Client name

Project: Refinery Expansion Rev.1 by JB

SIL verification of Safety Instrumented Functions

Sample: Detailed Report

Refinery Expansion

SIL verification Report

Annex I

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0 27/01/2020 First review AHT AHT JB
Rev. Date Description Prepared Reviewed Approved

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Client name

Project: Refinery Expansion Rev.1 by JB

SIL verification of Safety Instrumented Functions

SIF: M4-LT-1111-01
Required Achieved Achieved Achieved PFDavg MTTFS (years)
SIL-1 SIL SIL-1 PFDavg SIL-1 sensor SIL-1 5,77E-04 836
20 RRF 56 Arch. C. SIL-1 logic solver SIL-3 1,65E-04 209
Route 1H PFDavg 1,79E-02 SC SIL-2 actuator SIL-1 1,72E-02 125
10 MTTFS (y) 71 other -- -- --

On High High Level (LT-1) [1oo1] in Tank 100-1111 close valve XV-1 [1oo1] Used Tables of IEC61508 for all SIFs (Route 1H)

Factors for Maintenance Capability:

Cpt=1 TI=1
Out of range diagnostic: ON Sensor Fault: U.R. Channel Trip: No

LOGIC SOLVER
ESD-1
1oo1 1oo1
LT-1 1oo2D XV-1
Input Input Output Output
voting Safety PLC voting
group Model: Generic group

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Client name

Project: Refinery Expansion Rev.1 by JB

SIL verification of Safety Instrumented Functions

SIF: M4-LT-1111-01

Subsystem Tags Logic PFDavg SIL (pfd) HFT SC SIL (arch) MTTFS (y)
sensor LT-1 1oo1 5,77E-04 3 0 2 1 836
sen_part transmitter -- -- 3 -- --
sen_part process -- -- -- --
sen_part interface -- -- 2 -- --
logicsolver ESD-1 1oo2D 1,65E-04 3 1 3 3 209

actuator XV-1 1oo1 1,72E-02 1 0 3 1 125

act_part valve -- -- 3 -- --
act_part actuator -- -- 3 -- --
act_part solenoid -- -- 3 -- --
act_part isolator -- -- 3 -- --

Subsystem Tags Logic Cpt TI (y) LT (y) Beta MTTRdd Startup(h)

sensor LT-1 1oo1 95% 1,0 15 48 24
sen_part transmitter --
sen_part process --
sen_part interface --
logicsolver ESD-1 1oo2D 99% 4,0 15 2% 48 24

actuator XV-1 1oo1 73% 1,0 15 0 24

act_part valve --
act_part actuator --
act_part solenoid --
act_part isolator --

Subsystem Tags Logic SD SU DD DU Type SFF

sensor LT-1 1oo1 53 84 377 77 B 87,0%
sen_part transmitter -- 24 84 234 32 B 91,4%
sen_part process -- 0 0 0 0 A 0,0%
sen_part interface -- 29 0 143 45 A 79,4%
logicsolver ESD-1 1oo2D 11617 129 3815 241 B 98,5%

actuator XV-1 1oo1 0 916 0 829 A 52,5%

act_part valve -- 0 0 0 442 A 0,0%
act_part actuator -- 0 286 0 199 A 59,0%
act_part solenoid -- 0 516 0 188 A 73,3%
act_part isolator -- 0 114 0 0 A 100,0%

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Client name

Project: Refinery Expansion Rev.1 by JB

SIL verification of Safety Instrumented Functions

SIF: M4-PT-2312-06
Required Achieved Achieved Achieved PFDavg MTTFS (years)
SIL-2 SIL SIL-2 PFDavg SIL-2 sensor SIL-2 5,25E-05 3866
200 RRF 459 Arch. C. SIL-2 logic solver SIL-3 1,73E-04 201
Route 1H PFDavg 2,18E-03 SC SIL-3 actuator SIL-2 1,95E-03 66
10 MTTFS (y) 49 other -- -- --

On High High Pressure (PT-6A/B/C) [2oo3] in Vessel 100-2312 close valves Used Tables of IEC61508 for all SIFs (Route 1H)
XV-6A/B [1oo2]

Factors for Maintenance Capability:

Cpt=1 TI=1
Out of range diagnostic: ON Sensor Fault: -- Channel Trip: Yes

PT-6A
Input LOGIC SOLVER
ESD-1 XV-6A
2oo3 1oo2 Output
PT-6B 1oo2D
Input Input Output
voting Safety PLC voting XV-6B
group Model: Generic group Output
PT-6C
Input

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Client name

Project: Refinery Expansion Rev.1 by JB

SIL verification of Safety Instrumented Functions

SIF: M4-PT-2312-06

Subsystem Tags Logic PFDavg SIL (pfd) HFT SC SIL (arch) MTTFS (y)
sensor PT-6 2oo3 5,25E-05 4 1 3 2 3.866
sen_part transmitter -- -- 3 -- --
sen_part seal -- -- 3 -- --

logicsolver ESD-1 1oo2D 1,73E-04 3 1 3 3 201

actuator XV-6 1oo2 1,95E-03 2 1 3 2 66

act_part valve -- -- 3 -- --
act_part actuator -- -- 3 -- --
act_part solenoid -- -- 3 -- --
act_part isolator -- -- 3 -- --

