Haward Technology Middle East

COURSE OVERVIEW FE0862

AWS-CWEng Certified Welding Engineer Part 1 & 2

Course Title
AWS-CWEng Certified Welding Engineer
Part 1 & 2

Course Date/Venue
April 15-19, 2024/ADNOC SOUR GAS PLQ
Training Facility, Shah-Western Region

Course/Exam Date/Venue
Exam Date : TBA
Exam Venue : TBA
Registration Closing Date: 8 weeks before
the course date

Course Duration/Credits Course Reference

Five days/4.0 CEUs/40 PDHs FE0862

Course Description
This practical and highly-interactive course includes
practical sessions and exercises where participants
carryout welding inspection. Theory learnt in the
class will be applied using the “AWS Tool Kit” and
“Structural Weld Replica Kit” suitable for in-class
training: -

This course covers the qualification requirements for

Welding Engineers. It describes how qualifications are
determined, and the practice by which qualification may
be attained and maintained.

The course will evaluate the qualifications of each

individual, and provide examinations to test the
individual’s knowledge in engineering skills and
knowledge as well as their ability to apply the principles of
welding engineering.

The course is intended to supplement the minimum

requirements of employers, codes, other standards, or
documents and shall not be construed as a preemption of
the employer’s responsibility for the work or for the
performance of the work. It shall be the responsibility of
employers to determine that their employee, who, having
qualified as a Welding Engineer, is capable of performing
the specific duties involved in their career assignments.

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Moreover, a person with the demonstrated education, experience, and knowledge as

defined by this information and who successfully passes the required examinations
is considered qualified as an AWS Certified Welding Engineer (CWEng).

Course Objectives
Upon the successful completion of this course, each participant will be able to:-
• Get prepared for the AWS welding engineering exam and have enough
knowledge and skills to pass such exam in order to get the AWS Welding
Engineer Certification
• Discuss the basic science fundamentals covering mathematics, physics and
chemistry
• Analyse simple calculations, special and trigonometric functions, algebraic
equation, graphs and equations, geometry, hyperbola, parabola, complex
numbers, calculus, statistics and simple correlation
• Recognize unit conversion, mass, weight, volume and density, force, energy, work
done, power, stress and strain
• Employ Hooke’s Law and differentiate moment and momentum
• Measure temperature, heat, thermocouples and pyrometers and classify thermal
properties of material
• Describe various chemistry symbols, molecular weight and stoichiometry, acid and
bases and balance chemical equations
• Evaluate gas combustion reactions and oxidation-reduction reactions as well as
recognize the ideal gas law including mass balance, bulk and chemical analysis
methodologies and reactivity, toxicity, environmental effect and disposal
• Recognize applied science fundamentals including strength of materials, heat
transfer, fluid mechanics and electricity
• Discuss electricity comprising of current, voltage, resistance, impedance and
circuits
• Differentiate Ohm’s Law and Kirchoff’s Law and analyse resistance loss and
current rectification
• Perform proper handling of power generation, AC/DC and polarity
• Identify power factor, electromagnetic properties, right-hand rule, devices and
principles of current and voltage measurements

Exclusive Smart Training Kit - H-STK®

Participants of this course will receive the exclusive “Haward

Smart Training Kit” (H-STK®). The H-STK® consists of a
comprehensive set of technical content which includes
electronic version of the course materials, sample video clips
of the instructor’s actual lectures & practical sessions during the
course conveniently saved in a Tablet PC.

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Who Should Attend

This course provides a wide understanding and deeper appreciation of welding
engineering for inspection, piping and welding engineers who are seeking AWS
CWEng certification. Other engineers, managers and technical staffs who are
dealing with welding and fabrication will also benefit from this course.
AWS Certification
Delegates will be certified by AWS based on their exam scoring as per the following:-
CWI : Completion of Parts A, B and C with a minimum score of 72% in each part.
CAWI : Completion of Parts A, B and C with a minimum score of 60% in each part.
CWE : Completion of Parts A and B with a minimum score of 60% in each part.
To qualify as a Certified Welding Engineer, you must have a combination of qualifying
education and work experience, with supporting documentation and should match at
least one of the combinations in any one of the grids below:-

