Final Year Project
Final Year Project
BY:
KIPLANGAT ALLAN KIRUI - CSE/0040/12
CALVINE ADHIAMBO OPEYO - CSE/0029/13
August 2018
DECLARATION
We, K.A. Kirui and C.A. Opeyo do declare that this report is our original work and to the best of
our knowledge, it has not been submitted for any degree award in any University or Institution.
CERTIFICATION
I have read this report and approve it for examination
Sign: _______________________________________________Date___________________
Dr. B. SABUNI
i
ABSTRACT
This project reports on an investigation into the use of cow dung ash (CDA) as a Supplementary
Cementitious Material (SCMs) in concrete. A total of 63 cubes was casted and cured in water for
7, 14 and 28 days then tested for comprehensive strength.
The use of partial replacement of cement by cow dung ash favored the concrete production due
to its advantages in improving some of the properties of concrete. The investigation was carried
out for M25 grade concrete maintaining the water/cement ratio of 0.55 throughout the project.
The report presents the influence of CDA on properties of concrete. The experiment consisted of
partially replaced cement with CDA, using 0%, 4%, 6%, 8%, 10%, 12% and 14% with a level of
significance of 2% starting from 4%. The mixture was prepared, conducted the experiments and
the subsequent analysis of test results and various conclusions were made.
The tests carried out were: consistency, setting time (initial and final) of the paste, sieve analysis
of both coarse and fine aggregates, slump of the fresh concrete and the comprehensive strength
of each cube.
Key Words: Concrete, Coarse and Fine Aggregates, Cow Dung Ash (CDA), Cement,
Compressive strength, Sieve Analysis, Setting Time and slump Test.
ii
ACKNOWLEDGEMENT
Our sincere gratitude goes to our supervisor Dr. B. Sabuni for her immense support,
encouragement, positive criticism and guidance during the report writing without whom this work
could not have been realized. We also thank our Civil Engineering staff members and our
colleagues who guided and assisted us identification of this research proposal and during
laboratory tests.
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DEDICATION
We dedicate this research work to our parents, mentors and siblings who continually gave us moral
and financial support to undertake our studies. You have indeed helped us come this far, that’s
why we say ‘God Bless You’.
iv
Table of Contents
DECLARATION ........................................................................................................................................... i
ABSTRACT.................................................................................................................................................. ii
ACKNOWLEDGEMENT ........................................................................................................................... iii
DEDICATION ............................................................................................................................................. iv
List of Figures and Tables............................................................................................................................. 1
List of Figures ............................................................................................................................................... 1
List of Tables ................................................................................................................................................ 2
1: INTRODUCTION .................................................................................................................................... 3
1.1 Background Information............................................................................................................ 3
1.2 Problem Statement...................................................................................................................... 5
1.3 Objectives..................................................................................................................................... 6
1.3.1 Main objective ...................................................................................................................... 6
1.3.2 Specific objectives................................................................................................................. 6
1.4 Justification ................................................................................................................................. 7
CHAPTER 2: LITERATURE REVIEW ...................................................................................................... 8
CHAPTER 3: RESEARCH METHODOLOGY ........................................................................................ 12
3.1 INTRODUCTION........................................................................................................................... 12
SAMPLE COLLECTION, PREPARATION AND ASSESSMENT................................................ 12
3.2 MATERIALS ............................................................................................................................ 13
3.2.1 Cement: .............................................................................................................................. 13
3.2.2 Aggregate: .......................................................................................................................... 13
3.2.3 Fine Aggregate: ................................................................................................................. 13
3.2.4 Coarse aggregate ............................................................................................................... 13
3.2.5 Cow Dung Ash:.................................................................................................................. 13
3.2.6 Water .................................................................................................................................. 15
3.2.7 General overview of concrete as a construction material .............................................. 15
3.3 MATERIAL TESTING ............................................................................................................ 15
3.3.1 Sieve Test on Aggregates (BS 812: Part 103.1: 1985.).................................................... 15
3.3.2 Mix Design ......................................................................................................................... 19
3.3.3 Making Test Cubes from Fresh Concrete (Bs 1881: Part 108:1983) ............................ 19
3.3.4 Slump Test ......................................................................................................................... 20
3.3.4.1 SAMPLING ........................................................................................................................... 21
i
3.3.5 PROCEDURE FOR MAKING TEST CUBES .............................................................. 23
3.3.6 Determination of Compressive Strength (BS 1881: Part 116: 1983) ................................ 24
3.3.7 Determination of Standard Consistency of Cement .............................................................. 26
5. Vicat Mould ................................................................................................................................... 27
Procedure for Standard Consistency of Cement ................................................................................ 27
Observations and Calculations ............................................................................................................ 28
Points to be Noted ................................................................................................................................. 28
Results .................................................................................................................................................... 28
Percentage of water content for standard consistency = % ..................................................................... 28
3.3.8 Initial and Final Setting Time .......................................................................................... 28
Apparatus .................................................................................................................................................. 29
Measuring instruments ..................................................................................................................... 29
Procedure ................................................................................................................................................... 29
(c)Final Setting Time ........................................................................................................................ 30
CHAPTER 4: EXPERIMENTAL RESULTS AND DISCUSSIONS ........................................................ 31
4.1 SIEVE ANALYSIS ................................................................................................................... 31
4.1.1 Sieve Analysis for Pure River Sand. ................................................................................ 31
4.1.2 Sieve Analysis for Coarse aggregate ................................................................................ 32
4.1.3 General discussion............................................................................................................. 33
4.2 WORKABILITY............................................................................................................................. 34
4.2 COMPRESSIVE STRENGTH ................................................................................................ 35
4.2.1 General Discussion ............................................................................................................ 41
4.3 Consistency ................................................................................................................................ 41
Observations and Calculations ............................................................................................................ 43
4.4 Initial and Final Setting Time .................................................................................................. 45
Chapter 5: Conclusion and Recommendations ........................................................................................... 53
5.1 Conclusion ................................................................................................................................. 53
5.2 Recommendations ..................................................................................................................... 53
REFERENCES ........................................................................................................................................... 54
