PowerFlex 750-Series Safe

Torque Off Option Module

Catalog Numbers 20-750-S, 20-750-S-XT

User Manual Original Instructions

PowerFlex 750-Series Safe Torque Off Option Module User Manual

Important User Information

Read this document and the documents listed in the additional resources section about installation, configuration, and operation of this equipment before
you install, configure, operate, or maintain this product. Users are required to familiarize themselves with installation and wiring instructions in addition to
requirements of all applicable codes, laws, and standards.

Activities including installation, adjustments, putting into service, use, assembly, disassembly, and maintenance are required to be carried out by suitably
trained personnel in accordance with applicable code of practice.

If this equipment is used in a manner not specified by the manufacturer, the protection provided by the equipment may be impaired.

In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from the use or application of this
equipment.

The examples and diagrams in this manual are included solely for illustrative purposes. Because of the many variables and requirements associated with
any particular installation, Rockwell Automation, Inc. cannot assume responsibility or liability for actual use based on the examples and diagrams.

No patent liability is assumed by Rockwell Automation, Inc. with respect to use of information, circuits, equipment, or software described in this manual.

Reproduction of the contents of this manual, in whole or in part, without written permission of Rockwell Automation, Inc., is prohibited.

Throughout this manual, when necessary, we use notes to make you aware of safety considerations.

WARNING: Identifies information about practices or circumstances that can cause an explosion in a hazardous environment,
which may lead to personal injury or death, property damage, or economic loss.

ATTENTION: Identifies information about practices or circumstances that can lead to personal injury or death, property
damage, or economic loss. Attentions help you identify a hazard, avoid a hazard, and recognize the consequence.

IMPORTANT Identifies information that is critical for successful application and understanding of the product.
These labels may also be on or inside the equipment to provide specific precautions.

SHOCK HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that dangerous
voltage may be present.

BURN HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that surfaces may
reach dangerous temperatures.

ARC FLASH HAZARD: Labels may be on or inside the equipment, for example, a motor control center, to alert people to
potential Arc Flash. Arc Flash will cause severe injury or death. Wear proper Personal Protective Equipment (PPE). Follow ALL
Regulatory requirements for safe work practices and for Personal Protective Equipment (PPE).
The following icon may appear in the text of this document.

Identifies information that is useful and can help to make a process easier to do or easier to understand.

Rockwell Automation recognizes that some of the terms that are currently used in our industry and in this publication are not in alignment
with the movement toward inclusive language in technology. We are proactively collaborating with industry peers to find alternatives to such
terms and making changes to our products and content. Please excuse the use of such terms in our content while we implement these
changes.

2 Rockwell Automation Publication 750-UM002N-EN-P - July 2023

 Table of Contents

Preface
Summary of Changes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Conventions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Terminology. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Additional Resources . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Chapter 1
Safety Concept Certification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Important Safety Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Safety Category 3 Performance Definition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Stop Category Definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Performance Level and Safety Integrity Level (SIL) 3. . . . . . . . . . . . . . . . . . . . . . . . 10
Proof Tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
PFDavg and PFH Definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Safety Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Safe State . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Safety Reaction Time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Considerations for Safety Ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Contact Information if Safety Option Failure Occurs . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Chapter 2
Installation and Wiring Remove Power to the System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Access the Control Pod . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Set the SAFETY and Hardware ENABLE Jumpers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Install the Safety Option Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Wire the Safety Option Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Cabling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Power Supply Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Verify Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Chapter 3
Safe Torque Off Option Module Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Operation Stop Category Wiring Examples . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

Appendix A
Specifications, Certifications, Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
CE Conformity, and UKCA Environmental Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Certifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Conformity
CE Conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Machinery Directive (2006/42/EC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
EMC Directive (2014/30/EU) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
UKCA Conformity. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
UK Supply of Machinery (Safety) Regulation (MD) 2008 No. 1597. . . . . . . . . . . . . . . 32
UK Electromagnetic Compatibility Regulation (EMC) 2016 No. 1091. . . . . . . . . . . . . 32

Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Rockwell Automation Publication 750-UM002N-EN-P - July 2023 3
Notes:

4 Rockwell Automation Publication 750-UM002N-EN-P - July 2023

 Preface

This manual explains how the PowerFlex® 750-Series Safe Torque Off option module can be
used in Safety Integrity Level (SIL) 3, Performance Level [PLe], or Category (cat.) 3
applications. It describes the safety requirements, including PFDavg and PFH values and
application verification information, and provides information on installing, configuring, and
troubleshooting the Safe Torque Off option module.

Use this manual if you are responsible for designing, installing, configuring, or troubleshooting
safety applications that use the PowerFlex 750-Series Safe Torque Off option modules:
• 20-750-S (standard safety option module version)
• 20-750-S-XT (safety option module version with corrosive gas protection)

The 20-750-S Safe Torque Off option module applies to the following PowerFlex 750-Series
drives:
• PowerFlex 755TL low harmonic standalone AC drives
• PowerFlex 755TR regenerative standalone drives
• PowerFlex 755TM drive systems with regenerative bus-supplies and common-bus
inverters
• PowerFlex 755TS six-pulse rectifier standalone AC drives
• PowerFlex 755 AC drives
• PowerFlex 753 AC drives

Throughout this manual, PowerFlex 755T drive products is used to refer to PowerFlex 755TL
drives, PowerFlex 755TR drives, PowerFlex 755TM drive systems and, PowerFlex 755TS drives.

We recommend that you have a basic understanding of the electrical circuitry and familiarity
with these products. You must also be trained and experienced in the creation, operation, and
maintenance of safety systems.

Rockwell Automation recognizes that some of the terms that are currently used in our industry
and in this publication are not in alignment with the movement toward inclusive language in
technology. We are proactively collaborating with industry peers to find alternatives to such
terms and making changes to our products and content. Please excuse the use of such terms
in our content while we implement these changes.

Summary of Changes This manual contains new and updated information as indicated in the following table.

Topic Page
Updated configuration steps for the hardware enable and safety enable jumpers. 17

Conventions In this manual, configuration parameters are product-specific.

