IPC Global®

Universal Testing Software

UTS Test No 002
Stress Strain
Version: 3.12a Issue date: October 22, 2009
© IPC Global 2010

A reference manual describing PC based software which, in conjunction with associated

hardware, facilitates the testing of materials, mechanical components or assemblies for the
determination of fatigue and strength characteristics.
© IPC Global UTS 002
ABN 92 168 265 156 Stress Strain

Document History
Table 1 – Document History
Date Revision Description of Revision Author
1/5 2009 3 Latest Software version = 3.12 K. de Vos
7/7/2010 3V12 Formatting updated to new IPC standard. Doc rev now S. Brede
equals software rev
23/3/2012 3V12a Naming convention changed. No content change. S. Brede
6/6/2014 3V12b Company Details Updated update S. Brede

© Copyright
This document is protected by copyright and the information contained herein is confidential. The
document may not be copied and the information herein may not be disclosed except by written
permission of and in a manner permitted by the proprietors of IPC Global Pty Ltd.

Version 3.12a Page i

Created using IPC Software Reference Template 1V0 Printed 6/06/2014
© IPC Global UTS 002
ABN 92 168 265 156 Stress Strain

Table of Contents
1 SUMMARY..................................................................................................................................................................1
1.1 Referenced Documents ...............................................................................................................................1
1.2 Document source. ........................................................................................................................................1
2 THE UNIVERSAL TESTING SYSTEM ...................................................................................................................2
3 INSTALLATION..........................................................................................................................................................3
3.1 PC Requirements .........................................................................................................................................3
3.2 Software Installation ....................................................................................................................................3
3.3 Folders and Files ..........................................................................................................................................3
4 DESIGN PHILOSOPHY ............................................................................................................................................5
4.1 Overview.......................................................................................................................................................5
5 THE APPLICATION WINDOW ................................................................................................................................8
5.1 Main Window Components .......................................................................................................................8
5.2 Main Menu ..................................................................................................................................................9
5.3 The General Parameter Tab Panel ............................................................................................................16
5.4 The Specimen Parameter Tab Panel .........................................................................................................16
5.5 The Set up and Control Parameter Tab Panel .........................................................................................17
5.6 Advanced loading control Tab Panel ........................................................................................................18
5.7 Data Display Tab Panel .............................................................................................................................20
5.8 Chart Tab Panel and Charting Options ...................................................................................................20
5.9 System Set UP Parameters .........................................................................................................................22
5.10 Transducer Signal Levels Display ..............................................................................................................27
5.11 The Virtual Pendant ..................................................................................................................................28
6 SPECIMEN TEST PROCEDURE DESCRIPTION..............................................................................................29
6.1 Power up the system … ..............................................................................................................................29
6.2 If the system software has not previously been set up on the PC … ........................................................29
6.3 Start the hydraulic power pack … ..............................................................................................................29
6.4 Entering test set up and control parameters … .........................................................................................29
6.5 Mechanical set up … ..................................................................................................................................30
6.6 Starting the test … ......................................................................................................................................30
6.7 The test is running … .................................................................................................................................30
6.8 All testing has concluded ….......................................................................................................................30

Version 3.12a Page ii

Created using IPC Software Reference Template 1V0 Printed 6/06/2014
© IPC Global UTS 002
ABN 92 168 265 156 Stress Strain

List of Figures
Figure 1Folder structure ............................................................................................................................ 3
Figure 2 Report Print Preview Window.................................................................................................... 6
Figure 3 Main Test Window ..................................................................................................................... 8
Figure 4 Main Menu drop down Menus .................................................................................................. 9
Figure 5 File History ................................................................................................................................ 10
Figure 6 Hardware options ...................................................................................................................... 12
Figure 7 Machine Limits ......................................................................................................................... 13
Figure 8 Help | About Pane.................................................................................................................... 13
Figure 9 Status Bar................................................................................................................................... 14
Figure 10 Right-Click Status Bar Options .............................................................................................. 15
Figure 11 General Parameters Tab.......................................................................................................... 16
Figure 12 Specimen Parameters Tab....................................................................................................... 17
Figure 13 Set-up and Control Parameter Tab. ....................................................................................... 17
Figure 14 Test Termination sub pane. .................................................................................................... 18
Figure 15 Advanced Loading Panel ........................................................................................................ 19
Figure 16 Loading shapes ........................................................................................................................ 20
Figure 17 Data Display Tab ..................................................................................................................... 20
Figure 18 Chart and Charting Options Tab .......................................................................................... 21
Figure 19 Plot Daa Selection ................................................................................................................... 21
Figure 20 Plot colour selector.................................................................................................................. 21
Figure 21 System Setup Communications Tab ...................................................................................... 23
Figure 22 System Setup Allocation Tab .................................................................................................. 24
Figure 23 System Setup Calibration Tab ................................................................................................ 25
Figure 24 System Setup CDAS Tab ........................................................................................................ 26
Figure 25 System Setup Loading Control Tab ....................................................................................... 27
Figure 26 Levels Screen ........................................................................................................................... 28
Figure 27 Virtual Pendant ....................................................................................................................... 28
Figure 28 Data File Save Menu ............................................................................................................... 30

