EMI6
EMI6
Construction:
1. Mechanical Structure:
• The recorder typically consists of a sturdy mechanical structure to
support its components.
• It has a drive mechanism to move the chart paper at a constant speed.
2. Chart Drive Mechanism:
• A motor or another power source drives a mechanism to move the
chart paper across a set of rollers.
• The chart paper is attached to a rotating drum or cylinder.
3. Pen or Stylus:
• A pen or stylus is mounted on a moving arm or carriage.
• The movement of the pen is controlled by the measured parameter.
4. Sensing Element:
• The recorder has a sensing element that responds to the changes in the
measured parameter (e.g., a thermocouple for temperature, pressure
sensor for pressure).
5. Feedback Mechanism:
• The feedback mechanism ensures that the movement of the pen
corresponds to the changes in the measured parameter.
Principle:
1. Transduction:
• The sensing element converts the physical quantity (e.g., temperature,
pressure) into an electrical signal.
2. Amplification:
• The electrical signal is often amplified to ensure that even small
variations in the measured parameter are accurately represented.
3. Pen Movement:
• The amplified signal controls the movement of the pen or stylus.
• As the measured parameter changes, the pen moves up or down,
creating a graphical representation on the moving chart paper.
4. Chart Movement:
• The chart paper is moved at a constant speed, creating a time axis.
• The movement of the pen across the chart paper results in a
continuous record of the parameter's variation over time.
Working:
1. Initialization:
• The chart paper is loaded onto the drum, and the recorder is calibrated
to set the reference point.
2. Start of Recording:
• The motor or drive mechanism is activated, causing the chart paper to
move.
3. Sensing and Transduction:
• The sensing element reacts to changes in the measured parameter and
converts them into an electrical signal.
4. Amplification and Pen Movement:
• The signal is amplified, controlling the movement of the pen.
• The pen's position on the chart paper represents the instantaneous
value of the measured parameter.
5. Continuous Recording:
• As time progresses, the pen continuously traces a line on the moving
chart paper, providing a visual record of the parameter's variation.
Advantages:
1. Continuous Recording:
• Provides a continuous and real-time record of the measured parameter
over an extended period.
2. Simple Visualization:
• The graphical representation makes it easy to visualize trends and
patterns in the data.
3. Low Maintenance:
• Generally simple in construction, making them reliable and easy to
maintain.
4. Cost-Effective:
• Strip chart recorders can be more cost-effective compared to some
digital alternatives.
Limitations:
1. Limited Storage:
• Paper charts have limited space, and once used, they need to be
replaced, limiting the recording duration.
2. Manual Analysis:
• Data analysis is often manual, and extracting precise numerical values
may require additional effort.
3. Paper Wastage:
• Continuous use of paper charts results in wastage, and the recorded
data can be susceptible to damage or loss.
4. Limited Automation:
• Compared to digital recorders, strip chart recorders offer limited
automation and connectivity options.
Strip chart recorders find applications in various fields where continuous monitoring
and graphical representation of data over time are essential. Some common
applications include:
B. Marking Mechanism: There are many types of mechanism used for making marks on the paper.
The most commonly used ones are: 1. Marking with ink filled stylus. The stylus is filled with ink by
gravity or capillary actions. This requires that ihe pointer shall support an ink reservoir and a pen, or
capillary connection between the pen and a pen reservoir. In general red ink is used but other
colours are available and in instrumentation display a colour code can be adopted
. 2. Marking with headed stylus. Some recorders use a heated stylus which writes on a special paper.
This method overcomes the difficulties encountered in ink writing systems.
3. Chopper Bar. If a chart made from a pressure sensitive paper is used a simple recording process is
possible. A V-shaped pointer is passed under a chopper bar which presses the pen into the paper
once per second thus making a series on the special paper. In fact this system is not purely
continuous and hence is suitable for recording some varying quantities.
4. Electric stylus marking. This method employs a paper with a special coating which a sensitive to
current. When current is conducted from the stylus to the paper, a trace appears on the paper. It is
clear that the electric stylus marking method has a wide range of marking speeds, has low stylus
friction and a long stylus life. The disadvantage is that the cost of paper is very high. C. Tracing
system: There are two types of tracing system use
Certainly, the marking mechanism is a crucial component of chart recorders, and
different methods are employed to create the traces on the chart paper. Let's delve
into the details of each of the mentioned marking mechanisms:
• Description: In this mechanism, the stylus or pen has a fine point or nib that
is filled with ink. The stylus comes into contact with the chart paper, leaving
behind a visible ink mark.
• Application: Commonly used in traditional strip chart recorders where a
continuous ink trace provides a clear visual representation of the measured
parameter over time.
