly.
8. Indented descriptions under the DESCRIPTION For any further information on parts, service, or
column are used to indicate assemblies and ordering, consult your local dealer for Yale lift trucks.

iv ©2021 Yale Europe Materials Handling Limited A3D4

 GENERAL INFORMATION

IDENTIFICATION OF TRUCK SERIAL NUMBERS

NOTE: Serial Number breakdown is only for trucks built after 1994.
(1) and (2) The first letter and three numbers indicate the truck unit code.
(3) The second letter indicates the plant of manufacture.
(4) The four or five digit number indicates the production sequence number of the truck.
(5) The final letter indicates the year of manufacture starting with "A" in 1957, 1980, and 2003.
The letters "I", "O", and "Q" will not be used.
For pending serial numbers contact your local dealer for Yale lift trucks.

Parts referred to in this book as right or left hand parts are in accordance with the illustration above.

A3D4 ©2021 Yale Europe Materials Handling Limited v

GENERAL INFORMATION

PUBLICATIONS

Every new lift truck is provided with an OPERATING Yale dealer to assist users in effectively maintaining
MANUAL. This manual has information that the Yale lift trucks in a safe, useful condition. See the list
operator must know for inspection and operation of the below for information on ordering specific publications
lift truck. for this model lift truck.

Every new lift truck is provided with an OPERATING SERVICE MAINTENANCE MANUALS, which provide
MANUAL. This manual has information that the service and overhaul procedures, and PARTS
operator must know for inspection and operation of the MANUALS with complete replacement part
lift truck. identification, are available at a nominal fee from your
Utilev dealer to assist users in effectively maintaining
SERVICE MAINTENANCE MANUALS, which provide Utilev lift trucks in a safe, useful condition. See the list
service and overhaul procedures, and PARTS below for information on ordering specific publications
MANUALS with complete replacement part for this model lift truck.
identification, are available at a nominal fee from your

PUBLICATION YALE PART NUMBER

Operating Manual.................................................................................................................... 550241431

Service Manual (Complete)..................................................................................................... 999999999

Parts Manual........................................................................................................................... 550241462

vi ©2021 Yale Europe Materials Handling Limited A3D4

 SECTION 1

1 FRAME
 CONTENTS

SECTION 1
FRAME

DESCRIPTION PAGE

FRAME ............................................................................................................................................................ 1-2

LABELS ........................................................................................................................................................... 1-4

A3D4 ©2021 Yale Europe Materials Handling Limited 1-1

Frame

FRAME (FIGURE 1-1)

1-2 ©2021 Yale Europe Materials Handling Limited A3D4

 Frame

FRAME
ITEM PART NO. DESCRIPTION QTY
1 582128153 Fork Frame 550 X 1150 ...................................................................................... 1
1 582128154 Fork Frame 685 X 1150 ...................................................................................... 1
1 582128155 Fork Frame 685 X 1220 ...................................................................................... 1
2 582127963 Screw .................................................................................................................. AR
3 582128267 Cover Plate ......................................................................................................... 1
4 ..... Battery Unit Li-ion (FPage 3-2).......................................................................... 1
4 ..... Battery Unit Li-ion (FPage 3-2).......................................................................... 1
5 582128262 Cushion ............................................................................................................... 1
6 ..... Switch (FPage 3-2)............................................................................................ 1
7 582127812 Shaft 550mm ...................................................................................................... 1
7 582127813 Shaft 685mm ...................................................................................................... 1
8 582127814 Bearing ............................................................................................................... 2
9 582127810 Rocker Arm 550mm ............................................................................................ 1
9 582127811 Rocker Arm 685mm ............................................................................................ 1
10 582127815 Gasket ................................................................................................................ 2
11 582127816 Bearing ............................................................................................................... 4
12 582127817 Axle ..................................................................................................................... 2
13 582127818 Gasket ................................................................................................................ 4
14 582127836 Joint .................................................................................................................... 2
15 582127837 Nut ...................................................................................................................... 2
16 582127838 Pull Rod 1150mm ............................................................................................... 2
16 582127839 Pull Rod 1220mm ............................................................................................... 2
17 582127840 Pin ....................................................................................................................... 2
18 582127841 Shaft ................................................................................................................... 2
19 582127842 Bearing ............................................................................................................... 4
20 582127843 Shaft ................................................................................................................... 2
21 582127845 Pin ....................................................................................................................... 2
22 582127871 Cover .................................................................................................................. 1
23 582127961 Cover 550mm ..................................................................................................... 1
23 582127962 Cover 685mm ..................................................................................................... 1
24 582128265 Sleeve ................................................................................................................. 1
25 ..... Contactor (FPage 3-2)....................................................................................... 1
26 582127819 Block ................................................................................................................... 1
27 582127820 Screw .................................................................................................................. 2
28 582128268 Cover .................................................................................................................. 1
29 582128269 Screw .................................................................................................................. 2
30 582127821 Gasket 3mm ....................................................................................................... ..
30 582127822 Gasket 2mm ....................................................................................................... ..