APPENDICES ............................................................................................................................................ 57
Appendix 1: PROPOSED PROJECT BUDGET ........................................................................................ 57
Appendix 2: WORKPLAN ......................................................................................................................... 58
Appendix 3: Slump test ............................................................................................................................... 58
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Appendix 4: 7-Day Comparative strengths ................................................................................................. 59
Appendix 5: 14-Day Comparative strengths. .............................................................................................. 59
Appendix 6: 28-Day Comparative strengths. .............................................................................................. 60
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List of Figures and Tables
List of Figures
Figure 1: Cow Dung Ash (T. Omoniyi et al., 2014) Figure 2: Freshly Colle1cted Cow Dung .......... 14
Figure 3: Expected Grading curve for pure river sand. ............................................................................... 18
Figure 4: Batched mix ready for mixing ..................................................................................................... 19
Figure 5: Coarse Aggregates ....................................................................................................................... 20
Figure 6: Types of slump ............................................................................................................................ 22
Figure 7: Slump Height ............................................................................................................................... 23
Figure 8: Mould Filling and Cube Preparation ........................................................................................... 24
Figure 9: Failure Patterns for Cubes ........................................................................................................... 26
Figure 10: Vicat Apparatus ......................................................................................................................... 27
Figure 11: Testing Initial and Final Setting Times ..................................................................................... 30
Figure 12: Grading curve for pure river sand ............................................................................................. 31
Figure 13: Grading Curve for Coarse Aggregates ...................................................................................... 32
Figure 14: Graphical Representation of Slump Height (mm) ..................................................................... 35
Figure 15: 7-Day Comparative strengths .................................................................................................... 37
Figure 16: 14-Day Comparative strengths .................................................................................................. 38
Figure 17: 28-Day Comparative strengths. ................................................................................................. 40
Figure 18: Compressive Strengths for Different CDA Replacements ........................................................ 40
Figure 19: Initial and Final Setting Times .................................................................................................. 52
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List of Tables
Table 1: Chemical properties of procured Cow Dung Ash (Smith and Wheeler, 1979). ............................ 14
Table 2: Chemical properties of procured Cow Dung Ash (Smith and Wheeler, 1979). ............................ 14
Table 3: Mass Test Portions for Sieve Analysis ......................................................................................... 17
Table 4: Sieve Analysis of Pure River Sand ............................................................................................... 18
Table 5: Slump test representation for all ratios ......................................................................................... 22
Table 6: Format for compressive strength results ....................................................................................... 25
Table 7: Format for Consistency Test ......................................................................................................... 28
Table 8: Measuring instruments.................................................................................................................. 29
Table 9: Sieve analysis for Fine Aggregates ............................................................................................... 31
Table 10: Sieve analysis of coarse aggregate.............................................................................................. 32
Table 11: ASTM Grading Requirements for Fine Aggregates ................................................................... 33
Table 12: ASTM Grading Requirements for coarse Aggregates ................................................................ 33
Table 13: Slump Height. ............................................................................................................................. 34
Table 14: 7-day Compressive Strength ....................................................................................................... 36
Table 15: 14-day comparative strength....................................................................................................... 38
Table 16: 28-day comparative strength....................................................................................................... 39
Table 17: Consistency Test Results for 0% CDA ....................................................................................... 41
Table 18: Consistency Test Results for 4% CDA ....................................................................................... 41
Table 19: Consistency Test Results for 6% CDA ....................................................................................... 42
Table 20: Consistency Test Results for 8% CDA ....................................................................................... 42
Table 21: Consistency Test Results for 10% CDA ..................................................................................... 42
Table 22: Consistency Test Results for 12% CDA ..................................................................................... 43
Table 23: Consistency Test Results for 14% CDA ..................................................................................... 43
Table 24: Summary of the consistency amount .......................................................................................... 43
Table 25: Initial and Final Setting Time for 0% CDA ................................................................................ 45
Table 26: Initial and Final Setting Time for 4% CDA ............................................................................... 46
Table 27: Initial and Final Setting Time for 6% CDA ............................................................................... 47
Table 28: Initial and Final Setting Time for 8% CDA ............................................................................... 48
Table 29: Initial and Final Setting Time for 10% CDA ............................................................................. 49
Table 30: Initial and Final Setting Time for 12% CDA ............................................................................. 50
Table 31: Initial and Final Setting Time for 14% CDA ............................................................................. 51
Table 32: Setting Times and Slump of OPC/CDA Paste respectively .......................................................... 52
2
1: INTRODUCTION
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points out the fact that the best opportunity to influence time and cost of the project is during the
design phase and hence the need to use cheap, locally available and lighter materials that can
achieve the desired strength.
In this study, cement was replaced by cow dung ash (CDA) by 0%, 4%, 6%, 8%, 10%, 12% and
14%. The use of cow dung ash produced light concrete which was cheap and save on costs of
producing concrete which eventually reduces the cost of housing to local Kenyans and reduce
environmental pollution by reducing the quantity of cement required in construction.
The resulting concrete is expected to have advantages for instance;
This therefore shows that there are substantial merits in this research which is summarized as
follows;
❖ Enables structural concrete to be more available by cheap production while utilizing cow
dung which is mostly available especially in agricultural regions;
❖ Light weight concrete to be more available for use in construction hence reduced design
loads;
❖ The blended material is likely to be cheaper than pure cement.
4
1.2 Problem Statement
A developing country like Kenya seeking to improve its inadequate infrastructure is faced with
many challenges which include high cost of cement, diminishing national income due to the
global economic recession, rising debt profile, decreasing foreign aid and high cost of building
materials such as cement. In order to improve its infrastructure, cement (binder) and related
materials are needed. Concrete is the most widely used construction material in civil engineering
industry because of its high structural strength and stability. The demand for cement in concrete
industries has been on the rise over the years in order to meet the infrastructural needs of a
growing population, rapid industrialization and urbanization. The production of cement poses
environmental risks due to emission of gaseous pollutants e.g Carbon dioxide (CO2) and
Nitrogen Oxides (e.g. NO) which has led to environmental degradation. As such, there is need
for the concrete industry to look for supplementary cementitious material (SCMs) in order to
reduce the carbon dioxide emission which is harmful to environment.
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1.3 Objectives
6
1.4 Justification
Adoption of new construction materials and utilization of the locally available resources is a way
of reducing construction cost and subsequently reducing the demand for cement by the
construction industry therefore reducing the amount of poisonous gas emission to the
environment. Cow dung is readily available in most parts of Kenya for instance in Kefinco,
Kakamega County. This study tries to establish the practicality and investigate the performance
of using Cow dung ash (CDA) blended cement in concrete.