• Description: The stylus is heated, and as it comes into contact with the chart
paper, the heat causes a chemical reaction or change in the paper's color,
creating a trace.
• Application: Used in some specialized applications where a heated trace is
preferred over ink, or where the marking needs to be more permanent.
c. Chopper Bar:
e. Electrostatic Stylus:
• Description: Similar to electric stylus marking, but in this case, the stylus
creates an electrostatic charge on the chart paper, leading to the formation of
a trace.
• Application: Common in electrostatic chart recorders, especially in
environments where the use of ink is impractical.
• Description: Optical methods use light to create marks on the chart paper.
Light sources, detectors, and modulators are used to create varying levels of
intensity or patterns.
• Application: Applied in some modern chart recorders where precision and
non-contact marking are essential, such as in optical recording systems.
In a curvilinear tracing system, the recording stylus or pen is allowed to move freely
in any direction, creating curved or irregular traces on the chart paper. This system is
designed to follow the variations in the measured parameter without being restricted
to straight lines. Curvilinear tracing is particularly useful when the relationship
between the variables being measured is complex or when a continuous, smooth
representation of the data is desired.
Features:
• Flexibility: The stylus can move in any direction, allowing for the tracing of
complex curves.
• Smooth Representation: Well-suited for parameters with gradual changes or
non-linear relationships.
• Versatility: Can adapt to different types of data patterns.
Applications:
Features:
• Simplicity: Movement along straight lines simplifies the tracing mechanism.
• Ease of Interpretation: Straight segments make it easier to interpret trends
and changes.
• Precision: Suitable for applications where a higher level of precision in the
recording is desired.
Applications:
Hybrid Systems:
In some cases, chart recorders may utilize a hybrid system that combines both
curvilinear and rectilinear tracing. This allows for versatility in capturing different
types of data patterns. The recorder may switch between tracing modes based on the
nature of the measured parameter or user settings.
Construction:
1. Galvanometer:
• The galvanometer is the central component and serves as the sensitive
detector of electrical signals. It typically consists of a coil suspended in
a magnetic field.
2. Pen or Stylus:
• A pen or stylus is attached to the moving part of the galvanometer. The
movement of the pen is directly controlled by the electrical signals
applied to the galvanometer.
3. Chart Paper:
• The chart paper is mounted on a rotating drum or a moving chart
mechanism. It provides a continuous surface for the pen to mark as it
moves.
4. Drive Mechanism:
• A motor or another drive mechanism moves the chart paper at a
constant speed, creating a time axis for the recording.
Principle of Operation:
1. Electrical Signals:
• Electrical signals from the source to be monitored are fed into the
galvanometer.
2. Deflection of Galvanometer:
• The electrical signals cause the galvanometer coil to deflect
proportionally to the magnitude and polarity of the input signal.
3. Pen Movement:
• The movement of the galvanometer coil is mechanically coupled to the
pen or stylus. As the coil moves, the pen moves across the chart paper.
4. Recording on Chart Paper:
• The movement of the pen creates a graphical representation of the
input signals on the chart paper. The position of the pen on the chart
paper corresponds to the instantaneous value of the electrical signal.
Working:
1. Initialization:
• The chart paper is loaded onto the drum, and the recorder is calibrated
to set the reference point.
2. Application of Signals:
• Electrical signals from the source being monitored are applied to the
galvanometer.
3. Deflection and Pen Movement:
• The galvanometer deflects in response to the input signals, causing the
pen to move across the chart paper.
4. Continuous Recording:
• As the chart paper moves at a constant speed, the pen creates a
continuous trace, providing a visual representation of the electrical
signals over time.
Advantages:
1. Real-Time Recording:
• Provides a real-time representation of electrical signals, allowing for
immediate visual monitoring.
2. High Sensitivity:
• Galvanometers are sensitive instruments, making them suitable for
recording weak or subtle electrical signals.
3. Analog Representation:
• Offers an analog representation of signals, making it easy to interpret
variations and trends.
Limitations:
Applications:
Galvanometer strip chart recorders find applications in various fields, including
research laboratories, industrial process control, and electronic testing, where real-
time recording and visualization of electrical signals are essential.
1. Galvanometer:
• The galvanometer is the central component and serves as the sensitive
detector of electrical signals. It typically consists of a coil suspended in
a magnetic field.
2. Pen or Stylus:
• A pen or stylus is attached to the moving part of the galvanometer. The
movement of the pen is directly controlled by the electrical signals
applied to the galvanometer.
3. Chart Paper:
• The chart paper is mounted on a rotating drum or a moving chart
mechanism. It provides a continuous surface for the pen to mark as it
moves.