Product Parameter Example
PowerFlex 753/755 AC drives 933 [Start Inhibits]
PowerFlex 755T drive products 10:351 [M Start Inhibits]

Rockwell Automation Publication 750-UM002N-EN-P - July 2023 5

Terminology This table defines abbreviations that are used in this manual.
Abbreviation Full Term Definition
1oo2 One out of Two Refers to the behavioral design of a dual-channel safety system.
Classification of the safety-related parts of a control system in respect of their resistance to
cat. Category faults and their subsequent behavior in the fault condition, and which is achieved by the structural
arrangement of the parts, fault detection, and/or by their reliability (source EN ISO 13849-1).
The maximum SIL rating that can be claimed for a Safety-Related Electrical Control System
CL Claim Limit subsystem in relation to architectural constraints and systematic safety integrity (source IEC
62061).
Ratio between the failure rate of detected dangerous failures and the failure rate of total
DCavg% Diagnostic Coverage dangerous failures. (source IEC 61508).
EN European Norm The official European Standard.
A system, usually independent of the main control system, that is designed to shut down an
ESD Emergency Shutdown Systems operating system safely.
The HFT equals n, where n+1 faults could cause the loss of the safety function. An HFT of 1 means
HFT Hardware Fault Tolerance that 2 faults are required before safety is lost.
HIM Human Interface Module A module used to configure a device.
The International Electrotechnical Commission (IEC) is the world’s leading organization that
IEC International Electrotechnical Commission prepares and publishes International Standards for all electrical, electronic, and related
technologies.
IGBT Insulated Gate Bi-polar Transistors Typical power switch used to control main current.
The International Organization for Standardization is an international standard-setting body that
ISO International Organization for Standardization is composed of representatives from various national standards organizations.
MTTFD Mean Time to Failure The average length of time before a device has a dangerous failure.
An electrical system where the voltage cannot exceed ELV under normal conditions, and under
PELV Protective Extra Low Voltage single-fault conditions, except earth faults in other circuits. PELV is defined in IEC 61131-2.
PFDavg Probability of a dangerous failure on demand The average probability of a system to fail to perform its design function on demand.
Average Frequency of a Dangerous Failure per
PFH The average frequency of a system to have a dangerous failure occur per hour.
Hour
PL Performance Level EN ISO 13849-1 safety rating
A secondary circuit that is designed and protected so that, under normal and single fault
SELV Safety Extra Low Voltage Circuit conditions, its voltages do not exceed a safe value. SELV is defined in IEC 61010-2-201.
SIL Safety Integrity Level A measure of a products ability to lower the risk that a dangerous failure could occur.
The Safe Torque Off (STO) function is used to prevent unexpected motor rotation if there is an
STO Safe Torque Off emergency while the drive remains connected to the power supply. When STO is activated, the
torque power cannot reach the drive, thus stopping and preventing any motor shaft rotation.
Certification mark that indicates conformity with the applicable requirements for products sold
UKCA UK Conformity Assessment within Great Britain.

6 Rockwell Automation Publication 750-UM002N-EN-P - July 2023

Additional Resources These documents contain additional information concerning related Rockwell Automation
products.
Resource Description
Provides information on installing and configuring the safe speed monitor option module
PowerFlex Safe Speed Monitor Safety Reference Manual, publication 750-RM001 with PowerFlex 750-Series drives.
System Design for Control of Electrical Noise Reference Manual, Information, examples, and techniques that are designed to minimize system failures
publication GMC-RM001 caused by electrical noise.
Safety Guidelines for the Application, Installation, and Maintenance of Solid State Describes important differences between solid-state control and hardwired
Control, publication SGI-1.1 electromechanical devices.
Enhanced PowerFlex 7-Class Human Interface Module (HIM) User Manual, Provides information for using the 20-HIM-A6 Human Interface Module to configure
publication 20HIM-UM001 PowerFlex 750-Series drives and the Safe Torque Off option module.
Online Help that provides a description of the different elements of the Connected
Connected Components Workbench Online Help Components Workbench™ software.
Provides detailed information on:
PowerFlex 750-Series Products with TotalFORCE® Control Technical Data, • Drive and bus supply specifications
publication 750-TD100 • Option specifications
• Fuse and circuit breaker ratings
PowerFlex 750-Series Products with TotalFORCE Control Installation Provides the basic steps to install PowerFlex 755TL drives, PowerFlex 755TR drives, and
Instructions, publication 750-IN100 PowerFlex 755TM bus supplies.
PowerFlex 755TM IP00 Open Type Kits Installation Instructions, Provides instructions to install IP00 Open Type kits in user-supplied enclosures.
publication 750-IN101
PowerFlex 755TS Products with TotalFORCE Control Installation Instructions, Provides the basic steps to install PowerFlex 755TS drives.
publication 750-IN119
Provides detailed information on:
PowerFlex 755TS Products with TotalFORCE Control Technical Data, • Drive specifications
publication 750-TD104 • Option specifications
• Fuse and circuit breaker ratings
PowerFlex TotalFORCE Firmware Revisions 10.xxx and Later Documentation Set: Provides detailed information on:
• PowerFlex Drives with TotalFORCE Control Programming Manual, publication • Startup, control algorithms, and status indicators
750-PM101
• PowerFlex Drives with TotalFORCE Control Parameters Reference Data, • Parameters and programming
publication 750-RD101
• PowerFlex Drives with TotalFORCE Control Conditions Reference Data, • Faults, alarms, events, and troubleshooting
publication 750-RD102
Provides detailed information on:
PowerFlex Drives with TotalFORCE Control Programming Manual Firmware • I/O, control, and feedback options
Revisions 6.xxx and Earlier, publication 750-PM100 • Parameters and programming
• Faults, alarms, and troubleshooting
Provides detailed information on:
• Kit selection
PowerFlex 755TM IP00 Open Type Kits Technical Data, publication 750-TD101
• Kit ratings and specifications
• Option specifications
Provides detailed information on:
• Packaged drive specifications
PowerFlex 750-Series AC Drives Technical Data, publication 750-TD001
• Option specifications
• Fuse and circuit breaker ratings
PowerFlex 750-Series AC Drive Installation Instructions, publication 750-IN001 Provides information on installing the Safe Torque Off option module in PowerFlex 750-
Series drive.
Provides information on mounting, installing, and configuring PowerFlex 750-Series
PowerFlex 750-Series AC Drives Programming Manual, publication 750-PM001 drives.
Product Certifications website, rok.auto/certifications Provides declarations of conformity, certificates, and other certification details

You can view or download publications at rok.auto/literature.

Rockwell Automation Publication 750-UM002N-EN-P - July 2023 7

Notes:

8 Rockwell Automation Publication 750-UM002N-EN-P - July 2023

 Chapter 1

Safety Concept

This chapter describes the safety Performance Level concept and how the PowerFlex®
750-Series Safe Torque Off option module meets the requirements for SIL 3, or cat. 3, PLe
applications.

Topic Page
Certification 9
Proof Tests 11
PFDavg and PFH Definitions 11
Safety Data 11
Safe State 12
Safety Reaction Time 13
Considerations for Safety Ratings 13
Contact Information if Safety Option Failure Occurs 13

Certification The PowerFlex 750-Series Safe Torque Off option module is certified for use in safety
applications up to and including SIL 3 according to EN/IEC 61800-5-2, IEC 61508, and SIL CL3
according to EN 62061, Performance Level PLe, and Category 3 according to EN ISO 13849-1.
Safety requirements are based on the standards current at the time of certification.

The TÜV Rheinland group has approved the PowerFlex 750-Series Safe Torque Off option
module for use in safety-related applications where the de-energized state is considered to be
the safe state. The examples in this manual are based on achieving de-energization as the
safe state for typical Machine Safety and Emergency Shutdown (ESD) systems.