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CHAPTER 2: LITERATURE REVIEW
Research on Cow Dung Ash (CDA) has generally been carried out with a view of utilizing the
materials in construction. Studies on the alternative materials have however been done in
different parts of the world. This chapter presents the literature on a small review of the
terminology and also the past studies on cow dung ash (CDA) and glass fibre.
T. Omoniyi et al. (2014) reports on an investigation into the use of cow dung ash (CDA) as
Supplementary Cementitious Material in concrete. Cement was replaced with cow dung ash up
to 30% at 5% interval. The slump cone test and initial and final Setting time was carried out on
the fresh cement with cow dung ash in different proportion. The result of setting times indicates
that as the percentage of cow dung ash increases, the initial and final setting time increases
respectively. It indicates the Cow dung ash acts as a set retarder in concrete. The workability of
concrete decreases as the cow dung ash content in cement of concrete increases.
K.S.Ramesh et al. (2015) has done an experimental study on replacement of cement with fly ash
and also replacement of sand with m sand. Based on the research. The fly ash can be used as
supplementary cementitious construction material but decisions are to be taken by engineers. The
entire experimental data shows that the addition of the industrial wastes improves the physical
and mechanical properties. These results are of great importance because this kind of innovative
concrete requires large amount of fine particles. Due to its high fines of fly ash provides very
effective in assuring very good cohesiveness of concrete.
R. D. Padhye et al. (2016) studied the Cement Replacement by Fly Ash in Concrete. Different
grades of concrete mixes with varying percentage of fly ash content were prepared and the
effects of fly ash on mechanical properties of fresh and hardened concrete have been
investigated. The compressive strength of concrete was measured for 7, 28 and 45 days and
compaction factor is taken as a measure of workability. Compressive strength of concrete at
different proportions of cement being replaced by fly ash has been checked and results have been
found effective and applicable. Hence, a comparative study is done and use of fly ash as a
cement replacement in concrete can be analyzed and compared.
O. Y. Ojedokun et al. (2014) studied the use of cow dung ash as partial replacement in cement
of concrete. The experiments were intended to study the effects of concrete by the adding of
Cow Dung Ash in various proportions by weight of cement in concrete respectively. It also
involves determining the initial and final setting time, Bulk Density and Workability of concrete
using Cow Dung Ash in various proportions. The Compressive strength test results show the
10% cow dung ash replacement exhibits nearly better results compared to normal concrete.
Dr. S. L Patil, J. N. Kale and S. Suman (2012) found that the consistency of cement
has increased with the addition of Fly Ash from (32% for 0%) to (48% for 50%).The initial
setting time has increased from 155 minutes for 0% fly ash to 250 minutes for 50% fly ash. The
workability of cement concrete mix has increased from 25 mm (For 0% fly ash) to120 mm (For
25% fly ash). After 90 days of curing the concrete containing 10% of fly ash, related to cement
8
mass, gained a compressive strength about 6% higher than the concrete without addition for
Ordinary Portland cement.
Utsev, J. T. and Taku, J. K. (2012) found that the partial replacement of binding material by
Coconut Shell Ash [CSA] has increased the setting times with increase inthe amount of CSA i.e.,
the initial setting time increased from 1 hour 5 minutes at 0% replacement to 3 hours 26 minutes
at 30% replacement while the final setting time increased from 1 hour 26 minutes at
0%replacement to 4 hours 22 minutes at 30% replacement.
K. A. Mujedu, S. A. Adebara, I. O. Lamidi (2014) found that partial replacement of
cement by Corn Cob Ash [CCA], the compressive strength of the concrete cubes always
increases with curing ages and decreased with increased amount of the percentage of CCA and
suggested that CCA up to 10% replacement of Ordinary Portland cement in concrete would be
acceptable to enjoy maximum benefit of strength gain.
Godwin A. Akeke et al (2013) found that rice husk ash could be substituted for OPC
at up to 25% in the production of concrete with no loss in workability or strength and suggested
that it is good for the structural concrete at 10% replacement level.
S. Barathanand and B. Gobinath (2013) is used wood ash as partial replacement of cement
and found that the compressive strength of cement increases significantly over hydration time.
The compressive strength of 20% WA sample shows more strength at4 weeks than the OPC
sample. The water requirement increased with the increase with WA addition, 20% WA sample
shows higher degree of hydration and compressive strength than OPC.
M.R. Karim et al (2012) is used rice husk as partial replacement to cement and found
that the 90 days compressive strength of concrete with RHA up to 40% was higher than the
corresponding strength of concrete without RHA.
Sooraj V.M. (2012) found that the Palm Oil Fuel Ash [POFA] is an excellent
pozzolanic material and can be used as an alternative cement replacement in concrete
and suggested that 20% replacement of POFA could be the optimum level for the
production of concrete.
D. Gowsika et al (2014) found that partial replacement of cement by 5% Egg shell
powder + 10% Micro silica replacement in cement yields higher Split Tensile strength
as compared to other compositions.
Jitender Kumar Dhaka1, Surendra Roy (2015), they both research on the topic about
Utilization of fly ash and cow dung ash as partial replacement of cement in concrete. The
consumption of cement in concrete industries has been increasing day by day to fulfill the
pressing needs of infrastructure due to growing population, industrialization and urbanization.
Two sets of cubes of M20 grade for the rock and brick as coarse aggregate were prepared
separately. These sets were prepared using different proportions of cement, fly ash and cow dung
ash. The compressive strengths of all the cubes were determined using a Universal Testing
Machine.
T. S. Abdulkadir et al (2014) found that partial replacement of binding material by
Sugar Cane Bagasse Ash [SCBA] and the compressive strength of the concrete cubes for all the
mix ratios increased with curing age and decreased as the SCBA content increased. He
9
recommended that SCBA can be used as partial replacement of cementin concrete production up
to 20%. For environmental sustainability, SCBA can beutilized for the production of lightweight,
durable and cheap concrete.From the above observations, it is necessitated the need to intensify
the search forsupplementary cementitious materials (SCMs) for utilization as partial substitute
for cement. Several notable researchers have proven that the utilization of SCMs like
Sawdust Ash (SDA), Rice husk Ash (RHA) and wood ash as partial replacement of cement in
concrete and mortar is successful. The use of SCMs has also been established as one way of
reducing the amount of COR2R emissions and embodied energy usage associated with in cement
production. Concrete mixtures with high Portland cement contents are susceptible to cracking
and increased heat generation. These effects can be controlled to a certain degree by using
supplementary cementitious materials [Md. Moinul Islam & Md. Saiful Islam, 2010]. Hence, an
attempt has been made to find the compressive strength of concrete by partially
replacing the cement with cow dung ash.
