Human Factor
Human Factor
Revision List
Date
Para./
No. Section No. Items· Explanation I Reason
1 1.0 Scope, Human dimensions Correct description about human dimensions. It
para.2 is noted that the human dimensions in this
specification were revised based on Asia/Pacific
region data in the revision of Aug.25, 2004
during QGll FEED Project.
Revise description as below.
(Old)
The human dimensions provided throughout
this specification based on North American and
Northern European data. Where the worker
population will be other than North American or
Northern European, the appropriate human
dimension data for the anticipated worker
population should be adjusted and determined
human dimension data in this specification
accordingly.
-> -.
(New)
The human dimensions provided throughout
this specification based on Asia/Pacific region
data.
Paf!e 2 of2
Para./
No. Section No. Items Explanation I Reason
7 3.5.4.2 Access "4) visual access ... " is added by COMPANY HF
Page 38 Specialist.
Above revisions caused by COMPANY Human Factor Specialist have discussed with COMPANY and
CTJV and it is recorded as ROG (QGX-RC-CY/QY-00280rev1 & 00295). The points in ROG, which
related to Spec for HF, are reflected in this revision E2.
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JA r.' ,
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M. Sakai
11 I J,r,1' /1
K.Ueda
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"1. Ku ~~wil'
_() Dec. 26, '05
E2 Issue for Construction awa I
E1 Issue for Construction H. Matsuo K. Ueda M. Toyoda H. Ogawa Jul. 13, '05
C2 Issuefor Approval (as per discussion with H. Matsuo K. Ueda M. Toyoda H. Ogawa Apr. 4, '05
COMPANY Human Factors Specialist)
C1 Issue for Approval H. Matsuo K. Ueda M. Toyoda H. Ogawa Dec. 30, '04
Rev E2 Page ii of ii
TABLE OF CONTENTS
PAGE
Rev E2 Page 1 of 74
1.0 Scope
Human Factors (Ergonomics) has been a recognized technology for many years. The
objective of ergonomic design in this document is to achieve a Plant that personnel can
perform their work as they intended safety, efficiently, and reliably under suitable
environment for the work. For achieving such plant, the Plant shall be provided with
acceptable level of accessibility, operability, maintainability and work environmental taking
account of human factors. Human factors identifies design considerations that affect human
performance and provides practical ways to help reduce incidents while improving
productivity.
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The human dimensions
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This specification is intended to provide Human Factors guidance and minimum
requirements pertinent to many aspects of QATARGAS II Onshore Project design.
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Date Dec. 26, 2005 SPECIFICATION FOR HUMAN QGX/20/00/SAfDB/NAf001
FACTORS
Rev E2 Page 2 of 74
Annunciator 68 Noise 59
Anthropometry 68 Non-digital systems 7
A-weighted sound pressure 68 Offshore 35
Blinds 9 Operability 43
Slowdown - override 11 Optimal visual field 71
Slowdown - panel 11 Panels - display and control 47
Slowdown - panel 11 Platforms - elevated working 31
Slowdown - reset 11 Platforms - working 31
Cabling and conductors - labeling 64 Pointing devices 13
Catwalks 31 Population stereotype 71
CAUTION sign 68 Printer 13
Character - height to width ratio 13 Public address system 66
Character - stroke width to height 13 Pumps - access 45
ratio
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Dec. 26, 2005 SPECIFICATION FOR HUMAN
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QGX/20/00/SNDB/NN001
Rev E2 Page 4 of 74
Rev E2 Page 5 of 74
Rev E2 Page 6 of 74
This section identifies the minimum requirements for the design of control rooms and control
panels.
3.1.3 Controls
1) Design all controls to operate as expected for the country in which they will be used.
That is, consider the cultural norms for the country of use in determining how the
controls will operate.
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Rev E2 Page 7 of 74
For non-digital systems, select controls that are appropriate for their use as follows:
1) Toggles, push buttons, rotary selectors, levers used for discrete settings
2) Thumbwheels, rotary selectors, hand wheels, slide switches, and levers used for
continuous small range controls
3) Knobs, cranks, and foot pedals used for continuous large range controls
3.1.3.2 Colors
Use correct colors of indication lamps for plant operation controls as follows:
1) Red for stop, failure, or malfunction
2) Yellow for caution
3) Green for acceptable or ready
4) White for standby or active
3.1.3.3 Configuration
1) Position discrete controls (push buttons, toggle switches, and rocker switches) so
they are easy to understand.
2) Provide adequate space around each control to avoid accidental activation of
adjacent controls.
3) Install safeguards (covers, key Jocks, raised bezels, or dial buttons that require
pressing) needed to avoid accidental activation of all controls.
4) Label all controls.
5) Group all related functions at each control panel.
6) Locate more frequently used displays and controls in primary areas.
7) Do not use "Mirror image" control panels except as the design or layout requires.
8) Design and locate emergency controls so they are easily identified, readily
accessible, and able to be quickly activated.
9) Group distinct sub-units of control panels for safer and easier operation.
3.1.3.4 Displays
1) Place displays above their associated controls.
2) Locate each display so it can be seen while its associated control is being activated.
CI
Date Dec.26,2005 SPECIFICATION FOR HUMAN QGX/20/00/SNDB/NN001
FACTORS
Rev E2 Page 8 of 74
1) Include a functional description of the component at the top of all control panel labels
and a process tag number on lower lines.
2) Write all label text in a human-readable format rather than coding.
3) Format display label text in terms of what is being measured (e.g., "voltage") instead
of the display type (e.g., "voltmeter").
4) Design control position labels to indicate the functional result of the movement of the
control (e.g., "increase," "decrease").
5) Ensure that text character height is a minimum of 3 mm (0.125-in.).
6) Design label text to be black on a white background.
7) Mount labels so they are read from left to right when operating and maintenance
staff are predominantly from cultures that read from left to right. Where operating
and maintenance staff come from cultures that do not read from left to right,
consideration should be given to using labels consistent with the appropriate culture.
When the operating and maintenance staff are expected to come from diverse
cultures, consideration should be given to the use of multi-lingual labels.
8) Make labels of engraved plastic or vinyl.
9) In environments where fumes or spills could destroy plastic labels, make them from
bronze or stainless steel with engraved numbers and letters
3.1.5 Alarms
~: 3) Desing the process engineer's workstation to look like the control room operator's
workstation, with similar numbers of screens and arrangement of equipment.
4) Integrate the operator's personal computer into the operation's workplace.
5) Provide storage for forms, binders and books as appropriate
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Date Dec.26,2005 SPECIFICATION FOR HUMAN QGX/20/00/SA/DB/NA/001
FACTORS
Rev E2 Page 9 of 74
This section identifies the minimum requirements for integrating Human Factors principles
into the selection of isolation devices, fire and gas panels, and ESD panels.
1) Install emergency alarm initiation points, call points, and ESD initiation points at or
near exits, doorways, and access and evacuation I escape routes
2) Design call points and ESD initiation points to be simple to use, consistent, and
recognizable.
3) Identify call points, and ESD initiation points using labeling and color-coding
4) Illuminate call points and ESD initiation points for poor visibility conditions. (See
Section 3.4 of this specification for more information.)