Important Safety Considerations

The system user is responsible for the following:
• Set-up, safety rating, and validation of any sensors or actuators connected to the
system
• Complete system-level risk assessment and reassess the system any time a change is
made
• Certification of the system to the desired safety Performance Level
• Project management and proof testing
• Program the application software and the safety option module configurations in
accordance with the information in this manual
• Access control to the system
• Analyze all configuration settings and choose the proper setting to achieve the required
safety rating

IMPORTANT When applying Safety, restrict access to qualified, authorized personnel

who are trained and experienced.

Rockwell Automation Publication 750-UM002N-EN-P - July 2023 9

Chapter 1 Safety Concept

ATTENTION: When designing your system, consider how personnel exit the
machine if the door locks while they are in the machine. Additional
safeguarding devices may be required for your specific application.

Safety Category 3 Performance Definition

To achieve Safety Category 3, according to EN ISO 13849-1, design the safety-related parts
according to these guidelines:
• The safety-related parts of machine control systems and/or their protective equipment,
and their components, shall be designed, constructed, selected, assembled, and
combined in accordance with relevant standards so that they can withstand expected
conditions
• Basic safety principles shall be applied
• A single fault in any of its parts does not lead to a loss of safety function.
• The average diagnostic coverage of the safety-related parts of the control system shall
be medium
• The mean-time to dangerous failure of each of the redundant channels shall be high
• Measures against common cause failure shall be applied

Stop Category Definitions

Conduct a risk assessment to determine the selection of a stop category for each stop
function.
• Stop Category 0 is achieved with immediate removal of power to the actuator. This
results in an uncontrolled coast-to-stop. Safe Torque Off accomplishes a Stop Category
0 stop.
• Stop Category 1 is achieved with power available to the machine actuators to achieve
the stop. Power is removed from the actuators when the stop is achieved.

IMPORTANT When designing the machine application, consider timing and distance
for a coast-to-stop (Stop Category 0 or Safe Torque Off). For more
information regarding stop categories and Safe Torque Off, see
EN 60204-1 and EN/IEC 61800-5-2, respectively.

Performance Level and Safety Integrity Level (SIL) 3

For safety-related control systems, Performance Level (PL), according to EN ISO 13849-1, and
SIL levels, according to IEC 61508 and EN 62061, include a rating of the ability of the system to
perform its safety functions. All safety-related components of the control system must be
included in both a risk assessment and the determination of the achieved levels.

See the EN ISO 13849-1, IEC 61508, and EN 62061 standards for complete information on
requirements for PL and SIL determination.

10 Rockwell Automation Publication 750-UM002N-EN-P - July 2023

 Chapter 1 Safety Concept

Proof Tests The safety standards require that proof tests be performed on the equipment that is used in
the system. Proof tests are performed at user-defined intervals and are dependent upon
PFDavg and PFH values.

IMPORTANT Your specific application determines the time frame for the proof test
interval.
Verify operation of safety function after drive installation, modification,
or maintenance. See Verify Operation on page 22 for more information.

PFDavg and PFH Definitions Safety-related systems can be classified as operating in either a Low Demand mode, or in a
High Demand/Continuous mode.
• Low Demand mode: where the frequency of demands for operation that are made on a
safety-related system is no greater than one per year or no greater than twice the proof
test frequency.
• High Demand/Continuous mode: where the frequency of demands for operation that
are made on a safety-related system is greater than once per year or greater than twice
the proof test interval.

The SIL value for a low-demand safety-related system is directly related to

order-of-magnitude ranges of its average probability of failure to perform its safety function
satisfactorily on demand or, simply, average probability of a dangerous failure on demand
(PFDavg). The SIL value for a High Demand/continuous mode safety-related system is directly
related to the average frequency of a dangerous failure occurring per hour (PFH).

Safety Data PFDavg and PFH calculations are based on the equations from Part 6 of IEC 61508.

These tables provide data for a 20-year proof test interval and demonstrate the worst-case
effect of various configuration changes on the data.

IMPORTANT Determination of safety parameters is based on the assumptions that

the system operates in High-demand mode and that the safety function
is requested at least once every year.

Table 1 - PFDavg and PFH for PowerFlex 753 and PowerFlex 755 Drives
PowerFlex 753 and
PowerFlex 755 Drives PowerFlex 755 Drives PowerFlex 755 Drives PowerFlex 755 Drives
Attribute Frame 8 Frame 9 Frame 10
Frames 1…7
PFDavg 3.29E-5 1.73E-4 2.65E-4 3.56E-4
PFH (1/hour) 3.75E-10 1.99E-9 3.04E-9 4.09E-9
SIL 3 3 3 3
PL e e e e
Category 3 3 3 3
MTTFDyears 143 171.9 104.4 75.5
DCavg% 99 (high) 97.4 (high) 97.5 (high) 97.5 (high)
HFT 1 (1oo2) 1 (1oo2) 1 (1oo2) 1 (1oo2)
Mission time 20 years 20 years 20 years 20 years

Rockwell Automation Publication 750-UM002N-EN-P - July 2023 11

Chapter 1 Safety Concept

Table 2 - PFDavg and PFH for PowerFlex 755T Drive Products

Drive Frames Drive Frames

Attribute Drive Frame 9 Drive Frame 10 Drive Frame 11 Drive Frame 12 Drive Frame 13 Drive Frame 14 Drive Frame 15
5 and 6 7 and 8
PFDavg 3.70E-5 2.48E-4 2.74E-4 3.00E-4 3.26E-4 3.52E-4 3.77 E-4 4.29 E-4 4.81 E-4
PFH (1/hour) 4.22E-10 2.86E-9 3.15E-9 3.45E-9 3.75E-9 4.05E-9 4.34 E-9 4.94 E-9 5.54 E-9
SIL 3 3 3 3 3 3 3 3 3
PL e e e e e e e e e
Category 3 3 3 3 3 3 3 3 3
MTTFDyears 1055.5 (high) 186.7 (high) 142.7 (high) 115.5 (high) 97.0 (high) 83.7(high) 73.5 (high) 59.2 (high) 49.5 (high)
DCavg% 94.8 (high) 96.3 (high) 96.4 (high) 96.6 (high) 96.6 (high) 96.6 (high) 96.7 (high) 96.7 (high) 96.7 (high)
HFT 1 (1oo2) 1 (1oo2) 1 (1oo2) 1 (1oo2) 1 (1oo2) 1 (1oo2) 1 (1oo2) 1 (1oo2) 1 (1oo2)
Mission time 20 years 20 years 20 years 20 years 20 years 20 years 20 years 20 years 20 years

Table 3 - PFDavg and PFH for PowerFlex 755TS Drives

Attribute Drive Frames 1…7
PFDavg 3.33E-05
PFH (1/hour) 3.79E-10
SIL 3
PL e
Category 3
MTTFDyears 1792.3
DCavg% 94.5 (high)
HFT 1 (1oo2)
Mission time 20 years

Safe State The safe state encompasses all operation that occurs outside of the other monitoring and
stopping behavior that is defined as part of the Safe Torque Off option module.
If a Safe State fault is detected, the safety option module transitions to the safe state. This
includes faults that are related to the integrity of hardware or firmware. The drive safe state is
defined as preventing force-producing power from being provided to the motor. For more
information on the safe state, see EN/IEC 61800-5-2.

