Es15 Reviewer
Es15 Reviewer
3. Opportunity.
The opportunity for successful management
has two requirements:
1. Obtaining a suitable managerial job,
and
2. Finding a supportive climate once on
the job.
SUMMARY
DECISION-MAKING AS A MANAGEMENT
Example of internal limitations are as follows:
RESPONSIBILITY
1. Limited funds available for the
. The higher the management level is,
purchase of equipment.
the bigger and the more complicated decision-
making becomes. 2. Limited training on the part of
employees. 3. Ill-designed facilities.
The production manager must now
make a decision. His choice, however, must 3. Strict enforcement of local zoning
be based on sound arguments for he will be regulations.
held responsible, later on, if he had made the
wrong choice.
Examples of external limitations are as follows:
1. Patents are controlled by other
DECISION-MAKING
organizations.
defined as "the process of identifying 2. Avery limited market for the
and choosing alternative courses of action in a company's products and services exists.
manner appropriate to the demands of the
3. Strict enforcement of local zoning
situation."
regulations.
DECISION-MAKING PROCESS
Components of the Environment. The
according to David H. Holt, is a process environment consists of two major concerns:
involving the following steps:
1. internal
1. diagnose. problem The internal environment refers to
organizational activities within a firm that
2. analyze environment surrounds decision-making."
3. articulate problem or opportunity 2. external.
4. develop viable alternatives The external environment refers to
5. evaluate alternatives variables that are outside the organization and
not typically within the short-run control of top
6. make a choice management.
7. implement decision
8. evaluate and adapt decision results Develop Viable Alternatives
The best among the alternative
Diagnose Problem solutions must be considered by management.
This is made possible by using a procedure
An expert once said. "identification of with the following steps:
the problem is tantamount to having the
problem half-solved."
1. Prepare a list of alternative solutions.
2. Determine the viability of each
solutions.
Make a Choice
3. Revise the list by striking out those
Choice-making refers to the process of
which are not viable.
selecting among alternatives representing
potential solutions to a problem. At this point,
Webber advises that"... particular effort should
be made to identify all significant
consequences of each choice."
Implement Decision
Implementation refers to carrying out the
decision so that the objectives sought will be
achieved. To make implementation effective, a
plan must be devised.
3. buy the needed additional output from refers to actions made to ensure
another firm; that activi- ties performed match the
desired activities or goals, that have
4. stop serving some of the company's been set.
customers; and
5. delay servicing some clients.
APPROACHES IN SOLVING PROBLEMS
following approaches:
Evaluate Alternatives
1. qualitative evaluation, and
Proper evaluation makes choosing the
right solution less difficult. 2. quantitative evaluation.
2. Queuing Theory
one that describes how to determine
the number of service units that will minimize
both customer waiting time and cost of service
4. Forecasting
Forecasting may be defined as "the
collection of past and current information to
make predictions about the future.
1. Inventory Models
1.1 Economic order quantity model
-this one is used to calculate the
5. Regression Analysis
number of items that should be ordered
is a forecasting method that examines probabilities to the various events, the
the association between two or more variables. use of probabilistic decision rule,
It uses data from previous periods to predict
SUMMARY
future events
simple regression -
Decision-making is a very important
When one independent variable
function of the engineer manager. His
is involved.
organization will rise or fall depending on the
multiple regression outcomes of his decisions. It is, therefore,
necessary for the engineer manager to develop
when two or more independent
some skills in decision-making.
variables are involved.
6. Simulation
constructed to represent reality, on
which conclusions about real-life problems can
be used. It is a highly sophisticated tool by
means of which the decision maker develops a
mathematical model of the system under
consideration.
it can evaluate the alternatives fed into
the process by the decision-maker.
7.Linear Programming
a quantitative technique that is used to
produce an optimum solution within the bounds
imposed by constraints upon the decision.
8.Sampling Theory
technique where samples of populations
are statistically determined to be used for a
number of processes, such as quality control
and marketing research.
Sampling, in effect, saves time and
money.
9.Statistical Decision-Theory
Decision theory refers to the "rational
way to conceptualize, analyze, and solve
problems in situations involving limited, or
partial information about the decision
environment."
The purpose of Bayesian analysis is to
revise and update the initial assessments of
the event probabilities generated by the
alternative solutions. This is achieved by the
use of additional information.
Bayes criterion- When the
decision-maker is able to assign
LESSON 3: PLANNING TECHNICAL Strategic Planning
ACTIVITIES
* refers to the process of determining
the major goals of the organization and the
policies and strategies for obtaining and using
THE NATURE OF PLANNING
resources to achieve those goals. The top
management of any firm is involved in this type
of planning.
A plan, which is the output of planning,
provides a methodical way of achieving desired * its objectives and current resources.
results. In the implementation of activities, the
*"the decision about long-range goals
plan serves as a useful guide.
and the course of action to achieve these
goals."
PLANNING DEFINED
Planning, according to Nickels and Intermediate Planning
others, refers to "the management function that
refers to "the process of deter- mining
involves anticipating future trends and
the contributions that sub units can make with
determining the best strategies and tactics to
allocated resources."
achieve organizational objectives."
Aldag and Stearns,
planning as "the selection and
sequential ordering of tasks required to
achieve an organizational goal." This
definition centers on the activity required
to accomplish the goals.