MINIMUM WORK
MINIMUM EDUCATION
EXPERIENCE
Minimum of one (1) years
Bachelor of Science or Higher Degree in Engineering welding-based work
experience
Minimum of two (2) years
Bachelor of Science or Higher Degree in Engineering
welding-based work
Technology
experience
Minimum of five (5) years
Other Related Bachelor of Science Degree welding-based work
experience
Minimum of ten (10) years
Associate in Applied Science (A.A.S.) degree welding-based work
experience
Minimum of fifteen (15)
High School Diploma or Approved High School
years welding-based work
Equivalent Program
experience

Training Methodology
All our Courses are including Hands-on Practical Sessions using equipment,
State-of-the-Art Simulators, Drawings, Case Studies, Videos and Exercises. The
courses include the following training methodologies as a percentage of the total
tuition hours:-
30% Lectures
20% Practical Workshops & Work Presentations
30% Hands-on Practical Exercises & Case Studies
20% Simulators (Hardware & Software) & Videos
In an unlikely event, the course instructor may modify the above training
methodology before or during the course for technical reasons.
Training Fee
US$ 6,000 per Delegate + VAT. This rate includes H-STK® (Haward Smart Training
Kit), buffet lunch, coffee/tea on arrival, morning & afternoon of each day.
Exam Fees
US$ 1,000 per Delegate + VAT.
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Required Codes & Standards

Listed below are the effective editions of the publications required for the current
Welding Engineer Certification Examination. Each student must purchase these
documents separately and have them available for use during the class as
their cost is not included in the course fees:-

Reference Title Author Publisher

ANSI Z49.1 Safety in Welding, Cutting and
AWS
Allied Processes
Merrill Publishing
Applied Fluid Mechanics, 4th Ed. Mott
Company
ASM Handbook Vol. 17, NDE ASM
ASM Handbook Vol. 6 Welding/ Brazing 10th
ASM
Ed.
AWS D1.1 Structural Welding Code—Steel AWS

The James F. Lincoln

Design of Weldments Omer W. Blodgett
Arc Welding Foundation

Engineer in Training Manual

Essentials of Engineering Economics, 2nd Ed. Riggs & West McGraw Hill
Fracture & Fatigue Control in Structures, John M. Barson & Prentice Hall
Application of Fracture Mechanics Stanley T. Rolfe Second Edition, 1987
Fundamentals of Engineering: The Most
Merle C. Potter Great Lakes Press
Effective FE/EIT Review
Fundamentals of Welding Technology, Gooderham Centre for
Modules 1 - 19 Industrial Learning
James F. Lincoln Arc
Handbook of Arc Welding
Welding Foundation
Introduction to the Practice of Statistics
Moore & McCabe Freeman
ISBN 0 7167 2250 X
Introductory Physical Metallurgy of Welding Easterling Butterworths
Introductory Welding Metallurgy AWS
Manufacturing, Engineering & Technology Serope and
Addison Wesley
ISBN 0 201 538460 Kalpakjian
Mark’s Standard Handbook for Mechanical Avallone and
McGraw Hill
Engineers Baumeister
Mechanical Metallurgy G. Dieter McGraw Hill
James F. Lincoln Arc
Metals and How to Weld Them Welding Foundation,
Second Edition, 1990
Modern Welding Technology, 4th Ed. H.Cary Prentice Hall

NFPA 51B Standard for Fire Prevention During National Fire Protection
Welding, Cutting, and Other Hot Work Association

Occupational Safety and Health Administration

(OSHA), Code of Federal Regulations, Title 29 U.S. Government
Labor, Part 1910 Subpart Q – Welding, Cutting, Printing Office
and Brazing

Occupational Safety and Health Administration

U.S. Government
(OSHA), Code of Federal Regulations, Title 29
Printing Office
Labor, Part 1910.1200 – Hazard Communication

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Occupational Safety and Health Administration

(OSHA), Code of Federal Regulations, Title 29 U.S. Government
Labor, Part 1926 Subpart J– Welding and Printing Office
Cutting