4) Indicate the position or status of emergency controls on or near the controls.
5) Display identification numbers and emergency contact numbers on or near each call
point or ESD initiation point. For standing activation, position the number 1220 mm
(48 in.) above the floor.
6) Design emergency telephone numbers that are easy to recall but do not rely on
personnel remembering them.
6) Provide noise shielding and sound insulation around call points where the noise from
adjacent equipment exceeds 65 dBA.
7) Design a unique identification system for ESD controls to clearly distinguish them
from other controls.
8) Position ESD controls between 1015 mm and 1400 mm (40 in. and 55 in.) above
floor level.
9) Clarify the function of an ESD button by its location (e.g., next to a compressor) or by ·
labeling, or both.
10) Design Emergency controls to be activated quickly and easily.
11) Size ESD controls so operators wearing gloves may actuate them easily.
12) Separate ESD controls from those used during normal operations.
13) Design ESD controls to avoid accidental actuation.
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Dec.26,2005
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Rev E2 Page 10 of 74
3) Locate the displays of seated control panels no less than 760 mm (30 in.) above the
floor and, if possible, no more than 1159 mm (45.6 in.) above the floor. If necessary,
displays can be a maximum of 1449 mm (57.0 in.) above the floor.
4) Locate the controls and displays of the standing ESD panels in the "precise" ranges
specified in Figure 16.
5) Provide adequate access space for maintenance. The minimum clearance
acceptable is:
6) Provide unique configurable audible alarms for fire and gas panels and the ESD I
blowdown panel that can be clearly heard and identified at all locations within the
control room.
7) Design auditory alarms loud enough without being startling (e.g., 10 dBA above
ambient background noise). Do NOT exceed a maximum alarm volume of 120 dBA.
8) Locate visual indications on the panels to be detectable from the main control point.
9) Ensure that panels are free from glare.
1) Ensure that Isolation devices designed for similar purposes have the same
arrangement and appearance.
2) Install permanent unique labels to clearly identify all isolation devices and to specify
their isolation function.
3) Design label information large enough to be accurately read from the expected
working distance.
4) Label valves/controls by item (i.e., by a human-readable description of its function)
as well as by the item's tag number.
5) Provide lubrication points for valves and valve stems with an effective means for
lubrication
6) Design the movement of isolation valves to be consistent, predictable, and
compatible with operator expectations. The operating stereotype for valves is
clockwise to close, counter-clockwise to increase flow, move left to right, front to
back or upwards.
7) Provide adequate feedback to operators using isolation devices to indicate that the
device has been fully activated.
8) Provide a visual confirmation that isolation has been applied.
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Date Dec.26,2005 SPECIFICATION FOR HUMAN
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QGX/20/00/SNDB/NN001
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9) Provide a clear indication of open/close status on drain line/bleed off line valves.
10) Install physical interlocks, such as a captive key system, to control access to
equipment or ensure complete isolation prior to gaining access to hazardous areas.
11) Provide built-in isolation indicators or test systems to check the integrity of the
isolation.
1) Design fire I gas panels or VDU displays to rapidly and reliably identify the location
and spread of gas release or fire.
2) Indicate the location and activation of manual call points on fire and gas panels.
3) Group indicator lamps in a consistent layout and apply color-coding to ensure rapid
and reliable identification.
4) Identify alarm indications as they arise.
5) Arrange associated displays and controls so that they may be readily identified.
6) Layout deluge or inert gas initiators to help guide the actions of the operator.
7) Clearly identify initiator controls (e.g., deluge and inert gas initiators) using human
readable text labels. Use label text that is simple to understand, easy to read, and
conforms to operator expectations.
8) Provide audible and visible alarms to identify power or communication failure.
9) Provide an integral lamp test facility to verify lamp integrity.
10) Provide a clear indication of where and how the fire and gas system has been
overridden.
11) Provide a means to prevent inadvertent or unauthorized operation of fire and gas
initiators.
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events.
8) Provide feedback information to confirm positively that the ESD I blowdown signal
has been sent and that ESD valves have closed and blowdown valves have opened.
9) Provide a direct correspondence between process control VDU mimics and the ESD
I blowdown panels.
10) Design audible and visible alarms to identify communications failure or malfunction in
the power supply.
11) Use audible and visible alarms to identify the failure of any single-channel,
programmable electronic system.
12) Provide an integral lamp test facility to verify lamp integrity.
13) Where arrangements are provided for overriding parts of the ESD system (e.g.,
during maintenance), provide a clear indication for parts of the system that have
been overridden. Display this information at the main control point and local panels
(e.g., wellhead panels).
14) Equip ESD systems with manual reset facilities.
15) Alert the operator at the main control point when an ESD is to be reset. Provide a
system for confirming or accepting resets.
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This section identifies the minimum requirements for the design of process control systems.
1) Design displays to be free of flicker when viewed from expected viewing distances
and angles under normal control room lighting conditions. Include images at all
brightness levels and large areas of color.
2) Ensure that the display image appears to be stable (i.e., free of "jitters").
Select displays with a displa~ luminance of at least 35 cd/m
3
3) • Preferred display
3
luminance is between 80 cd/m and 160 cd/m .
4) Make controls for display contrast and color accessible to technicians but not to
operators.
5) Ensure the displayed character height to width ratio is in the range of 1: 1 to 5:3.
6) Ensure the displayed character stroke width to height ratio is in the range of 1:6 to
1:10.
3.3.3 Printers
1) Support the presentation of both overview and detailed information on plant status.
2) Select a system that will provide a means to build mimic display formats that
incorporate and give access to more detailed information when required.
3) Select a system that will provide a simple, standardized way to select and interact
with displays not require the operator to learn any complex commands in order to
use it.
4) Standardize the appearance and positioning of common features such as display
titles, menu bars, and operator input areas across all displays.
5) Provide the ability to provide eight different display colors (excluding flashing colors).
1) Provide support for four priority levels for alarms. Allow a different presentation
format (e.g., color, background, etc.) for every alarm level and give the systems
engineering personnel control over this presentation format .
2) Provide the capability of suppressing or inhibiting intermittent, repeating alarms.
Develop a list for the operator that indicates all suppressed I inhibited alarms and
ensure that the data point on the display provides clear indication that the associated
alarm is suppressed I inhibited.
3) Make is possible to change the configuration of alarms for different operating states.
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Rev E2 Page 16 of 74
This section identifies the minimum requirements for the design of signing and labeling.
1) Label pipe contents using simple, intelligible text (e.g., "Process Water").
2) Indicate flow direction of the pipe contents using arrows that have a solid, block
style.
3) Write text in a simple block font such as Helvetica or Arial.
4) Size text characters appropriate to the diameter of the pipe.
5) Write text in mixed case letters. For labels with only one or two words, all capital
letters is acceptable.
6) Use text that indicates pipe contents in addition to color coding.
7) Make label colors black text on a white background.
8) Use either outdoor flexible vinyl or polyester for label material.
9) Select label material that is resistant to abrasion and chemicals.
10) Select label material that is resistant to ultraviolet exposure.
11) Use self-adhering material for pipe diameters of 203 mm (8 in.) or less, where
possible.