A3D4 ©2021 Yale Europe Materials Handling Limited 1-3

Frame

LABELS (FIGURE 1-2)

ITEM PART NO. DESCRIPTION QTY

1 550241019 Label (Yale - Black) ............................................................................................ 1
2 582134344 Label (QMAX 1500) (3306) ................................................................................. 1
3 524329106 Label (Yale) (Yellow) .......................................................................................... 2
4 506395569 Label (Pinch Point) ............................................................................................. 1

1-4 ©2021 Yale Europe Materials Handling Limited A3D4

 SECTION 2

2 DRIVE UNIT
 CONTENTS

SECTION 2
DRIVE UNIT

DESCRIPTION PAGE

DRIVE UNIT ASSEMBLY ................................................................................................................................ 2-4

DRIVING SYSTEM .......................................................................................................................................... 2-2

A3D4 ©2021 Yale Europe Materials Handling Limited 2-1

DRIVE UNIT

DRIVING SYSTEM (FIGURE 2-1)

2-2 ©2021 Yale Europe Materials Handling Limited A3D4

 DRIVE UNIT

DRIVING SYSTEM
ITEM PART NO. DESCRIPTION QTY
1 582127899 Axle ..................................................................................................................... 1
2 582127900 Cover .................................................................................................................. 1
3 582127901 Spring ................................................................................................................. 1
4 582128215 Handle Handle Seat ............................................................................................ 1
5 582127903 Screw .................................................................................................................. 4
6 582127904 Spring Washer .................................................................................................... 4
7 582127905 Bearing ............................................................................................................... 1
8 582128288 Frame ................................................................................................................. 1
9 582127906 Bearing ............................................................................................................... 1
10 582127859 Buzzer ................................................................................................................. 1
11 582127742 Screw .................................................................................................................. 2
12 582127860 Cover .................................................................................................................. 1
13 582127861 Screw .................................................................................................................. 4
14 582127862 Mounting Plate .................................................................................................... 1
15 582127863 Screw .................................................................................................................. 3
16 582127864 Controller (Non-CE without intelligent remote key/control) ................................. 1
16 582128216 Controller (Non-CE with intelligent remote key/control) ...................................... 1
16 582136173 Controller (CE with intelligent remote key/control) .............................................. 1
17 582127865 Screw .................................................................................................................. 2
18 582127866 Cover .................................................................................................................. 1
19 582127867 Cover .................................................................................................................. 1
20 582127963 Screw .................................................................................................................. 3
21 582128079 Master Drive Unit ................................................................................................ 1
22 550240304 Cover .................................................................................................................. 1
23 582127868 Screw .................................................................................................................. 4
24 582127908 Mounting Plate .................................................................................................... 2
25 582127909 Screw .................................................................................................................. 4
26 582128220 Pin ....................................................................................................................... 2
27 582127845 Pin ....................................................................................................................... 2

A3D4 ©2021 Yale Europe Materials Handling Limited 2-3

DRIVE UNIT

DRIVE UNIT ASSEMBLY (FIGURE 2-2)

2-4 ©2021 Yale Europe Materials Handling Limited A3D4

 DRIVE UNIT

DRIVE UNIT ASSEMBLY

ITEM PART NO. DESCRIPTION QTY
1 582128079 Master Drive Unit ................................................................................................ 1
2 582128072 Motor .............................................................................................................. 1
3 582128074 Axle ................................................................................................................ 1
4 582128075 Drive Wheel (Diam. 140x55) .......................................................................... 1
4 582128078 Drive Wheel (Diam. 140x55) - For Europe ..................................................... 1
5 582128100 Clip ................................................................................................................. 1
6 582128083 Cap ................................................................................................................. 1
7 582128081 Screw ............................................................................................................. 4
8 582128071 Screw ............................................................................................................. 3
9 582128082 Cover Plate ..................................................................................................... 1
10 582127969 Brake Assy ..................................................................................................... 1
11 582128213 Screw ............................................................................................................. 3

