Project name: sewage treatment

Engineering scale: 240 tons/day (base on 68machines)

Construction Company:
Design Company:JiangSu ZhongYuan new energy
Co.,LTD
File name: Design file

Editor Company:
JiangSu ZhongYuan new energy Co.,LTD
5th April,2018

1、 General situation
After sewage treatment used for water jet loom, the project address is
XXXXXX.
2. Sewage water quantity and quality
2.1 Sewage treatment
 According to the sewage treatment capacity be provided by factory is 240m3 /
d (mainly the production of sewage in looms),the number of looms in your company
is 64sets. The processing power should be at 240m3 / d, so the production and other
parts of the water will be satisfied by the calculation of 10 tons per hour.

2.2 Sewage quality

Reference for the water quality of similar plant.（The water quality is shown in
table 1.）
Table 1. Water quality situation
COD BOD5 SS
category PH
mg/L mg/L mg/L
1100 600 5-7 800
3. Design basis
3.1 The information is provided by factory
3.2 Design specifications for building supply water and water
drainage（GB50015-2003）
3.3 The same kind of sewage station runs and the acceptance data
3.4 Outdoor drainage design specification（GBJ14-87）
3.5 Sewage integrated discharge standard (gb8978-1996)
4.Design principles
4.1 Strictly follow the standards of environmental protection and construction
projects
4.2 Adopt the mature and reliable technology of similar factories
4.3 In the process of satisfying the process, the investment is saved as well as
the operation management.
4.4 Try to minimize the area
4.5 Save as much as possible on the basis of water supply
5.Design processing capacity: 10m3 / h
6.Management process selection

sewage

grid
oil separator
fan sewage pool

sewage pump
` sewage pump

alkali desilter
PAC
PAM Air flotation The sludge pool

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 filtered water pump filtered water
External disposal of
mud.
bag filter

supplement Clear water poor

water
workshop

7.Process description:
7.1 Grid:
There are thick and thin grid each 1 in the workshop sewage gutter, the thick
grid bar spacing 40mm, the thin grid bar spacing 5mm.
7.2 Regulating pool:

Considering the inhomogeneity of sewage discharge, the change coefficient is

greater, and the impact load on the processing system is large.It is necessary to set
up the adjustment pool in order for the system to run smoothly.When the peak of
drainage is high, the excess water is stored;Basic undrained resources (such as night),
may adjust the pool water storage from extracting complemented, in order to make
sure the water inflow relatively constant, so that the basic biochemical treatment
system in accordance with the design load stability and normal operation.Adjust the
float level control switch in the adjustment pool to automatically control the
operation of the pump.
7.3 Desilter:

The pool plane is round or square.The waste water is discharged into the pool

from top to bottom of the intake pipe at the center of the desilter. The water inlet is

provided with an umbrella baffle, which makes the waste water evenly distributed in

the pool, and then slowly rises along the whole section of the pool.The suspended

material sinks into the conical sludge hopper under the action of gravity, and clarifies

the discharge of water from the overflow weir around the upper end of the

pool.Scum tank and baffle can be set in front of overflow weir to ensure water

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quality.

7.4 Flat flow air floating pool:

The air float adopts an integrated air float device, which is composed of a

tank, a dissolved gas tank, an air compressor and a reflux pump, which is controlled

by an electric control box.There are a large number of fine suspended solids in the

waste water and grease, through the processing of air floating device can greatly

reduce the pollutant concentration, the polymer flocculant is added when the air

flotation device is working, wastewater after dosing reaction in the gas floating in the

pool, and by fully mixing type TJ releaser release bubbles contact, make the

flocculation body adhesion on the tiny air bubbles in the water, the release of the

average bubble diameter Φ30 um, flocs float to the surface of the formation of scum,

scum gathered in a certain thickness, gravity to floating mud tank to the sludge

concentration pool, the lower part of water by the dissolved air flotation pool pump

pumping for dissolved air water use, the rest of the water through the overflow tube

into the subsequent processing.

7.5 Bag filter:

It is a pressure type filter device, the main filter cylinder, cylinder lid and quick

opening mechanism, stainless steel filter bag strengthen network and so on the main

parts, the filtrate by filter shell side inlet tube into the filter bag, filter bag itself is

settled into strengthening netting basket, liquid penetrant fineness required for

grades of filter bag that can obtain qualified filtrate, impurity particles blocked by the

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filter bag.It is very convenient to change the filter bag, and the filtration is basically

non-material consumption.

The bag filter has many advantages such as reasonable structure, good sealing,

strong circulation ability and simple operation.In particular, the leakage rate of the

filter bag is small, which can correctly guarantee the filtration accuracy and can

change the filter bag quickly, so that the operation cost is reduced.The internal and

external surface of the filter adopts mechanical sandblasting polishing, which is

average and easy to clean.We know that the bag filter filtering method is taken by

the method of side in side out, side in bottom out, also can take through the

pressure in the pipeline to filter the liquid medium pressure into or smoke into the

barrel, the bag filter to filter the liquid medium filter blue supporting by electrolytic

polishing punching support of filter bag filter, change of solid liquid to liquid medium

to be filtered results.