P. Thej Kumar, R. Harshini Reddy and DVS Bhagavanulu (2015), they conveyed about
project on the topic ―A study on the replacement of cement in concrete by using cow dung ash.
Cement was partially replaced with four percentages (5%, 10%, 15%, and 16%) of cow dung ash
by weight. Consistency limits and chemical composition of ordinary Portland cement (OPC),
cow dung ash and OPC mixed with cow dung ash were determined. The compressive strengths
of the mortar and concrete specimens were determined at 7, 14 and 28 days respectively. Test
results indicated that the consistency limits increased up to an optimum content and decreased
further with the increase in the % of CDA in cement. The compressive strength is increased
when the cement is replaced by 5% of CDA and decreased with the increase in the cow dung ash
content. Hence, it is concluded that the 5% cement can be replaced with CDA in mortar. The
compressive strength of the concrete is reduced with the increase in CDA and in strength
increase with the increase in curing days. As observed in mortar, 5% of cow dung may be used
as a partial replacement to cement in concrete. This study observed that during hydration, the
Calcium Hydroxide (CH) produced reacts with the silica from CDA over time to form the more
stable Calcium Silicate Hydrates(C-S-H) which can be responsible for the appreciable strength
gain. It has been reported by several researchers that incorporation of pozzolanic materials into
cement reduces the CH formation (which promotes micro cracking) and enhances formation of
C-S-H, which promotes later strength gain.
Magudeaswaran,Hilal …. (IJ0SER) May– 2018 (p)-2249-254 presents the result on the study
for the use of Cow Dung Ash (CDA) as partial replacement of cement in production of concrete.
This replacement was designed to study the effects of adding Cow Dung Ash (CDA) in various
percentages by weight (6%, 8%, 10%, 12% and 14%) of cement. To strengthen the CDA
concrete and making it more durable 0.5% glass fibre is being added, as it is an economically
strong material, have excellent flexural strength, crack resistance and can also be used as an
alternate material for concrete construction. The M25 mix design for the proposed concrete mix
is calculated. Results showed that up to 8% replacement of cement by cow dung ash there was an
increase in compressive strength. They finally resulted that The replacement of cement with cow
dung ash 6% and 8% leads to increase in compressive strength whereas the percentage
replacement of 10% leads to decrease in compressive strength.
This proposal will present the study on the use of Cow Dung Ash (CDA) as partial replacement
of cement in the production of concrete. This replacement is designed to study the effects of
adding Cow Dung Ash (CDA) in various percentages by weight (0%, 4%, 6%, 8%, 10%, 12%
10
and 14%) of cement. The M25 mix design for the proposed concrete mix will be calculated and
prepared.
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CHAPTER 3: RESEARCH METHODOLOGY
3.1 INTRODUCTION
Research methodology is aimed at giving the procedures of achieving objectives of the project.
The objectives and methods used to achieve them are as follows:
a) To investigate the compression strength of concrete made using Cow Dung Ash (CDA)
blended cement as partial replacement of cement in different proportions. Cubes were
prepared using these proportions then crushed using Compression Testing Machine and the
results compared with that of 100% cement.
b) To investigate changes in strength of concrete as cement is replaced with blended cow dung
ash in diverse percentages. A number of cubes will be prepared using different proportions
of the cow dung ash blended cement. They will then be crushed at different days with their
strengths noted for comparison.
c) To observe the effect of the cow dung ash blended cement proportions on the workability
of concrete. This will be achieved by determining the slump test of different ratios from
0% blend replacement to 14% replacement.
d) To determine the particle size distribution of the aggregates and compare with the required
standards. This will also done for the fine and coarse aggregates. This test is necessary for
determining the suitability of the material for use in construction as required by the
standards.
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3.2 MATERIALS
The material used in this study included Ordinary Portland Cement, fine aggregates, coarse
aggregates, cow dung ash and water.
3.2.1 Cement:
Cement is a binder material, which is used to bind the other material together. Bamburi brand of
Ordinary Portland cement (OPC) of 42.5 grade conforming to IS 12269-1987 will be used. The
main benefit is the faster rate of development of strength. The specific gravity of cement is 3.15
and fineness modulus of cement is 225m2/kg.
3.2.2 Aggregate:
After cement, the aggregate is the basic material used in any concrete to comprise the body of
concrete for increasing the strength to the material quantity, and to minimize the consequential
volume change of concrete. The fine and coarse aggregates generally occupy 60% to 75% of
concrete volume and strongly influence the concrete’s freshly mixed and hardened properties,
mixture proportions and economy.
13
Figure 1: Cow Dung Ash (T. Omoniyi et al., 2014) Figure 2: Freshly Colle1cted Cow Dung
Table 1: Chemical properties of procured Cow Dung Ash (Smith and Wheeler, 1979).
Table 2: Chemical properties of procured Cow Dung Ash (Smith and Wheeler, 1979).
CONTENT PERCENTAGE
calcium(Ca), 10.8
phosphorus (P), 8.0
zinc (Zn) 84.1
copper (Cu) 21.7
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Physical Properties of Cow Dung
a) Low carbon content
b) It has large ash content
c) It has low volatile content after burning
3.2.6 Water
This is the least expensive but most important ingredient of concrete. The water which was used
for making concrete was clean and free from harmful impurities such as oil, alkali, acid, etc. Pipe
borne water fit for drinking was preferably used for the study and as such no test was conducted
on the water.
15
materials were analyzed using standard sieves of sizes 0.075, 0.108, 0.21, 0.30, 0.60, 1.18, 2.36,
4.75 and 10 mm.
The main purpose of grading is to determine the compliance with the design and the production
requirements to perform its intended purpose and specified use in mix design. In the first instance,
grading is of importance only in so far as it affects workability, because strength is independent of
the grading. However, high strength requires a maximum compaction with a reasonable amount
of work, which can only be achieved with a sufficiently workable mix. In fact, there are no ideal
grading requirements because of the main influencing factors on workability are; the surface area
of the aggregate which determines the amount of water necessary to wet all the solids, the relative
volume occupied by the aggregate, the tendency to segregate and the amount of fines in the mix.