IMPORTANT The drive is in the safe state if the safety function is installed and the
drive status is ‘Not Enabled’. Drive ‘Ready’ is NOT a safe state even if
there is no motion.

ATTENTION: In circumstances where external influences (for example, falling

of suspended loads) are present, additional measures (for example,
mechanical brakes) can be necessary to help prevent a hazard.

12 Rockwell Automation Publication 750-UM002N-EN-P - July 2023

 Chapter 1 Safety Concept

Safety Reaction Time The safety reaction time is the length of time from a safety-related event as input to the
system until the system is in the safe state.

The safety reaction time from an input signal condition that triggers a safe stop, to the
initiation of the configured Stop Type, is shown in Table 4.
Table 4 - Safety Reaction Time
Drive Family Value, Max
PowerFlex 753 drives 10 ms
Frames 1…7
PowerFlex 755 drives 10 ms
Frames 1…10
PowerFlex 755TL drives,
PowerFlex 755TR drives 20 ms
Frames 5, 6
PowerFlex 755TL drives,
PowerFlex 755TR drives, 10 ms
PowerFlex 755TM drive systems
Frames 7…15
PowerFlex 755TS drives 10 ms
Frames 1…7

IMPORTANT An input signal condition that is present for less than the reaction time
cannot result in the safety function being performed. Repeated
requests of the safety function for less than the reaction time can
result in a spurious detection of a fault.

Figure 1 - Safety Reaction Timing Diagram

SE

SP

Safe Torque Off

Safety Reaction Time

Considerations for Safety The achievable safety rating of an application using the safety option module installed in
PowerFlex 750-Series drives is dependent upon many factors, drive options, and the type of
Ratings motor.

For applications that rely on the immediate removal of power to the actuator, which results in
an uncontrolled coast-to-stop, a safety rating up to and including SIL 3, PLe, and Category 3
can be achieved.

Contact Information if If you experience a failure with any safety-certified device, contact your local Rockwell
Automation sales office or Allen-Bradley® distributor. With this contact, you can do the
Safety Option Failure following:
Occurs • Return the device to Rockwell Automation so the failure is appropriately logged for the
catalog number that is affected and a record is made of the failure.
• Request a failure analysis (if necessary) to determine the probable cause of the failure.

Rockwell Automation Publication 750-UM002N-EN-P - July 2023 13

Chapter 1 Safety Concept

Notes:

14 Rockwell Automation Publication 750-UM002N-EN-P - July 2023

 Chapter 2

Installation and Wiring

This chapter provides installation, jumper settings, and wiring for the PowerFlex® 750-Series
Safe Torque Off option module.

Topic Page
Remove Power to the System 16
Access the Control Pod 16
Set the SAFETY and Hardware ENABLE Jumpers 17
Install the Safety Option Module 19
Wire the Safety Option Module 21
Verify Operation 22

ATTENTION: The following information is merely a guide for proper

installation. Rockwell Automation cannot assume responsibility for the
compliance or the noncompliance to any code, national, local, or otherwise for
the proper installation of this equipment. A hazard of personal injury and/or
equipment damage exists if codes are ignored during installation.

IMPORTANT Installation must be in accordance with the instructions in this user

manual and the installation instructions for your drive. Only qualified,
authorized personnel that are trained and experienced in safety can
plan, implement, and apply safety systems.

IMPORTANT During installation and maintenance, check your drive firmware release
notes for known anomalies and verify that there are no safety-related
anomalies.
The PowerFlex 750-Series Safe Torque Off option module is intended to be part of the safety-
related control system. Before installation, perform a risk assessment that compares the
PowerFlex 750-Series Safe Torque Off option module specifications and all foreseeable
operational and environmental characteristics of the control system.

A safety analysis of the machine section that is controlled by the drive is required to
determine how often to test the safety function for proper operation during the life of the
machine.

Rockwell Automation Publication 750-UM002N-EN-P - July 2023 15

Chapter 2 Installation and Wiring

Remove Power to the Before performing any work on this drive, remove all power to the system.
System
ATTENTION:
• Electrical Shock Hazard. Verify that all sources of AC and DC power are de-
energized and locked out or tagged out in accordance with the requirements
of ANSI/NFPA 70E, Part II.
• To avoid an electric shock hazard, verify that the voltage on the bus
capacitors has discharged before performing any work on the drive. Measure
the DC bus voltage at the +DC and -DC terminals or test points. The voltage
must be zero.
For the location of the terminal block and test point sockets, see the manual
for your drive:
• PowerFlex 750-Series AC Drives Installation Instructions, publication
750-IN001.
• PowerFlex 750-Series Products with TotalFORCE Control Installation
Instructions, publication 750-IN100.
• PowerFlex 755TM IP00 Open Type Kits Installation Instructions, publication
750-IN101.
• PowerFlex 750TS Products with TotalFORCE Control Installation Instructions,
publication 750-IN119.
• In Safe Torque Off mode, hazardous voltages may still be present at the motor.
To avoid an electric shock hazard, disconnect power to the motor and verify
that the voltage is zero before performing any work on the motor.

Access the Control Pod The option module is installed in the drive control pod. Different drives have different ways to
access the control pod.

To access the control pod, follow these steps.

1. Open the door or remove cover.
2. Loosen the retention screw on the HIM cradle.
3. Lift the cradle until the latch engages.

Panel-mounted Drives

16 Rockwell Automation Publication 750-UM002N-EN-P - July 2023

 Chapter 2 Installation and Wiring

Drives in Cabinet Enclosures

See the installation instructions for your drive for more information.

