Global Power Systems GmbH

Project 00003513
Order no. 21009506
AL Order no. 20.1700.47

P
P
P 626
615LOFlex
Flex Separation
Separator Module
Module
615 PFlex
Global Power Systems GmbH & Co. KG
Instalation
Installation Manual - English
Manual - English
626 LO
AL Order no. 20.1700.47

Project 00003513
Separation
Flex Separator Module
Module

Installation Manual
System Manual

English
 Installation System
Reference + Drawings
1

P 626 LO Single Module

Heatpac CBM 30-40 2

Feed Pump ALP 040 3

Sludge Removal Kit 4

Oil change 5

Set of Tools 6

Marine & Diesel Equipment

Printed 2017

Global Power Systems GmbH & Co. KG

Projekt 00003513

Order No. 21009506

AL Order No. 20.1700.47

P 626 LO Single Module

Separator Sizes P 626

Single Flex Module

Installation System Reference

Printed 03-2016
Book No. 9006443 - 02, Rev. 03
Alfa Laval reserves the right to make changes at any time without prior
notice.
Any comments regarding possible errors and omissions or suggestions
for improvement of this publication would be gratefully appreciated.
Copies of this publication can be ordered from your local Alfa Laval
company.

Published by: Alfa Laval S.p.A

Marine & Diesel Equipment
20900 - Monza, MB
Italy

© Copyright Alfa Laval Italy, March 2016.

Contents
1 Technical Data 9
1.1 Demand Specifications Water 9
1.2 Demand Specifications Air 9
1.3 System Data 10
1.3.1 Module Weights including optional Sludge Removal Kit, kg 13

2 Mechanical Drawings 15

3 Electrical Drawings 67

7 Specifications 215
7.1 Cables 216
7.2 Cable Routing 217
7.3 Oil, Water, Steam, and Condensate Piping 218
7.4 Ambient Temperature Limitation 218
7.5 Heat Tracing and Insulation of Fuel Oil, Sludge,and Steam Pipes. 219
7.6 More than one Oil Tank 219
7.7 Sludge Removal Kit (Optional Equipment) 220
7.8 Sludge Tank 222
7.9 Sludge Piping 224

8 Single Module Lifting Instructions 225

8.1 Lifting Single Module S 921 - S 928, P 626 with
Steam/Hot Water/Thermal Oil Heater 225
8.2 Lifting Single Module S 921 - S 928, P 626 with Electric Heater 227
8.3 Lifting Single Module P 605, P 615, S 805, S 815
with Steam/Hot Water/Thermal Oil Heater 228
8.4 Lifting Single Module P 605, P 615, S 805, S 815 with Electric Heater 229
8.5 Lifting Single Module S 921 - S 928, P 626 without Heater 230
8.6 Lifting Single Module S 805, S 815, P 605, P 615 without Heater 231

9 Commissioning and Initial Start 233

9.1 Completion Check List 233
9.2 Initial Start-up 234
9.2.1 Calculating Operating Pressure 237

9006443 -02 3
 10 Shut-down and Storage 239
10.1 Shut-down after Use 239
10.2 Protection and Storage 240
10.3 Reassembly and Start up 242

6 9006443 -02
 (This page is intentionally left blank)

8 9006443 -02
1 Technical Data

1.1 Demand Specifications Water

Alfa Laval ref. 574487 Rev. 1

Poor quality of the operating water may with time cause erosion, corrosion and/or operating problems.
The water shall be treated to meet certain demands.

The following requirements are important:

1. Turbidity-free water, solids content <0,001% by volume
Max. particle size 50 µm.
Deposits shall not be allowed to form in certain areas in the system.
2. Total hardness less than 180 mg CaCO3 per litre, which corresponds to 10 °dH or 12,5 °E. Hard
water may with time form deposits in the operating mechanism. The precipitation rate is accelerated
with increased operating temperature and low discharge frequency. These effects become more
severe the harder the water is
3. Chloride content max. 1 00 ppm NaCl (equivalent to 60 mg Cl/l). Chloride ions contribute to
corrosion on surfaces in contact with the operating water. Corrosion is a process that is accelerated
by increased separating temperature, low pH, and high chloride ion concentration.
4. 6,5 < pH < 9
Bicarbonate content (HCO3) min. 70mg HCO3 per litre, which corresponds to 3,2 °dKH.
5. Pressure 200 – 800 kPa (2 – 8 bar).

NOTE

Alfa Laval accepts no liability for consequences

arising from unsatisfactorily purified operating
water supplied by the customer.

1.2 Demand Specifications Air

Specific requirements regarding the quality of air

1. Pressure 500 – 800 kPa (5 – 8 bar).
2. Free from oil, and solid particles larger than 0.01 mm.
3. Dry, with dew point min. 10 °C below ambient temperature.

9006443 -02 9
1.3 System Data 1 Technical Data

NOTE

Electrical interconnections must be made by qualified

electricians.
Mechanical interconnections must be made by
qualified mechanical technicians.

1.3 System Data

Aplication
Cleaning of fuel and lubricating oils
Min. density 820 kg/m3 at 15°C
1010 Kg/m3 at 15°C in ALCAP mode
Max. density
991 Kg/m3 at 15°C in Purifier mode
Max. viscosity 55 cSt at 100°C (700 CST at 50°C)
Feed temperature 5°C to 100°C
Ambient temperature 5°C to 55°C
In accordance with the separator size capacity
Feed Capacity
table

Media inlet/outlet data at separator connections

Pressure
Oil inlet Max. 2 bar at separator inlet
Oil outlet Max. 2.5 bar
Sludge outlet from separator without pressure
Sludge outlet from sludge pump Max. 5 bar at 6 bar air pressure
Separated water Max. 4 bar (if not diverted into sludge outlet)
According to capacity table, depending on oil
Temperature
viscosity ±2 °C Max. 100 °C

10 9006443 -02
1 Technical Data 1.3 System Data

Sludge Removal kits (optional)

The systems can be equipped with their own
sludge tank for collecting the sludge discharge
from the separator.

Sludge Removal Kit tank volume:

P 605, P 615, S 805, S 815 - 23 Litres

P 626, S 921, S 926, S 927, S 928 - 11.5 Litres.

Auxiliary systems
Operating water
- Operating water flow P 605, P 615, S 805, SV10: 8.0 l/m
SV 15: 18 l/m
S 815 SV 16: 0.9 l/m
SV10: 15 l/m
- Operating water flow P 626 SV 15: 11.0 l/m
SV 16: 2.8 l/m
SV10: 0.9 l/m
SV 15: 11.0 l/m
- Operating water flow S 921 - S 928 SV 16: 2.8 l/m
For further details see 1.1 Demand Specifications
Water
Quality
Pressure 2 - 8 bar
Temperature 5°C - 55°C (unheated water)
Air
Quality Instrument air
5 - 8 bar (an optional pressure reducer is available
Pressure for above 8 bar)
Consumption
Air operated valves 10 N l/h

1000 N l/h at max. 1l/s

Sludge pump (pneumatic) For further details see 1.2 Demand Specifications Air
Mechanical design part:
Oil and heating media piping
Design pressure Max. 6 bar (for steam / condensate Max. 9 bar)
Test pressure Max. 9 bar (for steam/condensate Max. 14 bar)
Design temperature 5 °C - 180 °C
Flange connections PN 16 DIN 2573/2633
Material ; ASTM A 106 gr. B seamless schedule 40
Pipe data thickness.
Sizes ; from ½” upto 4”
Auxiliary media - Operating water
Design pressure Max. 6 bar
Design temp. 5 °C - 55 °C
Auxiliary media - Air
Design pressure Max 10 bar

9006443 -02 11
1.3 System Data 1 Technical Data

Auxiliary systems
Nitrile rubber-steel braided hose or PTFE pipes
Material where possible
Drip tray volume Max. 17 litres
Drip tray Material Steel sheet laser cut and welded parts
Drip tray Drain connection size 2 x 1” G (internally threaded)
Frame Baseplate Material Steel sheet laser cut and welded parts
Electrical design
Main supply
Voltage 3x 230 /400V/ 440V / 480V / 575V / 690V ± 10 %
Frequency 50 / 60 Hz
In accordance with the separator size selected and
Separator el.motor related data sheet
Separator el motor power range From 2.2 kW up to 6.4 kW
In accordance with the pump size selected and
Feed Pump el. Motor related data sheet
Feed Pump el motor power range from 0.25 kW up to 4 kW
EPC
Voltage 24 V DC (internal)
Control voltage, operating supply 24 V AC ( from internal transformer )
Frequency 50 or 60 Hz ± 5 %
Control cabinet
Enclosure class IP 55
Material Steel sheet
Ambient temp. Max 55 °C

12 9006443 -02
1 Technical Data 1.3 System Data

1.3.1 Module Weights including optional Sludge Removal Kit, kg

Separator type (see

Without
Separator Module Type Steam Electric dimension drawings
Heater in chapter 2)
P 605/ P 615 Single 535 600 425 a
P 626 Single 615 680 505 b
S 805/ S 815 Single 535 600 425 a
S 921 / S 926 / Single 615 680 505 b
S 927/ S928

Separation System Planned Maintenance Kits (not including wear items)

Hours Period Module Ancillary equipment
2000 3 months Inspection
8000 12 months Major
16000 18 months Major
24000 3 years Major

Repair
As necessary (components)

With delivery Commissioning Tools

9006443 -02 13
1.3 System Data 1 Technical Data

Separation Module Planned Maintenance Kits (not including wear items)

P 626, S 921, S 926, S 927, S 928
Sepa- Module Sludge Feed Control El.
Hours Period rator pump pump cabinet heater CBM
4000 6 Inspec-
months tion
12000 18
months Overhaul Overhaul

24000 3 years Overhaul Overhaul Overhaul Overhaul

Repair
As necessary CIP (compo- Repair CIP
nents)
Inspec-
With delivery tion
Tools
Backup Support Support

NOTE

The lifespan of wear items, such as friction blocks and

main seal ring, depends on the number of startups, as
well as plant and feed conditions. Check wear items
regularly and change when necessary.

14 9006443 -02
Technical Specification

Item 2.0 Alfa Laval Separation System

for Cleaning of Lube Oil SAE40

1 Alfa Laval Separation Unit Type P 626 FLEX

On the separation unit the separator as well as miscellaneous accessories,
has been completely installed, piped, wired and tested. The unit will be ready
for operation.
Each Separation Unit is consisting of main components as follows:

● 1 piece separator type : P 626 Purifier self cleaning

separation temperature : 95 °C
max. recomm. cap. : 2.650 l/h @ SAE40
max. desity : 0.991 kg/l @ 15°C
power e-motor : 5,5 kW
power supply : 400 V / 50 Hz

● 1 piece sludge removal kit for installation of the separator unit

independent from location of sludge tank. The kit will be
integrated into the separator unit and consists of a sludge tank
with level switch, sludge pump (air driven membrane pump),
control and monitoring via EPC60

● 1 piece control + switch box type : EPC 60

display : LED, multilingual, clear text
function : combined for separator
and feed pump

● 1 piece feed pump type : ALP0040 screw type

capacity at 100cSt : appr. 2.350 l/h
revolutions : 1.400 min-1
power e-motor : 1,1 kW
strainer

● 1 piece pre heater type : HeatPac CBM 30

Brazed plate type
flow HFO : appr. 2.350 l/h
inlet temp. HFO : 35,0 °C
outlet temp. HFO : 95,0 °C
heating media : sat.steam 143,7°C / 4bara
heating capacity : 65 kW
design pressure steam / oil : 10 bar / 6 bar
flow : appr. 105,2 kg/h
incl. elec. Steam regulating valve controlled by the EPC60
float type steam trap

standard special tools: one set of standard special tools

standard spare parts: one spare part kit for commissioning will be included.

www.alfalaval.com Quotation No. DEGLFSR-1087

Page 7
2 Mechanical Drawings

9006443 -02 15
3 Electrical Drawings

9006443 -02 67
7 Specifications

• Only qualified personnel are allowed to work

with lifting of the module.
• Use only the lifting lugs as shown in the
illustrations.
• Slings or wires used for lifting the Module
must be adjusted so that the beam is located
above the centre of gravity.
• Slings or wires used for lifting the Double
Module must be of the same length to avoid
instability.
• Slings/wires must be dimensioned locally
depending on equipment used.
• For information on how to lift the separator,
see the Separator Manual booklet.

ING
WARN
!

Crush hazard
When lifting the Module, use only the lifting
eyes specifically for this purpose. Always use
a lifting beam.

9006443 -02 215

7.1 Cables 7 Specifications

7.1 Cables
Cable Identification
All cables are markes to simplify identification
and fault finding.
Specifications
The following specifications apply to cables
connected to and from Alfa Laval equipment.
Follow the instructions given in the cable list.
Examples of cable types that can be used.

• Steel armoured cable.

G032224A
• Copper armoured cable with a separate earth core.

G032244A

• Steel armoured and sheilded single cable; pair

twisted or parallel.
G032214A

• Sheilded single cable; pair twisted or parallel.

G032234A

216 9006443 -02

7 Specifications 7.2 Cable Routing

7.2 Cable Routing

Recommendations
Power cables carry the power supply to
motors, heaters, etc.
Any distance between signal and power
cables reduces electrical noise transfer.

S002891A
Examples of recommended routing of
various
cable types. Power Signal
Cables Cable
• Power cables and signal cables rout-
ed on a cable rack should be sepa-
rated.

G 0 3 2 2 7 3A
• Sattbus cables should be routed
away from power cables.

If the space is limited, cables can be

routed in tubes.

9006443 -02 217

7.4 Ambient Temerature Limitation 7 Specifications

7.3 Oil, Water, Steam, and Condensate Piping

For piping to and from Alfa Laval equipment, see

the specifications below.
Specifications
• The correct pipe size must be used in the oil
system.
• The number of bends in the oil pipes must be
minimized.
• The suction height must be as low as possible.
• The oil feed pump must be of positive
displacement type.
• The pump must be positioned close to the oil
tank.
• The heater must be installed close to the
separation module to maintain correct feed oil
temperature.
• The recirculation line should be connected
either directly to the settling tank (HFO) or to
the oil outlet line from the separator (LO).
• The oil outlet line from the separator must be
connected to the system tank for lube oil, or the
service tank for fuel oil.

7.4 Ambient Temperature Limitation

Specifications
Leading classification societies state in their
regulations for engine room equipment that the
maximum ambient temperature permissible is
+55 °C. To meet this regulation, it is essential that
electrical and electronic components have good
ventilation, and temperature control.
X024675A

218 9006443 -02

7 Specifications 7.6 More than one Oil Tank

7.5 Heat Tracing and Insulation of Fuel Oil, Sludge,

and Steam Pipes.
Alfa Laval can, on request, supply modules
which are heat traced and insulated, as optional
equipment.

7.6 More than one Oil Tank

Recommendation
When one separator servres more than one oil
tank, both the suction and the outlet lines should
Unprocessed Clean oil
be fitted with change-over valves. To avoid oil oil
transfer from one tank to another, these valves
must be interlinked. Change-
over
valve

Change
-over
valve
Inter-
link

P000062A

9006443 -02 219

7.7 Sludge Removal Kit (optional Equipment) 7 Specifications

7.7 Sludge Removal Kit (Optional Equipment)

If you have a Sludge Removal Kit, this mut be

connected to a ventilation pipe.

NOTE

The sludge removal pump must be set to the correct

speed - circa 60 strokes/min, otherwise the lifetime
of the diaphragm, valve balls, and air motor will be
severely shortened.

ING
WARN
!

Health Risk
Oil mist and vaporized oil constituents from hot oily
sludge may be dangerous to health and must not be
inhaled.

A pipe or hose must be drawn from the flange

to the nearest oil tank ventilation pipe.
The pipe /hose must have the same diameter
as the flange opening.
The pipe/hose must be as straight as possible,
with a steady upward incline.
Oil tank ventilation
The connection to the oil tank ventilation pipe pipe
must point upwards as shown.

NOTE

For HFO separation, it is not recommended to

make the connection to the separator room
~ 5 mm
ventilation system.
For LO separation, connection to the separator
P000063A

room ventilation system should be made only if

the separator room ventilation is adequate. Use
the optional connection hose (part no. 568023-
80, -81, or -82) for this purpose. This hose is
designed to entrap oil drops in the vent hose,
and lead the oil back to the Sludge Removal Kit
tank.

220 9006443 -02

7 Specifications 7.7 Sludge Removal Kit (optional Equipment)

NOTE

Impurities gather in the Sludge Removal Kit tank.

Regularly check the tank and level switch. See
instructions below

Proceed as follows:
• From the Control Panel, run the sludge pump
manually for a few seconds.
• Undo the four screws connecting the sludge pump
to the sludge tank and remove the sludge pump.
• If necessary, clean the level switch and the inside
of the tank using diesel oil.
• Check the seals and gaskets, and change if
necessary.
• Loosen the hose clip and check the inside of the
ventilation hose. Clean if necessary.
• To avoid breakdown of the Sludge Removal system,
the sludge pump must be regularly overhauled as
follows using spare parts kit specified in the spare
parts catalogue.
• Replace the diaphragms and the O-rings with
those delivered in the spare parts kit.
• Perform a 4000 hour Inspection Service.
For Service and Overhaul intervals, see System Data
on Page no 10.

9006443 -02 221

7.8 Sludge Tank 7 Specifications

7.8 Sludge Tank

It is not necessary to have a sludge tank together with a

Separation Module with sludge removal kit (for lube oil).
If a sludge tank is required, follow the recommendations
below:

Recommendations
• Sludge tank volume per Separation Module should
cover approximately up to 2 days storage at a
discharge interval of 2 hours (for discharge volumes
see technical data). Ventilation pipe

• A manhole should be installed for inspection and

cleaning. Sludge pipe
connection
• The tank should be fitted with a sounding pipe.
• The tank floor, or most of it, should have a slope (B)
of minimum 15°.
• The sludge outlet pump connection should be Min. height
positioned in the lowest part of the tank. Sludge outlet 400 mm
pump connection
• A high level alarm switch, connected to the sludge

G 0 0 4 2 7 3A
pump, should be installed. Min. slope 15°

• A heating coil should be used to keep the sludge

warm and fluid while being pumped out.
• Tank ventilation must follow the classification rules
for evacuation of gases.
Bowl casing drain Manhole Water drain High level
• There should be a ventilation pipe to fresh air. connection connection alarm
switch
• The ventilation pipe should be straight. If this is not
possible, any bends must be gradual.
• The ventilation pipe must not extend below the tank Heating
top. coil

• A sludge tank with partition walls must have

ventilation pipes in all compartments, or cutouts in
the upper edge, to allow vapours to travel through
G 0 0 4 2 7 0A

the tank.

In retrofit applications, where an Alfa Laval Separation

Module will share a common separator sludge tank
with existing separators, it is recommended to install a
Sludge Removal Kit.

222 9006443 -02

7 Specifications 7.8 Sludge Tank

The number of ventilation pipes, and their

minimum dimension, depend on the size and
number of separators connected to the same
tank. See table below.

Type 1 module 2/3 modules 4 modules

S 805 - S 928,
1 x ø 60 mm 1 x ø 75 mm 1 x ø100 mm
P 605 - P 626

The Module generates almost no air during

operation. At any discharge, the maximum
volume of air produced is the same as the
bowl volume (see technical data).

9006443 -02 223

7.9 Sludge Piping 7 Specifications

7.9 Sludge Piping

Specification
• The sludge pipe from the separator to the
sludge tank should be vertical.
If a vertical pipe is not possible, the deviation (A)
from the vertical line must not exceed 30°.

• The sludge pipe must not extend below the

G004401A
tank top.

NOTE

An extended sludge pipe will obstruct

ventilation and create back pressure that
could cause separator problems.

G004316A

Recommendation
In cases where sludge tank ventilation is not ad-
equate, and more than one separator is connected
to the same sludge tank, we recommend that a
butterfly valve is installed in each sludge pipe.

NOTE

If a butterfly valve is not used, the bowl and the

operating system may be affected by corrosive
fumes and sludge from the sludge tank.
G004411A

• If a butterfly valve is used, it should be equipped

with an interlocking switch (connected to the
separator starter) to prevent the separator
from being started when the valve is not fully
open.

