BIOBASE Table-Top Autoclave BKMZB User Manual 202103
BIOBASE Table-Top Autoclave BKMZB User Manual 202103
BKMZB
User Manual
BIOBASE GROUP
Version 2021.02
Preface
Thank you for choosing our autoclave, please read the operation manual carefully before using it.
Safety Tips:
This prompts the operator this part is the important safety information.
Security considerations:
Please read the safety warnings and precautions provided in this user guide to ensure that you use
the autoclave safely. If you do not follow the instructions provided in the manual, the protection
offered by the equipment may be damaged.
1. Use a separate protective earthing power socket of three holes 220V/10A, and make sure the
protective earthing terminal to a reliable connection.
2. Insert the autoclave power plug completely into the power socket, and do not use the power other
than those specified.
3. Do not use wet hands to pull the plug.
4. Do not damage, modify, stretch, or excessively bend or twist the power cord, but also do not put
heavy objects on the power cord.
5. Do not place the autoclave on an unstable table, such as a shaky table, ramps or the will-shake
position.
6. Do not block or cover the autoclave door, air vents,or heat-sink window.
7. Do not put anything on the autoclave.
8. If you find autoclave is smelly or unusual noisy in the using process, immediately turn off the
power. Then please contact your local dealer or our sales and service department
9. If the autoclave is not to be used for a period of time, the power cord plug should be power off
and remove the battery of the main board.
10. Do not place the autoclave near the heat source.
11. The LCD screen may work unstably if there is interference in the power grid when the equipment
is in use. The operator can equip it with a voltage regulator in order to solve the above problems.
12. Autoclave package (or product) must be accompanied by chemical indicator.
13. Autoclave is not suitable for sealing liquid, the product that is not resistant to high temperature
and high pressure.
14. Users should confirm the local altitude when using for the first time. If the altitude is more than
200 meters, the highland setting should be modified. Detailed operation please check the 6.3.2
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Content
Preface.................................................................................................................................................... 1
Content................................................................................................................................................... 2
1.Introduction......................................................................................................................................... 1
2.Technical parameters........................................................................................................................... 2
3.Package................................................................................................................................................3
4.Installation........................................................................................................................................... 4
5.Operation............................................................................................................................................. 5
5.1 Preparation......................................................................................................................................5
5.1.1 Open the door............................................................................................................................ 5
5.1.2 Connect the power ...................................................................................................................5
5.1.3 Turn on the power......................................................................................................................5
5.1.4 Adding distilled water............................................................................................................... 6
5.2 Preparation of the equipment......................................................................................................... 6
5.3 Sterilization procedure choice........................................................................................................ 6
5.3.1 Interface display........................................................................................................................ 6
5.3.2 TEMP Button.............................................................................................................................7
5.3.3 PROGRAM Button................................................................................................................... 7
5.3.4 START/STOP Button................................................................................................................ 7
5.3.5 choosing program...................................................................................................................... 7
5.4 Program operation.......................................................................................................................... 7
5.4.1 Close the door............................................................................................................................7
5.4.2 Start the sterilization process.....................................................................................................7
5.4.3 Sterilization finished..................................................................................................................8
5.5.4 Drain Valve................................................................................................................................9
5.5 Test Program...................................................................................................................................9
6. Advanced Settings............................................................................................................................ 11
6.1 Enter setup interface..................................................................................................................... 11
6.2 S1 State.........................................................................................................................................11
2
6.3 S2 State.........................................................................................................................................12
6.4 S3 state......................................................................................................................................... 13
6.5 S4 State.........................................................................................................................................13
6.6 Printer(Optional)..................................................................................................................... 13
6.7 USB Port.......................................................................................................................................15
7.Maintenance...................................................................................................................................... 16
7.1 Cleaning the distilled water reservoir...........................................................................................16
7.2 Cleaning inner chamber................................................................................................................16
7.3 Changing air filter........................................................................................................................ 16
7.4 Cleaning door gasket and the mating surface...............................................................................17
7.5 Changing door gasket...................................................................................................................17
7.6 Replacing Fuse............................................................................................................................. 18
8.Transportation and Storage................................................................................................................19
9. Alarm................................................................................................................................................ 20
10.Safety Device.................................................................................................................................. 21
Appendix I............................................................................................................................................22
Appendix II...........................................................................................................................................23
Appendix III......................................................................................................................................... 29
Appendix IV......................................................................................................................................... 30
Appendix V.......................................................................................................................................... 31
Appendix VI......................................................................................................................................... 32
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1.Introduction
This sterilizer is composed of control panel, sterilization chamber, sealing door.
