DVSA Categorisation of Vehicle Defects April 2023 v1
DVSA Categorisation of Vehicle Defects April 2023 v1
vehicle defects
1 This Guide is intended primarily for the use of Part 2 is for cars, private buses and light For types driven/drawn at speeds not in excess
examiners within DVSA and Authorised goods vehicles. of 20mph and Category T tractors not driven at
Constables. However, it is made available more more than 40kph the following IMs might not
widely so that vehicle owners, operators and Part 3 is for motorcycles including apply, or might apply in part only: IMs 5, 7, 8,
drivers can become more aware of DVSA’s combinations. 12, 14, 17, 22, 23, 24, 25, 26, 27, 48, 62 to 67
standards. inclusive and 71 to 73 inclusive.
Note: An agricultural motor vehicle, trailer or
Its purpose is: trailed appliance is one that is constructed or As a general rule when inspecting these slower
adapted for use off roads for the purpose of vehicles and using the IMs mentioned above,
to provide guidance on the action to take agriculture, horticulture or forestry and which is examiners should only be concerned with
when roadworthiness defects are found primarily used for one or more of those items that they find fitted. That is, a vehicle
during vehicle inspections; purposes, but does not include a “dual-purpose” should not be considered defective if a
vehicle as defined in the Road Vehicles particular item was not fitted as original
to promote consistency among examiners
(Construction and Use) Regulations. equipment.
2 The guide is not a legal document and must not They fall into two distinct groups: those driven/ 4 The page layout for all three parts is the same
be treated as an interpretation of the relevant drawn at speeds not exceeding 20mph and and consists of four columns.
legislation, which only the courts can provide. those driven/drawn at speeds in excess of
20mph. Column 1: describes the defect;
Layout of the Guide
When using Part 1 of this document in Column 2: describes the severity of the defect;
3 This publication is divided into three parts connection with the inspection of an agricultural
covering the main groups of road vehicles. motor vehicle, trailer or trailed appliance the Column 3: gives guidance on the action to be
following exceptions must be noted. taken;
Part 1 is intended for heavy goods and public
service vehicles and may also be used for Column 4: gives guidance notes on
For all types of agricultural vehicle IM
agricultural motor vehicles, trailers and trailed references 3, 21, 24 and 33 will not apply. standards and legal requirements.
appliances (see note below).
A vertical black line alongside any text
indicates a change from the previous version.
For roadside inspection, only under the That the vehicle is when encountered on This concession does not apply if any other
following circumstances should a delayed direct route to a repair facility for delayed prohibition defect is detected on the
prohibition be deviated (downgraded) to an defect/s to be repaired. encounter other than what is described
inspection notice. above.
and
Where there is evidence that: Under these circumstances, all defects
There is evidence that the journey is should be actioned in accordance with this
The delayed defect/s occurred on the current directly to a place where the vehicle is to
day's journey (24-hour period). manual.
undergo repair for the delayed defect/s.
(e.g. defect report with evidence the Its is the responsibility of the driver to provide
and vehicle is directly on-route to the repair sufficient evidence at the time of the
The vehicle was clear of defects at the facility). inspection for this concession to apply.
beginning of the current journey (24-hour
period), supported by a nil driver defect report.
or
Definition of Safety Critical These are defects that the operator and / or driver Unable to determine whether a defect is
Safety Critical defects or systems are those that should have been aware of through any or all of attributable to poor maintenance:
could affect the control or directional stability of the following:
the vehicle. Throughout this guide, If it is not possible to determine whether or not
recommendations are indicated by a letter in the Long standing defect that should have been the operator, driver or the maintenance
action column, as follows detected and repaired at the last safety check.
arrangements are culpable, then the defect is
“I” denotes an immediate prohibition The defect or issue should have been detected
not endorsed.
“D” denotes a delayed prohibition. at the first use/daily walk round check.
10. Where examiners find on a vehicle
"IN" denotes an inspection notice Performance, handling and/or warning systems roadworthiness defects not serious enough to
would have made the defect obvious to the warrant prohibition, they will advise the user/
Advisory defects not considered serious enough to driver. owner using a Vehicle Inspection Notice. This
prohibit the vehicle. They are reported on a notice is advisory only and does not in itself
Vehicle Inspection Notice explained in the Poor workmanship should have been apparent prevent further use of the vehicle.
following paragraph. These are classed as ‘minor’ to repairer.
9. Notices Endorsed - Against each defect it is Even if not prohibitable, some of the defects
The nature of the defect(s) observed at annual
necessary to categorise its significance in may mean that the vehicle is un-roadworthy
test were such that they should have been
roadworthiness compliance and maintenance. and does not comply with the law. Continued
found before the vehicle was presented for test.
use of a vehicle issued with either a Delayed
‘S’ for significant failure of roadworthiness Prohibition or a Vehicle Inspection Notice listing
The number and nature of defects present on
compliance, this notice indicates a significant failure in advisory defect(s) risks prosecution under the
maintenance. Road Vehicles (Construction and Use)
‘-‘ (Blank) for defects which may or may not be Regulations or Road Vehicles Lighting
attributable to poor maintenance Defects(s) NOT considered to be maintenance Regulations and so it will be in the user’s
related – ‘X’ interest to repair defects as soon as practicable
‘X’ where the defect is no reflection on the
after they are noticed.
maintenance system Appropriate for defects of an entirely random
failure nature such as a lighting bulb failure or a Note: A Technical Roadside Inspection
Roadworthiness prohibitions both immediate and new fracture in a road spring leaf, having arisen Report (PG35EC) will be issued following a
delayed, will be endorsed ‘S’ if, in the Examiner’s through a random failure of a component, and HGV/ PSV spot check examination in place of a
opinion, any of the defects which led to the prohibition where it is also apparent that it would not have Vehicle Inspection Notice used for other
was an indicator that there is significant failure of been noticed by the driver. vehicles. This will include any advisory defects.
roadworthiness compliance. .
Vehicles Undergoing Repair Vehicles Claimed to be Out of Use “COLLISION DAMAGE” and “DEFECTS NOT
DUE TO COLLISION “.
11 As a general rule, vehicles undergoing repair, 13 Vehicles claimed to be withdrawn from use
and those partially dismantled and awaiting should be treated as in the previous two Standards for Prohibition Issue
spare parts should not be examined. However, paragraphs in that they should generally not be
where it is reasonable to assume the extent of examined or prohibited. Where there is doubt 15 This guide also explains the standards that
about an operator’s claim, examiners should guide examiners on the issue of prohibition
the repair is limited or is of a token nature only
seek firm evidence of non-use, for example
and the vehicle’s general appearance notices to unroadworthy vehicles following
evidence of de-licensing. However, such
suggests that it was last used on the road in a evidence does not preclude an examination if it inspections at any location.
seriously defective condition, an examination appears that the vehicle has been recently used,
may be carried out of the items not receiving or it is likely to be used on the road When making decisions on roadworthiness,
attention. A prohibition, if issued, should be in a seriously defective condition. In these examiners will take into account such factors
endorsed circumstances a prohibition, if issued, should as prevailing weather, vehicle use and
“UNDER REPAIR”. be endorsed with a comment to indicate that configuration, and other information issued
the vehicle was claimed to have been by DVSA, such as statutory test inspection
Vehicles Awaiting Repair or Scrapping withdrawn from service. manuals, amplification notes and technical
bulletins.
12 Vehicles parked on operators’ premises and Vehicles Damaged in Collisions
claimed to have been withdrawn from use 16 When dealing with vehicles that have been
pending repair or scrapping can be examined 14 Vehicles examined following collisions should Type Approved, approved to a national
if it appears that the vehicle has recently been generally not be prohibited if all defects arose scheme or certified to the Certificate of Initial
used on the road in a seriously defective state. from the collision unless it is believed that Fitness requirements (PSVs only), examiners
As with vehicles undergoing repair, the fact further use of the vehicle in a defective state is need to be careful not to require higher
that the vehicle was off the road and claimed intended. If there are prohibitable defects standards of construction, or the fitment of
to be withdrawn from service should be noted which pre-existed the collision a prohibition items, than were required/ fitted when the
on a prohibition, if issued, by endorsing it will be issued and the collision damage vehicle was manufactured and ‘approved’.
“AWAITING DISPOSAL” or included on the notice. It must be made clear
“AWAITING REPAIR”. which items were caused by the collision and
which were present before. To achieve this,
segregate the defects with the headings,
17 Examiners will record decisions on the 18 The term “insecure” is used many times Certain components, such as wheel
appropriate prohibition document concisely throughout this guide to describe a defective studs/nuts, body mountings etc. have
and clearly. Descriptions such as “worn”, condition. This term should be taken by specific criteria detailed in the guide.
“loose”, “noisy”, “broken”, “fractured”, examiners to mean either:
“inefficient”, corroded”, are not sufficient on a component on the vehicle has relative
their own. Where possible, sufficient detail movement (looseness) at its fixings where
should be recorded about defective there should be none, or Continued overleaf...
components to enable subsequent A component has relative movement
identification. Tyre sizes and serial numbers (looseness) to an associated component
should be recorded for each defective tyre where there should be none, or
listed on the prohibition. a safety critical component is not safely or
completely attached at its fixing or to an
associated component.
Examples
Free play front wheel bearing Excessive free play nearside front wheel bearing
Front brake pipe chafed Offside front brake flexible hose chafed almost through
Leakage of brake fluid O/S rear Severe leakage of brake fluid from O/S rear brake cylinder
when applied
19 The nature of each defect listed on the Supporting Evidence Requirements Variation Notices (PG9A)
prohibition must be such that, had it been Examiners must be able to justify the actions they
the sole defect detected, prohibition take in respect of defects found, therefore in all 23 Variation Notices are used to alter certain
action would still be justified. The number of circumstances they must record and retain all details of an existing prohibition. This will
available evidence, this can take the form of; normally be necessary following a
defects found is not a criterion for the issue of
a prohibition. subsequent inspection of the vehicle that
reveals additional defects or where some
Contemporaneous notes in the pocket book
20 Notwithstanding the guidance above, Additional text on prohibition notices but not all of the defects listed on the
Photographic evidence prohibition have been rectified.
prohibition notices are allowed to be issued
for any failure to comply with the Road Corroboration from another examiner
(required in Scotland) In addition to altering the list of defects,
Vehicles (Construction and Use) Variation Notices can alter the time and
Retention of physical evidence
Regulations or the Road Vehicles Lighting
date of an existing prohibition by making
Regulations, where the Examiner is
This evidence is important to assist in any a delayed prohibition ‘Immediate’ or vice
satisfied that the vehicle is, or is likely to subsequent appeal, complaints or legal process. versa.
become, unfit for service.
22 Unsafe Modification Exemptions (PG9B)
Modifications to vehicles must be
21 The scope of any inspection of the vehicle assessed on their merits, taking account 24 Exemption Notices are issued to permit
might be limited by the circumstances at the of the nature of the modification and prohibited vehicles to proceed to a place of
inspection site, by the vehicle’s design or whether the component is safety critical. repair under controlled conditions once the
construction and by the absence of particular The main criteria to be used are: prohibition has come into force. The
inspection facilities.
conditions of movement will be detailed on
whether the modification adversely the Exemption Notice. Examiners will
For this reason, there might be other defects
affects the roadworthiness of the normally issue an Exemption Notice only if
that cannot be seen at the time of the
vehicle, or in their opinion the vehicle can be moved
inspection and are therefore not listed on the
is likely to cause injury (such as to such a place without risk to public
prohibition or vehicle inspection notice. In some
modification to the body), or safety.
cases, checks will be made on specific areas of
has a disproportionately adverse effect
the vehicle only, eg exhaust emissions
on the environment.
31 The Law does not provide for a statutory If you disagree with the examiner's Your complaint must be received within 14
appeal against the issue of a prohibition. assessment, a further examination may days, it will only be accepted after this time in
However, DVSA does have a formal be necessary; you will need to submit exceptional circumstances. Please forward
complaints procedure. Police issued your complaint as soon as possible your complaint to; DVSA, The Ellipse, Padley
prohibitions are outside the scope of this Road, Swansea, SA1 8AN or email
without making any repairs or
procedure. [email protected] or telephone
adjustments, which affect the defect/s 0300 123 9000 (Monday to Friday 07:30 -
included in the complaint. 18:00)
Operators wishing to use this procedure
will find information on the reverse of
the Prohibition Notice handed to the DVSA may not need to reinspect the
32 If you are dissatisfied with the treatment
driver by the issuing examiner at the vehicle. If they do, they’ll try to arrange
the re-inspection somewhere convenient of your complaint, you may contact DVSA
time the prohibition is issued.
for you. When they deal with your Corporate Reputation, The Axis Building, 112
If owners, operators or drivers feel they complaint, they’ll tell you if you need to Upper Parliament Street, Nottingham NG1
have been unfairly or harshly treated, 6LP or email
send evidence. The attached link
they should speak with the relevant [email protected]
contains further guidance: roadside-
manager at the local DVSA office. vehicle-checks-for-commercial-drivers/
If you are still dissatisfied with the treatment of
roadside-prohibitions your complaint, you may write to; DVSA Head
On these occasions, operators can use
of Corporate Reputation, The Axis Building,
this guide to judge whether the action If you remain unhappy after speaking 112 Upper Parliament Street, Nottingham
taken was consistent with DVSA’s with the local DVSA office, you should NG1 6LP or email
published guidance. Most issues can be
follow our complaints procedure. Each [email protected] who may
dealt with easily at the local DVSA
complaint will be logged, acknowledged refer your grievance to the independent
office, since the vehicle and prohibition
and a formal reply provided. adjudicator.
notice will normally be readily available.