2. A sales forecast
3. The capital budget The planning barriers, according to Plunkett
and Attner, are as follows:
4. The cash budget
1. manager's inability to plan
2. improper planning process
3. lack of commitment to the planning
process
4. improper information
5. focusing on the present at the
expense of the future
6. too much reliance on the planning
department
7. concentrating on only the controllable
variables
Horizontal Communication
- Refers to messages send to individuals
or groups from another of the same
organizational level or position.
The purposes of horizontal
communication are:
1. To coordinate activities between
departments
2. To persuade others at the same
level of organization.
3. To pass on the information about
activities or feelings.
- Among the techniques appropriate for
the horizontal communication are:
memos, meetings, telephones, picnics,
dinners, and other social affairs.
MANAGEMENT INFORMATION SYSTEM
(MIS)
- Is defined by Boone and Kurtz as “an
organized method of providing past,
present, and projected information on
internal operations and external
intelligence for use in decision-making,
- The MIS currently used by corporate
firms consists of “written and
electronically based systems for sending
reports, memos, bulletins, and the like.”
The system allows managers of the
different departments within the firm to
communicate with each other.
The Purposes of MIS
- The MIS is established for various
reasons. Wheelen and Hunger
enumerate them as follows:
1. To provide a basis for the analysis of
early warning signals that can
originate both externally and
internally.
2. To estimate routine clerical
operations like pay-roll and inventory
reports.
3. To assist managers in making
routine decisions like scheduling
orders assigning orders to machines,
and reordering supplies.
4. To provide the information necessary
for management to make strategic or
nonprogrammed decisions.
to satisfy their safety needs. These
needs include freedom from harm
coming from the elements or from
other people, financial security which
may be affected by loss of job or the
breadwinner in the family, etc.
Social Needs – After satisfying his
physiological and security needs, the
employee will now strive to secure
love, affection, and the need to be
accepted by peers.
Esteem Needs – the fourth level of
CHAPTER 7: MOTIVATING needs is called esteem needs and
MOTIVATING they refer to the need for a positive
self- image and self-respect and the
- Refers to the act of “giving employees
need to be respected by others.
reasons or incentives to work to achieve
organizational objectives.” Self-Actualization Needs – the fifth
and the topmost level needs in the
MOTIVATION hierarchy are called self-actualization
- refers to the ‘process of activating needs and involve realizing our full
behavior, sustaining it and directing it potential as human beings and
toward a particular goal.’ becoming all that we are able to be.
FACTORS CONTRIBUTING TO MOTIVATION The Relevance of Maslow's Theory to
1. Willingness to do a job – People who Engineering Management
like what they are doing are highly - Even if Maslow's theory has been
motivated to produce the expected largely questioned, one basic premise
output. cannot be discarded: a fulfilled need no
2. Self-confidence in carrying out a task longer motivates an individual. If this. is
– When employees feel that they have the situation the subordinate is in the
the required skill and training to perform engineer manager must identify an
a task, the more motivated they unfulfilled need and work out a scheme
become. so that the subordinate will be motivated
3. Needs satisfaction – People will do to work in order to satisfy the unfulfilled
their jobs well if they feel that by doing need.
so, their needs will be satisfied. Herzberg's Two-Factor Theory
THEORIES OF MOTIVATION - The two-factor theory is one developed
- There are various theories of motivation, by Frederick Herzberg indicating that a
but only the four most influential ones satisfied employee is motivated from
will be discussed. They consist of the within to work harder and that a
following: dissatisfied employee is not self-
1. Maslow's needs hierarchy theory motivated."
2. Herzberg's two-factor theory - Herzberg identified two classes of
3. Expectancy theory factors associated with employee
4. Goal setting theory satisfaction and dissatisfaction.
Maslow's Needs Hierarchy Theory - If Herzberg's theory will be considered
- Abraham Maslow, a psychologist, by the engineer manager in motivating
theorized that human beings have five employees, he must do something to
basic needs which are as follows: eliminate the dissatisfiers and install
physiological, security, social, esteem, satisfiers.
and self- actualization. These needs are
hierarchical, which means, one need will Expectancy Theory
have to be satisfied first before the other - Expectancy theory is a motivation model
need." based on the assumption that an
Physiological Needs – Those that individual will work depending on his
are concerned with biological needs perception of the probability of his
like food, drink, rest, and sex fall expectations to happen.
under the category of physiological - The theory poses the idea that
needs. These needs take priority motivation is determined by
over other needs. expectancies and valences.
Security Needs – After satisfying the
physiological needs, people will seek
- "An expectancy is a belief about the - When individuals or groups are
likelihood or probability that a particular committed to the goals they are
behavioral act (like attending training supposed to achieve, there is a chance
sessions) will lead to a particular that they will be able to achieve them.
outcome (like a promotion). Work Behavior
- Valence is the value an individual place - Goals influence behavior in terms of
on the expected outcomes or rewards. direction, effort, persistence, and
planning. When an individual is provided
Expectancy theory is based on the following with direction, performance is facilitated.
assumptions: In trying to attain goals that are already
1. A combination of forces within the indicated, the individual is provided with
individual and in the environment a direction to exert more effort. The
determines behavior. identification of goals provides a reason
2. People make decisions about for an individual to persist in his efforts
their own behavior. and that of until the goal is attained.
organizations - Once goals are set, the first important
3. People have different types of input to planning is already in place.
needs, goals, and desires. Feedback Aspects
4. People make choices among - Feedback provide the individuals with a
alternative behaviors based on way of knowing how far they have gone
the extent to which they think a in achieving objectives. Feedback also
certain behavior will lead to a facilitate the introduction of corrective
desired outcome. measures whenever they are found to
Goal Setting Theory be necessary.