List of Tables
Table 1 – Document History...................................................................................................................... i
Table 2 Referenced Documents ................................................................................................................ 1

Version 3.12a Page iii

Created using IPC Software Reference Template 1V0 Printed 6/06/2014
© IPC Global UTS 002
ABN 92 168 265 156 Stress Strain

1 SUMMARY
This manual describes the UTS002 PC-based software application that in conjunction with
associated hardware facilitates the testing of materials, mechanical components or
assemblies for the determination of fatigue and strength characteristics.
The basic materials testing method consists of subjecting a suitably prepared and mounted
specimen to an applied constant rate of stress or force increase and then monitoring the
resultant change of strain. Displacement or strain rate loading may optionally be applied in
the basic method but where the resultant force or stress is then monitored. An on-
specimen transducer provides a further option for loading control or measurement.
As an alternative to the basic testing method, an advanced loading option provides full
access to the loading parameters of the servo controlled system where complex ramp and
wave-shape functions can be implemented.
Hardware configuration options allow for an additional ‘confining stress’ control axis and
for additional measurement transducers including four axial LVDTs, four radial LVDTs,
four strain-gauge devices and one user defined device.
During testing, data are gathered from all enabled transducers. These data may be written
to a text file for detailed post test analysis.
Test termination may be invoked manually by the operator, or, conditionally upon a time
duration, a specific strain or displacement, or, using a break detector, upon a yield point
being achieved.
Test results are tabulated and charted on the PC screen as testing proceeds. On conclusion
of testing, a printed report of the test may be produced.
The software described in this reference manual is one of a family of applications identified
as the Universal Testing System (UTS) developed by Industrial Process Controls
(IPCGlobal) Limited and is used in conjunction with a propriety designed servo-controlled
loading and data acquisition system.

1.1 Referenced Documents

Document Name Description
UTS Soft.pdf UTS General Software Reference

Table 2 Referenced Documents

1.2 Document source.
This document is created from
R:\Source\UTS Source\Software source code Delphi7\002 Stress Strain\Help\UTS002
3v12b.docm

Version 3.12a Page 1

Created using IPC Software Reference Template 1V0 Printed 6/06/2014
© IPC Global UTS 002
ABN 92 168 265 156 Stress Strain

2 THE UNIVERSAL TESTING

TESTING SYSTEM
The Universal Testing System (UTS) consists of:
• A hydraulic or pneumatic axial and pneumatic confining stress loading system.
• An Integrated Multi-Axis Control System (IMACS).
• A personal computer (PC) with the Microsoft Windows operating system.
• A suite of UTS software applications and support files.

The IMACS provides both the servo-feedback loading control electronics and transducer
data acquisition and timing functionality. Overall system control is managed by the PC
under direction of the application software. Also, data gathered by the IMACS during
specimen testing is processed, displayed, reported and archived on the PC. A PC-based
virtual pendant provides axis jogging operations together with power-pack control for
hydraulic loading systems.
The reader is referred to the UTS General Software Reference (UTSSOFT.pdf) which
details the overall UTS software design philosophy and its operation.

Version 3.12a Page 2

Created using IPC Software Reference Template 1V0 Printed 6/06/2014
© IPC Global UTS 002
ABN 92 168 265 156 Stress Strain

3 INSTALLATION
3.1 PC Requirements
• Pentium-3 or Pentium-4 personal computer at 1GHz or higher.
• 256 Mb main memory.
• Monitor display resolution of 1024 x 768
• Asynchronous RS232 or USB serial port.
• 20 GB hard disk space.
• Microsoft Windows operating systems 98, 2000, Me, XP or Windows 7(32 or 64
bit)
Note Windows 8 use is not recommended at this time as the UTS software suite has not
been exhaustively evaluated on this platform.
3.2 Software Installation
The UTS002 software application uses the InstallShield installation utility. To install the
application simply invoke the compressed distribution file on the media supplied. The
installation program will guide the user through all required steps in the procedure.
3.3 Folders and Files
After software installation, the folder structure should appear as follows but will include
the specific ‘002 Stress Strain Test’ folder (not shown in the graphic). Note that additional
folders under UTS may exist as a result of installing other UTS application software.

Figure 1Folder structure

The following file types are defined and used by the software:
UTS002.EXE Application executable file. This file should exist in the ‘002’
folder.

Version 3.12a Page 3

Created using IPC Software Reference Template 1V0 Printed 6/06/2014
© IPC Global UTS 002
ABN 92 168 265 156 Stress Strain

UTS002.HLP Help file describing the application software. This file should
exist in the ‘Help’ folder. Note that the document may also be
supplied in a PDF file format.

UTS002.PDF This file. Created from the on-line help. Usually located in
C:\IPCglobal UTS\Help

UTSSystemLib02.DLL Application library file of the UTS software. This file should exist
in the ‘Shared’ folder after installation.

CDASUSB.SYS USB driver file. This file should exist in the ‘Shared/WinXP’
folder after installation.

CDASUSB.INF USB driver information file required by Windows during the

installation of the USB driver. This file should exist in the
‘Shared/WinXP’ folder after installation.

IPCUSB.DLL USB application interface library file. This file should exist in the
‘Shared’ folder after installation.

