[ib No] D=055 [item No. | Subject | Screw conveyor DESIGN DATA Name of material handled Chemicol_ferblizer ‘Trough Type Closed trough type Duty ‘ Continuous Driving Capacity (Max.) t/h Length of conveyor A. ee Bulk density 7 Og Ym? Particle size OVER 5__(1574)__ mesh 5-40 6 mesh INDER10_(39/.) mesh Moisture 41.00 1.5 % (WB) Temperature . NOR. 95 Ah Max. 440 °C Flowability Free flow Abrasiveness Moderate Corrosive Heavy Adhesive Highon Job No.| D—055 Hem No.| C- 624 | Subject Screw conveyor Rotational Speed = 60.7.(D2- D,?).t me. £.D)~ Dy).t npg = 60 xz x(_0,75 79,1652”) x_O.6 x 1 x 0.8 x 0.25 4 = 93.04 rpm. = 33 rpm. Conveying speed a ie . 3 3 = 0.6 x 33 8 22 0.35 m/s u Capacity Diameter of screw Outside diameter of pipe Pich of screw Rotational speed. of screw Bulk density Percentage of trough loading *Sheet No. of Sheets Subject Screw Conveyor Job No. | D-055 | Item No. CREW CONVEY ap, = WW, Dt + 1 Ww, Dt 2 ST2 x (098 + Lx 1558 x (0.25 Y R 983, 8125 kgf. m? op, = Gtx (NP x] 1F , 983,810 | SSP x LAP 33 30 = 4.095 ket av aCh) 3.6xV (m /s) Cy GDA = Moment of inertia of Load at Sew GD, = Moment of inertia of Load at Motor x W, = Material handled weight S12 kel WwW, = Shaft and flight weight 1554 kef. a * D = Screw Diameter : 0.75 m. » N = Rotational speed at motor shaft _33_ pm. N, = Rotational speed of screw shaft 33__ rpm.| D055 [item No. [ C- 624 [__ Subject ~ Screw conveyor Tihehastor power Po = QLw 360, = 00. x ty x 2.1 = GAT kw. Poo = Po % = 9.47 08 = 11.84 kw. Pre. = Pv = 184 x16 = 18,45 kw. Refer to GD? GD? of Load = 1093 GD* of Gearmotor at 22 kw = 1,18 Use power motor = = _22 Motor type _SF- =30R- 22-6 : Po = Power on screw shaft low. Py = Power drive mechanism kw. Preq. = Power motor required kw. Q = Capacity 100 t/h. L = Length 1m. wv = _ The total coefficient of resistant 3. v = The efficiency of the drive mechanism 0.8 Lf = Load factor us TK CON-NOT |NEW CALCUL ATION. Sheet No.1 Of 15 Sheets DOC NO. ___ 0400-01-22-553 CALCULATION SHEETS PROJECT NAME _IVF FERTILIZER PANT 7 | ITEM NO. Co 16 SERVICE BPA BYPRODUCT TANK Oo 0 | May29,2001 | _FOR REVIEW | _Polnithi REV.| DATE | DESCRIPTION | MADE | CHECKED | CHIEF | MGR. | APPROVED Toyo - Taar Corporation Lrp.Sheet No__2_ Of_15 Sheets Job No. F-001 ‘Item No C-116 ‘| Subject Screw Conveyor CONTENT DESCRIPTION PAGE 1/ COVER 1 2/ CONTENT 3/ DESIGN DATA 4/ THE MOTOR POWER 5/ ROTATIONAL SPEED 6/ CONVEYOR SPEED ‘71 SCREW SHAFT DIAMETER 8/ THE HIGHEST LONGITUDINAL FORCE 9/ MOMENT OF INERTIAL OF SCREW SHAFT 10/ DEFLECTION OF SCREW SHAFT O 11/ SELECT CHAIN AND SPROCKET 10 12/ SELECT MOTOR: 11-12 Cm a aan ek wed 13/ BEARING AND BEARING LIFE TIME 13-15Sheet No, _3_Of _15 Sheets Job No. F-001 Item No| C116 Subject | Screw Conveyor DESIGN DATA Name of material handled Crush Raw Material Trough Type Closed Trough Type Duty Continuous Location Indoor Driving Roller Chain and Sprockets with Gear Motor Capacity (Max.) t/hr Length of conveyor mm Angle of repose ° Bulk density Um Patticle size 4-025 mm 50% 0.25 mm _under 50% Moisture Temperature 15--50 °c Flowability SLUGGISH Abrasiveness HIGH Corrosive HEAVY Adhesive HIGHSheet No._4 Of _15 Sheets Job No. F001 Item No, l C-116 [ subject] Screw Conveyor Power on screw shaft THE MOTOR POWER ORPOWER ou Formulour fe Ct eae Po = 133 xKxQxL x Sy ) 270 x 1000 = 1334.29 x _60_x 21,735 x13 270 x 1000 = 35.83, kw Use power motor = 37 kw K = The total coefficient of resistance (Owner) 4.29 Q = Capacity [3] 60 th. L = Length of conveyor [3] 21,735 _mm. Se = Service Factor 13 (TSUBAKE-Drive Chains-Table I)Sheet No._3_ Of_1 sheets Tob No.