Falcon 7X-Fuel System
Falcon 7X-Fuel System
ACRONYMS
INTRODUCTION
CONTROLS
INDICATIONS
GENERAL
FUEL STORAGE
The fuel is contained in three tank "groups", which will be referred to as TANK:
- Group 1 & 3 tanks (TANK1 and TANK 3) are located in the wings and the fuselage,
- Group 2 tanks (TANK2) are wholly located in the fuselage.
TANK 1 and 3
Groups 1 and 3 tanks are composed of a wing part and half of the forward fuselage tank.
- TANK 1: LH wing tanks and left fwd tank supplies engine 1,
- TANK 3: RH wing tanks and right fwd tank supplies engine 3.
Each wing tank is divided into four sections (center, inboard, middle and outboard),
separated by a rib with interconnection holes at the upper part and flapper valves at the
lower part.
For each group, 2 booster pumps are located in a feeder compartment separated from
the wing tank by a rib with interconnection holes and flapper valves (which avoid fuel from
flowing towards the wing tips during turns).
TANK 2
Fuselage group 2 tank supplies engine 2 and APU and is divided into two sections:
- The front tank, located immediately forward to the main landing gear wheels wells,
- The rear tank, located aft to the main landing gear wheel wells.
2 booster pumps are located in the feeder compartment of the rear tank. It is separated
from the rest of the rear tank by a rib with interconnection holes and flapper valves.
Tank drains
There are 11 sump drains located at the low points in the tanks:
- For TANK 1 and 3: 1 under the wing, 2 under the fuselage (forward tanks),
- For TANK 2: 3 under the front tank and 2 under the rear tank.
In addition, channel 1 of the FQMC performs APU oil tank gauging on ground.
TANKS PRESSURIZATION
The tanks are pressurized by LP bleed air from No 1 and No 3 engines. It is available
whenever engines 1 or 3 are operating without crew interaction.
The pressure is regulated at 2.9 psi.
The pressure can be read on a tank pressure gauge in the rear compartment.
DISTRIBUTION
GENERAL
In normal operation, each of the three independent TANKS (1, 2, and 3) supplies fuel to its
respective engine. TANK 2 also feeds the APU during ground operation.
Two booster pumps per TANK are used for the Fuel distribution.
The normal crossfeed (X-BP) system permits any booster pump to supply pressurized fuel
to any engine in the event of booster pumps failure.
The normal crosstank (X-TK) system permits to connect any tanks to another to compensate
asymmetric fuel consumption. It uses the interconnection system associated to the
refueling-defueling system to transfer fuel between tanks.
In case of failure of X-BP (1↔3 / 3↔1), or X-TK (1↔3 / 3↔1), backup mode (X-BP B/U or
X-TK B/U) allow fuel transfer X-BP and X-TK between lateral groups.
BOOSTER PUMPS
Each of the three feeder tanks (or "booster pump" compartment) contains two booster
pumps:
- A normal fuel Booster Pump,
- A stand-by fuel Booster Pump, which is identical to the normal booster pump.
Both pumps are used subsequently at engine start in order to ensure they both are
functional:
- Engine start is performed with the stand-by pump,
- When the engine is running, the normal pump is switch on and the stand by pump is
stopped.
The status of the two Booster Pumps is controlled with the “BOOST” pushbuttons on the
overhead panel.
SHUT-OFF VALVES
FUEL CROSSFEED
The purpose of the fuel crossfeed function is to enable feeding of an engine by an other
TANK than the dedicated one. This is generally used in case of an engine failure. The
operating engines can run on the fuel initially dedicated to the dead engine.
It could also be used in case of booster pumps failure.
Backup Crossfeed
For the fuel crossfeed between engines 1&3 and tanks 3&1, in addition to the normal
X-BP 1-3 or X-BP 3-1, a backup XBP system is available and commanded by a dedicated
“BACKUP 1-3” pushbutton on the overhead panel.
