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Low-Holding Current Solenoid Operated Directional Control Valves DG4VL-3

This document summarizes a low-holding current solenoid operated directional control valve. It features reduced power consumption when holding position. It can directly connect to a PLC with its integrated solid state relay. The document provides the valve's model code breakdown, specifications on pressure rating, flow rate, switching frequency and electrical properties.
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0% found this document useful (0 votes)
34 views

Low-Holding Current Solenoid Operated Directional Control Valves DG4VL-3

This document summarizes a low-holding current solenoid operated directional control valve. It features reduced power consumption when holding position. It can directly connect to a PLC with its integrated solid state relay. The document provides the valve's model code breakdown, specifications on pressure rating, flow rate, switching frequency and electrical properties.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Low-holding current solenoid operated

directional control valves


DG4VL-3

E ●●Energy-saving solenoid valve features reduced power consumption


after switching (energized condition).
8-1 ●●Integrated solid state relay. Valve can be directly driven by connecting
signal terminal to PLC, etc.
Directional Control Valves

Model Code
(F3)-DG4VL-3-2A(L)-M-PK2-H-7-(P08)-54
1 2 3 4 5 6 7 8 9 10 11 12
1 Hydraulic fluid 8 Contact point input type
Omit: mineral oil based fluid, water-glycol based fluid K2: Sink connection
F3: Phosphate ester E2: Source connection
2 Low-holding current solenoid operated directional control valve 9 Solenoid voltage
(gasket mounting) H: DC24 V
Wet armature type 10 Allowable T port back pressure
3 Mounting dimensions 7: 20.6 MPa
3: ISO 4401-03 11 Port orifice (option)
4 Spool type Omit: no port orifices (standard)
See page E8-2 and E8-3 Port orifices
5 Spool/spring arrangement <Example 1> P08 (0.8 mm orifice in P port)
A: Spring offset, A type (2 position, single solenoid) Orifice diameter
B: Spring offset, B type (2 position, single solenoid) Port (A, B, P and T)
C: Spring centered type (3 position, double solenoid) <Example 2> B12 (1.2 mm orifice in B port)
N: No spring detented type (2 position, double solenoid) <Example 3> 2 port combinations
6 Solenoid assembly configuration (for spring sets, type A and B) Combination sequence, PTAB
Omit: standard (energized: P to B, A to T) P10T12, P08B10
L: Left hand build (energized: P to A, B to T) 12 Design no.
7 Electrical wiring (configuration, wiring connection port side)
P: Plug-in solenoids, conduit box, G 1/2

Specifications
最 Working
Max. 高 タンクポ-ト
Allowable Tank 質 量 kgkg
Weight
最大流量
Max. Flow Max. Switching Frequency
形 Code
Model 式 Pressure
使用圧力 Port 許容背圧
Back Pressure 最大切換頻度(回/分)
L/min
L/min (cycles/min) Single Solenoids
シングルソレノイド Double Solenoids
ダブルソレノイド
MPa
MPa MPa
MPa

DG4VL-3 35 See圧力・流量
“Pressure-Flow 20.6 *300 1.6 2.0
Characteristics”
特性参照
Note: * Switching frequency of less than 200 (cycles/min) needed for low power benefits.

Electrical Specifications
電気
Electrical 切換時電源電流 ソレノイド
Solenoid 許容接点電圧
Allowable Contact Voltage 接点電流
Contact Current
Voltage 電源 Supply Current at Supply
電圧 Supply 保持時 Current 保持時
Power
Wiring
配線 Switching
(ONしてから Consumption Insulation
絶縁 許容
Allowable ソレノイド ソレノイド ソレノイド ソレノイド
Code Voltage
記号 電圧 During
電源電流 Holding 消費電力 Solenoid OFF Solenoid ON Solenoid OFF Solenoid ON
System
方式 (0.30.3秒間)
sec. from ON) During Holding Class
等級 Temperature
温度 OFF ON OFF ON
DC24Vまたは
PK2 DC24V or open 0V±0.1V
DC24V 開放 Less than
H 1.16A 0.24A 6W H
H種 180 ℃ 100μA以下 4mA
±10% 0 0V±0.1V
V±0.1 V or 100μA
PE2 DC24V±10%
open
または開放
Note: Current values and power consumption varies with temperature conditions. Values shown in table are based on 30℃.
Switching Current

ON
SIG.

