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JIPS Final

This document provides an overview of various safety topics that may be covered in a job interview preparation session for safety professionals. It discusses fields in safety, turnarounds, HSE policies, procedures like hydrojetting, cold cutting, pressure testing, purging and hot bolting. It also covers topics such as spading, blasting, painting, heat treatment, inspections, fuel handling, waste management, hydrogen sulfide, emergencies, exposure limits and more. The document aims to prepare safety professionals for questions on a wide range of occupational safety issues.
Copyright
© © All Rights Reserved
Available Formats
Download as PDF, TXT or read online on Scribd
0% found this document useful (0 votes)
53 views

JIPS Final

This document provides an overview of various safety topics that may be covered in a job interview preparation session for safety professionals. It discusses fields in safety, turnarounds, HSE policies, procedures like hydrojetting, cold cutting, pressure testing, purging and hot bolting. It also covers topics such as spading, blasting, painting, heat treatment, inspections, fuel handling, waste management, hydrogen sulfide, emergencies, exposure limits and more. The document aims to prepare safety professionals for questions on a wide range of occupational safety issues.
Copyright
© © All Rights Reserved
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 82

Institute of Safety Professionals

Presented By: Raja Aammad Masood Satti


• Safety and Fields in Safety
• Turn Around
• HSE Policy
• Hydro-Jetting
• Cold Cutting
• N2 Pressure Testing
JOB INTERVIEW • Purging
PREPARATION • Hot Bolting
SESSION (JIPS) • Spading/De-spading
• Sand Grit Blasting
• Painting
• Post-Weld Heat Treatment
• Non-Destructive Treatment
• Fuel Bowser
• Waste Management
• Hydrogen Sulfide (H2S)
• Emergency Procedure
• Exposure Limit
• Flare System
• Permit-to Work
• Risk Assessment
JOB INTERVIEW • Fire

PREPARATION
• Noise
• Lighting
SESSION (JIPS) • Wind Speed
• Respiratory Protection
• Confined Space
• Work at Height
• NFPA Diamond
• Excavation
• Crane Lifting and Rigging
• Important Safety Terms
Safety and Fields in Safety

Safety

• Condition of being protected from harm/risk/injury.


• The absence of risk of serious potential injury.

Fields in Safety

• General safety
• Design safety
• Process safety
• Project safety

4
Turn Around

The point of a Turn Around is to create a plan for a complete cessation of all
plant activities in order to perform necessary maintenance, repairs, equipment
replacements, and to perform internal maintenance.

It can also be called as


• Shutdown
• Annual maintenance
• General maintenance

5
HSE Policy
It is a plan document that a contractor prepare and it includes:

1. General statement of Intent


2. Organization
3. Arrangement

Arrangement section includes:


• Emergency Response Plan
• Training Program
• Waste management system
• Fire protection
• Emergency procedure
• Regular Meetings & Communications
• Regular Management Review

6
HSE Policy

7
Hydro Jetting (High Water Pressure)
Hydro jetting is a widely-used method or process to remove corrosion, erosion,
scaling, fouling, sludge by High water pressure through Hydro-Jetting Pump (also
used for Cold Cutting Material) . It is Loss Prevention technique.

Pressure depends upon

• MOC (Material of Construction)


• Thickness
• Diameter
• Length
• Impurities

Material for Hydro jetting:

1. Turtle Cover all (Water Proof)


2. Hydro-jetting Gun (1200-1300 Bar)
3. 20000 Psi=1300 bar
4. Hydro-jetting Screen
8
Hydro Jetting (High Water Pressure)

Hydro Jetting Turtle Coverall

9
Cold Cutting
• Cutting of pipes or materials using saw having toothed blade.
• Carried out under ambient temperature.

10
N2 Pressure Testing
• Used where just half pipe is corrosive and eroded.
• For example: A pipeline is 100 meter and 40 meter is full of corrosive and erosion, we
don’t need to change whole pipe, change 40 meter and use N2 Pressure testing
• N2 pressure should be minimum 1.5 times to 4 time of operating pressure
• If operating pressure is 100 then N2 Pressure is (min=150 and Max 400)