UTSVPendantLib.DLL Application library file of the UTS software. This file should exist
in the ‘Shared’ folder after installation.

Borlndmm.DLL Application library file of the UTS software. This file should exist
in the Windows ‘System’ folder after installation.

Xxxx.CAL Transducer calibration parameter files. After installation, these

files should all exist in the ‘Calibration’ folder.

Environment.E002 Preference and options parameter file created and maintained by

the application. The file exists in the ‘002’ folder.

Xxxx.P002 Template files containing test related set up and control

parameters. These files should be stored by the operator in the
‘Templates’ folder.

xxxx.D002 Data archive files containing specimen test data where ‘xxxx’ is an
operator entered name. These files should be stored by the
operator in the ‘Data’ folder.

Xxxx_SCAN.CSV Raw test data from transducers as a test proceeds in ‘comma

separated variable’ format. File location is the same as the archive
data file.

Version 3.12a Page 4

Created using IPC Software Reference Template 1V0 Printed 6/06/2014
© IPC Global UTS 002
ABN 92 168 265 156 Stress Strain

4 DESIGN PHILOSOPHY
4.1 Overview
4.1.1 Software Environment
The software environment refers to local parameters that are selected by the operator
according to the preferences and options chosen while the application software is running.
These parameter values and options are stored in a file whenever the application
terminates and are restored whenever the application is again invoked.
Typical environment parameters include:
• Charting preferences such as plot selection, plot colour, axis selection and ranges
etc.
• PC to IMACS communications port selection.
• Window form placement on the desk top.
• Application options.
• Status bar options.
• Levels display options.
• Archive data file and template file history.
4.1.2 Templates
Templates are files containing preset test-specific parameter values for use by the software.
Templates allow the operator to define specific parameter values for a particular testing
regime and then quickly and conveniently reinstate the parameters to enforce consistency.
The software provides a means of storing and retrieving template files.
Typical template parameters include:
• Control and set up parameters for specimen testing (stress target values,
termination parameters, comments etc)
• Loading control parameters (shape, tuning etc)
• Transducer calibration parameters
• Channel allocation parameters
To create and save a template, simply make any required set up or control parameter
changes in the edit boxes provided, then select the ‘File | Template | Save Template as’
menu item. Name the new template file in the Windows file-save dialog box that appears
to complete the process.
To load a previously created and saved template, select the ‘File | Template | Open
Template’ menu item and then choose a template file from the Windows file-open dialog
box that appears.
4.1.3 Data Archives
Data, created as a result of performing a specimen test are automatically archived into a
binary formatted data file that may be subsequently reloaded by the software for viewing of
the data, the generation of reports, or for the exporting of data to a text based file.

Version 3.12a Page 5

Created using IPC Software Reference Template 1V0 Printed 6/06/2014
© IPC Global UTS 002
ABN 92 168 265 156 Stress Strain

In addition to the test result data, the data archive file also contains an image of the
template parameters used when the test was run. These template-image parameters are
needed so as to process the test data to produce the same results as when the test was
originally run. Bear in mind that the original template parameters may be changed over
time, or, the template file itself may have been lost.
Note that because a data archive file contains a template image, template files can be
created, or recreated from archived data.
4.1.4 Printing Reports
A printed report preview (see following graphic) and hardcopy print facility is provided by
the software. The report details the set up and target parameters of the test, a copy of the
currently displayed chart and a summary of the test results.
To preview a report, select the report preview speed button or the ‘File | Print preview’
menu item. To print a report, select the print speed button or the ‘File | Print Report‘
menu item. Note that the print function can also be invoked from the ‘preview’ window.

Figure 2 Report Print Preview Window

Version 3.12a Page 6

Created using IPC Software Reference Template 1V0 Printed 6/06/2014
© IPC Global UTS 002
ABN 92 168 265 156 Stress Strain

4.1.5 The Hardware and Loading System

Force is applied to a specimen under test by a hydraulic or pneumatic actuator. A load cell
attached to the loading ram allows force to be measured and also provides a feedback
signal to the loading controller. The actuator incorporates an inbuilt positional LVDT
device for displacement measurement and also for displacement control. An auxiliary
transducer may also be optionally specified and could be used for on specimen
measurement of displacement or strain. The auxiliary device may be either a displacement,
strain gauge, load cell, or pressure gauge.

The following is an illustration of a typical input allocation on the IMACS:

A1A Axis-1, Input-A Axial actuator displacement LVDT.

A1B Axis-1, Input-B Axial actuator force load-cell.
A1C Axis-1, Input-C Optional auxiliary LVDT or strain gauge device.

Communications for loading control and data acquisition by the IMACS is made via a
serial asynchronous communications link between the IMACS and the ‘Com1’ (or Com2)
serial port on the PC. Alternatively, a Universal Serial Bus (USB) interconnect may be
used.

Version 3.12a Page 7

Created using IPC Software Reference Template 1V0 Printed 6/06/2014
© IPC Global UTS 002
ABN 92 168 265 156 Stress Strain

5 THE APPLICATION WINDOW

WINDOW
5.1 Main Window Components
When the application is invoked, the main window, as depicted in the following graphic, is
displayed.