Set the SAFETY and The drive ships with the SAFETY enable jumper and the hardware ENABLE jumper installed.
Both of these jumpers are on the main control board.
Hardware ENABLE Jumpers
IMPORTANT PowerFlex 755 drives (frames 8…10) control boards do not have a
SAFETY enable jumper.
To configure the product to use the PowerFlex 750-Series Safe Torque Off option module,
complete the following steps.
1. Access the control pod.
2. Locate and remove the SAFETY enable jumper on the main control board.
If the SAFETY enable jumper is installed when using a safety option the drive will fault.
3. Locate and make sure that the hardware ENABLE jumper is installed.
Figure 2 - PowerFlex 753 Drives Jumper Locations
SAFETY Jumper Out ENABLE Jumper In

PowerFlex 753 AC Drive

Rockwell Automation Publication 750-UM002N-EN-P - July 2023 17

Chapter 2 Installation and Wiring

Figure 3 - PowerFlex 755 Drives Jumper Locations (Frames 1…7 only)

SAFETY Jumper Out

PowerFlex 755 AC Drive

ENABLE Jumper In

Figure 4 - PowerFlex 755T Products Jumper Locations

SAFETY Jumper Out

PowerFlex 755TL,
PowerFlex 755TR, and
PowerFlex 755TM Control Pod

ENABLE Jumper In

18 Rockwell Automation Publication 750-UM002N-EN-P - July 2023

 Chapter 2 Installation and Wiring

Figure 5 - PowerFlex 755TS Drives Jumper Locations

Hardware ENABLE Jumper

In Out (Parked)

SAFETY Enable Jumper

In Out (Parked)

Install the Safety Option To install the Safe Torque Off option module:
Module 1. Firmly press the module edge connector into the desired port.

IMPORTANT The Safe Torque Off option module can be installed in any drive
port. However, when used in an integrated motion application,
the module must be installed in port 6.

IMPORTANT Only one safety option module can be installed at a time.

Installing multiple or duplicate safety option modules is not
supported.
2. Tighten the top and bottom retaining screws.
- Recommended torque = 0.45 N•m (4.0 lb•in)
- Recommended screwdriver = T15 Hexalobular

IMPORTANT Do not overtighten retaining screws.

Rockwell Automation Publication 750-UM002N-EN-P - July 2023 19

Chapter 2 Installation and Wiring

PowerFlex 755 Frame 2 is shown

20 Rockwell Automation Publication 750-UM002N-EN-P - July 2023

 Chapter 2 Installation and Wiring

Wire the Safety Option Observe these wiring guidelines when installing the safety option module:
Module • Use copper wire with an insulation rating of 600V or greater is recommended.
• Separate control wires from power wires by at least 0.3 m (1 ft).
Table 5 - Safety Option Module Terminal Block Specifications
Wire Size Range
Wire Type Strip Length
Maximum Minimum

0.8 mm2 0.3 mm2 Multi-conductor shielded 10 mm

(18 AWG) (28 AWG) cable (0.39 in.)

Table 6 - TB2 Terminal Designations

Safe Torque Off Option Modules
Terminal Name Description
20-750-S and 20-750-S-XT
SP+ +24 Volt Safety Power User-supplied power: 24 volt ±10%
SP+ SP-
SE+ SE- SP- Safety Power Common 45 mA typical
Sd Sd
SE+ +24 Volt Safety Enable User-supplied power: 24 volt ±10%
SE- Safety Enable Common 25 mA typical

Sd Shield Terminating point for wiring shields when an

Sd Shield EMC plate or conduit box is not installed.

Safety Input Connection Example

TB2

Common SP-
+24V SP+
Dedicated Power Supply SE- Common
SE+ +24V
Sd Sd

Cabling
Safety input wiring must be protected against external damage by cable ducting, conduit,
armored cable, or other means.

Shielded cable is required. For proper shield termination, follow the installation requirements
that are related to EN 61800-3 and the EMC Directive as described in these publications:
• PowerFlex 750-Series AC Drive Installation Instructions, publication 750-IN001
• PowerFlex 750-Series Products with TotalFORCE Control Installation Instructions,
publication 750-IN100
• PowerFlex 750TS Products with TotalFORCE Control Installation Instructions, publication
750-IN119

Power Supply Requirements

The external power supply must conform to the Directive 2014/35/EU Low Voltage, by applying
the requirements of EN61131-2 Programmable Controllers, Part 2 - Equipment Requirements
and Tests and one of the following:
• EN60950 - SELV (Safety Extra Low Voltage)
• EN60204 - PELV (Protective Extra Low Voltage)
• IEC 60536 Safety Class III (SELV or PELV)
• UL 508 Limited Voltage Circuit
• 24V DC ±10% must be supplied by a power supply that complies with IEC 60204 and IEC
61558-1.

Rockwell Automation Publication 750-UM002N-EN-P - July 2023 21

Chapter 2 Installation and Wiring

For specific power supply recommendations, refer to your drive installation instructions:
• PowerFlex 750-Series Products with TotalFORCE Control Installation Instructions,
publication 750-IN100.
• PowerFlex 750-Series AC Drives Installation Instructions, publication 750-IN001.
• PowerFlex 750TS Products with TotalFORCE Control Installation Instructions, publication
750-IN119.
For planning information, see the guidelines in Industrial Automation Wiring and Grounding
Guidelines, publication 1770-4.1.

Verify Operation Test the safety function for proper operation after initial installation of the safety option
module. Retest the safety function at the intervals that are determined by the safety analysis
that is described on page 15.

Verify that both safety channels are functioning according to Table 7.

Table 7 - Channel Operation and Verification

Drive Not Enabled Drive Not Enabled Drive Not Enabled Drive Enabled
Safety Function Status (Ready)
Safety Channel Operation
Safety Option Module
Terminals SP+ & SP- No Power Applied Power Applied No Power Applied Power Applied
(safety power)
Safety Option Module
Terminals SE+ & SE- No Power Applied No Power Applied Power Applied Power Applied
(safety enable)

IMPORTANT If an external fault is present on the wiring or circuitry controlling the

Safety Enable or Safety Power inputs for a period of time, the safety
option module does not detect this condition. When the external fault
condition is removed, the safety option module allows an enable
condition.
To achieve maximum safety rating, both safety inputs SP and SE must
be activated by appropriate dual-channel equipment. The repeated
activation of the safety function by only one input at a time can result in
a spurious detection of a fault.

There is no safe-status output provided on the safety option module.

22 Rockwell Automation Publication 750-UM002N-EN-P - July 2023

 Chapter 3

Safe Torque Off Option Module Operation

This chapter provides operation and Stop Category example wiring diagrams for the
PowerFlex® 750-Series Safe Torque Off option module.

Topic Page
Operation 23
Stop Category Wiring Examples 25

Operation The PowerFlex 750-Series Safe Torque Off option module (see Figure 6) disables the drive’s
output IGBTs by disconnecting power to the gate control driver IC, or disabling the output of
the gate-control driver IC. This helps prevent the drive’s output power devices from switching
in the pattern necessary to generate AC power to the motor.

The safety option module can be used in combination with other safety devices to satisfy the
requirements of IEC 61508, EN/IEC 61800-5-2 SIL 3, EN ISO 13849-1 PLe, and Category 3 for Safe
Torque Off (STO).

IMPORTANT The safety option module is suitable for performing mechanical work
on the drive system or affected area of a machine only. It does not
provide electrical safety.
Do not use the safety option module as a control for starting and/or
stopping the drive.

