MANUAL OF

- INSTALLATION
- OPERATION
- MAINTENANCE

LPG BURNERS

P20
P30
P45
P65

M03989CD Rev. 03 11/04

Technical Documentation CIB Unigas - Campodarsego (PD) - Italy

 NOTICES
THIS MANUAL IS SUPPLIED AS AN INTEGRAL AND ESSENTIAL PART OF THE PRODUCT AND MUST BE DELIVERED
TO THE USER.
INFORMATION INCLUDED IN THIS SECTION ARE DEDICATED BOTH TO THE USER AND TO PERSONNEL FOLLOWING
PRODUCT INSTALLATION AND MAINTENANCE.
THE USER WILL FIND FURTHER INFORMATION ABOUT OPERATING AND USE RESTRICTIONS, IN THE SECOND SEC-
TION OF THIS MANUAL. WE HIGHLY RECOMMEND TO READ IT.
CAREFULLY KEEP THIS MANUAL FOR FUTURE REFERENCE.

1) GENERAL INTRODUCTION 2) SPECIAL INSTRUCTIONS FOR BURNERS

z The equipment must be installed in compliance with the z The burner should be installed in a suitable room, with ven-
regulations in force, following the manufacturer’s instruc- tilation openings complying with the requirements of the
tions, by qualified personnel. regulations in force, and sufficient for good combustion.
z Qualified personnel means those having technical knowle- z Only burners designed according to the regulations in force
dge in the field of components for civil or industrial heating should be used.
systems, sanitary hot water generation and particularly ser- z This burner should be employed exclusively for the use for
vice centres authorised by the manufacturer. which it was designed.
z Improper installation may cause injury to people and ani- z Before connecting the burner, make sure that the unit
mals, or damage to property, for which the manufacturer rating is the same as delivery mains (electricity, gas oil, or
cannot be held liable. other fuel).
z Remove all packaging material and inspect the equipment z Observe caution with hot burner components. These are,
for integrity. usually, near to the flame and the fuel pre-heating system,
In case of any doubt, do not use the unit - contact the supplier. they become hot during the unit operation and will remain
The packaging materials (wooden crate, nails, fastening devi- hot for some time after the burner has stopped.
ces, plastic bags, foamed polystyrene, etc), should not be left When the decision is made to discontinue the use of the bur-
within the reach of children, as they may prove harmful. ner, the user shall have qualified personnel carry out the fol-
z Before any cleaning or servicing operation, disconnect the lowing operations:
unit from the mains by turning the master switch OFF, and/ a) Remove the power supply by disconnecting the power cord
or through the cut-out devices that are provided. from the mains.
z Make sure that inlet or exhaust grilles are unobstructed. b) Disconnect the fuel supply by means of the hand-operated
z In case of breakdown and/or defective unit operation, shut-off valve and remove the control handwheels from
disconnect the unit. Make no attempt to repair the unit or their spindles.
take any direct action. Special warnings
Contact qualified personnel only.
z Make sure that the burner has, on installation, been firmly
Units shall be repaired exclusively by a servicing centre, duly
authorised by the manufacturer, with original spare parts. secured to the appliance, so that the flame is generated
inside the appliance firebox.
Failure to comply with the above instructions is likely to impair
the unit’s safety. z Before the burner is started and, thereafter, at least once a
To ensure equipment efficiency and proper operation, it is year, have qualified personnel perform the following opera-
essential that maintenance operations are performed by quali- tions:
fied personnel at regular intervals, following the manufactu- a) set the burner fuel flow rate depending on the heat input of
rer’s instructions. the appliance;
z When a decision is made to discontinue the use of the b) set the flow rate of the combustion-supporting air to obtain
equipment, those parts likely to constitute sources of dan- a combustion efficiency level at least equal to the lower
ger shall be made harmless. level required by the regulations in force;
z In case the equipment is to be sold or transferred to c) check the unit operation for proper combustion, to avoid
another user, or in case the original user should move and
any harmful or polluting unburnt gases in excess of the
leave the unit behind, make sure that these instructions
accompany the equipment at all times so that they can be limits permitted by the regulations in force;
consulted by the new owner and/or the installer. d) make sure that control and safety devices are operating
z For all the units that have been modified or have options fit- properly;
ted then original accessory equipment only shall be used. e) make sure that exhaust ducts intended to discharge the
z This unit shall be employed exclusively for the use for products of combustion are operating properly;
which it is meant. Any other use shall be considered as f) on completion of setting and adjustment operations, make
improper and, therefore, dangerous. sure that all mechanical locking devices of controls have
The manufacturer shall not be held liable, by agreement or been duly tightened;
otherwise, for damages resulting from improper installation,
use and failure to comply with the instructions supplied by the g) make sure that a copy of the burner use and maintenance
manufacturer. instructions is available in the boiler room.
z In case of repeated burner shut-downs, do not continue re-
setting the unit manually. Contact qualified personnel to
take care of such defects.
z The unit shall be operated and serviced by qualified per-
sonnel only, in compliance with the regulations in force.