It has also been reported that compressive strength of fully compacted concrete with a given
water/cement ratio is independent of the grading of the aggregates. Hence grading is of importance
only as far as it affects workability (Neville, 1981).
Objectives
I. To determine the particle size distribution of specified aggregates and fillers.
II. To draw grading curves for the specified aggregates.
Dry sieving was performed on the aggregates (fine and coarse) to ensure that they were free from
particles which could cause agglomeration.
16
Sample Preparation
• The sample was reduced to produce a test proportion as shown in the table below
• The test portion was sun-dried and weighed.
Table 3: Mass Test Portions for Sieve Analysis
2. The sieves were thoroughly shaken manually for a sufficient time to separate the sample
into different size fractions.
3. The sieves were removed one by one starting with the largest aperture sizes and each sieve
shaken manually ensuring that no material is lost. All the material which passed each sieve
was returned into the column before continuing with the operation with that sieve.
4. The retained material on the sieve with the largest aperture size was weighed and its weight
recorded with its corresponding sieve size.
5. The same operation was carried out for successive sieves in the column and their weights
recorded.
6. The screened material that remained in the pan was weighed and its weight recorded.
Calculations
1. The mass retained and passing on each sieve was calculated as a percentage of the original
dry mass (M1).
2. The cumulative percentage of the original dry mass passing each sieve down to the
smallest aperture sieve was calculated.
17
3. Grading as a curve on a semi-logarithmic chart for example as shown below:
Table 4: Sieve Analysis of Pure River Sand
100.0
GRADING CURVE
80.0
% Passing
60.0
40.0
20.0
0.0
0.0 0.1 1.0 10.0 100.0
Sieve size mm
18
3.3.2 Mix Design
Mix design will be calculated as per IS 10262:2009 specifications. The concrete mix of M25
grade concrete is adopted with a water cement ratio of 0.5. Concrete specimens will be prepared
by varying the percentage of replacement of cement in concrete with cow dung ash (0%, 4%,
6%, 8%, 10%, 12% and 14%)
3.3.3 Making Test Cubes from Fresh Concrete (Bs 1881: Part 108:1983)
The basic size of test cubes were 100mm for concrete with the maximum aggregate size not
exceeding 20mm.
Apparatus
The following apparatus is required:
a) Sampling tray.
b) Scoop.
c) Plasterer’s steel float.
d) Compacting bar weighing 1.8kg, 380mm long and a ramming face 25mm square.
e) Vibrating table or internal (poker) vibrator.
f) Mould of cast iron, with removable base plate. The depth of the mould and the distance
between the two opposite internal side faces, of nominal size 100mm.
g) Square-mouthed shovel.
Batching
The quantity of concrete in each batch was at least 10% more than that required for the proposed
test. For each batch, the cement, aggregate and water were weighed to an accuracy of 0.5 g.
19
Figure 5: Coarse Aggregates
Hand mixing
The concrete batch was mixed on a wheelbarrow with a shovel, using the following procedure:
i. The cement and fine aggregate were mixed dry until the mixture was uniform.
ii. The coarse aggregate was added and mixed dry with the cement and fine aggregate until
the coarse aggregate was uniformly distributed throughout the batch.
iii. The water was then added and the whole mixed for at least three minutes and until the
concrete appeared to be homogeneous.
The sample of fresh concrete was obtained from the laboratory made batch which had been
thoroughly mixed before moulding. From each sample of fresh concrete 2 test cubes specimens
were made.
Slump Test is a non-destructive test for concrete consistency, and can also be used to check
variations between consistencies. It is therefore defined as ease or difficulty with which the
concrete can be handled, transported or placed.
Slump test is sensitive to changes in the consistency of concrete which correspond to designed
slumps between 20 mm and 175 mm. Beyond these extremes the measurement of slump can be
unsuitable and other methods of determining the consistency should be considered.
Objective
To determine slump of fresh concrete mix.
APPARATUS
20
a) A standard mould (frustum of a cone) complying with BS 1881 – 102: 1983.
f) Square-mouthed shovel.
3.3.4.1 SAMPLING
The sample of fresh concrete shall be obtained in accordance with the procedure given in Section
1 of this Standard.
PROCEDURE
1) The internal surface of the slump cone was cleaned and damped but free from
superfluous moisture before the test commenced.
2) The slump cone was placed on a smooth, horizontal, rigid and non-absorbent surface free
from vibration and shock.
3) The slump cone was held firmly against the surface below. It was then filled in three
layers of approximately equal depth and each layer tamped uniformly to its full depth
with 25 strokes of the tamping rod.
4) During the tamping of the first layer, the tamping rod was made sure not to forcibly strike
the surface below.
5) The concrete was heaped above the slump cone before the top layer is tamped. After the
top layer had been tamped, the concrete was levelled to the top of the slump cone by a
sawing and rolling motion of the tamping rod.
6) The slump cone was then removed by raising it vertically, slowly and carefully, in two to
five seconds, in such a manner as to impart minimum lateral or torsional movement to the
concrete.
7) Immediately after removal of the mould the slump of the unsupported concrete was
measured and recorded by determining the difference between the height of the slump
cone and the highest point of the specimen tested.
21
Table 5: Slump test representation for all ratios
22
3) Collapsed Slump – This is an indication that the water-cement ratio is too high, i.e.
concrete mix is too wet or it is a high workability mix, for which a slump test is not
appropriate.
4) Shear Slump – The shear slump indicates that the result is incomplete, and concrete to
be retested
23
Figure 8: Mould Filling and Cube Preparation
24
(c) Auxiliary platens.
Procedure
1. Each specimen was measured as received or saturated.
2. The cube dimensions between the centers of the three pairs of opposing faces shall be
measured with a caliper or other means which provide the same accuracy of measurement
and recorded to the nearest 0.1 millimeter.
3. The density of each specimen was determined.
4. The bearing surfaces of the testing machine were wiped clean and any loose grit or other
extraneous material removed from the surfaces of the cube in contact with the platens.
5. The cube was carefully centered on the lower platen keeping the troweled surface vertical.
The load was ensured to be applied to two opposite cast faces of the cube.
6. The load was then applied steadily and without shock such that the stress increased at a
rate within the range (0.6 ± 0.2) MPa/s until no greater load can be sustained. The
maximum load applied to the cube was recorded.