224 9006443 -02

8 Single Module Lifting
Instructions

8.1 Lifting Single Module S 921 - S 928, P 626 with

Steam/Hot Water/Thermal Oil Heater

A
Weight = max. 615 kg
X = 416
Y = 485 Centre of gravity
Z = 570

Secure the module to prevent tipping (A)

9006443 -02 225

8.1 Lifting Single Module S 921 - S 928, P 626
with Steam/Hot Water/Thermal Oil Heater 8 Single Module Lifting Instructions

Weight = max. 615 kg

X = 416
Y = 485 Centre of gravity
Z = 570

226 9006443 -02

8.6 Lifting Single Module S 805,
S 815, P 605, P 615 without Heater 8 Single Module Lifting Instructions

(This page is intentionally left blank)

232 9006443 -02

9 Commissioning and Initial
Start
9.1 Completion Check List

It is essential before starting up the separation system that

all modules are in good operating condition and that all
pipelines and control equipment are properly connected
to assure correct operation.

Use this check list as a guide for completing the system

installation:

ING
WARN
!

Breakdown hazard
Check that the power frequency is in agreement with
the machine plate. If incorrect, resulting overspeed
may cause breakdown.

1. Check that transport seals are removed from all pipes.

2. Use flushing filters to prevent pipe work debris from
being pumped into the separation module.

NOTE

The flushing filters must be removed after initial

flushing.
3. Check that all separators are in proper working
condition. Follow the manufacturer’s instructions.
4. Make sure that separators are lubricated in accordance
with instructions

NOTE

Make sure that the spindle bearings are prelubricated

G08687T1

Drop some frame oil onto the bearings

9006443 -02 233

9.2 Initial Start-up 9 Commissioning and Initial Start

5. Separators are delivered without oil in the oil

sump. For information on oil filling and oil type,
see the Separator Manual booklet.

NOTE

Too much, or too little oil may result in damage to

separator bearings.
Neglecting an oil change may result in damage to
separator bearings.

6. Power on.
7. Check that the separator rotation direction
corresponds with the arrow on the frame by doing
a quick start/stop (1–2 seconds.) and looking at
the motor fan rotation.

ON
CAUTI
!
If power cables have been installed incorrectly,
the separator will rotate in reverse, and vital rotating
parts can unscrew.

8. Check the pump function and direction.

9. If a Sludge Removal Kit is used, check that the
sludge pump speed is set to circa 60 strokes/min.
If necessary, adjust the throttling valve (positioned
after solenoid valve SV 6).

9.2 Initial Start-up

NOTE

After every start the separator must always be run

continously for a minimum of 1 hour to ensure proper
lubrication.

Use this check list for initial system start up:

1. Check that there is oil in the feed oil tank.
2. Check water and air supply. See 1.3 System
Data
3. heck power supplies to the control unit and that
the voltage is in accordance with data in 1.3
System Data

234 9006443 -02

9 Commissioning and Initial Start 9.2 Initial Start-up

4. Check all parameter settings in the control unit.

See Installation Parameters in the Parameter
List booklet.
5. Check the separator.

NOTE

Always lubricate the bearings before start-up.

NOTE

The Separation module is supplied with standard

configuration parameters. You may have to make
some changes to suit your installation.

6. Start the separation system as described in the Operating

Instructions booklet.
7. Start up step by step, checking that the machine and module
function properly.
8. Establish system pressures.The delivery height pressure
is the pressure in the oil pipe work down stream from the
separation module, due to the pipe bends and the height
(head) to the cleaned oil tank. If the cleaned oil tank is below
the separation module the delivery height pressure may be
very low. The oil paring disc pressure will have to be greater
than the delivery height pressure for any oil to flow.
Proceed as follows:
• Ensure the valves in the oil system are in the correct
positions.
• The oil should be at separation temperature.
For S-type separators:
• The paring tube should be able to move freely.
• Ensure that V5 is closed.
• Fully open the back pressure regulating valve RV4.
• The shut off valve V4 should be open.
• Open SV15 for 3 seconds to prime the operating slide.
• Open SV16 for 15 seconds to close the bowl.
• Open SV10 for 1 minute to put water into the bowl.
• Feed oil to the separator at the normal flow rate by
opening SV1.

9006443 -02 235

9.2 Initial Start-up 9 Commissioning and Initial Start

• Note the pressure in the oil outlet PT4, both on the

pressure gauge and in the EPC 60 display. This
pressure is P min.
• Gradually close the back pressure regulating valve
RV4. The pressure on PT4 will increase. The water
pressure (PT5) decreases slightly as the paring tube
moves inwards. The water pressure will suddenly
drop when oil passes from the oil paring chamber
to the water paring chamber. Note the pressure of
PT4 both on the pressure gauge and in the EPC 60
display. This pressure is P max.
• Open RV4.
• Stop the oil feed to the separator and note the
pressure in the oil outlet. This is the delivery height
pressure P del.
• Stop the heater.
• Stop the separator.
• Stop the feed pump when the heater has cooled
For P-type separators:
• Fully open the back pressure regulating valve RV4.
• Open SV15 for 5 seconds to prime the operating
slide.
• Open SV16 for 15 seconds to close the bowl.
• Open SV10 for 5 seconds to put water into the bowl.
• Feed oil to the separator at the normal flow rate by
opening SV1.
• Note the pressure in the oil outlet PT4, both on the
pressure gauge and in the EPC 60 display. This
pressure is P min.
• Gradually close the back pressure regulating valve
RV4. The pressure on PT4 will increase. The oil
pressure will suddenly drop when oil passes over to
the water outlet. Note the pressure of PT4 both on
the pressure gauge and in the EPC 60 display. This
pressure is P max.
• Open RV4.
• Stop the oil feed to the separator and note the
pressure in the oil outlet. This is the delivery height
pressure P del.
• Stop the heater.
• Stop the separator.
• Stop the feed pump when the heater has cooled

236 9006443 -02

9 Commissioning and Initial Start 9.2 Initial Start-up

9.2.1 Calculating Operating Pressure

• Calculate the normal back pressure level

during operation as follows:
Pmin + Pmax
= Pnormal
2
• Calculate the value for low pressure alarm
setting (Pr 11) as follows:

Pmin + Pnormal
= Plow press.
2
• Calculate the value for high pressure alarm
setting (Pr 10) as follows:
Pnormal + Pmax
= Phigh press
2

Adjust the back pressure to Pnormal

Set P154 to give alarm at pressure decreasing
below the Plow press. value.
Set P153 to give alarm at pressure increasing
above the Phigh press. value.

9006443 -02 237

9.2 Initial Start-up 9 Commissioning and Initial Start

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238 9006443 -02

10 Shut-down and Storage

Storage before Installation

If the separation module is stored before installation,
the following safeguards must be taken:

Storage period 1 < 6 months > 6 months See

Action before storage
Protect from dust, dirt, X X This chapter
water, etc.
Protect with anti-rust oil X X This chapter
Action before
installation
Inspection service X Service manual
Overhaul service X Service manual

10.1 Shut-down after Use

If the separation system is going to be shut down for

a period of time, the following safeguards must be
taken
Shut-down period 1 < 6 months 6-18 >18 months See
(stand-by) months
Action before
storage
Remove bowl X X X Dismantling and
Assembly in the
Service Manual
Protect from dust, dirt, X X X This chapter
water, etc
Protect with anti-rust oil X X X This chapter

Inspection service X X Service manual

Overhaul service X Service manual

9006443 -02 239

10.2 Protection and Storage 10 Shut-down and Storage

10.2 Protection and Storage

All system equipment, both the separator and the
ancillary equipment, must be stored indoors at 5 –
55°C, if not delivered in water-resistant box for outdoor
storage.
If there is a risk for condensation of water, the equipment
must be protected by ventilation and heating above
dew point.
The following protection products are recommended:
• Anti-rust oil with long lasting effective treatment for
external surfaces. The oil should prevent corrosion
attacks and give a waxy surface.
• Anti-rust oil (Dinitrol 40 or equivalent) thin and
lubricating for inside protection. It gives a lubricating
transparent oil film.
• Solvent, e.g. white spirit, to remove the anti-rust oil
after the shut-down.
• Moist remover to be packed together with separator
equipment.
• If the storage time exceeds 12 months, the
equipment must be inspected every 6 months and,
if necessary, the protection be renewed.

Modules
• Clean unpainted steel parts with solvent and treat
external surfaces with anti-rust oil (type 112).
• If necessary, clean other equipment on the module
with solvent.
• Treat the equipment with anti-rust oil by following
the description above accordingly.
• Bolts, nuts and other external steel components
should be treated with anti-rust oil (type 112)

Rubber Parts
• Gaskets, O-rings and other rubber parts should not
be stored for more than two years. After this time,
they should be replaced.

240 9006443 -02

10 Shut-down and Storage 10.2 Protection and Storage

Separator
Dismantle the separator bowl and take out the
O-rings. Clean the bowl with oil and reassemble
without the O-rings. Place in a plastic bag with silica
dessicant bags and seal the plastic bag.
Grease the spindle.

Valves, Pipes and Similar Equipment

• Components such as valves need to be cleaned
with solvent and treated with anti-rust oil (type
112).
• Water pipes should be drained and treated with
anti-rust oil (type 112).
• Articles made of rubber or plastics (e.g. seals)
must not be treated with anti-rust oil.

Electric Heater
• Fill the heater with a non-corrosive lubricating oil.
• Place a number of bags of silica gel inside the
connection box to absorb humidity.

Pump
• Clean the pump housing outside from oil and
grease with solvent.
• Protect the pump by filling it with non-corrosive
lubricating oil.
• Apply anti-rust oil on the pump housing outside.
• Fill the pump screws with lubricating oil to prevent
rust.

9006443 -02 241

10.3 Reassembly and Start up 10 Shut-down and Storage

10.3 Reassembly and Start up

• Clean away the anti-rust oil with white spirit.

• Remove the silica gel bags from all modules.
• Pre-lubricate the separator spindle bearings
• If stored for 6 months or longer, perform an inspection
service (including change of oil in the separator sump).
• Follow all relevant instructions in this booklet and in the
Separator Manual.
• Before operating the heater:
- Check by lifting the safety valve handle that it
functions correctly.
- Follow the start-up check list for the heater in the
manufacturer’s instructions.
- For plate heat exchangers: check the bolt
connections to ensure that all gaskets are tight.

NOTE

Always lubricate the bearings before start-up.

NOTE

After every start the separator must always be run

continously for a minimum of 1 hour to ensure proper
lubrication.

242 9006443 -02

Component
Description

Heating System Kit

including Heatpac® CBM Brazed
plate heat exchanger

P 00 32 61 A

Product No. 583382-11 to 20

Printed Apr 2014

Book No. 9007143-02 V5

Marine & Diesel Equipment

Alfa Laval reserve the right to make changes at any time without
prior notice.
Any comments regarding possible errors and omissions or
suggestions for improvement of this publication would be gratefully
appreciated.
Copies of this publication can be ordered from your local Alfa Laval
company.
Published by: Alfa Laval Tumba AB
Marine & Diesel Equipment
S - 147 80 Tumba
Sweden
© Copyright Alfa Laval Tumba AB Apr 2014.
The original instructions are in English
Contents

1 Function Description ........................................................................................... 7

1.1 Application ........................................................................................................... 7
1.2 Design .................................................................................................................... 8

2 Operation..................................................................................................................... 9
2.1 Start ........................................................................................................................ 9
2.2 Operation ............................................................................................................ 10
2.3 Stop....................................................................................................................... 10

3 Fault Finding .......................................................................................................... 11

4 Maintenance .......................................................................................................... 13
4.1 General information ........................................................................................ 13
4.2 Manual Cleaning ............................................................................................... 14
4.3 Cleaning with CIP............................................................................................. 15

5 Technical Data ..................................................................................................... 17

5.1 Specification...................................................................................................... 17
5.2 Dimensions CBM 30......................................................................................... 18
5.3 Dimensions CBM 110 ...................................................................................... 19

6 Installation .............................................................................................................. 21
6.1 System Design .................................................................................................. 21
6.2 Heater Mounting .............................................................................................. 22
6.3 Installation of Ancillary Components ........................................................ 23
6.4 Installation Drawings...................................................................................... 24
6.4.1 Heatpac® CBM Heating Kit for Separator System ................................................ 24
6.4.2 Installation drawing, steam system ........................................................................ 25
6.4.3 Installation drawing, thermal oil/hot water system.................................................. 26
6.4.4 Heatpac® CBM connection kit for CIP unit............................................................. 27

7 Spare Parts ............................................................................................................. 29

8 Ancillary Equipment ......................................................................................... 31

8.1 Steam Regulating Valve ................................................................................ 31
8.1.1 Application ............................................................................................................. 31
8.1.2 Design .................................................................................................................... 31
8.1.3 Motor Drive Assembly ............................................................................................ 32
8.1.4 Valve....................................................................................................................... 33
8.1.5 Motor Drive ............................................................................................................. 34
8.1.6 Valve Options ......................................................................................................... 34
8.1.7 Preventive Maintenance ......................................................................................... 34

9007143-02
8.1.8 Technical Data ........................................................................................................36
8.1.9 Dimensions ............................................................................................................37
8.1.10 Installation...............................................................................................................39
8.1.11 Spare parts .............................................................................................................46
8.2 Safety Valve .......................................................................................................48
8.2.1 Application..............................................................................................................48
8.2.2 Design ....................................................................................................................48
8.2.3 Working Principle ...................................................................................................48
8.2.4 Technical Data ........................................................................................................49
8.2.5 Dimensions ............................................................................................................49
8.3 Steam Shut-off Valve ......................................................................................50
8.3.1 Technical Data ........................................................................................................50
8.4 Steam Trap .........................................................................................................52
8.4.1 Technical Data ......................................................................................................52
8.5 Vacuum Breaker ...............................................................................................53
8.5.1 Technical Data .....................................................................................................53
8.6 Inlet Strainer ......................................................................................................54
8.6.1 Technical Data .....................................................................................................54

9007143-02
 Study instruction manuals and observe the warnings before
Study instruction manuals and observe the
installation, operation, service and maintenance.
warnings before installation, operation,
service and maintenance.
Not following the instructions can result in serious accidents with
fatal injuries.
Not following the instructions can result in
serious accidents with fatal injuries.

In order to make the information clear only foreseeable conditions have P0 0 02 72 A

been considered. No warnings are given, therefore, for situations arising

from unintended usage of the machine and its tools.
A summary of the safety information is found in the Safety chapter under
divider 1.
1 Function Description

1.1 Application
The heating system is primarily for heating of
mineral oils. The heating medium can be
steam, hot water or thermal oil.
The main components in the heating system
are supplied separately.
The heating system is suitable for both
separator systems and fuel conditioning
systems.

9007143-02 7
HEATING SYSTEM KIT 1 FUNCTION DESCRIPTION

1.2 Design
The heater consists of a number of corrugated
stainless steel plates brazed together to form a
plate pack. The pack is designed so that the
mineral oil flows through every second space
between the plates, and the heating medium
through every second space. Highly efficient heat
transfer is generated by allowing the two liquids
to flow in opposite directions.

P0 0 35 31 A
Heat transfer priciple

The heater has a manufacturing plate, which

can be found behind the cover plate between the
connection flanges. When contacting Alfa Laval,
please state the heater type and manufacturing
number. 2007

30

X0 24 6 22 B

1. Manufacturer, manufacturing year

2. Manufacturing serial number
3. Type designation
4. Part number
5. Connection description
6. Dessign pressure, maximum
7. Design temperature
8. Volume, litres
9. Approval

8 9007143-02
2 Operation

Operation of the Heatpac® CBM system will

depend on the actual heating system
configuration. Information regarding operation
is therefore mainly to be found in the relevant
instructions for the control equipment. General
start and stop procedures are described below.

2.1 Start

ING
WARN
!

Burn Hazard
The heater must not be used without the insulated
protection cover. This shields the hot surfaces and
also acts as a safety cover in the unlikely event of
leakage.

1 Make sure that all valves in the oil line are

fully open.
2 Start the oil feed pump.
3 If necessary vent air from the heater through
the safety valve.
4 Start the heater controller.
5 Open the heating media supply and outlet
valves.
6 Check that the correct oil outlet temperature
is reached. If the right temperature is not
reached, see the Fault finding chapter.

9007143-02 9
HEATING SYSTEM KIT 2 OPERATION

2.2 Operation

The Heatpac® CBM does not require any

particular attention during normal operation.
However, regularly check the pressure indicators
(if installed) before and after the heater. The
pressure difference indicates the pressure drop
in the heater. If the pressure drop increases to
more than approx. 
0.5 – 1 bar, the heater is starting to clog and
needs to be cleaned, see Maintenance.

ON
CAUTI

P0 03 48 1 A
!

Pressure drop checking

Burn Hazard 1. Inlet pressure
To prevent pressure or heat shocks in the system, 2. Outlet pressure
adjustment of the flow rate must be carried out
slowly. The heater can otherwise be damaged.

2.3 Stop
1 Stop the heater controller.
2 Close the heating medium supply and outlet
valves.
3 Wait until the oil outlet temperature starts to
drop.
4 Stop the oil feed pump.

10 9007143-02
3 Fault Finding

Fault Probable cause Remedy

High pressure Deposits inside the heater. Clean the heater, see the maintenance chapter.
drop.
High temperature. Set-point changed in the control unit. Adjust set-point.
Flow irregularities or abnormal input Check oil flow and inlet temperature. Adjust
conditions. process condition.
Regulating valve not functioning. Check fuse in the control unit or check for broken
wiring.
Check the regulating valve.
Safety valve Oil valves closed causing oil to overheat. Shut off heating medium. Open oil inlet and outlet
opens. valves.

Low temperature. Set-point changed in the control unit. Adjust set-point.

Flow irregularities or abnormal input Check oil flow and inlet temperature. Adjust
conditions. process condition.
Regulating valve not functioning. Check fuse in the control unit or check for broken
wiring.
Check the regulating valve.
Deposits inside the heater. Clean the heater, see the maintenance chapter.
Incorrect installation. Check if the heater is connected according to the
installation drawings, see Technical data.
Steam trap not functioning. By-pass the steam trap for a while to ensure that
the condensate line is not blocked or shut off. If the
flow of the condensate is in order, then check the
steam trap.
Leakage between Misalignment between flange and connection. Rearrange the pipe in order to eliminate stress and
flange and heater. to correct alignment.
Dislocated or damaged gasket. Relocate or replace damaged gaskets.
Foreign objects on the surfaces. Check and clean the surfaces. Fit new gaskets.
Mixing of media. Pipe connections mixed. Relocate the piping to the heater according to the
Installation chapter.

9007143-02 11
HEATING SYSTEM KIT 3 FAULT FINDING

12 9007143-02
4 Maintenance

4.1 General information

The plate corrugations are designed to create
high turbulence which, to a high degree, will
prevent the formation of deposits on the plate
surfaces. However, fouling cannot always be
eliminated and will cause pressure drop and
poor heat transfer, resulting in reduced
performance and increased energy
requirement. Therefore, never wait with
cleaning until the heater is choked-up.
Cleaning should be carried out every six
months or at other intervals based on
experience. If the heating medium is steam or
hot water, the heating cirquit must also be
cleaned.
Recommended cleaning agents:
For fuel oil heater:
• Alfa Laval fuel oil liquid 
(Art. No. 1763500-02).
For lube oil heater:
• Alfa Laval lube oil liquid 
(Art. No. 1762852-01).
The Alfa Laval cleaning liquids are specially
suitable for the materials used in the
Heatpac® CBM. Liquids that are corrosive to
copper or stainless steel, for example
hydrochloric acid and nitric acid, must not be
used.

ING
WARN
!

Burn Hazard
Shut off the oil flow and the heating medium flow
before starting maintenance.

9007143-02 13
HEATING SYSTEM KIT 4 MAINTENANCE

ING
WARN
!

Corrosion Hazard
Pay strict attention to the safety instructions for the
cleaning liquid used.

NOTE

Only use cleaning liquids as specified. Other

cleaning agents may corrode the metal surfaces.

4.2 Manual Cleaning

Manual cleaning is carried out as follows:
1 Disconnect the heater.
2 Drain the heater.
3 Flush the heater through with fresh water.
4 Drain the heater from water.
5 Fill the heater with hot cleaning liquid (50-
70 °C). Use the type and concentration
required for the deposits present.
6 Let the liquid stay in the heater for at least 60
minutes. If possible, let the cleaning liquid
circulate in the heater.
7 Drain the cleaning liquid.
8 Flush through with clean water.
9 Reconnect the CBM heater using new
gaskets.