4. Drive Mechanism:
• A motor or another drive mechanism moves the chart paper at a
constant speed, creating a time axis for the recording.
Principle of Operation:
1. Electrical Signals:
• Electrical signals from the source to be monitored are fed into the
galvanometer.
2. Deflection of Galvanometer:
• The electrical signals cause the galvanometer coil to deflect
proportionally to the magnitude and polarity of the input signal.
3. Pen Movement:
• The movement of the galvanometer coil is mechanically coupled to the
pen or stylus. As the coil moves, the pen moves across the chart paper.
4. Recording on Chart Paper:
• The movement of the pen creates a graphical representation of the
input signals on the chart paper. The position of the pen on the chart
paper corresponds to the instantaneous value of the electrical signal.
Working:
1. Initialization:
• The chart paper is loaded onto the drum, and the recorder is calibrated
to set the reference point.
2. Application of Signals:
• Electrical signals from the source being monitored are applied to the
galvanometer.
3. Deflection and Pen Movement:
• The galvanometer deflects in response to the input signals, causing the
pen to move across the chart paper.
4. Continuous Recording:
• As the chart paper moves at a constant speed, the pen creates a
continuous trace, providing a visual representation of the electrical
signals over time.
Advantages:
1. Real-Time Recording:
• Provides a real-time representation of electrical signals, allowing for
immediate visual monitoring.
2. High Sensitivity:
• Galvanometers are sensitive instruments, making them suitable for
recording weak or subtle electrical signals.
3. Analog Representation:
• Offers an analog representation of signals, making it easy to interpret
variations and trends.
Limitations:
Applications:
Galvanometer strip chart recorders find applications in various fields, including
research laboratories, industrial process control, and electronic testing, where real-
time recording and visualization of electrical signals are essential.
An X-Y recorder is a device used for plotting graphical representations of data in two
dimensions (X and Y axes). It's commonly employed in scientific, engineering, and
industrial applications where visualizing the relationship between two variables is
crucial. Let's explore the construction, principle of operation, working, advantages,
and limitations of X-Y recorders in detail:
Construction:
Principle of Operation:
1. Input Signals:
• Input signals representing the variables to be plotted are fed into the
X-Y recorder. These could be voltage signals, temperature values, or
any other measurable quantities.
2. Amplification and Processing:
• The input signals are typically amplified and processed to provide the
necessary control signals for the X and Y drive systems.
3. Controlled Movement:
• The X-axis drive system controls the horizontal movement of the
recording pen, and the Y-axis drive system controls the vertical
movement. The combined movement creates a plot on the chart paper.
4. Continuous Plotting:
• As the input signals change, the X-Y recorder continuously plots the
relationship between the two variables on the chart paper.
Working:
1. Initialization:
• The chart paper is typically loaded onto the plotting surface, and the
recorder is calibrated to establish reference points.
2. Input Signal Processing:
• The input signals are processed to generate control signals for the X
and Y axes.
3. Continuous Plotting:
• As the control signals are applied to the drive systems, the recording
pen moves in a controlled manner, creating a continuous plot on the
chart paper.
Advantages:
1. Visual Representation:
• Provides a clear and visual representation of the relationship between
two variables.
2. Precise Plotting:
• Capable of precise and accurate plotting of data points.
3. Versatility:
• Suitable for various applications, including scientific research,
engineering analysis, and quality control.
Limitations:
Applications:
The DC error signal of both channels is used in the choppers to convert it in to an AC signal. The
magnitude of the AC output of the choppers is insufficient to drive the motors of the pen and the
arm. Therefore the output of the two choppers will be amplified in the servo amplifiers. The
servomotors drive the pen and the arm. The pen and the arm execute motion in proper direction to
reduce the error. The movement of the pen and arm is to bring the system to balance. The variation
of X and Y signals, move the pen and the arm in the appropriate directions to keep the system in
balance. This movement produces a record of the signal components on the paper. It is to be
remembered that the both X and Y channels and the total system works simultaneously.
(c) Range:
Slew rate and acceleration are important. Slew rate is expressed as displacement in second.
Accelerating is expressed in cm/s. Slew rate refers to the movement of the pen in Y direction.
Acceleration refers to the movement along X direction. Typical values of slew rate and acceleration
are 97 cm/s and 7620 cm/s respectively with respect to high speed recorders.
The X-Y recorder described above is of analog type. Digital X-Y plotters are available. These digital X-Y
recorders employ stepper motors of the open loop type, instead of the servomotors used in analog
recorders. Digital X-Y plotters have many advantages.