2 NOTICES
3) GENERAL INSTRUCTIONS DEPENDING ON FUEL 3b) FIRING WITH GAS, LIGHT OIL OR OTHER FUELS
USED GENERAL
3a) ELECTRICAL CONNECTION z The burner shall be installed by qualified personnel and in
compliance with regulations and provisions in force; wrong
z For safety reasons the unit must be efficiently earthed and
installation can cause injuries to people and animals, or
installed as required by current safety regulations.
damage to property, for which the manufacturer cannot be
z It is vital that all saftey requirements are met. In case of any held liable.
doubt, ask for an accurate inspection of electrics by quali-
z Before installation, it is recommended that all the fuel sup-
fied personnel, since the manufacturer cannot be held lia-
ply system pipes be carefully cleaned inside, to remove
ble for damages that may be caused by failure to correctly
foreign matter that might impair the burner operation.
earth the equipment.
z Before the burner is commissioned, qualified personnel
z Qualified personnel must inspect the system to make sure
should inspect the following:
that it is adequate to take the maximum power used by the
equipment shown on the equipment rating plate. In particu- a) the fuel supply system, for proper sealing;
lar, make sure that the system cable cross section is ade- b) the fuel flow rate, to make sure that it has been set based
quate for the power absorbed by the unit. on the firing rate required of the burner;
z No adaptors, multiple outlet sockets and/or extension c) the burner firing system, to make sure that it is supplied for
cables are permitted to connect the unit to the electric the designed fuel type;
mains.
d) the fuel supply pressure, to make sure that it is included in
z An omnipolar switch shall be provided for connection to
the range shown on the rating plate;
mains, as required by the current safety regulations.
z The use of any power-operated component implies obser- e) the fuel supply system, to make sure that the system
vance of a few basic rules, for example: dimensions are adequate to the burner firing rate, and that
◆ do not touch the unit with wet or damp parts of the body
the system is equipped with all the safety and control devi-
and/or with bare feet; ces required by the regulations in force.
◆ do not pull electric cables; z When the burner is to remain idle for some time, the fuel
◆ do not leave the equipment exposed to weather (rain,
supply tap or taps should be closed.
sun, etc.) unless expressly required to do so; SPECIAL INSTRUCTIONS FOR USING GAS
◆ do not allow children or inexperienced persons to use Have qualified personnel inspect the installation to ensure
equipment; that:
z The unit input cable shall not be replaced by the user. a) the gas delivery line and train are in compliance with the
In case of damage to the cable, switch off the unit and contact regulations and provisions in force;
qualified personnel to replace.
b) all gas connections are tight;
When the unit is out of use for some time the electric switch
supplying all the power-driven components in the system (i.e. c) the boiler room ventilation openings are such that they
pumps, burner, etc.) should be switched off. ensure the air supply flow required by the current regula-
tions, and in any case are sufficient for proper combustion.
z Do not use gas pipes to earth electrical equipment.
z Never leave the burner connected when not in use. Always
shut the gas valve off.
z In case of prolonged absence of the user, the main gas
delivery valve to the burner should be shut off.
Precautions if you can smell gas
a) do not operate electric switches, the telephone, or any
other item likely to generate sparks;
b) immediately open doors and windows to create an air flow
to purge the room;
c) close the gas valves;
d) contact qualified personnel.
z Do not obstruct the ventilation openings of the room where
gas appliances are installed, to avoid dangerous conditions
such as the development of toxic or explosive mixtures.

NOTICES 3
 PART I: INSTALLATION

TECHNICAL DATA
SINGLE STAGE BURNERS

BURNERS TYPE/MODEL P20 L-....25 P20 L-....40 P30 L-....40

Input min. kW 80 80 150

max. kW 230 280 350
min. kcal/h 68.800 68.800 129.000
max. kcal/h 197.800 240.800 301.000
Fuel LPG LPG LPG
Category I3+ I3+ I3+
Gas flow rate min.- max. 3
(Stm /h) 3 - 8.9 3 - 10.8 5.8 - 13.5
Gas pressure min.* - max. mbar 30 - 200 30 - 200 30 - 200
Power supply 230V - 50Hz 230V - 50Hz 230V - 50Hz
Power consumption W 650 650 650
Electric motor (2800 rpm) W 370 370 370
Protection IP40 IP40 IP40
Weight Kg 30 30 30
Gas train size 1” 1”1/2 1”1/2
Gas connections Rp 1 Rp 11/4 Rp 11/4
Operation single stage single stage single stage
Destination country * * *

4 PART I: INSTALLATION
DOUBLE STAGE, PROGRESSIVE AND FULLY MODULATING BURNERS

BURNERS TYPE/MODEL P20 L-....25 P20 L-....40 P30 L-....40 P45 L-....40

Input min. low flame kW 85 85 65 145

min. high flame kW 120 120 100 220
max. kW 230 280 350 520
min. low flame kcal/h 73.100 73.100 55.900 124.700
min. high flame kcal/h 103.200 103.200 86.000 189.200
max. kcal/h 197.800 240.800 301.000 447.200
Fuel LPG LPG LPG LPG
Category I3+ I3+ I3+ I3+
Gas flow rate min.- max. 3
(Stm /h) 3.3 - 8.9 3.3 - 10.8 2.5 - 13.5 5.6 - 20
Gas pressure min.* - max. mbar 30 - 200 30 - 200 30 - 200 30 - 200
Power supply 230V - 50Hz 230V - 50Hz 230V - 50Hz 230V - 50Hz
Power consumption W 650 650 650 900
Electric motor (2800 rpm) W 370 370 370 620
Protection IP40 IP40 IP40 IP40
Weight Kg 30 30 30 58
Gas train size 1” 1”1/2 1”1/2 1”1/2
Gas connections Rp 1 Rp 11/4 Rp 11/4 Rp 11/2
double stage double stage double stage double stage
Operation progressive progressive progressive progressive
fully modulating fully modulating fully modulating fully modulating
Destination country * * * *

BURNERS TYPE/MODEL P45 L-....50 P65 L-....50 P65 L-....65

Input min. low flame kW 145 270 270

min. high flame kW 220 480 480
max. kW 520 970 970
min. low flame kcal/h 124.700 232.200 232.200
min. high flame kcal/h 189.200 412.800 412.800
max. kcal/h 447.200 834.200 834.200
Fuel LPG LPG LPG
Category I3+ I3+ I3+
Gas flow rate min.- max. (Stm3/h) 5.6 - 20 10.4 - 37.3 10.4 - 37.3
Gas pressure min.* - max. mbar 30 - 200 50 - 200 30 - 200
Power supply 230/400V - 50Hz 230V - 50Hz 230V - 50Hz
Power consumption W 900 2000 2000
Electric motor (2800 rpm) W 620 1500 1500
Protection IP40 IP40 IP40
Weight Kg 58 150 155
Gas train size 2” 2” 2”1/2
Gas connections Rp 2 Rp 2 DN 65
double stage double stage double stage
Operation progressive progressive progressive
fully modulating fully modulating fully modulating
Destination country * * *

* Minimum pressure required to get the maximum rate with any back-pressure in combustion chamber (referring to the perfor-
mance curves). The burner operates correctly also with lowest pressure only if these are enough to guarantee the necessary
gas rate.