Motor vehicle registration plate incorrect Registration mark does not relate to the D Prohibition action should only be taken in
vehicle. 4
(see note 2 and 4a). respect of a solo vehicle front and rear
registration plates or the front registration
plate of a towing vehicle that is in
Likely to become detached. I combination with a trailer.
Any registration plate insecure.
4a Where the towing vehicle is an agricultural
Vehicle Identification/chassis/serial number missing. Missing or not found D machine, a plate fixed on the trailer may,
instead of displaying the registration mark of
the towing vehicle, display the mark of any
Vehicle Identification/chassis/serial number Incomplete, illegible or obviously D other agricultural machine kept by the
incomplete, illegible or does not match plating falsified. keeper of the towing vehicle.
certificate.
Does not match plating certificate. D A registration plate fitted behind a
5
windscreen is not acceptable and is
considered to be missing.
Seat belts
Any dangerous defect/damage/feature of a seat Likely to inflict injury. I NOTE: THIS IM ITEM DOES NOT APPLY TO
belt restraint system. AGRICULTURAL VEHICLES
Any seat belt, buckle or retractor cut/signs of Seat belt in use. I 1 The legal requirements for fitment of
overstretching/vandalised/damaged/inoperative/ seatbelts are too complex to be repeated
defective/insecure or modified and not capable of Seat belt not in use. D in this guide. Refer to the relevant
performing its intended purpose or likely to fail Inspection Manual. As general guidance
when required (see notes 11 and 12). Notes 2 and 3 below have been included.
Seat belt pre-tensioner or load limiter obviously - 2 Goods vehicles first used on or after 1
D
missing or not suitable with the vehicle. October 2001 and that exceed 3500kg
design gross weight are required to be
Any obligatory seat belt missing Seat in use. fitted with seat belts to the drivers’ and
I
(see notes 2, 3 and 5) front passenger seats.
Seat not in use. D
3 Seat belts are required to be fitted to:
Seat belt of an incorrect type. - D
Driver’s and specified front
passenger seat on minibuses -
Seat belt anchorage or seat mounting point Anchorage likely to detach. I
Seat belt anchorage or seat mounting badly First used before 1 October 1988
deteriorated or insecure Excessively corroded, deteriorated or With not more than 12
(see notes 5, 6 and 7). fractured. D passenger seats
Continued overleaf...
Continued overleaf...
6 As a guide, defective includes excessive corrosion, serious deterioration or fracture in load bearing areas within 300mm of anchorage.
7 When taking prohibition action in respect of vandalism, if examiners are able to establish that the damage is recent and no reflection on the operator’s
maintenance system' they should endorse the defect ‘Not maintenance related’.
8 Prohibition action will not be appropriate where there are insufficient belts on forward facing seats for the number of children being carried on an
organised trip. Prosecution action will be taken in this situation.
9 Large buses, except coaches, are not required to be fitted with belts either by virtue of their construction or use. Coaches can be converted into buses
by limiting their powered speed to less than 97km/h (60mph). However, the conversion must not be readily reversible i.e. the limiter system must be
sealed to prevent tampering.
11 Advice should be given when a seat belt buckle has been modified to prevent it from being opened by a vulnerable person, if the seat belt requires
additional tools/keys to enable it to be opened.
12 As a guide, cuts or damage on either edge of the webbing in excess of 2mm or in excess of 4mm away from the webbing edges, are likely to
significantly reduce the webbing strength.
Continued overleaf...
Foreign object trapped between twin wheel fitment Likely to detach and cause damage or I
(see note 4) injury.
Advise early rectification. IN
Tyre retaining ring abutting or fractured or not Retaining ring is excessively displaced I
properly fitted. from its seating and total displacement
is imminent (see notes 1 and 2).
Not properly fitted. D
Half shaft bolts, nuts or studs loose/missing. Loss of drive or detachment likely. I
Tyres
The nominal size, ply rating, load index, speed If tyre obviously overloaded I See next page for notes.
rating of any is below that appropriate for the (see notes 2a & 2b).
vehicle.
No obvious overload IN
(see notes 1 and 2).
Tyres of different types/nominal sizes/aspect ratio Tyre of different type (i.e. Cross ply or I
fitted on an axle. radial) fitted.
Radial ply tyres fitted to the front axle and cross ply (See note 3) I
or bias belted to the rear axle, or bias belted to the
front axle and cross ply to the rear axle.
PNEUMATIC TYRES ARE NOT A LEGAL REQUIREMENT ON AGRICULTURAL VEHICLES NOT DRIVEN/DRAWN AT MORE THAN 20MPH
1 It is appreciated that during roadside inspection examiners might not have access to tyre tables, and in some instances the size or ply rating might not
be readily available.
2 It cannot be assumed that, because either tyre of a twin wheel is not in contact with the ground when the vehicle is stationary on a level surface, there is
a difference in nominal size.
2a During vehicle examinations prohibition action should only be taken if the tyre load index is below that appropriate for the vehicle and if the tyre is
obviously over loaded.
2b The obvious overload could be established by weighbridge figures or if the tyre is showing signs of deterioration due to the overload for example,
excessive overheating or damaged structure.
3 This does not apply to vehicles with twin or extra wide tyres on the rear axle, or to tyres manufactured for (and fitted to) engineering plant. It also does
not apply to vehicles with a maximum speed not exceeding 30 mph.
6 E.g. "FRT" which indicate that the tyre is not suitable for use on a driven or front steered axle, "Trailer use only", "Directional tyres" and asymmetrical
tyres.
Tyre walls in contact. Caused by under inflation or incorrect IN • An agricultural motor vehicle, not being a
wheel fitting (see note 1). category T tractor, that is not driven at
more than 20mph;
• An agricultural trailer;
Tyre bulging or tread lifting. Caused by separation or partial failure of I • An agricultural trailed appliance;
its structure (see note 2). • A category T tractor that is not driven at
more than 40kph.
Tyre has a break in the fabric or deep cut or Any cord exposed (see note 4). I 1 Some tyres, e.g. Radials, with flexible side
damage to the side wall or tread area. walls might ‘kiss’ under load/ In these cases,
wall contact is not a reason for rejection.
Deep cut or damage more than 25mm or D
10% of section width, whichever is the 2 Bulging includes any lifting of the tread rubber
greater, and cords/ply can be felt, but not and must not be confused with undulations
seen by the use of a probe (see note 3). which might be present due to manufacturing
imperfections. A bulge in the sidewall area
Minor cut or damage (see note 3). IN may be manufacturer’s repair and be up to
5mm proud of the original sidewall. A repair
will feel solid and should not deflect as would
Likely to affect steering or overload the I a bulge associated with casing separation.
Tyre seriously under inflated. other tyre on a twin fitment.
(See notes 1, 9, 10 and 11) 3 Cuts which are deep enough to reach the
In the case of a single tyre fitment on a I
cords or ply but are less than 25mm or 10% of
non steered axle.
the section width, whichever is the greater,
and have not damaged or exposed the cords
Unlikely to affect steering or overload IN
other tyres. or ply do not breach the legal requirements for
tyres.
Single fitment or steered axle tyre Pressure 50% or less of recommended I 4 ‘Exposed’ for this purpose means the cord is
seriously under-inflated, where pressure is pressure. visible as seen by the naked eye or can be
measured. (See notes 1, 9, 10 and 11) made visible by the use of a probe.
Pressure 50% or less of other tyre on I
same axle. 5 Tie-bars are short projections formed into the
base of the tread pattern grooves to brace or
stiffen the adjacent ribs or blocks in the initial
Temporary tyre repair (See Note 12) Tyre with external plug (string Repair) IN full depth state of the tread pattern. In the
or tyre sealant applied later stages of tread wear the tie-bars might
interrupt the continuity of the tread pattern
Tyre missing when known to be standard fitment Which is likely to cause danger I
grooves. This is acceptable.
(See note 13)
Tyre manufacture date code on vehicle front In excess of 10 years of age I Original tread pattern’ means-
6
steered axle/any minibus axle with single wheel
fitment (See notes 8a - 8g) In the case of a re-treaded tyre, the tread
a
Tyre manufacture date code, not front steered In excess of 10 years of age IN pattern immediately after the tyre was re-
axle (or any axle on a minibus single wheel treaded.
fitment) See Notes 8a - 8g
Tyre manufacture date code on vehicle front steered Not legible or not displayed, with clear I b In the case of a wholly re-cut tyre, the
axle/any minibus axle with single wheel fitment (See evidence of tyre deterioration manufacturers re-cut tread pattern.
notes 8a - 8g) Not legible or not displayed, with no D
clear evidence of tyre deterioration c In the case of a partially re-cut tyre, on the
part that has been re-cut, the manufacturers
re-cut tread pattern, and on the other part,
Tyre manufacture date code, not front steered Not legible or not displayed IN
the tread pattern of the tyre when the tyre
axle (or any axle on a minibus single wheel
was new.
fitment) See notes 8a - 8g)
Tyre tread worn beyond legal limit. Depth of tread on any tyre is not at least I Note: grooves which wear out before the main
1mm throughout a continuous circumfer- grooves and other minor features such as sipes,
ential band for at least three quarters of small lateral extensions to the circumferential
the tread width (excluding tie-bars See grooves and minor lateral grooving on the
note 5). shoulders are to be disregarded when
considering whether the ‘original tread pattern’
Tyre tread depth worn advise early recti- IN is visible.
fication. The base of any groove of the
original tread pattern is not clearly visible 7 It is permissible for re-grooved tyres to be
(see note 6). fitted to;
Tyre fouling. Tyre damaged and/or likely to fail. I • Motor vehicles of unladen weight
exceeding 3050kgs, or between 2540kgs
Rubbing against other components D and 3050kgs if fitted to wheel rims
(name component—tyre not likely to fail exceeding 405mm in diameter and;
or steering not impaired). • Trailers of unladen weight exceeding
1020kgs (2290kgs total weight for fixed
Rubbing against other components IN plant carriers).
(flexible anti spray device).
8 a The check for the display of tyre age code
Re-grooved tyres not in accordance with Fitted to vehicle on which re-grooved D markings applies to all motorised vehicles
requirements. tyres are not permitted (see note 7). and trailers except for category T tractors,
or goods vehicles below 3501kg DGVW
8c For the purpose of aged tyres, the front steered axle will be deemed forward of the chassis midpoint and directly controlled by the steering system
d The tyre date code is only required to be marked on one side wall, therefore it may not be possible to see the age markings of some twin wheel
fitments, this is acceptable
e All tyres must be marked with a date code, on recapped tyres the retread date must be used
f For the purpose of the term "not legible", means the date code has been identified, but cannot be read on the tyre. For the purpose of the term " not
displayed", means the date code cannot be identified on the tyre.
g Clear evidence of tyre deterioration maybe cracking, splitting or perishing etc
9 Examiners have the option to take a tyre pressure measurement on steered and single wheel fitments where visual checks indicate serious under-
inflation of a pneumatic tyre.
10 The recommended tyre pressures should be used as a reference where possible.
11 Where no recommended tyre pressure value is available or if there is doubt over marked tyre pressures on the vehicle, proceed to check the
pressure across the same axle to make a comparison check.
12 All tyre repairs should follow the recommendations in BS AU 159g, string repairs are not considered as permanent, tyre filler or putty can only be
used for rubber repairs only.
13 This does not include spare tyre/wheel fitments.
Sideguards - exemptions
• A vehicle or trailer constructed so that it can be unloaded by part of the vehicle being tipped sideways or rearwards.
• A vehicle or trailer designed solely for use in connection with street cleaning, the collection/disposal of refuse or the contents of gullies/cesspools. (Skip
carrying vehicles are classed as refuse vehicles and as such are exempt).
• A trailer specially designed and constructed, and not merely adapted, to carry round timber, beams or girders, being items of exceptional length.
• Tractor units and category T agricultural vehicles.
• A vehicle or trailer specially designed and constructed and not merely adapted to carry other vehicles loaded on to it from the front or rear. (Vehicles
with a standard flat body fitted with a ‘beaver tail’ are not exempt)
• A trailer with a load platform which is not more than 750mm from the ground throughout that part of its length under which a sideguard would have been
fitted.
• A semi-trailer incorporating a sliding bogie.
• Vehicles fitted with an extendable device or leg to provide stability during loading and equipped with loading devices and controls which makes it
impracticable to fully comply with sideguard legislation, will be deemed compliant provided sideguards are in place to the fullest extent practicable.
• Vehicles with access and a working platform adjacent to, and necessary for the operation of, a loading device, shall be regarded as the load carrying
platform for sideguard compliance forward of the extendable device or leg.
• A rigid motor vehicle or trailer designed for and constructed for the special purpose of carrying long (but not exceptionally long timbers from an off-road
location in a forest).
To fulfil this definition the vehicle must meet the following criteria -
• It must be if skeletal construction
• It must have a minimum of two upright side supports (side bolsters) fitted to each side of the vehicle
• It must not be fitted with a load platform, other than chassis rails, cross bearers and the minimum amount of flooring necessary to protect wiring or
brake line components
It is permissible for the vehicle to be fitted with the following;
Loading equipment i.e. a loading crane or similar device Note: This list is not exhaustive but covers the vehicles
Cross bearers that do not have upright side supports likely to be encountered.
Under-run Application
Motor Vehicles with a design gross weight exceeding
3,500kg and first used from 1 April 1984; or trailers
manufactured from 1 May 1983 with an unladen
weight exceeding 1,020kg.
Under-run exemptions
Tractor units.
A vehicle or trailer fitted at the rear with apparatus
specially designed for spreading material on a
road.
A vehicle or trailer so constructed that it can be
unloaded by part of the vehicle being tipped
rearwards.
A vehicle or trailer specially designed and
constructed, and not merely adapted, to carry
other vehicles loaded onto it from the rear.