1. The recording head consists of core, coil and a fine air gap
of about 10 micrometer. The coil current creates a flux,
which passes through the air gap to the magnetic tape
and magnetizes the iron oxide particles as they pass the
air gap. So the actual recording takes place at the trailing
edge of the gap.
2. The reproducing head is similar to that of a recording
head in appearance. The magnetic tape is passes over a
reproducing head, thereby resulting in an output voltage
proportional to the magnetic flux in the tape, across the
coil of the reproducing head. Thus the magnetic pattern
in the tape is detected and converted back into original
electrical signal.
3. The tape transport mechanism moves the tape below the
head at constant speed without any strain, distortion or
wear. The mechanism much be such as to guide the tape
passed by the magnetic heads with great precision,
maintain proper tension and have sufficient tape to
magnetic head contact.
2. *Sensors/Transducers:*
- These are the devices that convert physical parameters into
electrical signals. For example, a temperature sensor converts
temperature variations into electrical signals.
3. *Data Acquisition (DAQ) Hardware:*
- DAQ hardware interfaces with sensors to convert analog signals
into digital data that a computer can process. It includes
components like Analog-to-Digital Converters (ADC) for signal
conversion.
4. *Computer:*
- The computer serves as the core processing unit. It runs the
software that handles data acquisition, processing, and visualization.
7. *Data Processing:*
- Once data is acquired, the software processes it based on user-
defined algorithms. This may involve filtering, analysis, or other
operations depending on the application.
8. *Display/Visualization:*
- The processed data is presented to the user through various
visualization tools. This could include graphs, charts, or other types
of displays.
9. *Control Signals:*
- In systems involving control, the software may generate control
signals that are sent back to the physical system through the DAQ
hardware to adjust parameters.
Virtual Instrumentation refers to the use of software and user interfaces to create, modify,
and interact with measurement and control systems. It involves the integration of software-
based tools, such as graphical user interfaces (GUIs) and application software, with hardware
components like sensors, actuators, and data acquisition systems. The goal is to enhance the
capabilities of traditional measurement and control systems by leveraging the power of
software and computing.
Software plays a central and crucial role in virtual instrumentation, serving as the
backbone for creating, controlling, and analyzing data from measurement and
control systems. The integration of software allows users to interact with and
manipulate hardware components through graphical user interfaces (GUIs) and
provides the necessary tools for data acquisition, processing, and analysis. Here are
key roles that software plays in virtual instrumentation:
2. Data Acquisition:
• Role: Software tools are employed for signal processing, filtering, and analysis
of acquired data. This can include real-time processing to extract relevant
information and identify patterns.
• Importance: Signal processing and analysis enable users to make informed
decisions based on the data collected, providing insights into the behavior of
the system.
4. Control Algorithms:
• Role: Software manages the storage and retrieval of recorded data. This
involves saving data in various formats, organizing datasets, and providing
tools for data retrieval and analysis.
• Importance: Effective data management is essential for archiving historical
data, comparing experiments, and conducting further analysis.
• Role: Software allows integration with external tools and software packages,
enhancing the functionality of the virtual instrumentation system. This could
involve linking with analysis software, databases, or third-party applications.
• Importance: Integration expands the capabilities of the virtual instrument,
leveraging additional tools and resources for data analysis and visualization.
a. Front Panel:
b. Block Diagram:
c. Toolbar:
• The toolbar provides access to various tools and options for creating, editing,
and debugging VIs. It includes icons for common operations like running,
stopping, and saving VIs.
d. Palettes:
• Palettes contain icons for functions, structures, and controls that users can
drag and drop onto the front panel or block diagram. They provide a quick
way to access and use LabVIEW components.
• Controls are input elements on the front panel, such as buttons, sliders, and
text boxes. Indicators are output elements, such as graphs, charts, and
numeric displays. These elements allow users to interact with and visualize
data.
f. Project Explorer:
g. VI Properties:
• LabVIEW supports various data types, and users wire nodes together to
connect data flow between them. Wiring defines the flow of data from one
node to another on the block diagram.
a. Run-Time Environment:
a. Function Libraries:
b. Add-On Modules:
• LabVIEW offers add-on modules that extend its capabilities for specific
applications. Examples include modules for FPGA programming, real-time
control, and advanced signal processing.
b. Instrument Drivers:
c. Communication Protocols:
a. Simulation Tools:
• LabVIEW includes simulation tools that allow users to simulate the behavior of
systems before deploying them. This aids in testing and validating
applications.
a. Networking Tools:
a. Deployment Tools:
a. Real-Time Programming:
a. Help Resources:
a. User Community:
• LabVIEW has a strong user community that shares knowledge, best practices,
and provides support through forums and other online resources.