PART I: INSTALLATION 5
BURNER MODEL IDENTIFICATION
Burners are identified by burner type and model. Burner model identification is described as follow.
Type: P20 Model: L-. AB. S. *. A. 0. 40
(1) (2) (3) (4) (5) (6) (7) (8)
(1) BURNER TYPE
(2) FUEL L - LPG
(3) OPERATION Available versions TN - Single stage
AB - Double stage
PR - Progressive
MD - Fully modulating
(4) BLAST TUBE LENGHT (see overall dimensions)
Available versions S - Standard
L - Long
(5) DESTINATION COUNTRY * - see data plate
(6) SPECIAL VERSION A - Standard
(7) BURNER EQUIPMENT Available versions 0 - 2 Valves
1 - 2 Valves + leakage control (optional if burner input < 1200 kW)
(8) GAS TRAIN SIZE (See Technical data)
25= Rp1 40 = Rp11/2
50 = Rp2 65 = DN65

OVERALL DIMENSIONS IN mm

Fig. 4a

U V W Z
P20 155 155 220 160
P30 155 155 220 160
P45 215 190 287 200
P65 233 233 330 250

Fig. 4b - Boiler plate drilling template - Make 4 M10 threaded holes

A B BL C CL D E F G K J L N
P20 555 210 295 765 850 510 200 710 126 290 178 360 370
P30 555 230 330 785 885 510 200 710 148 290 178 360 370
P45 660 255 355 915 1015 640 250 890 148 350 210 460 450
P65 825 325 415 1150 1240 750 350 1060 184 375 230 460 450

BL - Long blast tube

6 PART I: INSTALLATION
PERFORMANCE CURVES

P20 L-.TN...25 P30 L-.TN..40

8 7
COMBUSTION CHAMBER mbar

7
6
BACK PRESSURE IN

6
5
5
4
4
3 Fig. 5
3

2 2

1 1

0 0
40 60 80 100 120 140 160 180 200 220 240 260 280 100 140 180 220 260 300 340 380 420

kW kW

P20 L-.AB...25 - L-.PR...25 - L-.MD...25 P30 L-.AB...40 - L-.MD...40 - L-.PR...40

8
7
COMBUSTION CHAMBER mbar

7
6
BACK PRESSURE IN

6
5
5
4
4
3 Fig. 6
3
2
2
1
1
0
0
40 60 80 100 120 140 160 180 200 220 240 260 280 40 80 120 160 200 240 280 320 360

kW kW

P20 L-.TN...40 P45 L-.TN...xx

8 8
COMBUSTION CHAMBER mbar

7 7
BACK PRESSURE IN

6 6

5 5

4 4
Fig. 7
3 3

2 2

1 1

0 0
0 40 80 120 160 200 240 280 320 360 200 240 280 320 360 400 440 480 520 56
80 120 160 200 240 280 320 360
kW kW

P20 L-.AB...40 - L-.PR...40 - L-.MD...40 P45 L-.AB...xx - L-.PR...xx - L-.MD...xx

8 8
COMBUSTION CHAMBER mbar

7 7
BACK PRESSURE IN

6 6
5 5
4 4
Fig. 8
3 3
2 2
1 1
0 0
40 80 120 160 200 240 280 320 120 160 200 240 280 320 360 400 440 480 520 560
kW kW

------ Minimum high flame

To get the input in kcal/h, multiply value in kW by 860.

PART I: INSTALLATION 7
 P65 L-.AB...xx - L-.PR...xx - L-.MD...xx
9
COMBUSTION CHAMBER mbar

8
BACK PRESSURE IN

7
6
5
4 Fig. 9
3
2
1
0
200 300 400 500 600 700 800 900 1000

kW

------ Minimum high flame

8 PART I: INSTALLATION
MOUNTINGS AND CONNECTIONS
Packing
The burners are dispatched in cardboard pakages with dimensions:
P20 - P30 98 x 55 x 46 (W x H x D)
P45 118 x 67 x 57 (W x H x D)
P65 127 x 84 x 76 (W x H x D)
Packing cases of this kind are affected by humidity and are not suitable for stacking. The following are placed in each packing
case.
1 burner with detached gas train (but electrically connected to the burner in DN65 models);
1 gasket to be inserted between the burner and the boiler;
1 envelope containing this manual .
Unpacking the burner take care of not to damage the electrical connection between the burner and the gas train
(only on DN65 models).
To get rid of the burner’s packing and in the event of scrapping of the latter, follow the procedures laid down by current laws on
disposal of materials.

Fitting the burner to the boiler

After fitting the burner to the boiler ensure that the space between the blast
tube and the refractory lining is sealed with appropriate insulating material
(ceramic fibre cord or refractory cement).

Key
1 Burner
2 Fixing nut
3 Washer
4 Seal
5 Stud bolt
6 Sightglass cleaning tube
7 Blast tube
Fig. 10
Matching the burner to the boiler
The burners described in this manual have been tested with combustion chambers that comply with EN676 regulation and
whose dimensions are described in the diagram in Fig. 11. In case the burner must be coupled with boilers with a combustion
chamber smaller in diameter or shorter than those described in the diagram, please contact the supplier, to verify that a correct
matching is possible, with respect of the application involved.
To correctly match the burner to the boiler verify the necessary input and the pressure in combustion chamber are included in
the burner performance curve; otherwise the choice of the burner must be revised consulting the burner manufacturer.
To choose the blast tube lenght follow the instructions of the boiler manufacturer. In absence of these consider the following:
z Cast-iron boilers, three pass flue boilers (with the first pass in the rear part): the blast tube must protrude no more than 100
mm into the combustion chamber.
The length of the blast tubes does not always allow this requirement to be met, and thus it may be necessary to use a suitably-
sized spacer to move the burner backwards.
z Pressurised boilers with flame reversal: in this case the blast tube must penetrate at least 50 - 100 mm into combustion
chamber in respect to the tube bundle plate.

Fig. 11
Firing intensity, diameter and lenght of the test flame
tube as a function of the heat input Q.

Key
a) Heat input Q in kW
b) Lenght of the flame tube in metres
c) Flame tube firing intensity in kW/m3
d) Diameter of combustion chamber (m)

PART I: INSTALLATION 9
ELECTRICAL CONNECTIONS
z Remove the front panel of the electrical board on the burner.
z Carry out the connections in the power supply electrical board as shown in the following diagrams, verify the fan motor direc-
tion (only in three-phase burners) and refit the electrical board front panel.
WARNING: The burners with high-low flame operation are fitted with an electrical bridge between terminals 6 and 7;
in the event of connecting the high/low flame thermostat remove this bridge before connecting the thermostat.
IMPORTANT: In connecting electric supply wires to burner teminal block be sure that ground wire should be longer
than phase and neutral ones.
For a complete key, see on page 29 and page 37.

Diagrams for burners WITH printed circuit

Burners type P20 - P30 - P65 single stage, double stage and progressive
Fig. 12a

Burners type P45 single stage, double stage and progressive

Fig. 12b

10 PART I: INSTALLATION
 Power supply terminal board Terminal block for connections on printed circuit
(three-phase burners)

Fig. 13a

Power supply terminal board for mono-phase

burners type P45

Fig. 14

Fig. 13b

Diagrams for burners WITHOUT printed circuit

Type P65 L-.AB...
Type P20 - P30 L-.TN...