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Date Dec.26,2005 SPECIFICATION FOR HUMAN QGX/20/00/SA/DB/NA/001
FACTORS
Rev E2 Page 17 of 74
Label all major pieces of mechanical and electrical equipment in the facility. Some of the
components are included in the following lists:
Mechanical Equipment
Compressors Hull Compartments Pumps
Control Air Components Hull Ventilation Systems Safety Showers
Coolers HVAC Components Scrubbers
ESDValves HVAC Fans Separators
Filters Manual Pull Fire Stations Sewage Treatment Unit
Fire Header Components Plumbing Test Tees Sprinkler Drain Valves
Generators Plumbing Valves Sprinkler Test Valves
Heat Exchangers Potable Water Systems Tanks
Electrical Equipment --
Control Junction Boxes Infrared Detectors Speaker Amplifiers
Gas Detectors Receptacles Thermal Detectors
Handset Stations Smoke Detectors Transformers
HVAC Terminal Boxes Speakers
Rev E2 Page 18 of 74
1) Ensure that all hazard signs conform to NEMA Z535.1 (2002), NEMA 2535.2(2002),
and NEMA Z535.3 (2002)
2) Include the signal word DANGER or CAUTION to indicate the degree of hazard, in
all hazard signs.
3) Include a brief understandable description of the hazard in all signs.
4) Use. active words and statements to describe the hazard. Ensure that the description
of the hazard is in a human-readable format.
5) Include the recommended action in the last line of the sign
5) Use upper case letters for the signal word and mixed case letters for the remaining
text.
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Date Dec.26,2005 SPECIFICATION FOR HUMAN
FACTORS
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Rev E2 Page 19 of 74
Rev E2 Page 20 of 74
This section discusses Human Factors considerations in designing facilities and equipment
for ease of access and movement. It includes sections on:
1) Corridors, Access Ways, Doors, and Exits
2) Stairs, Ramps, and Ladders
3) Walkways, Catwalks, and Working Platforms
4) Working Space and Access
5) Deck Surfaces
3) Where personnel must carry equipment at the side of the body (e.g., toolboxes),
make the minimum corridor or access way width 760 mm (30 in.) plus the width of
the equipment to be carried.
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4) Where personnel must carry equipment exceeding 610mm (24 in.) between the
arms, e.g., boxes, make the minimum corridor or access way width equal to the
width of the equipment to be carried plus 180 mm (7 in.).
5) Set the minimum vertical clearance to piping, support beams, insulation and valves
over walkways and platforms to 1956 mm (77 in.) 1
3.5.1.2
Provide a minimum of two exits in enclosed, staffed areas where fuel, chemicals, or other
flammable materials are used. These may be doors hinged to swing to the outside or kick-
out panels. In areas housing large pieces of equipment such as compressors, locate the
exits so that it is possible to exit from either side of the equipment.
3.5.1.3 Doors
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(75 mm)
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Equipment
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(660mm~ /
2) Ensure doors are at least 1.5 m (5 ft.) from corners, i.e. junctures between two
corridors, or where a single corridor turns a corner. See Figure 3.
Rev E2 Page 22 of 74
T
5 ft min.
(1500 mm)
_j_
CORRECT
3.5.2.1 General
Provide stairs, stair ladders, ramps, or ladders to provide access to equipment in the facility
to avoid having to climb on the actual equipment and pipework. The selection between
stairs, ladders, or ramps is primarily based on the preferred angle of elevation (see Figure 4
for guidance). Other factors to consider are the type, direction, and frequency of traffic,
clearance required, and applied loading.
90' 85'
15'
7'
3.5.2.2
Set stair dimensions in accordance with Figure 5. Avoid long flights of stairs. Provide
landings every 1O to 12 treads and at every floor. Use open treads unless screens or kic)<_ .
plates are required to protect personnel or equipment under the stairs.
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2
Figure 5 Recommended Stair Dimensions
(Reprinted with permission, from the Annual Book of ASTM Standards,
copyright© American Society for Testing and Materials,
100 Barr Harbor Drive, West Conshohock, PA 19428-2959)
A Tread depth (including nosing) 9 Y, in. (240 mm) 12 in. (300 mm) 11-12 in. (280-300 mm)
B Riser height 5 in. (125 mm) 8 in. (200 mm) 6 Y~7 in. (165-180 mm)
c Depth of nosing (where Y. in. (19 mm) 1 Y, in. (38 mm) 1 in. (25 mm)
applicable)
F Height of handrail (from leading 30 in. (760 mm) 36 in. (910 mm) 33 in. (840 mm)
edge of tread)
G Handrail diameter 1 Y. in. (32 mm) 3 in. (75 mm) 1 Y, in. (38 mm)
H Rail clearance from wait 1 Y. in. (45 mm) - 1 Y, in. (45 mm)
Rev E2 Page 25 of 74
Set stair ladder dimensions (between 50 degrees and 75 degrees) in accordance with
Figure 6 and equip them with flat treads and handrails.
3
Figure 6 Stair Ladder Dimensions
(Reprinted with permission, from the Annual Book of ASTM Standards,
copyright© American Society for Testing and Materials,
100 Barr Harbor Drive, West Conshohock, PA 19428-2959)
Guard Screen
For 75 rise (open ladders only) 3 in (75 mm) 5 % in. (140 mm) 4 in. (100 mm)
8 Riser height 7 in (180 mm) 12 in. (300 mm) 9 in. (230 mm)
c Width (handrail to handrail) 21 in. (530 mm) 24 in. (61 o mm) 22 in. (560 mm)
E Height of handrail (from leading 34 in. (860 mm) 37 in. (940 mm) 35 in. (890 mm)
edge of tread)
F Handrail diameter 1 Y. in. (32 mm) 3 in. (75 mm) 1 % In. (38 mm)
*Whenever the distance D is less than 74 in. (1880 mm) the overhead obstruction should be painted with
yellow and black stripes.
1) Set the dimensions of fixed vertical ladders (angle greater than 75 degrees) in
accordance with Figure 7.
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A Rung thickness
Wood 1 1/8 in. (32 mm) 1 % in. (38 mm) 1 3/8 in. (35 mm)
Protected metal o/. in. (19 mm) 1 % in. (38 mm) 1 3/8 in. (35 mm)
Corrosive metal 1 in. (25 mm) 1 % in. (38 mm) 1 3/8 in. (35 mm)
B Rung Spacing 9 in. (230 mm) 15 in. (380 mm) 12 in. (300 mm)
c Height, rung to landing 6 in. (150 mm) 15 In. (380 mm) 15 in. (380 mm)
D Width between stringers 12 in. (300 mm) - 18 - 21 in. (460 - 530 mm)
F Clearance depth in back of ladder 6 in. (150 mm) - 8 in. (200 mm)
G Clearance depth on climbing side 36 in. (910 mm) for 75 degree to 30 in. (760 mm) for 90 degree.
(range)
H Height of stringer above landing 33 in. (840 mm) - 36 in. (91 Omm)
4
See Engineering Note~for corrected dimensions.
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Date Dec. 26, 2005 SPECIFICATION FOR HUMAN QGX/20/00/SA/DB/NA/001
FACTORS
Rev E2 Page 28 of 74
2) As a minimum, provide guardrails (e.g., lift up rails or a chain gate) at the top
entrance of each vertical ladder in order to prevent falls.