Crossfeed control
For crossfeed function, transfer valves are controlled by a dedicated Circuit Board.
In case of No 2 engine fuel line leak due to No 3 engine rotor burst, engine 2 can be
supplied in emergency through the APU feeding by means of a dedicated backup fuel
line.
The back up fuel line is activated using the “FUEL 2 B/U” switch on the emergency panel.
FUEL TRANSFER
During normal emptying of the fuel tank, fuel is transferred within each tank from the
different compartments to the feeder tank. This transfer is performed by Jet pumps, holes
between tanks and piping.
Jet pumps operate according to the venturi principle by using motive fuel flow delivered
from the booster pumps. The jet pumps ensure that the booster pumps remain always
immersed in their compartments.
■ Normal X-TK
Fuel can be transferred from any TANK to any other TANK upon pilots manual
command.
■ Back Up X-TK
For the fuel transfer between TANKS 1 and 3, in addition to the normal XTK, a
backup XTK system is available and commanded by a dedicated “BACKUP 1-3”
pushbutton on the overhead panel.
■ X-TK control
For X-TK function, transfer valves are controlled by a dedicated Circuit Board.
When normal XTK is selected, the corresponding X-BP is set on. Booster pumps on
the low level side are not automatically switched off.
NOTE
In case of loss of Fuel gauges, the normal fuel transfer mode is not available.
DESIGN PRINCIPLES
EQUIPMENT LOCATION
The FQMC is located in a pressurized area (aft toilet compartment), away from hot air ducts,
hydraulic piping and fuel piping. The FLCU is located under the passenger cabin.
Following paragraph describes the power supply for the main equipment of the Fuel system.
Electrical protection is provided either:
- By Solid State Power Controllers (SSPC) ,
- By Circuit Breakers (CB).
¾ Refer to ATA 24 – ELECTRICAL POWER for additional information.
Fuel pump can be directly controlled through Overhead Panel with Boost 1, 2, 3 pushbuttons.
To be efficient, the others pushbuttons functions (X-TK / X-BP) require:
- A whole of conditions to be checked and,
- The sequences of opening / closing valves to be realized.
These actions are transferred from the OP to the PCB.
The fuelling valves are controlled by the FLCU which in directed by:
- The FQMC in partial fuelling,
- The Height Level Sensors in the full fuelling.
FUEL TYPES
¾ Refer to CODDE 2 for a list of various fuel types which may be used, as per engines
specifications.
The minimum fuel temperature is 3°C above the fuel type freezing point.
FUEL QUANTITIES
The usable capacities are determined by the position of the end filling thermistors, and these
levels are determined to ensure a volume of air permitting an expansion of at least 2%.
Unusable fuel including fuel pipes is 85 Kg (190 Lbs).
The FQMC has two independent channels which are separated electrically and
mechanically but executing the same tasks.
The FQMC channel 1 is supposed to be master, channel 2 being slave.
Each channel of FQMC measures the engines oil remaining (ground only).
Channel 1 of FQMC measures APU oil remaining (ground only).
FQMC has his own internal test which checks the validity of the configuration. In case of a
mismatch the FQMC would trigger a CAS message.
FQMC implements compensation signal for:
- Density (sensor in feeder tank),
- Aircraft attitude,
- Wing deflection.
The Fuel Level Control Unit (FLCU) performs the following functions:
- High level detection,
- Low level detection 1000 lbs and warning,
- Refueling valves management,
- ARINC communications with FQMC for system integrity monitoring.
In case of total FQMC failure to avoid a complete loss of fuel indication, the 1000 lbs level
detection is made by an independent system including dedicated level sensors connected to
the FLCU.
The FLCU detects the 1000 lbs fuel level using the data received from the three 1000 lbs
fuel level sensors and sends the data to the Modular Avionic Unit (MAU), for display in the
cockpit.