Fig. 14a Fig. 14c

Type P20 - P30 L-.AB...

Fig. 14b

PART I: INSTALLATION 11
 Type P20 - P30 L-.MD... PROBE CONNECTION ON FULLY MODULATING BURNERS

Fig. 15a

Type P45 L-.MD

Fig. 15b

Type P65 L-.MD

Fig. 15c

Fig. 16
(**) Probe connection, see Fig. 16

Fan motor direction

After completing the electrical connection of the burner, remember to check the rotation of the fan motor. The motor should
rotate in an anti-clockwise direction looking at cooling fan. In the event of incorrect rotation reverse the three-phase supply and
check again the rotation of the motor.
NOTE: the burners are supplied for three-phase 400 V supply, and in the case of three-phase 230 V supply it is necessary to
modify the electrical connections inside the terminal box of the electric motor and replace the thermal cutout relay.

RESPECT THE BASIC SAFETY RULES. MAKE SURE OF THE CONNECTION TO THE EARTHING SYSTEM. DO NOT
REVERSE THE PHASE AND NEUTRAL CONNECTIONS. FIT A DIFFERENTIAL THERMAL MAGNET SWITCH
ADEQUATE FOR CONNECTION TO THE MAINS.

12 PART I: INSTALLATION
GAS TRAIN INSTALLATION DIAGRAMS
The figures shown the diagrams with the gas train components wich are included in the delivery and those wich must be fitted
by the customer. The diagrams complies with regulations in force.

MANUFACTURER INSTALLER
12 5 4
Fig. 17a
Gas train with valves group MB- 1
DLE (2 valves + gas filter + pres-
sure governor + pressure switch)
+ leakage control VPS504
2 7 8
3

5 4
Fig. 17b 1 10
Gas train with safety valve + gas
valve with built in pressure gover-
nor + leakage control VPS504
2 9 6 7 8
3

5 4
Fig. 17c 1
Gas train with valves group VGD
with built-in gas pressure gover-
nor + leakage control VPS504 6 7 8
2 11
3
Key
1 Burner
2 Butterfly valve
3 Leakage control device (optional if output < 1200 kW)
4 Maximum gas pressure switch (optional)
5 Minimum gas pressure switch
6 Gas filter
7 Bellow joint
8 Manual cock
9 Gas valve with pressure governor
10 Safety gas valve
11 Valves group VGD
12 Valves group MB-DLE
13 Valves group DMV-DLE
14 Pressure governor with filter
15 Leakage control pressure switch
16 Gas pressure governor

PART I: INSTALLATION 13
 MANUFACTURER INSTALLER
5 4
Fig. 17d
1
Gas train with valves group VGD
with built-in gas pressure gover-
nor + leakage control LDU11
2 11 6 7 8
15

16 5 4
13
1
Fig. 17e
Gas train with valves group DMV-
DLE + leakage control VPS504 2 6 7 8

16 5 4
13
1
Fig. 17f
Gas train with valves group DMV-
DLE + leakage control LDU11
2 6 7 8
15

Key
1 Burner
2 Butterfly valve
3 Leakage control device (optional if output < 1200 kW)
4 Maximum gas pressure switch (optional)
5 Minimum gas pressure switch
6 Gas filter
7 Bellow joint
8 Manual cock
9 Gas valve with pressure governor
10 Safety gas valve
11 Valves group VGD
12 Valves group MB-DLE
13 Valves group DMV-DLE
14 Pressure governor with filter
15 Leakage control pressure switch
16 Gas pressure governor

14 PART I: INSTALLATION
SETTINGS
WARNING!
THE SEALED SCREWS MUST NOT BE UNLOOSED!
IN A SUCH CASE THE DEVICE WARRANTY IS IMMEDIATELY INVALIDATE!

Fig. 18 - Multibloc MB-DLE - VPS504 .

The multibloc unit is a compact unit consisting of two valves, gas C VS T(VR)
pressure switch, pressure stabilizer and gas filter. It can be paired
jointly to the Dungs VPS504 sealing controls. VSB
The valve is adjusted by means of the RP regulator after slacke-
ning the locking screw VB by a number of turns. By unscrewing the
regulator RP the valve opens, screwing the valve closes.
To set the fast opening remove cover T, reverse it upside down and RP
use it as a tool to rotate screw VR. Clockwise rotation reduces start LC LB
flow rate, anticlockwise rotation increases it.
Do not use a screwdriver on the screw VR!
The pressure stabilizer is adjusted by operating the screw VS loca-
ted under the cover C. By screwing down the pressure is increased
and by unscrewing it is reduced.
Note: the screw VSB must be removed only in case of replace-
mente of the coil.

Leakage control device VPS504 (Optional) VB

The VPS504 check the operation of the seal of the gas shut off val-
ves costituting the MB-DLE. This check, carried out as soon as the PA
boiler thermostat gives a start signal to the burner, creates, by
means of the diaphragm pump inside it, a pressure in the test Fig. 18
space of 20 mbar higher than the supply pressure. When wishing to
monitor the test, install a pressure gauge ranged to that of the pres-
sure supply point PA. If the test cycle is satisfactory, after a few
seconds the consent light LC (yellow) comes on. In the opposite
case the lockout light LB (red) comes on.
To restart it is necessary to reset the appliance by pressing the illu-
minated pushbutton LB.

Gas valve Dungs MV-DLE

z To adjust the gas flow rate loosen the screw VB and rotate the T
regulator RP as necessary. Unscrew to close the valve, screw
to open. VR
z Tighten the screw VB. RP
z To set the fast opening remove cover T, reverse it upside down
VB
and use it as a tool to rotate the screw VR. Clockwise rotation
reduces the ignition flow rate, anticlockwise rotation increase it.
Note: the screw VSB must be removed only in case of replace- VSB
mente of the coil.
Do not use a screwdriver on the screw VR!