3) Provide cages, wells, or other safety devices for fixed vertical ladders over 3 m (12
ft.) long. Set cage dimensions as shown in Figure 8.
Dimensions:
A. Height of cage from base of ladder. 84 In. (2130 mm)
B. Flare at bottom of the cage: 32 in. (815 mm)
C. Depth of cage from center of ladder. 28 in. (710 mm)
D. Max. Distance between cage ribs: 18 in. (460 mm)
E. Width of cage: 27 in. 685 mm)
Note: This does not allow for any breathing apparatus to be worn. It is not generally recommended
that people wearing breathing apparatus should access via a ladder.
4) Ensure the cage extends 1100 mm (43 in.) above the top of the landing unless
alternative protection is provided.
5
See Engineering Note 1 for corrected dimensions.®
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Date Dec. 26, 2005 SPECIFICATION FOR HUMAN QGX/20/00/SNDB/NN001
FACTORS
Rev E2 Page 29 of 74
3.5.2.5 Ramps
B Distance between cleats: 9 In. (230 mm) 16 in. (405 mm) 14 in. (355 mm)
c Height of handrails: 38 in. (965 mm) 44 in. (1120 mm) 42 in. (1065 mm)
E Diameter of handrail: 1 in. (25 mm) 3 in. (75 mm) 1.4 in (35 mm)
Rev E2 Page 30 of 74
Intermediate Platform
(1.2 m
Rev E2 Page 31 of 74
.
Engineering Note]3~
The following Dimensions tables shall be applied to the design of Stair, Ladder and Ladder
Cage for QGll project.
Stair Dimension
Dimension Desiqn Value
1) --- Anqle of Incline 34°to 38°
2 --- Landina heiaht 3700 mm
3 Fiaure 5-A Tread deoth !includina nosinal 275mm
4 Figure 5 - B Riser height 200 mm (Max.)
5) Figure 5 -C Depth of nosing (where aoolicable l 25mm
6) Figure 5- D Width (handrail to handrail)
One-way stairs BOO mm
Two-wav stairs 1220 mm
7) Figure 5 - E Overhead clearance 2000 mm
8) Figure 5 - F Height of handrail (from leading edge of 950mm
tread)
9) Figure 5- G Handrail diameter Am:ile 65x50x6
10) Figure 5- H Rail clearance from wall 75mm
11) --- Stair landing length 1200 mm (800 mm Min)
1) Furnish all walkways, catwalks and platforms with handrails on sides, a mid-rail, and
a toe board in accordance with the dimensions shown in Figure 11.
36 to 42 in.
(915 to 1070 mm)
1Bto21in. ~
i
mm~
(460 to 530
~ 4 in.
... .' .
(100 mm)
2) Where the walkways, catwalks, or platforms have a drop on either or both sides, set
the top rail height on the open side(s) to no less than 1070 mm (42 in.) measured
fro111 the walkway.
3) Increase the height of the top rail to 1625 mm (64 in.) where the lower end of ladders
terminate on walkways, catwalks or platforms that have a drop on either or both
sides. This will reduce the gap between the top of the guardrail and the bottom of
6
See Engineering Note 2 for corrected dimensions. ~
Date Dec. 26, 2005 SPECIFICATION FOR HUMAN QGX/20/00/SA/DB/NA/001
.
FACTORS
Rev E2 Page 34 of 74
the cage on the ladder. Place mid-rails at 460 mm (18 in.) and at 910 mm (36 in.)
above the walkway.
4) Do not exceed a distance of 65 mm (2.5 in.) between the edge of the platform and
the centerline of the railing. This is to ensure that there is not too much walkway
outside of the railing.
5) Design platforms so their load capacity exceeds the maximum expected load applied
by personnel, equipment, spare parts, and tools at any one time.
6) Display maximum loading capacity with labels that can be seen both on the platform
and on approach routes.
Engineering Note~
The following dimensions shall be applied for Walkways, Catwalks and Working Platforms in
the design for QGll project.
Rev E2 Page 35 of 74
3.5.4.1 Workspace
2) Provide adequate workspace for the use and placement of tools, and for placing
spare parts and components of equipment in the work area during their repair I
replacement.
To establish workspace requirements, consider the following:
Number of personnel required to do the work
Equipment requirements (including maintenance instructions, check sheets, log
books and other documentation that may be referred to), and
Body positions they may need to adopt.
3) Choose access apertures to their type, size, and shape includes consideration of the
type of clothing and PPE that will be worn by personnel. Dimensions for typical work
positions are presented in Figure 12 and Table 2.
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Date Dec.26,2005 SPECIFICATION FOR HUMAN QGX/20/00/SA/DB/NA/001
FACTORS
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3.5.4.2 Access
1) Where possible, specify equipment to have a small number of large fasteners rather
than a large number of small fasteners.
2) Where possible, position equipment within the horizontal reach distance without the
need for leaning onto equipment,
a) 410 mm (16.1 in.) for forward reach with both hands.
b) 450 mm (17.7 in.) for forward reach with one hand
3) Vertical access dimensions for reaching an item from underneath are as follows:
Note: All figures allow for gripping of item.
a) Maximum overhead grip reach (standing)= 1819 mm (71.6 in.)
b) Maximum overhead grip reach (kneeling)= 1235 mm (48.6 in.)
c) Maximum overhead grip reach from lying = 622 mm (24.5 in.) with face upward
,-------p:....o_s..cit'-'io-'-n----------------·-~,...----..._.,.
4) Visual access to displays and instrumentation is given by 3.6.3.2 (1). lf-di-sp-1-ay-s--a~r~~
~~-~~iT..';J~,,Jll~~!:'.~!JJL.~19.Q!_'.ro~~!~~~~~/
5) Provide adequate spacing around components (e.g., bolts, electrical connectors,
etc.) to take into account the need for personnel to wear gloves or use tools. The
following spaces are recommended:
a) Push button access:
• Bare Hand: 32 mm (1.25 in.) dia
• Gloved Hand: 38 mm (1.5 in.) dia
b) Two finger twist access:
• Bare Hand: Object diameter plus 50 mm (2.0 in.).
• Gloved Hand: Object diameter plus 65 mm (2.5 in.)
• Mittened Hand: Object diameter plus at least 75 mm (3 in.)
6) Recommended minimum dimensions for arm and hand access are provided in
Tables 4, 5, and 6.
Rev E2 Page 39 of 74
1. Using a common
screwdriver with freedom to
turn the hand through 180
degrees
,-~-/
4. Using an open-end or box-
end wrench with freedom to - ------, :t.
turn the wrench through at i./ \ J B.Oln.
least 60 degrees /
.f
,______ --- --- ......
\, !(203 mm)
~I 10.Bln. ~
71 (21Dmm)
Rev E2 Page 40 of 74
J-
8. Grasping large objects with
two hands, with the arms
extended through the opening.
Rev E2 Page 41 of 74
Best - No cover
Use whenever possible.
Screwed-down cover
Use only when stress or pressurization
requires; minimize number of screws.