IMPORTANT The safety option module does not eliminate dangerous voltages at the
drive output. Input power to the drive must be turned off and safety
procedures followed before performing any electrical work on the drive
or motor. See Remove Power to the System on page 16 for more
information.

ATTENTION: In the event of the failure of two output IGBTs in the drive, when
the safety option module has controlled the drive outputs to the OFF state, the
drive can provide energy for up to 180° of rotation in a 2-pole motor before
torque production in the motor ceases.

Under normal operation, 24V DC is applied to both the Safety Power and Safety Enable inputs
of the safety option module. If the Safety Enable or Safety Power is de-energized, the outputs
of the gate-control driver IC are disabled and IGBT firing is disabled. For PowerFlex 753/755
drives, parameter 933 [Start Inhibits] indicates that IGBTs are inhibited and the HIM indicates
that the drive is not enabled. For PowerFlex 755T drive products, this is indicated in parameter
10:351 [M Start Inhibits].

ATTENTION: By itself, the safety option module initiates a coast-to-stop

action. Additional protective measures must be applied when an application
requires a different stopping action.

Rockwell Automation Publication 750-UM002N-EN-P - July 2023 23

Chapter 3 Safe Torque Off Option Module Operation

Figure 6 - Drive Safe Torque Off Circuitry

AC Line
Input Power

PowerFlex 750-Series
AC Drives
+24V DC

Stop

Start

Start/Stop Common

24V DC Common

Jumpers:
ENABLE Installed
SAFETY Removed

Gate Control

Safety
SP+
Power
SP–
Safety
SE+
Enable
SE–

Sd

Sd

Motor

24 Rockwell Automation Publication 750-UM002N-EN-P - July 2023

 Chapter 3 Safe Torque Off Option Module Operation

Stop Category Wiring The following diagrams illustrate Stop Category 0 and Stop Category 1 dual-channel wiring
examples for PowerFlex 750-Series drives with Guardmaster® safety relays. Examples include
Examples the following drive families:
• PowerFlex 753 and PowerFlex 755 Drives, Frames 1…10
• PowerFlex 755T Products, Frames 5…15
• PowerFlex 755TS Drives, Frames 1…7
Figure 7 - Stop Category 0
AC Line
Input Power
0V DC COM
24V DC

PowerFlex 750-Series
Drive
Guardmaster
24V DC
440R-D22R2
Dual-input Safety Relay STOP
START
A1 L12
Aux
(PAC) START/STOP COM
A2
DI L11
24V DC COM
S11 Y32 Reset
Jumpers:
S21 S34 ENABLE Installed
Aux SAFETY Removed
LOGIC 0
1 (PAC)
2
8 3
7 4
6 5 Gate Control
Gray
SensaGuard™ S12 13
Pink SP+
Interlock Switch
S22 14
SP–
S32 23 SE+

S42 24 SE–
Sd
Sd

Motor

Table 8 - Guardmaster DI Example Summary

Attribute Description
Circuit is shown with guard door closed and system ready for normal drive
Circuit status operation.
This is a dual-channel system with monitoring of the Safe Torque Off circuit and
drive. Opening the guard door switches the input circuits (S12 and S22) to the
Guardmaster monitoring safety relay. The output circuits (13, 14 and 23, 24) cause
Operating principle the safety option module and drive Enable circuit to trip and the motor coast-to-
stop. To restart the drive, the Guardmaster safety relay must first be reset
followed by a valid start command to the drive.
A single fault that is detected on the Guardmaster safety input circuits results in
Fault detection the lockout of the system at the next operation and does not cause loss of the
safety function.

Rockwell Automation Publication 750-UM002N-EN-P - July 2023 25

Chapter 3 Safe Torque Off Option Module Operation

Figure 8 - Stop Category 0

24V DC 0V DC COM

A1 A2 A3 A4 A5 A6

Micro800™
2080-IQ40B4 Plug-in I/O

Reset
B1 B2 B3 B4 B5 B6 AC Line
Initiate Reset to Input Power
440C-CR30 Safety Relay via PAC
PowerFlex 750-Series
Drive
24V DC
Gray STOP
SensaGuard Pink START
Interlock Switch
START/STOP COM

24V DC COM
1 2 3 4 5 6 7 8 9 10 11

Jumpers:
PWR Guardmaster 440C-CR30
RUN ENABLE Installed
Configurable
SAFETY Removed
FAULT

Safety Relay
LOCK
COM

DC+ COM
24V 0V 12 13 14 15 16 17 18 19 20 21
Gate Control

SP+
SP–
SE+

SE–
Sd
Sd

Motor

Table 9 - Guardmaster Configurable Relay Example Summary

Attribute Description
Circuit is shown with guard door closed and system ready for normal drive
Circuit status operation.
This is a dual-channel system with monitoring of the Safe Torque Off circuit and
drive. Monitoring is software configurable by using Connected Components
Workbench software. Opening the guard door switches the input circuits (1 and 2)
Operating principle to the Guardmaster monitoring safety relay. The output circuits (19, 20, and 21)
cause the drive Enable circuit to trip and the motor coast-to-stop. To restart the
drive, the Guardmaster safety relay must first be reset followed by a valid start
command to the drive.
When the hazard analysis for the overall machine determines the need for external
mechanical brakes or other stopping means, the external means shall be activated
Application Considerations after the removal of power for Stop Category 0.
If the safety option module sticks ON, the motor stops on command due to the
enable input. The system cannot be reset when this fault condition exists.

26 Rockwell Automation Publication 750-UM002N-EN-P - July 2023

 Chapter 3 Safe Torque Off Option Module Operation

Figure 9 - Stop Category 1

24V DC 0V DC COM

A1 A2
Aux
Guardmaster AC Line
(PAC)
440R-D22R2 S11 DI Input Power
Dual-input Safety Relay Y32
S21
0 PowerFlex 750-Series
LOGIC 1 Aux Aux Drive
2 (PAC) (PAC)
3 24V DC
8
4 Reset
7 STOP
6 5
S34
Gray START
S12 13
SensaGuard Pink START/STOP COM
Interlock Switch S22 14
24V DC COM
S32 23
Jumpers:
S42 L11 24 ENABLE Installed
SAFETY Removed

A1 L12 A2 Gate Control

Guardmaster EMD SP+

440R-EM4R2D B1 X32
Expansion Module Delayed SP–
0
RANGE 1 SE+
9 2
3 SE–
8
7 6 5 4 Sd
1
TIME 2 Sd
10 3
9 4
8 7 6 5

37 17 Motor

38 18

47 27

48 L11 28

Table 10 - Guardmaster DI and EMD Example Summary

Attribute Description
Circuit is shown with guard door closed and system ready for normal drive
Circuit status operation.
This is a dual-channel system with monitoring of the Safe Torque Off circuit and
drive. Opening the guard door switches the input circuits (S12, S22, and S32, S42) to
the Guardmaster monitoring safety relay. The output circuits (13, 14) issue a Stop
command to the drive and cause a controlled deceleration. After the programmed
Operating principle delay, the timed output circuits (17, 18 and 27, 28) cause the Safe Torque Off option
module and the drive Enable circuit to trip. If the motor is rotating when the trip
occurs, it will coast-to-stop. To restart the drive, the Guardmaster safety relay
must first be reset followed by a valid start command to the drive.
A single fault that is detected on the Guardmaster safety input circuits results in
the lockout of the system at the next operation and does not cause loss of the
Fault detection safety function.
If the safety option module sticks ON, the motor stops on command due to the
enable input. The system cannot be reset when this fault condition exists.