Cube Cube Mass Density Test Date Date Age of Cube Average
mark size (g) (g/cm3) load made tested cube(days) strength strength
(N/mm2) (N/mm2)
25
Figure 9: Failure Patterns for Cubes
The standard consistency of cement is that consistency, which permit the vicat plunger to
penetrate to a point 5 to 7mm from the bottom of the vicat mould when tested. Procedure
to determine the quantity of water required to produce a cement paste of standard consistency is
described below.
3.3.7.1 Objective
To find out the water content required to produce a cement paste of standard consistency as per
IS: 4031 (Part 4) – 1988.
3. Movable Rod
Movable rod carries an indicator which moves over a graduated scale attached to the frame
(certain models have an additional attachment of dash pot, which facilitates lowering of movable
rod slowly).
26
4. Graduated Scale
Graduated scale is 40mm in length and the smallest division of scale is 1mm.
5. Vicat Mould
Single mould
The vicat mould is in the foam of a frustum of a cone having an internal diameter of 60+/-0.5mm
at the top, 70 +/- 0.5mm at the bottom and height 40 +/_ 0.5mm.
27
8. The plunger was lowered gently to touch the surface of the cement paste and quickly
released.
9. This operation was done immediately after filling the mould.
10. Trial test specimens were prepared with varying percentages of water until plunger
penetrates to a point 5 to 7mm from the bottom of the vicat mould, which is read on the
scale. Express the water required as percentage by weight of the dry cement.
Points to be Noted
1. The time of gauging should not be less than 3 minutes and not more than 5 minutes.
Gauging time is the time elapsing from the time of adding water to the dry cement until
commencing to fill the mould.
2. The test should be conducted at room temperature 27oC +/- 2oC
3. There should be no vibration on the working table.
4. The plunger should be cleaned during every repetition.
Results
Percentage of water content for standard consistency = %
28
determined in the consistency test. The time required to penetrate the needle to a depth of 5 mm
from the bottom of the mould was noted as initial setting time and the time required to make an
impression on the test block was noted as final setting time.
Initial setting time is that time period between the time water is added to cement and time at
which 1 mm square section needle fails to penetrate the cement paste, placed in the Vicat’s
mould 5 mm to 7 mm from the bottom of the mould.
Final setting time is that time period between the time water is added to cement and the time at
which 1 mm needle makes an impression on the paste in the mould but 5 mm attachment does
not make any impression.
Apparatus
Measuring instruments
Other apparatus
➢ Glass plate
➢ Enamel tray
➢ Trowel
Procedure
1. Before commencing setting time test, consistency test was done to obtain the water
required to give the paste normal consistency (P).
2. 400 g of cement was taken and a neat cement paste was prepared with 0.85P of water by
weight of cement.
3. Gauge time was kept between 3 to 5 minutes. The stop watch was started at the instant
when the water is added to the cement. This time was recorded as (t1).
4. The Vicat mould was filled while resting on a glass plate, with the cement paste gauged
as above. The mould completely filled and smoothened off the surface of the paste
making it level with the top of the mould. The cement block thus prepared is called test
block.
29
(b)Initial Setting Time
1. The test block was confined in the mould and resting on the non-porous plate, under the
rod bearing the needle.
2. The needle gently lowered until it came in contact with the surface of test block and
quick released, allowing it to penetrate into the test block.
3. In the beginning the needle completely pierced the test block. This procedure was
repeated i.e. quickly releasing the needle after every 15 minutes till the needle fails to
pierce the block for about 5mm measured from the bottom of the mould. This time was
noted as t2
1. For determining the final setting time, the needle of the Vicat’s apparatus was replaced
by the needle with an annular attachment.
2. The cement was considered finally set when upon applying the final setting needle gently
to the surface of the test block; the needle makes an impression thereon, while the
attachment fails to do so. This time was recorded as (t3).
30
CHAPTER 4: EXPERIMENTAL RESULTS AND DISCUSSIONS
4.1 SIEVE ANALYSIS
4.1.1 Sieve Analysis for Pure River Sand.
60.0
Agg. grading
40.0 LOWE LIMIT
0.0
0.0 0.1 1.0 10.0 100.0
Sieve size mm
Figure 12: Grading curve for pure river sand
The grading for the sand indicates that the material is medium graded according to BS 882.
From the graph above, the pure river sand falls in the middle of the lower and upper limits hence
it shows its good properties for use in the production of concrete.
31
4.1.2 Sieve Analysis for Coarse aggregate
Envelope
Total %
Sieve size Retained %
Retained
(mm) mass Passing Max
Mass, gm Retained
(gm) Min(%) (%)
Total
weight 1300.0 1300
100.0
GRADING CURVE
80.0
% Passing
60.0
Agg. grading
40.0 LOWE LIMIT
UPPER LIMIT
20.0
0.0
0.0 0.1 1.0 10.0 100.0
Sieve size mm
The above grading curve indicates that the coarse aggregates is medially graded since the particle
size distribution curve falls within the lower limit and the upper limit of the standard envelop
limits. This indicates that the material crushing process was an appropriate gauge for control of
32
the resulting particle sizes. The required standard envelop follows the norms of the given location
and standards required by the quality assurance standards governing the practice of engineering
4.1.3 General discussion
Grading mainly indicates the sizes of the aggregates and in which quantities they are present. There
are some limiting values for every sieve provided by ASTM or BS, in which these limiting values
are used to get the final answer. This is achieved by taking into account the minimum and the
maximum values provided by ASTM and the plotting them on the grading curve.
Sieve analysis was done using the standard test sieves compliant to BS 410:1976. Fine and coarse
aggregate should be well graded from coarse to fine and should conform to the following grading
requirements:
minimum maximum
10 100 100
4.75 95 100
2.36 80 100
1.00 50 100
0.500 25 85
0.300 10 30
0.150 2 10
0.075
minimum maximum
28 100 100
20 95 100
14 80 100
10 50 100
6.3 25 85
4.75 10 30
33
The test results on river sand showed that the sand was within the grading requirements. The fine
aggregates curve was at the middle of the Upper Limit and Lower limit as depicted in Graph 2
above. Coarse aggregates particles were also found to be well distributed as shown in Graph 3
above. The coarse aggregates fitted to the graded aggregates, 20mm to 5mm according to Table 3
BS 882:1992.