7) Set 'the maximum horizontal reach from a ladder's centerline to any object at 888
mm (35 in.). If work task requires two hands, a vertical ladder is not recommended.
The worksite should be provided with a platform.
-...
..... -....
Date Dec.26,2005 SPECIFICATION FOR HUMAN QGX/20/00/SNDB/NN001
FACTORS
Rev E2 Page 42 of 74
1) Provide non-slip finishes or surface coatings on deck surfaces which will maintain the
coating's non-slip properties in the environmental conditions to which it is exposed
(e.g., rain, sea water, high temperatures, etc.).
2) Design decks with appropriate camber and drainage points to prevent retention of
surface water.
3) Where deck surfaces are expected to be slippery (due to water, oil, etc.), provide
additional measures (e.g., use of handrails, roughen floor surface, attach non-slip
nets, etc.) to reduce the likelihood of slips.
4) Where there are steps, provide clear indication of the change in elevation (e.g.,
alternate black and yellow stripes painted on the edge of the steps). Make the
proportion of the brighter color (e.g. yellow) at least 50 percent of the warning area.
--
.....
•
Date Dec.26,2005 SPECIFICATION FOR HUMAN QGX/20/00/SNDB/NN001
FACTORS
Rev E2 Page 43 of 74
3.6 Equipment
This section discusses Human Factors considerations in enhancing the operability and
maintainability of the equipment in a facility. It includes sections on:
1) Compressors
2) Pumps
3) Local Instruments
4) Pipework and Valves
5) Offshore Cranes
6) Pig Launchers and Receivers
7) Helidecks
This section applies to compressors, gas turbines, expanders, electric generators, large
motors, gears, and some pumps.
3.6.1.5 Communication
1) Provide communications to the compressor area in accordance with Section 3.9.
2) Ensure loudspeaker coverage reaches the area where a compressor housing or
enclosure is located. (If the visual alarm is seen in the housing, then the worker can
leave the housing and immediately hear the message.)
3.6.2.2 Access
1) If practical, position small pumps (typically reciprocating pumps, gear pumps,
chemical injection pumps, etc.) on a raised platform with access from all sides to
avoid having to maintain the pump while crouching at floor level. Factors to consider
in determining if placing a pump on a raised platform is practical include the need to
provide a rigid support structure for the pump and the desire to keep pump piping
and valving at a reasonable height for operations and maintenance.
2) Label access covers to advise of any hazards beyond them.
3) Ensure associated pressure gauges can be seen from the work position required to
open up the pump or access the lubrication and test points.
Rev E2 Page 46 of 74
the item.
5) Identify and clearly label lifting limits on hoists, booms, and beams.
6) Clearly identify lifting zones and lay-down areas by use of floor markings.
7) Where the load on the lifting system is a function of boom extension, boom angle
and load on the cable, provide a display for the operator that illustrates the resulting
load on the hydraulic ram that operates the boom.
3.6.3.1 Moving to and Work Space around the Local Instrument Locations
1) Provide access to and workspace around local instruments in accordance with
Section 3.5.
2) Ensure that clearance is provided both above and below control valves and that this
is sufficient to include access by mobile equipment in order to facilitate maintenance
tasks.
3) Provide adequate clearance and access to enable rodding of instrument taps.
4) Locate instruments so that they are visible from the normal work position without
needing to stand on other items of equipment, components, pipe-work, cable trays,
handrails, etc. Figure 13 and Figure 14 indicate vertical and horizontal visual limit
angles.
.
Date Dec.26,2005 SPECIFICATION FOR HUMAN QGX/20/00/SNDB/NN001
FACTORS
Rev E2 Page 47 of 74
,
/ ..................···
1
1
... , /...... 95 Maximum head and eye rotation
7
Figure 15 Positioning Displays and Controls
2030 80
Gross Displays
1790 - 2030 mm
(70.5 - 80 in.)
1780 70
Precise Dlsplays
precision reading
required **Gross Controls
1525 60 frequently used 1333 -1650 mm
emergency (52 - 65 in.)
1189-1790 mm
1270 50 (46.8 - 70.5 in.)
- - 1 - - - - - - - - - - i - - • Precision Controls
945 -1333 mm
1015 40 Gross Displays
(37 -52 in.)
status light
low accuracy displays
510-1189 mm **Gross Controls
765 30
(20 - 46.8 in.) 510 - 945 mm
(20 -37 in.)
510 20
0 0
mm inches
Clearance
Minimum= 26 in (710 mm)
Preferred= 36 in (915 mm)
Precision Controls are frequently used controls that require accurate & specific settings such as, rotary selector
switches and thumbwheels.
Gross controls are less frequently used controls that do not require accurate, specific settings or where the
control can only be set in a small number of discrete settings (i.e., on/off pushbuttons, lever controls, and
slide switches).
3) Provide higher than normal luminance, ensure high levels of contrast and increased
thickness of displayed numbers for instruments located in vibration areas
7 For QGll working population multiply each dimension by 0.95. See Section 3.6.32.
- •---
.....
Date Dec. 26, 2005 SPECIFICATION FOR HUMAN QGX/20/00/SA/DB/NA/001
FACTORS
Rev E2 Page 49 of 74
1) Do not require a force greater than 352 N (80 !bf) for the manual operation of valve
handwheels, manual gear operators, levers, or chain operators.
2) Replace frequent operating valves, including gear operators, that require a force
greater than 352 N (80 !bf) to turn or that require more than 40 turns from fully open
to fully closed position, with motor-, air., or hydraulically·operated valves or modify
valve actuators so they can be operated with powered, valve-turning equipment.
Definition of frequent operation is indicated in Section 4.15.h.
3) Select and install valves and gear operators so flow increases when the actuator is
turned counter-clockwise, moved from left to right, front to back, or upwards.
6) ~ Ensure that Motor O erated Valves (MOVs) are accessible for operations and
instrument and electrical maintenance rom grade or platform.
7) Set maximum reach to a valve from a ladder according to para 3.5.4.2 6)
8) Moun ball valve handles o they move toward or away from the ladder user's body,
rrntparal!e to I .
9) Control valve access is specified in Guideline QGX/20/00/IN/TS/NA/003
"INSTRUMENTATION-CONTROL VALVES"
10) Provide permanent access at grade or from a platform for all Category I valves.
Ladder access to the platform is acceptable as long as no tools or SCBA have to be
transported to the valve - otherwise provide stair or stair-ladder access
8 ~~----.....;--~$>
See Engineering Note 3 for dimensions related to access to valves, flanges and valve
bonnets.
9
Access criteria for valve operation are listed in Attachment 2 ,;-·-·-·/"-
~--'---'--'"'--_.---___,---=----.,,,....----~--~·
Date
--
......... ---
....... ...
.olllllllllllllillllllllillllllr -
Rev E2 Page 50 of 74
11) Provide permanent access or purpose built standing surfaces for all Category II
valves as long as the costs can be justified. Vertical ladders and small standing
surfaces are acceptable as long as no tools or SCBA have to be transported to the
valve - otherwise provide stair or stair-ladder access.