Figure 3 Main Test Window

The main menu provides access to File, Run, Options, View and Help pull down
submenus. The functions of a number of often used main menu items may be activated by
speed buttons. These functions, from left to right, include file open from history, report
preview, report print, view full size chart, view pendant, new test, view transducer levels,
start test and stop test.
The parameter entry and display area provide a number of tabbed panels. These are
marked ‘General, ‘Specimen’ and ‘Set up and control’, ‘Data display’ and ‘Chart’. These
panels are described in later sections.
The status bar indicates the current state of the loading system, communications and
application mode.

Version 3.12a Page 8

Created using IPC Software Reference Template 1V0 Printed 6/06/2014
© IPC Global UTS 002
ABN 92 168 265 156 Stress Strain

5.2 Main Menu

The main menu consists of five drop-down menus named File, Run, Options, View and
Help. These drop-down menus are show as follows:

Figure 4 Main Menu drop down Menus

5.2.1 The FILE pull down menu

Provides access to the following functions:
New test
This menu function is used to clear any test run data and reload test related set up and
control parameters from the current template before a new test is run. The function also
re-enables various data entry edit boxes and menu items that would otherwise have been
locked if the previously run test data were present.

Save data as
This menu function allows test run data to be saved in a file named by the operator. When
invoked, the standard Windows file-save dialog appears to allow the file name to be
entered (or an existing file selected if overwriting is desired), together with drive and folder
selection actions.

Open Data
Archive data files may be selected from a standard Windows file-open dialog. The selected
file is then loaded into the application for viewing, report generation, or text file exporting.

File History
When this menu function is selected, a submenu that displays the most recent archive data
files and also template files that have been used will appear (see the following graphic for
an example).

Version 3.12a Page 9

Created using IPC Software Reference Template 1V0 Printed 6/06/2014
© IPC Global UTS 002
ABN 92 168 265 156 Stress Strain

Figure 5 File History

Data archive files appear above the divider line and template files below but in both cases
the last used file is at the top of each list. A mouse click on a file (either template or data
archive) causes that file to be loaded.
Template | Open Template
This menu item allows selection of a template file from a standard Windows file-open
dialog
Template | Save Template as
This menu item allows a template to be saved to a new or existing file.

Print Report
A printed report will be printed when this menu item is selected.

Print Preview
A report may be previewed before printing by selecting this menu item.

Printer Set up
The standard windows printer set up dialog is displayed when this menu item is selected.

Export
This menu item is disabled and has no function in this test.

System Set up
This menu item provides access to the system set up parameters.

Exit
Provided a test run is not in progress, selection of this menu item will terminate the
application. If a test run is in progress, then the operator is advised to first terminate the
test.

Version 3.12a Page 10

Created using IPC Software Reference Template 1V0 Printed 6/06/2014
© IPC Global UTS 002
ABN 92 168 265 156 Stress Strain

5.2.2 The RUN pull down menu

Allows the operator to select the test start or stop functions.

5.2.3 The OPTIONS pull down menu

Allows the operator to select the following options:
Ask for data file name
When this option is checked (the normal mode), the software will ask the operator to
specify a file name to be used for the data archive file. This will occur after the Start speed
button is pressed (or the Run | Start menu item selected).
When this option is deselected, then the software will use ‘DEFAULT.D002’ as a file
name, overwriting the file if it pre-exists.
NB: In this mode, it is the operator’s responsibility to perform a ‘Save data (as)’ operation
when the test run completes to prevent loss of data if another test run is initiated.

Strict Template rules

This option modifies the operation of the File/New (test) menu item and its associated
speed button.

When this option is selected, the operator must purposefully save any changes to the
template parameters before issuing a New test request to prevent these parameters from
reverting to their template values. If this option is not selected, then the software will hold
any changed parameter values for the new test.

Note however, that any changed parameters will ultimately need to be saved to the
template file if the changes are to be permanent.

Hardware options
This menu item displays a window containing the hardware changeable parameters such as
loading frame options, transducer selection and transducer signal inversion.

Version 3.12a Page 11

Created using IPC Software Reference Template 1V0 Printed 6/06/2014
© IPC Global UTS 002
ABN 92 168 265 156 Stress Strain

Figure 6 Hardware options

5.2.4 The VIEW pull down menu

Allows the operator to select the following options:
Transducer Levels
This menu item invokes a ‘real time’ live display of the currently applied signals from the
transducers. The display appears in a separate window (see Transducer Signal Levels
Display)

Virtual pendant
If the virtual pendant display (see The Virtual Pendant) is closed or hidden, then selecting
this menu item will cause the pendant to be displayed on top of all other window panes on
the desktop.

Machine Limits
Selecting this menu item provides direct access to the Machine Limits parameters (see
following graphic) which would otherwise be accessed from the File/System set up main
menu item.

Version 3.12a Page 12

Created using IPC Software Reference Template 1V0 Printed 6/06/2014
© IPC Global UTS 002
ABN 92 168 265 156 Stress Strain

Figure 7 Machine Limits

Expand Chart Size

This menu item alternately displays the chart in either normal size which leaves the
parameter entry and display panels (see Main Window Components) visible, or expanded
view where the chart overlaps the parameter entry and display panels.