Testing technique depends upon

• Material of construction
• Thickness
• Length
• Diameter
• Stay time

 Use N2 Gas because it is inert


 Fresh Air also can be used
 For Liquid (use water with same procedure) it is called hydro testing

11
N2 Pressure Testing

https://youtu.be/lRFWeTRAcCU

https://youtu.be/rdjYUYWQ_x4

12
Purging

Purging refers to the introduction of an inert (i.e. non-combustible) purge gas into a
closed system (e.g. a container or a process vessel) to prevent the formation of an
ignitable atmosphere.

• Pre shut down activity


• Process Time= 1 OR 1.5 days

13
Hot Bolting

• Practice of removing, replacing, freeing and re-tightening bolts on live piping and
equipment
• Pre-Shutdown activity to make sure that all bolts will open easily during shutdown
• Open Bolts in Diagonal/Star/ Hexa pattern
• Open one bolt at a time
• Clean with WD40/ Molicode
• Rounded mark the jam bolts for cold cutting activity
• Use Pneumatic Saw for cutting bolt
• Hot Bolting is not allowed if there are 4 Bolts or Less

 For Liquid Line, Open Bolt from top side


 For Gas, depend on density that Gas

14
Spading/De-Spading
• Mechanical isolation
• LOTO must be applied
• Use spading or blinding disc
• Electro static adhesion

https://youtu.be/FmhFmG2jAvU

15
Sand Grit Blasting

The process of removing rust dust, dirt, scales and old prints from the old surface using
compressed air is called Sand Blasting.

• It is Loss Prevention technique


• Used for external cleaning
• Chemically socked sand is called Grit
• Used for open vessel

https://youtu.be/Xcf4K0YZPBo

16
Painting
The process after sand blasting is called painting.

• It is Loss Prevention technique


• For enhance equipment quality
• Electro static adhesion

17
Post Weld Heat Treatment

Post weld heat treatment (PWHT) is a controlled process in which a material


that has been welded is reheated to a temperature below its lower critical
transformation temperature, and then it is held at that temperature for a
specified amount of time.

• It is often used to improve the properties of the weldment.


• Reduce and Redistribute the residual stresses in the material.

18
Non-Destructive Treatment (NDT)

 38 Techniques are used for testing material.

NDT-Di-Penetration test (Qualitative test)


• Use red and white dye
• Apply on joint to check penetration inside the joint
• Show welding quality

Radiography (Quantitative Test)


• Pass gamma rays through joint
• Shows air gap b/w joint

19
Fuel Bowser
• Tanker used to deliver fuel to generators or other machinery using fuel
bowser pump
• Don’t fill fuel while machine is in working condition and on hot machine
• Only fill while it is at ambient temperature and machine is earthed

20
Waste Management
Types of Waste

• Municipal/General Waste= (Green) For example, paper, wood


• Hazardous Waste= (Yellow) For example, chemical, pyrophoric
• Non-Hazardous Waste= (Red) For example, metal, glass

Waste Management Method

21
Hydrogen Sulphide (H2S)
Hydrogen Sulfide (H2S) is known as:
• Sewer Gas
• Stink Damp
• Swamp Gas
• Manure gas

H2S Concentration

• 0.13ppm - it smells like rotten egg


• Around 100ppm - it kills sense of smell
• 100ppm as IDLH (Immediate dangerous to Life and health)
• 500-700ppm - Unconsciousness
• 1000ppm - Death

22
Properties of Hydrogen Sulphide (H2S)
• H2S is 19% heavier than air
• Density= 1.18 gm. /cm3
• It is present in low lying areas, such as basement, pits, sallow, culvert, confined space,
vessels, pipelines, tunnels, columns
• Solubility: H2S +H2O=H2SO4
• Don’t use water in case of H2S