4.2 WORKABILITY
The difference in workability was measured with w/c ratio (0.55) for pure cement partially
replaced cement. Slump measured for 100% pure cement, 4%, 6%, 8%, 10%, 12% and 14% CDA
replacements were 22.0, 20.0, 16.0, 18.0, 16.0, 12.0 and 14.0 respectively.
Table 13: Slump Height.
34
Slump Height (mm)
25
20
15
10
0
0% 4% 6% 8% 10% 12% 14%
35
Table 14: 7-day Compressive Strength
36
Average comp. strength (N/mm2)
20
18 17.81097
16 16.16183
14 14.26583
comp..strength
13.5075
12 12.05883
10.94493 11.28443
10
8
6
4
2
0
0% 4% 6% 8% 10% 12% 14%
Blend content
The 7-day compressive strength for the mixes varied with an increasing trend as the blend
percentage was increased. It increased from 10.94493N/mm2 for 4% CDA replacement to
17.81097N/mm2 for 10% CDA replacement. However, there was a notable decrease to 13.5075
N/mm2 for 12% replacement and 11.18443N/mm2 for 14%.
37
Table 15: 14-day comparative strength
15.88697 16.60417
15
13.73373
10 Average comp. strength
(N/mm2)
5
0
0% 4% 6% 8% 10% 12% 14%
Blend content
38
The 14-day compressive strength for the mixes was determined with an increasing trend with an
increase in blend replacement. The strength increased from 15.88697 N/mm2 for 4% replacement
to 20.61703N/mm2 replacement for 10% replacement. The compressive strength for 0%
replacement (100% pure cement) was found to be 19.4848N/mm2. Generally, there was an increase
in the compressive strength for all the replacements. This was clearly a proof of the theory that
compressive strength of concrete increases with time.
39
Average comp. strength (N/mm2)
25
21.92777 22.55057
20 20.3444
19.41597 19.11633
17.29437
comp..strength
16.95773
15
10
0
0% 4% 6% 8% 10% 12% 14%
Blend content
The 28-day compressive strength for the mixes was found to be related to the results for the 21-
day strength. There was an increase in the strengths from 17.29437N/mm2 for 4% replacement to
22.55057N/mm2 replacement for 10% replacement. The compressive strength for 0% CDA
replacement (100% cement) was found to be 21.92777N/mm2. It was discovered that the
compressive strengths for all the replacements had increased from the previous 14-day test hence
an increase in strength with time.
As shown in the graphs for 7days, 14days and 28days, it was observed that the compressive
strength of concrete increases with an increase in CDA content up to 10% replacement and
thereafter decreases with increase in the CDA replacement content. Therefore, the maximum
strength was observed to occur at 10% CDA replacement.
0%
20
4%
15 6%
8%
10
10%
5 12%
14%
0
7days 14days 28days
40
4.2.1 General Discussion
As shown in the graph for 7, 14 and 28 and as in Graph 12, it is observed that the compressive
strength of concrete first drops at 4% then increases with subsequent percentages until 10%
where it starts dropping with increasing replacement of cow dung ash in cement. The maximum
strength occurs at 10% of ash in concrete at 7days, 14days and 28days and was more than the
conventional concrete.
The result of compressive strength test on the OPC/CDA blended cement concrete is presented in
Tables 12, 13 and 14 and shown in Figures 6, 7, 8, 9, 10, 11 and 12. The result reveals that the
compressive strength increases as the CDA content increases from 4% to a maximum at 10%
beyond which, it starts dropping. For instance, 10% CDA gave 71%, 83% and 90% of the
compressive strength of the design strength at the end of 7, 14 and 28days of curing respectively.
4.3 Consistency
41
Table 19: Consistency Test Results for 6% CDA
42
Table 22: Consistency Test Results for 12% CDA
43
(𝑸𝒖𝒂𝒏𝒕𝒊𝒕𝒚 𝒐𝒇 𝒘𝒂𝒕𝒆𝒓 𝒇𝒐𝒓 𝟓−𝟕 𝒎𝒎 𝒑𝒆𝒏𝒆𝒕𝒓𝒂𝒕𝒊𝒐𝒏
Standard Consistency of Cement = ×100
𝑾𝒆𝒊𝒈𝒉𝒕 𝒐𝒇 𝒄𝒆𝒎𝒆𝒏𝒕)
𝟏𝟐𝟎
Standard Consistency of Cement = ×100 = 30%
𝟒𝟎𝟎
Discussion
44
4.4 Initial and Final Setting Time
15
30 40 30
45 40 30
60 38 19
75 40 21
90 37 19
105 36 17
120 36 16
135 34 12
150 29 9
165 24 9
180 16 7
195 8 0
120 7 0
135 0 0
45
Table 26: Initial and Final Setting Time for 4% CDA
15 40
30 40 30
45 38 30
60 40 29
75 38 27
90 38 29
105 37 25
120 36 24
135 34 19
150 31 11
165 31 7
180 30 3
195 29 2
210 26 0
46
Table 27: Initial and Final Setting Time for 6% CDA
15 40 30
30 38 30
45 40 29
60 39 25
75 38 28
90 37 21
105 40 22
120 36 18
135 37 13
150 33 10
165 30 11
180 33 9
195 29 2
210 30 0
225 27 0
47
Table 28: Initial and Final Setting Time for 8% CDA
15
30 40 30
45 40 29
60 40 28
75 40 24
90 40 21
105 38 25
120 38 18
135 36 20
150 33 19
165 31 12
180 30 9
195 29 6
210 26 4
225 24 0
48
Table 29: Initial and Final Setting Time for 10% CDA
15
30 40 30
45 40 30
60 40 29
75 40 25
90 40 24
105 38 20
120 38 22
135 34 16
150 31 11
165 31 10
180 30 7
195 29 4
210 26 5
225 24 0
240 21 0
49
Table 30: Initial and Final Setting Time for 12% CDA
15
30 40 30
45 40 30
60 39 27
75 38 22
90 40 25
105 40 17
120 38 13
135 38 8
150 36 11
165 34 10
180 37 4
195 36 7
210 35 5
225 24 3
240 21 0
50
Table 31: Initial and Final Setting Time for 14% CDA
15
30 40 30
45 40 30
60 40 30
75 40 28
90 39 29
105 38 30
120 38 27
135 37 27
150 38 23
165 36 22
180 36 20
195 35 14
210 26 15
225 24 12
240 21 7
255 20 9
270 18 0
51
Table 32: Setting Times and Slump of OPC/CDA Paste respectively
Setting Times
300
250
200
150
100
50
0
0% 4% 6% 8% 10% 12% 14%
52
Chapter 5: Conclusion and Recommendations
5.1 Conclusion
The results of this study reveals that cow dung ash (CDA) can be effectively used as
supplementary cementing materials in concrete
1) The compressive strength of concrete increases with the increasing percentage
replacement of cow dung ash from 4% up to 10% beyond which, it starts dropping at
all stages.