14 9007143-02
4 MAINTENANCE HEATING SYSTEM KIT

4.3 Cleaning with CIP

Alfa Laval CIP System type 10M (for in place

cleaning of separators) can be used for cleaning
the CBM heater (a CIP unit connection kit is
required). The cleaning procedure when using
the CIP unit is described below (see figure). See
also the CIP System Manual for information
regarding the operation of the CIP.
1 Disconnect the heater.
2 Connections suitable for either of the two CIP
hose dimensions are available in the CIP-CBM
connection kit. Use the appropriate

P0 0 35 01 A
connection to fit the CIP hoses to the CBM
heater oil inlet and outlet flanges, see
1. Return from the heater
drawings in Technical Data. 2. Outlet to the heater
3. Plugged connections
3 Connect a hose between the highest
connection on the CIP unit and the heat
exchanger oil outlet (2)
4 Connect a hose to the heat exchanger oil inlet
and put the free end into the CIP tank (1).
5 Plug the two remaining connections on the
CIP (3). Make sure that the bottom valve on
the CIP tank is closed. Close the valve in the
CIP tank also.
6 Fill the CIP with hot water (50-70 °C) and
cleaning liquid at recommended
concentrations. Total volume should be 15-20
litres.
7 Start the CIP pump and run it for at least 60
minutes.
8 Stop the CIP pump.
9 Empty the CIP tank by opening the CIP drain
valve.
10 Close CIP tank drain valve.
11 Fill the CIP with fresh water, volume 
15-20 litres.
12 Start the CIP pump and rinse the CBM heater
for 10 minutes.
13 Stop the CIP pump.

9007143-02 15
HEATING SYSTEM KIT 4 MAINTENANCE

14 Empty the CIP tank by opening the CIP drain

valve.
15 Disconnect the CIP.
Reconnect the CBM heater using new gaskets.

NOTE

Take care not to reinstall the heater upside-down.

16 9007143-02
5 Technical Data

5.1 Specification
Operating pressure, maximum 1.6 MPa (16 bar)
Test pressure 2.4 MPa (24 bar)
Operating temperature, maximum 200 °C
Medium Mineral oil
Heating media Steam, hot water, thermal oil
The following shall apply to the heating media:
Steam:condensate pH 8.8 - 9.2
sodium in condensate < 0.01 mg/l
Water:pH value Shall be neutral to minimize corrosion risk
Thermal oil The thermal oil must be highly resistant to oxidation and
thermal desintegration. It must also have good corrosion
protection properties.
Materials:Plates and connections Stainless steel AISI 316
Brazing material Copper
Insulation Mineral wool (30 mm)
Cover Aluminium
Mounting style:for hot water or thermal oil Vertically or horizontally
for steam Vertically
Ref. 1764560-61 Rev. 3

9007143-02 17
5.2 Dimensions CBM 30

X00 65 63 A
Ref. 9007089 Rev. 0

A. Mounting brackets (2x) D.Mounting holes (4x)Ø9

B. Identification plate E.For welding
C. Installation label F.Depth of heater (see table below)

Part No. Type Depth of heater Volume each side Weight

(mm)
583382-11 CBM 30 – 20 160 0.5 litres 10 kg
583382-12 CBM 30 – 40 160 1.0 litres 13 kg
583382-13 CBM 30 – 60 260 1.6 litres 15 kg
583382-14 CBM 30 – 80 260 2.1 litres 17 kg
583382-15 CBM 30 – 100 310 2.7 litres 19 kg

9007143-02 18
6 Installation

6.1 System Design

Heatpac® CBM is designed for use in an oil
preheating system for separator feed oil, or in a
fuel conditioning system for engine fuel oil.
Because of its small volume, the
Heatpac® CBM is very sensitive to temperature
fluctuations in the various media. This must be
taken into consideration when designing the
control system.
 Use a PI temperature controller.
 Select a regulating valve with the fastest
possible reaction rate. It should also be
installed close to the steam inlet in order to
avoid condensate build up.
 The temperature sensor, TT1/TT2 should be
placed as close to the oil outlet of the heater
as possible. This will give rapid reaction
even at low media flow.
 The heating media inlet should be equipped
with a strainer to trap impurities in the
heating system.
Strainer mesh size should be:
For Steam and Hot Water - 500 
For Thermal oil - 800 
 When using steam, a vacuum breaker
should be installed downstream the steam
regulating valve.
 When using steam, a mechanical float type
steam trap must be used. Other types of
steam trap are not allowed.

9007143-02 21
HEATING SYSTEM KIT 6 INSTALLATION

6.2 Heater Mounting

When installing the Heatpac® CBM, the
following should be taken into consideration:
• If steam is to be used, the heater must be
mounted vertically. If both media are liquids
the heater can be mounted either vertically
or horizontally.
• Before connecting any piping to the heater,
make sure that all foreign objects have
been rinsed out of the system.
• Vibrations or other forces from the
connected piping must be avoided.
• When connecting the pipe system to the
heater make sure that no stress or strain is

P0 03 4 91 A
placed on the heater by the piping system.
Also remember that expansion of the piping
due to heat can result in high stress. 1. Heating medium inlet
2. heating medium outlet
3. Drip tray
4. Safety valve drain
5. Oil inlet pressure indicator
6. Oil inlet
7. Heated oil outlet
8. Oil outlet pressure indicator

• The heater should be connected so that the

media flow in opposite directions.
• The heating medium shall always be
connected to the upper and lower left
connections as seen from the front of the
Heatpac® CBM. Make sure that the

X0 0 65 62 A
installation and identification labels are right
side up. Consequently the oil should be
connected to the right connections. A. Heating medium inlet
B. Heating medium outlet
• Use the flange bolts supplied with the C. Oil inlet
heater as longer bolts may damage the D. Oil outlet
heater plates.
• Install a drip tray under the heater for
collection of oil and heating medium when
the heater is disconnected for cleaning.

22 9007143-02
6 INSTALLATION HEATING SYSTEM KIT

6.3 Installation of Ancillary Components

Specifications
A safety valve with provision for pressure relief
must be installed in the oil inlet line. See the
installation drawings

ING
WARN
!

Burn Hazard
Make sure that the safety valve outlet leads into a
collecting tank or below floor level.

• All connections to the heater shall be fitted

with shut-off valves so that the heater can
be removed if necessary. The valves must
not be of the fast-closing type as these can
cause pressure shocks in the heater.
• When using steam as heating medium, a
mechanical float type steam trap must be
installed at least 200 mm lower than the
outlet of the heater, providing a hydraulic
head above the steam trap.
• The condensate collection should be
installed below the steam trap. Otherwise
there is a risk that the discharge pressure
becomes too high and the condensate can
not be drained off.
• A vacuum breaker should be mounted on
the steam inlet side to facilitate condensate
P0 0 34 91 D
drainage. (Not used for Hot Water or
Thermal Oil.)
A. min. 200 mm

Recommendation
• Pressure indicators should be installed on
the oil side before and after the heater in
order to detect pressure drops, which
indicate fouling of the heater.

9007143-02 23
6 INSTALLATION HEATING SYSTEM KIT

6.4 Installation Drawings

6.4.1 Heatpac® CBM Heating Kit for Separator System

Controller

D
B

A
E
F

X0 09 5 21 B
Ref. 1764576 Rev. 3

1. Heater , Heatpac® CBM A.Oil inlet

2. Regulating valve B.To separator
3. Temperature sensor, 2x Pt100 C.Voltage supply
4. Temperature indicator D.Steam (Hot water or Thermal oil)
5. Steam trap (Steam heating only) E.Condensate
6. Shut-off valve F.Min. 200 mm
7. Safety valve
8. Temperature controller
9. Pressure indicator
10. Vacuum breaker (Steam heating only)
11. Non return valve
12. Strainer. Compulsory for good operation. 
0,5 mm mesh for Steam and Hot Water
0,8 mm mesh for Thermal Oil
13. CIP connection
14. Draining point

All low points in the steam pipe should be drained.

Technical data:
Media: Mineral oil
Heating media: Steam, hot water, thermal oil
Max. working pressure: Oil-side: 0,6 MPa (6 bar)
Heating media-side: 1,6 MPa (16bar)
Max. media temperature: Oil 160°C
Heating media: 225°C

24 9007143-02
6 INSTALLATION HEATING SYSTEM KIT

6.4.2 Installation drawing, steam system

X0 27 0 60 A
Ref. 9012390 Rev.0

1. CBM heater
2. Strainer (optional)
3. Vacuum breaker
5. Steam trap
6. Non-return valve (not Alfa Laval scope of supply)
7. Safety valve
8. Ball valve (not Alfa Laval scope of supply)
9. Heating shut-off kit (optional)

Connections
CBM30 A DN15/DN20/DN25
CBM110 A DN20/DN25/DN32
CBM30 A1 DN20
CBM110 A1 DN25
CBM30 B DN25
CBM110 B DN40
C G 1/2 Male
C1 G 1/2 Female
D G 1/4 Male
E G 3/4 Male

a. Vertical or horizontal installation e. Steam inlet

b. Oil outlet f. Alternative
c. Oil inlet g. Plugged, for drain
d. CIP connections h. Condensate outlet

9007143-02 25
6 INSTALLATION HEATING SYSTEM KIT

6.4.3 Installation drawing, thermal oil/hot water system

X0 27 0 61 A
Ref. 9012391 Rev.0

1. CBM heater
2. Strainer (optional)
3. Heating regulating valve
4. Thermal oil extension kit
5. Non-return valve (not Alfa Laval scope of supply)
6. Ball valve (not Alfa Laval scope of supply)
7. Safety valve
8. Heating shut-off kit

Connections
CBM30 A DN15/DN20/DN25
CBM110 A DN20/DN25/DN32
CBM30 B DN25
CBM110 B DN40
C G 1/2 Male
D G 1/4 Male
E G 3/4 Male

a.Vertical or horizontal installation e. Hot water/thermal oil inlet

b.Oil outlet f. Alternative
c. Oil inlet g. Plugged, for drain
d. CIP connections h. Hot water/thermal oil outlet
i. Extra extension (thermal oil only)

26 9007143-02
6 INSTALLATION HEATING SYSTEM KIT

6.4.4 Heatpac® CBM connection kit for CIP unit

X0 06 38 2A
Ref. 1764630 Rev. 2

1. Flange complete A.CIP Unit

2. Gasket B.To CIP tank
3. Couplings nut C.CBM heater
4. O-ring D.Oil outlet side
5. Caps E.Oil inlet side
6. Nut F.Lower (2x) connections on CIP unit blinded
G.For CIP connection R 1 1/2
Kit No.CBM26, CBM 30 – 1764630-80 H.For CIP connection R 1 1/4
CBM76, CBM 110 – 1764630-81

9007143-02 27
HEATING SYSTEM KIT 6 INSTALLATION

28 9007143-02
7 Spare Parts

G052891A
Spare Parts for Heatpac® CBM 30
Item Part No. Type Remarks Parts Recommended
included for 3 years
in operation
X023963A
delivery
1 583382-11 Heater CBM 30 – 20 incl. insulation - -
583382-12 Heater CBM 30 – 40 incl. insulation - -
583382-13 Heater CBM 30 – 60 incl. insulation - -
583382-14 Heater CBM 30 – 80 incl. insulation - -
583382-15 Heater CBM 30 – 100 incl. insulation - -
2 1764629-01 Gasket for flange 4 24

9007143-02 29
8 Ancillary Equipment

8.1 Steam Regulating

Valve

8.1.1 Application
The steam regulating valve is designed to
regulate the flow of steam, water of all
temperatures, or thermal oil.

8.1.2 Design

The valve has a two-way valve housing and a 24

V AC motor drive. The valve spindle is moved to
the open, closed, or any intermediate position by
the motor drive mounted on the valve housing.

X02 3 96 3A

9007143-02 31
HEATING SYSTEM KIT 8 ANCILLARY EQUIPMENT

8.1.3 Motor Drive Assembly

The motor drive is mounted on top of the valve

housing by two Allen screws and a clamp which
fasten the drive mounting rods to the valve neck.
LEDs
indicating
A spring-loaded circular grip on the drive Motor drive valve position

operating shaft is locked onto the valve spindle.

If the shaft and valve neck are not already
Crank handle
mounted together, before the regulating unit can
be used for the first time, wind the crank handle Drive operating shaft
Mounting
to lower the drive operating shaft until the rods
Spring-loaded circular grip
spring-loaded circular grip connects to the
spindle top.
Continue to wind the crank handle until the Clamp
valve is in the completely open position. Allen screws

Check that the level indicator disc is mounted

X02 39 6 4A
correctly, showing that the valve is in the open Valve neck

position. Otherwise if not already mounted, click

a level indicator into place.
Wind the crank handle back until the valve is in
the completely closed position.

Check that the level indicator disc is mounted

correctly, showing that the valve is in the closed
position. Otherwise if not already mounted, click
a level indicator into place.
Closed
When the valve is closed, fold the crank handle
Level indicator
back into its locked position. disc

The upper LED flashes green when the valve is

closing and the lower LED flashes green when
the valve is opening.
When one of the LEDs shines green steadily, the
drive is in a rest position and the last running Open
X0 2 39 64 A

direction is in accordance with the LED.

When one of the LEDs shines red steadily, an
end position is reached.

32 9007143-02
8 ANCILLARY EQUIPMENT HEATING SYSTEM KIT

8.1.4 Valve
The upper part of the valve housing forms the
valve neck with inside threads for the stuffing
box and for mounting of the motor drive. The
stuffing box components provide a high
temperature seal for the spindle.
To improve sealing, teflon inserts are fitted in
recesses in the lower guide boss and the
stuffing box. A stuffing box gasket prevents
leakage through the thread.

LED display
The display consists of two dual-colour LEDs
(red / green).
Both LEDs flashing red: initialisation procedure
Upper LED lit red: upper limit stop or "CLOSED" position reached
Lower LED lit red: lower limit stop or "OPEN" position reached
Upper LED flashing green: drive running, moving towards "CLOSED" position
Upper LED lit green: drive stationary, last direction of running "CLOSED"
Lower LED flashing green: drive running, moving towards "OPEN" position
Lower LED lit green: drive stationary, last direction of running "OPEN"
Both LEDs are lit green: waiting time after switching on, or after emergency function
No LED lit: no voltage supply (terminal 2a or 2b)
Both LEDs flashing red and green: drive is in manual mode

NOTE

With 3-point control it will apppear as though the

LED flashes. This is because power is only
supplied when the valve moves.

9007143-02 33
HEATING SYSTEM KIT 8 ANCILLARY EQUIPMENT

8.1.5 Motor Drive

Power supply 24 V 50/60 Hz AC should be

supplied by a 4-core cable, providing common, 24 V AC

open and close signals.

Terminal 21 is only valid for drive with spring-
return.

NOTE

The extra supply to connection 21 goes to a solenoid that 24 V 2b 2a GND

holds the spring in place. If there is no voltage to Incr. Decr.
connection 21, the spring closes the valve.
RTM
*

Brown
Black

Blue
2b 2a 1
21 *

X 02 39 75 A
* Only with spring return

8.1.6 Valve Options

Eleven versions of the regulating valve are
available to cover the range of flow rates
required.
The valves have different plug and spindle
assemblies to obtain the different flow rates.
There are six different bore sizes with different
valve housings and bottom cover gaskets. The
remaining components (stuffing box and
options) are identical in all valves.

8.1.7 Preventive Maintenance

No preventive maintenance of the motor drive
is recommended.
The stuffing box seals should be periodically
checked, and the valve inspected for erosion
and cavitation damages. Any worn parts must
be replaced.

34 9007143-02
8 ANCILLARY EQUIPMENT HEATING SYSTEM KIT

The frequency of valve maintenance necessary

to avoid breakdown can vary between every
three months and a number of years depending
on the working environment.

9007143-02 35
HEATING SYSTEM KIT 8 ANCILLARY EQUIPMENT

8.1.8 Technical Data

Actuator
Electric motor 24 V AC, 50/60 Hz
Power consumption 20 VA (while running)
Ambient temperature Max 60 °C
Enclosure IP 66
Knock-out holes for cable glands M20x1.5 (2x)
M16x1.5 (1x)
Cover material Fire resistant plastic
Mounting position Upright or horizontal

Ref. 578787 Rev. 0

Valve
Media Steam, water or thermal oil
Maximum media temperature 240 °C
Maximum working pressure 25 bar up to 120 °C
20 bar up to 240 °C
Permanent working temp. with teflon packing box -20 °C – 240 °C for steam and water
Max. 230 °C for thermal oil
Leakage 0.5 % of kvs value
Valve characteristic Equal percentage (logarithmic)
Valve plug with soft sealing (GF PTFE)
Material
Housing Ductile nodular cast iron
Packing box housing Brass
Spindle Stainless steel
Valve seat plug Stainless steel

Ref. 578787 Rev. 0

36 9007143-02
8 ANCILLARY EQUIPMENT HEATING SYSTEM KIT

8.1.9 Dimensions

X0 23 9 69 A
Ref. 578787 Rev. 0, Ref. 578788 Rev. 0

Part No. A B C D Kvs Size Notes

value
578787-11 126 415 230 60 40 DN50 Actuator without spring-return
578787-10 116 411 200 60 25 DN40 Actuator without spring-return
578787-09 110 417 180 60 16 D432 Actuator without spring-return
578787-08 97 398 160 60 10 DN25 Actuator without spring-return
578787-07 94 396 150 60 6.3 DN20 Actuator without spring-return
578787-06 84 402 130 60 4 DN15 Actuator without spring-return
578787-05 84 402 130 60 2.5 DN15/1 Actuator without spring-return
578787-04 84 402 130 60 1.6 DN15/2 Actuator without spring-return
578787-03 84 402 130 60 1 DN15/3 Actuator without spring-return
578787-02 84 402 130 60 0.63 DN15/4 Actuator without spring-return
578787-01 84 402 130 60 0.40 DN15/5 Actuator without spring-return

9007143-02 37
HEATING SYSTEM KIT 8 ANCILLARY EQUIPMENT

Part No. A B C D Kvs Size Notes

value
578788-11 126 415 230 73 40 DN50 Actuator with spring-return
578788-10 116 411 200 73 25 DN40 Actuator with spring-return
578788-09 110 417 180 73 16 D432 Actuator with spring-return
578788-08 97 398 160 73 10 DN25 Actuator with spring-return
578788-07 94 396 150 73 6.3 DN20 Actuator with spring-return
578788-06 84 402 130 73 4 DN15 Actuator with spring-return
578788-05 84 402 130 73 2.5 DN15/1 Actuator with spring-return
578788-04 84 402 130 73 1.6 DN15/2 Actuator with spring-return
578788-03 84 402 130 73 1 DN15/3 Actuator with spring-return
578788-02 84 402 130 73 0.63 DN15/4 Actuator with spring-return
578788-01 84 402 130 73 0.40 DN15/5 Actuator with spring-return

38 9007143-02
8 ANCILLARY EQUIPMENT HEATING SYSTEM KIT

8.1.10 Installation

Specification

There must be enough free space to allow for

maintenance and repair.
The ambient temperature must be within the
range -5 to +55 °C.
The valve must be installed to close against the
operating pressure.
The valve must not be installed with the motor
drive upside down.

X 02 39 66 A
Procedure

1 Fit the valve and motor assembly to the piping

system.
2 Remove the motor drive cover and the plastic
protection in the cable entry.
3 Slide the cable gland parts on to the cable.
4 Insert the cable and secure it by tightening the
gland nut. X0 2 47 39 A

9007143-02 39
HEATING SYSTEM KIT 8 ANCILLARY EQUIPMENT

5 Connect the cable leads to the Response

Time Module terminals:
 Common Terminal GND (1)
 Valve Close Terminal 2a
 Valve Open Terminal 2b
 Power supply Terminal 24 V
 Solenoid for spring Terminal 21( with
spring return only)

X0 2 47 40 A
6 Fit the motor drive cover and run a system test
to check that the valve assembly is operating
properly.

40 9007143-02
8 ANCILLARY EQUIPMENT HEATING SYSTEM KIT

Extension kit, 240 °C

Use an extenssion kit at temperatures above
180 °C.

1 Unscrew the two Allen screws and remove the

clamp.

X 02 39 79 A
2 Release the spring loaded grip.