(Vehicles with a standard flat body fitted with a
“beaver tail” are not exempt).
A trailer specially designed and constructed, and
not merely adapted, to carry round timber, beams
or girders, being items of exceptional length.
A vehicle or trailer fitted with a tail lift so
constructed that a lift platform, with a minimum
length of 1m, forms part of the floor of the vehicle.
A vehicle specially designed, and not merely
adapted, for the carriage and mixing of concrete.
• Category T agricultural vehicles.
No trailer attached. D
Coupling on Vehicle
1 In certain designs the fifth wheel coupling
Fifth wheel attachment to chassis insecure. Relative movement between chassis and I position can be adjusted or is spring
coupling to the extent that coupling loaded on the chassis.
failure or detachment likely.
2 A certain amount of movement between
Fifth wheel insecure (see notes 1 and 2). D tractor unit and trailer is permissible. The
acceptable amount varies with the make of
Advise early rectification. IN vehicle.
3 The term ‘jaw’ includes multi-towing eyes.
Fifth wheel jaw excessively worn or out of Worn to such an extent that the trailer I
adjustment. kingpin might not be securely held (see 4 When the vehicle and trailer are coupled
notes 2 and 3). the coupling must be secured by a device
that provides a further positive mechanical
No apparent risk of vehicle /trailer D engagement, e.g. a secondary locking
separation. device. In some cases it may not be
immediately evident what this device
Secondary locking device missing/ not operating. (See note 4) D consists of. Action must only be taken
where there is clear evidence that a device
Excessive wear in or insecurity of any member or Failure or detachment likely. I is not present.
securing device.
Immediate failure or detachment unlikely. D
Weak. D
A load bearing part of the coupling cracked. And failed, detached or detachment I
likely.
Coupling on Trailer
Draw bar eye or ball socket deformed, cracked or Trailer security affected. I
excessively worn.
But no apparent risk of trailer security D
being affected.
Worn draw bar attachment pins and brackets. The thickness of metal at any point re- I
duced to 2/3 or less of its original thick-
ness.
Serious leak. D
Service brake line operating adaptor providing Preventing the correct operation of the I
inadequate lift or not fitted. braking system.
Not acting as a complete shield having D 2 Spray suppression is required for (unless
regard to the original design. specifically exempt) -
Goods vehicles exceeding 12 tonnes
Advise early rectification. IN
gross vehicle weight first used from 1
April 1986.
Insufficient clearance between wing and tyre. Wing rubbing or likely to rub on tyre, I
particularly when laden and thereby Trailers exceeding 3.5 tonnes
cause damage to the tyre, or a danger of vehicle weight, manufactured on or
injury e.g. fire risk, steering affected. after 1 May 1985.
Trailers exceeding 16 tonnes gross
Advise early rectification. IN
vehicle weight with 2 or more
axles, whenever manufactured.
Interior wheel arch holed/corroded (see note 4). Holed or seriously weakened. I
Cab Security
1 Some vehicles are fitted with tilt cabs or
cabs with flexible mountings, movement of
Cab not mounted securely or obviously not squarely Driving control likely to be affected. I
which is a design feature. This is not to be
on the chassis or mountings defective. (See note 1).
confused with excessive wear or
Driving control not likely to be affected. D insecurity.
A significantly defective mounting. D
A retention and/or locking device on a forward tilting If only one locking device fitted. I
cab defective or missing.
If more than one device is fitted and at D
least one is serviceable.
Door sensitive edge or other safety device not Where required (see notes 7 and 7a). I 8 Warning devices are only required on;
working or deteriorated.
Where not required. IN Schedule 6 minibuses which do not have two
stage slam locks.
Large buses with more than 20 passenger
seats which are certified for one person
operation and used on local services on each
“Door open” warning device inoperative. Inoperative (and required) (see note 8). I emergency window.
Continental doors.
Inoperative (not required) IN
• Vehicles first used on or after 1 October 1990
with power operated doors which are more
than 500mm to the rear of the driver’s seat
Draught excluder insecure. Likely to cause obstruction or injury. I (typically centre doors). In this case the
warning must be visual.
Unlikely to cause obstruction or injury. IN • Any external door or hinged exit (including
any emergency exit) which is outside the
driver’s direct line of sight.
Door operation severe. Likely to cause injury. I • On a vehicle certified on or after 1 January
1997. This does not apply to a door of a
Unlikely to cause injury. IN minibus if that door has a two stage lock
On an emergency door or floor hatch on a
Bus Directive or ECE regulation vehicle. This
Obligatory markings or fitting missing/damaged/ Emergency exit sign missing. must be an audible device.
D
ineffective. On any hinged emergency window which is
Emergency exit sign illegible. IN not clearly visible to the driver on a Bus
Directive or ECE regulation vehicle. This must
be an audible device.
Any normally fitted exit door handle guard missing. - IN Continued overleaf...
9 Where the driver’s door of a PSV doubles as an emergency door (see Note 1).
10 On a HGV, if one door is deliberately rendered inoperative, then it must be considered to be an integral part of the cab
11 The cab doors and fastening devices on agricultural vehicles are sometimes crudely designed. Before applying these standards examiners must take
account of the original design of the component.
The potential speed of the vehicle, the likelihood of a door flying open and whether it would be likely to swing beyond the edge of the vehicle must also
be considered.
12 On Bus Directive and ECE Regulation vehicles, there might not be a primary emergency exit, if the vehicle has two service doors. On Bus Directive
vehicles, the primary emergency exit may be power operated; floor hatches may be used as emergency exits.
13 Bus Directive: This means a bus or coach which meets the requirements of the Bus Directive EC 2001/85. The vehicle may have a full type approval or
may have been inspected to the requirements of the directive. The technical print for the vehicle will indicate “Bus Directive” vehicles.
14 ECE regulation vehicle: This means a bus which has been built or approved to ECE regulation 36 (buses with more than 22 passengers), ECE regulation
52 (buses with not more than 22 passengers) or ECE regulation 107 (double deck buses).
Cab step or step ring on a wheel insecure/badly Likely to cause injury to users or become I
weakened/damaged/worn. detached.
Driver’s Seat
Security of Body Insecurity of body pillar or body I 1 The presence of defective items does not
Body components and fixings (e.g. twist locks) components or cross or longitudinal necessarily mean that the body is to be
loose/fractured/missing. members to the chassis, likely to affect regarded as so insecurely fixed as to be
safe carriage of passengers or load. dangerous.
The cumulative effect of any defects
found, or their effect on other items, is the
Fixing insecure or defective but not D criterion to be used when judging this item.
affecting safe carriage of passenger or 2 Most designs of vehicles have a certain
load (see Note 1). amount of freedom between the body and
chassis to allow for flexing. This must not
Excessive displacement of the body relative to the Likely to lead to loss of control. I be confused with insecurity.
chassis.
But is unlikely to lead to immediate D 3 Where fitted in conjunction with a socket
loss of control (see Note 2). all twist locks must be used.
Security of Containers In the case of a dual-purpose flat bed, if all
the twist locks have been removed then it
Container fastening device missing/insecure/ Likely to affect the overall security of a I is not to be regarded as defective.
incomplete/seized/not fitted with a secondary container. These criteria can be extended beyond
locking device/not capable of adequately securing a 4
those fitted to vehicles with cranes to any
container (see note 3). A container fastening insecure and I vehicle equipped with stabilising/support
likely to detach. legs.
A container fastening missing or I 5 This guidance applies where retaining
devices were originally fitted. An
damaged. (see note 6).
alternative retaining device is acceptable
I provided the support leg is adequately
A container fastening without a
secondary locking device that is likely secured.
to affect the overall security of a
container. (see note 6).
Support bolster not fitted with locking pins or other Likely to affect the overall security of a I
securing method incorporating an effective locking container.
device.
Container mounting point unlikely to be D
secured or supported by it.
Security of Load (see notes 6 to 23) 14. Curtains that are bulging due to wood-chip
Gap of more than 8cm on one or I loads can be considered as IN provided
both sides of a load in an XL
they are carried in a chip-liner.
rated curtain-sider (see notes 6, 19).
15. Unless individually clamped to the
More than a 30cm gap between I headboard.
load and rear doors in an XL rated
curtain-sider (see notes 6 and 19).
16. Two lashings or a suitable restraint system
must be used to prevent the external frame
More than 30cm gap between load I
being damaged.
items along the length of the load
bed in an XL rated
17. The load must be stable on the vehicle bed
curtain-sider (see notes 6 and 19).
and secured to an approved standard.
Significant gaps along the length of I
the load that are cumulatively more 18. Walking pace door-to-door coal delivery is
than 30cm in an XL rated curtain- exempted from the requirement to secure
sider (see notes 6 and 19). the load.
Load items weighing 400kg or more on I 19. Considerations should be given to local
the upper deck of a double-deck trailer. deliveries from breweries.
Security of Load (see notes 6 to 23) Severe structural damage to headboard 23 Where drivers face an immediate danger or
I
or gaps in headboard that could allow risk of serious personal injury they should
load to move forward (see note 6). secure the vehicle as best they can and
move at low speed to the nearest place of
Items loaded over the height of the safety where the load can be secured.
I
headboard (see notes 6, 7).
Insecure skip. I
Continued overleaf...
Body Panelling
1 The presence of some defects does not
necessarily mean that the body is in such
Exterior body panel damaged/missing/protruding/ Likely to become detached or to cause I
a condition that it would be dangerous for
insecure. injury or permit the load to be shed or
other road users.
leaked. The cumulative effect of any defects
found, or their effect on other items is the
IN criterion to be used when judging this item.
2 Any superficial damage that does not
Any embellishment protruding/damaged/insecure. Likely to become detached and/or cause I affect the strength of the component is not
(Specify component). injury. to be regarded as a defect.
3 These standards do not apply to small
IN access flaps e.g. Fuel filler or coolant filler
access flaps.
Part of body or floor designed to carry or contain the Load likely to become detached or to I
load missing or damaged. cause injury or permit it to be shed or 4 This will apply only where luggage is being
leaked. carried in the compartment at the time of
inspection.
IN 5 Devices to hold flaps/doors open are
required only where they are provided to
PSV Flap Type Doors (See note 3) give access to luggage compartments.
Similar flaps or doors provided for other
Any flap/door catch defective/catch missing/ Detachment likely or is likely to fly open. I purposes e.g. Engine or spare wheel
insecure. access are not required to have them.
IN
Any flap/door protruding when closed exposing Likely to cause injury or damage. I
sharp (jagged) edges.
IN
Flap/door check device missing/ineffective. Door opening too far and likely to D
obscure obligatory lights.
IN
PSV Luggage Compartments
IN
IN
Luggage compartment door catch defective/missing/ Detachment likely or is likely to fly open I
insecure. inadvertently.
IN
Luggage compartment door protruding when closed Likely to cause injury or damage. I
exposing sharp (jagged) edges.
IN
Luggage compartment door holding device missing/ Does not remain in the open position and I
ineffective (see note 5). is likely to close or cause injury.
IN
Luggage compartment door check device missing/ Door opening too far and likely to D
ineffective. obscure obligatory lights.
IN
IN
IN
PSV Artificial Lighting
IN
IN
Permitted number of seats obviously exceeds Could endanger passengers. D 9 Bells/buzzers/visual warnings are not
approval (see note 11). required on buses with less than 13
passenger seats or Schedule 6 minibuses
Seat positioning obviously not in accordance with Could endanger passengers. D but are required on non-Schedule 6
approval (see note 11). minibuses with 13 or more passenger
seats. All bus directive and ECE
Regulation vehicles which carry standing
Passenger seats generally contaminated or dirty. Likely to soil clothing (see note 2). D passengers must have at least one
illuminated sign to indicate to passengers
the bus is stopping. Some communication
Isolated seat or group of seats contaminated. (See note 3). IN devices will sound once only until reset by
passenger doors opening or similar.
10 Bus Directive and ECE Regulation
Seat damaged. Likely to cause injury. I
vehicles, which are not authorised for the
carriage of standing passengers, do not
Likely to tear clothing. D
require passenger to driver communication
devices.
IN
11 Layout which has been changed without
approval and which could endanger
passengers.
Driver’s seat (additional requirements). Protection for driver likely to cause injury. I 12 Where more than one means of ventilation
is provided an assessment will have to be
Protection for driver insecure. IN made as to whether more than 50% of the
total ventilation of all types is ineffective. If
in doubt advisory action only.
HGV passenger seats 13 Some forced air ventilation systems will
Defective, insecure or permitted number exceeded. Passenger seat insecure or backrest D not operate unless the engine is running
cannot be secured in upright position, and the alternator is charging.
permitted number exceeded. Continued overleaf...
IN
IN
IN
TV equipment insecure (e.g. TV, video, coffee bar Likely to become detached and/or cause I
etc...). injury.
IN
Ventilation Equipment
Opening windows cannot be opened (see note 12). 50% or more opening windows cannot D
be opened.
Forced air ventilation equipment missing/ 50% or more forced air ventilation outlets D
inoperative/ineffective (see note 13). missing/inoperative/ineffective.
IN
IN
Accessibility Features
Wheelchair Spaces
Stanchion or retractable rail relating to the Likely to detach if used or cause injury to I
wheelchair area missing, insecure or damaged. any person.
IN
Partition or panel relating to the wheelchair area Panel likely to fall away and/or cause I
missing, damaged or insecure. injury to any person.
IN
Unrestrained wheelchair padded backrest insecure Insecure and likely to fail when loaded or I
or damaged. cause injury to any person.
IN
Lift or ramp cannot be secured in the stowed Posing a risk of injury to any person. I
position.