Default window Size

Selecting this menu item re-establishes the default 800x600 pixels window size for the
application.
5.2.5 The HELP pull down menu
Allows the operator to select the online help with ‘Help Topics’ (this document), or to
invoke an ‘About’ display. The ‘About’ display is shown in the following graphic and
provides relevant version details of the application.

Figure 8 Help | About Pane

Version 3.12a Page 13

Created using IPC Software Reference Template 1V0 Printed 6/06/2014
© IPC Global UTS 002
ABN 92 168 265 156 Stress Strain

5.2.6 Status Bar

Figure 9 Status Bar

The status bar continuously reflects the current modes, activity and status of the
application software, loading machine and IMACS. The icons and fields, from left to right,
are described as follows:

Communications
The icon shows the selected PC communications port type (Com1, Com2, USB etc).
Whenever the port is open, the icon background is illuminated in green. On the right of
the icon is a visual indication of upload and download communications activity.

Template
This icon displays either a green tick or a red cross. A tick indicates that setup and control
parameters of the test are identical in value to those same parameters in the template. A
cross is shown whenever the operator alters a test parameter value.
Jog up, Jog down
These icons become illuminated and flash whenever any axis is commanded to jog.

E Stop
This indicator flashes if an emergency stop condition exists (ie the operator pressed the E-
Stop button).

Low Pressure
This indicator warns of low hydraulic power pack pressure.

Filter
A dirty or clogged filter condition will cause this indicator to illuminate and flash.

Version 3.12a Page 14

Created using IPC Software Reference Template 1V0 Printed 6/06/2014
© IPC Global UTS 002
ABN 92 168 265 156 Stress Strain

Low Oil
Low hydraulic power pack oil level will cause this indicator to illuminate and flash.

Temperature
This indicator warns of a high temperature condition in the hydraulic power pack.

Frame Warning
This is a general loading frame warning indicator that is not used in this application.
Fault
A general purpose fault indicator that is not used in this application.

Application Mode
This field indicates the current status of the test or application software mode. For
example, (test) RUNNING or STOPPED, NEW TEST, REVIEW DATA etc.

Control Axis Status

A status display field exists for each loading control axis and indicates the current control
channel and loading block in use.

Machine Limits
This indicator pops up under a control axis status field (see above) whenever a loading axis
is driven to a jogging, or, machine imposed limit condition on any of its controllable
inputs.

Status Bar Pop-

Pop-up Menu
A pop-up menu shown below may be activated by a right mouse-button click on the status
bar.

Figure 10 Right-Click Status Bar Options

The menu enables various options to be selected as follows:

Hide
Hide axis
These items allow the ‘control axis status’ display for either axis-1 or axis-2 to be selectively
hidden.

Hide blocks
Version 3.12a Page 15
Created using IPC Software Reference Template 1V0 Printed 6/06/2014
© IPC Global UTS 002
ABN 92 168 265 156 Stress Strain

The current loading control block of each axis is displayed in square brackets in the control
axis status display (for example, ‘[3]’) and used as a diagnostic during software
development. Display of the block can be hidden by choosing this option.

Hide status
By choosing this menu item, inactive machine status indicators can be hidden so as to
reduce visual clutter. However, hidden indicators will reappear if their status becomes
active.

Latch limits
The machine limits warning indication normally persists for only a short time. Choosing
this option allows the limits to be latched until cleared by the operator.

Clear limits
Select this item to clear any latched machine limits warning indications.

5.3 The General Parameter Tab Panel

This tab panel contains data entry fields for a Project description, Operator name and
Comment text. Text in all these fields can be changed at any time. The Comment field
may be useful to provide post-test information.

The panel also displays both the current archive data file name and the current template
file name together with the date and time of the last run test. These fields are automatically
updated by the software.

Figure 11 General Parameters Tab

5.4 The Specimen Parameter Tab Panel
The Specimen Information parameters are used to describe the specimen and include
fields for its identification, form, dimensions and any relevant remarks.

Version 3.12a Page 16

Created using IPC Software Reference Template 1V0 Printed 6/06/2014
© IPC Global UTS 002
ABN 92 168 265 156 Stress Strain

Figure 12 Specimen Parameters Tab

Conversion parameters provide values used by the software to convert displacement into
strain and force into stress.
Note that these parameters may only be altered after the ‘New’ speed button is pressed or
menu item is selected. These parameters are locked once a test has been initiated or data
from a previous test run is being displayed.
5.5 The Set up and Control Parameter Tab Panel

Figure 13 Set-up and Control Parameter Tab.

The Test type selector defines the loading sense as either compression, or tension. Note
that the sense of the Break detector is also defined here.
Tuning parameters provide default values for use during a test using the basic loading
functionality. However, if advanced loading is enabled, then individual tuning parameters
are made available for each loading block (see Advanced loading control tab panel).
The Loading functionality consists of a simple rate control parameter together with a
selection (via a drop down box) of the axial control input. The operator can then choose
from force; stress; actuator displacement; actuator strain; auxiliary transducer (if configured
on the Options\Hardware panel accessed from the main menu).
A timed static force or stress Pre-load function is optionally available. When enabled, the
force or stress is applied for the specified time. When the time expires, the normal loading
rate commences.