7.6 Water reuse pool: after purification, the sewage flows into the clear water
tank, and the pressure difference is used for water use in the workshop.
8 Main construction and equipment list
8.1Main constructions
According to design drawing

8.2 The main equipment list

Table 3 The main equipment list for sewage treatment
No. name specifications Materials Qty. Price
1 lift pump 10ton 20m carbon steel 2unit 5000

2 flowmeter 20ton UPVC 1unit 600

Alkali medicine PE
3 1000L 1unit 6000
cabinet

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 Coagulant and PE
4 1000L 1unit 6000
medicine cabinet

Coagulant and PE
5 1000L 1unit 6000
medicine cabinet

The steel is coated

6 floatation tank 6.0×2.0×2.2 1unit 70000
with epoxy

Stainless steel
7 Dissolved air pump CDL16-40 1unit 9000
hangzhou south

The steel is coated

8 dissolved air tank Φ600×2200 1unit 8000
with epoxy

9 releaser DN50 Steel 3unit 3500

Perforated collecting UPVC HuaYa

10 DN100 3set 1200
pipe

11 filtered water pump 10ton 32M carbon steel 2unit 7000

12 bag filter Φ400×800 ZhongYuan 2unit 12000

13 air compressor 7.5KW shanghai 1unit 6500

UPVCHuaYa Complete
14 Piping, valves, etc. DN15-100 22000
d

Electric control ZhongYuan Complete

15 5500
cabinet and wiring d

Total price for

16 168300
equipments(RMB)
17 Tax(RMB) 18000
18 Total price (RMB) 186300
Note: this offer is valid for 30 days, including VAT.,No aeration system,
sedimentation tank and sludge treatment equipments.
Excluding all civil and ancillary facilities.

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8、Operation cost analysis

8.1 Estimates that

The operating costs of wastewater treatment stations mainly include:：

a、A. energy consumption (mainly electricity consumption)

b、 Pharmaceutical costs (including coagulants and fungicides)

c、Sludge treatment fee.

d、 Wages and welfare payments.

e、Depreciation maintenance fee.

f、 management fees and other expenses.

8.2 The main cost of the calculation data

Wages and welfare funds: 1000 yuan/month/person, a total of 1, the main

work is the normal operation of the sewage station, equipment and pipes

maintenance, management, analysis, other department personnel in part-time to

management and repair ;

Pharmaceutical costs: about 0.40 yuan per ton of water

8.3 Processing cost estimation

Electricity bill: E1 = 0.60 yuan /m3. Water.

Pharmaceutical costs: E2 = 0.40 yuan /m3. Water.

The total cost is 1.00 yuan /m3. Water, that is, the average treatment per m3 of

waste water is 1.00 yuan.

If the water quality changes, the purchase price of the pharmaceutical is

different, and the artificial wage is different, the water treatment fee will be changed.

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Therefore, the above data is for reference. Please understand.

9、Station location

Confirm once discussed,

10、Technical service commitment

（ 1 ） 、 Provide for the production, installation and commissioning to

sewage treatment process, technical equipment and electrical control, and
ensure the processing system is working good.
（ 2 ） 、 Provide for free training the operators until they can operate
independently.
（3）、One-year warranty for power equipment such as pumps and electric
control facilities(Inhuman factor).free service during the warranty period if
power equipment fails,and the material fee is charged outside the warranty
period.
（4）、If the sewage treatment system fails, the owner should notify us in
time, and we will respond within 24 hours after receiving the notice.

11、Stable operation cycle of the treatment device

The design life of the disposal unit is 50 years. The design life of the metal parts

is 15 years, ensuring the stable operation.The external purchase equipment selects

the mature products of famous domestic manufacturers, the standard equipment

according to the quality assurance requirements provided by the manufacturer, other

equipment (facilities) maintenance for life.We have fully considered the stability of

system operation in process design to ensure stability.

12、 After-sales service

12.1 The company's quality management policy and objectives are carried out in the
whole process of equipment processing and installation and commissioning.

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 12.1.1 In order to ensure the quality of our equipment and the safe operation, we
make the following commitments to the after-sales service:
1、The components of all materials in this equipment are new and unused high
quality without any defects affecting the performance.The main supplier of the key
equipment and materials accessories is the supplier with ISO9001 quality assurance
system qualified.
2、Detailed random information will be provided when the equipment is shipping,
3 、 Responsible for the installation, commissioning and commissioning of the
equipment until the equipment meets the technical standards required by the user.
12.1.2 Engineering time arrangement
1、The supply of engineering equipment shall be finished on time according to
the demand.
2、Engineering installation and commissioning about 7 days.
3、System operator training for about 3 days.
12.1.3 Personnel training and engineering commissioning.
1、Personnel training: mainly training the operators and management personnel
provided by the users.
Operator: familiar with the principle of handling, and operation of the equipment.
Management personnel: familiar with and master the principles of handling
engineering, operating procedures, knowledge of test procedures to be able to
independently master the normal operation of the system.
2 、 Equipment commissioning: after all equipment construction and installation is
finished and the monomer test is carried out,our debugging personnel for the linkage
of the equipment running and the user side personnel on-site guidance training, until
after treatment met the requirement of the water, and responsible for free technical
advice and equipment maintenance in the warranty period.
1、The seller shall provide the free spare parts of equipment when the equipment
is damaged due to poor quality and cannot work normally after 12 months from the
commissioning date.
2、The company is informed within 24 hours.
12.1.5 Delivery date and place of delivery.
Delivery time: 30 calendar days after the contract becomes effective.
Delivery place: the seller shall deliver the goods to the buyer's designated place.
12.1.6 Handover list
1、The civil condition drawing shall be provided within 1 week from the effective
date of the contract,
2、List of qualified spare parts and daily medicine list.
3、Provide operating instructions.