23
Flammability of Hydrogen Sulphide
• Flammable Mixer H2S+Oxygen to form Sulphur dioxide->SO2
• Blue Flame of H2S
• Unsmooth System when Blue flame from Chimney
• H2S Lower explosive limit (LEL)->4.3ppm
• H2S Upper explosive limit (UEL) -> 44-46ppm

Flammability Zones

 Zone 0 = Continuously Flammable


 Zone 1 = May or May Not Flammable
 Zone 2 = Continuously Safe

H2S Zone Classification

 Green= Less than 50 PPM


 Yellow =Less than 100 PPM
 Amber =Less than 1000 PPM
 Red =1000 & Above
24
H2S Detection System
Plant Fix Gas Monitor
• Give flashing light and alarm in the presence of H2S

Portable Gas Monitor


• Install in t-center of workplace which will detect H2S in the range of 15 meter

H2S Personal Toxic Clip


• Give beep, flashing light and vibration in the presence of toxic gas
• Bump test before use personal toxic clip

These detectors should be 3rd party certified.

https://youtu.be/yM4ii4xiWwU

25
Emergency Procedure
Types of Emergency

• Plant
• Personal

Emergency Procedure

• Stop the Work


• Manage your equipment
• See the wind direction(wind sock)
• Up wind=coming Air side , Downwind=out Air side
• Use your emergency escape hood
• (to avoid toxic gas inside hood) -315 bar
• Go perpendicular to the wind direction towards near Assembly Point
(Safe Point , Mustered Point, Marshalling Point)
• Head Count for Counting People

26
Exposure Limit
The Maximum concentration of an air-borne substance reference over period of time
in which an employee can be exposed by inhalation.

Exposure Limit names

OEL LTEL (Long- STEL (Short-


ILV
(Occupation Term Exposure Term Exposure (Indicative
al Exposure Limit)
Limit) Limit) Limit Value)

UEL (Upper TLV LEL (Lower


(Threshold
explosive limit) Limit Value) explosive limit)

27
Flare System
Convert toxic gas to non-toxic gas

Types of Towers

• Hydro-Carbon Gas Flame


• Sour Gas Flame (Sulphur Content)
• Sweet Gas Flame (Except Sulphur Gas)
• H2S Flare
• Emergency Flare (Accident)

Code of Practice for flare Height

• 120 feet height


• No More than 120 feet
• Toxic gas convert in natural gas

28
Permit-To-Work (PTW)
It is a formal documented piece of paper formulating safety procedure, a part of Safe
System of Work (SSW)

Required for:

• Non Routine Activities


• High Risk Activities

Types of Work Permit

• Cold Work Permit (No flame)


• Hot Work Permit (Temperature involved)
• Naked Flame Work Permit (Naked Eye Flame)

Every Organization has different types of Work Permit

29
Permit-To-Work (PTW)
Time Duration of a Permit

• Only for a shift


• Extension of permit depends on organization
• Cold Work permit for 14-15 days
• Use new permit with old permit attached
• Same for Hot Work permit
• Naked Flame permit only for 7 days, new permit on 8th day

Permit Become Invalid in case of:

No work
activity in
Natural
Accident Mock-Drill two
Disaster
consecutive
days

30
Permit-To-Work (Confined Space)

31
Permit-To-Work (Hot Work)

32
Risk Assessment
Risk Assessment is the process of identifying the hazards, evaluating the risk associated
with them and suggesting the suitable precautions.