Advise early rectification (see note 16) IN
1 Continued
HGV's first used from 26th January 2007 exceeding 7.5 tonnes DGVW will require an exterior mirror on the offside and nearside plus a close proximity
mirror on the passenger side and a wide angle mirror on the offside and nearside, from the 26th January 2008 a front mirror must also be fitted. If either
the front mirror or close proximity mirrors cannot be fitted (with the lower edge of the mirror) at least 2 meters or more from the ground (due to low cab
height), the vehicle is exempt the requirement for both front and close proximity mirrors.
HGV's first used from 01st January 2000 exceeding 3.5 tonnes DGVW will require an exterior mirror on the offside and nearside, plus a close proximity
mirror and a wide-angle mirror on the passenger side. A vehicle within this group not exceeding 7.5 tonnes DGVW where the close proximity mirror
cannot be fitted (with the lower edge of the mirror) at least 2 meters or more from the ground are exempt from the requirement for both close proximity
and wide-angle mirrors.
There are a minority of vehicles which can achieve the view to the front without a front mirror, if you are in any doubt about the necessity for a front
mirror contact TaSS Swansea.
2 A missing or unusable interior mirror must be regarded as a defect only when there are no external rear view mirrors fitted to each side of the vehicle.
3 Mirrors are not required on agricultural vehicles driven at not more than 20 mph or any agricultural vehicle first used before 1 June 1986.
4 An indirect vision device may be accepted in the place of any mirror and the words ‘indirect vision device’ may replace the word ‘mirror’ in this section
where applicable.
5 Obscured means that the view from the mirror is restricted to such an extent that it does not assist the driver to become aware of traffic. The attached
link contains further guidance: www.gov.uk/government/publications/special-types-enforcement-guide/special-types-enforcement-guide
6 Vehicles brought into scope by the London Safe Lorry Scheme Traffic Order GLA 2015 No:11 will be required to be fitted with class V and class VI
mirrors where they can practically be fitted.
7 For the purpose of this inspection on a left hand drive vehicle the nearside is at the right and the offside at the left.
8 "Indirect vision device" means devices to observe the traffic area adjacent to the vehicle which cannot be observed by direct vision. These can be
mirrors, camera monitors or other devices (but not a periscope) able to present information about indirect field of vision to the driver.
5 Some vehicles have very large screens whose wipers cover an area that serves no particular use. The area above the horizontal line taken from the eye
position assessed by the driver seated looking forward in the usual driving position, with the seat in it’s highest position can be ignored, other than the
area required to view the rear-view mirror where applicable.
6 Features which may intrude into the swept area provided they do not seriously impair the drivers view are: vehicle distance or lane indicator lenses,
automatic windscreen wiper detectors, wiper blade cleaning grooves, Fresnel lens, split windscreens, central parking wipers and driver monitoring
systems.
7 Features which are not permitted into the swept area and must not seriously impair the drivers view are; no smoking signs, height signs, satnav if not
vehicle original equipment, maintenance information stickers, dash mounted tables, laptops, tablets & mobile phones.
7a For the purpose of 'seriously impairing drivers view' the examiner will need to make this assessment from the drivers viewpoint, as if being driven on the
road, accounting for the view of the road in relation to traffic, cyclists and pedestrians etc.
Examples used are not a definitive list.
PSV Windows
13 On PSV’s first used on or after 1 April
1988, all transverse windows or
Window louvres cracked/broken/insecure. Detachment likely and/or presents a I
transparent partitions must be of safety
danger.
glass or safety glazing.
On PSV’s first used before 1 April 1959,
Advise early rectification. IN transverse windows or transparent
partitions not of safety glass or safety
Weather strip damaged/deteriorated. - IN glazing must be adequately protected
against breakage if they face transverse
Window dirty. Affecting vision and/or light. IN
seats.
14 Safety glazing is permissible for windows
forming all or part of a door fitted in the
interior of a PSV at the side of the driver’s
Driver’s seat (additional requirements). Defective special device such as anti- D seat so as to form a compartment for the
glare shield and field of vision impaired. driver.
Missing. D
A lift or ramp missing, insecure or severely Likely to fail or cause injury to any I
weakened, with sharp edges or other protrusions. person.
Missing. D
Lift or ramp cannot be secured in the stowed Posing a risk of injury to any person. I
position.
Advise early rectification. IN
Lift surface device for preventing wheelchairs from Wheelchair users at risk of injury. I
rolling off defective or missing.
Not capable of operating as intended. D
Contrasting band of colour along the edge of a ramp Missing or visually defective. D
or lift deteriorated (not annex VII lifts).
Deteriorated but still visible. IN
Secondary means or operation incomplete or Fails to operate at all or missing. D 4 Examiners should be aware that the
defective (see note 4. secondary means of operation can be
Advise early rectification. IN achieved by using a portable ramp.
4a Safety devices are required as approved.
Audible warning or operation inoperative Missing or inaudible. D Refer to vehicle technical record.
(not annex VII vehicles fitted with a lift.
Advise early rectification. IN
A portable ramp with no suitable stowage position. A hazard likely to cause injury. Advise I
early rectification. IN
A portable ramp which cannot be safely fitted for Incapable of being fitted or if fitted not I
passenger use. capable of performing its function.
Steps/Floors/Gangways
Slip resistant material deteriorated and no longer Users likely to lose their footing. I
effective.
Advise early rectification. IN
Folding or extendible step damaged or not Step projecting and/or likely to cause I
functioning correctly. injury.
Speedometer
1 Vehicles first registered on or after 1
October 1937 must be fitted with a
Missing (if required) or not operational at all or not - D
speedometer unless the vehicle is legally
capable of being illuminated at all (see notes 1, 2
limited to a speed not exceeding 25mph or
and 3).
is incapable by reason of its construction
of exceeding 25mph.
Not fitted as required or operation impaired or not Advise early rectification. IN
capable of being sufficiently illuminated (see notes 2 A tachograph may be fitted in place of a
1, 2 and 3). speedometer to a vehicle not within the
scope of EC regulations.
3 Speedometer fitment does not apply to
Tachograph agricultural motor vehicles driven at not
Where required, a tachograph is not fitted/sealed/ Tachograph defects to be dealt with -
more than 20mph or category T tractors
inoperative (see Notes 2, 4 and 5). under the Transport Act (GVI70 /TE160).
which are not driven at more than 40kph.
Horn
1 This inspection item does not apply to:
Horn insecure. Detachment imminent. I • An agricultural vehicle driven at not
more than 20mph.
Driving Controls
This section does not apply to the condition of
brake controls IM No:36, 37 and 39 apply.
Any driving control missing/incomplete/fractured/ Control so defective or impeded in its I
damaged/excessively corroded/impeded in its travel that it fails to fulfil its function.
travel/incorrectly positioned/insecure (Specify
component).
Safe operation of vehicle not likely to D
be affected.
Steering Wheel
1 The maximum permissible “free” play on a
Excessive ‘free’ play at steering wheel. Likely to impair directional control of the I
steering wheel is as follows:
vehicle.
If a point on the rim of the steering wheel
No apparent risk of affecting directional D moves without the road wheels moving for
control of vehicle (see notes 1, 2 and 3). a distance of
(except on rack and pinion steering) 1/ 5
Steering wheel (hub/rim/spokes) fractured. Failed or failure imminent or jagged I of diameter of steering wheel, e.g.
edges likely to cut drivers hand. 76mm on a 380mm diameter wheel
(on rack and pinion steering) 1/ 30 of
But no apparent risk to driver or of D diameter, e.g. 13mm on a 380mm
steering wheel failure diameter wheel. Free play of up to 1/8 of
(see notes 4 and 5). diameter, e.g. 48mm on a 380mm
diameter wheel is acceptable where the
steering wheel.
Steering wheel (hub/rim/spokes) insecure. Detached or detachment imminent. I
is placed forward from rack and
pinion steering, and
No apparent risk of detachment. D
has a number of joints to the rack.
Steering Column
3 In some types of steering, e.g. those with
Excessive lift or side movement of steering column. Abnormal movement indicating failure of I
universal joints or flexible couplings, there
component parts.
might be a certain amount of movement
present that is not due to wear.
Abnormal movement D
(see notes 3 and 6). 4 Cracks in the plastic covering of a spoke
do not necessarily indicate that the spoke
Steering column coupling excessively deteriorated/ Failure imminent. I is fractured.
worn/insecure. 5 Jagged edges on the rim of a steering
Early failure unlikely (see notes 3 and 6). D
wheel (e.g. due to cracks in plastic
covering) are a reason for action ONLY if
they are likely to cut the driver’s hand.
Steering wheel/column adjuster defective. Steering wheel/ column cannot be I
secured as required. 6 Some vehicles have flexible top bearings
for the steering column, in which case
Advise early rectification. IN more than average movement is
permissible.
Unsafe modification to steering column. - I
7 It is acceptable for a steering lock
(anti-theft device) to be missing or not
Steering Lock (anti-theft device) See notes 7 & 8 Defective and inadvertently affects safe I working as long as the vehicle has an
operation of steering. engine immobiliser, or a permanently
installed immobilisation device which
Defective - unlikely to affect safe D acts on either the steering, brakes or
operation of steering. the transmission.
THIS IM ITEM DOES NOT APPLY TO 1 If applicable to the vehicle type, date of
AGRICULTURAL VEHICLES. first use and use (international or
domestic) - See Table A.
Speed Limiters 2 Between January 2005 and January 2008
Speed limiter not restricting the vehicle to its legal Evidence of intent to circumvent the I the scope of vehicles requiring speed
maximum (see notes 1, 2 3, 3a, 4, 5 and table A). speed restrictions. limiters has been extended.
3 Examiners will need to gather sufficient
Speed in excess of 10Kph for more than I evidence to show the speed limiter has not
5 minutes (see note 3). become defective during the current
journey, i.e. over speeding of more than 10
Evidence of long standing defect, speed D Kph within any of the previous 7 days.
in excess of 10 Kph for more than 7 days
(see note 3a). 3 (a) Prohibition action should not be taken
if the driver can produce evidence of
speed limiter repair from the last recorded
over speed.
Speed limiter plate missing/defective/showing - D 4 Some speed limiters do not require the
evidence of disturbance. fitting of external tamperproof devices.
Action must only be taken where there is
clear evidence that a device has been
Speed limiter tamper proof device missing/defective/ - D disturbed/removed or is defective.
showing evidence of disturbance. 5 When considering prohibition action for
non compliance within 10kph of the
restricted speed, examiners must
Any interrupter device fitted to the vehicle in - I consider the trace speeds in Table A.
contravention of the requirements. The trace speed in table A must be met
prior to prohibition action being taken.
(pre-digital tachographs excluding
Size of tyres not compatible with calibration Where information is available. D mechanical tachographs).
parameters.
Vehicle Size (Gross C&U reg 36A Diesel / LPG / Natural Gas Petrol Trace speed not to be
Summary
Design Weight) paragraph Date Stabilised speed not to exceed Date Stabilised speed not to exceed exceeded.
2B & 7 All existing requirement 100 kph existing requirement 100 kph
2A & 7 All existing requirement 100 kph existing requirement 100 kph
2&7 All existing requirement 100 kph existing requirement 100 kph
100001 >
existing requirement set speed of
2 & 7A All existing requirement 100 kph
100 kph
Vehicle Size (Gross C&U reg 36A Diesel / LPG / Natural Gas Summary Petrol Trace speed not to be
Design Weight) paragraph Date Stabilised speed not to exceed Date Stabilised speed not to exceed
exceeded.
Vehicle Size (Gross C&U reg 36A Diesel / LPG / Natural Gas Petrol Trace speed not to be
Summary
Design Weight) paragraph Date Stabilised speed not to exceed Date Stabilised speed not to exceed exceeded.
1A & 9 All existing requirement 90 kph existing requirement 90 kph
3501 to 7500
1B & 9 All existing requirement 90 kph Not Required
As of 1 January 2008,
all vehicles with
1A & 9 All existing requirement 90 kph diesel/LPG or natural existing requirement 90 kph
gas engines requires
a speed limiter set at
7501 to 12000 1B & 8 All existing requirement 90 kph 90kph or not to existing requirement 90 kph
exceed 90kph
depending on age.
existing requirement 90 kph
1&8 All existing requirement 90 kph Except 7501 - 12000
kgs vehicles
registered between 1
2&9 All existing requirement 90 kph August 1992 and 30 existing requirement 90 kph
September 2001
31 which are set to
12001 > 2&9 December 2004 All existing requirement 90 kph 96.5kph existing requirement 90 kph
(Euro III or later engine)
Air/Vacuum Build Up
1 If the pressure gauge has no warning
Air/Vacuum build up slow. Excessively slow, If the warning device I
mark, take the 3.1kg/ sq. cm (45
fails to cease operating or gauge does
psi/3bar/310kPa) mark as the warning
not reach 3.1kg/sq. cm
mark.
(45psi/3bar/310kPa) within 9 minutes for
vehicle/trailer/semi trailer combinations 2 If the vacuum gauge has no warning mark,
(6 minutes for rigid vehicles and take the 25 to 30cm Hg mark as the
uncoupled tractor units) or 25cm to 30cm warning mark.
vacuum in 2 minutes (see notes 1, 2 and 3 These times are examples only and might
3). vary with vehicle type.
Slow, If the warning device fails to cease D 4 These defects apply only to continuous
operating or gauge does not reach flow hydraulic braking systems.
3.1kg/sq. cm (45psi/3bar/310kPa) within
6 minutes for vehicle/trailer/semi trailer
combinations (3 minutes for rigid
vehicles and uncoupled tractor units) or
25cm to 30cm vacuum in 1 minute (see
notes 1, 2 and 3).
Hydraulic Build Up
Hydraulic pressure build up slow. If warning device fails to cease operating I
within 6 minutes (see note 4).