2) Workability is reduced with increase in the CDA replacement in concrete; hence
vibration of concrete made with CDA/OPC blend is required or the use of a super
plasticizer to achieve the desired workability.
3) Compressive strength of CDA/OPC blended concrete decreases as CDA content
increases and increases with curing age.
4) For this study, a replacement of no more than 10% can be considered for the
production of strong and quality concrete.
5) Cement replacement of 8% and 10% concrete with CDA showed no statistically
significant loss in strength compared to the control sample.
5.2 Recommendations
The research work on pozzolanic materials is still limited. But it promises a great scope for
future studies. Following aspects are considered for future study and investigation.
1. Optimizing the combination of cow dung ash and fly ash as replacement in
cement to be studied for better strength result.
2. The sustainability of using cow dung ash, fly ash and combination in concrete
pavements can be studied for better strength.
53
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[1] Asawalam, D.O and Unwudike, S.U (2011). Complementary Use of Cow Dung and Mineral
Fertilizer: Effect on Soil Properties, Growth, Nutrient Uptake and Yield of Sweet Potato (Ipomea
batatas). Publication of Nasarawa State University, Keffi, Vol.7. No 1. Pp.36-48
[2] Bharath Kumar B S, Jyothi P N (2015), “Comparison of Mechanical Properties of Al-5%Si
Alloy Reinforced with Cow dung ash and Rice husk ash” International Journal of Latest
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4ǁSeptember 2015 ǁ PP 55-58.
[3] Deshmukh S.H,Bhusari J.P,Zende A.M, “Effect, of glass fibres on ordinary portand cement
concrete”, IOSR Journal of Engineering, June 2012.
[4] D.Gowsika, S.Sarankokila and K.Sargunan (2014), Experimental investigation on
egg shell powder as partial replacement with cement in concrete, International Journal
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[5] Duna Samson, Omoniyi Tope Moses “Investigating the Pozzolanic Potentials of Cowdung
Ash in Cement Paste and Mortars” Civil and Environmental Research, ISSN 2224-5790, Vol.6,
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[6] Dr. S. L Patil, J. N. Kale and S. Suman (2012), Fly ash concrete: A technical
analysis for compressive strength, International Journal of Advanced Engineering
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[7] Elinwa, A.U (2003). Timber Ash as Pozzolana in concrete. Unpublished Doctoral
dissertation, Abubakar Tafawa Balewa University, Bauchi.
[8] Food and Agricultural Organisation (2010). Livestockcattle (Jule, 20th) Retrieved From:
http://www.fao.org/docrep/017/i3138e/i3138e07.pdf
[9] Godwin A. Akeke, Maurice E. Ephraim, Akobo, I.Z.S and Joseph O. Ukpata
(2013), Structural properties of rice husk ash concrete, International Journal of
Engineering and Applied Sciences, Vol. 3, pp 57-62.
[10] Jitender Kumar Dhaka, Surendra Roy “Utilization of fly ash and cow dung ash as partial replacement
of cement in concrete” International Journal of Civil and Structural Engineering, vol.6, 2015.
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[16] Malhotra, V.M. (1999), Making concrete greener with fly ash, Indian Concrete
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industry in India “(Tech. Report).International labour Organization, India.
[18] Matawal, D.S and Duna, S. (2002). Properties of Mortar Produced using Rice husk Ash as
Partial Replacement of Cement. Journal of Civil Engineering Publications. Vol 5. No 4. pp 35-
43
[19] M.R. Karim, M.F.M. Zain, M. Jamil, F.C. Lai and M.N. Islam (2012), Strength of
mortar and concrete as influenced by rice husk ash, World Applied Sciences Journal,
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[20] Ojedokun, O. Y., Adeniran, A. A., Raheem, S. B. and Aderinto, S. J “ Cow dung ash as
partial replacement of cementing material in the production of concrete”, British Journal of
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dung ash in cement paste and mortars” Civil and Environmental Research ISSN 2224-5790
(Paper) ISSN 2225-0514 (Online)Vol.6, No.8, 2014.
[23] PavanKumar,V.S., & PoluRaju,P. (2012). “Incorporation of cowdung ash to Mortar and
concrete”. International Journal of Engineering Research and Applications.2 (3), 580-585.
[24] Rayaprolu, V. S. R. P. K. and Raju, P. P, “Incorporation of cow dung ash to mortar and
concrete” International Journal of Engineering Research and Applications, vol.2, pp. 580-585,
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56
APPENDICES
Appendix 1: PROPOSED PROJECT BUDGET
ITEM TASK AMOUNT SUB-TOTAL
(Ksh.) (Ksh.)
1 Preliminaries 500 500
2 Purchase of materials:
1 bag of cement @Ksh.750 750
2 wheelbarrows of coarse aggregates 600
2 wheelbarrows of fine aggregates 600
Cow Dung 500 2,450
3 Transportation fee during sample collection 2,000 2,000
57
Appendix 2: WORKPLAN
project activity February March April May June July August
Problem Identification
Literature review
Proposal development and
presentation
Purchase and sourcing of
material
Laboratory practical
Data collection and analysis
Data compilation and report
Final report correction and
submission.
20
15
10
0
0% 4% 6% 8% 10% 12% 14%
Slump Height (mm)
58
Appendix 4: 7-Day Comparative strengths
Average comp. strength (N/mm2)
20
17.81097
18 16.16183
16 14.26583
13.5075
14
comp..strength
12.05883
10.94493 11.28443
12
10
8
6
4
2
0
0% 4% 6% 8% 10% 12% 14%
Blend content
15 13.73373
0
0% 4% 6% 8% 10% 12% 14%
Blend content
59
Appendix 6: 28-Day Comparative strengths.
Average comp. strength (N/mm2)
25 22.55057
21.92777
20.3444
19.41597 19.11633
20
17.29437 16.95773
comp..strength
15
10
0
0% 4% 6% 8% 10% 12% 14%
Blend content
60