1) Set center of valve handwheel or handle to the following heights above grade or
platform:
Vertical stem valves (refer to Figure 16)
• Use the "first choice" location for:
Category I or II valves, or when
Valve requires forces over 264 N (60 lbf) to open or close
• Use the "second choice" location for all other valves
• Use the "third choice" location if the first two cannot be met
• Avoid placing valves above the shoulder
Horizontal stem valves (refer to Figure 17)
• Use the "first choice" location for
Category I or II valves, or when
Valve requires forces over 308 N (70 lbf) to open or close
• Use the "second choice" for all other valves
• Use the "third choice" location if the first two cannot be met
• Avoid placing valves below the knee (with the exception of low-point drains)
Angled stem valves (refer to Figure 18)
Angle all stems toward the shoulder:
• Use the "first choice" location for:
Category I and II valves, or when
Valve requires forces over 308 N (70 lbf) to open or close
• Use the "second choice" location for all other valves
• Avoid placing valves in "third choice" location. If used, install a step-up
2) Limit horizontal reach to valve actuators to between 180 mm (7 inches) and 400 mm
(16 in.).
3) Position emergency block valves (EBVs) that require manual or local actuation at a
horizontal distance of at least 12 m (40 ft.) from the equipment being protected.
4) Locate the actuator buttons for remotely-operated EBVs at a horizontal distance of at
least 12 m (40 ft.) from the equipment being protected.
Date Dec.26,2005 SPECIFICATION FOR HUMAN QGX/20/00/SNDB/NN001
FACTORS
Rev E2 Page 51 of 74
1) Set minimum overhead clearance of valve handwheels at '2000 ;;;m {79 in.i)<B>
2) Locate valve handwheels/handles so they don't protrude into walkways, accessways,
or passageways and infringe on their minimum widths.
,,---,....--..."!'f.'.,,-
3) Set the clear width of ~ms or walkway to valves a 760 m 30 in.) for
operation an~~or maintenance.(re er to Engineering Not~~
4) Locate chain operators, where permitted, so they do not block accessways.
5) Set minimum clearance between valve handwheels and adjacent handwheels,
equipment and structures to 75 mm (3 in.).
6) Set minimum clearance between the back of the handwheel and equipment,
structures, and line insulation to 50 mm (2 in.).
7) Set minimum clearance between the handles of ball and plug-type valves to 75 mm
(3 in.) for all handle orientations.
8) Provide additional clearance, as necessary, for wrench-assisted operation of valve
handwheels and handles of ball-and-plug type valves.
9) Set minimum clearance between low-point drains and grade at 150 mm (6 in.).
Rev E2 Page 52 of 74
Not Acceptable
Second Choice
First Choice
90 mm (23.2 in)
Third Choice
Rev E2 Page 53 of 74
Third Choice
Second Choice
Not Acceptable
Rev E2 Page 54 of 74
Angle from 9
Horizontal
Provide the following minimum maintenance access space to line flanges and valve bonnets
for operators and for the use of tools (not applicable to lines in pipe racks)
Horizontal lines
Rev E2 Page 55 of 74
- -
For horizontal lines less than 10-inches in diameter, access to one side will be a minimum of
800mm while minimum access space to the other side is given above. For vertical
lines, access space to one side will be a minimum of 800mm, while minimum access
space to the other side is given above. Maximum distance required between all
adjacent flanges for vertical lines is 375mm.
The principal is that the valve or flange needs to be accessed from one side only. The
narrower dimension is only to provide space for the use of tools. When two lines of
different diameters are adjacent, the spacing for the larger diameter line will apply.
Foe~'"''"""'· "P to 8-looh~ th• mlolm"m ·~~''"'re •roood "''" ;, '""" •b~J
For 10-inch valves and larger. At least 375mm access space is required to bonnet
bolts. _
-
3.6.4.8 Labeling
1) Provide permanent unique identification tags for every valve, ensuring primary valve
identification can be read from normal walkways. See Section 3.4.
2) Clearly mark three-way valves to indicate inlet/outlet connections and flow
proportioning as a function of stem position (Guideline QGX/20/00/IN/TS/NA/003
"INSTRUMENTATION-CONTROL VALVES").
-- -
--·
,,,,,,,,,
Date
....,
Rev E2 Page 56 of 74
Rev E2 Page 57 of 74
3.7.1 Lighting
1) Supplement general lighting systems with local special-purpose lighting to increase
illumination above 1000 lux (93 foot candles) for difficult inspection, repair, and
document-reading tasks.
2) Locate lights for re~~~~-~oo;~~~
rece~ed dipla~ illul!l_i_~atei:L---------- ·-
3) Ensure that any direct light source is at least 1O degrees outside the operator's field
of view.
4) Minimize the potential for self-reflection by careful orientation of displays with respect
to the observer.
5) Avoid optical distortion from glass cover plates by using flat glass covers rather than
dome glass covers.
6) Cover large surface areas with non-saturated colors such as tints, pastels, and warm
grays that are non-glossy.
7) Minimize glare and reflections through the design approaches provided in Table 7.
- •--
- 1111111111
Rev E2 Page 58 of 74
3.7.2.1 Temperature
1) During outdoor work, strong winds pose particular problems for work at heights,
manual handling, and maintenance work. Check for wind traps and down drafts.
Avoid locating equipment that will need a high level of human interaction in these
positions, or provide windbreaks and shielding walls.
3.7.2.2 Humidity
1) Control humidity in accordance with Guideline QGX/20/42/HV/DB/NA/001 ~·- ·
Design and Engineering of HVAC System Design Basis".
3. 7.5 Ventilation
1) Control ventilation in accordance with Guideline QGX/20/42/HV/DB/NA/001 "Design
and Engineering of HVAC System Design Basis''.
Rev E2 Page 60 of 74
This section identifies the minimum requirements for evacuation and escape from facilities
primarily on offshore platforms although much of the information is applicable to facilities in
general.
6'f
...
-- -
.....
Date
....,
Rev E2 Page 61 of 74
3.9.1.1 Access
1) Ensure services (electrical power, water, instrument air, etc.) are readily accessible.
Position services next to access routes and orient so that they can be easily reached
from local equipment.
2) Ensure that the positioning of service connections and inter-connections between
skids does not obstruct access to failed components and allows their removal if
necessary.
3) Ensure that there are electrical output sockets of the required voltage close to items
requiring maintenance.
4) Ensure service lines are easily distinguishable from each other and from the process
lines.
Rev E2 Page 64 of 74
3.9.3.1 Labeling
1) Uniquely identify all replaceable wires and cables with distinct color or number
codes. Code color-coded wires over their entire length. Repeat number codes
regularly over the wire's entire length. See Section 3.4.
2) Label cables to indicate the equipment to which they belong and the connectors with
which they mate.
Rev E2 Page 66 of 74
straps
c) A hole or combination of holes covering a total area of 65 mm 2 (0.1 in. 2) in the
shield to prevent pressure build up
d) Prevention of a standing wave pattern by shape, or by the use of sound
absorbing material
e) No impediment to voice effort, mouth or jaw movement, or breathing.
8) Where multiple channels feed into headphones, design the system to respond
uniformly over the frequency range 100 Hz to 4800 Hz
9) Provide accessible volume or gain controls for each communication-receiving
channel.
10) Where communication channels are to be continuously monitored, provide a means
to suppress channel noise during no-signal periods (e.g., squelch control).