X0 2 39 81 A
click

3 Push the intermediate piece into the grip.

click

OK

X02 39 8 2A

9007143-02 41
HEATING SYSTEM KIT 8 ANCILLARY EQUIPMENT

4 Fasten the mounting rod extensions and

mount the clamp.

X0 23 98 3 A

42 9007143-02
8 ANCILLARY EQUIPMENT HEATING SYSTEM KIT

Potentiometer mounting
1 Switch off the power supply.
2 Remove the cover of the motor drive.
3 Adjust and hold the position of the crank
handle.

hold position!

X0 23 98 4A

9007143-02 43
HEATING SYSTEM KIT 8 ANCILLARY EQUIPMENT

4 Connect the terminals.

stroke = 14 mm stroke = 20 mm
stroke = s

connection terminal connection terminal

front side rear side

stroke connection connection adjustment

terminal side position

rear R

front F

Position

X0 23 9 85 A

44 9007143-02
8 ANCILLARY EQUIPMENT HEATING SYSTEM KIT

5 Mount the potentiometer.

front or rear side see step 3.

X023986A
6 Adjust the position.

adjustment position see step 3.

X023987A

9007143-02 45
HEATING SYSTEM KIT 8 ANCILLARY EQUIPMENT

8.1.11 Spare parts

Actuator

XO 2 39 70 C
Ref. 578785 Rev. 5

A B Part no. Description

578785-07 Response Time Module
578785-05 Adaptor kit
578785-04 Potentiometer kit
578785-03 Extension kit, 240 °C
73 578785-02 Valve drive
60 578785-01 Valve drive
410 With extension kit 578785-03
350 Without extension kit

46 9007143-02
8 ANCILLARY EQUIPMENT HEATING SYSTEM KIT

Regulating Valve

XO 23 96 7 B
Ref. 578784 Rev. 0

Pos. C A L Kvs Size Part no. Description

4 All 578784-61 Packing box
3 DN50 578784-51 Gasket
3 DN40 578784-50 Gasket
3 DN22 578784-49 Gasket
3 DN25 578784-48 Gasket
3 DN20 578784-47 Gasket
3 DN15 578784-46 Gasket
1 111,5 126 230 40 DN50 578784-11 Valve
1 107.5 116 200 25 DN40 578784-10 Valve
1 103.5 110 180 16 DN32 578784-09 Valve
1 94.5 97 160 I0 DN25 578784-08 Valve
1 92.5 94 150 6.3 DN20 57878407 Valve
1 98.5 84 130 4 DN15/0 578784-06 Valve
1 98.5 84 130 2.5 DN15/1 578784-05 Valve
1 98.5 84 130 1.6 DN15/2 578784-04 Valve
1 98.5 84 130 1 DN15/3 578784-03 Valve
1 98.5 84 130 0.63 DN15/4 578784-02 Valve
1 98.5 84 130 0.40 DN15/5 578784-01 Valve

9007143-02 47
HEATING SYSTEM KIT 8 ANCILLARY EQUIPMENT

8.2 Safety Valve

8.2.1 Application
The safety valve is for use in Alfa Laval
mineral oil systems.

8.2.2 Design

The relief valve consists of a housing with a

spring-loaded cone and spindle. A gasket ensures
efficient sealing between the cone and the
housing seat.

G003411A
8.2.3 Working Principle

The safety valve is delivered with preset opening

pressure. If the pressure in the system exceeds
the preset pressure, the spring-loaded cone is
affected, and the valve opens.
The cone movement can be tested by lifting the
spindle using the manual relief on the top of the
valve.
G003421A

48 9007143-02
8 ANCILLARY EQUIPMENT HEATING SYSTEM KIT

8.2.4 Technical Data

Specifications
Nominal pressure 1600 kPa (16 bar) (PN16)
Material:
Housing Brass
Cone and seat Stainless steel
Max. temperature 160 °C
Weight 0.3 kg

8.2.5 Dimensions

X011561A

Part no. Preset at:

1761805-01 600 kPa (6 bar)
1761805-02 1500 kPa (15 bar)

9007143-02 49
HEATING SYSTEM KIT 8 ANCILLARY EQUIPMENT

8.4 Steam Trap

8.4.1 Technical Data

Working temp. max. 250 °C
Working pressure max. 16 MPa (16 bar)
Valve seat 10 bar

Ref. 1766169 Rev. 1

Dimensions

X024629A

Ref. 1766169 Rev. 1

Part no. Conn A B C D Dh E Weight kg

1766169 01 DN 15 150 107 101  95 65 51 4.5
1766169 02 DN 20 150 107 101 105 75 55 5.0
1766169 03 DN 25 160 117 70 115 85 100 6.5

Ref. 1766169 Rev. 1

52 9007143-02
8 ANCILLARY EQUIPMENT HEATING SYSTEM KIT

8.5 Vacuum Breaker

8.5.1 Technical Data
Media Steam
Media temp. max. 260 °C
Media pressure max. 16 bar
Material Brass

Ref. 1766607 Rev. 2

Dimensions

X024630B

Ref. 1766607 Rev. 2

Part no.
1766607-01

9007143-02 53
HEATING SYSTEM KIT 8 ANCILLARY EQUIPMENT

8.6 Inlet Strainer

X027590A
DN L Part no. MDO/ Part no. LO/ D Dh Ds B C
Steam (500) Thermal oil (800)
15 130 7060128-01 7060128-09 95 65 14 80 110
20 150 7060128-02 7060128-10 105 75 14 85 130
25 160 7060128-03 7060128-11 115 85 14 105 150
32 180 7060128-04 7060128-12 140 100 18 110 225

8.6.1 Technical Data

Media Steam/Thermal oil
Gasket Graphite
Flanges UNI PN 16/40 - DIN 2633
Material, body Cast steel GS C25
Strainer insert Stainless steel

Ref. 7060128 Rev. 1

54 9007143-02
Component
Description

Oil
Oil Feed
Feed Pump
PumpsALP
ALP 40
20
15-85

X02 7 35 1A

Product No.

Printed -AR 21

Book No. 9006009-02 V
Marine & Diesel Equipment
Published By:
Alfa Laval Tumba AB
SE-147 80 Tumba, Sweden

Telephone: +46 8 530 650 00

Telefax: +46 8 530 310 40

© Alfa Laval Tumba AB 03-2016

Original instruction

This publication or any part there of may not

be reproduced or transmitted by any process
or means without prior written permission of
Alfa Laval Tumba AB.
Contents
1 EC Declaration of Conformity 7

2 Warning signs in text 9

2.1 Warning signs 9

3 Function Description 11
3.1 Application 11
3.1.1 Safety information 11

3.2 Design 12
3.2.1 Mechanical seal 12
3.2.2 Direction of Rotation 13
3.2.3 Pressure relief valve 13

3.3 Parts 14

4 Fault Finding 19
4.1 Possible faults 19
4.2 Troubleshooting 19

5 Maintenance 23
5.1 Safety instructions on maintenance and
repairs 23
5.2 Required maintenance 24
5.3 Mechanical seal 24
5.4 Ball bearing 24
5.5 Cleaning the leakage vent hole 25
5.6 Replacing the elastomer coupling 26
5.7 Replacing the mechanical seal and ball
bearing 29
5.7.1 Dismantling 29
5.7.2 Assembly 31

6 Technical Data 33
6.1 Operating limits 33
6.2 Required Net Positive Suction Height
(NPSH) values 33

3
 6.3 Weights 34
6.4 Dimensions 35
6.4.1 Dimension drawing of ALP pump and pump unit 36

6.5 Capacity tables 37

6.5.1 Capacity at 50 Hz, delta = 4 bar 37
6.5.2 Capacity at 60 Hz, delta = 4 bar 38
6.5.3 Noise levels 39
6.5.4 Labelling 39

7 Installation 41
7.1 Installing the pump 41
7.2 Protect the pump against contamination 42
7.3 Piping 43
7.4 Strainer 43
7.5 Gauges 44
7.6 Commissioning 44
7.6.1 Cleaning the pipe system 44
7.6.2 Filling the pump 44
7.6.3 Checking the direction of rotation 45
7.6.4 Taking the pump out of operation 47
7.6.5 Recommissioning the pump 48

8 Transportation, storage and

disposal 49
8.1 Unpacking and checking the state of
delivery 49
8.2 Lifting the pump/pump unit 50
8.2.1 Pump 51
8.2.2 Pump unit 51

8.3 Storage 51
8.3.1 Preservation 52
8.3.2 Preserving the internal surfaces of the pump 52
8.3.3 Preserving the external surfaces of the pump 52
8.3.4 Removing the preservation 53

8.4 Disposing of the pump 53

9 Spare parts 55
9.1 Spare parts kits 55
9.1.1 Tightening torques 57
9.1.2 Required tools for maintenance work 58

4
 !

Study instruction manuals and observe the

warnings before installation, operation,
service and maintenance.

Not following the instructions can result

in serious accidents.

In order to make the information clear only

foreseeable conditions have been considered.
No warnings are given, therefore, for situations
arising from the unintended usage of the
machine and its tools.

5
!
 1 EC Declaration of Conformity

X027551A

The designating company

Alfa Laval Kolding A/S

Company name

Albuen 31, DK–6000 Kolding, Denmark

Address

+45 79 32 22 00
Phone No.

hereby declares that

Denomination: Three-Screw Pump

Type: ALP
Date: 2013–04–01

Is in conformity with
- Machinery Directive 2006/42/EC

and furthermore declares that if motorised the following applicable directives have been used
- Directive 2006/95/EC on low voltage
- EMC Directive 2004/108/EC

The technical construction file for this machinery has been drawn up. The signer of this declaration
is authorized to compile the technical file.

Manager, Product Center Fluid Handling Bjarne Søndergaard

Title Name

Alfa Laval Kolding A/S X027541A

Company Signature

7
1 EC Declaration of Conformity
 2 Warning signs in text

2.1 Warning signs

Pay attention to the safety instructions in this
manual. Below are definitions of the three
grades of warning signs used in the text where
there is a risk for injury to personnel.

NGE R
! DA
DANGER indicates an imminently hazardous situation
which, if not avoided, will result in death or serious
injury.

NG
WARNI
!
WARNING indicates a potentially hazardous situation
which, if not avoided, could result in death or serious
injury.

ON
CAUTI
!
CAUTION indicates a potentially hazardous situation
which, if not avoided, may result in minor or moderate
injury.

NOTE

NOTE indicates a potentially hazardous situation

which, if not avoided, may result in property damage.

9
2 Warning signs in text
 3 Function Description

The operating instructions form part of the pump

or of the pump unit and must be kept for future
reference. Furthermore please observe the
associated documents.

3.1 Application
Use the pump solely for transporting fuel or
lubricating oils that are chemically neutral and
that contain no gas or solid components.
Use the pump only within the performance
limitations specified on the machine plate and
in the "Technical data" section. In the case of
operating data that does not agree with the
specifications on the machine plate, please
contact the manufacturer.
The pump is specifically configured for the
operating pressure stated in chapter 5.

3.1.1 Safety information

The following general safety instructions must
be observed:

• No liability is accepted for damage arising

through non-observance of the operating
instructions.

- Read the operating instructions carefully

and observe them.
- The operator-owner is responsible for the
observance of the operating instructions.
- Installation, removal and installation work
may only be carried out by authorised
personnel.

• In order for the warranty to remain valid,

corrective maintenance carried out during
the warranty period requires the express
permission of the manufacturer.
• Observe the general regulations for the
prevention of accidents as well as the local
safety and operating instructions.

11
3 Function Description

• Observe the valid national and international

standards and specifications of the
installation location.
• In case of systems with an increased
potential of danger to humans and/or
machines the failure of a pump may not
lead to injuries or damage to property.

- Always equip systems with an increased

potential of danger with alarm equipment.
- Maintain and check the protective/alarm
equipment regularly.

• The pumped liquids can be dangerous

(e.g. hot, dangerous to health, poisonous,
combustible). Observe the safety
regulations for handling dangerous
materials.
• Pumped liquid can be subject to high
pressure and can cause damage and/or
personal injury should leaks occur.

3.2 Design
Screw pumps are rotating displacement pumps
whose displacement effect results from the
meshing of three rotating screws and the
enclosing housing. The radial support of the
screws is effected by the sliding contact in
the housing which requires lubrication by the
pumped liquid. Screw pumps are therefore not
suitable for dry running and can only be used up
to specific pressure and viscosity limits. Due to
the narrow tolerances, pumping of suspended
solids is not possible. Axial support of the
main screw is carried out by a deep-groove
ball bearing. An internal pressure relief valve
protects against excessive pressure that could
cause housing parts to burst.

3.2.1 Mechanical seal

The functionality of a mechanical seal is based
on the formation of a hydrodynamic film between
rotary seal ring and stationary seal ring of a
mechanical seal. The formation of this film
avoids solid body friction between both parts, the
stability of the film therefore is essential for the
functionality of the mechanical seal. However,
the formation of a fluid film also means that

12
 3 Function Description

the differential pressure on the seal will always

move some fluid through the gap which is filled
by the film. Therefore a properly designed
mechanical seal will always show a certain
amount of leakage. The amount of leakage is
depending on various factors, dominated by
size, rotation speed and differential pressure. In
any case, a leakage of less than 10 drops per
hour (approx. 0.5 cm3/h) is considered to be
normal and gives no reason for a replacement
of the seal.The integrated leakage vent hole
allows draining of this leakage. The drainage
through these hole has to be kept free, see 5.5
Cleaning the leakage vent hole on page 25.
Dry running must be avoided at all costs, as the
seal will overheat and be destroyed in a matter
of minutes.

3.2.2 Direction of Rotation

Standard direction of rotation: clockwise, viewed
from the drive; marked on the housing by two
arrows, see 7.6.3 Checking the direction of
rotation on page 45. Flow direction: marked on
the housing by two arrows, see 7.6.3 Checking
the direction of rotation on page 45.

3.2.3 Pressure relief valve

The integrated pressure relief valve prevents
very high pressures which can result in housing
parts bursting. The valve is purely there as
a safety element and should not be used
for control or regulation such as maintaining
pressure. Circulation through the pressure relief
valve for too long heats the pump to excess.
This reduces viscosity and can ultimately lead
to pump failure. Setting: The valve spring is
pretensioned to an opening pressure of 6 bar
±10 % for separator applications, or delta 10 bar
±10 % for fuel conditioning applications.

13
3 Function Description

3.3 Parts
1 Pressure relief valve 10 Mechanical seal
2 Screw plug 11 Pump
3 Idle screw 12 adapter housing
4 End cover 13 Motor
5 Sealing sleeve 14 adapter housing foot
6 Ball bearing 15 Motor-side coupling half
7 Main screw 16 Coupling intermediate ring
8 Pump housing 17 Pump-side coupling half
9 Leakage vent hole

14
 3 Function Description

X027101A

Fig. 1.Structure of ALP pump

X027111A

Fig. 2.Structure of ALP pump with elastomer coupling and motor

15
3 Function Description

Pos. no. Denomination Pos. no. Denomination

001 Pump 501 Spring
043 Sealing sleeve 526 Bracket
052 Coupling 529 Motor
056(*) Supporting ring 661** Screw set
058 L-ring 739.1 O-ring
070 End cover 817 Ball bearing
131 Pump housing 859 Adapter sleeve
165.1 Screw plug 866 Feather key
165.2 Screw plug 894 Hexagon nut
180 Adapter housing 914.1 Socket screw
222 Flat gasket 914.2 Socket screw
305 Valve body 914.3 Socket screw
457 Mechanical seal 914.4 Socket screw
471 Circlip
472 Circlip

* Only for sizes 15 – 20.

** In case of wear of the screw set it is recommended to replace the pump.

16
 3 Function Description

131

222
070
165.2
914.1 165.1

305 471
056*
501 859
866

056 472
8 817
043
457 739.1

661

X027151A

Fig. 1.ALP 15–85

X027161A

Fig. 2.Completion elastomer coupling ALP 15–85

17
3 Function Description
 4 Fault Finding

4.1 Possible faults

Faults can have different causes. The following
tables list the symptoms of a fault, the possible
causes and measures for elimination.

Fault Cause/Remedy
No pump suction 1, 2, 3, 4, 5, 6, 7, 8, 30
Delivery rate too low 2, 3, 4, 9, 10, 11, 12, 13, 14, 15, 16
Pump runs noisily 2, 3, 4, 6, 10, 12, 14, 18, 19, 20, 21
Motor overload 9, 10, 13, 21, 22, 25
Uneven delivery rate 2, 3, 4, 6, 10, 12, 14, 15
Leaking shaft seal 17, 23, 24, 25
Pump has seized up 26, 27, 28, 29

4.2 Troubleshooting
No. Cause Remedy
1 Pump suction pipe closed Check shut-off devices in the suction pipe and
open them, if necessary.
2 Suction valve or pipe obstructed Check the suction valve and pipe for clear passage.
3 Suction pipe or shaft seal leaks Check suction pipe or shaft seal for leaks. Pay
particular attention to leakage at valves and
connection points. If necessary, replace parts.
4 Suction head too high Reinstall the pump at lower suctiion head level.
- or -
Reduce pipe length
- or -
Increase pipe diameter
- or -
Heat the liquid to reduce viscosity
- or -
Check that the strainer is not clogged, see 7.4
Strainer on page 43.
5 Level of liquid in the intake container
too low Top up the pumped liquid.
6 Dirty filter/strainer Clean the filter/strainer.
7 Pump suction capacity reduced by
inadequate wetting Fill pump with liquid.

19
4 Fault Finding

No. Cause Remedy

8 Incorrect pump direction of rotation Carry out the electrical connection so that the
direction of pump rotation matches that of the
arrow on the flange cover, see 7.6.3 Checking the
direction of rotation on page 45
9 Differential pressure too high Check the system and reduce the differential
pressure.
10 Viscosity of the pumped liquid too Increase the temperature of the liquid
high
- or -
Reduce the rotation speed.
11 Viscosity of the pumped liquid too Decrease the temperature of the liquid
low
- or -
12 Airlock or gas in the liquid Increase the rotation speed.
Test the pipe system for ingress of air and replace
parts if necessary.
Reduce the suction head
- or -
Increase the inlet pressure.
13 Motor running at wrong voltage or Ensure that the motor voltage and frequency match
frequency the operating voltage.
Compare the speed of the motor with the pump
communication plate. If the data does not match,
adjust the speed of the motor.
14 Pressure relief valve opens during
normal operation Reduce operating pressure.
15 Pressure relief valve leaks Clean the pressure relief valve and reseat if
necessary.
16 Advanced wear of rotating pump Check screw set and housing and replace the
components pump if necessary.
Replace the seal and check the pumped liquid for
abrasive content.
17 Advanced wear of sealing surfaces Support the weight of the pipe system.
18 Pump distorted Loosen pipework connections and mount
stress-free, see 7.3 Piping on page 43.
19 Resonance in the system Provide a flexible bearing arrangement for the
pump unit
- or -
Make the connections with hoses.
20 Speed of flow in suction or pressure Set the flow speed in the suction pipe so that it
pipe too high does not exceed 1 m/s.
Set the flow speed in the pressure pipe so that it
does not exceed 3 m/s.
21 Ball bearing damaged Replace the ball bearing, see 5.7 Replacing the
mechanical seal and ball bearing on page 29.
22 Lack of lubrication or foreign bodies
have caused superficial damage to Check the screw set and the housing. If necessary
rotating pump components replace the pump with free shaft end.
23 Dry running has damaged the shaft Replace the shaft seal, see 5.7 Replacing the
seal mechanical seal and ball bearing on page 29.
When starting up the pump, pay attention to
venting.

20
 4 Fault Finding

No. Cause Remedy

24 Thermal or chemical loading of Check the maximum operating temperature.
elastomer seals exceeded Check the resistance of the elastomers with regard
to the pumped liquid.
25 Cold start when delivering
high-viscosity liquids Preheat the pumped liquid.
26 Foreign bodies in the pump Dismantle the pump and clean it.
Smooth the superficial damage to the housing and
the rotating parts with an oilstone. If necessary,
replace the pump.
27 Differential pressure is too high and Dismantle the pump and clean it.
has overloaded the screws Smooth the superficial damage to the housing and
the rotating parts with an oilstone. If necessary,
replace the pump.
Reduce the differential pressure.
28 Viscosity is too low and has Dismantle the pump and clean it.
overloaded the screws Smooth the superficial damage to the housing and
the rotating parts with an oilstone. If necessary,
replace the pump.
Increase the viscosity, for example by reducing the
operating temperature.
29 Dry running has damaged the pump Dismantle the pump and clean it.
equipment Smooth the superficial damage to the housing and
the rotating parts with an oilstone. If necessary,
replace the pump.
When resuming operation, take action to prevent
dry running, see 7.6.5 Recommissioning the pump
on page 48.
30 Pump does not vent Vent the pressure pipe at the highest point.