Physics of Arc Welding J. Lancaster Pergamon

Product Design for Manufacture and Assembly Boothroyd, Dewhurst

Marcel Dekker
ISBN 0 8247 9176 2 & Knight
Quality Control, 5th Ed. Besterfield Prentice Hall
Robots & Manufacturing Automation Asfahl John Wiley
Stainless Steel R.A. Lula ASM International, 1986
Statics & Strength of Materials, 3rd Edition,
Morrow Prentice Hall
ISBN: 0-13-453201-5
Statics & Strength of Materials: A Parallel Merrill Publishing
Lawrence J. Wolf
Approach to Understanding Structures Company
Welt IT CD, Computer Influence for Welding Gooderham Centre for
Personnel Industrial Learning

Weldability of Steels, 4th Edition, ISBN: 1- Welding Research

R.D Stout
58145-430-9 Council
The Aluminum
Welding Aluminum: Theory & Practice Association, Second
Edition, June 1991
Gooderham Centre for
Welding Design, Modules 30-39
Industrial Learning
Welding Encyclopedia Jefferson AWS
Welding Handbook Vols. 1,2,3,4,8th Ed. AWS

Welding Metallurgy Sindo Kou John Wiley & Sons

Welding Metallurgy Linnert AWS

Welding Metallurgy J.Lancaster Pergamon

Gooderham Centre for

Welding Metallurgy, Modules 8,9,12,20-23
Industrial Learning

AWS publications may be ordered directly through Haward Publications at +971-2-

596-9400. Orders may also be faxed to +971-2-596-9401, or e-mail [email protected].
More information is available at www.haward.cc. When calling to order, please
identify yourself as an exam candidate and/or AWS member.

Accommodation
Accommodation is not included in the course fees. However, any accommodation
required can be arranged at the time of booking.

Course Certificate(s)
Internationally recognized certificates will be issued to all participants of the course
who completed a minimum of 80% of the total tuition hours.

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Course Accreditations
Haward Technology is accredited by the following international accreditation
organizations:-

● American Welding Society (AWS)

Haward Technology is the International Agent of the American Welding Society

(AWS) and the Authorized Provider of AWS international certification examinations
outside the USA. Haward Technology exhibits compliance and adherence to AWS
Quality Control Standards in the development, conduct and delivery of certification
courses and exams for welding and inspection professionals on behalf of the American
Welding Society.
The American Welding Society’s certification programs are internationally recognized
and are used as a benchmark of quality workmanship and skills within the welding
industry around the world.

● The International Accreditors for Continuing Education and Training

(IACET - USA)

Haward Technology is an Authorized Training Provider by the International Accreditors

for Continuing Education and Training (IACET), 2201 Cooperative Way, Suite 600,
Herndon, VA 20171, USA. In obtaining this authority, Haward Technology has
demonstrated that it complies with the ANSI/IACET 2018-1 Standard which is widely
recognized as the standard of good practice internationally. As a result of our
Authorized Provider membership status, Haward Technology is authorized to offer
IACET CEUs for its programs that qualify under the ANSI/IACET 2018-1 Standard.

Haward Technology’s courses meet the professional certification and continuing

education requirements for participants seeking Continuing Education Units (CEUs)
in accordance with the rules & regulations of the International Accreditors for
Continuing Education & Training (IACET). IACET is an international authority that
evaluates programs according to strict, research-based criteria and guidelines. The
CEU is an internationally accepted uniform unit of measurement in qualified courses of
continuing education.

Haward Technology Middle East will award 4.0 CEUs (Continuing Education Units) or
40 PDHs (Professional Development Hours) for participants who completed the total
tuition hours of this program. One CEU is equivalent to ten Professional Development
Hours (PDHs) or ten contact hours of the participation in and completion of Haward
Technology programs. A permanent record of a participant’s involvement and awarding
of CEU will be maintained by Haward Technology. Haward Technology will provide a
copy of the participant’s CEU and PDH Transcript of Records upon request.