Rev E2 Page 67 of 74
(Engineering Note;)
'71
-
..... --•
Date Dec.26,2005 SPECIFICATION FOR HUMAN QGX/20/00/SNDB/NN001
FACTORS
Rev E2 Page 68 of 74
4.0 Definitions
4.1 A-weighted sound pressure level. Sound pressure measured in decibels that is
filtered according to a weighting curve that closely approximates the response
characteristics of the human ear.
4.2 Accessibility. The relative ease that a piece of equipment may be reached,
operated, monitored, or removed.
4.3 Air flow velocity. The flow rate of air in a specific direction in meters per second
(m/s) or feet per minute (ft./min).
4.5 Ambient noise. The loudness of the combination of sounds within a work area. It is
often used to determine the need for hearing protection or to calculate how loud
auditory displays need to be to be heard.
4. 7 Anthropometrv. The science that determines the body sizes and force capability of
populations. Anthropometric data are used to determine the proper size of
equipment and facilities that people use.
4.8 CAUTION sign. A sign installed where a hazard could result in minor injury to a
person, or minor damage to equipment, or cause a minor environmental pollution
incident
4.9 Character height. The distance between the top and the bottom of a capital letter.
4.10 Character stroke width. The width of the lines that make-up a character letter.
;,_: 4.11 Character width to height ratio. The relationship between the width and height of
•'
a complete alphanumeric character.
4.12 Clearance. The space provided between two items to permit people and equipment
to pass without touching the item. Clearance dimensions may relate to headroom,
shoulder room, or the width of passageways.
--- •- """""
Date Dec.26,2005 SPECIFICATION FOR HUMAN QGX/20/00/SA/D B/NA/001
FACTORS
Rev E2 Page 69 of 74
4.13 Control. Any pushbutton, switch, knob, lever or other device that is operated by the
user to manipulate the system that he or she is changing.
4.14 Control panel. A mounting platform, usually a metal plate, for controls and displays
that are used to operate one or more pieces of equipment.
4.15 Category I - Accessible Valves. valves that are essential to maintain the integrity
of the unit where rapid and/or unobstructed access is essential. Platform is essential
and ladder access to the platform is recommended. Category I valves meet any of
the following:
1) Valves where the consequence of failure is serious - firewater isolation/deluge
valves
2) Valves that are operated in an emergency - emergency block valves, and
manually operated relief and depressuring valves
3) Valves that are essential to the facility for process control or safeguarding - pump
and ~essor suction and discharge valves and associated isolation valves,
PSV~ valves, manifold valves
In addition to being accessible, these valves shall be supplied with a gear so they
can be operated manually or with power valve-turning equipment.
For large size isolation valves infrequently used such as during major maintenance
shutdown and requiring approximately 250 turns or more from fully open to fully
close and complying with the requirement of a force equal or less than 352 N to
Date Dec.26,2005 SPECIFICATION FOR HUMAN QGX/20/00/SA/DB/NA/001
FACTORS
Rev E2 Page 70 of 74
4.16 Category II - Non-Critical Valves. valves that are not critical to the integrity of the
unit, but are used during routine quality/environmental/maintenance activities.
Permanent access or purpose built standing surfaces must also be considered, but
the extra costs must be justifiable. Vertical ladders and small standing surfaces are
acceptable as long as no tools or SCBA have to be transported to the valve.
Examples of valves in this category include:
4.17 DANGER sign. A sign installed where a hazard could result in a serious injury or
death to a person, serious damage to vital equipment, or a major environmental
pollution incident.
4.19 Display. Any meter, gauge, counter, alarm, sightglass or any other device or
situation that provide visual, auditory, tactile, olfactory (smell) information to the user
about the state of the system (facility or equipment) that he or she is operating or
exposed to.
4.20 Double-tier handrail. A handrail with two horizontal railings, spaced at about equal
intervals above the walking surface.
4.21 Escutcheon plate. A metal or plastic label plate that mounts behind a display or .
control. The plate is often shaped in the likeness of the equipment being displayed or
controlled.
4.25 Functional grouping. A cluster of displays and controls related to the same
function that have been bounded by lines or colors to set them apart from other
clusters.
4.26 Glare. Brightness within the visual field in excess of that to which the eyes have
-.......-
.....
Date Dec. 26, 2005 SPECIFICATION FOR HUMAN QGX/20/00/SA/DB/NA/001
FACTORS
Rev E2 Page 71 of 74
4.27 Handrail. A railing or pipe along a passageway or stair that serves to support or
guard.
4.29 Label. A placard that is used to identify displays, controls, plant equipment, wiring,
and piping.
4.30 Ladder safety cage. An enclosure mounted on the side rails of a fixed ladder or
fastened to the structure to enclose the climbing space in order to safeguard the
person climbing the ladder.
4.31 Legibility. The property of a character, word, or symbol that determines how well it
can be read and understood.
4.32 Line of site. A direct line from the eye of the observer to the object being observed.
Line of sight is used to determine whether an object can be seen from the observer's
position.
4.35 Manway. A hole in the top or side of a tank or vessel through which a person can
enter.
4.36 Mirror image. A control panel where the controls and displays are laid-out as a
mirror image to another panel.
4.37 Optimal visual field. The field of vision that provides optimal vision performance.
4.39 Reflectance. The ratio of the light falling on a surface (illuminance) to the
brightness (luminance) of the surface.
4.40 Relative humidity. The ratio of the amount of water vapor contained in the air to the
maximum amount of vapor that the air can hold at a given temperature before
...
- --
.....
Date
,.,,,,,,,
Rev E2 Page 72 of 74
precipitation occurs.
4.41 Riser step height. The vertical distance between adjacent step surfaces.
4.43 Signal word. The word that is used on a hazard sign to identify the importance of
the message, e.g., "DANGER" or "CAUTION".
4.46 Task analysis. A formal analysis of a worker's task that is conducted by breaking
the job into its component parts or activities, then determining the human factors
issues involved with each activity.
4.47 Task lighting. Lighting that is intended to provide illumination to a specific work
area.
4.48 Toe wall. A raised border around a platform that prevents the feet of users from
contacting equipment or from kicking material off of the platform.
4.49 Tread depth. The horizontal distance of the stair tread measured from the front
edge of the tread to the vertical riser.
4.50 Valve force. The force required on the valve wheel or handle to operate the valve.
4.51 Video display unit (VDU). A device that displays visual information that an operator
uses to communicate with a computer.
4.52 Viewing distance. The distance from the eye to the top and bottom the object that
is being viewed.
4.53 Viewing angle. The angle formed at the eye to the top and bottom of the object
being viewed.
Rev E2 Page 73 of 74
Rev E2 Page 74 of 74
The latest revision of applicable section of codes, standards, and the project specifications
listed above (including addenda, and documents incorporated by reference), shall be
considered an integral part of this specification. In case of conflict among references, the
more stringent requirement shall be applied unless otherwise agreed upon in writing by
COMPANY.
