13

chapterthirteen
Projects

13-1 Introduction
This chapter presents two large projects: the Milling Vise and the Tenon
Jig. The projects are intended to serve as group projects or as large individ-
ual projects.

13-2 Project 1: Milling Vise

Figure 13-1 shows a milling vise. The subassemblies, detailed drawings,
and BOMs are included.
Complete the following or as it is assigned by your instructor.
1 The Milling Vise
See Figure 13-1.
A. An assembly drawing.
B. A BOM; include Item Numbers, Part Numbers, Descriptions, and
Quantities

Figure 13-1
Milling Vise

1
 2 Base Subassembly
See Figure 13-2.
A. An assembly drawing
B. A BOM
C. Dimensioned drawings of each part that is used in the subassembly

Figure 13-2 Base Subassembly

2 Chapter 13 | Projects
 Dimensioned and tolerance drawings of the parts that make up the

Chapter 13
base subassembly are as follows.

Base

Figure 13-3

Figure 13-4 ACME, Base

Chapter 13 | Projects 3
 Figure 13-5 Collar

Figure 13-6 Plate, Cover, Base

Figure 13-7 Handle Subassembly

4 Chapter 13 | Projects
Handle, Rotater Handle, Insert

Chapter 13
Figure 13-8

Figure 13-9

Figure 13-10 Handle, Cover

NOTE
Standard parts do not need drawings, but require manufacturer's part numbers listed in
the BOM.

3 Middle Subassembly
See Figure 13-11.
A. An assembly drawing
B. A BOM
C. Dimensioned drawings of each part that is used in the Subassembly

Chapter 13 | Projects 5
 Middle Subassembly
Middle Subassembly

See the alternative view

of the Middle Subassembly
for a view of Part 7–Post, Middle

Middle BOM
Middle Subassembly BOM

Alternative view of
Middle Subassembly

Part 7–Post, Middle

P155B
Figure 13-11

6 Chapter 13 | Projects
 Dimensioned and tolerance drawings of the parts that make up the

Chapter 13
Base Subassembly are as follows:
Figure 13-12a and 13-12b Middle Subassembly
Note that Figure 13-12a shows a dimensioned drawing of the Support,
Middle, but does not include any fillets. Fillets were omitted for clarity.
Figure 13-12b is a 3D of the Support, Middle, that shows the fillets. Use the
fillets shown in Figure 13-12b as a guide to applying fillets.

Middle Subassembly

Support, Middle
see 3D drawing
for fillet locations

Fillets not shown for clarity

Overall length = 150

Fillet locations

Figure 13-12

Chapter 13 | Projects 7
 Post, Acme, Middle

Plate, End

Figure 13-13 Figure 13-14

Figure 13-15 Post, Middle

Note: Aligns with the Acme, Base

on the Base Subassembly

8 Chapter 13 | Projects
 4 Top Subassembly

Chapter 13
A. An assembly drawing
B. A BOM
C. Dimensioned drawings of each part that is used in the Subassembly

NOTE
Standard parts do not need drawings, but require manufacturer's part numbers listed in
the BOM.

Figure 13-16 Bar, Spacer

Dimensioned and tolerance drawings of the parts that make up the

base subassembly are as follows:
Figure 13-17a and Figure 13-17b Top Subassembly

Chapter 13 | Projects 9
 Figure 13-17 Top Subassembly

Support, Top

Figure 13-18

10 Chapter 13 | Projects
Figure 13-19 Post, Acme, Top

Chapter 13
Post, Acme, Top

Overall length
= 190

Figure 13-20 Post, Guide

Figure 13-21a and 13-21b Jaw, Movable

Note that Figure 13-21a shows a dimensioned drawing of the Jaw,
Movable, but does not include any fillets. Fillets were omitted for clarity.
Figure 13-21b is a 3D of the Jaw, Movable, that shows the fillets. Use the
fillets shown in Figure 13-21b as a guide to applying fillets.

Chapter 13 | Projects 11
 Jaw, Movable

Figure 13-21

12 Chapter 13 | Projects
Figure 13-22 Handle

Chapter 13
Figure 13-23 Plate, Jaw

13-3 Project 2: Tenon Jig

The Tenon Jig has four main subassemblies: Clamping, Vertical, Base
Plate, and Guide Plate. There are other parts that are used in the final
assembly. This is intended to be a group project, but could be done by one
person. Complete the following assignments:
A. Draw the Clamping Subassembly.
1 Create a BOM for the Clamping Subassembly.
2 Complete drawings for each part.
3 Create dimensioned drawings of each part.
4 Create an Exploded Assembly drawing with balloons referencing
each part to the BOM.