OFF
ON
SIG.

OFF

Holding Current
240 mA

Standby current
Transient current
during switching
1160 mA

10 mA
Solenoid Current

Approx. 0.3 sec

E
8-2
Spool Types and Pressure-Flow Characteristics

Directional Control Valves


DC Solenoids (applied voltage 90% of rated)
直流ソレノイド(印加電圧は定格の90%)
Model形式記号・図記号
Code, Functional Symbol 最大流量
Max. Flow L/min
L/min

A B Bポート Aポート
B port A port
3 3位置
Position 22位置
Position P T P A P B
ブロック
block ブロック
block
中立時 B A
Spool
スプール Center
Position
形 式 スプリング Spring Offset, B Type
スプリングオフセットA形 A B
A B A B
Spring Centered
センタ形
P T P T P T

-C- -B- - BL -
7MPa 14MPa 21MPa 28MPa 35MPa 7MPa 14MPa 21MPa 28MPa 35MPa 7MPa 14MPa 21MPa 28MPa 35MPa

DG4VL-3-0C DG4VL-3-0B DG4VL-3-0BL


AB AB AB
0 80 80 80 80 80 80 80 80 80 80 80 80 80 80 80
b PT a b PT PT a

DG4VL-3-1C DG4VL-3-1B DG4VL-3-1BL


AB AB AB 55 25 20 20 18
1 45 45 45 30 25 45 45 45 45 45
b PT a b PT PT a
(40)
(20)
(14)
(11)
(10)
DG4VL-3-2C DG4VL-3-2B DG4VL-3-2BL
AB AB AB
2 80 80 80 80 80 80 45 30 23 19 80 45 30 23 19
b PT a b PT PT a

DG4VL-3-3C DG4VL-3-3B DG4VL-3-3BL


AB AB AB
3 80 80 65 35 30 80 30 23 18 14 80 65 35 28 24
b PT a b PT PT a

DG4VL-3-6C DG4VL-3-6B DG4VL-3-6BL


AB AB AB
6 80 80 80 52 42 80 60 38 27 23 80 60 38 27 23
b PT a b PT PT a

DG4VL-3-7C DG4VL-3-7B DG4VL-3-7BL


AB AB AB
7 80 80 80 80 80 70 21 14 12 10 70 21 14 12 10
b PT a b PT PT a

DG4VL-3-8C DG4VL-3-8B DG4VL-3-8BL


AB AB AB 45 45 45 30 25
8 45 45 45 30 25 45 45 45 30 25
a PT b PT b a PT
(35)
(45) (30)
(26)
(24)
DG4VL-3-22C DG4VL-3-22B DG4VL-3-22BL
AB AB AB
22 80 34 15 12 12 80 34 15 12 12
b P T a b P T P T a

DG4VL-3-31C DG4VL-3-31B DG4VL-3-31BL


AB AB AB
31 80 80 65 35 30 80 65 35 28 24 80 30 23 18 14
b PT a b PT PT a

DG4VL-3-33C DG4VL-3-33B DG4VL-3-33BL


AB AB AB
33 80 80 80 80 80 80 45 20 15 12 80 45 20 15 12
b PT a b PT PT a

DG4VL-3-34C DG4VL-3-34B DG4VL-3-34BL


AB AB AB
34 80 80 80 80 80 80 45 20 15 12 80 45 20 15 12
b PT a b PT PT a

Note: Values in ( ) for spool )内の数値はA,Bポートを閉としたときの最大流量です。


注) スプール形式1,8の( types 1 and 8 are max. flows with A, B ports blocked.
Spool Types and Pressure-Flow Characteristics