A3D4 ©2021 Yale Europe Materials Handling Limited 2-5

DRIVE UNIT

NOTES

2-6 ©2021 Yale Europe Materials Handling Limited A3D4

 SECTION 3

3 ELECTRICAL SYSTEM
 CONTENTS

SECTION 3
ELECTRICAL SYSTEM

DESCRIPTION PAGE

CHARGER AND WIRE HARNESS ................................................................................................................. 3-4

ELECTRICAL ARRANGEMENT ..................................................................................................................... 3-2

A3D4 ©2021 Yale Europe Materials Handling Limited 3-1

ELECTRICAL SYSTEM

ELECTRICAL ARRANGEMENT (FIGURE 3-1)

ITEM PART NO. DESCRIPTION QTY

1 582135311 Battery Unit LI-Ion 48V 10Ah Skyrich (Standard) ............................................... 1
1 582135312 Battery Unit LI-Ion 48V 15Ah Skyrich (OPT) ...................................................... 1
2 582127870 Switch ................................................................................................................. 1
3 582128266 Contactor ............................................................................................................ 1
4 582127963 Screw .................................................................................................................. 1

3-2 ©2021 Yale Europe Materials Handling Limited A3D4

 ELECTRICAL SYSTEM

NOTES

A3D4 ©2021 Yale Europe Materials Handling Limited 3-3

ELECTRICAL SYSTEM

CHARGER AND WIRE HARNESS (FIGURE 3-2)

3-4 ©2021 Yale Europe Materials Handling Limited A3D4

 ELECTRICAL SYSTEM

CHARGER AND WIRE HARNESS

ITEM PART NO. DESCRIPTION QTY
1 582138663 Battery Charger 48V/2A European Standard ..................................................... 1
1 582138664 Battery Charger 48V/2A Australian and Chinese Standard ................................ 1
1 582138665 Battery Charger 48V/2A American Standard 110V ............................................ 1
1 582138666 Battery Charger 48V/2A British Standard ........................................................... 1
1 582138667 Battery Charger 48V/2A Indian Standard ........................................................... 1
1 582138668 Battery Charger 48V/2A Brazilian Standard ....................................................... 1
1 582138669 Battery Charger 48V/2A Japanese Standard (PSE certified) 110V .................... 1
1 582138670 Battery Charger 48V/2A South African Standard ............................................... 1
1 582138671 Battery Charger 48V/2A Israeli Standard ........................................................... 1
1 582138672 Battery Charger 48V/2A Italian Standard ........................................................... 1
1 582138673 Battery Charger 48V/2A Switzerland Standard .................................................. 1
1 582138674 Battery Charger 48V/2A Germany Standard ...................................................... 1
1 a 582138675 Battery Charger 48V/5A European Standard ..................................................... 1
1 a 582138676 Battery Charger 48V/5A Australian and Chinese Standard ................................ 1
1 a 582138677 Battery Charger 48V/5A American Standard 110V ............................................ 1
1 a 582138678 Battery Charger 48V/5A British Standard ........................................................... 1
1 a 582138679 Battery Charger 48V/5A Indian Standard ........................................................... 1
1 a 582138680 Battery Charger 48V/5A Brazilian Standard ....................................................... 1
1 a 582138681 Battery Charger 48V/5A Japanese Standard (PSE certified) 110V .................... 1
1 a 582138682 Battery Charger 48V/5A South African Standard ............................................... 1
1 a 582138683 Battery Charger 48V/5A Israeli Standard ........................................................... 1
1 a 582138684 Battery Charger 48V/5A Italian Standard ........................................................... 1
1 a 582138685 Battery Charger 48V/5A Switzerland Standard .................................................. 1
1 a 582138686 Battery Charger 48V/5A Germany Standard ...................................................... 1
2 582138687 Plug American Standard Type B for 48V/2A charger ......................................... 1
2 582138688 Plug European Standard Type C for 48V/2A charger ......................................... 1
2 582138689 Plug Australian Standard Type I for 48V/2A charger .......................................... 1
2 582138690 Plug British Standard Type G for 48V/2A charger .............................................. 1
2 582138691 Plug Indian Standard Type D for 48V/2A charger .............................................. 1
2 582138692 Plug Brazilian Standard for 48V/2A charger ....................................................... 1
2 582138693 Plug Japanese Standard with PSE certified for 48V/2A charger ........................ 1
2 582138694 Plug South African Standard for 48V/2A charger ............................................... 1
2 582138695 Plug Israeli Standard Type H for 48V/2A charger ............................................... 1
2 582138696 Plug Italian Standard Type L for 48V/2A charger ............................................... 1
2 582138697 Plug Switzerland Standard Type J for 48V/2A charger ...................................... 1
2 582138698 Plug Germany Standard Type F for 48V/2A charger .......................................... 1
2 582128570 Plug American Standard Type B for 48V/5A charger ......................................... 1
2 582128571 Plug European Standard Type C for 48V/5A charger ......................................... 1
2 582128572 Plug Australian Standard Type I for 48V/5A charger .......................................... 1
2 582128573 Plug British Standard Type G for 48V/5A charger .............................................. 1
2 582128574 Plug Indian Standard Type D for 48V/5A charger .............................................. 1
2 582128575 Plug Brazilian Standard for 48V/5A charger ....................................................... 1
2 582128576 Plug Japanese Standard with PSE certified Type B for 48V/5A charger ............ 1
2 582128577 Plug South African Standard for 48V/5A charger ............................................... 1
2 582128578 Plug Israeli Standard Type H for 48V/5A charger ............................................... 1
2 582128579 Plug Italian Standard Type L for 48V/5A charger ............................................... 1
2 582128580 Plug Switzerland Standard Type J for 48V/5A charger ...................................... 1
2 582128581 Plug Germany Standard Type F for 48V/5A charger .......................................... 1
3 582127857 Cable .................................................................................................................. 1
4 582127858 Cable .................................................................................................................. 1
5 582128187 Wire Harness .................................................................................................. 1