In the sterilization process, the temp. error is 0~3℃ between Max temp. and preset temp. The timing
error should be less than 10% of the preset value.The sterilizer has 121 or 134℃set program.
This sterilizer has good sealing effect, the sterilization effect is accord with the standard 4.15 terms.
The electrical safety performance should be accord with the requirements of the registration product
standard appendix H & J.
The pressure volume is accord with the national standard GB 150 requirements.
Accord with the registration standards of BKM series small steam sterilizer.
Classify
By anti electric shock type: I equipment
Equipment is not AP or APG type
By running pattern: continuous operation
Application range
It is mainly used in medical institution where users need to sterilize various surgical instruments,
dressings, glassware, and injection equipment.
Note: make sure the sterilizer is well grounded when using
Model BKMZB
Capacity(L) 24
1
2.Technical parameters
(1) Chamber Size: Φ247mm×470mm
(2) Power: AC220V±10% 50/60Hz
(3) Consumption: 1950VA
(4) Sterilization Temp: 121℃/134℃
(5) Power Fuse: F10A/250V
(6) Water Consumption: 0.16L~0.18L in one cycle
(7) Ambient Temp.: 5~40℃
(8) External Size (W*H*D): 700x495x410mm
(9) Net Weight: 53Kg
(10) Noise: <60dB
Use Environment
(11) Relative Humidity: Max 80%, no condensation
(12) Atmospheric Pressure: 76Kpa-106kpa
2
3.Package
1 BKMZB Autoclave 1
2 Instrument tray 3
3 Instrument rack 1
5 Drain(Each 60cm) 1
6 User manual 1
7 Fuse(F10A/AC250V) 1
8 Solenoid Fuse(F3A/AC250V) 1
9 Board Fuse(F1A/AC250V) 1
10 Door seals 1
3
4.Installation
* The autoclave must be placed in a horizontal work surface
* Leave at least 10cm around the autoclave, at the top of at least 30cm, around maintain good
ventilation
* Don’t cover the sterilizer doors or vents, don’t place near the source of radiation
* Don’t put in the liquid splashing place
* Don’t be near any heat source
4
5.Operation
5.1 Preparation
5.1.1 Open the door
When the first time use, remove the instrument tray,instrument rack and other accessories from the
chamber, then remove the packaging.
5.1.2 Connect the power
Insert one end of the wire in the power socket and connect the other end to the socket on the back of
the autoclave
Picture description
Sterilization Procedure
Alarm code
Running curve
Temp.
Set code
Pressure Time
Date
5
Flashing indicates water tank lack water
Attention: water level should not over the vents of water storage.
Please try to sterilize after using sterilized package for extending storage time
6
5.3.2 TEMP Button
Choose the temperature of sterilization
5.3.3 PROGRAM Button
Choose the program of sterilization
5.3.4 START/STOP Button
Using this button to start sterilization procedure, if push this button in 3second, you can terminate the
program. Pushing this button in 10 seconds after trouble solved can delete the display of wrong
equipment information.
5.3.5 choosing program
Pushing TEMP button to choose the temperature of sterilization, and PROGRAM button for
choosing the way the sterilization. The procedure can be seen in appendix 2.