Fig. 19

PART I: INSTALLATION 15
Gas valve Dungs MVD
z To adjust the gas flow rate unscrew the plug T, slacken the
locking nut and apply a screwdriver to the adjusting screw
VR. Turn clockwise to close the valve or counterclockwise to
open.
z When this operation has been completed lock the nut and T
screw down the plug T. VR
z To replace the coil remove the plug T, withdraw the coil B
and after replacing the coil refit the plug T. B

Fig. 20

Landis gas valves

Version with SKP20 (with incorporated pressure governor).
z To increase or decrease gas pressure, and therefore gas BS SA
flow rate, remove the cap T and use a screwdriver to adjust TP
the regulator screw VR. Turn clockwise to increase the flow, T
anti-clockwise to reduce it.
z Connect up the gas tubing to the gas pressure nipple (TP in
VR
figure).
Leave the blowhole free (SA in figure).
Should the spring fitted not permit satisfactory regulation, ask
one of our service centres for a suitable replacement.
(For further informations see also the appendix)

WARNING:
removing the four screws BS drives the device Fig. 21
to be unserviceable!

Landis gas valves VGD

Version with SKP20 (with incorporated pressure governor).
z To increase or decrease gas pressure, and therefore gas flow rate, remove the cap T and use a screwdriver to adjust the
regulator screw VR. Turn clockwise to increase the flow, anti-clockwise to reduce it.
z Connect up the gas tubing to the gas pressure nipple (TP in figure).
Leave the blowhole free (SA in figure).
Should the spring fitted not permit satisfactory regulation, ask one of our service centres for a suitable replacement.
(For further informations see also the appendix)
WARNING: removing the four screws BS causes the device to be unserviceable!

BS SA
BS T
BS
BS
SKP10 SKP20 VR

Fig. 22a Fig. 22b

16 PART I: INSTALLATION
Dungs Valves
SV (without regulation)
SV-D Quick opening valve with regulation
SV-DLE Slow opening valve with regulation
SV-D...
z To adjust the valve slacken the screw VR
and turn the knob G.
z Rotate clockwise to open the valve
z Rotate counterclockwise to close the valve VR
VR G
z Tight the screw VR at the end of setting

² 

Fig. 23a Fig. 23b Fig. 23c

SV-DLE...
z To adjust the valve slacken the screw VR
and turn the knob G.
z Rotate clockwise to open the valve
z Rotate counterclockwise to close the valve
z Tight the screw VR at the end of setting VR
Rapid stroke adjustment
z Unscrew the cap E from the hydraulic brake
unit G
Turn the adjustment cap E upside down and ² 
 E
use it as a tool, tucking it in the regulation spin-
dle
z Turn clockwise to increase the rapid stroke

Fig. 24a Fig. 24b Fig. 24c

ValvesDungs DMV-DLE

Setting is carried out working on the screw V1. Turning

clockwise the valve closes, turning counterclockwise the valve
opens.
Fast stroke setting
z Unscrew the setting cap E.
z Turn the cap upside down and use it as a tool tucking it in
the regulation spindle.
Rotate counterclockwise to increase rapid stroke.
Warning: the knob F doesn’t make any setting!
F

Fig. 25

PART I: INSTALLATION 17
Pressure regulator Dungs FRS
Adjustment
z Unscrew the protection cap A
z Rotate the regulation screw B clockwise to increase the pressure
or counterclockwise to decrease it – +
z Check the pressure at the end of settings
B
A
z Replace the protection cap A
B

Fig. 26a Fig. 26b

18 PART I: INSTALLATION
GAS FILTER
The gas filters are components that remove the dust particles carried by the gas, and prevent the elements at risk (e.g.: burners,
counters and regulators) from becoming rapidly blocked. The filter is normally installed upstream from all the control and on-off
devices.
GAS FILTER MAINTENANCE
Flanged fittings - Fig. 27a
After having ensured that there is no pressurised gas inside the filter, remove the cover (1) by unscrewing the fastening screws
(8). Remove the filter cartridge (3), wash it in soap and water, blow it with compressed air (or replace if necessary) and put it
back in its initial position, checking that it fits between the positioning guides (6) on the bottom (5) and that it does not stop the
cover (1) from being put back in place. Finally, put the cover (1) back in place, making sure that the O-Ring (2) is in its seat and
that the filter cartridge (3) fits neatly between the guides (6) on the cover (1), the same as those on the bottom (5).
Threaded fittings - Fig. 27b and Fig. 27c
After having ensured that there is no pressurised gas inside the filter, remove the cover (5) by unscrewing the fastening screws
(1). Remove the filter cartridge (3), wash it in soap and water, blow it with compressed air (or replace if necessary) and put it
back in its initial position, checking that it fits between the positioning guides (7) and that it does not stop the cover (5) from
being put back in place. Finally, put the cover (5) back in place, making sure that the O-Ring (4, Fig. 27b) is in its seat.

Key (Fig. 27a)

1 Cover
2 O-Ring
3 Filter cartridge
4 Screws M5 x 12
5 Bottom
6 Positioning guides
7 Body
8 Screws M5 x 14
Fig. 27a

Key (Fig. 27b - Fig. 27c)

1 Fastening screws
2 Body
3 Filter cartridge
4 O-Ring
5 Cover
6 Pressure port
7 Positioning guides

Fig. 27b

Fig. 27c - Top view, without cover

PART I: INSTALLATION 19
ADJUSTMENT OF GAS AND AIR FLOW RATE
WARNING: During commissioning operations, do not let the burner operate with insufficient air flow (danger of formation of car-
bon monoxide); if this should happen, shut down the burner, increase the opening of the air damper and start up the burner
again to ensure the purging of the carbon monoxide from the combustion chamber.
Startup input
The start-up heat input shall not exceed 120 kW (single stage burners) or
1/3 of nominal input (2 stages or fully modulating burners). In order to com-
ply with these requirements, single stage burners are dispatched from the
factory with appropriate setting of the hydraulic brake of gas valve.
On 2 stages or modulating burners, take care to set the minimum gas flow
rate lower than 1/3 of nominal input.
Burners with single stage operation
z Slacken the screw VBS shown in Fig. 28 by means of a screwdriver; set VBS
the desired air flow rate by adjusting directly the damper.
z On final adjustment tight the screw VBS. Fig. 28
Burners with hi-lo flame operation
z The rotation of the servocontrol must always be 90°, whatever the posi-
tions of high and low flame.
During testing in the factory the throttle valve, air damper and low flame are
set to average values using cams of the servocontrol.
To change the settings of the burner during testing in the plant proceed as
follow:
1 Turn on the burner and drive it to high flame.
2 Adjust the gas flow rate to the required value by means of the pressure
governor or the valve regulator.
To adjust the air flow rate slacken the nut RA and rotate the screw VRA
(clockwise rotation increases air flow, anticlockwise rotation decreases it)
until the desired flow rate is obtained. (Fig. 31).
TG
3 Drive the burner to low flame. In order to alter the gas flow rate slacken DB
the nuts DB (Fig. 29) and adjust the opening angle of the gas throttle
valve by rotating the rod TG (clockwise rotation increases gas flow, anti-
clockwise rotation decreases it). The slot on the throttle valve shaft
shows the opening degree of the valve with respect of the horizontal axis
(Fig. 30).
4 If it should be necessary to adjust the rating of the burner at low flame,
adjust the corresponding cam of the servo control. After this adjustment, Fig. 29
check the gas flow rate and repeat point 3.
N.B. At the end of settings, make sure the fastening screws RA and DB are
fully tightened.