Risk = Likelihood * Consequence

33
Risk Assessment (Scaffolding)

34
Fire Triangle

35
Classes of Fire
Class A Class B Class C Class D Class F

Flammable Liquid Flammable Gases Combustible Metal Kitchen or


Solid Vegetable Fats
Combustible/Non • Oil • Acetylene • Sodium
Metal • Magnesium
• Grease • Ethane
• Wood • Potassium
• Paint • Methane
• Paper Clothes
• Petroleum
• Rubber

36
Fire Extinguishers

37
Fire Extinguishers
Apply PASS to extinguish Fire

1. P=Pull the Pin


2. A=Aim the base of Fire
3. S=Squeeze the liver
4. S=sweep right and left

Jerk Extinguisher 3 times upside down except DCP

https://youtu.be/9igRiyURobE

38
Fire Fighting
In case of Fire, Apply RACE Fire-Fighting Arrangement

 R= Rescue • Emergency/Exit Doors


 A= Alarm • Evacuation Plan
 C= Confine • Fire-fighting Team
 E= Extinguish • Fire-Marshal
50m Fire Hydrant Hose • Assembly Area
8-30 bar Water Pressure • Emergency Contact Numbers

Detector Types

• Heat detector
• Smoke detector
• Dust detector
• Infrared detector

Fire alarm is raised after detection


39
Fire Fighting Equipment

Sprinkler System Fire-Extinguisher Hose Reels

Fire Truck Water/Fire Hydrant Fire Blanket


40
Noise
• Noise is unwanted sound considered unpleasant, loud or disruptive to
hearing
• Measured by Audiometer
• Measured in Decibels (dB)
• Lower Limit: 75 dB (Use ear-plug)
• Upper Limit: 85 dB (Use Ear Muff)

41
Lighting in Workplace
• Appropriate lighting, without glare or shadows, can reduce eye fatigue and
headaches
• It can prevent workplace incidents by increasing the visibility of moving
machinery and other safety hazard
• Measured by Luxometer
• Measured in LUX (Unit)

Lighting Standard

 Room Lux Level: 500 LUX


 Open Workplace: 150 LUX
 At Workshop: 300 LUX
 Watch maker: 2000 LUX

42
Wind Speed
• Wind Speed is measured by Anemometer
• Measured in Knot, km/h & mi/h
• Wind sock is used to determine wind direction

 Work at height (10m) is not allowed if 20 knot or above speed of wind.


 Move perpendicular to wind direction in case of any emergency.

43
Vibration
Hand-Arm Vibration effects

Hand-Arm Vibration Syndrome (HAVS)


• Vibration white finger (blanching)
• Nerve damage
• Muscle weakening
• Joint damage

Whole-body vibration effects


• Back pain

Standard
• 6mm/s

44
Respiratory Protective Equipment
(RPE)
RPE is used to protect the individual wearer against inhalation of hazardous
substances in the workplace air.

Types of RPE

Respirator (Simple Mask by Filter)


• Negative Pressure

Breathing Apparatus (B.A.)


• Positive Pressure
• Used in Toxic atmosphere
• Use where O2 concentration is low

45
Types of Breathing Apparatus (BA)
1. Emergency Escape Set
2. Flite Escape Set
3. BA Trolley/ BA Airline Trolley

• Emergency Escape set are a mask and hood that provide the wearer with 10-15
minutes of oxygen and protection to their face and head.

• Emergency Escape set is also known as Saver Set.

• Flite Escape set plug with left leg and provide escape time of 10-15 minutes.

46
Types of Breathing Apparatus (BA)

Emergency Escape Set Flite Escape Set


47
Types of Breathing Apparatus (BA)
BA Trolley /BA Airline Trolley

• 2 cylinders
• Empty Cylinder=4.75kg
• Gas Stored=2 kg
• 1800L gas compressed in cylinder
• 207 bar pressure
• Total Time=45 min
• Working time = 13 min
• Escape time = 12 min
• 2 gauges (Hi-Cylinder Pressure & Low- Breathing Pressure)
• 2 whistle (High-207 bar -Low-55 bar)
• 60 Meter Hose Reel
• Demand Valve= (Main Valve plugged with mouth)
• Bypass Valve= (in case of Emergency)
• Bleed valve= (changing duration of cylinder)
• Red Tag= (Empty Cylinder)
48
Self Contained Breathing Apparatus
(SCBA)
• A device worn to provide breathable air in an atmosphere that is immediately
dangerous to life or health atmosphere.
• Also called Compressed Air Breathing Apparatus (CABA) or simply Breathing
Apparatus (BA).
• 1 gauge and 1 Whistle
• 207 bar Pressure
• Total Time = 45 min
• Working time = 33 min
• 12 min required to leave the Area