DC Solenoids (applied voltage 90% of rated)


直流ソレノイド(印加電圧は定格の90%)
Model 形式記号・図記号
Code, Functional Symbol 最大流量Max. Flow
L/min
L/min

22位置
Position N,A,AL N,A AL N,A AL
A B Bポート Aポート Aポート Bポート
切 換 P T P A B port P B A port P B A port P A B port
block
ブロック block
ブロック block
ブロック block
ブロック
過Spool
渡期 B A
Transient ノースプリング
スプール No Spring Detented
Condition
Spring Offset, A Type
スプリングオフセットA形
デテント形
形 式

E
-N- -A- - AL -
7MPa 14MPa 21MPa 28MPa 35MPa 7MPa 14MPa 21MPa 28MPa 35MPa 7MPa 14MPa 21MPa 28MPa 35MPa

8-3
DG4VL-3-0A DG4VL-3-0AL
AB AB
80 80 80 80 80 60 60 60 60 60 80 80 80 80 80
b PT PT a
Directional Control Valves

0 DG4VL-3-0N
AB
70 70 70 70 70 60 60 60 60 60 60 60 60 60 60
b PT a

DG4VL-3-2A DG4VL-3-2AL
AB AB
80 80 80 63 60 35 15 10 10 10 80 40 26 22 20
b PT PT a

DG4VL-3-22A DG4VL-3-22AL
AB AB
20 15 11 10 10 80 45 28 22 18
b P T P T a

DG4VL-3-23A DG4VL-3-23AL
AB AB
70 70 70 70 70 25 15 12 10 10
b PT PT a

DG4VL-3-2N
AB
70 70 70 70 70 60 60 60 50 30 60 60 60 50 30
b PT a

DG4VL-3-6A DG4VL-3-6AL
A B A B
80 80 80 80 80 25 15 13 10 10 80 40 35 30 30
b P T P T a
6 DG4VL-3-6N
AB
80 80 80 80 80 50 50 50 50 50 50 50 50 50 50
b PT a

DG4VL-3-7A DG4VL-3-7AL
AB AB
7 50 50 50 50 50 45 20 15 10 10 80 27 17 12 10
b PT PT a

DG4VL-3-24A DG4VL-3-24AL
AB AB
24 60 60 60 60 60 36 20 13 10 10
b PT PT a

Characteristics Curve
Pressure Drop Characteristics
Pressure drop characteristics are the same as DG4V-3 (see page E2-8).

Switching Times
Switching times are the same as DG4V-3 (see page E2-8). (DC power supply)
Notes on Operation
●●Mounting orientation ●●Malfunctions due to surge pressure
To ensure sure switching of no spring detented type valves, Avoid combining flows of tank lines prone to surge pressures.
mount valves so spool axis is horizontal. There are no mounting Surge pressures in T port may lead to spool malfunctions.
attitude restrictions for other spool/spring arrangements. No spring detented type valves are susceptible to such
●●Solenoid energization malfunctions during deenergization.
• Low power efficiencies are not attained with energization times ●●Manual operation
less than 0.3 seconds. For manual switching, push the manual override pin. Be aware
• Always ensure that one side of solenoid is deenergized before that actuation force increases with higher back pressure.
energizing the opposite side. (See graph)
• For spring centered and spring offset valves, solenoid
should be continuously energized during circuit switching.
200
Deenergization of solenoid will cause spool to return to Spring centered,
prescribed position by spring force. 150 spring offset types

Actuation Force
• For no spring detented type valves, spool will be maintained
in switched position by the detent but to ensure sure circuit 100

N
E
switching, solenoid should be energized for more than 0.1
second. 50
No spring detented types
8-4
●●T (tank) port piping
Prevent pressure surges above the allowable back pressure 0 1 2 3 4 5
rating from being generated in T port. Valve is wet armature
Back Pressure MPa

Directional Control Valves


type so ensure that valve is always filled with oil.
●●Using valves as two-way and three-way
Valve is designed as four-way and max. flow is limited when ●●Solenoid indicator lamp
using as two or three-way valves. Consult Tokyo Keiki for Lamps will light when current flows to the solenoid.
details. ●●Conduit box wiring
●●Long periods of solenoid energization See page E8-5.
Care should be paid as long periods of solenoid energization
at high pressure may cause spool sticking and switching
malfunction.

