BG Series Barrier Gate

Instruction Manual
 Warning:

Read and follow these instructions carefully before installation, which involves with some

important information about installation, usage, maintenance and safety.

Any undefined operation under this instruction is not allowed. Improper usage of the

barrier gate can result in damage to the product and cause serious injury or property

losses.

Please keep this instruction properly for future reference.

The design and manufacture of the Barrier Gate is totally complied with the current

regulations.

Considering the possibility of danger, the installation must strictly comply with construction

standards and electrical operation procedures as following:

 Before installation, please check if additional equipment or materials are needed to

meet specific requirements.

 The handling of packing materials must comply with local regulations.

 Please do not modify any parts, except for those defined under this instruction. Any

undefined modification may cause troubles. Any damages to the product arising

therefrom shall be beyond the liability of the company.

 Please do not leak water or any liquid into the controller or any other open devices.

Please disconnect the power immediately if any mentioned cases happened.

 Please keep this product away from heat and open fire. Or it may damage the

components; cause the failure or other hazards.

 Spring adjustment, operation mode setting, induction devices installation must be

operated by qualified professionals.

Table of Contents:

1. Product Outline………………………………………………………………………………..4

2. Functions and Features………………………………………………………………………4

3. Technical Parameter List……………………………………………………………………..5

4. Machine Core Components………………………………………………………………….6

5. Installation Direction Definition………………………………………………………………6

6. Assembly and Installation……………………………………………………………………7

6.1. Pre-Installation Check……………………………………………………………………..7

6.2. Basic Structure Installation………………………………………………………...……..7

6.3. Boom Balance Adjustment………………………………………………………………..8

6.4. Power Wiring……………………………………………………………………………….9

6.5. Electrify Check………………..…………………………………………..……………...11

6.6. Adjust the Position of Barrier Boom…………………………………………………….11

6.7. Manually Open/Close……………………………………………………………………12

7. DZ Servo Control Board Wiring…………………………………………………………….14

7.1 Wiring Instruction…………………………………………………………………………15

7.2 DIP Switch Function………………………………………………………………………16

7.3 Specific Function Description……………………………………………………………18

7.4 Output Signal……………………………………………………………………………...20

7.5 Alarm Signal……………………………………………………………………………….20

8. Technical Support……………………………………………………………………………20

9. Packing List…………………………………………………………………………………..20
1. Product Outline

The BG series servo barrier gate, which researched, developed and manufactured by

our company, adopts international advanced technology, mechanical and electrical

integrated design; achieves the fully automated and intelligent, convenient and safe to

use.

2. Functions and Features

1. Efficient and precise planetary reducer drive with mechanical and electrical

integrated. More convenient operation, safe and reliable, completely maintenance free

during its service.

2. The moving parts and balance spring devices which are in their optimal function

enable the boom work with soft start slow stop in fast and stable, without impact, which

reduces the driving power in maximum, extends its service lift.

3. No clutch devices, no position sensor, the gate automatically open when the power

is off. When the power is on, the gate automatically reset, and the gate returns to being

closed, which realizes the truly unattended parking system; Special requirements can be

met through setting up the DIP switch on the control board to manually operate the boom.

4. Humanized anti-collision boom protection, when the vehicle accidently hits the gate

boom, boom can be swung out to avoid damage to the vehicle and the barrier gate.

5. Advanced servo control system, with fast speed and high accuracy, it genuinely

realized the PID closed loop control between running speed and acceleration. It’ll

automatically adapt to the load changes.

6. The dedicated controller system has high integration and strong logic

performance. It can be connected to any highway and bridge, intelligent parking systems.

7. 485 communication interface makes it easy to remote control the barrier gate and

feedback its state.

8. Through setting up the DIP switch, users can choose operation mode and

operation parameters, which will meet different customer’s requirements in maximum for

different functions.

9. High-sensitivity arm auto reverse function. To prevent incorrect operation and other
accidents like crash or hitting.

10. High-strength precision cast steel, with outdoor metal powder electrostatic

spraying surface treatment, IP class up to 54

11. This product uses the DC 24V low voltage servo motor, adjusts to the global

voltage, compatibles with solar system, wind power generation, moveable work anywhere

anytime.