- Goal setting refers to the process of
"improving performance with objectives, TECHNIQUES OF MOTIVATION
deadlines or quality standard." Individual or groups of individuals may be
- When individuals or groups are motivated to perform through the use of
assigned specific goals, a clear direction various techniques. These techniques may be
is provided and which later motivates classified as follows:
them to achieve these goals.
1. motivation through job design
The goal setting model drawn by Edwin A. 2. motivation through rewards
Locke and his associates consists of the 3. motivation through employee
following components: participation
1. goal content 4. other motivation techniques for the
2. goal commitment diverse workforce
3. work behavior
4. feedback aspects
Motivation Through Job Design
Goal Content
- A person will be highly motivated to
- to be sufficient in content, goals must perform if he is assigned a job he likes.
be challenging, attainable, specific and The first requisite, however, is to design
measurable, time limited, and relevant. jobs that will meet the requirements of
- When goals are challenging, higher the organization and the persons who
performance may be expected. will occupy them.
- goals must be attainable if they are to - Job design may be defined as
be set. If they are not, then workers will "specifying the tasks that constitute a
only be discouraged to perform, if at all. job for an individual or a group.
- Goals must be stated in quantitative - In motivating through the use of job
terms when- ever possible. When exact design, two approaches may be used:
figures to be met are set, understanding fitting people to jobs or fitting jobs to
is facilitated and workers are motivated people.
to perform.
- There must be a time-limit set for goals Fitting People to Jobs – routine and repetitive
to be accomplished. tasks make workers suffer from chronic
- The more relevant the goals are to the dissatisfaction. To avoid this, the following
company's mission, the more support it remedies may be adapted:
can generate from various levels of 1. Realistic job previews where
employment in the organization. management provides honest
Goal Commitment explanations of what a job
actually entails.
2. Job rotation-where people are allowance employees
moved periodically from one 5. Sick leave15 days a year with
specialized job to another. benefits pay
3. Limited exposure where a
6. Vacation leave15 days a year with
worker's exposure to a highly
benefits pay
fragmented and tedious job is
limited. 7. Pension plan given to permanent
Fitting Jobs to People – instead of changing employees
the person, management may consider 8. Paid vacation given to employees
changing the job. This may be achieved with trip with outstanding
the use of the following: performance
1. Job enlargement – where two or more 9. Health given to permanent
specialized tasks in a work flow insurance employees
sequence is combined into a single job. 10. Accident given to permanent
2. Job enrichment – where efforts are insurance employees
made to make jobs more interesting,
challenging, and rewarding.
Motivation Through Employee Participation
Motivating Through Rewards
- When employees participate in deciding
- Rewards consist of material and various aspects of their jobs, the
psychological benefits to employees for personal involvement, oftentimes, is
performing tasks in the work- place. carried up to the point where the task is
Properly administered reward systems completed.
can improve job performance and
satisfaction. The specific activities identified where
employees may participate are as follows:
Rewards may be classified into two
categories: 1. setting goals
2. making decisions
1. Extrinsic-those which refer to 3. solving problems, and
payoffs granted to the individual 4. designing and implementing
by another party. Examples are organizational changes.
money, employee benefits,
promotions, recognition, status The more popular approaches to participation
symbols, praise, etc. include the following:
2. Intrinsic rewards- those which are 1. quality control circles.
internally experienced payoffs 2. self-managed teams
which are self-granted. Examples Quality Control Circles
are a sense of accomplishment, - A method of direct employee
self- esteem and self- participation is the quality control circle
actualization. (QCC). The objective of the QCC is to
- Extrinsic and intrinsic rewards coincide increase productivity and quality of
with needs spelled out at the beginning output.
of the chapter. - The circle consists of "a group of three
Management of Extrinsic Rewards – to to ten employees. usually doing related
motivate job performance effectively, extrinsic work, who meet at regular intervals
rewards must be properly managed in line with (once a week for an hour, for example)
the following: to identify problems and discuss their
1. it must satisfy individual needs; solutions."
2. the employees must believe effort - The circle includes "a leader such as a
will lead to reward; foreman, but rely on democratic
3. rewards must be equitable; processes.”
4. rewards must be linked to - The members are trained in various
performance. analysis techniques by a coordinator.
- The circle forwards its recommendations
FEATURE
to management, which in turn, makes
1. Monthly pay depends on decisions on its adaption.
qualifications of
Self-managed Teams
employee
- When workers have reached a certain
2. 13th month pay given at mid-year
degree of discipline, they may be ripe
given at yearend
th
for forming self-managed teams.
3. 14 month pay given at yearend - Also known as autonomous work groups
4. Housingm given to permanent or high-performance teams, self-
managed teams "take on traditional
managerial tasks as part of their normal
work routine."
- The self-managed teams work on their
own, turning out a complete product or
service and receiving minimal
supervision from managers who act
more as facilitators than supervisors.
- When a product or service is produced
by a group of professionals or
specialists, they might as well be formed
as a self-managed team to save on
supervisory costs.
Requisites to Successful Employee
Participation Program
- To succeed, an employee participation
program will require the following:
1. a profit-sharing or gainsharing
plan.
2. a long-term employment
relationship with good job
security.