Version 3.12a Page 17

Created using IPC Software Reference Template 1V0 Printed 6/06/2014
© IPC Global UTS 002
ABN 92 168 265 156 Stress Strain

If confining stress is enabled in the hardware options, then parameters are made available
for static control of this second axis.
Options provides: a check box to enable/disable the advanced loading control function
(see next section). The Advanced loading control tab panel is made visible when the
advanced loading option is enabled.
If the Pre-load function is used, then an option is available to retain the logged data during
this time.
The text logging rate is a pull-down selector that allows the operator to choose whether to
enable the writing of acquired data directly to a text file while a test proceeds and to define
the rate data are logged to the file. The logging rate may be set to between 10ms and
1000ms in seven selectable steps.
The Test termination parameters allow the test to automatically terminate upon a specific
displacement or strain measurement from any of the hardware configured transducers (see
graphic below).

Figure 14 Test Termination sub pane.

In addition, a time duration or a ‘break detector’ function can be enabled for test
termination.
Note that these parameters may only be altered after the ‘New’ speed button is pressed or
menu item is selected. These parameters are locked once a test has been initiated or data
from a previous test run is being displayed.
5.6 Advanced loading control Tab Panel
The Advanced loading control tab panel is only made visible if the loading options
‘advanced loading’ check box is selected. The tab panel contains controls that give access to
the full loading parameter set of the system contained in the eight loading blocks for each
axis. Loading shapes are also selectable via a separate tab panel.
When the advanced loading control option is enabled, the operator must program the
loading control functions manually for each enabled control axis. When the test is begun
by pressing the Start button, loading block-1 of each axis is automatically executed.
The following graphic shows the parameter controls for Axis-1.

Version 3.12a Page 18

Created using IPC Software Reference Template 1V0 Printed 6/06/2014
© IPC Global UTS 002
ABN 92 168 265 156 Stress Strain

Figure 15 Advanced Loading Panel

Loading Blocks
The IMACS controller has a set of eight loading control blocks. Most test methods require
a simple loading control that perhaps uses a single block. However, a more complex
loading program is possible when blocks are threaded using transfer parameters.
The parameters within each control block determine the operation of the loading system at
specific instances during the running of a test and include:
Control Function
This defines which transducer channel will be used for loading control.
Implementation
Implementation selection is used to synchronise the loading controller with the data
acquisition system.
Transfer Conditions
Transfer conditions can be set to transfer to another loading control block. Note that
selecting Block-0 as a transfer target block will automatically stop the loading controller
and test.
Individual check boxes select the conditions that will invoke a block transfer. These conditions
include:
• Cycle count (for shape function), on reaching the ramp target (for ramp function),
or a time value (rate function). Note that the shape function is displayed in the
graphic.
A measured absolute or relative signal level on any input of the control axis. A
•
check box defines the absolute or relative mode.
Loading Functions
The loading function may be set to produce a Ramp, Rate or wave Shape function. Each
function type requires magnitude and timing parameters specific to each function to be
defined. For example, the rate function requires a value per unit of time; the ramp
function, a target value and time interval; while the shape function requires a maximum
level, minimum level, width and shape-buffer parameters. A check box selects absolute or
relative values. Note that a rate function, by definition, is relative.

Version 3.12a Page 19

Created using IPC Software Reference Template 1V0 Printed 6/06/2014
© IPC Global UTS 002
ABN 92 168 265 156 Stress Strain

The wave shape loading function includes an adaptive level control (ALC) selectable by
radio buttons. Pulsed ALC adjusts the magnitude, but clamps the base to the initial level.
Continuous ALC simply adjusts the maximum and minimum levels about the mean level.
Shapes
The shape loading function described above requires a shape buffer to be specified. The
Shapes tabbed panel defines the loading shape stored in each of the four buffers. A selector
button allows the shape buffer to be loaded, either from pre-defined shapes, or from a
shape parameter text file, created by the user.

Figure 16 Loading shapes

5.7 Data Display Tab Panel
This panel displays the test results in tabular form and transducer position indicator bars.

Figure 17 Data Display Tab

At the conclusion of a test, a slide bar may be used to select the data for display from a particular section
of the test.
5.8 Chart Tab Panel and Charting Options
The chart option contains a pull-down selector on each chart axis that allows the selection
of the following:
Left and Right Axis displacement, strain, force, stress and user device.
Bottom Axis time; displacement and strain.
Two buttons allow the chart to be either saved to a file, or copied to the Windows
clipboard respectively.
A check box labelled ‘colour chart back ground’ which may be useful if charts are to be
directly pasted within documents.
Version 3.12a Page 20
Created using IPC Software Reference Template 1V0 Printed 6/06/2014
© IPC Global UTS 002
ABN 92 168 265 156 Stress Strain

Figure 18 Chart and Charting Options Tab

A cursor position display is shown under the save and copy buttons. Cursor position values
are displayed whenever the mouse is located over the chart area but are otherwise blank.
The chart can be configured to display a range of plotted data. To select a particular plot,
first choose the appropriate left or right chart axis from the pull-down chart axis selection
box as described before. Once an axis type has been selected, then a selection may now be
made from the ‘plot enable’ check boxes shown on the left of the Chart (see below).