● British Accreditation Council (BAC)

Haward Technology is accredited by the British Accreditation Council for

Independent Further and Higher Education as an International Centre. BAC is the
British accrediting body responsible for setting standards within independent further
and higher education sector in the UK and overseas. As a BAC-accredited
international centre, Haward Technology meets all of the international higher education
criteria and standards set by BAC.

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Course Instructor(s)
This course will be conducted by the following instructor(s). However, we have the right to
change the course instructor(s) prior to the course date and inform participants accordingly:
Dr. Alex Sedmak, MSc, BSc, is a Senior Inspection & Mechanical
Engineer with over 40 years of practical experience within the Oil & Gas
and Refinery industries. His wide expertise covers AWS-CWEng Certified
Welding Engineer Training, AWS Certified Welding Inspector (CWI)
Training, Welding Engineering, Fabrication and Inspection, Fracture
Mechanics, Structural Integrity, Welding & Welded Structures, Welding
& Material Science, Welding Techniques & Failure, Welding Technology,
Welding Plastics Technology & Techniques, Practical Training in
Fabrication, SMAW, GTAW (Gas Tungsten Arc Welding), TIG & Arc
Welding, Shielded Metal Arc Welding, ASME Boiler & Pressure Vessel Code (Section IX,
Welding & Brazing Qualifications), Welding of Pipelines & Related Facilities (API 1104),
Pipeline Welding Practices, Resistance Welding, Welding Safety, Welding Defects
Analysis, Welding Procedure Specifications & Qualifications (WPS & WPQ), Introduction to
Welding & Non-Destructive Testing, Metallurgy, Welding Technology Testing & NDT
Procedures, Welding, Metallurgy & Corrosion Engineering, Metallurgy, Corrosion,
Cathodic Protection, Failure Analysis & Prevention, Engineering Aspects of Welding,
Aluminum Welding, Steel Structure Welding, Arc Welding Skill, Oxyfuel Gas Process,
Material Selection & Properties, Super Alloys for Gas Turbines, Physical Metallurgy of
Steel, Effect of Ferro-Alloys in Steel Properties, Aluminum and its Alloys, Steel Metallurgy
and knowledgeable with the International Welding Codes & Standards (AWS, ASME &
API). Further, he is also well-versed in ASME VIII Pressure Vessel Design, Fabrication &
Testing, Mechanical Engineering, High Pressure Equipment Repair & Maintenance
Practices, Elements of Applied Mechanical Engineering, Mechanical Testing of Materials,
Equipment Failure Analysis, Rotating Equipment Failure Analysis & Reliability Optimization,
Remnant Life Assessment of Rotating Equipment & Machinery, Machinery Failure
Analysis, Risk & Reliability Management (RRM), Risk-Based Maintenance (RBM), Root
Cause Failure Analysis, Pressure Vessel & Pipework Troubleshooting, Pipeline Inspection,
Testing & Integrity Assessment and Facilities & Pipeline Integrity Assessment.

During his career life, Dr. Alex has gained his practical and field experience through his various
significant positions and dedication as the Director, Chairman, Honorary Professor,
Assistant Professor, Associated Professor, Professor Emeritus, Visiting Professor,
Vice-Rector, Assistant Minister for Science & Technology, Mechanical Engineer,
Welding Engineer, Editor-in-Chief, Coordinator, Assistant and Senior Instructor/Trainer
from various international universities, projects and organization such as the University of
Belgrade, Drexel University-USA, Science & Technology Development, International
Cooperation, Duke University-Durham, Technical University-Tripoli, University of Maribor,
Brasov University-Romania, Miscolc University-Hungary, Tempus-Huton, Eureka just to name
a few.

Dr. Alex has a Master’s and Bachelor’s degree in Mechanical Engineering, a Diploma in
Mechanics from the University of Belgrade, Serbia and an International Welding Engineer
Diploma from the International Institute of Welding (IIW). Further, he is a longstanding
Member of prominent societies such as the American Welding Society (AWS) and American
Society of Mechanical Engineers (ASME), a former President & Vice President and Member
of European Structural Integrity Society, a President of the Exam Committee for Serbia, a
Member of Hungarian Academy of Engineering & Sciences, a Member of Serbian
Academy of Engineering Sciences and a Steering Committee of Serbian АNB. Moreover,
he is one of the Founders of the Module of Welding and Welded Structures at all levels of
education, a Certified Instructor/Trainer and has further delivered numerous trainings,
courses, seminars, conferences and workshops internationally.

