JIPS Final
JIPS Final
PREPARATION
• Noise
• Lighting
SESSION (JIPS) • Wind Speed
• Respiratory Protection
• Confined Space
• Work at Height
• NFPA Diamond
• Excavation
• Crane Lifting and Rigging
• Important Safety Terms
Safety and Fields in Safety
Safety
Fields in Safety
• General safety
• Design safety
• Process safety
• Project safety
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Turn Around
The point of a Turn Around is to create a plan for a complete cessation of all
plant activities in order to perform necessary maintenance, repairs, equipment
replacements, and to perform internal maintenance.
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HSE Policy
It is a plan document that a contractor prepare and it includes:
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HSE Policy
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Hydro Jetting (High Water Pressure)
Hydro jetting is a widely-used method or process to remove corrosion, erosion,
scaling, fouling, sludge by High water pressure through Hydro-Jetting Pump (also
used for Cold Cutting Material) . It is Loss Prevention technique.
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Cold Cutting
• Cutting of pipes or materials using saw having toothed blade.
• Carried out under ambient temperature.
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N2 Pressure Testing
• Used where just half pipe is corrosive and eroded.
• For example: A pipeline is 100 meter and 40 meter is full of corrosive and erosion, we
don’t need to change whole pipe, change 40 meter and use N2 Pressure testing
• N2 pressure should be minimum 1.5 times to 4 time of operating pressure
• If operating pressure is 100 then N2 Pressure is (min=150 and Max 400)
• Material of construction
• Thickness
• Length
• Diameter
• Stay time
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N2 Pressure Testing
https://youtu.be/lRFWeTRAcCU
https://youtu.be/rdjYUYWQ_x4
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Purging
Purging refers to the introduction of an inert (i.e. non-combustible) purge gas into a
closed system (e.g. a container or a process vessel) to prevent the formation of an
ignitable atmosphere.
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Hot Bolting
• Practice of removing, replacing, freeing and re-tightening bolts on live piping and
equipment
• Pre-Shutdown activity to make sure that all bolts will open easily during shutdown
• Open Bolts in Diagonal/Star/ Hexa pattern
• Open one bolt at a time
• Clean with WD40/ Molicode
• Rounded mark the jam bolts for cold cutting activity
• Use Pneumatic Saw for cutting bolt
• Hot Bolting is not allowed if there are 4 Bolts or Less
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Spading/De-Spading
• Mechanical isolation
• LOTO must be applied
• Use spading or blinding disc
• Electro static adhesion
https://youtu.be/FmhFmG2jAvU
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Sand Grit Blasting
The process of removing rust dust, dirt, scales and old prints from the old surface using
compressed air is called Sand Blasting.
https://youtu.be/Xcf4K0YZPBo
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Painting
The process after sand blasting is called painting.
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Post Weld Heat Treatment
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Non-Destructive Treatment (NDT)
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Fuel Bowser
• Tanker used to deliver fuel to generators or other machinery using fuel
bowser pump
• Don’t fill fuel while machine is in working condition and on hot machine
• Only fill while it is at ambient temperature and machine is earthed
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Waste Management
Types of Waste
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Hydrogen Sulphide (H2S)
Hydrogen Sulfide (H2S) is known as:
• Sewer Gas
• Stink Damp
• Swamp Gas
• Manure gas
H2S Concentration
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Properties of Hydrogen Sulphide (H2S)
• H2S is 19% heavier than air
• Density= 1.18 gm. /cm3
• It is present in low lying areas, such as basement, pits, sallow, culvert, confined space,
vessels, pipelines, tunnels, columns
• Solubility: H2S +H2O=H2SO4
• Don’t use water in case of H2S
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Flammability of Hydrogen Sulphide
• Flammable Mixer H2S+Oxygen to form Sulphur dioxide->SO2
• Blue Flame of H2S
• Unsmooth System when Blue flame from Chimney
• H2S Lower explosive limit (LEL)->4.3ppm
• H2S Upper explosive limit (UEL) -> 44-46ppm
Flammability Zones
https://youtu.be/yM4ii4xiWwU
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Emergency Procedure
Types of Emergency
• Plant
• Personal
Emergency Procedure
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Exposure Limit
The Maximum concentration of an air-borne substance reference over period of time
in which an employee can be exposed by inhalation.
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Flare System
Convert toxic gas to non-toxic gas
Types of Towers
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Permit-To-Work (PTW)
It is a formal documented piece of paper formulating safety procedure, a part of Safe
System of Work (SSW)
Required for:
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Permit-To-Work (PTW)
Time Duration of a Permit
No work
activity in
Natural
Accident Mock-Drill two
Disaster
consecutive
days
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Permit-To-Work (Confined Space)
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Permit-To-Work (Hot Work)
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Risk Assessment
Risk Assessment is the process of identifying the hazards, evaluating the risk associated
with them and suggesting the suitable precautions.