Pn>,Joct: Oal.o<po D DoVttlapmonl P"'1act
Cliont: O•t.o' LI<1Uafiod On C<imp,onY Umlt.od (II)
QGX/20100/SA/DBJNA/001
Attachment-1 Frequent Operated Valve
During normal operation, filter shall be cleaned with certain Interval. Following table shows isolaUon valves for filters with operation frequency.
ln addition, the table shows a valve type for each lsofaUon valve considering the size and rating based on the criteria stated In section 4.15.B).
[Noto!
•1: only provision for alr motor requlrt:!d
•2: valvo typo to bo confinned during EPC that
\um!ng forco and numbers or turning meot the
specification.
29-S9402A·
Cartridgo Seawater Filter for FCW CQoler 0 A
Z/'1b
~
I I X Q Q X X X X 0=1To be confirmed maintenance space at
MDV block valve I O O I X O O X X X X 1-f-
opposite side for associated valves,
MDV by-pass valve I 0 0 I X 0 0 X X X X --
Brow down valve to Flare system
BDV x x I o I o I o x x x x BDV to be install higher than flare header
x x I o I o I o x x x x
BDV block valve
BDV by-pass valve
Anti-surge valve
x x i_Q___, Cl i 0 x x x x
BDV to be install higher than flare header
BDV to be install higher than flare header
I
O
O
O -
I
I
X
X
X
I
I.
I
O
O
O
I
I
I
( O)
101
(01
I
I
i
x
X
x
__ Ladder access can be allowed one ~a?d operation
forsmallblockval~esuchasapp.4 dramaterof
valvehandleor10 Jengthleverofballvalve,
E'
Pressure transmitter connection(3/4" - 2") Il 0 I 0 X 0 I O I X I Q I (Q) I X It i• •l•o ollowod "Walkoy foe 2" oc 3"rnot
Pressure gauge connection(3/4") Il 0 I 0 X 0 0 I X I 0 I (0) I X --valva. f-
Instrument root valve tapped on pipe (Operation only) I I I
~
Orifice tap connection(l /2") 0 I 0 I 0 0 0 0 I 0 I (0) I X l=t=J2ndary root valve goes to nearest accessible ,_
Venture flow mater connection(t/2") 0 I 0 I 0 0 0 0 I 0 I (Ql I X I location (fixed or movable platform), if necessary,
Pressure transmitter connection(3/4H) 0 I 0 I 0 0 0 0 I 0 I IQ) I x II I ,_
Pressure gauge connection(3/4") O I O I O O O O I O I (0) I X
Sample connection root valve(3/4" - 1") n I o I o, I o I o I o o o I co> I x
Analyzer connection root valve(3/4" - 1") Il I o I o I o I o I 0 I 0 0 I CO) I x
I I I
Equipment valve I I I
Drain/Vent I · I I I T
Column/Vessel vent (Maintenance use) Others 0 0 I 0 X i X I X I X I X I 0
Column/Vessel drain (Maintenance use) Others 0 0 I X 0 I X I X I X I X I 0
Filter vent/drain (Frequentry maintainance) II 0 0 X 0 I 0 I X I X I X I X
Heat Exchanger vent (Maintenance use) Others 0 0 I 0 X I X i X I X X 0
Heat Exchanger drain (Maintenance use) Others 0 0 X 0 I X i X I X X I X
Pump casing vent (Maintenance use) Others 0 0 I Q X I X I X I X X I 0 I l
Pump casing drain (Maintenance use) Others 0 0 X 0 I X i X ! X X I X
Compressor casing drain (Maintenance use) Others 0 0 X 0 I X I X I X X I X
Steam drum vent valve (Maintenance use) Others 0 0 0 X I X I X I X X I O 1 1
Package Equipment vent (Maintenance use) Others 0 0 0 0 I X ! X i X X I 0
Package Equipment drain (Maintenance use) Others 6 I 0 X 0 I X i X I X X I X
Root valve " I I I I
Steam out connection(2") (Maintenance use) Others ·o 0
I 0 0 I 0 I 0 I 0 X I x Scaffolding access is allowed only for shut down
Purge system connection (Maintenance use) Others _O_J_O___ j 0 O _ __ 0 I 0 I 0 X I x Scaffolding access is allowed only for shut down
Pipe mounted valve (except above items) I I I i
Process block valve I I I
Liquid disposal valve (Maintenance use) Others 0 I 0 0 0 0 I 0 i 0 0 0
Block valve foi start up purpose only Others 0 I 0 0 0 0 0 0 0 I 0
Switching valve for filter I 0 I 0 I X 0 0 X X x x
Switching valve for reactor I 0 I 0 I X 0 0 X X x I x
Pumpblockvalve I 0 I 0 I X 0 0 X X x I x
Purge gas valve (Maintenance use) Others 0 0 I X 0 0 0 0 x x
Valve associated sampling device I 0 X I X O X X X x x
Process root/branch valve allocated in the pipe rack Others 0 0 I 0 0 0 0 0 0 0 Maintenance isolation purpose only
Utility block valve I
Hose station piping root valve(l ") Others O_l__O I 0 Q I 0 I X 0 X I X
Hose station piping operational valve(1 ") I 0 T 0 I 0 0 0 I X X X I X
Utility root/branch valve allocated in the pipe rack
Temporary connection for purge/flushing purpose(1 " - 3"
Drain/Vent
Others
Others
0 I 0
0 I 0
I
I
I
0
0
0
0
0
0
I
X
X I
0
0
X
X I
X
X IMaintenance isolation purpose only
l
_Process drai!:f_{Spa_!?!fl~d in _f&ID_) __ _ _____ ll 0 I 0 i 0 0 0 I X I 0 0 X Scaffo1din"' access is allowed on!v for shut down I
Line vent for pressure test (Construction use) Others X 0 i 0 0 0 I 0 I 0 0 0
Line vent for high point (Maintenance use) Others X 0 I 0 0 I 0 I 0 I 0 0 0
Line drain for !ow point (Maintenance use) Others 0 0 I X 0 I 6 I 0 0 0 I 0
Fire water system I I
Deluge manifold root valve I 0 X i X 0 I X I x x x x
Buried post indicator valve I 0 I X I X 0 I X I x I x x x
Process Requirement valve I I
"Jn-View" requirement to PG,TG or LG II 0 0 I X 0 I 0 I x I o I x x Close to aoolicable lnstr't (Acijust ope.valve of small bore)
I I I
I I f I
I I I I
Note: 1)Thf5-ta"iiI6-T5-bEi_S_6_Cf0ri-th6--p;.:Qj6-Ci--Sp6CifiC-i:ition no. QGX/20/00/SA/DB/NA/001 "SPECIFICATION FOR HUMAN FACTOR"
2) Movable platform can be utilized at ground level not on the elevated platform.
3) (0)- It shall ba allowed incase "single hand operation"is applicable not both hand.
4) Maintenance access for isolation blanks at Train-4 battery limit shall be maintained fixed platform where allocated app. 400mm lower from bottom of piping.
5) Limited Elevation - - 1st level platform from ground (The platform as single access from ground level) or the level at which the associated equipment is located.
6) Unlimited-Elevation - On the Pipe rack floor, on the structure floot{2nd level and higher), on the equipment platform or surrounded them.
7) Grade access - - - The mean of" grade" is ground level or elevated platform where accessible by stair not ladder.
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