21
4 Fault Finding
 5 Maintenance

5.1 Safety instructions on maintenance and repairs

The following safety instructions must be
observed during all the repair work:

All the work may only be carried out by

authorized qualified personnel.
Wear protective clothing during all the work.
Switch off the motor and secure it against being
switched back on.
Before beginning the work let the pump/the
pump unit cool down to the ambient temperature
and remove it from the pipe system.
Ensure that the pump is depressurized.
Collect the emitted pumped liquid safely and
dispose of it in an environmentally compatible
manner.
Also observe the general drawings during all the
work, see Parts on page 14.

23
5 Maintenance

5.2 Required maintenance

The service life of the pump depends to a
great extent on the operating conditions. If the
operating limits are observed, see 6 Technical
Data on page 33, the pump has a service life
of many years. Signs of progressive wear of
individual pump elements:

Finding Cause Elimination

Incipient damage to
Increased running noises bearing Replace the bearing.
Increased leaking Incipient damage to seal Replace the shaft seal.
Deposits on the seal Non-volatile liquids Clean the seal.
Advanced wear of the
Increased play in the shaft coupling spider Replace the spider.
Reduction in the flow rate or pressure Advanced wear of screws
under constant operating conditions and housing Replace the pump.

Tab. 1 Check table for required maintenance

1. Check the pump visually and acoustically

every four weeks.

2. Check for signs of wear as listed in the

table above and eliminate the cause.

5.3 Mechanical seal

Mechanical seals are subject to a natural
wear that depends strongly on the respective
conditions of use. General statements about the
durability can therefore not be given. In case
of heavy pollution with solidified and/or sticky
leakage residues disassemble the mechanical
seal completely and carefully clean it, together
with the inner surfaces of the sealing sleeve,
see 5.7 Replacing the mechanical seal and
ball bearing on page 29. It is recommended
to replace the o-rings when reassembling the
mechanical seal.

5.4 Ball bearing

The ball bearings used are lifetime lubricated.
Maintenance is therefore not required. We
recommend renewing the ball bearings every
two years.

24
 5 Maintenance

5.5 Cleaning the leakage vent hole

The regular small amounts of leakage can result
in deposits that can prevent free draining of
further leakage liquids after a longer operating
period. The leakage vent hole must therefore
be checked monthly and if necessary cleaned.

X027171A

Fig. 1 Cleaning the leakage vent hole

ON
CAUTI
!
Bearing damage due to insufficient drainage
of shaft seal leakage
Check permeability of leakage vent hole
regularly.

1. Remove any drainage line that is

connected.

2. Check the permeability of the drainage line:

Observe whether a small amount of added
liquid drains, or

Check visually, or
Insert an arbor made of a soft material
(wood, plastic, etc.), see Fig. 1.
3. Clean the line or leakage vent hole, if it is
not free.

4. Reconnect any drainage line that is

connected.

25
5 Maintenance

5.6 Replacing the elastomer coupling

Removing the coupling

001

180

525
052.2

180

529 052.1

914.2
914.3

Fig. 2 Fig. 3
X027181c

001 Pump 180 adapter housing 914.2 Socket screws

052.1 Pump-side coupling half 525 Coupling intermediate 914.3 Socket screws
ring
052.2 Motor-side coupling half 529 Motor

NG
WARNI
!
Risk of injury and/or damage to equipment
should the pump/pump unit fall
Lift large pumps/pump units using the crane.

Do not stand under raised loads.

1. Before dismantling close the suction and

pressure connection of the pump with
protective covers.
2. Loosen the connecting screws 914.3
between the motor 529 and adapter
housing 180 and lift the pump with adapter
housing from the motor, see Fig. 2
3. Loosen the fixing screw on the motor-side
coupling half 052.2.
4. Remove the coupling intermediate ring 525
and pull off the coupling half 052.2 using a
suitable device.

26
 5 Maintenance

5. Loosen the connecting screws 914.2

between the pump 001 and adapter
housing 180 and remove the adapter
housing, see Fig. 3.
6. Loosen the fixing screw on the pump-side
coupling half 052.1 and remove the
coupling half using suitable mounting
levers.

Installing the coupling

1. Slide the pump-side coupling half 052.1

onto the shaft until it stops. Heating the
coupling to 80–100 °C facilitates mounting.
Tighten the fixing screw of the coupling half.
2. Place the adapter housing 180 on the pump
and tighten the connecting screws 914.2,
see Fig. 4.

X027201A

3. Measure and write down the distance X

between the face of the coupling and the
connecting surface of the adapter housing,
see Fig. 5.

X027211A

27
5 Maintenance

4. Mount the motor-side coupling half 052.2

on the shaft end of the motor, see Fig.
6. Heating the coupling to 80–100 °C
facilitates mounting.
001

180

525
052.2

529

914.3

Fig. 6
X027221b

5. Check the distance between the face of the

coupling teeth and the connecting surface
of motor flange. The distance has to be
adjusted to the value X - c, see table below.
6. Insert the coupling intermediate ring
525 and tighten the fixation screw at the
coupling half 052.2.
7. Place the pump with the adapter housing
on the motor.
8. Turn the pump slightly until the teeth of
the pump-side coupling half 052.1 mesh
correctly into the spaces of the coupling
intermediate ring 525.
9. Tighten the connecting screws 914.3
between the motor and adapter housing
with torque, see 9.1.1 Tightening torques
on page 57.

Coupling diameter Linear offset c

[mm] min. [mm] max. [mm]
56 2.0 3.5
66 2.5 4.0

28
 5 Maintenance

5.7 Replacing the mechanical seal and ball bearing

5.7.1 Dismantling
Aids:

Disassembly tool, see 9.1.2 Required tools for

maintenance work on page 58.

- Open-end wrench
- Extractor

1. Remove the circlip 472, screw plug 165.1

and feather key 866, see Fig. 7.

X027231A

2. Screw in the disassembly tool A by using

the open-end wrench B, see Fig. 8. The
main screw will be pressed out of the pump
housing. Remove the main screw from the
pump housing.

X027241A

3. Remove the circlip 471 and supporting ring

056, see Fig. 9.

X027251A

29
5 Maintenance

4. Pull the ball bearing 817 from the main

screw using a suitable extractor C, see Fig.
10.

X027261A

5. Remove L-ring 058, supporting ring 056*,

sealing sleeve 043 along with o-ring 739.1
and stationary seal ring of the mechanical
seal along with o-ring, see Fig. 11.
043 056* 8
457

739.1
Fig. 11
X027271A

6. Remove the remaining parts of the

mechanical seal 457 from the main screw,
see Fig. 11.

30
 5 Maintenance

5.7.2 Assembly
Aids:

1. Clean the fitting surfaces and the main

screw. Grease the main screw and o-rings
slightly.
2. Press the stationary seal ring of the
mechanical seal along with o-ring manually
into the sealing sleeve 043, see Fig. 12.
Take the position of the clearance for the
adapter sleeve 859 into account.

X027281A

3. Slide the remaining parts of the mechanical

seal 457 onto the main screw, see Fig. 13.
457

Fig. 13
X027561A

4. Slide the new o-ring 739.1 onto the sealing

sleeve 043 and slide the sealing sleeve
onto the main screw, see Fig. 14. Mount
the supporting ring 056* and the L-ring 058.
8
043 056*

739.1
Fig. 14
X027301A

5. Press the ball bearing 817 onto the main

screw, see Fig. 15.

X027311A

31
5 Maintenance

6. Mount the supporting ring 056 and circlip

471. Slide the main screw with premounted
sealing sleeve into the pump housing
until the main screw engages into the idle
screws, see Fig. 16. In doing so turn
the main screw and take the position of
the clearance for the adapter sleeve into
account.

X027321A

7. Mount the screw plug 165.1, circlip 472 and

feather key 866, see Fig. 17.

X027331A

32
 6 Technical Data

6.1 Operating limits

Design pressure max. [bar] 16
Valve opening pressure [bar] 6 bar ± 10 %for separator systems
10 bar ± 10 % for fuel conditioning systems
Temperature max. [°C] 180

Temperature min. [°C] for pump materials -20

Viscosity min. – max. [mm2/s] 1.4 – 10 000

Rotation speed [min-1]
at 50 Hz 2 900
at 60 Hz 3 500

6.2 Required Net Positive Suction Height (NPSH)

values
The following table lists the required NPSH
values during operation with a low-volatile
liquid such as lubricating oil or hydraulic liquid.
When liquids have a readily volatile component
content, the required NPSH values increase
notably when the pumped liquid contains water
(e.g. heavy fuel oil), the values in the table have
to be increased by the vapor pressure of the
water at the specified operating temperature.

33
6 Technical Data

The required NPSH values also need to be

increased if there are gas contents, regardless
of whether it is dissolved or not. In case of any
doubt, please contact the manufacturer.

Size Viscosity NPSH value [mWC] at Size Viscosity NPSH value [mWC] at
[mm2/s] Rotation speed [min-1] [mm2/s] Rotation speed [min-1]
1 450 1 750 2 900 3 500 1 450 1 750 2 900 3 500
ALP 6 2.0 ALP 6 2.0
15 55
37 2.0 37 2.0 2.7
152 2.0 2.2 152 2.1 2.8 3.3
38 2.0 2.7 3.0 380 2.5 2.7 3.5 4.0
ALP 6 2.0 ALP 6 2.0 2.6 3.0
20 75
37 2.0 37 2.0 2.9 3.4
152 2.0 2.4 2.7 152 2.3 2.5 3.3 4.1
380 2.2 2.4 3.2 3.8 380 2.7 3.0 4.4 5.0
ALP 6 2.0 ALP 6 2.0 2.8 3.4
30 85
37 2.0 37 2.0 3.1 3.8
152 2.0 2.3 2.6 152 2.4 2.6 3.8 4.6
380 2.2 2.4 3.1 3.7 380 2.8 3.1 4.6 5.8
ALP 6 2.0 2.3
40
37 2.0 2.1 2.6
152 2.0 2.8 3.5
380 2.5 2.7 4.0 4.8

6.3 Weights
ALP weights with elastomer coupling

Motor size Size 15 20 Size 30 40 Size 55 75 85 Weight of

bracket with
screws [kg]
Weight of pump with free shaft end [kg]
6.3 8.7 12.6
Weight of adapter housing with spider coupling and screws [kg]
80 1.1 1.1 — 1.0
90 1.5 1.5 — 1.0
100 2.1 2.1 2.0 1.8
112 2.1 2.1 2.0 1.8
132 — — 3.2 2.7

34
 6 Technical Data

6.4 Dimensions
Dimensions ALP pump

Size Pump Shaft end [mm]

[mm]
g B1 L1 L2 L3 L4 D1 D2 D3 S1 Z1 d l t u
15 – 20 73 15 50 12 60 60 128 103 80 9 4 14 30 16 5
30 – 40 73 12 50 12 68 75 135 103 80 9 4 14 30 16 5
55 – 85 83 15 50 15 75 85 160 125 100 11 4 19 35 21.5 6

Dimensions pump unit with elastomer coupling

Size Motor Pump unit [mm]

size
LP LL LM* LG* L5 L5.1 L6 L7 L8 L9 H1 H2 B2 B3 S4
*
15 –
20 80 157 110 * ** 60 — 90 21 — 89 12 112 210 180 Ø11
90 157 118 * ** 60 — 90 19 — 99 12 112 210 180 Ø11
100/112 157 128 * ** — 185 230 — 106 109 15 155 250 215 14x24
30 –
40 80 208 110 * ** 60 — 90 21 — 97 12 112 210 180 Ø11
90 208 118 * ** 60 — 90 19 — 107 12 112 210 180 Ø11
100/112 208 128 * ** — 185 230 — 106 117 15 155 250 215 14x24
55 –
85 90 226 118 * ** 60 — 90 19 — 114 12 112 210 180 Ø11
100/112 226 128 * ** — 185 230 — 106 124 15 155 250 215 14x24
132 226 150 * ** — 225 270 — 130 130 18 185 300 265 14x24

* Depends on motor model.

** LG=LP+LL+LM

35
6 Technical Data

6.4.1 Dimension drawing of ALP

pump and pump unit

X027341A

36
 6 Technical Data

6.5 Capacity tables

6.5.1 Capacity at 50 Hz, delta = 4

bar
Q [l/hour] at viscosity [mm²/s] 50 Hz
Motor kW 13 30 40 60 100 180 380 460** 700**
ALP 15 0,75 1 625 1 678 1 693 1 712 1 731 1 747 1 762 1 765 1 771
0,55 727 780 796 814 833 850 865 868 873
0,37 407 459 475 494 513 529 544 547 553

ALP 20 1,1 2 138 2 208 2 228 2 253 2 278 2 299 2 319 2 323 2 330
0,55 957 1 026 1 047 1 072 1 096 1 118 1 138 1 142 1 149
0,37 535 604 625 650 674 696 716 720 727

ALP 30 1,5 3 456 3 537 3 561 3 590 3 619 3 644 3 667 3 672 3 680
1,1 1 597 1 678 1 702 1 731 1 760 1 785 1 808 1 813 1 821
0,75 934 1 014 1 038 1 067 1 096 1 121 1 144 1 149 1 158

ALP 40 2,2 4 606 4 713 4 746 4 784 4 822 4 856 4 887 4 893 4 905
1,1 2 129 2 236 2 268 2 307 2 345 2 379 2 409 2 416 2 427
0,75 1 244 1 351 1 384 1 422 1 460 1 494 1 525 1 531 1 543

ALP 55 3 6 326 6 464 6 505 6 555 6 604 6 647 6 687 6 695 6 710
2,2 2 939 3 077 3 118 3 168 3 217 3 260 3 300 3 308 3 323
1,5 1 729 1 867 1 909 1 958 2 008 2 051 2 090 2 098 2 113

ALP 75 3 8 184 8 346 8 394 8 452 8 510 8 561 8 607 8 616 8 634
2,2 3 829 3 991 4 040 4 098 4 156 4 206 4 252 4 262 4 279
1,5 2 274 2 436 2 485 2 542 2 600 2 651 2 697 2 707 2 724

ALP 85 4 9 135 9 302 9 352 9 412 9 471 9 524 9 571 9 581 9 599
2,2 4 296 4 463 4 514 4 573 4 633 4 685 4 733 4 743 4 761
1,5 2 568 2 735 2 786 2 845 2 905 2 957 3 005 3 015 3 033

37
6 Technical Data

6.5.2 Capacity at 60 Hz, delta = 4

bar
Q [l/hour] at viscosity [mm²/s] 60 Hz
Motor kW 13 30 40 60 100 180 380 460** 700**
ALP 15 0,75 2 010 2 062 2 078 2 097 2 116 2 132 2 147 2 150 2 156
0,55 920 972 988 1 007 1 026 1 042 1 057 1 060 1 066
0,37 535 588 603 622 641 657 672 675 681

ALP 20 1,1 2 645 2 714 2 735 2 759 2 784 2 805 2 825 2 829 2 837
0,55 1 210 1 279 1 300 1 325 1 349 1 371 1 391 1 395 1 402
0,37 704 773 794 819 843 865 885 889 896

ALP 30 1,5 4 253 4 334 4 358 4 387 4 415 4 441 4 464 4 468 4 477
1,1 1 996 2 076 2 101 2 129 2 158 2 183 2 206 2 211 2 220
0,75 1 199 1 280 1 304 1 333 1 362 1 387 1 410 1 414 1 423

ALP 40 2,2 5 668 5 775 5 807 5 846 5 884 5 918 5 948 5 955 5 966
1,1 2 659 2 767 2 799 2 838 2 876 2 910 2 940 2 947 2 958
0,75 1 598 1 705 1 738 1 776 1 814 1 848 1 879 1 885 1 896

ALP 55 3 7 777 7 915 7 957 8 006 8 056 8 099 8 138 8 146 8 161
2,2 3 665 3 803 3 844 3 893 3 943 3 986 4 026 4 033 4 048
1,5 2 213 2 351 2 393 2 442 2 491 2 535 2 574 2 582 2 597

ALP 75 3 10 050 10 212 10 261 10 318 10 376 10 427 10 473 10 483 10 500
2,2 4 762 4 924 4 973 5 031 5 089 5 139 5 186 5 195 5 212
1,5 2 896 3 058 3 107 3 164 3 222 3 273 3 319 3 329 3 346

ALP 85 4 11 208 11 375 11 426 11 485 11 545 11 597 11 645 11 655 11 673
2,2 5 333 5 500 5 550 5 610 5 670 5 722 5 770 5 779 5 798
1,5 3 260 3 427 3 477 3 536 3 596 3 648 3 696 3 706 3 724

* Max. possible viscosity without cavitation with

a suction head of -4 mWC at sea level.

** Re-sizing of motor required.

38
 6 Technical Data

6.5.3 Noise levels

Guide values at 1 m distance, 1•450 min-1, 10
bar

Sound pressure level max. ± 3 [dB(A)]

Size 15 – 20 30 – 40 55 – 85
Pump 56 59 65

6.5.4 Labelling

6.5.4.1 Type code

2 4 6

ALP-0020-BAC090
1 3 5
X027421A

Pos. Designation Type

1 Model ALP
2 Size Corresponds to flow rate in [l/min] at 1 450 min-1
3 Shaft seal B: Mechanical seal of hard material
D: Magnetic coupling
4 Pressure stage A: 6 bar
overflow valve B: 10 bar
5 Completion A: Pump with free shaft end
B: With adaptor housing and coupling (flange mounted)
C: With adaptor housing, coupling and foot (foot mounted)
D: B with motor
E: C with Motor
6 Frame size 080
090
100
112
132
160
180

39
6 Technical Data
 7 Installation

Observe the following instructions:

• When selecting the location take the

operating limits, Net Positive Suction Head
(NPSH) values and ambient conditions into
account, see 6 Technical Data on page 33.
• The function, safety and service life may
not be impaired by humidity, temperature
influences or explosive atmospheres.
• During the installation ensure that all the
parts of the pump can be accessed easily
and that the maintenance work can be
carried out easily.

7.1 Installing the pump

The pump must be installed to meet the
following demands:

• The pump must be mounted on a solid

foundation and on a drip tray or in a
cofferdam.
• The pump can be operated vertically or
horizontally. However, if vertically mounted
the pump should not be mounted above
the motor since pumped liquid could enter
the motor should a leak occur.
• The pump must be easily accessed for
inspection and service.
• The pump must be installed so that the oil
is kept in the pump casing when the oil flow
is stopped.
• The pump must be installed as close as
possible to the feed tank in order to avoid
suction losses.

41
7 Installation

X027351A

Model ALP vertical mounting Model ALP horizontal mounting

7.2 Protect the pump against contamination

ON
CAUTI
!
Avoid damage through impurities in the pipe
system.
1. During welding work attach protective
covers in front of the connecting flanges.
2. Ensure when welding that welding beads
and abrasive dust cannot get into the pipe
system and the pump.
3. After the connecting work clean the pipe
system thoroughly, see 7.6.1 Cleaning the
pipe system on page 44

42
 7 Installation

7.3 Piping
The pipe installation must meet the following
demands:

• The pipes must be installed and supported

with no support from the pump casing.
• The pipe flanges must fit the pump flanges
so that they can be connected without using
any force. Check the clearance and the
angular, vertical and linear offset, adjusting
where necessary.
• Before the pipes are connected to the
pump they must be cleaned from particles
resulting from, for example, welding and
cutting.
X027361A

• Tighten the connecting screws crosswise

with torque, see 9.1.1 Tightening torques
on page 57.