A3D4 ©2021 Yale Europe Materials Handling Limited 3-5

ELECTRICAL SYSTEM

CHARGER AND WIRE HARNESS

ITEM PART NO. DESCRIPTION QTY
6 582128188 Wire ................................................................................................................ 1
7 582128189 Wire ................................................................................................................ 1
8 582128190 Wire ................................................................................................................ 1
9 582128191 Wire Harness .................................................................................................. 1

FOOTNOTES:
a OPTION

3-6 ©2021 Yale Europe Materials Handling Limited A3D4

 SECTION 4

4 STEERING SYSTEM
 CONTENTS

SECTION 4
STEERING SYSTEM

DESCRIPTION PAGE

CONTROL BOX ASSEMBLY .......................................................................................................................... 4-4

HANDLE ASSEMBLY ...................................................................................................................................... 4-2

A3D4 ©2021 Yale Europe Materials Handling Limited 4-1

STEERING SYSTEM

HANDLE ASSEMBLY (FIGURE 4-1)

4-2 ©2021 Yale Europe Materials Handling Limited A3D4

 STEERING SYSTEM

HANDLE ASSEMBLY
ITEM PART NO. DESCRIPTION QTY
1 582127735 Tiller Handle ........................................................................................................ 1
2 582127736 Control Box (Non-CE without intelligent remote key/control) .............................. 1
2 582128149 Control Box (Non-CE with intelligent remote key/control) ................................... 1
2 582136169 Control Box (CE with intelligent remote key/control) .......................................... 1
3 582127737 Washer ............................................................................................................... 1
4 582127738 Bearing ............................................................................................................... 2
5 582127739 Pin ....................................................................................................................... 2
6 582127740 Shaft ................................................................................................................... 1
7 a 582127733 Tiller Handle Assy (Non-CE without intelligent remote key/control) ................... 1
7 a 582128148 Tiller Handle Assy (Non-CE with intelligent remote key/control) ........................ 1
7 a 582136170 Tiller Handle Assy (CE with intelligent remote key/control) ................................ 1
8 582127741 Block ................................................................................................................... 1
9 582127742 Screw .................................................................................................................. 2
10 582128150 Control Module ................................................................................................... 2
11 582128666 Bearing ............................................................................................................... 1
12 582128667 Axle ..................................................................................................................... 1
13 582128668 Pin ....................................................................................................................... 1