Solid instrument
Packaging instrument
Fabric
Enhanced sterilization
7
Hereby display total Time for
sterilization, When entering the
sterilization holding time or the
drying process, display the
countdown
Attention: when the door is not closed to its right position, will twinkle, at this time, the
starting program won’t work although starting button is pushed.
5.4.3 Sterilization finished
At the end of a sterilization, program will display END. If you are already connected to the printer,
then the printer will print sterilization information. When the screen displays the pressure to "0", you
can open the sterilizer door and remove sterilized items.
Make sure to use a handheld instrument tray gripping items from being burned.
8
5.5.4 Drain Valve
Waste
Water Tank
joints
Water
Tank joints
1 、 Insert the drain plug 2、After the drain plug is inserted, turn the
into the drain connector drain connector counterclockwise and the
water is automatically discharged.
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5.5.2 Choose HELIX test program
5.5.2.1 put HELIX test paper into HELIX test tube。
5.5.2.2 Put HELIX test tube into the chamber of autoclave,and press START to start program.
5.5.2.3 After sterilization is complete, check the test paper to see whether it reach requirements
5.5.3.4 If during the test, the temperature fluctuations more than 3 degrees , "FAIL2" will show,
representing the void.
You need to wait for sterilization chamber to cool, and then doing it again.
10
Note:Vacuum test program must be run when the sterilization chamber is in cold state . Otherwise
there will be running more than 3 degrees temperature fluctuations Situation.
6. Advanced Settings
6.1 Enter setup interface
6.1.1 Press on START,open the main power.
After the buzzer sounds, Enter the setting interface.
6.1.2 press PROGRAM,choose setup state S1,S2,S3,S4
Press START to enter the relevant setup state。
6.2 S1 State
On S1 state,you can adjust time and date.
6.2.1 After entering the state, the default selected hours of high, the bit display, press the PROGRAM
key, the selected flash will move to the next number.
6.2.2 Press TEMP, number flashing will add 1, and 0-9 cycles.
6.2.3Adjustment is completed, press the START button, the adjusted value is saved.
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6.3 S2 State
6.3.1 In this state, you can view Sterilization count and equipment number, but you can't change it
If you set parameter value exceeds 2.0, you need to re-evaluate the sterilizing effect,
you can extend the time to improve sterilization Sterilization.
1 open the function,0 close the function。To the left of the parameter indicates USB。The right of the
parameters indicates the printer.
Users must not modify the factory code, the code set up and follow up by manufacturer,
for the maintenance
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6.4 S3 state
6.4.1 This state is to adjust the sterilization time and drying time
6.5 S4 State
S4 is set up for the manufacturer, the user must not to adjust the Settings.
6.6 Printer(Optional)
6.6.1 The printer is installed in the front of the autoclave.
6.6.2 The sterilization data will be printed automatically upon the selected program finishes.
13
Sample of the printed sterilization data
14
Operator
15
7.Maintenance
Maintenance Required Operation
Daily Cleaning the door gasket and the mating surface
Cleaning the outside of the door
Weekly Cleaning the water reservoir
Cleaning the inner chamber
Every 3 to 6 months Changing the air filter
(Every 200 operations)
Yearly Changing the door gasket
16
7.4 Cleaning door gasket and the mating surface
Clean up the door gasket and the mating surface using no-shedding cloth dipped with distilled water.
1. Embed the 2 spots (up and down)equably into 2. Embed the 2 spots (right and left) equably into
groove
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3. Embed the other parts by diagonal way. 4. Press the gasket equably by hand.
Notice:Before changing the gasket, ensure that the sterilizer is cool, in order to avoid scald.