49
Self Contained Breathing Apparatus
(SCBA)
Total Weight of SCBA= 9.75 KG
• 3 kg of Equipment
• 2 kg of Compressed Air
• 4.75 kg of empty Cylinder
Donning
• The process of wearing the SCBA
• Wearing time=45 sec
Doffing
• The process of put off the SCBA

50
SCBA Checks Before Use
• Check pressure in the bottle
• Check for leakage in Hose and other SCBA parts
• Test the Face mask tightness and whistle
• Check demand valve

Wear the SCBA


i. Over the head: Hold the back plate with both hands and lift the SCBA over
your head.
ii. Coat: Wear a SCBA just like wearing a coat.

51
How to wear SCBA

Over the head Coat Parts of SCBA

https://www.youtube.com/watch?v=rwrwvGS9eFI
52
Confined Space
Any enclosed place which is not designed for long term human occupancy, in
which ventilation and access/egress is difficult. E.g. tanks, manholes, boilers,
furnaces, sewers and pits etc.

Hazards

Oxygen Oxygen Combustible gases Toxic material


Deficiency Enrichment

Electricity Mechanical
hazard

53
Confined Space
Control Measures

• Do not work inside a confined space if possible


• Carry out a risk assessment
• Develop safe system of work
• Develop emergency arrangements
• Use permit to work
• Use only trained, competent personnel
• Perform gas testing
• Availability of standby man
• Toxic clip
• Use of appropriate PPEs

54
Stand By Man/ Hole Watcher
• Entrant knows the condition of PTW, JSA and rescue plan
• Having correct PPE & RPE as required
• Should be trained and have appropriate training card
• Knows how to interpret gas test results and ensuring that readings are entered in
the Hole watcher entry log sheet
• Communicate with entrant by visual, audible or mechanical means
• Track personnel – record their entry & exit on the confined space entry log sheet
• In case of plant emergency, stop all activities and ask all entrants to get out of
the confined space
• Do not attempt to conduct any rescue by yourself, Call rescue team or response
team to do their job

https://youtu.be/pmNWLYgMyz4

55
Stand By Man/ Hole Watcher

56
Work at Height
Hazards

Severe Improper
Poor
Loose Ground Communication Weather access & Poor Lighting
Condition egress

Improper
Fragile
Contact with Live Overhead Material
material
Lifting

Fall of Person or Object

57
Work at Height
Prevent Fall and falling material Falling materials:

• The selection and use of correct access • Fit toe boards and brick
equipment guards.

• Adequate information, instruction and training • If risk remains, debris netting

• Regular inspection of the workplace, work and covered walkways

equipment and work methods

• Avoiding work in bad weather


Fall of a person :
• Safe working platform (Guardrail)
• Properly installed suspended
access equipment
• Equipment to arrest falls 58
Scaffolding
Temporary platform used to provide support while working at height.

Types of Scaffolding

• Independent & Dependent


• Tower S/F
• Mobile S/F
• Bridge S/F
• Fixed S/F
• Cantilever S/F
• Bird cage S/F
• Suspended S/F
• Hanging S/F
• Un-footed
• Cup & Screw/Lever S/F

59
Parts of Scaffolding

60
Scaffolding Faults
No Toe Board

Gaps in Planks
Extended Pipes

Clamps in Loose Condition


Scaffolding plank not
Fastened with Rope

Handrail Missing
Chain/Flop Bar not Available

Bottom Runner Missing

61
Scaffolding Tag
• The Green SAFE TAG is the tag that
indicates that the scaffold has been
inspected and certified by a
qualified inspector and is ready for
use.
• The qualified scaffold inspector
revalidates this tag every seven days.
• The Yellow Tag indicates that
scaffold can be used with protective
measures.
• The Red Tag indicates that scaffold is
not safe for use.