FOOTNOTES:
a Includes Items 1-4, 8-9, 11-12

A3D4 ©2021 Yale Europe Materials Handling Limited 4-3

STEERING SYSTEM

CONTROL BOX ASSEMBLY (FIGURE 4-2)

4-4 ©2021 Yale Europe Materials Handling Limited A3D4

 STEERING SYSTEM

CONTROL BOX ASSEMBLY

ITEM PART NO. DESCRIPTION QTY
1 582127759 Button ................................................................................................................. 1
2 582127760 Spring ................................................................................................................. 1
3 582127761 Button ................................................................................................................. 4
4 582127762 Cover .................................................................................................................. 1
5 582127763 Screw .................................................................................................................. 4
6 582127764 Screw .................................................................................................................. 2
7 582127744 Potentiometer ..................................................................................................... 1
8 582127745 Spacer ................................................................................................................ 2
9 582127746 Spacer ................................................................................................................ 2
10 582127747 Knob ................................................................................................................... 2
11 582127748 Screw .................................................................................................................. 2
12 582127765 Screw .................................................................................................................. 4
13 582127766 Monitor (Non-CE without intelligent remote key/control) .................................... 1
13 582128151 Monitor (Non-CE with intelligent remote key/control) ......................................... 1
13 582136171 Monitor (CE with intelligent remote key/control) ................................................. 1
14 582127767 Cover .................................................................................................................. 1
15 582127768 Label ................................................................................................................... 1
16 582127951 Potentiometer ..................................................................................................... 1
17 a 582127758 Cover (Non-CE without intelligent remote key/control) ....................................... 1
17 a 582128152 Cover (Non-CE with intelligent remote key/control) ............................................ 1
17 a 582136172 Cover (CE with intelligent remote key/control) .................................................... 1

FOOTNOTES:
a Includes Items 3, 12-15

A3D4 ©2021 Yale Europe Materials Handling Limited 4-5

STEERING SYSTEM

NOTES

4-6 ©2021 Yale Europe Materials Handling Limited A3D4

 SECTION 5

5 LOAD WHEELS
 CONTENTS

SECTION 5
LOAD WHEELS

DESCRIPTION PAGE

DOUBLE LOAD WHEEL ASSEMBLY ............................................................................................................. 5-2

SINGLE LOAD WHEEL ASSEMBLY .............................................................................................................. 5-4

A3D4 ©2021 Yale Europe Materials Handling Limited 5-1

LOAD WHEELS

DOUBLE LOAD WHEEL ASSEMBLY (FIGURE 5-1)

5-2 ©2021 Yale Europe Materials Handling Limited A3D4

 LOAD WHEELS

DOUBLE LOAD WHEEL ASSEMBLY

ITEM PART NO. DESCRIPTION QTY
1 582127774 Bracket ................................................................................................................ 2
2 582128156 Bearing ............................................................................................................... 2
3 582128962 Load Wheel ......................................................................................................... 2
3 582128963 Load Wheel (For Europe) ................................................................................... 2
4 582127781 Bearing ........................................................................................................... 4
5 582127782 Plate ............................................................................................................... 4
6 582127778 Bearing ........................................................................................................... 8
7 582127783 Load Wheel .................................................................................................... 4
7 582128157 Load Wheel (For Europe) ............................................................................... 4
8 582127784 Axle ................................................................................................................ 4
9 582127776 Pin .................................................................................................................. 8

A3D4 ©2021 Yale Europe Materials Handling Limited 5-3

LOAD WHEELS

SINGLE LOAD WHEEL ASSEMBLY (FIGURE 5-2)

5-4 ©2021 Yale Europe Materials Handling Limited A3D4

 LOAD WHEELS

SINGLE LOAD WHEEL ASSEMBLY

ITEM PART NO. DESCRIPTION QTY
1 582127774 Bracket ................................................................................................................ 2
2 582128156 Bearing ............................................................................................................... 2
3 582128964 Load Wheel ......................................................................................................... 2
3 582128965 Load Wheel (For Europe) ................................................................................... 2
4 582127775 Washer ........................................................................................................... 4
5 582127776 Pin .................................................................................................................. 2
6 582127777 Axle ................................................................................................................ 2
7 582127778 Bearing ........................................................................................................... 4
8 582127779 Load Wheel .................................................................................................... 2
8 582127780 Load Wheel (For Europe) ............................................................................... 2