3. a concerted effort to build and
maintain group cohesiveness.
4. protection of the individual
employee's rights.
Other Motivation Techniques
- The advent of theories on individual
differences and the biological clock of
human beings" put pressure on the
engineer manager to adapt other
motivation techniques whenever
applicable. These refer to the following:
1. flexible work schedules
2. family support services
3. sabbaticals.
Flexible Work Schedules – there is an
arrangement, called flextime, which allows
employees to determine their own arrival and
departure times within specified limits.
Family Support Services – employees are
oftentimes burdened by family obligations like
caring for children. Progressive companies
provide day care facilities for children of
employees.
Sabbaticals – sabbatical leave is one given to
an employee after a certain number of years of
service. (the employee is allowed to go on
leave for two months to one year with pay to
give him time for family, recreations, and
travel)
punishments, they are said to possess
coercive power.
- Punishment may be in the form of
demotion, dismissal, withholding
promotion, etc.
Referent Power
- When a person can get compliance from
another because the latter would want
to be identified with the former, that
person is said to have referent power.
CHAPTER 8: LEADING
Self-Confidence
- The activities of leaders require moves
Technical Skills
that will produce the needed output.
- Are skills a leader must possess to
o Self-confidence is necessary to have
enable him to understand and make
a continuous and precise move in
decisions about work processes,
conceptualizing, organizing, and
activities, and technology.
implementing a desired outcome for
a project. - It is the specialized knowledge needed
to perform a job.
Analytical Ability or Judgement
Human Skills
- Leaders are often faced with difficulties
that prevent the completion of assigned - Refers to the ability of a leader to deal
tasks. with people, both inside and outside the
organization.
o The ability to analyze is one
- Good leaders must know how to get
desirable trait that a leader can use
along with people, motivate them, and
to tide them over many challenging
inspire them.
aspects of leadership.
- Includes motivating, coaching,
Knowledge of the Company, Industry, or
communicating, morale building, training
Technology
and development, help and
- A leader who is well-informed about his supportiveness, delegating
company, the industry where the
Conceptual Skills
company belongs, and the technology
utilized by the industry will be in a better - Refers to “the ability to think in abstract
position to provide directions to his unit. terms, to see how arts fit together to
form the whole.
Charisma
- A leader without sufficient conceptual
- When a person has sufficient personal
skills will fail to achieve an effective
magnetism that leads people to follow
implementation of what must be done.
his directives, they are said to have
charisma. LEADERSHIP SKILLS AND THEIR USE AT
VARIOUS MANAGEMENT LEVELS
o This trait will help the leader in
achieving his goals, and with some TOP MANAGEMENT
adjustments, their subordinates may
do their tasks willingly.
HUMAN
Creativity MIDDLE MANAGEMENT SKILLS
CONCEPTUAL
SKILLS
TECHNICAL
SKILLS
OPERATION MANAGEMENT
- Operations is an activity that needs to
be managed by competent persons.
- Aldag and Stearns accurately defined
operations management as "the process
of planning, organizing, and controlling
operations to reach objectives efficiently
and effectively. "As the terms "planning",
"organizing", and "controlling" have
already been discussed in the previous
chapters, elaborations on the terms
"efficiency" and "effectiveness" will be
made.
- Efficiency is related to "the cost of doing
something, or the resource utilization
involved." When a person performs a
job at lesser cost than when another
CHAPTER 10: MANAGING PRODUCTION AN person performs the same job, he is
DSERVICE OPERATION more efficient than the other person.
OPERATION - Effectiveness refers to goal
- refers to "any process that accepts accomplishment. When one is able to
inputs and uses resources to change reach his objectives, say produce
those inputs in useful ways." As shown 10,000 units in one month, he is said to
in Figure 10.1, the inputs include land, be effective.
labor, capital, and entrepreneurship. - Operations management must be
The transformation process converts the performed in coordination with the other
inputs into final goods or services. functions like those for marketing and
Examples of final goods and services finance. Although the specific activities
are as follows: of the operations divisions of firms
1. Industrial chemicals like methylene slightly differ from one another, the
chloride, borax powder, phosphoric basic function remains the same, i.e., to
acid, etc., which are produced by produce products or services.
chemical manufacturing firms; OPERATIONS AND THE ENGINEER
2. Services like those for the MANAGER
construction of ports, high-rise - The engineer manager is expected to
buildings, roads, bridges, etc., which produce some output at whatever
are produced by constructions firms; management level he is. If he is
3. Electrical products like transformers, assigned as the manufacturing
circuit breakers, switch gears, power engineer, his function is "to determine
capacitors, etc., which are produced and define the equipment, tools, and
by electrical manufacturing firms; processes required to convert the
design of the desired product into reality typical size of operation is generally
in an efficient manner." small. Job shops are labor intensive and
- The engineer in charge of operations in machines are frequently idle.
a construction firm is responsible for the Batch Flow
actual construction of what- ever bridge - The batch flow process is where lots of
or road his company has agreed to put generally own designed products are
up. He is required to do it using the manufactured. It is further characterized
least-expensive and the easiest by the following:
methods. 1. There is flexibility to produce
- The engineer, as operations manager, either low or high volumes.
must find ways to contribute to the 2. Not all procedures are performed
production of quality goods or services on all products.
and the reduction of costs in his 3. The type of equipment used are
department. mostly for general purpose.