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Risk Assessment (Scaffolding)
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Fire Triangle
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Classes of Fire
Class A Class B Class C Class D Class F
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Fire Extinguishers
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Fire Extinguishers
Apply PASS to extinguish Fire
https://youtu.be/9igRiyURobE
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Fire Fighting
In case of Fire, Apply RACE Fire-Fighting Arrangement
Detector Types
• Heat detector
• Smoke detector
• Dust detector
• Infrared detector
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Lighting in Workplace
• Appropriate lighting, without glare or shadows, can reduce eye fatigue and
headaches
• It can prevent workplace incidents by increasing the visibility of moving
machinery and other safety hazard
• Measured by Luxometer
• Measured in LUX (Unit)
Lighting Standard
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Wind Speed
• Wind Speed is measured by Anemometer
• Measured in Knot, km/h & mi/h
• Wind sock is used to determine wind direction
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Vibration
Hand-Arm Vibration effects
Standard
• 6mm/s
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Respiratory Protective Equipment
(RPE)
RPE is used to protect the individual wearer against inhalation of hazardous
substances in the workplace air.
Types of RPE
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Types of Breathing Apparatus (BA)
1. Emergency Escape Set
2. Flite Escape Set
3. BA Trolley/ BA Airline Trolley
• Emergency Escape set are a mask and hood that provide the wearer with 10-15
minutes of oxygen and protection to their face and head.
• Flite Escape set plug with left leg and provide escape time of 10-15 minutes.
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Types of Breathing Apparatus (BA)
• 2 cylinders
• Empty Cylinder=4.75kg
• Gas Stored=2 kg
• 1800L gas compressed in cylinder
• 207 bar pressure
• Total Time=45 min
• Working time = 13 min
• Escape time = 12 min
• 2 gauges (Hi-Cylinder Pressure & Low- Breathing Pressure)
• 2 whistle (High-207 bar -Low-55 bar)
• 60 Meter Hose Reel
• Demand Valve= (Main Valve plugged with mouth)
• Bypass Valve= (in case of Emergency)
• Bleed valve= (changing duration of cylinder)
• Red Tag= (Empty Cylinder)
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Self Contained Breathing Apparatus
(SCBA)
• A device worn to provide breathable air in an atmosphere that is immediately
dangerous to life or health atmosphere.
• Also called Compressed Air Breathing Apparatus (CABA) or simply Breathing
Apparatus (BA).
• 1 gauge and 1 Whistle
• 207 bar Pressure
• Total Time = 45 min
• Working time = 33 min
• 12 min required to leave the Area
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Self Contained Breathing Apparatus
(SCBA)
Total Weight of SCBA= 9.75 KG
• 3 kg of Equipment
• 2 kg of Compressed Air
• 4.75 kg of empty Cylinder
Donning
• The process of wearing the SCBA
• Wearing time=45 sec
Doffing
• The process of put off the SCBA
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SCBA Checks Before Use
• Check pressure in the bottle
• Check for leakage in Hose and other SCBA parts
• Test the Face mask tightness and whistle
• Check demand valve
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How to wear SCBA
https://www.youtube.com/watch?v=rwrwvGS9eFI
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Confined Space
Any enclosed place which is not designed for long term human occupancy, in
which ventilation and access/egress is difficult. E.g. tanks, manholes, boilers,
furnaces, sewers and pits etc.
Hazards
Electricity Mechanical
hazard
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Confined Space
Control Measures
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Stand By Man/ Hole Watcher
• Entrant knows the condition of PTW, JSA and rescue plan
• Having correct PPE & RPE as required
• Should be trained and have appropriate training card
• Knows how to interpret gas test results and ensuring that readings are entered in
the Hole watcher entry log sheet
• Communicate with entrant by visual, audible or mechanical means
• Track personnel – record their entry & exit on the confined space entry log sheet
• In case of plant emergency, stop all activities and ask all entrants to get out of
the confined space
• Do not attempt to conduct any rescue by yourself, Call rescue team or response
team to do their job
https://youtu.be/pmNWLYgMyz4
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Stand By Man/ Hole Watcher
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Work at Height
Hazards
Severe Improper
Poor
Loose Ground Communication Weather access & Poor Lighting
Condition egress
Improper
Fragile
Contact with Live Overhead Material
material
Lifting
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Work at Height
Prevent Fall and falling material Falling materials:
• The selection and use of correct access • Fit toe boards and brick
equipment guards.