A3D4 ©2021 Yale Europe Materials Handling Limited 5-5

LOAD WHEELS

NOTES

5-6 ©2021 Yale Europe Materials Handling Limited A3D4

 SECTION 6

6 HYDRAULIC SYSTEM
 CONTENTS

SECTION 6
HYDRAULIC SYSTEM

DESCRIPTION PAGE

HYDRAULIC UNIT .......................................................................................................................................... 6-4

HYDRAULIC UNIT ASSEMBLY ...................................................................................................................... 6-2

A3D4 ©2021 Yale Europe Materials Handling Limited 6-1

HYDRAULIC SYSTEM

HYDRAULIC UNIT ASSEMBLY (FIGURE 6-1)

6-2 ©2021 Yale Europe Materials Handling Limited A3D4

 HYDRAULIC SYSTEM

HYDRAULIC UNIT ASSEMBLY

ITEM PART NO. DESCRIPTION QTY
1 582128096 Piston Rod .......................................................................................................... 1
2 582128084 Cylinder Assy ...................................................................................................... 1
3 582127903 Screw .................................................................................................................. 4
4 582127904 Spring Washer .................................................................................................... 4
5 582128100 Clip ...................................................................................................................... 1
6 582128086 Screw .................................................................................................................. 2
7 582128089 Connector ........................................................................................................... 2
8 582128087 Hydraulic Power Unit .......................................................................................... 1
9 582128088 End Cap .............................................................................................................. 1
10 582128090 Pipe ..................................................................................................................... 1
11 582128091 Mounting Plate .................................................................................................... 1
12 582127863 Screw .................................................................................................................. 1
13 582128092 Screw .................................................................................................................. 9
14 582128093 Sleeve ................................................................................................................. 1
15 582128094 Block - Oil Tank .................................................................................................. 1
16 582128095 Switch ................................................................................................................. 1
17 582128085 Screw .................................................................................................................. 2

A3D4 ©2021 Yale Europe Materials Handling Limited 6-3

HYDRAULIC SYSTEM

HYDRAULIC UNIT (FIGURE 6-2)

6-4 ©2021 Yale Europe Materials Handling Limited A3D4

 HYDRAULIC SYSTEM

HYDRAULIC UNIT
ITEM PART NO. DESCRIPTION QTY
1 582128107 Hydraulic Motor ................................................................................................... 1
2 582128108 Oil Pump ............................................................................................................. 1
3 582128109 O-Ring ................................................................................................................ 1
4 582128110 Oil Filter .............................................................................................................. 1
5 582128111 Balance Valve ..................................................................................................... 1
6 582128112 Solenoid Valve .................................................................................................... 1
7 582128113 Coil ...................................................................................................................... 1
8 582128114 Relief Valve ......................................................................................................... 1

A3D4 ©2021 Yale Europe Materials Handling Limited 6-5

HYDRAULIC SYSTEM

NOTES

6-6 ©2021 Yale Europe Materials Handling Limited A3D4

 SECTION 7

7 CYLINDERS
 CONTENTS

SECTION 7
CYLINDERS

DESCRIPTION PAGE

CYLINDER ASSEMBLY .................................................................................................................................. 7-2

A3D4 ©2021 Yale Europe Materials Handling Limited 7-1

CYLINDERS

CYLINDER ASSEMBLY (FIGURE 7-1)

7-2 ©2021 Yale Europe Materials Handling Limited A3D4

 CYLINDERS

CYLINDER ASSEMBLY
ITEM PART NO. DESCRIPTION QTY
1 a b. . . . . Dust Seal ............................................................................................................ 1
2 a b. . . . . Washer ............................................................................................................... 1
3 a b. . . . . Guide .................................................................................................................. 1
4 582128125 Piston Rod .......................................................................................................... 1
5 a b. . . . . O-Ring ................................................................................................................ 1
6 a b. . . . . Guide .................................................................................................................. 1
7 582128126 Cylinder ............................................................................................................... 1
8 582128127 Screw .................................................................................................................. 1
9 582128128 Washer ............................................................................................................... 1
10 582128129 Guide .................................................................................................................. 1
11 b. . . . . Pad ..................................................................................................................... 1
12 b. . . . . Nut ...................................................................................................................... 1
13 a b. . . . . Washer ............................................................................................................... 1
14 582128117 Seal ..................................................................................................................... 1