Air/Vacuum Assistance
5 Applies (with the exception of the gauge
Insufficient reserve of air/vacuum. Insufficient pressure or vacuum to give I
which is not normally fitted) to continuous
assistance for two or more applications
flow hydraulic braking systems.
of the brakes after the warning device
has operated (see notes 1 and 2). 6 This inspection applies to all vehicles,
except those with an unladen weight of
Insufficient pressure or vacuum to give D less than 3050kg where the vacuum
assistance for four or more applications reservoir is coupled direct to the engine
of the brakes after the warning device induction manifold. These vehicles do not
has operated (see notes 1 and 2). require a pressure/vacuum warning
device. Certain type approved vehicles
(e.g. Mercedes Benz 515, 609, 612, 614
Warning Systems and 709, Iveco Daily) have been
Warning gauge/flag/light/missing/not functioning/not Where only one such device is fitted I manufactured without a warning device.
visible. (See notes 6 and 7). The absence of such a device in these
cases is not a defect.
Other device available to the driver. IN 7 Vehicles used from 1 April 1983 can be
fitted with either a visual warning device or
an audible warning device. If both are
Warning gauge not illuminated. Function not readily visible during the IN fitted only one need work. Vehicles first
hours of darkness (see notes 6 and 7). used before 1 April 1983 must be fitted
with a visual warning device. If an audible
warning device is also fitted this is
Warning buzzer inoperative. (See notes 5, 6 and 7). IN considered to be an addition to the
mandatory requirement.
Controls
1 This means that, when the brake is fully
Hand brake lever/control fractured/incomplete/ Fails to fulfil its function. I
applied, there is not sufficient further
seized/insecure.
movement of the lever because it is at the
Failure imminent. I
end of its working travel on the ratchet.
Immediate failure unlikely or pivot too D
tight.
Excessive side play in hand brake lever/ control. Failure imminent or could inadvertently I
disengage.
Hand brake lever/control pawl and/or ratchet worn. Lever cannot be set or could I
inadvertently disengage.
Controls
1 Not applicable to power operated braking
Foot brake pedal fractured/incomplete/insecure/ Fails to fulfil its function. I
systems provided the foot valve is fully
pivot excessively worn.
open before the pedal is fully depressed.
Failure imminent. I
2 The provision of a pedal rubber which is
Excessive wear or play. D itself of an anti-slip material is not to be
regarded as defective if its design pattern
Foot brake pedal travel impeded/cannot be readily Cannot be operated satisfactorily. I is worn smooth.
operated.
Pivot too tight. D
Foot brake pedal anti-slip provision missing/loose/ Pad about to become detached or level D
deteriorated/worn smooth (see note 2). of grip offered affected.
Foot brake pedal capable of applying each side of And the assembly is unlocked. I
the vehicle’s brakes independently.
Controls
Brake hand valve fractured/damaged/insecure/lever If not functional. I
loose.
But no apparent risk of early failure. D
Integral bodied vehicle panels forming part of the Likely to affect control of the vehicle, safe I
overall strength of the vehicle of unsuitable type with carriage of load or detachment of
inappropriate fixings/insecure. component imminent.
Leakage unlikely. IN
LPG/CNG/LNG or hydrogen system defective. Any part of the system clearly defective I
constituting a clear risk to road safety.
Exhaust system contaminated by grease or oil etc. Constitutes a fire risk or shield likely to I
Grease shields inadequate/missing/insecure. detach.
Bonded Suspension I
Bonded suspension unit failed/deteriorated/
damaged (see note 6).
Defective requires rectification. D
Air/fluid suspension unit or fluid accumulator fouling Damage obvious and failure imminent. I
or otherwise defective (see note 6b).
But early failure appears unlikely. IN
Air suspension, any component damaged, modified Functioning of system seriously affected. I
or deteriorated in a way that adversely affects the
functioning of the system.
Functioning of system not seriously D
affected.
Anti-roll bars
Anti-roll bar, pivot, linkage or mounting missing/ Missing, insecure, fractured, I
insecure/fractured/malfunctioning. malfunctioning detachment imminent or
likely to affect steering.
Shock Absorbers
A shock absorber, pivot, linkage or mounting Missing, detachment imminent and I
missing/insecure/fractured/malfunctioning/damaged likely to affect steering (see note 9).
(see note 8).
Missing but not likely to affect steering. D
Significant movement. D
Suspension Bushes
Suspension bush worn/deteriorated. To the extent that it is likely to affect I
steering or detachment is likely.
Worn to excess. D
Suspension Joints
Excessive wear in suspension ball joint. Detachment or failure imminent. I
Deteriorated. IN
No evidence of overheating. D
Excessive lift in stub axle or at swivel joint. Evidence of collapse of bearings or loss I
of shims.
King pin loose in axle beam or swivel joint Pin displaced or displacement likely. I
excessively worn or insecure.
Defective requires rectification. D
King pin or swivel joint retaining device missing/ Retaining device missing or detached. I
insecure.
Retaining device insecure. D
Steering Linkage
Slight movement. D
Excessive movement in steering joint (see note 3). If joint in danger of separation. I
Deteriorated or damaged. IN
Power steering ram fluid pipes damaged or If steering function impaired or failure I
excessively corroded. imminent.
Power steering pipes fouling (Specify component Pipes damaged and likely to fail. I
being fouled).
Advise early rectification. IN
Fluid/air leakage from power steering (specify Fluid/air leaking continuously, failure of I
component). power steering imminent.
Contamination of materials so as to I
constitute a risk of fire.
Unsafe modification. - I
Attention required. IN
Deteriorated. IN
Mechanical Components
1 A locking device:
Any brake component or device excessively worn/ Affecting brake performance. I
insecure/corroded/fractured/reduced in diameter/ Might not be obvious from a visual
number of strands reduced/damaged/knotted/ examination
displaced/defective/seized (specify component). Serious reduction of strength/excessively D
Might not be mandatory
worn or displaced or insecure or
damaged or not functioning as intended 2 Automatic slack adjusters must be fitted to
or movement restricted. HGV and PSV motor vehicles first used
from 1 April 1995 and trailers
manufactured from 1 April 1995.
Any retaining/ locking device missing/insecure Retaining device missing or detached. I Automatic brake slack adjusters do not
(specify component). need to be fitted to trailers licensed in
Retaining device insecure or locking D Ireland before 1 June 2011.
device missing or insecure (see note 1). As a guide when automatic slack
3
adjusters are fitted the total travel should
Brake backplate/dust cover insecure. I not exceed 2/3rd of the total actuator
travel. Movement obviously in excess of
this, particularly if unequal across an axle,
Defective requires rectification. D can be taken as evidence that the adjuster
is inoperative. This guidance does not
Abnormal movement of levers indicating Brake efficiency impaired. I apply to arrangements, particularly disc
maladjustment (see notes 3 and 4). brakes, where the adjustment may take
No apparent loss of brake efficiency. D place within the caliper or elsewhere and
‘Automatic Slack Adjusters’ are not fitted.
Automatic brake slack adjuster and/or component Brake efficiency impaired. I
missing/disconnected/insecure/damaged/defective/ 4 All automatic slack adjusters must return
incorrectly installed or replaced (see notes 2, 3, 4 No apparent loss of brake efficiency. D fully on release of the brakes. If they do
and 5). not, they will not be sensing the correct
state of adjustment and therefore be
incapable as operating as intended.
Continued overleaf...
Brake friction material lining or pad not and braking efficiency impaired I NOTE: “Domestic refuse” vehicles used for the
contacting the drum or disc (See note 6) collection of industrial waste for which a charge
is made are not exempt.
b Vehicles with high unladen weights (where
the ratio between laden and unladen
weight is small) may meet the
requirements without a load sensing valve.
c Trailers with a Gross Vehicle Weight
Severely contaminated brake drum/disc or pad/ Braking efficiency impaired (see note 6). I exceeding 3500kg, manufactured on or
lining material. after 1 October 1982 are required to be
Where contamination is clearly evident D fitted with either a Load Sensing Valve
and likely to affect performance but (LSV) or Anti-lock Braking (ABS) or an
brake test equipment is not available to Electronic Braking System (EBS).
confirm.
d Drawbar trailers with a Gross Vehicle
Advise early rectification. IN Weight exceeding 10000kg and semi
trailers with a total axle summation
exceeding 10000kg manufactured on or
Anti-lock Braking Systems (ABS) Such that the ABS system is rendered after 1 October 1991 must be fitted with
I
Any component forming part of an anti-lock braking inoperative and the vehicle/trailer is not either ABS or EBS.
system missing/damaged/disconnected (see note equipped with a load sensing valve in e Any trailer with a Gross Vehicle Weight
11, 15 and 20). addition to ABS. exceeding 3500kg manufactured after 1
January 1968 with an EEC two line or two
Such that the ABS system is rendered D plus three line trailer braking system, must
inoperative and the vehicle/trailer is be fitted with either an LSV, ABS or EBS.
equipped with a load sensing valve in In any of the above cases more than one
addition to ABS. system may be fitted .
Air/Vacuum Reservoir
Brake air/vacuum reservoir damaged/excessively Detachment or failure imminent. I
corroded/insecure/leaking.
Heavily damaged, corroded or leaking. D
Brake Valves
Brake valve inoperative (specify component) - I
Brake valve insecure (specify component) (see Detached or detachment imminent and I
note 16). or likely to cause leakage at connections.
Operation unaffected. D
Continued overleaf...
Load sensing valve data plate. Load sensing valve data plate IN
missing/illegible (see note 23).
Significantly insecure. D
Brake fluid contaminated (see note 25). Obviously contaminated and brake I
function affected.
Obviously contaminated. D
Brake fluid leaking from (specify source). Obvious leak leading to brake failure or I
presenting a risk of fire.
Brake fluid low level warning lamp indicates a fault/ Reservoir empty. I
absence of or low fluid level in hydraulic brake
fluid reservoir (see note 25). Fluid level significantly below the D
minimum level indication.
Rear Markings
1 No reflectors are required to be fitted to
Insecure, defective, damaged, partially or Detachment imminent. I
vehicles not fitted with front or rear position
completely missing, incorrectly located or not clearly
lamps. No side reflectors are required on
visible from the rear.
buses.
Missing and / or likely to prevent width or D
presence of the vehicle being indicated 2 Side reflectors are required on:-
adequately.
Motor vehicles first used before 1
April 1986 and longer than 8 metres
overall.
Defective, damaged or insecure, advise IN
early rectification. Motor vehicles first used from 1 April
1986 and longer than 6 metres
overall.
Incorrect rear marking fitted. - IN Trailers longer than 5 metres overall,
excluding any drawbar.
3 HGV side reflectors must be amber, unless
they are within 1 metre of the rear of the
Conspicuity Markings (see notes 4 and 5)
vehicle, in which case they can be red.
Partially or completely missing, incorrectly located, Missing and / or likely to prevent width or D
not clearly visible from the rear, incorrect width or presence of the vehicle being indicated 4 Conspicuity markings are required on
colour. adequately. Goods Vehicles exceeding 7500kg GVW
first used on or after 10 July 2011 and
trailers exceeding 3500kg GVW
Defective, damaged or insecure, advise IN manufactured on or after 10 July 2011, and
early rectification. over 2.1 m wide and 6m long.
5 Conspicuity markings may be fitted in
place of, or as well as, rear marker boards.
All Lamps
1 No lamps are required to be fitted to
A lamp or lens insecure or damaged. Likely to cause injury or detachment I
vehicles only used on roads between
imminent.
sunrise and sunset. Trailers manufactured
before 1 October 1985 are not required to
Early detachment unlikely. IN
be fitted with front position lamps while
being drawn by a passenger vehicle.
Obligatory lamp shows red light to the front or white - D
light to the rear. 2 When visibility is seriously reduced (to less
than 100 metres), the use of dipped
headlamps and side lamps is required by
Regulation.
3 For agricultural vehicles see paragraph 3
of the introduction.
4 Where a headlamp is defective
consideration must be given to the
capability of other headlamps fitted.
5 The use of dipped-beam headlamps is
compulsory during the hours of darkness
i.e. the time between half an hour after
sunset and half an hour before sunrise,
except on a restricted road. A restricted
road is a road with a 30mph speed limit
and street lamps placed no more than 200
yards apart.
Continued overleaf...
In any grouped obligatory headlamp system (i.e. Likely to cause dazzle when headlamp I 12 Stop lamps are not required on vehicles
more than one matched pair) they cannot either be use is compulsory. not fitted with front or rear position lamps
dipped in unison or when one matched pair is or to vehicles with a maximum speed not
dipped the other pairs are extinguished. Advise early rectification. IN exceeding 25mph or to agricultural
vehicles first used before 1 April 1986 or to
Emitted colour, position, or marking. Does not meet requirements of the D any other vehicle first used before
annual test as shown in the HGV/PSV 1January 1936.
Inspection Manual.
13 Vehicles first used on or after 1 January
1936 and before 1 January 1971 need
Products on lens or light source which obviously - D only one stop lamp. This lamp must be
reduce light brightness or change emitted colour. fitted on the centreline or offside of the
D vehicle.
Obligatory headlamp light source and lamp not - (See note 15)
compatible. 14 On vehicles with an air brake system, care
must be taken to ensure the brake lights
are not on due to low air pressure.
Headlamp cleaning device inoperative (where In the case of gas-discharging lamps. D
15 Where a HID (High Intensity Discharge)
mandatory) (see note 16).
IN conversion is fitted in a halogen headlamp
Device inoperative for other types of
without washer and self levelling. Positive
headlamp.
confirmation of non compliance required.