3. Technical Parameter List

Barrier Gate BG2506 BG3009 BG4014 BG5025 BG6035

≤ 3m ≤ 4m
φ75mm φ75mm ≤ 5m ≤ 6m
≤ 2.5m
Round Round Bar Octagonal Octagonal
Boom Length φ75mm
Bar/Octagon /Octagonal Bar Bar
Round Bar
al Bar Bar 80×46mm 80×46mm
80×46mm 80×46mm
Open/Close Time 0.6 sec 0.9 sec 1.4 sec 2.5 sec 3.5 sec
Power Consumption 150w 100w
Max. Power Consumption 150w 100w
Power Supply AC110-264V/47-63Hz
Max. Power (Standby) 8W

Machine Case 2mm Steel Plate

Machine Case Size
338 × 330 × 960mm
（W×D×H）
Net Weight 51kg
Operating Temperature
-40~+80 ℃
Range
Driving Method Servo Motor + Planetary Reducer
Protection Class IP 54

Insulation Class F

Relative Humidity ≤ 90%

Motor No-load Speed 3000r/min

Service Life 5-10 million times

Remote Control Distance ≤30m (wide open area, sunny weather)

Running Noise ＜50dB

Surface Treatment Outdoor metal powder electrostatic spraying

4. Machine Core Components

1 Spring bracket
2 Balance crank
3 Spindle curved balance boom
4 Curved rod
6
5 Boom tray head
5 6 Boom
7 Output shaft
3
8 Mainboard
9 Spring rod(lower)
4 20
2 10 Servo motor
11 Planet gear reducer
15
14 16 7 12 Spring
1
19
13 8 13 Output shaft bearing
17
18
14 Spring rod(upper)
15 Initiative crank
16 Soket head cap screw M8*140
12
11 17 Motor cabinet(big)
18 Limit block
10
19 Motor cabinet(small)
9 20 Output shaft bearing

Machine Core Drawing

5. Installation Direction Definition

Leftward Rightward
6. Assembly and Installation

6.1 Pre-Installation Check

Note:

Barrier Gate Installation must be carried out by qualified technician; Installation must

comply with relevant regulations. Before installation, please read this instruction carefully.

Please check if the installation spot has enough space for installing barrier gate,

confirm the installation direction of barrier gate boom.

Please make sure that the boom will operate freely without any impediment.

Please make sure the mainboard is strong enough and the size is suitable.

Please check the installation spots for all the relative equipments to avoid any

collision.

6.2 Basic Structure Installation

Please check the accessories according to the packing list (Packing list shown in this

instruction)

Please determine the position of anchor bolt holes and control cable according to the

installation of barrier gate, drill 4 holes for expansion bolt M12 or embed 4pcs of M12

anchor bolts based on the press board.

Separately wire the power cable and control line with conductors and bury them to its

corresponding place, leave enough cable on the ground.

Put the barrier gate in the right position (Keep the swing-out collision prevention and

vehicle passing on the same direction), align the press board to the anchor bolts, lock and

fasten them.

Put the boom into boom tray head according to the hole position, use the spanner to

clamp the boom by screws, gasket and screws nuts.

6.3 Boom Balance Adjustment

The tension balance of spring is relative to the boom length, the spring has been

assembled in the factory according to the different boom length, also the relative

adjustments on boom operating speed、operating balance during opening/closing process

has been set up before delivery. Even so, it is necessary to check the boom balance again

after installation. In order to make a steady performance of barrier gate, please make sure

the spring is in its best force. Spring tense must be re-adjusted if there were any changes

on the boom length. Please check and adjust according to the following steps.

The Length of Boom(L=boom length) Spring Specification

L＜3.5 M Spring diameter =4.5mm×1pc

3.5 M≤L≤4.0 M Spring diameter =5.5mm×1 pc

Spring diameter =4.5mm×1 pc

4.0 M＜L＜5.5 M
Spring diameter =5.5mm×1 pc

5.5 M≤L≤6.0 M Spring diameter =5.5mm×2 pcs

1. Open the barrier gate side door and remove the upper cover.

2. Unplug the power cord.

3. Toggle the crank from the side door to unlock it, manually adjust the boom to the

position of 45 degrees then release the hand. If the boom keeps stable on the position of
45 degrees angle or slowly opens to the position of 90 degrees angle, indicating that it is

with the best spring force.