FOOTNOTES:
a Included in kit 582128117 b Not Serviced Separately

A3D4 ©2021 Yale Europe Materials Handling Limited 7-3

CYLINDERS

NOTES

7-4 ©2021 Yale Europe Materials Handling Limited A3D4

 SECTION 8

8 NUMERICAL INDEX
 NUMERICAL INDEX

SECTION 8
NUMERICAL INDEX

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

506395569 1-4 4 582127815 1-3 10 3-2 4 582128156 5-3 2

524329106 1-4 3 582127816 1-3 11 582127969 2-5 10 5-5 2
550240304 2-3 22 582127817 1-3 12 582128071 2-5 8 582128157 5-3 7
550241019 1-4 1 582127818 1-3 13 582128072 2-5 2 582128187 3-5 5
582127733 4-3 7 582127819 1-3 26 582128074 2-5 3 582128188 3-6 6
582127735 4-3 1 582127820 1-3 27 582128075 2-5 4 582128189 3-6 7
582127736 4-3 2 582127821 1-3 30 582128078 2-5 4 582128190 3-6 8
582127737 4-3 3 582127822 1-3 30 582128079 2-3 21 582128191 3-6 9
582127738 4-3 4 582127836 1-3 14 2-5 1 582128213 2-5 11
582127739 4-3 5 582127837 1-3 15 582128081 2-5 7 582128215 2-3 4
582127740 4-3 6 582127838 1-3 16 582128082 2-5 9 582128216 2-3 16
582127741 4-3 8 582127839 1-3 16 582128083 2-5 6 582128220 2-3 26
582127742 2-3 11 582127840 1-3 17 582128084 6-3 2 582128262 1-3 5
4-3 9 582127841 1-3 18 582128085 6-3 17 582128265 1-3 24
582127744 4-5 7 582127842 1-3 19 582128086 6-3 6 582128266 3-2 3
582127745 4-5 8 582127843 1-3 20 582128087 6-3 8 582128267 1-3 3
582127746 4-5 9 582127845 1-3 21 582128088 6-3 9 582128268 1-3 28
582127747 4-5 10 2-3 27 582128089 6-3 7 582128269 1-3 29
582127748 4-5 11 582127857 3-5 3 582128090 6-3 10 582128288 2-3 8
582127758 4-5 17 582127858 3-5 4 582128091 6-3 11 582128570 3-5 2
582127759 4-5 1 582127859 2-3 10 582128092 6-3 13 582128571 3-5 2
582127760 4-5 2 582127860 2-3 12 582128093 6-3 14 582128572 3-5 2
582127761 4-5 3 582127861 2-3 13 582128094 6-3 15 582128573 3-5 2
582127762 4-5 4 582127862 2-3 14 582128095 6-3 16 582128574 3-5 2
582127763 4-5 5 582127863 2-3 15 582128096 6-3 1 582128575 3-5 2
582127764 4-5 6 6-3 12 582128100 2-5 5 582128576 3-5 2
582127765 4-5 12 582127864 2-3 16 6-3 5 582128577 3-5 2
582127766 4-5 13 582127865 2-3 17 582128107 6-5 1 582128578 3-5 2
582127767 4-5 14 582127866 2-3 18 582128108 6-5 2 582128579 3-5 2
582127768 4-5 15 582127867 2-3 19 582128109 6-5 3 582128580 3-5 2
582127774 5-3 1 582127868 2-3 23 582128110 6-5 4 582128581 3-5 2
5-5 1 582127870 3-2 2 582128111 6-5 5 582128666 4-3 11
582127775 5-5 4 582127871 1-3 22 582128112 6-5 6 582128667 4-3 12
582127776 5-3 9 582127899 2-3 1 582128113 6-5 7 582128668 4-3 13
5-5 5 582127900 2-3 2 582128114 6-5 8 582128962 5-3 3
582127777 5-5 6 582127901 2-3 3 582128117 7-3 14 582128963 5-3 3
582127778 5-3 6 582127903 2-3 5 582128125 7-3 4 582128964 5-5 3
5-5 7 6-3 3 582128126 7-3 7 582128965 5-5 3
582127779 5-5 8 582127904 2-3 6 582128127 7-3 8 582134344 1-4 2
582127780 5-5 8 6-3 4 582128128 7-3 9 582135311 3-2 1
582127781 5-3 4 582127905 2-3 7 582128129 7-3 10 582135312 3-2 1
582127782 5-3 5 582127906 2-3 9 582128148 4-3 7 582136169 4-3 2
582127783 5-3 7 582127908 2-3 24 582128149 4-3 2 582136170 4-3 7
582127784 5-3 8 582127909 2-3 25 582128150 4-3 10 582136171 4-5 13
582127810 1-3 9 582127951 4-5 16 582128151 4-5 13 582136172 4-5 17
582127811 1-3 9 582127961 1-3 23 582128152 4-5 17 582136173 2-3 16
582127812 1-3 7 582127962 1-3 23 582128153 1-3 1 582138663 3-5 1
582127813 1-3 7 582127963 1-3 2 582128154 1-3 1 582138664 3-5 1
582127814 1-3 8 2-3 20 582128155 1-3 1 582138665 3-5 1