62
Fall Protection
Safety Harness:
• A safety harness is a system of restraints that prevent the wearer from falling
from a height.
• The risk of injury from a fall is greatly reduced.

Types of Harness (On the Basis of Lanyard)


• Single Lanyard Harness
• Double Lanyard Harness

Things required
• Body Harness
• Lanyard (Adding Shock absorber)
• Anchoring Point for Hook

63
Fall Protection
For 100% Fall Protection

• Double Lanyard Safety Harness


• Proper Guardrail
• Safety Net & Air Bag

Safety Harness +Lifeline =Fall Arrest System

https://youtu.be/veF4uSUtrEY

https://youtu.be/THGCVTxgY7g

64
Safety Harness

65
NFPA Diamond (Hazardous Substances)
0 – Will not burn
0 – Does not pose a health hazard 1 – Requires heat to ignite
1 – Minor residual injury
2 – Moderate heat or relatively high
2 – Results in incapacitation
3 – Serious residual injury ambient temperature for ignition
4 – Cause death or major injury 3 – Ignites at ambient temperatures
4 – Vaporizes at normal temperatures

0 – Normally stable
OX – Is an oxidizer
1 – May become unstable at elevated
W – Reacts with water in a temperatures or pressure
dangerous way 2 – May form an explosive mixture with
SA – Simple asphyxiated gas water
(displaces the normal oxygen 3 – Severe shock or react explosively with
water
concentration in breathing air)
4 – May detonate at normal temperature
or pressure
Excavation
Hazards

• Fall of Person • Snake & Scorpio


• Fall of Object • Flooding
• Contact with Underground Services • Cave-in
• Loose or Uneven Ground • Collapse of Adjacent Structure
• Improper Communication • Fire & Explosion
• Improper Access & Egress • Collapse of Excavation Edge
• Improper Material Lifting • Hazardous Material
• Severe Weather Condition • Excavation is a cavity formed by cutting,
• Poor Lighting digging, or scooping
• Dust • Toxic Gases
• Poor Ventilation • O2 Low Concentration

67
Excavation
Control Measures

• Hard Barricade with Scaffolding • Provide forced draft fan


• Toe-board • Gas testing
• BA Trolley
• Use Metal detector
• Pet control system
• Radar Technique • Water Extraction System
• Level Ground by Soil Compaction • Don’t excavate near adjacent
• Dust Mask structure
• Radioactivity • Isolate and LOTO System
• Maintain minimum lux level • Battering, Shoring, trenching
• Don’t Work If there is (20 Knot) Windsock • Check Waste Management Plan

https://youtu.be/0QYpYWijb9E

68
Crane Lifting and Rigging
Hazards

Suspended Mechanical Loose or Uneven Severe Weather


Load Overturn Improper Lifting
Failure Ground Condition

Contact with Striking with


Improper access Collapse of
Over Head Nearby Over-Loading Swing Hazard
& Egress Crane
Service Structure

69
Crane Lifting and Rigging
Control Measures

• Barricade the area to prevent access of unauthorized person


• Use Outriggers
• Use 3rd party certified, maintained and inspected crane
• Don’t exceed Safe working load (SWL)
• Receive soil stability certificate
• Safe Voltage Distance
• Use certified Riggers
• Follow Load Angle chart
• Use tag line to Avoid swing of suspended Load
• Implement Lifting operating plan (LOP)

70
Types of Lifting
• Light Lifting (Below 10 ton)
• Heavy Lifting (More than 10 ton)
• Critical Lifting
• Tandem Lifting/Head to tail Lifting

Critical Lifting:

• Lift in which the load exceed the 85% of the crane capacity
• Use two or more than two signal man to lift the load

Tandem Lifting:

• Lift in which two or more than two cranes used to lift the
same object at the same time

https://youtu.be/OYO_w-eLfag
https://youtu.be/-4PLnd9Zmik
71
Terms to Remember

01 Used for identifying 02 Used to identify 03 Set of processes


potential hazards hazard and and procedures
and operability problem areasin used to effectively
problems in a plant, design and communicate
system. maintenance. hazards.