Figure 19 Plot Daa Selection

Adjacent to the ‘plot enable’ check boxes is the plot colour legend. The ‘colour legend’ for
a particular plot, when double clicked with the mouse button, displays a colour selector to
allow the operator to change the plot colour.
The colour selector is shown in the following graphic.
Figure 20 Plot colour selector

The following menu will pop-up if the ‘text’ of the plot-enable check boxes is double
clicked by the mouse and allows various chart related data to be displayed.

Version 3.12a Page 21

Created using IPC Software Reference Template 1V0 Printed 6/06/2014
© IPC Global UTS 002
ABN 92 168 265 156 Stress Strain

The chart itself may be zoomed or un-zoomed by dragging the mouse over the chart area.
To zoom an area of the chart, simply click the left mouse button on the top left corner of
the area to be zoomed then drag the mouse to the lower right corner of the area and
release the mouse button. To un-zoom, simply drag the mouse in the opposite direction.
A pop-up menu may be invoked by right clicking the mouse on a chart axis and is shown in
the following graphic.

The pop-up menu mimics the chart axis selector located on the Chart options panel and
described before.
5.9 System Set UP Parameters
5.9.1 Communication
Communications between the IMACS and PC uses a packet-formatted serial binary
protocol for enhanced reliability and data throughput. Communication errors are
identified by a Cyclic Redundancy Check (CRC-16) algorithm incorporated within the
protocol which then optionally provides for the re-transmission of erroneous packets.
The physical media of the communications link may be either one of the asynchronous
(RS-232) serial ports Com1, Com2 or Com3, or, a Universal Serial Bus (USB) port.
The application software provides a set of port selection radio buttons on the
Communications panel of the Set Up window shown below (see the File | System Setup
menu item on the main menu). The panel also contains a transmit (top) and receive
(bottom) display boxes to indicate actual communications activity.
When initially setting up a system and the application software, ensure that the
communications port selected in the application matches the physical port number used to
connect the PC to the IMACS.

Version 3.12a Page 22

Created using IPC Software Reference Template 1V0 Printed 6/06/2014
© IPC Global UTS 002
ABN 92 168 265 156 Stress Strain

Figure 21 System Setup Communications Tab

5.9.2 IMACS Channel Allocation

The Allocation panel of the application Set Up window is shown below (see the
File | System Setup menu item on the main menu). Fields on this panel are used to specify
the IMACS input channel allocation for each of the transducers used by the application
software (see The Hardware and Loading System) together with their associated calibration
parameters.
Other fields provide for channel gain selection but are not used by this application.
The allocation panel (see graphic) is divided into three broad tabular regions. The table at
the top holds the descriptions of the actual allocation parameters that will be used by the
application software. The other two regions provide a description of the available resources
that may be selected.
The centre region displays the IMACS resources including channel gain and channel
availability of the IMACS while the lower region displays the available calibration files
located on the PC.

Version 3.12a Page 23

Created using IPC Software Reference Template 1V0 Printed 6/06/2014
© IPC Global UTS 002
ABN 92 168 265 156 Stress Strain

Figure 22 System Setup Allocation Tab

To make or change an allocation, simply select a parameter from either of the lower two
regions using the mouse, then drag and drop the selection onto the table at the top. For
example, to alter the calibration for the ‘Actuator displacement’, click the left mouse
button on an appropriate file from the list at the bottom then, while holding down the
mouse button, drag the selection to the first entry row on the top table and release the
mouse button.
5.9.3 Transducer Calibration
The Calibration panel of the application System Set Up window is shown below (see the
File | System Setup menu item on the main menu) and simply displays the calibration
parameters currently specified for each of the transducers used by the application. Note
that the panel does not allow parameters to be altered. A separate UTS Maintenance
application may be used if calibration parameters need to be altered.

Version 3.12a Page 24

Created using IPC Software Reference Template 1V0 Printed 6/06/2014
© IPC Global UTS 002
ABN 92 168 265 156 Stress Strain

Figure 23 System Setup Calibration Tab

5.9.4 IMACS Defaults

The IMACS internally maintains a number of system and control parameters in a non-
volatile state whenever the power is switched off. These parameters are then applied
whenever the IMACS is again switched on to ensure orderly and proper operation without
reliance on the PC.
The CDAS panel of the application Set Up window is shown below (see the
File | System Setup menu item on the main menu). Fields on this panel depict the current
IMACS power-up parameters for each available control axis installed. These parameters
include:

• Default control (Ctrl-A) input tuning parameters.

• Dither frequency and amplitude
• Jog control limits for control inputs A, B and C
• Fast and slow jog rates which are global for all control inputs
Version 3.12a Page 25
Created using IPC Software Reference Template 1V0 Printed 6/06/2014
© IPC Global UTS 002
ABN 92 168 265 156 Stress Strain

• A null offset control

• Hydraulic power pack control parameters
The Refresh button recalls the current IMACS parameters, while the Apply button
transmits changed parameters to the IMACS.