The FLCU commands the 4 refueling valves associated to the wing tanks and the front and
rear fuselage tanks either in refueling mode or transfer mode. This refueling valves
management is performed according to the level sensors state and external signals received
from the FQMC or the Refueling Control Panel (RCP).
BOOSTER PUMPS
Booster pumps are all identical, immersed and of centrifugal type. Each pump is AC
powered, by mean of a built-in inverter converting 28 VDC to 115 VAC 400Hz.
The pump cavity is explosion proof and the temperature is controlled by a current limiter.
The temperature will never exceed 90°C.
When no pumps are available on an engine without XBP, the flight altitude is limited to
35000 feet with JET A-1.
During aircraft power up, the fuel booster pumps are controlled by the "virtual pilot" within
the MAU.
When APU is started (APU MASTER pushbutton depressed), the stand-by booster pump
2 is automatically activated.
At engine start, the respective fuel stand-by pump is started.
When engine reaches idle,
- The fuel stand-by pump is set off
- The normal booster pump is activated.
When APU or engines are stopped, the booster pumps remain on.
Automatic control of booster pumps during Fuel transfer (on ground and in-flight)
During Fuel transfer (X-TK), the fuel booster pumps are controlled by a dedicated circuit
board.
When normal fuel transfer is activated (X-TK), both booster pumps are activated in the
tank that supplies fuel.
JET PUMPS
They are installed in the booster pump compartment located in the feeder tanks, all identical
and operate according to the venturi principle by using motive fuel flow delivered from the
booster pumps.
In TANK 1 and TANK 3:
- Four jet pumps transfer fuel from the center, inboard, middle and outboard wing
sections into the booster pump compartment,
- One jet pump transfers fuel from forward section to the booster pump compartment.
In TANK 2: three jet pumps are installed in the booster pump compartment:
- One in the front tank,
- Two in the rear tank.
The normal emptying sequence of the tanks, through the jet pumps and holes between
tanks is:
TANK 1 and 3:
- 1: forward tank
- 2: outboard wing tank,
- 3: middle wing tank,
- 4: inboard wing tank,
- 5: center wing tank,
- 6: feeder tank.
TANK 2:
- 1: front tank,
- 2: rear tank,
- 3: central feeder tank.
CONTROLS
SYNTHETIC TABLE
TO ACTIVATE
CONTROL FUNCTION SYNOPTIC
TO DEACTIVATE
Manually controls to on or
OFF either the Normal or
ST-BY BOOST 1, BOOST 2
and BOOST 3 pumps.
Unlighted
On
on
Pressing the BOOST
pushbutton for less than
2 sec. switches between:
- Unlighted On
- ST-BY
Pressing the BOOST
pushbutton for more than
2 sec. switches the Push ST-BY
corresponding pump to: ST-BY On
- OFF
Automatic operation
(on ground only):
- When APU is started
(APU MASTER
pushbutton depressed),
the stand-by booster
pump 2 is automatically
activated.
- During engine start, the
respective stand-by
then normal booster Push OFF OFF
pump are successively
activated (when engine
reaches idle, the stand-
by is set off and the
normal booster pump
activated).
- When APU or engines
are stopped, the
booster pumps remain
on.
TO ACTIVATE
CONTROL FUNCTION SYNOPTIC
TO DEACTIVATE
Low
pressure
in fuel
line
Invalid
data
Push
X-BP
X-BP valve
Open
ON
X-BP
X-BP off valve
Closed
Invalid
data
TO ACTIVATE
CONTROL FUNCTION SYNOPTIC
TO DEACTIVATE
X-TK
valve
Open
Push (1Í3)
X-TK
Manually controls the fuel ON
transfer between LH wing
tanks, RH wing tanks and Open
fuselage tanks (1Î3)
When XTK is selected,
the BP of the furnishing
side are both running.