Rockwell Automation Publication 750-UM002N-EN-P - July 2023 27

Chapter 3 Safe Torque Off Option Module Operation

Figure 10 - Stop Category 0

AC Line
Input Power
POINT Guard I/O™ Modules 0V DC COM
24V DC
Sinking Sourcing PowerFlex 750-Series
Gray Drive
SensaGuard I0 O0
Pink
Interlock Switch I1 O1
I2 O2
I3 COM
Safety Reset
COM
1734-IB8S 1734-OB8S Jumpers:
Fault Reset Digital Input Digital Output ENABLE Installed
SAFETY Removed
24V COM 24V COM

Gate Control

SP+
SP–
SE+
SE–
Sd
Sd

Motor

Table 11 - POINT Guard I/O Example Summary

Attribute Description
Circuit is shown with guard door closed and system ready for normal drive
Circuit status operation.
When a partial-access guard door is opened, the safety system initiates and
maintains a stop command to stop hazardous motion before a person can reach
the hazardous area. The safety system cannot be reset, and hazardous motion
Operating principle cannot be restarted while the guard door is open. Once the guard door is closed
and the stop command is reset, a valid start command is required before
hazardous motion can resume.
The GuardLogix® controller-logic monitors the system for valid status and faults.
When it receives a safety demand on its inputs or an invalid status or fault is
detected, the GuardLogix controller-logic deactivates its safety outputs and sends
a safety stop command.
The PowerFlex drive monitors its internal safety circuits for valid status and faults.
Fault detection When the GuardLogix controller de-energizes the drive Safe Torque Off (STO)
inputs, or an invalid state or fault is detected, the STO feature on the drive forces
the drive output power transistors to a disabled state. The hazardous motion that
is controlled by the drive coasts or ramps to a stop. This feature does not provide
electrical power isolation.

28 Rockwell Automation Publication 750-UM002N-EN-P - July 2023

 Appendix A

Specifications, Certifications, CE Conformity,

and UKCA Conformity

This appendix provides general specifications for the PowerFlex 750-Series Safe Torque Off
option module.

Topic Page
Specifications 29
Certifications 31
CE Conformity 31
UKCA Conformity 32

Specifications These specifications apply to the Safe Torque Off option module. For additional specifications,
refer to the following publications:
• PowerFlex 750-Series AC Drives Technical Data,
publication 750-TD001.
• PowerFlex 750-Series Products with TotalFORCE Control Technical Data,
publication 750-TD100.
• PowerFlex 755TS Products with TotalFORCE Control Technical Data,
publication 750-TD104.
Table 12 - General Specifications
Attribute Value
Standards when used with IEC 61800-5-2, EN 61800-5-1, EN 61800-3:, EN ISO 13849-1, EN 62061, EN 60204-1,
PowerFlex 750-Series IEC 61508 parts 1-7
Safety category when used with SIL 3 according to EN 62061 / IEC 61508
SIL CL 3 according to IEC 61800-5-2 / EN 62061 / IEC 61508
PowerFlex 750- Series Cat. 4 and PL e according to EN ISO 13849-1
Standards when used with EN 61800-5-2, EN 61800-5-1, EN 61800-3, EN ISO 13849-1, EN 62061, EN 60204-1,
PowerFlex 750-Series with IEC 61508 parts 1-7
TotalFORCE Control
Safety category when used with SIL 3 according to EN 62061 / IEC 61508
PowerFlex 750-Series with SIL CL 3 according to EN 61800-5-2 / EN 62061 / IEC 61508
TotalFORCE Control Cat. 3 and PL e according to EN ISO 13849-1
Power supply (user I/O) 24V DC ±10%, 0.8…1.1 x rated voltage(1) PELV or SELV
Power consumption 4.4 W
Safety enable SE+, SE– 24V DC, 25 mA
Safety power SP+, SP– 24V DC, 45 mA
Input ON Voltage, min 24V DC ±10%, 21.6…26.4V DC
Input OFF Voltage, max 5V
Input OFF Current, max 2.5 mA @ 5V DC
Conductor type Multi-conductor shielded cable
Conductor size (2) 0.3…0.8 mm2 (28…18 AWG)
Strip length 10 mm (0.39 in.)
(1) Safety outputs need additional fuse for reverse voltage protection of the control circuit. Install a 6 A slow-blow or 10 A fast-
acting fuse.
(2) See Industrial Automation Wiring and Grounding Guidelines, publication 1770-4.1.

Rockwell Automation Publication 750-UM002N-EN-P - July 2023 29

Appendix A Specifications, Certifications, CE Conformity, and UKCA Conformity

Environmental Specifications
The installation must comply with all environmental, pollution degree, and drive enclosure
rating specifications required for the operating environment.
Category Specification
Ambient temperature
For detailed information on environmental, pollution degree, and drive
Storage temperature enclosure rating specifications, see the technical data publication for
Shock your drive.
Operating • PowerFlex 750-Series AC Drives Technical Data, publication
Packaged for shipment 750-TD001
Vibration • PowerFlex 750-Series Products with TotalFORCE Control Technical
Operating Data, publication 750-TD100
Packaged for shipment • PowerFlex 755TM IP00 Open Type Kits Technical Data, publication
Sinusoidal loose load 750-TD101
Random secured • PowerFlex 755TS Products with TotalFORCE Control Technical Data,
publication 750-TD104
Surrounding environment
Severity Level GX per ANSI/ISA 71.03-2013, airborne contaminants-gases.
Corrosive Atmosphere (20-750-S-XT) Severity level GX is defined as up to 2100 angstroms of film growth per
• ASTM B845-97 Method K Accelerated 30 days of copper ofr silver reactivity. Severity Level CX per IEC 60721-3-
Test (30 day exposure) 3: 2019, Chemically Active Substances.
• Plus additional Rockwell Automation For the product to meet the corrosive atmosphere rating, these
proprietary accelerated corrosion conditions must be met:
testing protocol for specific • The PowerFlex 755T product has the Corrosive Gas Protection (XT)
industries with sources of gaseous option.
sulfur compounds, including tire and • Protective covers must remain installed in unused connectors during
rubber. storage and operation.
• The product or kit must be stored in the original packaging.

ATTENTION: Failure to maintain the specified ambient temperature can

result in a failure of the safety function.