• In installations where the pump does not

retain the oil at stand still, the suction pipe
should be arranged so it forms a liquid trap
together with the pump. The liquid trap
should secure that the pump is kept at least
half filled with oil at stand still.
• Shut-off valves must be installed on both
sides of the pump.
• The suction line should be dimensioned for
an oil flow speed between 0.5 and 1.2 m/s,
and the pressure line for 1 to 3 m/s.
• The suction line must be equipped with a X027513A

port near the pump, that allows filling the

pump with oil before the initial start.
• The manometric suction head must not
exceed the NPSH values in 6.2 Required
Net Positive Suction Height (NPSH) values
on page 33

7.4 Strainer
An oil strainer of suitable size should be installed
to protect the pump against damage and wear
from coarse particles.

The pressure drop across the strainer should

not exceed 10 kPa (0.1 bar) at maximum flow
rate and normal viscosity.

43
7 Installation

7.5 Gauges
Pressure gauges on both the suction and
the pressure side must be connected by 1/2”
sockets and ball valves.

7.6 Commissioning

7.6.1 Cleaning the pipe system

To protect the pump against soiling the complete
pipe system has to be cleaned carefully before
initial commissioning of the pump.

7.6.2 Filling the pump

The filling procedure must be followed when the
pump is taken into operation after installation
and whenever the pump casing has been
emptied of oil, for example, when the pump has
been dismantled.

NG
WARNI
!
Entrapment hazard
Do not start filling the pump unless the power is
switched off.

1. Remove the fan cover from the electric

motor.
2. Turn the pump shaft or the fan impeller of
the motor. This tests that the pump runs
smoothly. If the pump cannot be turned by
hand, remedy the fault before installing the
pump, see 4.2 Troubleshooting on page 19.
3. Open the port on the suction pipe near the
pump.

44
 7 Installation

4. Open the shut-off valve on the pressure

side of the pump.

5. Vent the shaft seal compartment (3).

In installations with positive suction pressure:

After opening the inlet and outlet valves, simply
open the deaeration plug (3) a few turns until oil
sips out. Tighten the plug.

In installation with negative suction pressure:

After opening the inlet and outlet valves, remove
the deaeration plug (3) and fill the shaft seal
compartment with oil. Fit and tighten the plug. X027514A

8. Fill the pump with oil while rotating the

pump manually. The pump is rotated
by turning the motor fan in the direction
indicated by the rotation arrow on the motor
or connection flange. (There are arrows for
inlet and outlet directions on the pump. Do
not mix them up with the rotation arrow.)

9. When the pump is filled, close the filling port

and refit the fan cover.

10. Check that all valves necessary for

operation are open.

X027371A

1. Suction connection
2. Pressure connection
3. Vent hole

7.6.3 Checking the direction of

rotation
The direction of rotation and the flow direction
are indicated by arrows on the pump. The
direction of rotation of the motor gives the
direction of rotation of the pump. That is to say,
the fan impeller of the motor must rotate in the
direction in which the arrows on the pump are
pointing to indicate direction of rotation.

45
7 Installation

Standard direction of rotation: clockwise

(viewed from the drive)

X027381A

1. Arrow for flow direction

2. Arrow for direction of rotation

ON
CAUTI
!
Dry running can damage pump equipment.
Ensure that the pump is filled properly.

Switch the pump on for a maximum of 1 second and

then off again immediately.

ON
CAUTI
!
Dry running can damage pump equipment.
Ensure that the pump is filled properly.

If the pump does not deliver after 10–15 seconds,

abort commissioning.

1. Ensure that the pump is filled. In case

of doubt prelubricate the pump and
mechanical seal by pouring in liquid via the
vent hole, see 5.5 Cleaning the leakage
vent hole on page 25.

2. Switch on the pump.

The pump will deliver when the pressure
on the pressure side of the pump rises or a
system-side flow indicator triggers.

46
 7 Installation

3. If the pump does not deliver after

10–15 seconds of operation, abort initial
commissioning, establish the cause of
the fault and only then continue the
commissioning procedure. Follow the
instructions in the fault table, see 4.2
Troubleshooting on page 19.

4. Run the pump for a few minutes to allow the

pipe system to vent fully. The pipe system
is fully vented when there is a smooth
operating noise and a pressure gauge on
the pressure side of the pump shows no
more fluctuations.

7.6.4 Taking the pump out of

operation

NG
WARNI
!
Risk of injury or poisoning through emitted
pumped liquid.
Wear protective clothing during all the work.

Collect the emitted pumped liquid safely and dispose

of it in an environmentally compatible manner.

Carry out the following measures during shutdowns:

Pump is Measure
shut down for longer period Depending on pumped liquid, see below..
Close the pressure-side and suction-side shut-off
drained devices.
Disconnect the motor from the power supply and secure
dismantled it against being switched back on.
Observe measures for storing and preservation, see
stored page 51.

Measures for operation interruption

Behavior of the pumped

liquid Duration of the shut down
Short Long
sediment solids Rinse the pump. Rinse the pump.
congealed/frozen Heat or drain the pump. Drain the pump.
no corrosive burden
congealed/frozen Heat or drain the pump. Drain the pump.
corrosive burden Preserve the pump.
remains liquid — —

47
7 Installation

no corrosive burden
remains liquid — Drain the pump.
corrosive burden Preserve the pump.

Measures depending on behavior of the pumped

liquid

• Drain the pump via the pressure and

suction line and vent screw.

7.6.5 Recommissioning the

pump
Carry out all the steps as for the commissioning
process, see 7.6 Commissioning on page 44.

48
 8 Transportation, storage and
disposal

8.1 Unpacking and checking the state of delivery

1. Upon delivery unpack the pump/pump unit
and check for transport damage.

2. Report any transport damage immediately

to the manufacturer.

3. Dispose of packing materials in accordance

with the locally applicable regulations.

49
8 Transportation, storage and disposal

8.2 Lifting the pump/pump unit

X027411A

Fig. 1 Fig. 2

Prerequisites:

• Sufficiently dimensioned hoisting

equipment

• The used hoisting equipment conforms to

the local regulations and health and safety
regulations

NGE R
! DA
Risk of injury and/or damage to equipment
should the pump/pump unit fall.
Use intact and correctly dimensioned hoisting
equipment suitable for the weight to be lifted.

50
 8 Transportation, storage and disposal

Fasten the hoisting equipment in accordance

with figures 1 or 2.

Secure motors additionally against tilting.

Do not stand under raised loads.

8.2.1 Pump
• Depending on the locally applicable
regulations, the pump can be transported
either manually or by using suitable hoisting
equipment.

8.2.2 Pump unit

1. Vertical mounting: Fasten the slings around
the adapter housing, see Fig. 1.

Horizontal mounting: Fasten the slings to

the pump unit at an appropriate angle, see
Fig. 2.

Ensure that the center of gravity of the

pump unit lies between and below the
attachment points. If this is not possible,
take other suitable measures to prevent the
pump unit from tilting.

2. Secure the slings against slipping, for

example with screwed-in eye bolts.

3. Attach the slings onto the crane hook and

lift the pump unit.

8.3 Storage
During the test run, the internal components of
the pump are wetted with test oil, which has
a preservative effect. The pipe connections
are fitted with protective covers. The external
components of the pump are preserved with
a single-coat PU-based two-component paint.
The preservative applied at the factory will
protect the pump for about six weeks, if it
is stored in a dry and clean location. The
manufacturer offers a long-term preservation for
storage times of up to 60 months. With longterm
conservation the pump is additionally packed in
hermetically sealing anti-corrosion paper.

51
8 Transportation, storage and disposal

8.3.1 Preservation
Preservation has to be carried out in the
following cases:

• For standard delivery: For storage periods

exceeding six weeks and in case of adverse
storage conditions such as high humidity,
salty air, etc.
• For delivery with long-term preservation:
If the packaging has been opened or
damaged.

8.3.2 Preserving the internal

surfaces of the pump
1. Close the suction connection of the pump
with a blind flange.

2. Pour non-corrosive, resin-free oil into the

pressure connection until it reaches approx.
2 cm under the pressure flange, while
slowly turning the main screw against the
direction of rotation.

3. Close the pressure connection of the pump

with a blind flange.

After about 6 months storage check the oil

level in the pump and top up if necessary.

8.3.3 Preserving the external

surfaces of the pump
Aids:

- Preservative (e.g. Castrol Rustilo DWX 33)

Paint or spray the preservative onto all plain and

unpainted parts.

At intervals of about six months, check the

preservative effect and if necessary repeat
preservation.

NOTE

Store the preserved pump in a cool and dry place and

do not expose it to direct sunlight.

52
 8 Transportation, storage and disposal

8.3.4 Removing the preservation

Aids:

- Solvent

- Steam-jet cleaning device with

wax-dissolving additives

NG
WARNI
!
Risk of injury through emitted preservative
oil.
Wear protective clothing during all the work.

Remove the blind flange with caution to relieve any

pressure inside the pump.

Collect the emitted oil safely and dispose of it in an

environmentally compatible manner.

1. Clean the outside of the pump with

solvents, if necessary using a steam-jet
cleaning device.

2. Remove the blind flange on the pressure

side.

3. Drain the pump, collecting the preservative

oil in a suitable vessel.

4. Remove the blind flange on the suction

side.

5. To remove the residual oil, rinse the pump

with the pumped liquid.

8.4 Disposing of the pump

Aids:

- Solvents or industrial cleaners suitable for

the pumped liquid

53
8 Transportation, storage and disposal

NG
WARNI
!
Danger of poisoning and damage to the
environment from the pumped liquid.
Wear protective clothing during all the work.

Collect the discharging pumped liquid and oil and

dispose of it in accordance with the locally applicable
regulations.

Neutralize any residues of the pumped liquid.

1. Disassemble the pump.

2. Clean residues of the pumped liquid from

the individual parts.

3. Separate sealing elements made of

elastomers and ceramics (SiC) from the
pump and dispose of them in the residual
waste.

4. Recycle metal parts.

54
 9 Spare parts

9.1 Spare parts kits

Pump size Kit type Part. no
ALP 15-20 Commissioning Kit 9007162-80
Overhaul Kit 9007162-81

ALP 30-40 Commissioning Kit 9007162-82

Overhaul Kit 9007162-83

ALP 55-85 Commissioning Kit 9007162-84

Overhaul Kit 9007162-85

Coupling kits

Pump size Motor Size Part. no

80 9024734-01
ALP 15-40 90 9024734-02
100/112 9024734-03

90 9024734-04
ALP 55-85 100/112 9024734-05
132 9024734-06

55
9 Spare parts

Spare part kit Qty. Pos.no. Denomination

A: Commissioning kit
1 457.1 O-ring stationary
seal ring
1 457.2 O-ring rotary seal
ring
1 472 Circlip
1 471 Circlip
1 056 Supporting ring
X027121A
1* 056* Supporting ring
1 058 L-ring
1 Disassembly tool
* Only for sizes
15–20.
B: Overhaul kit
222 1 457 Mechanical seal
471 1 222 Flat gasket
056*
1 817 Ball bearing
1 739.1 O-ring
056 472 1 472 Circlip
8 817
1 471 Circlip
457 739.1
1 056 Supporting ring
X027516A
1* 056* Supporting ring
1 058 L-ring
1 Disassembly tool
* Only for sizes
15–20.
C: Coupling kit
052 1 052 Coupling

X027181b

56
 9 Spare parts

9.1.1 Tightening torques

Tightening torque [Nm] for screws with metric threads + head contact With thread
surfaces measured in
inches
+ wedge lock Stainless steel Screw plugs
washers screws A2 and A4 with elastomer
seal
Thread 8.8 10.9 8.8 + 8.8 Rust-proof Property Property Thread Galva-
Alu* A4-70 class 70 class 80 nized +
stain-
less
steel
M3 1.5 — 1.2 1.5 1.1 — — G1/8" 13
M4 2.9 4.1 2.3 3 2 — — G1/4" 30
M5 6.0 8.0 4.8 6.0 3.9 3.5 4.7 G3/8" 60
M6 9.5 14 7.6 10.3 6.9 6 8 G1/2" 80
M8 23.1 34 18.,4 25 17 16 22 G3/4" 120
M10 46 68 36.8 47 33 32 43 G1" 200
M12 80 117 64 84 56 56 75 G1 1/4" 400
M14 127 186 101 133 89 — — G1 1/2" 450
M16 194 285 155 204 136 135 180 * reduced
M18 280 390 224 284 191 — — tightening
torque when
M20 392 558 313 399 267 280 370
screwing into
M24 675 960 540 687 460 455 605 aluminum

57
9 Spare parts

9.1.2 Required tools for

maintenance work
Disassembly tool

X027391A

Dimensions disassembly tool [mm]

Size d1 d2 l1 l2 s
G
15 – 85 1/4" Ø 3 80 12 10

58
Component
Description

Sludge Removal
Kit

Product No. 582522-01, -02

580258-01 to -12

Printed Nov 2014

Book No. 584692-02 V6

Marine & Diesel Equipment

Alfa Laval reserve the right to make changes at any time without
prior notice.
Any comments regarding possible errors and omissions or
suggestions for improvement of this publication would be
gratefully appreciated.
Copies of this publication can be ordered from your local Alfa
Laval company.
Published by: Alfa Laval Tumba AB
Marine & Diesel Equipment
SE - 147 80 Tumba
Sweden
© Copyright Alfa Laval Tumba AB 2014.
Contents

1 Sludge Removal Kit.............................................................................................. 3

1.1 Function ................................................................................................................ 3
1.2 Operation .............................................................................................................. 5
1.3 Installation .......................................................................................................... 5
1.4 Maintenance ....................................................................................................... 7
1.5 Technical Data ................................................................................................... 8
1.6 Dimension Drawings ........................................................................................ 9

2 Spare Parts ............................................................................................................. 12

584692-02
584692-02
SLUDGE REMOVAL KIT COMPONENT DESCRIPTION 1 SLUDGE REMOVAL KIT

1 Sludge Removal Kit

1.1 Function
The Sludge Removal Kit collects sludge
discharged from the separator in a small tank
positioned close to the separator. At pre-set
intervalls, the sludge pump is activated, and
the sludge is pumped away from the separation
system to a larger common sludge tank.
If the Sludge Removal Kit tank is filled
between the pre-set intervalls, a level switch
inside the tank is activated, and the the pump
empties the tank.
The Sludge Removal Kit makes positioning of
the separator much easier as it does not have
to be positioned directly over the common
sludge tank.

Ventilation outlet
(Optional, LO only)

Heating element
X024594A

(Optional, HFO only)

P 605/615, S 805/815 Sludge Removal Kit P 625/626, P 635/636, S 811 — S 987 Sludge Removal Kit

584692-02 3
1 SLUDGE REMOVAL KIT SLUDGE REMOVAL KIT COMPONENT DESCRIPTION

Optional for HFO applications, the Sludge

Removal Kit is equipped with a heating
element positioned under the bottom plate of
the sludge tank. The heating element keeps
the oil, sludge, and water in the sludge tank at
a suitable temperature.
The heating element is activated automatically
when power to the Control Cabinet is switched
on. The temperature is regulated by a
termostat inside the heating element.

NOTE

If the separation system has not been run for a

longer period, the Sludge Removal Kit must be
started 1 hour before restart.

4 584692-02
SLUDGE REMOVAL KIT COMPONENT DESCRIPTION 1 SLUDGE REMOVAL KIT

1.2 Operation
The Sludge Removal Kit operates
automatically according to the separator
automation program. The sludge tank kit must
be inspected regularly and cleaned if necessary.
Time between inspections can vary depending
on the oil quality in the separation system. See
1.4 Maintenance, page 7.

1.3 Installation
The Sludge Removal Kit must be connected to
the ventilation pipe for the sludge outlet, the
separator sludge outlet, and the sludge pipe
system for the larger common sludge tank.

NOTE

The sludge removal pump must be set to the correct

speed – circa 60 strokes/min, otherwise the lifetime
of the diaphragm, valve balls, and air motor will be
severely shortened.
Adjust the air quality to the sludge pump using the
sludge pump air regulating valve.

ING
WARN
!

Health Risk
Oil mist and vaporized oil constituents from hot oily
sludge may be dangerous to health and must not be
inhaled.

584692-02 5
1 SLUDGE REMOVAL KIT SLUDGE REMOVAL KIT COMPONENT DESCRIPTION

Sludge discharge
• A sludge pipe with an inspection plug must be
connected from the tank to the separation
system.
Oil tank ventilation
pipe

Tank ventilation
• A pipe or hose must be drawn from the flange
to the nearest oil tank ventilation pipe.
• The pipe /hose must have the same diameter
as the flange opening. ~ 5 mm

• The pipe/hose must be as straight as

P0 0 00 63 A
possible, with a steady upward incline.
• The connection to the oil tank ventilation pipe
must point upwards as shown.

NOTE

For HFO separation, it is not recommended to make

the connection to the separator room ventilation
system.
For LO separation, connection to the separator room
ventilation system should be made only if the
separator room ventilation is adequate. Use the
optional connection hose (part no. 568023-80, -81, or
-82) for this purpose. This hose is designed to entrap
oil drops in the vent hose, and lead the oil back to the
Sludge Removal Kit tank.

Pipe to common sludge tank

• A pipe must be drawn from the Sludge
Removal Kit tank to the larger common tank.
The pipe diameter must be size 1”.
The pipe must have its own heat tracing and
insulation.

NOTE

The Sludge Removal Kit is equipped with its own

non-return valve on the sludge outlet flexible hose.

NOTE

The pipe from the Sludge Removal Kit must be as

straight as possible.

6 584692-02
SLUDGE REMOVAL KIT COMPONENT DESCRIPTION 1 SLUDGE REMOVAL KIT

1.4 Maintenance

NOTE

Impurities gather in the Sludge Removal Kit tank.

Regularly check the tank and level switch. See
instructions below.

Proceed as follows:
• Undo the screws at the top of the sludge tank
and remove the sludge pipe kit.
• Pour 2/3 litre diesel oil into the tank and start
the sludge pump manually. This is to clean the
inside of the tank and the complete sludge
discharge arrangement.

NOTE

To operate the sludge pump manually, use the screw

on the air solenoid valve.

Clean the level switch if necessary.

• Check the seals and gaskets, and change if
necessary.
• Loosen the hose clip and check the inside of
the ventilation hose. Clean if necessary.
To avoid breakdown of the Sludge Removal
system, the sludge pump must be regularly
overhauled as follows using spare parts kit
1766702-81.
• Perform an overhaul on the sludge pump
every 18 months operation.
• Replace the diaphragms and the o-rings with
those delivered in the spare parts kit.
• Perform a 4000 hour Inspection Service.

584692-02 7
1 SLUDGE REMOVAL KIT SLUDGE REMOVAL KIT COMPONENT DESCRIPTION

1.5 Technical Data

Media oil, sludge, water
Media temperature max. 120 °C
Flow max. 70 l/min. at 8 bar (water)
Delivery head 5 bar
Particle size max 4 mm
Air pressure 5 – 7 bar
Air consumption
normal 1m3 /h
max. 1 l/sec.