Figure 24 System Setup CDAS Tab

5.9.5 Load Control

The Load control panel of the application System Set Up window is shown below (see the
File | System Setup menu item on the main menu) provides fields to specify the run-time
machine limit parameters for each control input on the IMACS that is used by the
application.
Also, a set of jog-mode tuning parameters that are associated with each ‘non-default’ (ie
Ctrl-B or Ctrl-C) control input are presented here. Note that the IMACS default (Ctrl-A)
input jog parameters are maintained by the IMACS (see IMACS Defaults) whereas these
specific input jog parameters are held in the template.
A loading control error log is displayed on the right and is used to display loading control
parameter errors that are encountered by system checks whenever a test run is started.

Version 3.12a Page 26

Created using IPC Software Reference Template 1V0 Printed 6/06/2014
© IPC Global UTS 002
ABN 92 168 265 156 Stress Strain

Figure 25 System Setup Loading Control Tab

5.10 Transducer Signal Levels Display

The current real-time signal levels of each of the transducers used by the application may
be displayed in a separate window as shown in the graphic below. The window is called up
by pressing the Levels speed button (or equivalent menu item) from the application’s main
window.

Various options and functions are selectable by menu items on the window. Note however,
that no Levels display functions or options are required to be set or selected for the proper
operation of the test.

Version 3.12a Page 27

Created using IPC Software Reference Template 1V0 Printed 6/06/2014
© IPC Global UTS 002
ABN 92 168 265 156 Stress Strain

Figure 26 Levels Screen

5.11 The Virtual Pendant

The Virtual pendant is a window containing the functionality and status displays to control
the hydraulic power pack and service manifold of the machine. Additionally, controls are
provided to jog each control axis.

Figure 27 Virtual Pendant

Version 3.12a Page 28

Created using IPC Software Reference Template 1V0 Printed 6/06/2014
© IPC Global UTS 002
ABN 92 168 265 156 Stress Strain

6 SPECIMEN TEST PROCEDURE

PROCEDURE DESCRIPTION
6.1 Power up the system …
• Turn on the AC mains power to the machine and ensure that the air pressure
supply is also available.
• Turn on the PC and ensure the Windows operating system boots up correctly.

• Invoke the Stress Strain Test software on the PC by clicking the shortcut icon
which should be present on the Windows desktop.
• Ensure that the virtual pendant (see The Virtual Pendant) is visible on the PC
screen. If not, then press the Pendant speed button on the application window (see
Main Window Components).
6.2 If the system software has not previously been set up on the the PC …
• Open the System Set Up window.
• Check that the correct communications port is selected (see Communication). If
the port is incorrect, then select the correct port and press the ‘Re-open’ button to
observe communications activity in both the transmit and receive display boxes.
• Check the transducer channel allocation and calibration (see IMACS Channel
Allocation) and ensure that the correct channel allocation is entered and that each
transducer has a valid set of calibration parameters.
• Close the System Set Up window.
• If any parameter changes were needed then save these changes in a template with
the ‘File | Template | Save template as’ menu item.
6.3 Start the hydraulic power pack …
•On the pendant, press the ‘Low’ hydraulic power supply button and observe that
the power pack starts up, then press the ‘High’ hydraulic power supply button.
Next, press the ‘Low’ hydraulic service manifold button. The power pack is now
ready for use.
6.4 Entering test set up and control parameters
parameters …
• Press the ‘New’ (test) speed button in preparation for running a test.
• Enter any required descriptions in the edit fields on the Set up Parameters tabbed
panel of the application (see The General Parameter).
• Parameter fields in the Set up and Control tabbed panel are initially preset with
either default values, or values from a previously prepared template.
• If parameter changes are made and the new values are likely to be used repeatedly,
then consider saving these changes in a template. To do this, select the
‘File | Template | Save template as’ menu item and give the template a file name
in the dialog box that appears.
• Measure the dimensions of the specimen and enter data into the specimen
information fields on the Set up and Control tabbed panel

Version 3.12a Page 29

Created using IPC Software Reference Template 1V0 Printed 6/06/2014
© IPC Global UTS 002
ABN 92 168 265 156 Stress Strain

6.5 Mechanical set up …

• Prepare the specimen according to the procedures in the relevant test protocol.
• Attach any on-specimen transducers, if these are to be used in the test
6.6 Starting the test …
• Press the Start speed button.
• If the ‘Ask for data file name’ option (see Options menu item on the main menu) is
selected, then a file save dialog appears as follows. Enter a file name for the test
data archive file then press Save. Note that if the ‘Ask for data file name’ option is
not selected, then the ‘DEFAULT.D002’ file name will be used and the following
dialog is not displayed.

Figure 28 Data File Save Menu

6.7 The test is running …
• While the test proceeds, the operator should ensure proper operation by observing
the live display of test results, loading and strain response wave shapes and plotted
data.
• The Stop button may be activated to prematurely terminate the test. Note that the
test may also be automatically terminated depending upon the selected termination
parameters.
6.8 All testing has concluded …
• Enter any post test comments in the edit box on the Set up parameter tabbed
panel.
• If the ‘Ask for data file name’ option is not selected, then the ‘DEFAULT.D002’
file containing test data will need to be saved with a different name before a new
test is run. To do this, select the ‘File | Save data as’ menu item and enter a file
name in the dialog box that appears.
• If a printed report is required, then press the Print or (print) Preview speed button.

- END -

Version 3.12a Page 30

Created using IPC Software Reference Template 1V0 Printed 6/06/2014