A3D4 ©2021 Yale Europe Materials Handling Limited 8-1

NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

582138666 3-5 1 582138675 3-5 1 582138683 3-5 1 582138691 3-5 2

582138667 3-5 1 582138676 3-5 1 582138684 3-5 1 582138692 3-5 2
582138668 3-5 1 582138677 3-5 1 582138685 3-5 1 582138693 3-5 2
582138669 3-5 1 582138678 3-5 1 582138686 3-5 1 582138694 3-5 2
582138670 3-5 1 582138679 3-5 1 582138687 3-5 2 582138695 3-5 2
582138671 3-5 1 582138680 3-5 1 582138688 3-5 2 582138696 3-5 2
582138672 3-5 1 582138681 3-5 1 582138689 3-5 2 582138697 3-5 2
582138673 3-5 1 582138682 3-5 1 582138690 3-5 2 582138698 3-5 2
582138674 3-5 1

8-2 ©2021 Yale Europe Materials Handling Limited A3D4

 SECTION 9

9 USER SUPPORT INFORMATION

 CONTENTS

SECTION 9
USER SUPPORT INFORMATION

DESCRIPTION PAGE

SERVICE PARTS ORDERING INSTRUCTIONS ........................................................................................... 9-2

TECHNICAL SERVICE PUBLICATIONS ........................................................................................................ 9-2

A3D4 ©2021 Yale Europe Materials Handling Limited 9-1

USER SUPPORT INFORMATION

Your investment in a Yale Industrial Truck is important to you and to your Yale Dealer. You measure the return on
that investment through the performance of these trucks and the drivers who operate and the mechanics who service
them safely and efficiency. The following information is intended to help you to achieve your investments objectives:

SERVICE PARTS ORDERING INSTRUCTIONS Technical literature, with detailed information, is

available at a nominal fee to assist users to effectively
HOW TO ORDER SERVICE PARTS maintain Yale Industrial Trucks in a safe, useful
condition. Part Manuals with complete replacement parts
In order to prevent delay, too much communication and
identification, Service Maintenance Manuals which
to have your orders filled correctly, quickly, and at the
provide service and overhaul procedures and additional
least possible cost, the following is the correct procedure
copies of the Operating Manual can be obtained from
to use to order replacement parts.
your Yale Industrial Truck Dealer.
WHEN ORDERING PARTS
To provide instructions for safely operating and servicing
Contact your authorized Yale Industrial Truck Dealer Yale Industrial Trucks, each truck is equipped with an
giving them the following information: operators manual. It describes various operating
techniques and safety warnings to the operator. It
1. Your Purchase order number. contains a guide to safe maintenance practices and
recommended schedules for maintenance. if the
2. Complete addresses for sending the invoice and operators manual is missing from any Yale Industrial
parts. Truck, it should be replaced. Replacement copies are
available for a nominal fee from your Yale Dealer.
3. Tell us how you want your parts sent. If we do not
get this information, we will send the parts using the For additional information or assistance in obtaining
lowest priced method. these user support publications see your Yale Industrial
Truck Dealer or contact:
4. Correct part number(s) and description(s). Use your
parts manual as a reference. Yale Materials Handling Corporation
Yale Europe Materials Handling Limited
5. Model and serial number of the truck.
Flagship House, Reading Road North
TECHNICAL SERVICE PUBLICATIONS Fleet, Hampshire GU138 HR United Kingdom

9-2 ©2021 Yale Europe Materials Handling Limited A3D4

Yale Europe Materials Handling Limited 550241462
Centennial House, Building 4.5 ©Yale Corp.
Frimley Business Park 09/2021
Frimley, Surrey GU16 7SG, United Kingdom