X-TK
Push
valve
X-TK off
Closed
Invalid
data
EMERGENCY PANEL
TO ACTIVATE
CONTROL FUNCTION SYNOPTIC
TO DEACTIVATE
Depressed
No indication
Manually controls to ON off
or OFF the fuel feeding of
No 2 engine through the APU
fuel line in case of No 2 engine
fuel line leak due
to engine 3 rotorburst.
Pushed ON No indication
The FIRE 1, FIRE 2, FIRE 3 and FIRE APU pushbuttons activate the respective fuel (FSOV)
and hydraulic shut-off valves of No 1 engine, No 2 engine, No 3 engine and the fuel shut-off
valve of the APU.
SERVICING PAGE
INDICATIONS
HSI WINDOW
The total Fuel Quantity (FQ), sum of the different tanks quantities gauged by the Fuel
Quantity Management Computer (FQMC), and the Fuel Remaining (FR), computed by the
FMS, are permanently displayed on the PDU.
NOTE
Fuel Remaining does not decrease despite APU consumption. Therefore, just before start up
the crew will need to synchronize FR (Fuel Remaining) with the fuel quantity displayed.
Fuel Remaining is synchronized up to the first engine fuel flow movement and re-
synchronizes after the last engine fuel flow movement.
ENG-TRM WINDOW
Fuel TEMPerature probes stand in the LH and center feeder tanks and provide
temperature indication on the FUEL page: the lowest of the two measured temperatures
is displayed, or the remaining valid one in case of a sensor failure.
Fuel Used is computed by the FQMC. Computation starts as soon as one engine is
running and stops when the three engines are shut off. It does not compute fuel burned
by the APU. It can be reset with the RESET FU soft key on the FUEL page.
Fuel Remaining is supplied by FMS. It is the result of Fuel Quantity inserted in the
Preflight POF page at system initialization minus Fuel Used. The FR is automatically
synchronized with the FQ (APU fuel consumption is not taken into account) :
- At aircraft power on.
- After all engine start.
Fuel Quantity calculated by the FQMC based on fuel gauges through the MAU.
FQ1, FQ2 and FQ3 buttons give access to a separate dialog box that displays individual
fuel quantity for each tank of the group.
Clicking on FQ1, 2 or 3 open their respective window.
To close the windows, place the cursor in the upper part, on the X box and click with
enter button of the CCD.
For example:
FQ2 window
When any of the above fuel quantity data is invalid, the corresponding indication is
replaced by four amber dashes for the FEED and five amber dashes for the FQ1 or FQ3.
If CAS message FUEL : TK _ LO LVL is active, the value is displayed with black digits
on amber background.
If any of the above fuel quantity is degraded, the appropriate value is displayed in an
amber box.
Low level
Fuel levels are monitored for each group of tank through two types of detection:
When the 1,000 lb level is reached in a TANK, a white label is displayed next to
the Fuel Quantity (FQ) readout of the FUEL synoptic page and the FUEL: TK .. LVL
message appears in the CAS window.
When the 250 lb. level is reached in a feeder tank: FUEL: TK .. LO LVL message
appears in CAS window, in HSI window FQ is displayed amber, in ENG-TRM window
corresponding FQ is displayed amber, in FUEL synoptic corresponding FQ group and
wing symbol are displayed amber.
Degraded gauging situations can occur during a loss of fuel gauge. In this case
GAUGING DEGRAD message appears in the FAULT tab of the STATus window and the
normal fuel transfer mode is not available.
A fuel pressurization indication is available in the airplane rear compartment on the right side
when facing the plane nose (pressure gauge).
ISSUE 2
INFORMATION DGT97831
The two CAS messages FUEL: TK .. LVL and FUEL: TK .. LO LVL are based on two
different types of detection:
- Detection for FUEL: TK .. LVL (quantity in a group is less than 1,000 ± 200 lb) is based
on separate detection thermistors located in center wing lateral tanks and in central rear
tank.
- Detection for FUEL: TK .. LO LVL (quantity in a feeder tank is less than 250 lb) is based
on the fuel gauged quantities.