[___F-001 Item No. C16 Subject [Screw Conveyor ROTATIONAL SPEED + From Conveyor Manchu 4Q ( fage 434 N= eget ee 60x mx( Dg= Dp)®xpx rxBxC N = 4 x 60 | COX eS OX 054 X 0.75% 0205 *1 | 25.085 98% 0.5) ' N = 333 pm aie ! i oO Rotational Speed 33¢_rpm. CONVEYOR SPEED Vo = _PxN 60 | = _054™ 39 60 | | Conveying speed = 0.351 m/s = 21.06 m/min Q = Capacity (Max.) Ds = _ Screw diameter g Dp = _ Outside diameter of shaft P = Pitch of screw B)N = Use rotational speed of screw shaft r = Bulk density

32. dh B = Angie Of friction of material (See spec. of raw material ) ase |>K = Constant coefficient 07 — Coreyer Machin, page 13Sheet No _Of_15 Sheets [0 No. [ F-001 tem No. C116 Subject [Screw Conveyor MOMENT OF INERTIAL OF SCEW SHAFT AL = 315.85 x 9 = 2842.65 mm* Ay = 80 x 9 = 720_mm* Ay = m( 1683 7 - 146.3?) 5,435.90 mm? 4 AY, = 2842.65 x 157,925 448,926 mm? AY. = 720 x 135.85 97,812 mm* AY; = 5,435.9 x 400 = __ 2,174,359 mm? c = _BAY ZA = 448,926 + 97,812 + 2,174,359 2842.7 + 720 + 5,435.9 oO = 30 ) = mm he 9 x = __2.36E407 mm* 12 L= 9 x0? = __ 3.845405 mm! 12 b= x (1683 *)- 1463 4) = 1.696407 mm* 4 Then E Ig = 4.09E+07 mm* 93E+07 mm" 33E+07 — mm* 18E+07 mm* Ash? = _5,435. Then Abg” Ah)’ + Agh?’ + Ayh?” = 1.24E+08 mm‘ ZIoo= Sig + E Ahg™ = 6SE+08 = mm* ‘Then moment of inertia of screw shaft is 1.65E+08__mm* Outside diameter of shaft mm Inside diameter of shaft mim Thickness of blade mm Thickness of Stripe mm bh = Length of blade mm hi = Length of Stripe mm YY, = Distance from center of gravity of Part 1 to base line mm Y2_ = Distance from center of gravity of Part 2 to base line 135.85 mm YY; = Distance from center of gravity of Part 3 to base line 400mmSheet No.9. Of 15 Shoots Job No. F001 | Item No. C116 Subject | Screw Conveyor (o» DEFLECTION OF SCREW SHAFT ~ Dgay ¢TD) ‘Sow ~ S? shaft + Zz ! (ete wpe ITEM NNT ‘UNIT ory TOTAL) | fefthand Ye723 op oso 9 1 [39.01 wptigh [se ign fiasa.re BLADE |right hand [e723 OD 2406 1D 9 + [39.01 _ko/Mighe 1.25 night [48.76 efthiand |eiz Ob 47310 9 + [1046 kyign se igh 9739 STRIPE {righthand [642 op 473 1D 91 [1046 _kg/ight|1.25 fight [07 ine & eh 30 Ipipe __farust.cen lens tym | 21735 m _foonze SHAFT |tail 149 OD 650 L 168.7 eoupling | 149 op 705 1 > 3 sos © drive 149 OD 740 L [75.4 [Bolts&eNuts of Bales s76__sews sa Reamer bolts &nuts 6 ses aoa [Reamer washers 8 sets 19.8 |Misc. 10 GRoss 3373.7 Weight act between 2supports(Ibearing & hanger or bearing & bearing ): W = 373.7477 =_3373.74773_ = 168687 Kg f n+1 2 | O A= sw ( Mabarot Hartly Hanelbook, pe 1035) = 5X 1686.87 x ( 5985__y 384 x 20,389 x LOSEHOS = 140 mm. < Gap = 1s_ mm: OK I = Moment of inertia 1.65E+08 mm‘ Ro = Outside radius of shaft 84.15 mm Ri = Inside radius of shat d BAS mm L = Length between supports (we 30M pay) $985. mm EB = Modulus of elasticity (29 Mpsi ) 20,389_kg/ mm’ Ga = Gap between outside screw shaft and inside casing 15) mm n = Number of hanger i