Used in Used in Includes:


• Process Safety • Project Safety
• Training
• Design Safety • General Safety • Tool Box Talk
• Project Safety Two Techniques • Safety Signs
• General Safety • Job Safety • Consultation
• PHA (Process Analysis • Safety Campaign
Hazard Analysis) • Risk Assessment

HAZOP HAZID HAZCOM


(Hazard Operability) (Hazard Identification) (Hazard Communication)
Safety Signs

Prohibition Warning Mandatory

Safe Condition Fire Fighting Equipment


Forms of Communication
(Safety Information)
• Alarm
• Barrier
• Color Coding
• Hand Signal
• Memos
• Notice boards
• Posters
• Safety Sign
• Warning Lights

74
Colour Coding For Pipelines (ANSI)
• Water = Green
• Steam= Silver
• Fire-fighting = Red
• Combustible Fuel= Brown
• Toxic/Corrosive Fuel= Orange
• Compressed Air/Other Gases= Blue
• Flammable/Other Oxidizing Fuel=Yellow
Tool Box Talk (TBT)
The Safety talk conducted just before the start of work.

Types of TBT
• Local TBT
• Mass TBT

TBT POINTS
• Equipment
• Work Tools
• Job Site Safety
• Personnel
Material Safety Data Sheet (MSDS)
• Chemical product and company Identification • Chemical properties
• Composition • Stability And Reactivity
• Hazards Identification • Toxicological Information
• First Aid measures • Ecological Information
• Fire Fighting measures • Disposal Considerations
• Accidental release measures • Transport Information
• Handling and Storage • Regulatory Information
• Exposure Control /Personal Protection • Other Information
• Physical properties
Notes To Remember
Behavioral Audit
• Walk around in the work place or the facility to obtain a general appraisal of the working
environment and safety practices.

Mock Drill
• Practice of how to save life in case of emergency
• To find out the effectiveness of emergency response plan

Welfare Facilities
• Drinking water, Toilet and washing facilities, Changing rooms, resting and eating facilities,
hand wash basins etc.

Traffic management System


• Only Diesel vehicles allowed in the Plant

Defensive Driving training


• In Plant Area, 30km/hour
• In office Area, 20km/hour
Notes To Remember
Types of Injury
• Lost Time Injury(LTI)
• Restricted Work Injury/Case (RWI/C)
• Medical Treatment Injury/Case (MTI/C)
• First-Aid Injury/Case (FAI/C)

LOTO (Lock out – Tag Out) https://youtu.be/eleMIcjp21Q


• A mechanical device physically preventing the transmission or release of energy.

Standard Operating Procedure (SOP)


• Step-by-step instructions compiled by an organization to help workers carry out
complex routine operations.

Method Statement
• The agreed way of doing work between Client & contractor
Notes To Remember
Lifeline
Used in confined space to communicate

1 time pull lifeline OK


2 times pull Lifeline Come out
3 times pull Life-line Emergency/ Something wrong

Tag-Line
Use during crane lifting activity to control and balance the suspended load and avoid
swinging the load
Notes To Remember
BM25 SCUBA
• Best Gas Monitor • Self-Contained Under-water Breathing
• Multi Gas Detector Apparatus
• Detect 5 gases at a time
Battery-Limit
Electrical Devices in Industry • A battery limit is a defined boundary
between two areas of responsibility,
GFCI : Ground Fault Circuit Interrupter
Trip the power supply if found any fault in which may be physical
circuit
ELCB: Earth-leak Circuit Breaker Breaking of Plane (Confined Space)
Monitor current amount that is flowing from • Crossing the plane of an opening using
hot to neutral. any part of the entrant’s body.
MCB : Miniature Circuit Breaker
Thank you

82

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