- The typical operations manager is one 4. The process layout is used.
with several years of experience in the 5. The operation is labor intensive,
operations division and possesses an although there. is less machine
academic background in engineering. idleness.
6. The size of operation is generally
TYPES OF TRANSFORMATION PROCESS medium-sized.
1. Manufacturing processes - Examples of factories using the large
batch flow are wineries, scrap-metal
a. job shop
reduction plants, and road-repair
b. batch flow
contractors.
c. worker-paced line flow
d. machine-paced line flow Worker-Paced Assembly Line.
e. batch/continuous flow hybrid - An assembly line refers to a production
f. continuous flow layout arranged in a sequence to
2. Service processes accommodate processing of large
volumes of standardized products or
a. service factory
services.
b. service shop
- The quality and quantity of output in a
c. mass service
worker-paced assembly line depends to
d. professional service
a great extent to the skill of the labor
utilized. Examples of worker-paced
MANUFACTURING PROCESSES assembly lines are food marts like
- are those that refer to the making of McDonalds and Shakey s.
products by hand or with machinery. The worker-paced assembly line is
Job Shop characterized by the following:
1. The products manufactured are
- a job shop is one whose production is
mostly standardized.
"based on sales orders for a variety of
2. There is a clear process pattern.
small lots." Job shops are very useful
3. Specialized equipment is used.
components of the entire production
4. The size of operation is variable.
effort, since they manufacture products
5. The process is worker-paced.
in small lots that are needed by, but
6. The type of layout used is the line
cannot be produced economically by
flow.
many companies. Depending upon the
7. Labor is still a big cost item.
customer's needs, a job shop may
produce a lot consisting of 20 to 200 or Machine-Paced Assembly Line
more similar parts. - This type of pro- duction process
- Job shops produce custom products, in produces mostly standard products with
general. Products may be manufactured machines playing a significant role.
within a short notice. The equipment - Among its other features are as follows:
used are of the general-purpose type. 1. The process is of clear, rigid
The type of layout used by job shops is pattern.
the process layout, where similar 2. Specialized type of equipment is
machines are grouped together. The used.
3. The line flow layout is used. Shakeys are also examples of service
4. Capital equipment is a bigger factories
cost item than labor. - Service Shop – provides a diverse mix
5. Operation is large. of services. The layout used are those
6. The process is machine-paced. for job shops or fixed position and are
- Examples of machine-paced assembly adaptable to various requirements.
line are auto- mobile manufacturers like - Service shops abound throughout the
General Motors and Ford Motors Philippines. Examples are Servitek and
Megashell. Among the services
provided by these shops are car engine
Continuous Flow
tune-up, wheel balancing, wheel
- the continuous flow processing is alignment, change oil, etc.
characterized by "the rapid rate at which
Mass Service
items move through the system." This
processing method is very appropriate - A mass service company provides
for producing highly standardized services to a large number of people
products like calculators, typewriters, simultaneously. A unique method, is
automobiles, televisions, cellular therefore, necessary to satisfy this
phones, etc. requirement.
Its other characteristics are as follows: Professional Services
1. There is economy of scale in - These are companies that pro- vide
production, resulting to low per specialized services to other firms or
unit cost of production. individuals.
2. The process is clear and very Examples of such firms are as follows:
rigid. 1. Engineering or management
3. Specialized equipment are used. consulting services which help in
4. The line flow layout is used. improving the plant layout or the
5. Operations are highly capital efficiency of a company.
intensive. 2. 2. Design services which supply
6. The size of operations is very designs for a physical plant,
large. products, and promotion
7. Processing is fast. materials.
Batch/Continuous Flow Hybrid 3. Advertising agencies which help
- This method of processing is a promote a firm's products.
combination of the batch and the 4. Accounting services.
continuous flow. Two distinct layouts are 5. Legal services.
used, one for batch and one for the 6. Data processing services.
continuous flow. The typical size of 7. Health services.
operation is also very large giving - Professional service firms offer a
opportunities for economies of scale. diverse mix of services. There is a lower
- Examples of companies using the utilization of capital equipment
batch/continuous flow hybrid are compared to the service factory and the
breweries, gelatin producers, and service shop. The process pattern used
tobacco manufacturers. is very loose. The process layout used
is identical to the job shop.
Service Processes
- Professional service firms are,
- Service processes are those that refer oftentimes, faced with delivery problems
to the provision of services to persons brought about by nonuniform demand.
by hand or with machinery. Strategies that may be used depending
- Service Factory – a service factory on the situation are as follows:
offers a limited mix of services which 1. The use of staggered work-shift
results to some economies of scale in schedules.
operations. This also affords the 2. The hiring of part-time staff.
company to compete in terms of price 3. Providing the customer with
and speed of producing the service. opportunity to select the level of
- The process layout preferred by the service.
service factory. is the rigid pattern of line 4. Installing auxiliary capacity or
flow processing McDonalds and hiring subcon- tractors.