8 584692-02
SLUDGE REMOVAL KIT COMPONENT DESCRIPTION 1 SLUDGE REMOVAL KIT

1.6 Dimension Drawings

P 605/615, S 805/815

sludge outlet
Ventilation DN50 PN6

Separator

Separator vertical axis

Level switch

Air inlet G1/4” to MV6

Flexible hose

Sludge outlet G1”

X024645A
Ref. 584126 Rev. 0

584692-02 9
1 SLUDGE REMOVAL KIT SLUDGE REMOVAL KIT COMPONENT DESCRIPTION

P 625/626 P 635/636, S 811 — S 987

sludge outlet
Separator
Ventilation
Air inlet G1/4” to MV6

Separator vertical axis

Flexible hose

Sludge outlet G 1”

Base plate
fixing

X024646A
Ref. 584128 Rev. 0

A B C D E F G H
S 811 – S 927, P 625/626 465 350 350 DN50 PN6 618 210 463 180
S 831 – S 937, P 635/636 503 350 350 DN50 PN6 618 210 463 180
S 841– S 947 513 340 350 DN50 PN6 618 210 463 180
S 851 – S 957 595 490 390 DN65 PN6 798 270 643 240
S 861 – S 967 595 490 390 DN65 PN6 798 270 643 240
S 871 – S 977 750 530 446 DN80 PN6 868 300 713 240
S 881 – S 987 750 530 446 DN80 PN6 868 300 713 240

10 584692-02
SLUDGE REMOVAL KIT COMPONENT DESCRIPTION 1 SLUDGE REMOVAL KIT

Floor level differences between SRK and separators

Separator
Customer supplied
Sludge Removal
Kit
S 811 — S 947
P 605 — P 636 80 mm
S 851 — S 987 100 mm

X024650A

584692-02 11
2 SPARE PARTS SLUDGE REMOVAL KIT COMPONENT DESCRIPTION

2 Spare Parts

12 584692-02
.Sludge removal kit
Spare Parts Catalogue

Specification No. 582713-80/10

Book No. 595190 02 Rev. 3

Spare parts catalogue Catalogo parti di ricambio

Reservdelskatalog Catalogo de pecas sobressalentes
Ersatzteilkatalog Varaosaluettelo
Catalogue de piéces de Καταλογοσ ανταλλακτικων
rechange
Catalogue de piezas de Reserveonderdelen-catalogus
recambio
Каталог запасных Reservedelskatalog
частеи
Published By:
Alfa Laval Tumba AB
SE-147 80 Tumba, Sweden

Telephone: +46 8 530 650 00

Telefax: +46 8 530 310 40

© Alfa Laval Tumba AB 2014-11-28

Original instructions
This publication or any part there of may not be
reproduced or transmitted by any process or
means without prior written permission of
Alfa Laval Tumba AB.
Contents
1 Read this first 5
1.1 General information 6
1.2 Translation list 9

2 Sludge removal kit, S 805, S 815,

P 605, P 615 12

3 Sludge removal kit 14

3.1 Sludge outlet S 821- S 836, P 625/626, P
635/636 16
3.2 Sludge outlet S 881, S 886 18
3.3 Sludge outlet S 851, S 856 20
3.4 Sludge outlet S 861, S 866 22
3.5 Sludge outlet S 871, S 876 24

4 Sludge removal kit 26

4.1 Sludge outlet S 881, S 886 28

5 Slugde pump T70 spare parts 30

6 Cross reference list 32

3
4
 1 Read this first

1 Read this first

Check the machine unit number on the name-plate before using this catalogue

Kontrollera maskinenhetens nummer på maskinskylten innan du använder katalogen

Das Typenschild - ein Hinweis zur korrekten Ersatzteilnummer

La plaque de la machine, un guide pour trouver le numéro de piéce de rechange correct

La placa-marca de la máquina - guía del número correcto del repuesto

Фирменная табличка машины — указатель правилного номера запасной части

La targhetta della macchina - guida al corretto numero dei ricambi

La placa do fabricante da máquina - um guia do número correto das partes sobressalentes

Konekilpi - opastin oikeaan varaosanumeroon

Η πινακίδα της μηχανής είναι ο οδηγός του σωστού ανταλλακτικού

Het gegevensplaatje - een wegwijzer naar het juiste onderdeelnummer

Typeskiltet - en guide til det rette reservedelsnummer

使用目录前，检查铭牌上的机器部件号。

5
Sludge removal kit

1.1 General information

Safeguard your commitment to quality by always using genuine

Alfa Laval spare parts.
Remember, Alfa Laval cannot accept responsibility for the
failure of a separator equipped with non-original spare parts.
We guarantee the quality and reliability of our products.

Följ ditt kvalitetstänkande genom att endast använda Alfa Laval

originalreservdelar.
Kom ihåg att Alfa Laval inte tar något ansvar för fel på en
separator, som innehåller icke-originaldelar. Vi garanterar
kvaliteten och driftsäkerheten endast hos våra egna produkter.

Aus Rücksicht auf Ihr Bestreben um beste Qualität sollten Sie

nur Alfa Laval Originalersatzteile benutzen.
Vergessen Sie nicht, Alfa Laval kann keine Verantwortung für
das Versagen eines Separators übernehmen, der nicht mit
Originalersatzteilen versehen ist. Wir garantieren Qualität und
Zuverlässigkeit unserer Produkte.

Préservez la qualité de vos équipments en n‘employant que des

pièces de rechange Alfa Laval.
N’oubliez pas q’Alfa Laval décline toute responsabilité en cas
de panne d’un séparateur non équipé de pièces de rechange
d’origine. Nous garantissons la qualité et la fiabilité de nos
produits.

Mantenga su compromiso con la calidad, al usar siempre piezas

de repuesto Alfa Laval auténticas.
Recuerde que Alfa Laval no acepta responsabilidad por el
fallo de una separadora equipada con piezas de repuesto no
originales. Garantizamos la calidad y fiabilidad de nuestros
productos.

6
1.1 General information 1 Read this first

Гарантируйте надежность качества всегда используя

подлинные запасные части фирмы Alfa Laval.
Запомните, что Alfa Laval не несет ответственности за
повреждение сепаратора, оснащенного неподлинными
запчастами. Мы гарантируем качестьо и надежность наших
изделий.

Salvaguardate la vostra garanzia di qualità facendo sempre uso

di parti di ricambio Alfa Laval autentiche.
Tenete presente che la Alfa Laval non può accettare
responsabilità per avaria ad un separatore attrezzato con parti
di ricambio non originali. Noi garantiamo la qualità l’affidabilità
dei nostri prodotti.

Proteja o seu cometimento a qualidade usando sempre peças

sobressalentes genuinas Alfa Laval.
Não esqueça que Alfa Laval não aceita responsabilidade por
falha de uma separadora equipada com peças sobressalentes
não genuinas. Nós garantimos a qualidade e a confiança dos
nossos produtos.

Varmistakaa vastuunne laadusta käyttämällä aina alkuperäisiä

Alfa Laval varaosia.
Muistakaa, Alfa Laval ei voi hyväksyä vastuuta ei-alkuperäsillä
varaosilla varustetun separaattorin vaurioista. Me takaamme
tuotteidemme laadun ja käyttövarmuuden.

Εξασφαλίοτε υψηλή ποιότητα χρησιμοποιώντας μόνο γνήσια

ανταλλακτικά της Alfa Laval.
Έχετε υπόψην ότι η Alfa Laval δεν αναλαμβάνει καμμιά ευθύνη
για βλάβες βουτυρομηχανής, οτην οποία έχουν εφαρμοστεί μή
γνήσια ανταλλακτικά. Εγγυόμαστε ποιότητα και καλή λειτουργία
μόνο για τα δικά μας προϊόντα.

7
Sludge removal kit

Streef naar een zo hoog mogelijke kwaliteit en gebruik

uitsluitend originele Alfa Laval reserveonderdelen. Streef naar
een zo hoog mogelijke kwaliteit en gebruik uitsluitend originele
Alfa Laval reserveonderdelen.
Vergeet niet dat Alfa Laval niet verantwoordelijk is voor een
defecte separator die niet-originele onderdelen bevat. Wij
garanderen de kwaliteit en betrouwbaarheid van onze eigen
produkten.

Hold Dem til den kvalitet, De har valgt at satse på, ved altid at
anvende ægte Alfa Laval reservedele.
Husk, at Alfa Laval ikke kan påtage sig noget ansvar for fejl
på en separator, som indeholder uoriginale dele. Vi kan kun
garantere kvalitet og driftsikkerhed på vore egne produkter.

请始终使用阿法拉伐真品备件以保证您产品的质量。
请注意，阿法拉伐对使用非原装备件的分离设备的故障不承担
责任。 我们保证我们产品的质 量与可靠性。

8
1.2 Translation list 1 Read this first

1.2 Translation list

Översättningslista
Übersetzungsliste
Liste de traduction
Lista de traducciones

Part no. Reservdelsnummer Teil-Nr. Numéro de pièce Pieza No.

Qty Antal Anzahl Quantité Cantidad

Description Benämning Bezeichnung Dénomination Descripción

Notes Anmärkningar Anmerkungen Remarques Notas

Machine type Maskintyp Maschinentyp Type de machine Tipo de máquina

Product no. Produktnr Produktnummer Numéro de produit Número de producto

Machine unit description Maskinblocksbenämning Bezeichnung des Dénomination de partie Descripción de sección de
Maschinenblocks de machine la máquina

Machine unit no. Maskinblocksnr Maschinenblock Nr. Partie de machine nº No. de sección de
máquina

Subassembly description Undergruppsbenämning Bezeichung der Dénomination de Descripción de

Untergruppe sous-ensemble subconjunto

Subassembly no. Undergruppsnr Untergruppe Nr. Nº de sous-ensemble Número de subconjunto

See page Se sidan Siehe Seite Vòir page Véase la página

Fig. ref. Figurhänvisning Bildhinweise Réf. de fig. Referencia de figura

Product name Produktnamn Produktname Nom du produit Nombre del producto

Exchange necessitates Utbyte nödvändiggör Austausch erfordert Le remplacement El racmbio requiere el

rebalancing of bowl ombalansering av kulan Wiederauswuchtung der nécessite le rééquilibrage reequilibrado del rotor
Trommel du bol
See separate spare parts Se separat reservdelslista Siehe separate Voir liste séparée des Véase la lista de piezas
list Ersatzteilliste pièces de rechange separada

Not delivered as spare Levereras ej som Nicht als Ersatzteil Non livré comme piéce de No se entrega como pieza
part reservdel geliefert rechange de recambio

9
Sludge removal kit

Словарь перевда
Lista traduzioni
Lista para tradução
Käännösluttelo

Part no. Деталь № Nr. parte Numero de peca Varaosanumero

Qty Кол—во Quantita Quantidade Lukumäärä

Description Наименование Descrizione Descricao Nimitys

Notes Примечания Note Notas Huomautuksia

Machine type Машина тнпа Tipo macchina Tipo de maquina Konetyyppi

Product no. Артикул № Nr.prodotto No. do produto Tuotteen no

Machine unit description Наименование блока Descrizione unita Descricao da unidade da Koneenosan nimitys
машины macchina maquina

Machine unit no. Блок машины № Nr. unita macchina Numero de unidade da Koneenosan no
maquina

Subassembly description Наименование группы Descrizione sottogruppo Descriao do subconjunto Alaryhmän nimitys

Subassembly no. Группа № Nr. sottogruppo Número de subconjunto Alaryhmän no

See page См. страницу Vedi pagina Véase la página Ks sivu

Fig. ref. Ссылка на зскиз Rif. fig. Referencia de figura Kuvaviite

Product name Наименование артикула Nome prodotto Nombre del producto Tuotteen nimi

Exchange necessitates Замена требует La sostituzione comporta El racmbio requiere el Vaihdettaessa kuula
rebalancing of bowl балансировки барабана la equilibratura del reequilibrado del rotor tasapainoitettava
tamburo uudelleen
See separate spare parts См. отдельный перечень Vedi lista separata delle Véase la lista de piezas Katso erillistä
list запасных частей parti di ricambio separada varaosaluetteloa

Not delivered as spare Не поставлена вместе с Non fornito come parte di No se entrega como pieza Ei toimiteta varaosana
part запасными частями ricambio de recambio

10
1.2 Translation list 1 Read this first

ΓΛΩΣΣΑΡΙ
Vertaallijst
Oversættelseliste
翻译列表、

Part no. Λριθμός ανταλλακτικού Onderdeelnr. Reservedelsnummer 部件号

Qty Σύνολο Hoeveelheid Antal 数量

Description Περιγραφή Beschrijving Betegnelse 说明

Notes Παρατηρήσεις Opmerkingen Bemaerkninger 注释

Machine type Τύπος μηχανήματος Machinetype Maskintype 机器类型

Product no. Αριθμός προϊόντος Produktnr. Produktnr. 产品编号

Machine unit description Περιγραφή Machineblokbenaming Maskinbetegnelse 机器说明

συγκροτήματος μηχανής

Machine unit no. Αριθμός συγκροτήματος Machineblokbenamning Maskinnr. 机器部件号

μηχανής

Subassembly description Περιγραφή Subgroepbenamning Undergruppsbetegnelse 子装置说明

υποσυγκροτήματος

Subassembly no. Αριθμός Subgroepnr. Undergruppenr. 子装置编号

υποσυγκροτήματος

See page Βλέπε σελίδα Zie blz. Se side 请参阅页

Fig. ref. Παραπομπή σε εικόνα Afb. ref. Figurhenvisning 图片参考

Product name Ονομασία προϊόντος Produktnaam Produktnavn 产品名

Exchange necessitates Ανταλλαγή απαιτεί Vervangning vereist Udskriftning kraever 更换前应校准转鼓平衡

rebalancing of bowl επαναρρύθμιση herbalanceren van de afbalcering af kuglen
ισορροπίας του τύμπανου kogel
See separate spare parts Βλέπε ειδική λίστα Vervangning vereist van Se spaat reservedelsliste 参见备件清单
list ανταλλακτικών de kogel

Not delivered as spare ∆εν παραδίδεται ως Niet geleverd als Levereres ikke som 未作为备件提供
part ανταλλακτικό reserveonderdeel reservedel

11
Sludge removal kit

3 Sludge removal kit

Machine unit number or
Subassembly description
580258-
Ref Part No Description -01 -02 -03 -04 -05 Notes
Quantity
2 1766699 01 Sludge pump T70 1 1 1 1 1
3 580403 80 Sludge outlet S 821- S 836, P 625/626, 1 See page 16
P 635/636
3 580407 80 Sludge outlet S 881, S 886 1 See page 18
3 583268 80 Sludge outlet S 861, S 866 1 See page 22
3 583361 80 Sludge outlet S 851, S 856 1 See page 20
3 583746 80 Sludge outlet S 871, S 876 1 See page 24
4 580753 01 Level switch 1 1 1 1 1
5 1766081 02 Regulating valve 1 1 1 1 1
6 572915 01 Solenoid valve 1 1 1 1 1
7 1766002 01 Non-return valve 1 1 1 1 1
8 574351 05 Flexible hose L= 400 1 1 1 1 1
9 580773 80 Pipe connection 1 1 1 1 1
10 1762672 03 Hexagon plug 1 1 1 1 1
11 1762672 01 Hexagon plug 1 1 1 1 1
12 580758 06 Push-In Fittings 2 2 2 2 2
13 580769 03 Flexible hose, air D.8 1 1 1 1 1
14 1763780 02 Nipple 4 4 4 4 4
15 221030 49 Screw 8 8 8 8 8
16 223101 47 Washer 12 12 12 12 12
17 2210293 27 Screw 2 2 2 2 2
18 223101 41 Washer, 4,3x9x0,8 2 2 2 2 2
19 1763780 06 Nipple 1 1 1 1 1
20 572215 04 Adapter extension 1 1 1 1 1
22 583755 80 Ventilation pipe 1 1
22 583755 81 Ventilation pipe S3 1 1
22 583755 82 Ventilation pipe S4 1
23 546229 08 Rectangular ring 2 2 2 2 2
24 580759 06 Push-In Fittings 2 2 2 2 2
25 580318 01 Gasket 1 1
25 580318 02 Gasket 1 1 1
26 221030 07 Screw 4 4 4 4 4
27 1761834 03 Cu-washer 1 1 1 1 1
28 221035 07 Screw, M8x25 4 4 4 4 4
29 70560 Washer 4 4 4 4 4
30 1761834 11 Cu washer 1 1 1 1 1

14
3 Sludge removal kit

2205M

15
Sludge removal kit

3.1 Sludge outlet S 821- S 836, P 625/626, P 635/636

Machine unit number or
Subassembly description
580403-
Ref Part No Description -80 Notes
Quantity
1 580303 80 Cover 1
2 580358 80 Sludge outlet 1
3 1762017 06 Hose 1
4 1766096 01 Plug 1
5 1762020 03 Hose clip Ø 58 x Ø 75 2

16
3.1 Sludge outlet S 821- S 836, P 625/626, 3 Sludge removal kit
P 635/636

2219L

17
Sludge removal kit

4 Sludge removal kit

Machine unit number or
Subassembly description
580258-
Ref Part No Description -06 -07 -08 -09 -10 -11 -12 Notes
Quantity
2 1766699 01 Sludge pump T70 1 1 1 1 1 1 1
3 580403 80 Sludge outlet S 821- S 836, P 625/626, 1 See page 16
P 635/636
3 580407 80 Sludge outlet S 881, S 886 1 See page 18
3 583268 80 Sludge outlet S 861, S 866 1 See page 22
3 583361 80 Sludge outlet S 851, S 856 1 See page 20
3 583746 80 Sludge outlet S 871, S 876 1 See page 24
3 583750 80 Sludge outlet S 881, S 886 1 1 See page 28
4 580753 01 Level switch 1 1 1 1 1 1 1
5 1766081 02 Regulating valve 1 1 1 1 1 1 1
6 572915 01 Solenoid valve 1 1 1 1 1 1 1
7 1766002 01 Non-return valve 1 1 1 1 1 1 1
8 574351 05 Flexible hose L= 400 1 1 1 1 1 1 1
9 580773 80 Pipe connection 1 1 1 1 1 1 1
10 1762672 03 Hexagon plug 1 1 1 1 1 1 1
11 1762672 01 Hexagon plug 1 1 1 1 1 1 1
12 580758 06 Push-In Fittings 2 2 2 2 2 2 2
13 580769 03 Flexible hose, air D.8 1 1 1 1 1 1 1
14 1763780 02 Nipple 4 4 4 4 4 4 4
15 221030 49 Screw 8 8 8 8 8 8 8
16 223101 47 Washer 12 12 12 12 12 12 12
17 2210293 27 Screw 2 2 2 2 2 2 2
18 223101 41 Washer, 4,3x9x0,8 2 2 2 2 2 2 2
19 1763780 06 Nipple 1 1 1 1 1 1 1
20 572215 04 Adapter extension 1 1 1 1 1 1 1
22 1767084 02 Rubber hose 1 1
22 1767084 03 Rubber hose 1 1
22 1767084 04 Rubber hose 1 1
22 583755 82 Ventilation pipe S4 1
23 546229 08 Rectangular ring 2 2 2 2 2 2 2
24 580759 06 Push-In Fittings 2 2 2 2 2 2 2
25 580318 01 Gasket 1 1
25 580318 02 Gasket 1 1 1 1 1
26 221030 07 Screw 4 4 4 4 4 4 4
27 1761834 03 Cu-washer 1 1 1 1 1 1 1
28 221035 07 Screw, M8x25 4 4 4 4 4 4 4
29 70560 Washer 4 4 4 4 4 4 4
30 1761834 11 Cu washer 1 1 1 1 1 1 1

26
4 Sludge removal kit

2205T

27
Sludge removal kit

5 Slugde pump T70 spare parts

Machine unit number or
Subassembly description
1766702-
Ref Part No Description -80 Notes
Quantity
1 1766702 01 O-ring/ Packing kit 4
2 1766702 02 Diaphragm 2
3 1766702 03 O-ring 6
4 1766702 04 Air valve 1
5 1766702 05 Muffler 1

30
5 Slugde pump T70 spare parts

2123N

31
 6 Cross reference list

6 Cross reference list

+ Part No. Page Ref. Part No. Page Ref. Part No. Page Ref.