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Course Program
The following program is planned for this course. However, the course instructor(s)
may modify this program before or during the course for technical reasons with no
prior notice to participants. Nevertheless, the course objectives will always be met:

Day 1: Monday, 15th of April 2024

0730 – 0800 Registration & Coffee
0800 – 0815 Welcome & Introduction
0815 – 0830 PRE-TEST
Part 1 – Basic Sciences Fundamentals: Mathematics
Simple Calculations (Multiple Choice) • Special Functions (Exp, Log) •
0830 – 1000
Trigonometric Functions (Sin, Cos, Tan, Cot, Sec, Csc, Degrees, Radians) •
Algebraic Equations (Linear, Quadratic, Polynomial)
1000 – 1015 Break
Part 1 – Basic Sciences Fundamentals: Mathematics (cont’d)
1015 - 1200 Graphs & Equations (Slope, Intercept, Roots, Derivatives, Minimum, Maximum,
Interpolation & Extrapolation) • Geometry (Common Geometric Shapes)
1200 – 1300 Lunch
Part 1 – Basic Sciences Fundamentals: Mathematics (cont’d)
1300 – 1500 Hyperbola & Parabola • Complex Numbers • Calculus (Fundamentals of
Differential Equations)
1500 – 1515 Break
Part 1 – Basic Sciences Fundamentals: Mathematics (cont’d)
Statistics (Population & Samples: Normal Distribution, Mean, Standard
1515 – 1630
Deviation, Variance • Simple Correlation: Linear Regression Via Least Squares
Method, r2 Correlation)
1630 – 1730 Distribute Homework & Recap
1730 End of Day One

Day 2: Tuesday, 16th of April 2024

0730 – 0830 Homework Review
Part 1 – Basic Sciences Fundamentals: Physics
Unit Conversion (Dimension, Mass, Temperature, Time, Energy, Power) •
0830 – 1000
Mass, Weight, Volume, Density; Force, Energy, Work Done & Power • Stress,
Strain & Hooke’s Law (Elasticity)
1000 – 1015 Break
Part 1 – Basic Sciences Fundamentals: Physics (cont’d)
Moment & Momentum • Temperature, Heat, Temperature Measurement,
1015 – 1200
Thermocouples & Pyrometers • Thermal Properties of Materials (Thermal
Conductivity, Thermal Expansion, Thermal Stress & Strain)
1200 – 1300 Lunch
Part 1 – Basic Sciences Fundamentals: Chemistry
Symbols (Elements & Inorganic Compounds—Gases, Fluxes, Etc.) • Molecular
1300 – 1500 Weight & Stoichiometry • Acids & Bases • Balance Chemical Equations • Gas
Combustion Reactions (Chemical Heat Generation) & Oxidation-Reduction
Reactions

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1500 - 1515 Break

Part 1 – Basic Sciences Fundamentals: Chemistry (cont’d)
Ideal Gas Law (Pressure, Volume, Temperature) • Mass Balance (As in E7018
1515 – 1630
Coating Decomposition to Gas, Slag & Metal) • Bulk & Chemical Analysis
Methodologies) • Reactivity, Toxicity, Environmental Effect & Disposal
1630 – 1730 Distribute Homework & Recap
1730 End of Day Two