5. Using multiskilled floating staff. - Firms need to purchase supplies and
6. Installing customer self-service. materials re- quired in the various
IMPORTANT PARTS OF PRODUCTIVE production activities. The management
SYSTEMS of purchasing and materials must be
undertaken with a high degree of
- Productive systems consist of six
efficiency and effectiveness specially in
important activities as follows:
firms engaged in high volume
1. product design
production. The wider variety of supplies
2. production planning and
and materials needed adds to the
scheduling
necessity of proper managing and
3. purchasing and materials
purchasing of materials.
management
- Materials management refers to "the
4. inventory control
approach that seeks efficiency of
5. work flow layout
operation through integration of all
6. quality control
material acquisition, movement, and
Product Design storage activities in the firm "
- Customers expect that the products they Inventory Control
buy would perform according to
- Inventory control is the process of
assigned functions. A good product
establishing and maintaining appropriate
design assures that this will be so.
levels of reserve stocks of goods. 14 As
Customers avoid buying products with
supplies and materials are required by
poor product design. An example is that
firms in the production process, these
certain brand of ballpen which fails to
must be kept available when they are
write after one or two days of actual use.
needed. Too much reserves of stocks
This happens because of poor product
will penalize the firm in terms of high
design.
storage costs and other related risks like
- Product design refers to "the process of
obsolescence and theft. Too little
creating a set of product specifications
reserves, on the other hand, may mean
appropriate to the demands of the
lost income opportunities if production
situation."
activities are hampered. A balance
- Companies wanting to maintain or
between the two extremes must be
improve its mar- ket share keeps a
determined.
product design team composed of
- There are ways of achieving proper
engineers, manufacturing, and
inventory control. They are as follows:
marketing specialists.
1. determining reorder point and
Production Planning and Scheduling reorder quantity
- Production planning may be defined 2. determining economic order
as "forecasting the future sales of a quantity
given product, translating this fore- cast 3. the use of just-in-time (JIT)
into the demand it generates for various method of inventory control
production facilities, and arranging for 4. the use of the material
the procurement of these facilities." requirement planning (MRP)
- Production planning is a very method of planning and
important activity because it helps controlling inventories.
management to make decisions Work-Flow Layout
regarding capacity. When the right
- Work-flow layout is the process of
decisions are made, there will be less
determining the physical arrangement of
opportunities for wastages.
the production system. In the
- Scheduling is the "phase of production
transformation process, the flow of work
control involved in developing timetables
may be done either haphazardly or
that specify how long each operation in
orderly.
the production process takes." Efficient
- The job of the operations manager is to
scheduling assures the optimization of
assure that a cost-effective work-flow
the use of human and nonhuman
layout is installed.
resources.
- A good work- flow layout will have the
Purchasing and Materials Management following benefits:
1. Minimize investment in 1. the product (or service)
equipment. 2. the price
2. Minimize overall production time. 3. the place, and
3. Use existing space most 4. the promotion.
effectively. The Product
4. Provide for employee - In the marketing sense, the term
convenience, safety, and comfort. "product" includes the tangible (or
5. Maintain flexibility of arrangement intangible) item and its capacity to
and operation. satisfy a specific need.' When a
6. Minimize material handling cost. customer buys a car, he is actually
7. Minimize variation in types of buying the comfortable ride he
material-handling equipment. anticipates to derive from the car. This is
8. Facilitate the manufacturing (or not to mention th psychological benefits
service) process. attached to the ownership of a car.
9. Facilitate the organizational - The services provided by the engineer
structure. manager will be evaluated by the client
Quality Control on the basis of whether or not his or her
- Quality control refers to the exact needs are met. When a
measurement of products or services competitor comes into the picture and
against standards set by the company. sells the same type of service, the
Certain standard requirements are pressure to improve the quality of
maintained by the management to services sold will be felt. When
facilitate production and to keep improvement is not possible, "extras" or
customers satisfied. "bonuses" are given to clients. An
- Poor quality control breeds customer example is the construction. company
complaints, returned merchandise, that provides "free estimates" on
expensive lawsuits, and huge whatever inquiries on construction are
promotional expenditures. received.
The Price
- Price refers to "the money or other
considerations exchanged for the
purchase or use of the product, idea, or
service." Some companies use price as
a competitive tool or as a means to
convince the customer to buy.
- When products are similar in quality and
other characteristics, price will be a
strong factor on whether or not a sale
CHAPTER 11: MANAGING THE MARKETING
will be made. This does not hold true,
FUNCTION
how- ever, in the selling of services and
THE MARKETING CONCEPT ideas. This is because of the
- Marketing is a group of activities uniqueness of every service rendered or
designed to facilitate and expedite the every idea generated
selling of goods and services. - When a type of service becomes
- The marketing concept states that the standardized, price can be a strong
engineer must try to satisfy the needs of competitive tool. When a construction
his clients by means of a set of firm, for instance, charges a flat 10
coordinated activities. When clients are percent service fee for all of its
satisfied with what the company offers, construction services, a competitor may
they continually provide business charge a lower rate. Such action,
THE ENGINEER AND THE FOUR P'S OF however, will be subject to whether or
MARKETING not the industry will allow such practice.
- The engineering organization will be The Place
able to meet the requirements of its - If every factor is equal, customers would
clients (or customers) depending on prefer to buy from firms easily
how it uses the four P's of marketing accessible to them. If time is of the
which are as follows:
essence, the nearest firm will be The mass media referred to include
patronized. television, radio, magazines, and news-
- It is very important for companies to papers. If the engineering manager
locate in places where they can be wants to reach a large number of
easily reached by their customers. Not people, he may use any of the mass
every place is the right location for any media depending on his specific needs
company. and his budget. Each of the public
- When a company cannot be near the advertising carriers, i.e., radio,
customers, it uses other means to television, magazines, and newspapers,
eliminate or minimize the effects of the has their own specific audiences and
problem. Some of these means are: careful analysis must be made if the
1. hiring sales agents to cover engineering manager wants to pick the
specific areas; right one.