Fig. 30
Fig. 31
VRA

RA

VRA

20 PART I: INSTALLATION
Burners with fully modulating or progressive operation
During the test in the factory, the gas throttle valve, air damper in low flame operation and the servocontrol are set to average
values.
To recalibrate the burner on site, proceed as follows.
1 Switch on the burner and drive it to high-flame (servocontrol position = 90°).
Adjust the gas flow rate to the required figure by adjusting the pressure governor or the valve regulator. To adjust the air flow
rate (Fig. 33) slacken the screw RA and rotate the screw VRA (clockwise rotation increases air flow, anticlockwise rotation
decreases it) until the desired flow rate is obtained.
N.B.: at the end of settings remember to tight the screw RA.
2 Drive the burner to low flame. If it should be necessary to adjust burner capacity at low flame move the servocontrol cam
accordingly (page 22).
3 Adjust the gas flow rate in the low-flame position (same position as the ingition) by means of the adjustable screws V (Fig.
33), to change the opening angle of the throttle valve (Fig. 32); rotate clockwise to increase the flow rate or anticlockwise to
decrease it.
4 Turn off the burner and turn it on again. If the gas flow rate needs further regulations, repeat operations at step 3.
Fully modulating burners
To set the gas flow rate in low flame and in the intermediate points, proceed as follows.
5 Push the button EXIT on the modulator device (Fig. 37) for a time of 5 seconds; when the led with the hand simbol lights, use
the arrow keys to drive the servocontrol to the maximum opening position and, stopping the movement at each screw V, use
the one corresponding to the bearing to set the gas flow rate.
6 Push the EXIT button to exit the manual operation mode.

Fig. 32

V VRA

RA

VRA

Fig. 33

PART I: INSTALLATION 21
SERVOCONTROL CAMS SETTING
Berger STA6 B 3.41 (hi-lo flame burners)
Landis SQN30.151 (hi-lo flame burners)
Berger STA12B3.41 (progressive and fully modulating burners)
Landis SQN30.251 (progressive and fully modulating burners)
Berger STA15B3.41 (progressive and fully modulating burners)
Fig. 34a Fig. 34b

II

III
IV

MV

ST2

ST1

ST0

Landis SQN70.224A20 (hi-lo flame burners)

Berger STA4.5BO.37/6
Landis SQN70.424A20 (progr. and fully modulating burners)
Fig. 34c Fig. 34d

RED
BLUE
ORANGE I
BLACK
II

III

MAN - AUTO IV

Servocontrol cams setting

The setting procedure is the same for Berger and Landis servocontrols. Refer to the table below for the correct correspondence
of cams.
BERGER BERGER LANDIS LANDIS
High flame position (set to 90°) ST2 I I RED
Low flame and ignition position ST1 IV III ORANGE
Stand-by position (set to 0°) ST0 II II BLUE
Not used MV III V BLACK

In the servocontrols BERGER STA6B3.41 e STA4.5, the manual air damper control is not provided. The regulations are carried
out by means of the appropriate tool fitted with the servocontrol (with SQN30) or by means of a screwdriver, affecting on the
screw into the cam (all other servocontrols).

22 PART I: INSTALLATION
.

Calibration of air pressure switch (single stage burners)

Calibration is carried out as follows.:
z Remove the transparent plastic cap.
z With the burner in operation, after air and gas setting have been completed,
slowly turn the adjusting ring nut VR in the clockwise direction until the burner
lockout; read the value on the pressure switch scale and reduce it by 0.5 mbar.
z Repeat the start up cycle of the burner and check it runs properly.
z Refit the transparent plastic cover on the pressure switch. VR

Calibration of air pressure switch

(High-low flame and fully modulating burners)
Calibration is carried out as follows:
z Remove the transparent plastic cap.
z After air and gas setting have been completed, start the burner and, while pre-
purge phase is running, slowly turn the adjusting ring nut VR in the clockwise
direction until the burner lockout .
Fig. 35
z Read the value on the pressure switch scale and reduce it by 15%.
z Repeat the ignition cycle of the burner and check it runs properly.
z Refit the transparent plastic cover on the pressure switch.

Calibration of minimum gas pressure switch

Calibration is carried out as follows:
z Remove the transparent plastic cap.
z With the burner in operation test the pressure on the pressure port at the input of the gas filter; slowly close the manual shut-
off valve (See “Gas train installation”) until the detected pressure is reduced by 50%.
z Fully open the manual shut-off valve (WARNING: carry out this operation ONLY with the burner turned off!).
z Refit the transparent plastic cover on the pressure switch.

Calibrating the maximum gas pressure switch (optional)

The high gas pressure switch is mounted on the burner near to the throttle valve and is connected to it by a copper tube. Cali-
bration is carried out as follows:
z Remove the transparent plastic cap.
z Drive the burner to maximum output.
z Rotate slowly the adjustment ring nut VR clockwise, until the burner stops.
z Rotate the adjustment ring nut slightly back (increase the value indicated on the scale nut after rotation, by 30%).
z Turn on the burner and verify it operates correctly; if it shuts-off, turn back the setting knob again.
z Refit the transparent plastic cover on the pressure switch.

Adjusting the combustion head

The burner is adjusted in the factory with the combustion head in the "MAX" position, corresponding to the maximum power. To
operate the burner at a lowest strenght, progressively shift back the combustion head, toward the "MIN" position, rotating the
screw VRT clockwise.
Fig. 36

MIN

VRT

MAX

PART I: INSTALLATION 23
 PART II: OPERATION

LIMITATIONS OF USE

THE BURNER IS AN APPLIANCE DESIGNED AND CONSTRUCTED TO OPERATE ONLY AFTER BEING CORRECTLY
CONNECTED TO A HEAT GENERATOR (E.G. BOILER, HOT AIR GENERATOR, FURNACE, ETC.), ANY OTHER USE IS TO
BE CONSIDERED IMPROPER AND THEREFORE DANGEROUS.