SYSTEM MONITORING
For each engine, a pressure sensor located in the engine supply line downstream of the
Fuel Shut-Off valve monitors the fuel pressure feeding the engines. When pressure is
insufficient (booster pump failure or fuel leak), a CAS message is triggered.
Pressure sensor integrity is monitored by a CAS message.
¾ Refer to section 02-28-20 and 02-28-25 for information related to low level detection
The fuel computer detects it by comparing fuel quantities gauges in the three groups.
A FUEL : TKS LVL MISCONFIG message is triggered when the gauged values depart
from the domain presented hereunder:
GR2 (kg)
5000
4500
4000
3500 Min of GR1 or GR3
3000
Linear interpolation
2500
Max of GR1 or GR3
2000
1500
1000
500
0
0 500 1000 1500 2000 2500 3000 3500 4000 4500 5000
GR1 or GR3 (kg)
A FUEL : WINGS QTY MISMATCH message is triggered when a 1500 lbs difference occurs
between groups 1 and 3.
ACTIVE PROTECTIONS
4 negative pressure relief valves (2 per wing) located near the wing tip also provide negative
pressure relief.
On ground, during fueling operation, pressure relief of the tanks is provided by:
- Three electrical vent valves,
- Two electrical pressurization valves.
A current limiter ensures each booster pump temperature does not exceed 90°C (also in
case the feeder tank runs dry or due to a jammed rotor)
SYSTEM MONITORING
¾ Refer to section 02-28-20 and 02-28-25 for information related to Low level detection
INTRODUCTION
NOTE
For further information, refer to the Ground Servicing Manual.
SUMP DRAINS
NOTE
The fuel drain filler cup is stored in the mechanic-servicing compartment.
The pressure refueling system is powered by the battery bus 2. This allows refueling without
the Ground Power Unit (GPU). Lifting the depressurization lever of the fueling connector
supplies electrical power to:
- The refuelling control panel,
- The FLCU,
- The FQMC,
- The vent valves which are commanded open.
Refueling valves for each tank, will be powered only when all vent valves are opened.
The refueling pressure must be between 30 psi and 50 psi maximum.
For a partial refueling, refueling stops automatically when the selected fuel quantity is attained
(accuracy is of 50 lb).
Pressure refueling controls are located on the pressure fueling panel, behind an access door
on the right hand lower fuselage, aft of the wing.
NOTE
As long as fuel tanks are pressurized, the fueling panel is not electrically powered
(the depressurization lever needs to be pulled).
GRAVITY REFUELING
The airplane may be refueled through gravity filler ports located on each upper wing surface.
Electrical power on the airplane is required for gravity refueling to be able to transfer fuel
from wing to center tanks. The center tank refueling requires pressurized fuel.
DEFUELING
A DEFUELING guarded switch located on the cockpit maintenance panel (RH side, behind
the copilot seat) controls the opening of the defueling / refueling valve allowing fuel to be
transferred from wings to center tanks.
PRESSURIZED DEFUELING
Truck recovery defueling is done through a defueling valve incorporated in the defuelling
manifold.
The selection of the tank to be defueled is done by starting up of either pump.
GRAVITY DEFUELING
Gravity defueling is done by a manual defueling valve incorporated in the defueling manifold
an operation needs to energize the booster pumps.
NOTE
For further information, refer to the Ground Servicing Manual.
REFUELING OPERATIONS
Following refueling, pilots can control fuel quantity delivered using the density and regarding
truck fuel temperature and fuel amount (Liters / US gallons)
Eg: Fuel amount =12000 l
- Fuel temperature= 20°c imply a fuel density around 0,790 kg/l
- Fuel quantity delivered = 12000 x 0,790= 9480 Kg = 20899 Lbs
Pressurization valves are automatically commanded open when:
- Aircraft is On Ground AND
- Fuel BP are in OFF position AND,
- The coupling lever is lowered.