Obligatory front and rear position lamps, side 16 Vehicles equipped with HID headlamps
marker lamps, end outline marker lamps and require a headlamp cleaning device if first
daytime running lamps registered from 01 September 2009 and
(see notes 1, 2, 7, 8, 20, 21, 22, 23, 24 & 25) output is over 2000 lumens.
Obligatory rear position lamp inoperative/missing/ Prevents width or presence of the vehicle I
dim/obscured/affected by the operation of another being indicated adequately during Continued overleaf...
lamp/lens broken or missing. compulsory use (see notes 6 and 9).
Obligatory front position lamp/side marker lamp/end Likely to prevent width or presence of the D 17 Reversing lamps are obligatory on
outline marker lamp or light source missing, vehicle being indicated adequately vehicles registered from 01 September
inoperative or defective. during compulsory use (see note 9). 2009.
18 Inspection of front fog lamps only applies
Advise early rectification. IN to vehicles first registered from 01 March
2018 where they have them fitted.
19 Prohibition action for fog light operational
defects should only be taken during times
Obligatory lamp with defective/missing lens. Likely to prevent width or presence of the D of adverse weather conditions where
vehicle being indicated adequately visibility is seriously reduced.
during compulsory use (see note 9). 20 Inspection of Daytime Running Lamps
applies to any vehicle first registered from
Advise early rectification. IN 01 March 2018. May not operate until
speed exceeds 10km/h or 100m has been
Obligatory lamp Emitted colour, position, or Does not meet requirements of the IN travelled.
marking. annual test as shown in the HGV/PSV 21 Side Marker lamps are required on HGV
Inspection Manual. vehicles first used from 01 April 1991 and
trailers manufactured from 01 October
Obligatory lamp with products on lens or light Which reduce light brightness or change IN 1990. Side Marker lamps are not required
source. emitted colour. to be fitted to PSVs.
22 A light source means a bulb, an LED
Front or rear position lamp has intermittent - IN or any other means of emitting light.
operation.
23 If more than 1 bulb or LED is fitted in
the lamp, at least 50% must work.
Front position lamp does not face to the front or - IN
affected by operation of another lamp. Continued overleaf...
Obligatory day time running lamp (See notes 20, Defective light source D
22 & 23) Advise early rectification IN
Defective/missing lens (see note 19). Likely to prevent presence of the vehicle D
being indicated adequately. In this example if two out of three lamps
are inoperative this is less than 50% and
Advise early rectification. IN would be a prohibition.
Reversing Lamps
- IN
Registration plate lamp throwing direct or white light
to the rear.
Lamp, emitted colour, position or marking not in 6 A light source means a bulb, an LED or
accordance with the requirements of HGV/PSV - D any other means of emitting light.
Inspection Manual.
continued overleaf...
Indicator warning lamp inoperative/not fitted. If the warning lamp is inoperative or not IN 8 If two or more lamps are fitted and the
fitted and the driver cannot see that each aggregated illuminated area occupies 60%
indicator is functioning and there is no or more of the area of smallest rectangle
audible tell-tale device. circumscribing the illuminated area this
should be treated as one lamp
For example, please see picture below, if
Hazard Warning Lamps required on motor multiple lamps are fitted (3 indicator lights
vehicles first used from 01 April 1986 in this example), a rectangle is pictured
(see note 3) around the illuminated area of all adjacent
lamps, where the illuminated surface
Hazard warning lamps inoperative. No Operation at all. D occupies 60% or more of the area within
the rectangle, these lamps will be treated
as one lamp.
Not functioning correctly. - IN
Continued overleaf...
Continued overleaf...
Service brake unbalanced, evidence of oval brake In the case of testing on the road, the I
3 There is no performance laid down for
drum/distorted disc. vehicle deviates excessively from a agricultural motor vehicles driven at not
straight line.
more than 20mph if first used before 1
June 1986 or agricultural trailers
Service brake unbalanced. On a steered axle braking effort from I
manufactured before 1 December 1985.
any wheel is less than 50% of the
After these dates, they are required to
maximum effort recorded from the other
achieve 25% of the total designed
wheel on the same axle.
maximum axle weights.
Braking effort from any wheel is less D 4 When measuring brake performance,
than 70% of the effort of the other percentage efficiencies and type of
wheel on the same axle. equipment should be recorded.
5 Some vehicles, perhaps the most common
Excessive fluctuation of brake force during A fluctuation in excess of 70%, between D being rear steer tractor units, are designed
each complete wheel revolution. highest and lowest indicated readings. so that the second steer brakes do not
operate until the drive axle is heavily
Service brake binding excessively. Severely overheated and either failure I loaded (e.g. between 60% and the
or fire likely. maximum permitted weight at which point
the axle is deployed and air is fed to the
No apparent risk of early failure. IN actuators). These axles will normally be
“supplementary axles” with single wheels
Brake not working and operation or I positioned immediately in front of, or
Overrun brake defective.
efficiency is obviously affected. behind drive axles. However, other
(see note 6) configurations may be encountered.
Overrun brake defective - operation D 6 When immediate action is taken this must
affected. be reinforced with evidence that the
efficiency is impaired, e.g. static
performance test or in the case of
adjustment, clearly no reserve travel.
Inadequate braking effort on one or more wheels. No braking effort at any wheel equipped I
with a brake operated by the secondary
brake system.
1 When testing brakes, examiners should have no difficulty in establishing the performance of the service brake and, where the secondary brake is also the
parking brake, the assessment of their performance should create no problems.
In such circumstances, if the parking brake can produce the secondary brake performance, the regulations can be regarded as satisfactory, as an
alternative where the secondary brake performance is represented by each constituent part of a split or dual brake, the system performance can be
considered as met.
Where this is not possible, the examiner can only use discretion, having regard to the general condition of the brakes and the service brake performance.
2 When measuring brake performance, percentage efficiencies and type of equipment should be recorded.
3 Particularly when using a roller brake tester to determine brake performance, examiners must, where possible, take into account the maximum design
weight of the vehicle (or calculated laden weight in the case of a PSV).
This will usually only be possible if the vehicle is at or near to maximum weight and the examiner is sure that all brake modulating valves (eg load
sensing valves) are delivering maximum pressure.
In the case of a vehicle at a lower weight, the examiner might only be able to judge brake performance against presented weight, where this is known.
For more detailed guidance on the roller brake test process refer to the appropriate Inspection Manual.
4 There is no performance laid down for agricultural motor vehicles driven at not more than 20mph if first used before 1 June 1986 or agricultural trailers
manufactured before 1 December 1985. After these dates, they are required to achieve 25% of the total designed maximum axle weights.
1 Particularly when using a roller brake tester to determine brake performance, examiners must, where possible, take into account the maximum design
weight of the vehicle (or calculated laden weight in the case of a PSV).
This will usually only be possible if the vehicle is at or near to maximum weight. In the case of a vehicle at a lower weight, the examiner might only be
able to judge brake performance against presented weight, where this is known.
For more detailed guidance on the roller brake test process refer to the appropriate Inspection Manual.
2 For the purpose of this test, the vehicle can be brought to rest prior to applying the parking brake (gradient and static test only).
3 If the minimum efficiency prescribed in C&U is met, but performance is less than would be expected, an Inspection Notice must be issued
if action has not been taken under any other heading.
4 There is no specified performance for parking brakes on agricultural vehicles driven at not more than 20 mph and first used before 1
January 1968.
5 When measuring brake performance, percentage efficiencies and type of equipment should be recorded.
Registration Plates and VIN Details 1 Unregistered vehicles need not be fitted
Vehicle registration plate missing Missing where legally required. D with registration plates, for trailer
(See notes 1, 2 & 5). registration plates refer to the enforcement
sanctions policy.
Likely to be misread. D
Vehicle registration plate broken/incomplete/dirty/ 2 A three wheeled vehicle which has a
deteriorated/faded/obscured or with any feature motorcycle derived front end, does not
that has the effect of changing the appearance or require a front registration plate.
legibility of any of the characters, so that the true
identity of the vehicle is less easily established. 3 Where the registration plates does not
agree with the DVLA record the VIN
should be used to identify the vehicle on
Vehicle registration plate incorrect (see note 3). Registration mark does not relate to the D the prohibition notice.
vehicle. 4 A vehicle identification number (VIN or
chassis number) is required on: Kit cars
Any registration plate insecure. and amateur built vehicles first used on or
Likely to become detached. I after 01/09/2001, and on all other vehicles
first used on or after 01/08/1980.
A vehicle identification number missing, not found, Missing or not found. D
incomplete, illegible or obviously falsified 5 A registration plate located behind a
(see note 4). windscreen is not acceptable and is
Incomplete, illegible or obviously D considered to be missing.
falsified.
Excessive side play in hand brake lever. Failure imminent or could inadvertently I
5 Items under Warning Systems apply to all
disengage.
vehicles registered on or after 1 October
1937, except vehicles under 3,050kg
Advise early rectification. IN
unladen and;
fitted with a vacuum reservoir coupled
Insufficient reserve travel on hand brake lever/foot Brake efficiency impaired. I direct to the induction manifold of the
brake pedal. engine or
Braking efficiency appears unaffected. D
a reservoir in a servo unit.
6 If the vacuum gauge has no warning mark,
Hand brake lever pawl and/ or ratchet worn. Lever cannot be set or could I take the 25 to 30cm mark as the warning
inadvertently disengage. mark. Some vehicles do not have gauges
or warning devices.
Advise early rectification. IN
7 Only applicable to vehicles equipped with
a brake servo-system powered from the
engine inlet manifold.
Foot brake pedal anti-slip provision/missing/loose/ Anti-slip provision missing or about to D
deteriorated/worn smooth (see note 1). become detached or level of grip offered 8 Brake actuators or servos in which the
affected. travel cannot be visually assessed are
often fitted with a device that indicates the
Advise early rectification. IN extent of travel of the piston or diaphragm.
9 Minor valves may not be supported.
Foot brake pedal “creeps” to floor (see note 2). - I 10 Faults, particularly those concerning the
free movement of valves, are often difficult
to positively detect. If examiners are in any
Foot brake pedal excessively “spongy” indicating a Brake efficiency impaired. I doubt about the existence of a defect the
fault in the system (see note 2). IN option must be used.
Braking efficiency appears unaffected. D
Air/ vacuum build up slow. Warning device fails to cease operating I 23 When immediate action is taken this
or gauge does not reach 3.1kg/ sq. cm must be reinforced with evidence that
(45 psi/ 3 bar/ 310 kPa) within 6 minutes the efficiency is impaired, e.g. static
or 25 to 30cm vacuum in 2 minutes. performance test or in the case of
adjustment, clearly no reserve travel.
Warning device fails to cease operating D
or gauge does not reach 3.1kg/ sq. cm
(45 psi/ 3 bar/ 310 kPa) within 3 minutes
or 25 to 30cm vacuum in 1 minute
(see note 6).
Excessive. D
Brake Valves
Brake valve inoperative (specify component). - I
Load sensing valve seized, linkage defective, Seized or inoperative and ABS not fitted I
missing or out of adjustment. or inoperative.
Air/Vacuum Reservoir
Brake air/vacuum reservoir damaged/excessively About to become detached or failure I
corroded/insecure. imminent.
Brake fluid leaking from ... (specify source). Obvious leak leading to brake failure or I
presenting risk of fire.
Hydraulic pressure build-up slow (see note 11). Warning device fails to cease operating I
within 6 minutes.
Brake fluid low level warning lamp indicates a fault/ No brake fluid visible. I
absence of or low fluid level in hydraulic brake fluid
reservoir (see note 19). Fluid level significantly below the D
minimum level indication.
Brake fluid contaminated (see note 19). Obviously contaminated and brake I
function affected.
Obviously contaminated. D
Mechanical Components
Any brake component excessively worn/ Failed or failure imminent. I
corroded/fractured/reduced in diameter/number Serious reduction of strength/ D
of strands reduced (specify component). excessively worn or displaced.
Any retaining/locking device missing/loose
(specify component). Advise early rectification. IN
Anti-lock Braking Components (ABS) Such that the ABS system is rendered I
Any component forming part of an anti-lock inoperative or spurious signals are given
and the vehicle is not equipped with load
braking system missing/damaged/ disconnected/
sensing.
malfunctioning.
Such that the ABS system is likely to D
become inoperative or spurious signals
are likely to be given and the vehicle is
equipped with load sensing.
Warning light inoperative or indicates the existence ESC MIL inoperative or indicates the D
of a fault. (See note 22). existence of a fault.
Continued overleaf...
General
Fracture, serious distortion or excessive corrosion in Failure or detachment imminent. I
main chassis, cross member or load bearing panel
within 30cm of a brake control mounting. No apparent risk of failure or D
detachment.
Steering wheel loose to column shaft. I has a number of joints to the rack.
Continued overleaf...
Shaft visibly twisted or excessively worn. With the wheel braked and off the ground,
D
note the total measured movement at the
outer wall of the tyre when the wheel is
rocked.
Excessive lift/end float on sector shaft, bushes or - D
splines. For 355mm wheels this must not exceed
6mm.
Steering Linkage
Steering drop arm loose. If movement is such that failure is likely. I
Misaligned only. IN
Deteriorated or damaged. IN
Power steering ram fluid pipes damaged. Pipes damaged and likely to fail. I
Excessive fluid/air leakage from power steering Fluid/air leaking continuously, failure of I
(specify component). power steering imminent.
Contamination of materials so as to I
constitute a fire risk.
EPS systems with angle of steering wheel and road To the extent that steering is adversely I
wheels inconsistent. affected.
Inconsistent. D
King Pins
Excessive wear of king pin and/or bushes or swivel Likely to affect steering or fail I
joint or MacPherson strut assembly. prematurely.
King pin loose in axle beam or swivel joint worn/ Pin displaced or displacement or failure I
insecure. likely.