Types of Scaffolding
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Parts of Scaffolding
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Scaffolding Faults
No Toe Board
Gaps in Planks
Extended Pipes
Handrail Missing
Chain/Flop Bar not Available
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Scaffolding Tag
• The Green SAFE TAG is the tag that
indicates that the scaffold has been
inspected and certified by a
qualified inspector and is ready for
use.
• The qualified scaffold inspector
revalidates this tag every seven days.
• The Yellow Tag indicates that
scaffold can be used with protective
measures.
• The Red Tag indicates that scaffold is
not safe for use.
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Fall Protection
Safety Harness:
• A safety harness is a system of restraints that prevent the wearer from falling
from a height.
• The risk of injury from a fall is greatly reduced.
Things required
• Body Harness
• Lanyard (Adding Shock absorber)
• Anchoring Point for Hook
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Fall Protection
For 100% Fall Protection
https://youtu.be/veF4uSUtrEY
https://youtu.be/THGCVTxgY7g
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Safety Harness
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NFPA Diamond (Hazardous Substances)
0 – Will not burn
0 – Does not pose a health hazard 1 – Requires heat to ignite
1 – Minor residual injury
2 – Moderate heat or relatively high
2 – Results in incapacitation
3 – Serious residual injury ambient temperature for ignition
4 – Cause death or major injury 3 – Ignites at ambient temperatures
4 – Vaporizes at normal temperatures
0 – Normally stable
OX – Is an oxidizer
1 – May become unstable at elevated
W – Reacts with water in a temperatures or pressure
dangerous way 2 – May form an explosive mixture with
SA – Simple asphyxiated gas water
(displaces the normal oxygen 3 – Severe shock or react explosively with
water
concentration in breathing air)
4 – May detonate at normal temperature
or pressure
Excavation
Hazards
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Excavation
Control Measures
https://youtu.be/0QYpYWijb9E
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Crane Lifting and Rigging
Hazards
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Crane Lifting and Rigging
Control Measures
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Types of Lifting
• Light Lifting (Below 10 ton)
• Heavy Lifting (More than 10 ton)
• Critical Lifting
• Tandem Lifting/Head to tail Lifting
Critical Lifting:
• Lift in which the load exceed the 85% of the crane capacity
• Use two or more than two signal man to lift the load
Tandem Lifting:
• Lift in which two or more than two cranes used to lift the
same object at the same time
https://youtu.be/OYO_w-eLfag
https://youtu.be/-4PLnd9Zmik
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Terms to Remember
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Colour Coding For Pipelines (ANSI)
• Water = Green
• Steam= Silver
• Fire-fighting = Red
• Combustible Fuel= Brown
• Toxic/Corrosive Fuel= Orange
• Compressed Air/Other Gases= Blue
• Flammable/Other Oxidizing Fuel=Yellow
Tool Box Talk (TBT)
The Safety talk conducted just before the start of work.
Types of TBT
• Local TBT
• Mass TBT
TBT POINTS
• Equipment
• Work Tools
• Job Site Safety
• Personnel
Material Safety Data Sheet (MSDS)
• Chemical product and company Identification • Chemical properties
• Composition • Stability And Reactivity
• Hazards Identification • Toxicological Information
• First Aid measures • Ecological Information
• Fire Fighting measures • Disposal Considerations
• Accidental release measures • Transport Information
• Handling and Storage • Regulatory Information
• Exposure Control /Personal Protection • Other Information
• Physical properties
Notes To Remember
Behavioral Audit
• Walk around in the work place or the facility to obtain a general appraisal of the working
environment and safety practices.
Mock Drill
• Practice of how to save life in case of emergency
• To find out the effectiveness of emergency response plan
Welfare Facilities
• Drinking water, Toilet and washing facilities, Changing rooms, resting and eating facilities,
hand wash basins etc.
Method Statement
• The agreed way of doing work between Client & contractor
Notes To Remember
Lifeline
Used in confined space to communicate
Tag-Line
Use during crane lifting activity to control and balance the suspended load and avoid
swinging the load
Notes To Remember
BM25 SCUBA
• Best Gas Monitor • Self-Contained Under-water Breathing
• Multi Gas Detector Apparatus
• Detect 5 gases at a time
Battery-Limit
Electrical Devices in Industry • A battery limit is a defined boundary
between two areas of responsibility,
GFCI : Ground Fault Circuit Interrupter
Trip the power supply if found any fault in which may be physical
circuit
ELCB: Earth-leak Circuit Breaker Breaking of Plane (Confined Space)
Monitor current amount that is flowing from • Crossing the plane of an opening using
hot to neutral. any part of the entrant’s body.
MCB : Miniature Circuit Breaker
Thank you
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