18
8.Transportation and Storage
8.1 Shut off the power switch, unplug the cord, and make the sterilizer been cooled down completely.
8.2 Drain water from reservoir and the condensate collector completely
8.3 Conditions For Transportation And Storage:
Temperature:-20℃~+55℃
Humidity:<85%
Atmospheric pressure:50kpa-106kpa
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9. Alarm
CODE CODE DESCRIDTIONS DISPOSE
E1 Steam generator is overheating Check steam generator whether
disconnected
E2 Inner temperature overheating Check the internal temperature sensor
whether disconnected
E3 Outer wall temperature overheating Check the outer wall of the sensor
whether disconnected
E4 Heating failure Check whether the leak
E5 Stress release failure Check the exhaust valve whether blocked
E6 Open the door after the program start Check whether the door handle is turned
to the maximum position
E7 overtime Check whether the leak
Check the storage tank whether have
Constant temperature and pressure
E9 enough water
failure
Check whether the leak
E13 Vacuum fail Check the vacuum pump and vacuum
valve is working
E20 Process terminated by manual Turn off the power,turn the power
recovery
E21 Sterilization preheating overtime Failure of thermostat or sensor causes
boiler wall or evaporator to fail to work
properly
20
10.Safety Device
1.Fuse
Protect the entire device to prevent overload
Action:Cut off current
2. Thermal Fuse
Prevent short circuit and transformer overheating
Action: Cut off current of the transformer.
3.Safety Valve
Prevent over pressure
Action: Release pressure, when there is over pressure
4. Jiggle Switch
Ensure the door closed completely, avoiding safety risk.
5.Temperature Protector(Exterior)
Prevent overheating of Exterior heater
Action:Cut off current when the temperature is too high.
6. Temperature Protector(Steam Generator)
Cut off current when the steam generator temperature is too high.
7. Door safety Interlocking Device
Protect the user's security
Action: when there is pressure in the sterilizer chamber, the security interlock is in a lockdown
state to make sure the door is not open.
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Appendix I
Adding water suggestions
Item Water supply Condensation residue
22
Appendix II
Sterilization Procedure
Temperature Pressure maintain time Total time Max capacity of Max capacity
Procedure Instrument type
(℃) (kpa) (minute) (min) each tray(kg) (Kg)
Solid 134 210 4 15~20 1.3 4.5
Encapsulate solid load without package
instrument 121 110 20 30~45 1.3 4.5
23
HELIX test 134 210 3.5 22~35 — —
Vacuum test — — — 15~20 — —
24
25
26
27
28
Appendix III
Main board diagram
29
Appendix IV
Piping Diagram
30
Appendix V
Packing List for Sterilizer
Sequence
Name Quantity Comment
Number
1 Equipment(Sterilizer BKMZA/B) 1
2 Instrument Tray 3
3 Instrument Rack 1
4 Instrument Clamp 1
5 Drain Pipe(60cm) 1
6 Specification 1
7 Fuse(10*38-25A) 1
8 Door Seal 1
Optional accessories
Sequence
Name Quantity Comment
Number
Consumables are 57mm receipt printing
1 Printer 1
paper
2 Filter 1 Consumable
31
Appendix VI
Printer operating instructions
Hand knead
position (sides)
32
Feed Port Fourth Step: Put the paper roll in the paper
axis, pinch both sides of the paper shaft, put
the paper roll into the paper warehouse,
loosen the paper shaft and then tighten it.
Paper Warehouse
Scroll
Reel
33
Open the lid from here
Change ribbon Ribbon First Step: Inward push the center area of
Operating Tightness the printer control panel,and the inner shell
Adjusting of the printer pops up automatically.
Sequence
Rotary Knob
Second Step: Open the lid, and then change
the ribbon.When finished, fasten the lid and
push into the rear.
Upper
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BIOBASE GROUP
2# building, No.9 Gangxing Road, High-tech Zone, Jinan City, Shandong Province,
China
Tel: +86-531-81219803/01
Fax: +86-531-81219804
Inquiry: [email protected]
Complaints: [email protected]
After-sales service: [email protected]; [email protected]
Web: www.biobase.cc/www.meihuatrade.com / www.biobase.com