4. If the boom opening speed is too fast or cannot open in place, indicating that the

spring force is too large or too small, under which, the force should be adjusted. First,

loosen the nuts on the top of the spring (press the boom down to its horizontal place in

order to make it easier to loosen the nuts), rotating the spiral to increase or decrease the

tension of spring, release the spiral to let the boom automatically lift to check the spring

tension.

5. Through repeating the above forth step to adjust the boom to its best balance,

press the boom down to its horizontal position and then fasten the nuts on the top of the

spring, adjustment is finished.

Spiral
Nut
Press down
to unlock

6.4 Power Wiring

The SW1 toggle switch on the power module has been put on the position of USE AC
in the factory. To ensure operational safety and avoid damage to the components, please

disconnect the circuit breaker first, and then connect the L and N of AC power into the

input port of circuit breaker.

L N PE
+ 24V - P3

POWER SELECT

USE
AC
I ON

AC INPUT
CON2

BATTERY
USE LED1
O OFF
SW1

24V+

SW1 toggle switch

on USE BATTERY
Connect to
controller

+ -
Connect to 24V
battery

If the barrier works with 24V battery, please turn the SW1 toggle switch which is on

the power module to “USE BATTERY”, and connect the battery output cable to CON2

terminal.At the same time please pay attention to the “+” and “-” poles. When using the

battery, the function of boom up while power failure will be invalid.

Note: The installation and after sales maintenance for this product must be

carried out by professional technicians. The factory is free of responsibility to any

damage caused by improper operation.

Connect to 24V
battery
- +

L N PE
POWER

USE

P3
AC

ON + 24V -
AC INPUT

I
OFF CON2
O
BATTERY
USE LED1
SELECT

SW1

24V+

SW1 toggle switch

on USE BATTERY
Connect to
controller
6.5 Electrify Check

Please close the circuit breaker to connect the power after correctly wired. The

indicator light on the control board will be on once the power is connected; meanwhile, the

buzzer will ring for several seconds. If the boom is in its vertical position this moment, it’ll

slowly close automatically, if the boom was in its horizontal position before connecting the

power, it’ll open to vertical position at first then close to horizontal position, the travel

learning is complete. The opening/closing of barrier gate can be controlled by remote

control thereafter. If there is no above state, please cut off the power immediately, check

the wiring, re-power until everything is confirmed.

6.6 Vertical adjustment of barrier boom

If the barrier gate boom cannot open to its vertical position or close to its horizontal

position. Please take the following steps to adjust it:

1. Open the barrier gate door, unplug the power cord.

2. Open and remove the upper cover.

3. Loosen the two fasten screws on the spindle curved balance boom so that the

boom can be repositioned by hand. Adjust the boom to its horizontal position

manually. Use the torque wrench to tighten the two fastening screws (locking

force is 72 N·m)

4. Connect the power to work, check whether the boom opens/closes in place. If not,

please re-adjust it after power off until achieving the ideal state.
 Screw

6.7 Manually Open/Close

The barrier gate may stay in the vertical or horizontal mechanical dead-center

position when power off, if to manually open/close the boom at this time, please follow the

steps as below:

1. Open the barrier gate door.

2. Unplug the power cord

3. Closing when boom in vertical position: Pull the crank connected rod down to

leave the dead-center position, press down the boom manually (Pull to Unlock)

4. Opening when boom in horizontal position: Remove the upper cover first, use

the screwdriver to push the crank connected rod away from the dead-center

position (shown as photo). At this time, the boom will be lifted due to the spring

tension. (Push to Unlock)

 Pull to unlock
for closing

Push to unlock
for opening

Note: Please stabilize the boom when manually open it, in order to avoid any

unnecessary damage caused by the spring tension.