Day 3: Wednesday, 17th of April 2024

0730 – 0830 Homework Review
Part 2 – Applied Sciences Fundamentals: Strength of Materials
Load, Deformation (Elastic & Plastic, Buckling), Stress-Strain, Young’s
0830 – 1000
Modulus, Shear Modulus, Stress-Strain Curve (Yield Stress, Ultimate Tensile
Stress, Elongation), Tensile Stress & Shear Stress Computation
1000 – 1015 Break
Part 2 – Applied Sciences Fundamentals: Strength of Materials (cont’d)
1015 – 1200 Welded Member Cross-Section Effect • Mechanical Testing (Tensile, Bend,
Fracture Toughness, Hardness, Creep & Fatigue) & Data Interpretation
1200 – 1300 Lunch
Part 2 – Applied Sciences Fundamentals: Strength of Materials (cont’d)
1300 – 1500
Law of Conservation of Energy/Momentum • Stress Analysis
1500 - 1515 Break
Part 2 – Applied Sciences Fundamentals: Strength of Materials (cont’d)
1515 – 1630
Typical Engineering Material Properties
1630 – 1730 Distribute Homework & Recap
1730 End of Day Three

Day 4: Thursday, 18th of April 2024

0730 – 0830 Homework Review
Part 2 – Applied Sciences Fundamentals: Heat Transfer & Fluid
Mechanics
0830 – 1000
Heat Conduction, Convection & Radiation, Thermal Conductivity & Diffusivity,
Heat Transfer Coefficients of Engineering Materials, Fourier’s Law
1000 – 1015 Break
Part 2 – Applied Sciences Fundamentals: Heat Transfer & Fluid
Mechanics (cont’d)
1015 – 1200
Heating Rate & Cooling Rate • Industrial Heating Methods, Power
Consumption, Gas Flow Rates
1200 – 1300 Lunch
Part 2 – Applied Sciences Fundamentals: Heat Transfer & Fluid
Mechanics (cont’d)
1300 – 1500
Laminar & Turbulent Flow (Reynold’s Number), Dew Point & Relative
Humidity, Pressure & Regulators • Venturi Effect & Gas Velocity Calculation

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1500 - 1515 Break

Part 2 – Applied Sciences Fundamentals: Heat Transfer & Fluid
Mechanics (cont’d)
1515 – 1630
Atmospheric Pressure & Hyperbaric Conditions • Vacuum Equipment &
Measurements
1630 – 1730 Distribute Homework & Recap
1730 End of Day Four

Day 5: Friday, 19th of April 2024

0730 – 0830 Homework Review
Part 2 – Applied Sciences Fundamentals: Electricity
0830 – 1000 Current, Voltage, Resistance, Impedance & Circuits • Ohm’s Law • Kirchoff’s
Law
1000 – 1015 Break
Part 2 – Applied Sciences Fundamentals: Electricity (cont’d)
1015 – 1200 Resistance Loss & Current Rectification • Power Generation • AC/DC &
Polarity
1200 – 1300 Lunch
Part 2 – Applied Sciences Fundamentals: Electricity (cont’d)
1300 – 1500
Power Factor • Electromagnetic Properties
1500 – 1515 Break
Part 2 – Applied Sciences Fundamentals: Electricity (cont’d)
1515 - 1645
Right-Hand Rule • Current & Voltage Measurements (Devices & Principles)
Course Conclusion
1645 - 1700 Using this Course Overview, the Instructor(s) will Brief Participants about the
Course Topics that were Covered During the Course
1700 - 1715 POST-TEST
1715 – 1730 Presentation of Course Certificates
1730 End of Course

MOCK Exam
Upon the completion of the course, participants have to sit for a MOCK Examination
similar to the exam of the Certification Body through Haward’s Portal. Each
Participant will be given a username and password to log in Haward’s Portal for the
Mock exam during the 7 days following the course completion. Each participant has
only one trial for the MOCK exam within this 7-day examination window. Hence, you
have to prepare yourself very well before starting your MOCK exam as this exam is a
simulation to the one of the Certification Body.

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Simulator (Hands-on Practical Sessions)

Practical sessions will be organized during the course for delegates to practice the
theory learnt. Delegates will be provided with an opportunity to carryout various
exercises using the state-of-the-art “E-Welding & Fabrication” and “American
Welding Society (AWS) Tool Kit and Structural Weld Replica Kit”.

E-Welding & Fabrication

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AWS Tool Kit

Structural Weld Replica Kit

Course Coordinator
Kamel Ghanem, Tel: +971 2 30 91 714, Email: [email protected]

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