King pin or swivel joint retaining device missing/ Retaining device missing or detached. I
insecure.
Retaining device insecure. D
All lamps
1 No lamps or reflectors are required to be
fitted to vehicles only used on roads
A lamp lens insecure or damaged. Likely to cause injury or detachment I
between sunrise and sunset.
imminent.
2 This action is appropriate only between
sunset and sunrise or in conditions of
seriously reduced visibility.
A mandatory lamp showing red light to the front or - D 3 Rear fog lamps are required by vehicles
white to the rear or has heavily reduced light first used on or after 1 April 1980 which
intensity. have a width greater than 1300mm and a
maximum speed exceeding 25mph.
4 Where only one rear fog lamp is fitted it
A mandatory lamp with products on the lens or light Heavily reduces light intensity. D must be positioned on the centreline or
source. offside of the vehicle.
5 The criteria must be the inability of the
Obviously reduces light intensity or IN driver to signal the intention to change
changes emitted colour. direction to any road user in regard to their
position on the road. Hand signals will only
be considered for private cars and certain
pickup trucks depending on load. The
A mandatory lamp emitted colour, position or - IN driver must be conversant with the arm
intensity not in accordance with the requirements. signals rule in the highway code.
Continued overleaf...
Direction indicator inoperative/missing/not Indicator cannot be used to clearly show I 17 If more than 1 bulb or LED is fitted in the
functioning correctly/damaged/obscured/wrong the driver’s intention (see note 5, 6 & 7). lamp at least 50% must work.
colour/adversely affected by the operation of
another lamp. (See notes 17, 18 & 19) Multiple light source lamp more than D 18 Obscuration of lamps, provided at least
50% inoperative (see note 15). 50% of a lamp is visible this is not a
deficiency.
Multiple light source lamp up to 50% IN
inoperative (see note 15).
Continued overleaf...
Continued overleaf...
Direction indicator warning lamp inoperative/not If the warning lamp is inoperative or not IN
19 If two or more lamps are fitted and the
fitted. fitted and the driver cannot see that each
aggregated illuminated area occupies
indicator is functioning and there is no
60% or more of the area of smallest
audible tell-tale device.
rectangle circumscribing the illuminated
Hazard Warning Lamps (see note 1) area this should be treated as one lamp
Hazard warning lamp inoperative/not functioning (see note 6) IN For example, please see picture below, if
correctly. multiple lamps are fitted (3 brake lights in
this example), a rectangle is pictured
Obligatory Headlamps (see note 1,17,18 &19) around the illuminated area of all
Obligatory dipped headlamp inoperative/dim/ When use of headlamps is compulsory I adjacent lamps, where the illuminated
missing/obscured/not in good working order. (see notes 8, 9, 10, 11 & 13). surface occupies 60% or more of the
area within the rectangle, these lamps
When use of headlamps is not IN will be treated as one lamp.
compulsory (see note 11).
Advise early rectification IN
Multiple light source obligatory headlamp with More than 50% inoperative and use of D
In this example if two out of three lamps are
defective light source (see note 1 & 15). headlamps is compulsory
inoperative this is less than 50% and would
(see notes 8, 11, 12 & 13).
be a prohibition.
When use of headlamps not compulsory/ IN
up to 50% inoperative (see notes 8, 11 &
12).
Headlamp aim too high or too far to the right. Likely to cause dazzle when use of I
dipped headlamps is compulsory.
Headlamp aim too low or too far to the left. Likely to prevent the driver from being I
able to drive safely when use of
dipped headlamps is compulsory.
The dipped beam and/or main beam emitted from a Likely to cause dazzle when headlamp I
matched pair of obligatory headlamps cannot be use is compulsory.
switched on or off together or are not of the same
colour. Advise early rectification. IN
In any grouped obligatory headlamp system (i.e. Likely to cause dazzle when headlamp I
more than one matched pair) they cannot either be use is compulsory.
dipped in unison or when one matched pair is
dipped the other pair(s) are extinguished. Advise early rectification. IN
Battery
Battery insecure. Likely to fall from vehicle or displacement I
constitutes risk of fire.
Wheel seriously distorted or worn. Affecting steering or vehicle stability. I 8 Re-cut tyres are permitted on;
motor vehicles of unladen weight
Wheel or tyre likely to become detached. I exceeding 3050kg, between 2540kg and
3050kg if fitted to wheel rims exceeding
Badly distorted or worn. D 405mm (16”) diameter, and
trailers of unladen weight exceeding
1020kg (2290kg total weight for fixed plant
carriers).
Wheel embellisher protruding or insecure. Sharp edges/points exposed, likely to I
cause injury or detachment imminent. 9 Bulging includes any lifting of the tread
rubber and must not be confused with
Advise early rectification. IN undulations which could be present due to
manufacturing imperfections.
Half shaft bolt/nuts/studs loose or missing. Loss of drive likely. I 10 (a) Cuts which are deep enough to reach
the cords or ply but are less than 25mm or
Immediate loss of drive unlikely / advise IN 10% of the section width, whichever is the
early rectification. greater, and have not damaged or exposed
the cords or ply do not breach the legal
Incompatible wheel fitted. Fouling other components where failure I requirements or tyres.
of the wheel/affected component is likely.
or affecting road safety. (b) “Exposed” for this purpose means the
cords are visible as seen by the naked eye
or in the case of a cut more than 25mm or
But early failure or risk to safety unlikely. IN 10% of the section width, can be made
visible with the use of a probe.
Tyre tread worn beyond legal limit (see note 11). Depth of tread is not at least 1.6mm I 17c The tyre date code is only required to be
throughout a continuous band marked on one sidewall, therefore it may
(excluding tie-bars) situated in the not be possible to see the age markings
central three quarters of the breadth of of some twin wheel fitments, this is
tread, around the entire circumference. acceptable.
The base of any groove of the original IN 17d All tyres must be marked with a date
tread pattern is not clearly visible code, this is represented by a four-digit
(see note 12). code normally at the end of the DOT
marking (tyres with a three-digit code will
be in excess of 10 years old) On
recapped tyres the retread date must be
used.
Tyre fouling. Tyre damaged and/or likely to fail. I 17e For the purpose of aged tyres, the front
steered axle will be deemed forward of
Steering affected. I the chassis midpoint and directly
controlled by the steering system.
Advise early rectification. IN
17f Clear evidence tyre deterioration maybe
cracking, splitting or perishing etc
Re-cut tyre fitted to a vehicle which should not Fitted to a vehicle on which re-cut tyres D
18 To avoid confusion between wheel
have a re-cut tyre. are not permitted (see note 8).
bearing free play and king pin wear,
on any vehicle front steered axle, or I applying the brake will eliminate wheel
Tyre manufacturer date code in excess of 10
any axle on a minibus with a single bearing free play
years of age
wheel fitment (See notes 17a - 17f)
IN 19 For this defect the wording "twin wheel
on any axle other than vehicle front
fitment" also includes objects trapped
steered or minibus single wheel
between the tyres.
fitment (See notes 17a - 17f)
Distorted D
Excessive free play or roughness in wheel bearings Likely to collapse or impair directional I
(see note 18). control.
Springs
Spring leaf fractured. Main leaf fractured or more than half of I
the intermediate leaves broken.
Spring holding down bolts loose or missing. Axle moving relative to spring. I
Anchor/Shackle Pins
Anchor/shackle pin and/or bush excessively worn. Diametric clearance in excess of one I
third of pin diameter.
Significantly worn. D
Spring slipper bracket excessively worn/fractured/ Spring displaced from slipper bracket. I
not securely fixed/rebound pin missing.
Advise early rectification (see note 16). D
Torsion Bars
Torsion bar fractured/distorted. Fracture, displacement or distortion I
adversely affecting directional control.
Air Suspension
An air suspension unit or pipes displaced/damaged/ Failure imminent. I
fouling other components/seriously deteriorated/
leaking air. Immediate failure unlikely. D
Suspension Arms/Linkages/Sub-frames
An arm, linkage or sub frame fractured/displaced/ Fracture, displacement or distortion I
insecure/distorted/seriously weakened by corrosion adversely affecting directional control or
damage or wear/is adjustable and has a loose failure imminent.
adjustment or its locking device is insecure or
missing. Immediate failure unlikely / unlikely to D
affect control of vehicle immediately.
Continued overleaf...
Anti-roll Bars
Anti-roll bar/stabiliser missing. Missing (if a standard fitting). I
Suspension Joints
Excessive wear in suspension ball joint. Detachment or failure imminent. I
Deteriorated. IN
Suspension Displacers
Any hydro-pneumatic suspension displacer unit, pipes Excessive leakage indicating failure, or I
or hoses leaking. failure imminent.
General
Worn pin, jaw, hook or ball. Thickness of metal at any point reduced I
to 2/3 or less of its original thickness and
trailer attached.
No trailer attached. D
Coupling on Trailer
Unsafe modification. To any coupling component (specify I
component).
Draw bar eye or ball socket deformed, cracked or Trailer security affected. I
excessively worn.
No apparent risk of trailer security D
being affected.
Unsheeted load in bulk tipper, skip or I 15 Any winch cable should be attached but is
sided flatbed body. not classed as securing. Damaged vehicles
can be secured by lashing over the vehicle.
Load in a tipper above the height of I
the fixed sides (see note 14). 16 Unless secured on a commercial
transporter vehicle.
Security of Load (see notes 10 to 22) Height of load likely to affect vehicle 16a Where drivers face an immediate danger
I
stability. or risk of serious personal injury they
should secure the vehicle as best they can
Items loaded at an angle over the I and move at low speed to the nearest
headboard without a minimum of two place of safety where the load can be
loop (choke) securing lashings secured.
(see note 18).
17 Two lashings or a suitable restraint
No tailboard to prevent the rearward I system must be used to prevent the
movement of the load on sided flatbed external frame being damaged.
vehicle or trailer (see note 10, 20).
18 Unless individually clamped to the
Less than two lashings on a filled IBC I headboard.
(see note 17).
19 The load must be stable on the vehicle
Loose unrestrained items that could bed and secured to an approved standard.
I
penetrate the passenger compartment.
20 Walking pace door-to-door coal delivery is
Insecure skip. I exempted from the requirement to secure
the load.
Stacked loaded skips (see note 19). I
21 Skips must not be stacked so high that the
Stacked empty skips not nested and centre line of the top skip is above the
I
secured by lashings (see notes 19, height of the lifting arms when stowed.
21).
22 For example, polystyrene packaging,
empty cardboard boxes or loose clothing.
Continued overleaf...
.
Significantly deteriorated component. D
Advise early rectification. IN
Driving Controls
Driving control missing/incomplete/fractured/ Control so defective or impeded in its I
damaged/excessively corroded/impeded in its travel/ travel that it fails to fulfill its function.
incorrectly positioned/insecure (specify component).
Advise early rectification. IN
Driver’s seat loose on its mounting or frame Seat so loose or weakened that it could I
fractured or seriously weakened. cause the driver to lose control of the
vehicle.
Continued overleaf....
Obligatory rear view mirror(s), glass or indirect No adequate view to rear or side. I
vision device missing/insecure/damaged.
External mirror or indirect vision I
device likely to become detached.
Driver’s view to the front impaired having Any object seriously impairing driver’s
I
regard to the original design of the vehicle. view throughout the area swept by the
windscreen wipers.
Continued overleaf....
Driver’s area littered with rubbish/ancillary Liable to interfere with proper control of I
equipment. the vehicle.
Passenger Seats
Passenger seat insecure. Likely to become displaced. I
Body Paneling
Passenger compartment
Body or cab
Cab or passenger/load carrying compartment floor Likely to cause injury or loss of control or I
deteriorated or insecure. loss of load.
Bumpers
Insufficient clearance between wing and tyre. Wing rubbing or likely to rub on tyre, I
particularly when laden, and thereby
cause damage to the tyre or a danger of
injury e.g. fire risk, steering affected etc.
Doors
Door jammed/obstructed/cannot be opened. Jammed, obstructed or deliberately I
secured so that it cannot be opened
(see note 29).
Bonnet
Bonnet catches missing/ damaged/defective Bonnet could inadvertently open I
(see note 30). obscuring driver’s view.
Seat Belts and Supplementary Restraint 1 The legal requirements for the fitment of
Systems seat belts are complex and are not
Any obligatory seat belt not fitted where legally Seat in use. I included in this Guide. For further details
required. (see note 1). please refer to the appropriate Inspection
Seat not in use. D Manual for the class of vehicle being
examined.
Seat belt of an incorrect type. - D 2 *If applicable to vehicle type and when
first used.
Any obligatory or non-obligatory seat belt not - Examiners will need to gather sufficient
D
securely fixed to the seat or to the structure of the evidence to show the speed limiter has not
vehicle. become defective during the current
journey, i.e. over speeding for more than
Any obligatory or non-obligatory seat belt webbing Significantly stretched or weakened and 10kph within any of the previous 7 days.
I
or stalk significantly stretched, weakened, likely to fail when required (if the belt is
3 Prohibition action should not be taken if
damaged or deteriorated (see note 5). in use). the driver can produce evidence of speed
limiter repair from the last recorded over
A cut or serious deterioration in any part D speed.
of the seat belt webbing or a seat belt
stalk. Some speed limiters do not require the
4
fitting of external tamper-proof devices.
Webbing or stalk significantly stretched D Action must only be taken where there is
or weakened (belt not in use). clear evidence that a device has been
disturbed/removed or is defective.
Any obligatory or non-obligatory seat belt locking Likely to fail when required (belt in use). I
mechanism or retraction mechanism faulty. 5 As a guide, cuts or damage on either edge
Mechanism does not secure or release of the webbing in excess of 2mm or in
D
the belt as intended when the webbing excess of 4mm away from the webbing
is pulled, webbing does not retract. edges, are likely to significantly reduce the
webbing strength.