2. selling to dealers in particular
areas; Publicity – the promotional tool that
3. establishing branches where publishes news or information about a
customers are located; product, service, or idea on behalf of a
4. establishing franchises in sponsor but is not paid for by the
selected areas. sponsor is called publicity. The mass
- Manufacturing companies can choose media is also the means used for
or adapt all of the above-mentioned publicity. If the engineer manager knows
options. Service companies like how to use it, publicity is a very useful
construction firms adapt the modified promotional tool. His message may be
versions. An example is the engineer presented as a news item, helpful
manager of a construction firm who information, or an announcement.
gives commissions to whoever could Personal Selling. A more aggressive
negotiate a construction contract for the means of promoting the sales of a
firm. product or service is called personal
The Promotion selling. It refers to the "oral presentation
- When engineer managers have in a conversation with one or more
products or services to sell, they will prospective purchasers for the purpose
have to convince buyers to buy from of making a sale."
them. Before the buyer makes the Personal selling may be useful to the
purchasing decision, how- ever, he must marketing efforts of the engineer
first be informed, persuaded, and manager. If, for instance, he is the
influenced. The activity referred to, in general manager of a firm
this case, is called promotion. manufacturing spare parts, he may
- McCarthy and Perreault define assign some employees to personally
promotion as "communicating seek out spare parts dealers and big
information between seller and potential trucking companies to carry their
buyer to influence attitudes and product lines.
behavior."
- There are promotional tools available
and the engineer manager must be
familiar with them if he wants to use Sales Promotion.
them effectively. These tools are as - Any paid attempt to communicate with
follows: the customers other than advertising,
1. advertising publicity, and personal selling, may be
2. publicity considered sales promotion. This
3. personal selling includes displays, contests,
4. sales promotion sweepstakes, coupons, trading stamps,
prizes, samples, demonstrations,
Advertising – Nylen defines advertising referral gifts, etc.
as "a paid message that appears in the - Contests and sweepstakes are very
mass media for the purpose of informing popular sales promotion tools
or persuading people about particular STRATEGIC MARKETING FOR ENGINEERS
products, services, beliefs, or action."
- Companies, including those managed 2. the number of competitors
by engineer managers, must serve serving the market.
markets that are best fitted to their - The total demand for the product or service
capabilities. To achieve this end, a very in a given area must be determined first if
important activity called strategic the company wants to serve that particular
marketing is undertaken. market. If there are existing businesses
- Under this set-up, the following steps serving the market, the net demand must
are made: be considered.
1. selecting a target market Developing a Marketing Mix
2. developing a marketing mix - After the target market has been
Selecting a Target Market identified, a marketing mix must be
- A market consists of individuals or created and maintained. The marketing
organizations, or both, with the desire mix consists of four variables: the
and ability to buy a specific product or product, the price, the promotion, and
service. To maximize sales and profits, the place (or distribution).
a company has the option of serving - Given a marketing environment, the
entirely or just a portion of its chosen engineer man- ager can manipulate any
market. Within markets are segments or all variables to achieve the company's
with common needs and which will goals. As such, the quality of the
respond similarly to a marketing action. product may be enhanced, or the selling
- An analysis of the various segments of price made a little lower, or the
the chosen. market will help the promotion activity made a little more
company make a decision on whether to aggressive, or a wider distribution area
serve all or some of the segments. The may be covered. Any or all of the
segment or segments chosen become foregoing may be
the target market. SUMMARY
- In selecting a target market, the
To survive, companies must
following steps are necessary:
continuously generate income. To be
1. Divide the total market into
able to do so, they must be able to sell
groups of people who have
enough quantity of their products or
relatively similar product or
services. Engineering firms are no
service needs.
exception.
2. Determine the profit potentials of
The proper management of the
each segment.
marketing function helps the engineer
3. Make a decision on which
manager convince customers to
segment or segments will be
patronize the firm. Specifically, the
served by the company.
engineer manager must know how to
- As shown in Figure 11.5, a company
use effectively the four P's of marketing
may choose any or all of the residential,
which are the product, the price, the
industrial, and government segments.
place, and the promotion.
This decision will depend, however, on
An activity called strategic marketing is
the profit potentials of each segment
designed to make sure that the
and the capability of the firm.
marketing objectives of the firm are
- A smaller company may find it most
achieved. Strategic marketing calls for
profitable to supply only the construction
selecting a target market and
material needs of the residential
developing an appropriate marketing
segment. A bigger company, however,
mix. The marketing mix consists of the
may find it more profitable to perform
appropriate levels of product quality,
actual construction in addition to selling
price, promotion, and place.
construction materials.
Factors Used in Selecting a Target Market.
- A target market must have the ability to
satisfy the profit objectives of the
company. In selecting a target market,
the following factors must be taken into
consideration:
1. the size of the market, and
expected to function properly. When funds are
not enough to finance planned activities, the
risk of failure to achieve objectives becomes
apparent.
DETERMINATION OF FUND
REQUIREMENTS
LESSON 12: MANAGING THE FINANCE
1. Short-term
FUNTION 2. Long-term
is also short-term. Thus, short-term credits are The trade acceptance is a time draft
made easily available to qualified borrowers. drawn by a seller upon a purchase payable to
the seller as payee, and accepted by the indicate that insurance companies in the
purchaser as evidence that the goods shipped Philippines regularly make investments in
are satisfactory and that the price is due and short-term commercial papers and promissory
payable. Under the terms granted in the trade notes.
acceptance, the seller allows the buyer to pay
within a certain number of days. The
arrangement provides the buyer some relief in Long-Term Sources of Funds
financing his short-term requirements.