Subsystem Tags Logic Cpt TI (y) LT (y) Beta MTTRdd Startup(h)

sensor PT-6 2oo3 94% 1,0 15 5% 48 24
sen_part transmitter --
sen_part seal --

logicsolver ESD-1 1oo2D 99% 4,0 15 2% 48 24

actuator XV-6 1oo2 73% 1,0 15 10% 48 24

act_part valve --
act_part actuator --
act_part solenoid --
act_part isolator --

Subsystem Tags Logic SD SU DD DU Type SFF

sensor PT-6 2oo3 279 94 0 87 B 81,1%
sen_part transmitter -- 279 94 0 41 B 90,1%
sen_part seal -- 0 0 0 46 A 0,0%

logicsolver ESD-1 1oo2D 11852 136 3968 250 B 98,5%

actuator XV-6 1oo2 0 916 0 829 A 52,5%

act_part valve -- 0 0 0 442 A 0,0%
act_part actuator -- 0 286 0 199 A 59,0%
act_part solenoid -- 0 516 0 188 A 73,3%
act_part isolator -- 0 114 0 0 A 100,0%

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Client name

Project: Refinery Expansion Rev.1 by JB

SIL verification of Safety Instrumented Functions

SIF: M5-FT-2312-30
Required Achieved Achieved Achieved PFDavg MTTFS (years)
SIL-2 SIL SIL-2 PFDavg SIL-2 sensor SIL-3 2,54E-05 4176
200 RRF 244 Arch. C. SIL-2 logic solver SIL-3 1,78E-04 197
Route 1H PFDavg 4,11E-03 SC SIL-3 actuator SIL-2 3,90E-03 33
10 MTTFS (y) 28 other -- -- --

On Low Low Air Combustion Flow (FT-30A/B/C) [2oo3] in Incinerator 100- Used Tables of IEC61508 for all SIFs (Route 1H)
2312 closes Fuel Gas Valves (1oo2 XV-30/31) & Natural Gas Valves (1oo2
XV-32/33) [2oo2 of FG & NG]
Factors for Maintenance Capability:
Cpt=1 TI=1
Out of range diagnostic: ON Sensor Fault: -- Channel Trip: Yes

[FG] XV-30
1oo2 Output
FT-30A
Input LOGIC SOLVER Output
ESD-1 voting [FG] XV-31
2oo3 2oo2 group Output
FT-30B 1oo2D
Input Input Output
voting Safety PLC Group [NG] XV-32
group Model: Generic 1oo2 Output
FT-30C
Input Output
voting [NG] XV-33
group Output

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Client name

Project: Refinery Expansion Rev.1 by JB

SIL verification of Safety Instrumented Functions

SIF: M5-FT-2312-30

Subsystem Tags Logic PFDavg SIL (pfd) HFT SC SIL (arch) MTTFS (y)
sensor FT-30 2oo3 2,54E-05 4 1 3 3 4.176
sen_part transmitter -- -- 3 -- --
sen_part process -- -- -- --

logicsolver ESD-1 1oo2D 1,78E-04 3 1 3 3 197

actuator [FG] XV-30/31 1oo2 1,95E-03 2 1 3 2 66

actuator [NG] XV-32/33 1oo2 1,95E-03 2 1 3 2 66

Subsystem Tags Logic Cpt TI (y) LT (y) Beta MTTRdd Startup(h)

sensor FT-30 2oo3 90% 1,0 15 5% 48 24
sen_part transmitter --
sen_part process --

logicsolver ESD-1 1oo2D 99% 4,0 15 2% 48 24

actuator [FG] XV-30/31 1oo2 73% 1,0 15 10% 48 24

actuator [NG] XV-32/33 1oo2 73% 1,0 15 10% 48 24

Subsystem Tags Logic SD SU DD DU Type SFF

sensor FT-30 2oo3 258 84 0 32 B 91,4%
sen_part transmitter -- 258 84 0 32 B 91,4%
sen_part process -- 0 0 0 0 A 0,0%

logicsolver ESD-1 1oo2D 12130 138 4082 256 B 98,5%

actuator [FG] XV-30/31 1oo2 0 916 0 829 A 52,5%

actuator [NG] XV-32/33 1oo2 0 916 0 829 A 52,5%

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Project: Refinery Expansion Rev.1 by JB

SIL verification of Safety Instrumented Functions

Groups: [Fuel-Gas] XV-30/31 & [N.Gas] XV-32/33

Subsystem Tags Logic SD SU DD DU Type SFF

actuator [FG] XV-30/31 1oo2 0 916 0 829 A 52,5%
act_part valve -- 0 0 0 442 A 0,0%
act_part actuator -- 0 286 0 199 A 59,0%
act_part solenoid -- 0 516 0 188 A 73,3%
act_part driver -- 0 114 0 0 A 100,0%

actuator [NG] XV-32/33 1oo2 0 916 0 829 A 52,5%

act_part valve -- 0 0 0 442 A 0,0%
act_part actuator -- 0 286 0 199 A 59,0%
act_part solenoid -- 0 516 0 188 A 73,3%
act_part driver -- 0 114 0 0 A 100,0%

Subsystem Tags Logic Cpt TI (y) LT (y) Beta MTTRdd Startup(h)

actuator [FG] XV-30/31 1oo2 73% 1,0 15 10% 48 24
act_part valve --
act_part actuator --
act_part solenoid --
act_part driver --

actuator [NG] XV-32/33 1oo2 73% 1,0 15 10% 48 24

act_part valve --
act_part actuator --
act_part solenoid --
act_part driver --

Subsystem Tags Logic PFDavg SIL (pfd) HFT SC SIL (arch) MTTFS (y)
actuator [FG] XV-30/31 1oo2 1,95E-03 2 1 3 2 66
act_part valve -- -- 3 -- --
act_part actuator -- -- 3 -- --
act_part solenoid -- -- 3 -- --
act_part driver -- -- 3 -- --

actuator [NG] XV-32/33 1oo2 1,95E-03 2 1 3 2 66

act_part valve -- -- 3 -- --
act_part actuator -- -- 3 -- --
act_part solenoid -- -- 3 -- --
act_part driver -- -- 3 -- --