Mounting Bolts (JIS B 1176, Strength Class 12.9) Subplate


Hex Socket Bolts
六角穴付きボルト 本Qty数 接続口径
Connection Port Dia.
サブプレ-ト形式
Subplate
M5×50 4 Rc
Rc
●●Mounting bolts must be ordered separately. Side Piping
側面配管用 DGMS-3-1E-10-T-JA-J
3/8
●●Tightening torque of mounting bolts: 7 to 8 N•m Bottom
裏面配管用 Piping DGVM-3-10-T-JA-J
●●Subplate and bolts must be ordered separately.
●●See page R6-6 for dimensions.
●●See page R6-6 for plural mount subplates.
●●Max. working pressure is 21 MPa. For higher pressures, valve
should be mounted on manifold block.

Dimensions
Dimensions and mounting are same as DG4V-3. See page E2-9 (Mounting) and E2-11 (Dimensions).
Conduit Box Wiring
K2: Sink Connection DG4VL-3-*C/N-PK2(double solenoid)
DG4VL-3-*A/B(L)-PK2(single solenoid)
Low Power Solenoid
7.6 (terminal strip width) Power supply/COM terminal 0V (M3) Directional Valve
+24V
Ground terminal (M3) Power supply terminal 24V (M3) SOL .a

SIG.

Control circuit
SIG.
B SOL .b

+ DC24V

2-signal terminal (M3) 0V
(COM)
Used for single solenoid

E
Note: • Power supply terminal should be wired to smoothed power supply and be always kept energized.
• Signal terminals should be wired to relays or open collector (NPN) transistors.
• Programmable controllers, etc., used should have leakage current of less than 200 μA.
8-5
E2: Source Connection DG4VL-3-*C/N-PE2(double solenoid)
Directional Control Valves

DG4VL-3-*A/B(L)-PE2(single solenoid)
Low Power Solenoid
7.6 (terminal strip width) Power supply terminal 0V (M3) Directional Valve
+24V
Ground terminal (M3) Power supply/COM terminal 24V (M3) (COM) SOL .a
+ DC24V

SIG.

Control circuit
SIG.
B SOL .b

2-signal terminal (M3) 0V

Used for single solenoid

Note: • Power supply terminal should be wired to smoothed power supply and be always kept energized.
• Signal terminals should be wired to relays or open collector (PNP) transistors.
• Programmable controllers, etc., used should have leakage current of less than 200 μA.
Construction

20
O-ring
P P形
type
個 Qty 数
照号
No. 部品番号
Part No. 規 格
Standard 23 21
A/B C/N
2 008001817 JIS B 2401 1A-P20 1 2
24 22
4 008000217 JIS B 2401 1A-P4 2 4
5 007902617 AS568-026(NBR,Hs70) 1 2
7 007911429 AS568-114(FKM,Hs90) 1 2
25
12 007901219 AS568-012(NBR,Hs90) 4 4

E
18 007911419 AS568-114(NBR,Hs90) 1 ― 26
27 007900817 AS568-008(NBR,Hs70) 1 1

Solenoid coil 27 8-6


Voltage
電圧
No. Part No.

Directional Control Valves


照号 部品番号
Code
記号
14 13
3 H 40078305
15-2 NN形
type
16-2
17-2
12

8-2
11
7-2 1-1
6-2 10-2
5-2 9-2 2-1
4-2
3-1
3-2 4-1
2-2 5-1
6-1
1-2
7-1
8-1

9-1
10-1

N
N形type A
A形type
CC形
type B
B形type
17-1
16-1 19
15-1 18
9-1
10-1

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