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The document provides details on a sheet metal forming practical session conducted by group G01. It includes: 1. Steps and tools used to produce a jewelry box from sheet metal, including marking, cutting, bending, and joining. 2. General safety precautions for working in a sheet metal shop, such as wearing protective clothing and keeping the workspace clean. 3. An explanation of the bending process and importance of considering springback when determining bending angles. It also includes a design for a rectangular duct with end connections, listing the pattern features and fabrication steps using tools like a steel rule, snip, and spot welder.

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Dinusha Thirimadura
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© © All Rights Reserved
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21 views

Coursework-Front Page

The document provides details on a sheet metal forming practical session conducted by group G01. It includes: 1. Steps and tools used to produce a jewelry box from sheet metal, including marking, cutting, bending, and joining. 2. General safety precautions for working in a sheet metal shop, such as wearing protective clothing and keeping the workspace clean. 3. An explanation of the bending process and importance of considering springback when determining bending angles. It also includes a design for a rectangular duct with end connections, listing the pattern features and fabrication steps using tools like a steel rule, snip, and spot welder.

Uploaded by

Dinusha Thirimadura
Copyright
© © All Rights Reserved
Available Formats
Download as PDF, TXT or read online on Scribd
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Group No: G 01

Module Name: ME1071


Semester: 2

Familiarisation With Sheet-Metal Forming

By

Index No. Name Marks


200509X RANASINGHA S.M.

Group members

Index No. Name


200354P LOKUGALAPPATHTHI V.H.
200009N ABILAASH A.
200414C NAOTUNNA I.H.
200221G HEWAWASAM H.S.S.M.
200649B THILAKARATHNA A.W.G.T.N.
200527B RASHMINA I.D.D.P.
200756B DE SILVA T.D.H.
200025J AMARASINGHA D.A.
200167U FERNANDO P.S.M.
200509X RANASINGHA S.M.

Date of practical session 08/07/2022


Date of submission / /

Instructor’s name

Mr.

Department of Mechanical Engineering


University of Moratuwa
Sri Lanka
Part 01
Steps of the producing the jewellery box along with a list of tools and
machines use.
1. First, we sketch the drawing of jewellery box on the metal sheet. For this
we use the steel rule, scriber (for marking the lines on metal sheet), and
divider.

2. After marking diagram cut that shape by using a straight snip.


3. Next, we should fold marked edges of figure 03 by using bar folding
machine.

4. Next, we should bend 90 degrees of the edges to form the hexagonal


shape of the tray. after, 22 mm long edges should be bend to perfectly
fitted on the lap joint. For this, we use a hatchet stake and a wooden
mallet (if not using wooden mallet, smoot edges can damage).

5. After that, we held the lap joint correctly and spot weld to join the lap.
Part 02

Describe general safety precautions followed in a sheet-metal shop.

• Always wear safety clothes (fibre or flammable), Safety shoes, rubber


gloves, goggles / welding shield, face mask and avoid wear watch and
jewellery.
• If have a long hair, tie up it.
• For walk the inside of shop use green colour walking track. it is safe.
• Keep workplace clean and remove a dispose of scrap metal sheet parts
to the box or barrel. for this do not use a hand, use a brush or Discarded
metal sheet piece.

Explain the process of bending and the importance of considering the


spring-back effect.

• Bending is a process by which sheet metal can be deformed by


plastically deforming the material and changing its shape along a
straight axis. The material is stressed beyond the yield strength but
below the ultimate tensile strength. The material's surface area does
not significantly change. Bending usually refers to deformation about
one axis.
• When a material is bent, spring back occur when it tries to angularly
return to its original shape. An operator would overbend to the
bending angle, which is angularly past the required bent angle, when
fabricating on the press brake in having to compensate for the spring
back. Spring back is dependent on various material characteristics
but can be affected by tooling design. elastic modulus, strength,
thickness, and bend radius are the most major elements.
Part 03

Design a pattern to produce a development for a rectangular duct with end


connections. Name all features of the pattern and tools used for fabricating
the article with steps.

1. First, sketch the drawing one side of rectangular duct with suitable
dimensions on the metal sheet. Similarly, make 3 trays. For this we use
the steel rule, swing blade protractor, scriber, and divider.

2. After cut the outer line and marked two-line in the diagram. we can cut
that shape by using a straight snip.
3. Next, bend 90 degrees of the edges. we can use for this bar folding
machine, hatchet stake and a wooden mallet.

4. After that, we held the lap joint show on figure and spot weld to join
the lap using spot welding machine.

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