1761482 06 12 26 1767084 02 26 22
580403 80 14 3
1761834 03 26 27 1767084 03 26 22
580403 80 26 3
1761834 03 14 27 1767084 04 26 22
580407 80 14 3
1761834 11 26 30 1767084 04 12 4
580407 80 26 3
1761834 11 14 30 1767086 82 12 5 580753 01 26 4
1762017 06 16 3 2210293 27 26 17 580753 01 12 3
1762017 07 18 3 2210293 27 12 34 580753 01 14 4
1762017 08 22 3 2210293 27 14 17 580758 06 26 12
1762017 09 20 3 221030 07 26 26 580758 06 12 20
1762017 10 24 3 221030 07 14 26 580758 06 14 12
1762017 11 28 3 221030 49 26 15 580759 06 26 24
1762017 12 12 13 221030 49 14 15
580759 06 12 18
1762020 03 12 6 221035 07 26 28
580759 06 14 24
1762020 03 16 5 221035 07 14 28
580769 03 26 13
1762672 01 26 11 221035 46 12 24
580769 03 12 22
1762672 01 14 11 221045 09 12 36
580769 03 14 13
1762672 03 26 10 221803 33 12 37
580773 80 26 9
1762672 03 14 10 223101 41 26 18
580773 80 14 9
1763780 02 26 14 223101 41 12 35
583163 80 28 2
1763780 02 14 14 223101 41 14 18
583163 80 22 2
1763780 06 26 19 223101 47 26 16
583163 80 24 2
1763780 06 14 19 223101 47 12 38
583268 80 14 3
1765109 10 12 30 223101 47 14 16
583268 80 26 3
1765934 01 12 10 2245101 01 18 5
583304 80 22 1
1766002 01 26 7 2245102 02 28 5
583361 80 14 3
1766002 01 14 7 2245102 02 20 5
583361 80 26 3
1766002 01 12 9 2245102 02 22 5
583362 80 20 1
1766081 02 26 5 2245102 02 24 5
583389 80 20 2
1766081 02 14 5 27345 12 14
583746 80 26 3
1766096 01 28 4 546229 08 26 23 583746 80 14 3
1766096 01 16 4 546229 08 14 23 583747 80 24 1
1766096 01 18 4 569763 02 12 8
583750 80 26 3
1766096 01 20 4 569763 03 12 15
583751 80 28 1
1766096 01 22 4 569763 08 12 16
583755 80 14 22
1766096 01 24 4 572215 04 26 20
583755 81 14 22
1766099 08 12 33 572215 04 14 20
583755 82 26 22
1766218 02 12 12 572915 01 26 6
583755 82 14 22
1766699 01 12 2 572915 01 12 17
598251 01 12 19
1766699 01 14 2 572915 01 14 6
70560 26 29
1766699 01 26 2 574351 04 12 7
70560 12 23
1766702 01 30 1 574351 05 26 8
70560 14 29
1766702 02 30 2 574351 05 14 8
1766702 03 30 3 580301 80 18 1
1766702 04 30 4 580303 80 16 1
1766702 05 30 5 580318 01 26 25
1766715 02 12 27 580318 01 14 25
1766788 01 12 29 580318 02 26 25
1766789 80 12 28 580318 02 14 25
1766893 01 12 11 580358 80 16 2
1767083 04 12 4 580374 80 18 2

32
Separator Manual
High speed separator
P 626

Specification No. 881201-11-03/0

Book No. 9026963-02 v4
Published By:
Alfa Laval Tumba AB
SE-147 80 Tumba, Sweden

Telephone: +46 8 530 650 00

Telefax: +46 8 530 310 40

© Alfa Laval Tumba AB 02-2017

Original instruction

This publication or any part there of may not

be reproduced or transmitted by any process
or means without prior written permission of
Alfa Laval Tumba AB.
6 Service, dismantling, assembly

6.6 Oil change

NOTE

The separator should be level and at standstill when

oil is filled or the oil level is checked

6.6.1 Lubricating oil

Do not mix different oil brands.

Always use clean vessels when handling

lubricating oil.

Great attention must be paid not to contaminate

the lubricating oil. Of particular importance is to
avoid mixing of different types of oil. Even a few
drops of motor oil mixed into a synthetic oil may
result in severe foaming.

Any presence of black deposits in a mineral

type oil is an indication that the oil base has
deteriorated seriously or that some of the oil
additives have precipitated. Always investigate
why black deposits occurs.

If changing from one oil brand to another it is

recommended to do this in connection with an
overhaul of the separator. Clean the oil bath
housing and the spindle parts thoroughly and
remove all deposits before filling the new oil.

NOTE

Always clean and dry parts (also tools) before

lubricants are applied.

ON
CAUTI
!
Check the oil level before start. Top up when
necessary. For correct oil volume, see “Lubricating
oil” in the table on page 200.

It is of utmost importance to use the lubricants

recommended in our documentation.

178
 6 Service, dismantling, assembly

This does not exclude, however, the use of other

brands, provided they have equivalently high
quality properties as the brands recommended.
The use of other oil brands and lubricants
than recommended, is done on the exclusive
responsibility of the user or oil supplier.

Applying, handling and storing of lubricants

Always be sure to follow lubricants

manufacturer's instructions.

6.6.2 Check oil level

1. Check that oil level can be seen in the sight
glass.

6.6.3 Oil change procedure

1. Remove the oil filling plug (A).

2. Place a vessel under the drain plug (B).

3. Remove the drain plug.

ON
CAUTI
!
Burn hazard
The lubricating oil and various machine surfaces
can be sufficiently hot to cause burns. A

4. Collect the oil in the vessel.

5. Fit and tighten the drain plug (B). B

6. Fill with new oil filler hole (A). C

NOTE

For grade and quality of oil, see 6.6.6

Lubricating oils on page 185.

For correct oil volume, see “Lubricating oil” in

G10413B1
the table on page 200.
A. Oil fill plug
7. Check the oil sight glass for correct oil level. B. Oil drain plug
C. Sight glass
8. Fit and tighten the plug (A)

179
6 Service, dismantling, assembly

6.6.4 Lubrication chart

Alfa Laval ref. 567329 01 Rev. 4

ON
CAUTI
!
Check the oil level before start, top up when necessary and do not overfill.

Do not check the oil level when separator is running.

NOTE

If not otherwise specified, follow the supplier’s instructions about applying, handling and storing of lubricants.

NOTE

Check and pre-lubricate new spindle bearings and spindle bearings that have been out of service for three
months or longer.

Lubrication chart
Lubricating point Lubrication Interval
The oil bath. Lubricate with oil, see • Continous operation: 4000h
Bowl spindle bearings are Recommended oil brands.
• Seasonal operation: Before
lubricated by oil mist from the oil Lubricating oil volume see
every operating period
bath. Technical data.
• Short period´s operation:
12 months even if total
number of operating hours
is less than stated above.
Bowl spindle taper. Lubricate with oil. At assembly.
Only a few drops for rust
protection.
Bowl: Sliding contact surfaces, Lubricate with paste, see At assembly.
thread of lock nut and cap nut. Recommended lubricants.
Rubber seal rings. Lubricate with grease, see At assembly.
Recommended lubricants.
Friction clutch bearings. The bearings are pre-lubricated –
with grease and need no extra
lubrication.
Electric motor. Follow manufacturer’s Follow manufacturer’s
instructions. instructions.
Plug thread (neck bearing Lubricate with oil, if not otherwise At assembly.
assembly). stated.

180
 6 Service, dismantling, assembly

6.6.5 Recommended lubricants

Lubricant recommendation for hygienic and non-hygienic applications

Alfa Laval ref. 553217 01 Rev. 14

Lubricants with an Alfa Laval part number are approved and recommended for use.

The data in the tables below is based on supplier information.

Trade names and designations might vary from country to country. Please contact your local
supplier for more information.

Paste for assembly of metallic parts, non-hygienic applications

Part no Quantity Designation Manufacturer Remark

537086-02 1000 g Molykote 1000 Paste Dow Corning -
537086-03 100 g Molykote G-n plus Paste Dow Corning -
537086-06 50 g
537086-04 50 g Molykote G-rapid plus Dow Corning -
Paste
- - Gleitmo 705 Fuchs Lubritech -
- - Wolfracoat C Paste Klüber -
- - Dry Moly Paste Rocol -
- - MTLM Rocol -

Bonded coating for assembly of metallic parts, non-hygienic applications

Part no Quantity Designation Manufacturer Remark

535586-01 375 g Molykote D321R Spray Dow Corning -
- - Gleitmo 900 Fuchs Lubritech Varnish or spray

181
6 Service, dismantling, assembly

Paste for assembly of metallic parts, hygienic applications (NSF registered H1 is preferred)

Part no Quantity Designation Manufacturer Remark

- - Molykote D paste Dow Corning -
537086-07 50 g Molykote P-1900 Dow Corning NSF Registered H1 (22
Jan 2004)
- - Molykote TP 42 Dow Corning -
561764-01 50 g Geralyn 2 Fuchs Lubritech NSF Registered H1 (3
Sep 2004)
- - Geralyn F.L.A. Fuchs Lubritech NSF Registered H1 (2
April 2007). German
§ 5 Absatz 1 LMBG
approved.
554336-01 55 g Gleitmo 1809 Fuchs Lubritech -
- - Gleitmo 805 Fuchs Lubritech DVGW (KTW) approval
for drinking water (TZW
prüfzeugnis)
- - Klüberpaste 46 MR 401 Klüber White, contains no lead,
cadmium, nickel, sulphur
nor halogens.
- - Klüberpaste UH1 Klüber NSF Registered H1 (26
84-201 Aug 2005)
- - Klüberpaste UH1 Klüber NSF Registered H1 (25
96-402 Feb 2004)
252 OKS NSF Registered H1 (23
July 2004)
- - Foodlube Multi Paste Rocol NSF Registered H1 (13
April 2001)

182
 6 Service, dismantling, assembly

Silicone grease/oil for rubber rings, hygienic and non-hygienic applications

Part no Quantity Designation Manufacturer Remark

- - No-Tox Food Grade Bel-Ray NSF Registered H1 (16
Silicone grease December 2011)
Dow Corning 360 Dow Corning Tested according to
Medical Fluid and complies with all
National Formulary
(NF) requirements
for Dimethicone
and European
Pharmacopeia (EP)
requirements for
Dimeticone or Silicone
Oil Used as a Lubricant,
depending on viscosity.
569415-01 50 g Molykote G 5032 Dow Corning NSF Registered H1 (3
June 2005)
- - Geralyn SG MD 2 Fuchs Lubritech NSF Registered H1 (30
March 2007)
- - Chemplex 750 Fuchs Lubritech DVGW approved
according to the German
KTW-recommendations
for drinking water.
- - Paraliq GTE 703 Klüber NSF Registered H1 (25
Feb 2004). Approved
according to WRAS.
- - Unisilkon L 250 L Klüber Complies with German
Environmental Agency
on hygiene requirements
for tap water. Certified
by DVGW-KTW, WRAS,
AS4020, ACS.
- - ALCO 220 MMCC NSF Registered H1 (25
March 2002)
- - Foodlube Hi-Temp Rocol NSF Registered H1 (18
April 2001)

183
6 Service, dismantling, assembly

Always follow the lubrication recommendations of the bearing manufacturer.

Grease for ball and roller bearings in electric motors

Part no Quantity Designation Manufacturer Remark

- - Energrease LS2 BP -
- - Energrease LS-EP2 BP -
- - Energrease MP-MG2 BP -
- - APS 2 Castrol -
- - Spheerol EPL 2 Castrol -
- - Multifak EP2 Chevron -
- - Multifak AFB 2 Chevron -
- - Molykote G-0101 Dow Corning -
- - Molykote Multilub Dow Corning -
- - Unirex N2 ExxonMobil -
- - Mobilith SHC 460 ExxonMobil -
- - Mobilux EP2 ExxonMobil -
- - Lagermeister EP2 Fuchs Lubritech -
- - Rembrandt EP2 Q8/Kuwait Petroleum -
- - Alvania EP2 Shell -
- - LGEP 2 SKF -
- - LGMT 2 SKF -
- - LGFP 2 SKF NSF Registered H1 (17
Aug 2007)
- - Multis EP2 Total -

184
 6 Service, dismantling, assembly

6.6.6 Lubricating oils

Alfa Laval ref. 567330 01 Rev. 6

Mineral lubricating oil HM/HV 68 (Alfa Laval oil group A)

Trade names and designations might vary from country to country. Please contact your local
supplier for more information.

Recommended oil brands (general demands)

Manufacturer Designation
Alfa Laval 567334-01 1 litre
567334-02 4 litre
BP Castrol Hyspin ZZ 68
Castrol Hyspin AWS 68
Chevron Hydraulic oil AW 68
Rando HD 68
ExxonMobil Nuto H 68
Mobil DTE 26 (ISO VG 68)
Q8/Kuwait Petroleum Haydn 68
Shell Tellus Oil S2 M 68
Tellus Oil S3 M 68
Statoil/Fuchs HydraWay HMA 68
Total Azolla AF 68
Azolla ZS 68

Recommended oil brands (general demands, oils for use at cold start)
These oils should be used at cold start, when the ambient temperature is below 20°C. These oils
can also be used at ambient temperatures above 20°C.

Manufacturer Designation
BP Castrol Hyspin AWH-M 68
Chevron Rando HDZ 68
ExxonMobil Univis N 68
Mobil DTE 10 Excel 68
Q8/Kuwait Petroleum Handel 68
Shell Tellus S2 V 68
Statoil/Fuchs HydraWay HVXA 68
Total Equivis ZS 68
Lubmarine Visga 68

185
6 Service, dismantling, assembly

Recommended oil brands (special hygienic demands)

Conform to U.S. Food and Drug Administration (FDA) requirements of lubricants with incidental
food contact, Title CFR 21 178.3570, 178.3620 and/or those generally regarded as safe (US 21
CFR 182).

The hygienic oil on the list is in the online “NSF White Book™ Listing” at the time of the revision of
this document. For more information about the NSF registration and up to date H1 registration, see
www.nsf.org (http://www.nsf.org/business/nonfood_compounds/)

Manufacturer Designation
Bel-Ray No-Tox HD oil 68
Chevron Lubricating oil FM 68
ExxonMobil Mobil DTE FM 68
Fiske Brothers Lubriplate FMO AW 350
Total Nevastane AW 68

Requirements
• Viscosity grade (ISO 3448/3104) VG 68 / Viscosity index (ISO 2909) VI>95 (general demands
and special hygienic demands).
Viscosity grade (ISO 3448/3104) VG 68 / Viscosity index (ISO 2909) VI>130 (general demands,
oils for use at cold start).
The oil must have the correct viscosity grade. No other viscosity grade than specified should
be used.
• The oil must follow the requirements in one of the standards below.

Standard (general demands and special Designation

hygienic demands)
ISO 11158 (International standard) ISO-L-HM 68
DIN 51524 part 2 (German standard) DIN 51524 – HLP 68

Standard (general demands, oils for use at Designation

cold start)
ISO 11158 (International standard) ISO-L-HV 68
DIN 51524 part 3 (German standard) DIN 51524 – HVLP 68

NOTE

Other oil brands may be used as long as they fulfill the requirements and have equivalent quality as the brands
recommended.

186
8 Technical reference

8.2 Technical data

Alfa Laval ref. 599514 Rev. 4

General technical data

Description Value Unit
Motor power
– 50 Hz 5.5 kW
– 60Hz 5.5 kW
Jp reduced to motor
– 50 Hz 4.96 kgm2
– 60 Hz 3.43 kgm2
Gear ratio
– 50 Hz 3.97:1 -
– 60 Hz 3.3:1 -
Alarm levels for vibration monitor, connection 752, 1st 0.15 mm
Alarm levels for vibration monitor, connection 752, 2nd 0.3 mm
Discharge interval 2-240 minute
Maximum density of operating liquid 1000 kg/m3
Maximum density of sediment 1400 kg/m3
Maximum density of feed 1100 kg/m3
Minimum ratio of density 0.799
Maximum ratio of density 0.977
Feed temperature 0 to +100 °C
Maximum running time without flow, bowl empty 30 minute
Maximum running time without flow, bowl filled 30 minute
Bowl material AL 111 2377-02 -
Other metallic materials than stainless steel in bowl Yes -

Operating data
Description Value Unit
Bowl speed, synchronous
– 50 hz 11912 r/min
– 60 Hz 11885 r/min
Motor speed, synchronous
– 50 hz 3000 r/min
– 60 hz 3600 r/min
Maximum allowed speed 12150 r/min
Maximum power consumption, start-up 10.2 kW
Power consumption idling 2.3 kW
Power consumption at maximum capacity 6.3 kW
Minimum starting time 1.5 minute
Maximum starting time 2.5 minute
Minimum stopping time 10 minute
Maximum stopping time 25 minute

200
 8 Technical reference

Description Value Unit

Sound power level (uncertainty) 8.8 (0.3) Bel(A)
Sound pressure level (uncertainty) 78 (3) dB(A)
Maximum vibration level, separator in use 9 mm/s
(r.m.s.)

Volume and capacity data

Description Value Unit
Bowl liquid volume 1.7 litre
Discharge volume (fixed) 1.7 litre
Sludge volume, efficient 0.23 litre
Sludge volume, total 0.61 litre
Lubricating oil volume 1.9 litre

Weight information
Description Value Unit
Motor drive weight 89 kg
Bowl weight 37 kg
Weight of separator (total) 353 kg

201
 P 626

Specification No. 881201-11-03/1

Book No. 9027588 02 Rev. 2
.

Spare parts catalogue, Reservdelskatalog, Ersatzteilkatalog, Catalogue de piéces de rechange, Varaosaluettelo,

Catalogue de piezas de recambio, Каталог запасных частеи, Catalogo parti di ricambio, Reservedelskatalog,
Catalogo de pecas sobressalentes, Καταλογοσ ανταλλακτικων, Reserveonderdelen-catalogus, 备件目录

P 626

Specification No. 881201-11-03/1

Book No. 9027588 02 Rev. 2
Published By:
Alfa Laval Tumba AB
SE-147 80 Tumba, Sweden

Telephone: +46 8 530 650 00

Telefax: +46 8 530 310 40

© Alfa Laval Tumba AB 2017-01-05

Original instructions
This publication or any part there of may not be
reproduced or transmitted by any process or
means without prior written permission of
Alfa Laval Tumba AB.
P 626

12 Set of tools
Machine unit number or
Subassembly description
561614-
Ref Part No Description -29 Notes
Quantity
1 565879 80 Puller 1 Spindle pulley/ Top bearing
1A 561829 01 Screw 1
3 564358 02 Spanner for nut 1 Nut/ Discharge slide
4 575125 81 Compressing tool 1 Disc stack
4A 575125 80 Compressing tool 1
4B 556465 01 Label 1
4C 575083 02 Clamp 3
4D 575098 01 Screw 3
4E 221045 52 Screw 3
4F 223101 49 Washer 13x24x2,5 3
5 561584 85 Puller 1 Bowl body
6 9006936 80 Fan mounting tool 1 Fan
7 561607 85 Puller 1 Discharge slide/ Bowl body
7A 564360 01 Support ring 1
7B 221040 43 Screw 1
8 260154 01 Lifting eye bolt 2
9 548050 04 Spanner 1 Nut/ Inlet and outlet pipe
10 574348 81 Tool for coupling 1 Motor/ Coupling
10A 596267 01 Screw 1
10B 596531 01 Nut 1
10C 565889 01 Plug 1
10D 223404 13 O-ring 1
11 567010 80 Lifting tool 1 Distributor/ Bowl spindle
12 561439 06 Drift 1 Bottom bearing
13 589776 01 Key 1 Bottom bearing housing
14 563084 80 Puller 2 Neck bearing cover
14A 563084 01 Puller 1
14B 221040 05 Screw 1
15 221706 05 Screw 6 Lock ring/ Bowl body
16 66414 Hexagon socket head key 1 Lock ring/ Bowl body
17 566458 01 Sleeve 1 Neck bearing
18 566646 01 Chisel 1 Seal ring
19 566897 01 Mounting tool 1 Coupling bearing
20 575175 01 Pin 1 Distributor
21 585810 01 Crowfoot wrench head 1 Oil pump
99 588065 Exploded view 1

42
 12 Set of tools

1742Q

43
P 626

13 Set of tools
Machine unit number or
Subassembly description
561614-
Ref Part No Description -30 Notes
Quantity
1 565879 80 Puller 1 Spindle pulley/ Top bearing
1A 561829 01 Screw 1
3 564358 02 Spanner for nut 1 Nut/ Discharge slide
4 575125 81 Compressing tool 1 Disc stack
4A 575125 80 Compressing tool 1
4B 556465 01 Label 1
4C 575083 02 Clamp 3
4D 575098 01 Screw 3
4E 221045 52 Screw 3
4F 223101 49 Washer 13x24x2,5 3
5 561584 85 Puller 1 Bowl body
6 9006936 80 Fan mounting tool 1 Fan
7 561607 85 Puller 1 Discharge slide/ Bowl body
7A 564360 01 Support ring 1
7B 221040 43 Screw 1
8 260154 01 Lifting eye bolt 2
9 548050 04 Spanner 1 Nut
10 574986 06 Hydraulic tool kit 1 Coupling
See page 46
11 567010 80 Lifting tool 1 Distributor/ Bowl spindle
12 561439 06 Drift 1 Bottom bearing
13 589776 01 Key 1 Bottom bearing housing
14 563084 80 Puller 2 Neck bearing cover
14A 563084 01 Puller 1
14B 221040 05 Screw 1
15 221706 05 Screw 6 Lock ring/ Bowl body
16 66414 Hexagon socket head key 1 Lock ring/ Bowl body
17 566458 01 Sleeve 1 Neck bearing
18 566646 01 Chisel 1 Seal ring
19 566897 01 Mounting tool 1 Coupling bearing
20 575175 01 Pin 1 Distributor
21 585810 01 Crowfoot wrench head 1 Oil pump
99 588066 Exploded view 1

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 13 Set of tools

1743C

45