Chapter 13 | Projects 13
 B. Draw the Vertical Subassembly.
1 Create a BOM for the Vertical Subassembly.
2 Complete drawings for each part.
3 Create dimensioned drawings of each part.
4 Create an Exploded Assembly drawing with balloons referencing
each part to the BOM.
C. Draw the Base Plate Subassembly.
1 Create a BOM for the Base Plate Subassembly.
2 Complete drawings for each part.
3 Create dimensioned drawings of each part.
4 Create an Exploded Assembly drawing with balloons referencing
each part to the BOM.
D. Draw the Guide Plate Subassembly.
1 Create a BOM for the Guide Plate Subassembly.
2 Complete drawings for each part.
3 Create dimensioned drawings of each part.
4 Create an Exploded Assembly drawing with balloons referencing
each part to the BOM.
E. Create an Assembly drawing of the Tenon Jig.
1 Create a BOM for the Tenon Jig.

Figure 13-24a Tenon Jig

14 Chapter 13 | Projects
 Chapter 13
Figure 13-24b Figure 13-24c

Figure 13-24d

Figure 13-24e Slotted Head Machine Screw

PN: SA-6B

Chapter 13 | Projects 15
 Clamp Subassembly
PN: SAS

Figure 13-25

C-Bracket
PN: BU-121

Figure 13-26

16 Chapter 13 | Projects
Pin

Chapter 13
PN: BU-122

Figure 13-27

Post Threaded
PN: BU-123

Figure 13-28

Screw, Thumb
PN: BU-124

Figure 13-29

Chapter 13 | Projects 17
 Slider
PN: BU-125

Figure 13-30

Figure 13-31 Holder

PN: BU-126

18 Chapter 13 | Projects
Figure 13-32 Pivot, Handle

Chapter 13
PN: BU-127

Casting for Pivot, Handle

Figure 13-33 Post, Handle

PN: BU-128

Chapter 13 | Projects 19
 Figure 13-34

Vertical Subassembly

20 Chapter 13 | Projects
 Chapter 13
Figure 13-35

Bracket, Flange
PN: BU-132

Figure 13-36

Chapter 13 | Projects 21
 Figure 13-37a Casting, Vertical
PN: BU-131

Casting, Vertical
PN: BU-131

Figure 13-37b

22 Chapter 13 | Projects
 Chapter 13
Figure 13-37c

Figure 13-37d
Chapter 13 | Projects 23
 Figure 13-37e

Figure 13-37f

24 Chapter 13 | Projects
 Chapter 13
Figure 13-37g

Figure 13-37h Right Side View

Chapter 13 | Projects 25
 Lever Subassembly
PN: BU-133

Figure 13-38a

Lever
PN: LV-141

Figure 13-38b

26 Chapter 13 | Projects
Figure 13-38c Post, Threaded

Chapter 13
PN: LV-142

Figure 13-38d Pin, Lever

PN: LV-143

Figure 13-38e Screw, Sping

PN: LV-144

Chapter 13 | Projects 27
 Figure 13-39a
Base Subassembly
PN: SA1

Figure 13-39b

28 Chapter 13 | Projects
Figure 13-39c

Chapter 13
Figure 13-39d

Chapter 13 | Projects 29
 Figure 13-40a Plate, Base
BU-306-A

Figure 13-40b

Figure 13-40c

30 Chapter 13 | Projects
 Chapter 13
Figure 13-40d

Figure 13-40e

Chapter 13 | Projects 31
 Figure 13-40f

32 Chapter 13 | Projects
Figure 13-40g

Chapter 13
Figure 13-40h

Chapter 13 | Projects 33
 Figure 13-40i

Post Handle, Large

PS3-A2

Figure 13-41

34 Chapter 13 | Projects
Large Knob Subassembly

Chapter 13
PN: HS-21

Large Knob Subassembly

PN: HS-21

Figure 13-42a Figure 13-42b

Figure 13-42c Washer

9 3 24 3 2

Chapter 13 | Projects 35
 Large Handle
PN: HA-102

Figure 13-42d

Figure 13-42e Layout for Large Handle

36 Chapter 13 | Projects
 Clip, Base

Chapter 13
BU-202

Figure 13-43

Figure 13-44a Post, Release

PN: P23-402

The threaded
hole is not
concentric. The
upper portion is
cut out, that is,
the threads on
the bottom portion
of the hole are
deeper than those
on the upper portion.

Chapter 13 | Projects 37
 Figure 13-44b

Layout for
release post

Threads

Figure 13-44c

38 Chapter 13 | Projects
Figure 13-45 Spring

Chapter 13
PN: BU-003

Stud
PN: MS 3 45

Figure 13-46

Guide Subassembly
PN: SA-4

Figure 13-47a Figure 13-47b

Chapter 13 | Projects 39
 Figure 13-47c

Figure 13-47d

40 Chapter 13 | Projects
Plate, Guide

Chapter 13
PN: G101-A1

Figure 13-48

Bar, Guide
PN: G101-A2

Figure 13-49

Chapter 13 | Projects 41
 Post Guide
PN: G101-A3

Figure 13-50

Figure 13-51 Ruler

PN: RR-6-40

Figure 13-52 Ruler, Guide

PN: RG-1005

42 Chapter 13 | Projects
Screw, Guide

Chapter 13
PN: G103-2

Figure 13-53

Plate, Guide
PN: G101-4A

Figure 13-54

Chapter 13 | Projects 43
 Figure 13-55 Pin, Holder
PN: G101-63

44 Chapter 13 | Projects