THE USER MUST GUARANTEE THE CORRECT FITTING OF THE APPLIANCE, ENTRUSTING THE INSTALLATION OF IT
TO QUALIFIED PERSONNEL AND HAVING THE FIRST COMMISSIONING OF IT CARRIED OUT BY A SERVICE CENTRE
AUTHORISED BY THE COMPANY MANUFACTURING THE BURNER.
A FUNDAMENTAL FACTOR IN THIS RESPECT IS THE ELECTRICAL CONNECTION TO THE GENERATOR’S CONTROL
AND SAFETY UNITS (CONTROL THERMOSTAT, SAFETY, ETC.) WHICH GUARANTEES CORRECT AND SAFE FUNCTIO-
NING OF THE BURNER.

THEREFORE, ANY OPERATION OF THE APPLIANCE MUST BE PREVENTED WHICH DEPARTS FROM THE INSTALLA-
TION OPERATIONS OR WHICH HAPPENS AFTER TOTAL OR PARTIAL TAMPERING WITH THESE (E.G. DISCONNEC-
TION, EVEN PARTIAL, OF THE ELECTRICAL LEADS, OPENING THE GENERATOR DOOR, DISMANTLING OF PART OF
THE BURNER).

NEVER OPEN OR DISMANTLE ANY COMPONENT OF THE MACHINE.

OPERATE ONLY THE MAIN SWITCH (“ON-OFF”), WHICH THROUGH ITS EASY ACCESSIBILITY AND RAPIDITY OF OPE-
RATION ALSO FUNCTIONS AS AN EMERGENCY SWITCH, AND ON THE RESET BUTTON.

IN THE EVENT OF REPEATED LOCKOUTS, DO NOT PERSIST WITH THE RESET BUTTON AND CONTACT QUALIFIED
PERSONNEL WHO WILL PROCEED TO ELIMINATE THE MALFUNCTION.

WARNING: DURING NORMAL OPERATION THE PARTS OF THE BURNER NEAREST TO THE GENERATOR (COUPLING
FLANGE) CAN BECOME VERY HOT, AVOID TOUCHING THEM SO AS NOT TO GET BURNT.

24 PART II: OPERATION

OPERATION
z Bring to the ON position the mains switch A on the burner electrical board front panel.
z Check the flame control device is not in the lockout position (light B on), if necessary reset it by means of the pushbutton C
(reset);
z Verify that the control thermostats or pressure switches give the consent to the burner to operate.
z Check the gas supply pressure is sufficient (light D on).
Only burners equipped with leakage control device: the check cycle of the leakage control device starts; the completion of
this check is signalled by the light of the lamp on the device. When the valves check is finished, the start up cycle of the burner
begins. In the case of a leak in a valve, the leakage control device locks and the lamp E lights.
To reset the device operate on the device pushbutton.
z When the startup cycle begins, the servocontrol drives the air damper to the maximum opening position, the fan motor starts
and the pre-purgue phase begins.
During the pre-purgue phase, the complete opening of the air damper is signalled by the lamp F on the frontal panel of the
electrical board.
z At the end of the pre-purgue phase, the air damper goes to the ignition position, the ignition transformer comes on (signalled
by the lamp H) and 3 seconds later the solenoid valves EV1 and EV2 are energized (lights L and I on the front panel).
z 3 seconds after the opening of the valves, the ignition transformer comes off and the lamp H turns off; subsequently:
Single stage burners: the burner is on at the maximum power; the lights F and G are on;
High-low flame burners: the burner is on in low flame (light G is on); 8 seconds later the high flame operation begins and the
burner switches automatically to high flame (light F is on) or remains in low flame operation, depending on the plant needs.
Fully modulating burners: after the posted time the modulating operation begins and the burner is driven by the modulator (P),
depending on the needs of the plant; the light F is on until the modulator drives the burner to a rise of power.

B P

F G H
M

I L D

C
E

A Q

Fig. 37 - Electrical board front panel

Key
A main switch on-off
B lockout indicator light
C reset pushbutton for flame control device
D gas pressure switch consent indicator light
E leakage control device lockout indicator light (only on burners with leakage control device)
F high flame operation indicator light (or air damper open during pre-purgue phase)
G low flame operation indicator light
H ignition transformer operation indicator light
I valve in operation indicator light for EV2
L valve in operation indicator light for EV1
M indicator light for fan motor overload tripped (only three-phase burners); to reset the overload tripped, open the electrical board.
P modulator (fitted only on fully modulating burners)
Q operation manual selector: 0) stop - 1) high flame - 2) low flame - 3) automatic

PART II: OPERATION 25

 PART II: OPERATION

At least once a year carry out the maintenance operations listed below. In the case of seasonal servicing, it is recommended to
carry out the maintenance at the end of each heating season; in the case of continuous operation the maintenance is carried out
every 6 months.
N.B. All operations on the burner must be carried out with the power disconnected
PERIODICAL OPERATIONS
z Cleaning and examining the gas filter cartridge, if necessary replace it; (see on page 19);
z Removal, examination and cleaning of the combustion head (see Fig. 38 - Fig. 39);
z Check of ignition electrode, cleaning, adjustment and, if necessary, replacement (see Fig. 40 - Fig. 41);
z Check of detection electrode, cleaning, adjustment and, if necessary, replacement (see Fig. 40 - Fig. 41); if in doubt check
the detection circuit as shown in Fig. 42 - Fig. 43, with the burner in operation;
z Cleaning and greasing sliding and rotating parts.

NOTE: The check on the ignition and detection electrodes is carried out after removing the combustion head.

Removal of the combustion head

Fig. 38 - Burners P20 - P30 - P45
AR V G C
z Remove the lid C.
z Unscrew the 2 screws S which hold in
position the washer, unscrew then the
screw VRT, to free the threaded rod AR.
z Unscrew the screws V which lock the gas OR
manifold G and extract the complete unit
as shown in the figure.
Note: for subsequent assembly carry out the S
above described operations in the reverse
order, having care to keep the OR ring in the
correct position.