There are instances when the
engineering firm will have to tap the long-term
sources of funds. An example is when
A promissory note is an unconditional
expenditures for capital assets become
promise in writing made by one person to
necessary. After the amount required is
another, signed by the maker, engaging to pay,
determined, a decision has to be made on the
on demand or at a fixed or determinable future
type of source to be used.
time, a certain sum of money to, or to the order
of, a specified person or to bearer. Long-term sources of funds are
classified as follows:
1. long-term debts
Commercial banks are institutions which
2.common stocks, and
individuals or firms may tap as source of short-
term financing. Commercial banks grant two 3. retained earnings.
types of short-term loans: (1) those which
Long-term debts are sub-classified into
require collateral, and (2) those which do not
term loans. and bonds
require collateral. Examples of commercial
banks granting short- term loans are City Trust, .
Premier Bank, and Land Bank.
Term Loans. A term loan is a
Commercial paper houses are those "commercial or industrial loan from a
that help business firms in borrowing funds commercial bank, commonly used for plant and
from the money market. Under this scheme, equipment, working capital, or debt
the business firm in need of funds issues a repayment." Term loans have maturities of 2 to
commercial paper, which is a short-term 30 years."
promissory note, generally unsecured, and
issued by large, estabished firms. The
commercial paper is sold to investors through The advantages of term loans as a long-
the commercial paper house. term source of funds are as follows:
TYPE OF BOND
As there are various fund sources, the
engineer manager, or whoever is in charge,
1. Debentures must determine which source is the best
available for the firm.
2. Mortgage bond
3. Collateral trust bond
To determine the best source, Schall
4. Guaranteed bond
and Haley recommends that the following
5. Subordinated debentures factors must be considered:"1
6. Convertible bonds 1. flexibility
7. Bonds with warrants 2. risk
8. Income bonds. 3. income
4. control
FEATURE 5. timing
no collateral requirement 6. other factors like collateral values,
flotation costs, speed, and exposure.
secured by real estate
secured by stocks and bonds. owned by
the issuing corporation
payment of interest or principal is
guaranteed by one or more individuals or
corporations
Flexibility the current owners do not want this to happen,
they must consider other means of financing.
Some fund sources impose certain
restrictions on the activities of the borrowers. Timing
An example of a restriction is the prohibition on
The financial market has its ups and
the issuance of additional debt instruments by
downs. This means that there are times when
the borrower.
certain means of financing provide better
benefits than at other times. The engineer
manager must, therefore, choose the best time
As some fund sources are less
for borrowing or selling equity.
restrictive, the flexibility factor must be
considered. In general, however, short-term Other Factors
fund sources offer more flexibility than long-
There are other factors considered in
term sources. This is so because after settling
determining the best source of funds. They are
the debt, short-term borrowers may shift to
as follows:
other types of financing. Long-term borrowers
are given this opportunity only after a longer 1. Collateral values: Are there assets
period of waiting. available as collateral?
2. Flotation cost: How much will it cost
to issue bonds or stocks?
Risk
3. Speed: How fast can the funds
When applied to the determination of
required be raised? 4. Exposure: To what
fund sources, risk refers to the chance that the
extent will the firm' be ex- posed to other
company will be affected adversely when a
parties?
particular source of financing is chosen.
THE FIRM'S FINANCIAL HEALTH
Generally, short-term debt "subjects the
borrowing firm to more risk than does financing In general, the objectives of engineering
with long-term debt." This happens because of firms are as follows:
two reasons:
1. to make profits for the owners;
1.short-term debts may not be renewed
with the same terms as the previous one, if 2. to satisfy creditors with the repayment
they can be renewed at all. of loans plus interest;
2. since repayments are done more 3.to maintain the viability of the firm so
often, the risk of defaulting is greater. that customers will be assured of a continuous
supply of products or services, employees will
Income be assured of employment, suppliers will be
assured of a market, etc.
The various sources of funds, when
availed of, will have their own individual effects
in the net income of the engineering firm.
When the firm borrows, it must gene- rate The foregoing objectives have better
enough income to cover the cost of borrowing chances of achievement if the engineering firm
and still be left with sufficient returns for the is financially healthy and has the capacity to be
owners. so on a long-term basis.
• FIRE
Fire and Allied Perils, Business
Interruption
• MARINE SUMMARY
Hull Insurance, Shipowner's Liability
Insurance Protection and Indemnity
Financing the engineering firm is a very
important management activity. There is a
• CASUALTY need to assure everyone concerned that funds
are available when they are needed.
Motorcar, Property Floater, Personal
Accident, Comprehensive General: Liability,
Money, Security and Payroll, Cash in Transit, The first area of concern is the
Burglary determination of fund requirements. If the
amount needed is already known, the next step
is to determine the appropriate source of
• ENGINEERING financing.
Contractor's All Risk, Machinery Break-
down, Contractor's Plant and Equipment All The various fund sources have their
Risks, Erector's All Risks, Boilers and own individual strengths and limitations. It is
Explosion, Electronic Insurance, Consequential wise to find out through analysis which will
Losses benefit the engineering firm most.