7. DZ Servo Control Board Wiring

POWER OUTPUT
+24V
+24V MOTOR PORT
GND
GND

COM
UP POWER INPUT

INPUT
DOWN
Remote-UP DIP switch3
Remote-DOWN

DZ SERVO
Vehicles detector signal

Ver2.0
IR signal input 485 PORT
INPUT
+24V
GND

DIP switch2
UP Limit output NO Remote control port
COM
UP Limit output NC
OUTPUT

DOWN Limit output NO Motor Communication

COM port
DOWN Limit output NC
Traffic light relay output Green
OUTPUT

COM
Traffic light relay output Red DIP switch1

Keypad and screen port

Warning!

DZ SERVO controller is specially designed for the use of medium speed, high speed

barrier gates. The configuration for most of the barrier gate systems can be accomplished

by using a standard version controller. The position of the boom is continuously detected

by the servo motor encoder, which replaces the limit switches used in conventional barrier

control systems.
The combination of the encoder and the controller unit ensures the maximum control
to the boom optimum running position.

The controller can extend the function by using an I / O box (485 to TCP / IP) that can

provide many additional functions. Software modifications are usually made in the

manufacturer. The barrier gates have been properly wired by the manufacturer and can be

powered on directly. The circuit connections that need to be made during the installation

are described in the above picture.

Note!

If some special functions are required, the controller's connection may differ from which

shown in this illustration.

Important Note:

All command generators (push buttons, limit switches, etc.) must be connected by the

volt-free contact way.

7.1 Wiring Instruction

Motor Port: Insert 4 ends motor cable port.

Power Port: Insert 6 ends power cable port.

Motor Communication Interface: Plug in series communication

485 Serial Port: Can be connected with 485 communication signal.

External Receiver Interface: Insert external receiver wire.

+24V Output +24V;

GND Ground;

COM Input signal common port (input signal shorts out with GND)

OPEN Opening signal input port (another port connects with +24V port)

CLOSE Closing signal input port (when inputting, another port connects to +24V

port)

Remote Control Open Remote control opening signal input port (when inputting,

another port connects to +24V port)

Remote Control Close Remote control closing signal input port (when inputting,

another port connects to +24V port)

Loop Detector Loop detector signal input port (when inputting, another port

connects to +24V port))

Infrared Sensor Infrared anti-smashing input port (when inputting, another port

connects to +24V port))

Emergency Stop Emergency stop signal input port (when inputting, another port

connects to +24V port))

Boom Swing Out Signal Boom swing out signal input port (after inputting this signal, the

control board will alarm, removing this signal, it needs to be re-powered to work)

Note: After inputting the OPEN/CLOSE signal, the operation will be in high speed

fleet mode, all OPEN signals are with counting function (the program will remember the

open signal, it’ll close only when the loop detector detecting the signal of the same

counting number), if this function is not required, please connect to remote control

open/close port.

Opening in place signal NC Opening in place signal output: NC;

COM Opening in place signal output: common terminal

Opening in place signal NO Opening in place signal output: NO;

Closing in place signal NC Closing in place signal output: NC;

COM Closing in place signal output: common terminal

Closing in place signal NO Closing in place signal output: NO;

R&G Traffic Light Relay Green Green light signal output: NC;

COM Signal output: common terminal

R&G Traffic Light Relay Red Red light signal output: NO;

7.2 DIP Switch Function

After toggling the DIP switch, it’ll be effective after re-powered.

DIP Switch 1: Barrier Gate Right side/Left side fixed setting.

ON OFF

Leftward Rightward

DIP Switch 2:
 ON OFF
No.1: NO/NC Mode Selection NC NO
No.2: Power Off Status Boom Automatically Open Unlocking When Power
Selection (by default) Off
No.3: Meeting Obstacle Automatic Reverse When Stop When Meeting
Selection Meeting Obstacle Obstacle
No.4: Closing Speed 1.3s for Option Fastest (by default)
Adjustment Selection
No.5,6,7,8: Delay Automatic Close Setting

Delay Time No.5 No. 6 No.7 No.8

Off (by default) OFF OFF OFF OFF

1s OFF OFF OFF ON

2s OFF OFF ON OFF

3s OFF OFF ON ON

4s OFF ON OFF OFF

5s OFF ON OFF ON

8s OFF ON ON OFF

10s OFF ON ON ON

15s ON OFF OFF OFF

20s ON OFF OFF ON

25s ON OFF ON OFF

30s ON OFF ON ON

35s ON ON OFF OFF

40s ON ON OFF ON

50s ON ON ON OFF

60s ON ON ON ON

DIP Switch 3: Angle Adjustment of Barrier Boom (suitable for some areas that the boom

can’t reach the vertical position caused by obstacle.)