IMPORTANT Products with a safety function installed must be protected against

conductive contamination by one of the following methods:
• Select a product with an enclosure type of at least IP54,
NEMA/UL Type 12
• Provide an environmentally controlled location for the product that does
not contain conductive contamination

Table 13 - Environmental Pollution Degree Description (EN 61800-5-1)

Surrounding Environment Conductive Contamination Allowed by Acceptable Enclosures
Pollution Degree Pollution Degree
Pollution degree 1 and 2 No possibility of conductive dust. All enclosures are acceptable.
Enclosure that meets or
Pollution degree 3 and 4 The possibility of conductive dust is allowed. exceeds IPS4, NEMA/UL Type 12
is required.

30 Rockwell Automation Publication 750-UM002N-EN-P - July 2023

 Appendix A Specifications, Certifications, CE Conformity, and UKCA Conformity

Certifications See the Product Certifications website, rok.auto/certifications for Declarations of Conformity,
Certificates, and other certifications details.

Certification (1) Value

cULus (2) UL Listed, certified for US and Canada.

European Union 2014/30/EU EMC Directive, compliant with:
EN 61800-3; PowerFlex 750-Series AC Drive, Emissions, and Immunity
European Union 2006/42/EC Machinery Directive:
EN ISO 13849-1; Safety Function
CE EN ISO 13849-2; Safety Function
EN 60204-1; Safety Function
EN 62061; Safety Function
EN 61800-5-2; Safety Function
Australian Radiocommunications Act, compliant with:
RCM EN 61800-3; categories C2 and C3
Certified by TÜV Rheinland for Safety:
Up to SIL 3, according to EN 61800-5-2, and IEC 61508, and SIL CL3 according to
TÜV EN IEC 62061; up to Performance Level PLe and Category 3, according to EN ISO 13849-1;
when used as described in this PowerFlex 750-Series Safe Torque Off User Manual,
publication 750-UM002.
UK Electromagnetic Compatibility Regulations (EMC) 2016 No. 1091, compliant with:
EN 61800-3; PowerFlex 750-Series AC Drive, Emissions, and Immunity
UK Supply of Machinery (Safety) Regulations (MD) 2008 No. 1597:
EN ISO 13849-1; Safety Function
UKCA EN ISO 13849-2; Safety Function
EN 60204-1; Safety Function
EN 62061; Safety Function
EN 61800-5-2; Safety Function
(1) When product is marked, refer to rok.auto/certifications for Declarations of Conformity Certificates.
(2) Underwriters Laboratories Inc. has not evaluated the Safe Torque Off, or Safe Speed Monitor option modules for safety.

CE Conformity CE Declarations of Conformity are available online at: the Product Certifications website,
rok.auto/certifications.
The 20-750-S and 20-750-S-XT Safe Torque Off option modules are in conformity with the
essential requirements of the 2006/42/EC Machinery Directive and the 2014/30/EU EMC
Directive when installed and maintained in accordance with the instructions that are
contained in this document. The following standards have been applied to demonstrate
conformity:

Machinery Directive (2006/42/EC)

• EN ISO 13849-1 Safety of machinery - Safety-related parts of control systems - Part 1:
General principles for design
• EN 60204-1 Safety of machinery - Electrical equipment of machines - Part 1: General
requirements
• EN 62061 Safety of machinery - Functional safety of safety-related electrical, electronic,
and programmable electronic control systems
• EN 61800-5-2 Adjustable speed electrical power drive systems - Part 5-2: Safety
requirements - Functional
• IEC 61508 Part 1…7 Functional safety of electrical/electronic/programmable electronic
safety-related systems

EMC Directive (2014/30/EU)

• EN 61800-3 - Adjustable speed electric power drive systems - Part 3: EMC requirements
and specific test methods

Rockwell Automation Publication 750-UM002N-EN-P - July 2023 31

Appendix A Specifications, Certifications, CE Conformity, and UKCA Conformity

UKCA Conformity UKCA Declarations of Conformity are available online at: the Product Certifications website,
rok.auto/certifications.

The 20-750-S and 20-750-S-XT Safe Torque Off option modules are in conformity with the UK
Supply of Machinery (Safety) Regulation (MD) 2008 No. 1597 and the UK Electromagnetic
Compatibility Regulations (EMC) 2016 No. 1091 when installed and maintained in accordance
with the instructions that are contained in this document. The following standards have been
applied to demonstrate conformity:

UK Supply of Machinery (Safety) Regulation (MD) 2008 No. 1597

• EN ISO 13849-1 Safety of machinery - Safety-related parts of control systems - Part 1:
General principles for design
• EN 60204-1 Safety of machinery - Electrical equipment of machines - Part 1: General
requirements
• EN 62061 Safety of machinery - Functional safety of safety-related electrical, electronic,
and programmable electronic control systems
• EN 61800-5-2 Adjustable speed electrical power drive systems - Part 5-2: Safety
requirements - Functional
• IEC 61508 Part 1…7 Functional safety of electrical/electronic/programmable electronic
safety-related systems

UK Electromagnetic Compatibility Regulation (EMC) 2016 No. 1091

• EN 61800-3 - Adjustable speed electric power drive systems - Part 3: EMC requirements
and specific test methods

32 Rockwell Automation Publication 750-UM002N-EN-P - July 2023

 Index

A M
additional resources 7 Machinery Directive (2006/42/EC) 31
Australian Radiocommunications Act 31
P
C parameter
cat. 3 5 10 351 M Start Inhibits 23
CE 31 933 Start Inhibits 23
certification PFD
cat. 3 5 definition 6
CE 31 PFH
cULus 31 definition 6
PLe 5 PL
RCM 31 definition 6
SIL CL3 5 PLe 5, 31
TÜV 31 probability of failure on demand 6
UKCA 32 probability of failure per hour 6
cULus 31
proof test
20 year interval 11
D functional 11
interval 11
documentation
additional resources 7
R
RCM 31
E
electrical shock hazard 16
EMC Directive S
2014/30/EU 31 Safe State 12
2016 No. 1091 32 Safety Integrity Level
EN 61508-5-2 31
SIL CL3 5
encoder wire 21 safety reaction time 13
European Norm SIL CL3 5, 31
definition 6

F T
TÜV 31
functional proof test 11

G U
UK Supply of Machinery Reg 2008 No. 1597 32
guidelines
UKCA 32
wire 21

H W
hardware enable jumper 18 wire
hazard encoder 21
wire guidelines 21
electrical shock 16

I
ISO 13849-1 31

J
jumper
hardware enable 18

Rockwell Automation Publication 750-UM002N-EN-P - July 2023 33

Index

Notes:

34 Rockwell Automation Publication 750-UM002N-EN-P - July 2023

 PowerFlex 750-Series Safe Torque Off Option Module User Manual

Rockwell Automation Publication 750-UM002N-EN-P - July 2023 35

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