Continued overleaf...
Any obligatory or non-obligatory seat belt with load Obviously missing and original D 6 Advice should be given when a seat belt
limiter obviously missing or folded webbing type equipment. buckle has been modified to prevent it from
deployed. being opened by a vulnerable person, if
Folded webbing type limiter deployed. D the seat belt requires additional tools/keys
to enable it to be opened.
Any seat belt, buckle or retractor modified and not Seat belt in use.
I
capable of performing its intended purpose or likely
to fail when required. (see note 6) Seat belt not in use. D
Obviously inoperative. D
Exhaust Emission
1 Petrol Engines: A visual assessment of
Diesel engine exhaust emitting excessive smoke Sufficient to obscure vision or likely to I
exhaust smoke can be made on all
(see notes 1 and 2). cause danger to other road users.
vehicles. The prescribed limits for the
various exhaust emission components,
Smoke levels exceed annual test D requiring an exhaust gas analyser to
standard. measure, are to be applied to vehicles first
used on or after 1 August 1975.
Emits continuous haze of any colour. IN
2 Diesel Engines: A visual assessment of
exhaust smoke can be made on all
Spark ignition exhaust emitting excessive levels of I vehicles.
Sufficient to obscure vision or likely to
pollutants (see notes 1 and 2). cause danger to other road users. 3 Prohibition action must be supported by
positive evidence that the emission system
Emission levels exceed the annual test D has been affected.
standard.
4 Prohibition action should only be taken
where a fault is clearly identified. Where it
Continuous emission of dense blue or D is not clear the MIL is indicating a fault with
clearly visible black smoke at idle.
the system, inspection notice action should
be taken. The reagent tank must be empty
Within annual test limits but emits IN to justify prohibition action.
continuous haze of any colour.
5 When considering several leaks, due
regard must be given to the cumulative
effect which could justify prohibition action.
Engine malfunction indicator lamp illuminated or D 9 The inspection of the engine MIL applies to
Indicating a fault or insufficient reagent
not following correct sequence. spark ignition engines fitted to; petrol
(see note 4, 8, 9 & 10).
vehicles with 4 or more wheels, not more
Advise early rectification. IN than 8 passenger seats in addition to the
driver's seat and first used on or after 01
July 2003; petrol vehicles with 4 or more
wheels, more than 8 passenger seats in
Fluid Leaks (See notes 5, 6 and 7) addition to the driver's seat and first used
on or after 01 July 2008; gas and bi-fuelled
with 4 or more wheels, not more than 8
Fluid leak from (Specify component) Continuous flow I passenger seats in addition to the driver's
seat and first used on or after 01 July 2008.
Dripping giving rise to a patch in excess D 10 Kit cars, amateur built vehicles and
of 75mm diameter in 5 minutes. American pickups are not required to be
fitted with an engine MIL.
Dripping giving rise to a patch less than IN
75mm diameter in 5 minutes.
Deteriorated. IN
Emergency Exits
Emergency exit missing where one is required / Missing / defective / access blocked or D
defective / access blocked or obstructed / obstructed / emergency exit sign
emergency exit sign missing. missing.
Insecure or unusable. D
Defective. IN
Part 3: Motorcycles
Section 0: Identification of the Vehicle Page Section 4: Lamps, Reflectors & Electrical Page Section 6: Structure and Attachments Page
Equipment
Registration Plate and VIN Details 235 Front Position Lamps Engine and Transmission Security 259
246
Rear Position Lamps Transmission 259
246
All Lamps 247 Clutch & Throttle Controls 260
Section 1: Brakes Oil Leaks 261
Reflectors 248
Direction Indicators Exhaust Emission 261
Systems 236 248
Headlamps Fuel Tank and System 261
Performance 236 249
Stop Lamps Exhaust System 262
Controls 236 250
Battery Frame 263
Hydraulic Systems 237 251
Switchgear and Wiring Fairing 263
Mechanical Components 239 251
Accessories 263
Complete Braking System 241
Seat/Footrests 263
Systems
1 Motorcycles first registered before 1
The machine does not have the appropriate braking (see notes 1,2 and 3) I
January 1927 must have a braking system
system or systems.
that works on at least one wheel.
Performance 2 Motorcycles registered on or after 1
Any brake does not operate when the relevant lever/ - I January 1927, must have an efficient
pedal is fully applied. braking system with two means of
operation or two braking systems with
Brake efficiency low (specify). Performance does not meet prescribed I separate means of operation.
C&U requirements (see note 4). 3 Some motorcycles have both braking
systems operated from the handlebars.
Performance below normal expectation. IN
4 Where machines are tested on approved
Brake binding. I MOT equipment the appropriate Inspection
Manual criteria must be used.
5 When immediate action is taken this must
Failure unlikely or no visible fire risk. D be reinforced with evidence that the
efficiency is impaired, i.e. brake test result.
Brake grabbing or juddering or fluctuating. Such as to affect control of machine. I
6 Some machines are fitted with fully floating
Control of the machine unaffected. IN discs which are designed to have sideways
Controls movement on the bobbins.
Brake lever/pedal or mounting is loose, cracked or Failure or detachment of the lever/pedal I 7 Brake fluid level and contamination checks
the securing bolts are loose or missing. likely. are confined to transparent reservoirs or
where an indicator is fitted. Reservoir caps
Brake lever/pedal pivots too tight or worn to excess/ Brake efficiency impaired or control I should not be removed.
inoperative or so damaged, positioned, bent or cannot be satisfactorily applied.
shortened that the brake cannot be readily applied/ Continued overleaf...
inadequate reserve travel/cannot be applied and Braking application or efficiency D
released smoothly. unaffected.
Hydraulic Systems
8 Brake friction material lining/pad worn to
Brake master cylinder/reservoir or caliper insecure. Detached or detachment imminent. I
excess is less than 1.0mm thick at any
point, a visual assessment is acceptable
No visible signs of detachment is D
providing the friction material can be
imminent.
seen. Prohibition action should only be
taken where the lining or pad friction
Brake master cylinder or caliper damaged/ Failed or failure imminent. I
material thickness can be positively
incorrectly fitted/fractured/severely corroded/
confirmed.
reservoir cap missing. Immediate failure unlikely. D
Excessive travel. D
Defective or ineffective. D
Porous. D
Brake fluid level low (see note 7). Absence of fluid in reservoir. I
Brake fluid contaminated (see note 7). Obviously contaminated and brake I
function affected.
Obviously contaminated D
Hydraulic cylinder leaking or sponginess indicating Brake lever or pedal creeps to the stop, I
air in system. or obvious leak.
Brake friction material, lining or pad missing/ Missing, worn below 1.0mm, detached/ I
excessively worn/loose/incorrectly mounted/ detachment imminent, incorrectly
insecure. mounted, metal to metal contact or
braking efficiency impaired (see notes 5
and 8).
Brake friction material not contacting drum or disc and braking efficiency impaired (Note 5) I
Any component forming part of an anti-lock braking Such that the ABS system is rendered D
system missing/damaged/disconnected. inoperative or spurious signals are given.
Handlebars
1 Handlebars on some machines are rubber
Handlebar clamps are not tight or securing bolts are Handlebars likely to move in their I
mounted. Some movement might be
loose or missing. Excessively deteriorated mounting such that directional control
detected when firm pressure is applied to
handlebar flexible mounting. could be adversely affected (see note 1).
handlebars secured in this way.
Handlebar or fork yoke is deformed, fractured, Failure of the handlebar or yoke likely. I
cracked or excessively corroded.
Steering Mechanism
Steering rough, notchy or stiff. Likely to affect directional control of the I
machine.
Unlikely to affect directional control. D
Excessive free play in steering head bearings. Likely to affect directional control of the I
machine.
Steering linkage component fractured or deformed. To the extent that steering is affected. I
Fractured or deformed. D
Steering ball joint dust cover missing/damaged/ Missing or no longer prevents the ingress D
deteriorated. of dirt.
Damaged or deteriorated. IN
Not in use
Direction indicator warning light inoperative/not The warning light is inoperative or not IN
fitted. fitted and the rider cannot see that each
indicator is functioning.
Headlamp aim too high or too far to the right. Likely to cause dazzle when use of I
dipped headlamps is compulsory.
IN
Headlamp aim too low or too far to the left. Likely to prevent the rider from being I
able to ride safely when use of dipped
headlamps is compulsory.
IN
The dipped beam and/ or main beam emitted from a Likely to cause dazzle when headlamp I
matched pair of obligatory headlamps cannot be use is compulsory.
switched on or off together.
Advise early rectification. IN
Wheels
1 Generally wheels distorted within the
Wheel fractured or with a welding defect. - I
following limits can be regarded as
acceptable.
Wheel misaligned or toe out, excessive toe-in or Likely to seriously affect the handling or I
2 Examples of unsuitable tyres:
vertical misalignment of a sidecar wheel. steering of the machine.
a sidecar tyres or car tyres on a solo
No serious affect to steering or handling IN machine (sidecar outfits might be fitted with
of machine. ‘solo’ type tyres on any wheel);
b motocross or similar tyres, i.e. tyres where
the space between tread blocks is
Road wheel fouling. Failure of the wheel or affected I substantially greater than the size of the
component likely. blocks themselves, which do not have MST
(multiservice tyre) without an ‘E’ in a circle
Failure of the wheel or affected D or an ‘e’ in a rectangle moulded into or onto
component unlikely. the tyre wall;
Road wheel or road wheel spindle securing nut(s) I c tyres designated by their manufacturer as
/bolts/studs or locking device missing or loose. unsuitable for road use e.g. racing tyres or
those marked ‘NHS’ or NOT FOR
I HIGHWAY USE on the side wall;
d a tyre specifically designed for front wheel
use fitted to the rear wheel;
I
e a radial ply tyre fitted to the front and a
cross-ply or bias belted tyre fitted to the
No obvious signs of wheel insecurity. D rear wheel;
f a
cross-ply tyre fitted to the rear wheel.
Wheel hub excessively worn or damaged. Wheel security adversely affected. I
3 Uniquely, this does not apply to Metzeler
Excessively worn or damaged. D 100/ 80 - 17 tyres fitted to the rear wheels
of Aprillia AF50 motor cycles.
Tyre tread worn beyond the legal limit or a tyre Tyre tread worn beyond the legal limit. I 9 The original tread pattern does not have a
with a re-cut tread. (see note 9). tread depth of at least 1mm (excluding any
Tyre has re-cut tread pattern. I tie-bar or tread wear indicator) throughout
a continuous circumferential band of the
Tyre tread worn close to legal limit. IN tread of at least ¾ of the breadth of the
tread and visible tread pattern on the
remainder.
Tyre fouling against another part of the Tyre damaged and/or likely to fail. I
motorcycle or sidecar.
No visible tyre damage and unlikely to IN
fail.
Front Suspension
10 Some fork arrangements rely on the
Part of the front suspension loose/cracked/distorted/ Failure of the component imminent and/ I
bracing incorporated in the mudguard
misaligned/corroded/excessively worn/excessive or likely to render the machine unstable
fixings to maintain their alignment. A
free play/excessive stiffness in movement. (see note 1).
mudguard insecurely fixed to the forks
could therefore adversely affect the
Failure not imminent or unlikely to render D
handling of the machine.
the machine unstable.
11 Some high performance machines are
fitted with anti-dive front forks which lock
when the brake is applied. In these cases
Road spring broken. - I the front wheel will need to be placed
against a solid object when checking the
damping.
12 Some smaller machines are not fitted with
dampers on the front suspension.
Insecure. D
Fluid leak. IN
Rear Suspension
Suspension component which is loose/cracked/ Failure of the component imminent and/ I
distorted/misaligned/corroded/excessively worn/ or likely to render the machine unstable.
excessive free play/excessive stiffness in
movement. But failure of component not likely. D
Insecure. D
- IN
General
Suspension so modified as to render the machine Handling likely to be affected and I
unsafe. machine unstable.
Fouling of fixed and moving parts which restricts the Handling likely to be affected. I
movement of the suspension.
Handling of the machine unlikely to be IN
affected.
Clutch lever bent, shortened or incorrectly Such that it cannot be readily operated. D
positioned.
Oil Leaks
Oil leak from engine/gearbox/drive shaft casing (see Continuous flow or contaminating a tyre. I
note 2).
Dripping giving rise to a patch in excess D
of 75mm diameter in 5 minutes.
Unsuitable type. D
Frame
Part of the frame or structure loose/cracked/ Failure imminent and/or likely to make I
distorted/misaligned/corroded or fractured. the machine unstable.
Fairing
Fairing or other bodywork item (e.g. mudguard) Detachment or interference with I
insecure. directional control likely.
Accessories
Mirror or stands etc. insecure/ fractured or Detachment likely or likely to impede the I
damaged. rotation of a wheel.
Seat/Footrests
Seat/footrest missing/insecure/fractured or Rider’s seat missing. I
damaged.
Detachment likely or liable to interfere I
with proper control of the machine.
Sidecar
Sidecar to motorcycle mountings or mounting areas Detachment likely or component failure I
corroded/fractured/insecure or in the case of imminent which is likely to adversely
‘leaning’ sidecars, wear/free play in or otherwise affect the stability of the combination.
defective attachment of pivot joint.
Detachment unlikely / stability of D
combination unaffected.
Horn
Horn missing/ insecure/ inoperative. Detachment imminent. I
Inoperative or missing. D
Insecure or defective. IN
Exhaust Noise
Excessive engine exhaust noise. Does not reduce the noise emitted to a D
reasonable level.
Becoming a nuisance. IN