Angle No.1 No.2

90°(by default) OFF OFF

80° OFF ON

70° ON OFF

60° ON ON

7.3 Specific Function Description

1. Automatic travel learning: after powering on, barrier gate will learn the travel

automatically, to slowly open in place first, then to slowly close in place, after which the

travel learning is complete. The boom will be in its vertical position as final state.

2. Open/Close function: connect Open signal port to +24V to send Open signal;

connect Close signal port to +24V to send Close signal. If fleet counting mode is not

required, please connect to +24V and remote control open signal for opening; connect to

+24V and remote control close signal for closing.

3. Remote control open/close signal function: The control board is inserted with

external receiver and 2 remote controls have already been equipped, press OPEN to lift

the boom, press CLOSE to drop the boom. Please refer to the remote control drawing.

4. Anti-smashing signal function: connect external anti-smashing equipment signal to

+24V infrared anti-smashing signal terminal, the boom will up if the signal is detected

during the closing process.

5. Loop detector function: After loop detector coil detecting the passing of vehicles,

the boom will automatically close, connect signal line to +24V and loop detector signal

input port.

6. Fire alarm input signal/Emergent stop input signal: This signal has the highest

priority. Barrier gate will emergently stop under emergency condition. The boom will be

automatically reset (travel learning) after removing this signal.

7. Boom swing out signal: connect this signal to the boom swing out signal input port,

after detecting this signal, the control board will alarm. After removing this signal and being

re-powered, the boom will be operated normally.

8. Delay closed function: No.5-8 on Dip switch 2 are for it. The boom will

automatically close in the settled delaying time after opening in place. This function will be
reset once the infrared or other anti-smashing signals are detected.

9. Remote control learning and delete: The updated external receiver of barrier gate

has the function of learning and delete, before which, users should open the external

receiver shell.

Learning: Press the white button on the control board of external receiver for 2

seconds, the indicator light will be on; press the button to be learned on the remote control

twice, light will flash, after which remote control learning is complete.

Delete: Press the white button on the control board of external receiver for 2 seconds,

the indicator light will be on; hold pressing until the light is off, after which all the remote

controls will be deleted.

Remote Control Diagram

OPEN
CLOSE
LOCK
STOP

Press OPEN、CLOSE button, barrier gate will operate accordingly. Press STOP

button during closing process, the barrier gate will immediately give priority to the

implementation of the opening action, under this circumstance, the lock button is invalid.

7.4 Output Signal

1. Barrier gate open in place signal, relay output two ways (NC, C, NO)

2. Barrier gate close in place signal, relay output two ways (NC, C, NO)

3. Barrier gate with 10A traffic light signal, relay output two ways (NC, C, NO),

contacts can pass 10A current.

7.5 Alarm Information

The buzzer has different warning tone

1 tone cycle over-current alarm

2 tones cycle hardware malfunction

3 tones cycle hardware malfunction

4 tones cycle self-check back to zero failure (unable to learn the travel)

5 tones cycle motor wiring/power failure

6 tones cycle boom swing out alarm

8. Technical Support

If the operational failure can’t be handled by your technical staff, please contact our

authorized service representative or professional assistance.

Please provide the barrier gate model, product serial number, controller version and

other information when contact us for technical support services, which you can find in

barrier gate model plate.

9. Packing List

Number Title Qty Unit Note

1 Barrier gate machine 1 Unit

2 Machine case press board 2 Piece

3 Expansion bolt M12 4 Set Included in machine

4 Remote control 2 Unit package

5 Case Key 2 Unit

6 Instruction 1 Piece
Optional, separate
7 Barrier gate boom 1 unit
package
8 Boom holder 1 unit Optional

Optional, for fixing boom

9 Expansion bolt M8 4 Set
holder

10 Plug-in Machine control 1 unit Optional

 The manufacturer reserves the right to modify the technical specifications of

the product to meet the latest technological developments with prior notice.

This instruction and service terms involved are to the final interpretation of the

product manufacturer.