VRT

Fig. 38

Fig. 39 - Burners P65

z Remove the lid C. AR V G C
z Unscrew the 2 screws V which hold in
position the washer G and remove the
complete set as shown in figure.
Note: for subsequent assembly carry out the VRT
above described operations in the reverse
order, having care to keep the OR ring in the
correct position. OR

Fig. 39

26 PART II: OPERATION

Fig. 40 - Electrodes position setting P20 - P30 - P45

Detection electrode

Ignition electrode

Earth electrode

Fig. 41 - Electrodes position setting P65

Detection electrode

Earth electrode

Ignition electrode

Check of ionisation current

To measure the detection signals refer to the diagrams in Fig. 42 - Fig. 43. If the signal is less than the value shown, check the
position of the detection electrode, the electrical contacts and if necessary replace the detection electrode.

Fig. 42 Fig. 43
TERMINAL BLOCK MA

27

SCALE µA DC

Flame control device Minimum detection signal

Landis LGB21-22 3 µA
Landis LMG21-22 3 µA

PART II: OPERATION 27

If the power supply to the burner is 230V three-phase or
230V phase-phase (without a neutral), with the Landis
LGB2... o LMG2... flame control device, between the termi-
nal 2 on the board and the earth terminal, an RC Landis
RC466890660 filter must be inserted

Key
C - Capacitor (22nF/250V)
LGB - LMG - Landis flame control device
R - Resistor (1Mohm)
RC466890660 - RC Landis filter

Fig. 44

TROUBLESHOOTING
BURNER DOESN’T START

CONTINUE PRE-PURGUE

REPEATS CYCLE DURING

BURNER DOESN’T START

BURNER DOESN’T START

SWITCH TO HIGH FLAME

CYCLE WITHOUT GIVE

BURNER STARTS AND

THE FLAME CONTROL

REPEATS THE CYCLE

BURNER STOPS AND

BURNER’S LOCKOUT

BURNER’S LOCKOUT
DURING OPERATION

DEV. REPEATS THE

AND REPEATS THE

BURNER DOESN’T

AFTER START
OPERATION
AND LOCKS

CONSENT
CYCLE
CAUSE / FAULT

MAINS SWITCH OPEN ●

ABSENCE OF GAS ●
MINIMUM GAS PRESSURE SWITCH FAULT
OR BAD SETTING ● ● ● ●
BOILER THERMOSTATS OPEN ●
OVERLOAD TRIPPED INTERVENTION ●
FUSES INTERVENTION ●
AIR PRESSURE SWITCH FAULT OR BAD
SETTING ● ● ● ●
DEFECTIVE FLAME CONTROL DEVICE ● ● ● ● ● ●
DEFECTIVE AIR DAMPER
SERVOCONTROL ●
DEFECTIVE IGNITION TRANSFORMER ●
IGNITION ELECTRODE WRONG POSITION ●
BUTTERFLY VALVE BAD SETTING ●
DEFECTIVE GAS GOVERNOR ● ● ● ●
DEFECTIVE HI-LO FLAME THERMOSTAT ●
SERVOCONTROL CAM BAD SETTING ●
DETECTION ELECTRODE BAD POSITION
OR DEFECTIVE DETECTION CIRCUIT ● ●
REVERSED PHASE AND NEUTRAL
CONNECTION ●
PHASE-PHASE SUPPLY OR PRESENCE OF
VOLTAGE ON NEUTRAL* ●

* In this case insert an RC filter (see Fig. 44)

28 PART II: OPERATION

ELECTRICAL DIAGRAMS
Electrical diagrams code 18-009 Rev.1 and 18-020 - complete key
BV Fan motor remote contactor coil
CTV Contacts of fan motor overload tripped
CN1 Connector for three-phase versions
CV Fan motor contactor contacts
ER Flame detection electrode
EV Valves connector
EV1 Network side solenoid gas valve (or valves group)
EV2 Burner side solenoid gas valve (or valves group)
F-FU Fuses (FU =6,3A three-phase versions - FU =10A monophase version)
FILTRO Filter (when necessary)
FQ Electrical board frontal connector
IG Main switch
IL Line switch for auxiliaries
IM Line switch for fan motor
L(1,2,3) Phase
LAF High flame operation light (only progressive and double stage burners)
LB Burner lockout signaling light
LBF Low flame operation light (only progressive and double stage burners)
LEV1 Signaling light for EV1 opening
LEV2 Signaling light for EV2 opening
LF Burner in operation light (only single stage burners)
LGB/LMG21.33 (**) Landis flame control device (single stage burners)
LGB/LMG22.33 Landis flame control device (hi-low flame and progressive burners)
LPG Gas in the network signaling light
LSPG Valves leakage signaling light
LT Intervention of fan motor overload tripped signaling light (only three phase burners)
LTA Ignition transformer in operation signaling light
MC1 Terminal block for three-phase power supply connection and three-phase motor connection
MCM Terminal block for fan motor supply connection
MV Fan motor
N Neutral
PA Air pressure switch
PE Earth connection
PGMAX Maximum gas pressure switch (optional, if fitted remove the bridge in the connector)
PG Minimum gas pressure switch
PS Reset pushbutton for flame control device
SQN30.151 Landis servocontrol for air damper (hi-lo flame burners)
SQN30.251 Landis servocontrol for air damper (progressive burners)
SQN70.224A20 Landis servocontrol for air damper (hi-lo flame burners)
SQN70.424A20 Landis servocontrol for air damper (progressive burners)
ST Thermostats or pressure switches group
STA4.5B0.37/63N21L Berger servocontrol for air damper (hi-lo flame burners)
STA12B3.41/63N21L Berger servocontrol for air damper (progressive burners)
STA15B3.41/83N21L Berger servocontrol for air damper (progressive burners)
STA6B3.41/63N21L Berger servocontrol for air damper (hi-lo flame burners)
TA Ignition transformer
TAB Pressure switch for high-low flame operation (where fitted, remove the bridge between terminals 6 and 7 on terminal
board MA)
TV Fan motor overload tripped
VPS504 Dungs valves leakage control device (otional, if fitted remove the bridge on the connector)

(*) Version with separate valves and gas train connector; A - with leakage control, B - without leakage control
(**) With LGB21.33, a bridge between terminals 7 and 9 must be fitted

SERVOCONTROL CAMS
LANDIS BERGER LANDIS
SQN30.251 STA1xB3.41/x SQN70.424A20
I ST2 RED High flame
II ST0 BLUE Stand-by
III ST1 ORANGE Low flame
V MV BLACK Not used

ATTENTION:
1 - Power supply: 400V 50Hz 3N a.c.three-phase and 230V 50Hz 2N a.c. monophase
2 - Don’t reverse phase and neutral
3 - Ensure the burner is properly earthed

PART II: OPERATION 29

ELECTRICAL DIAGRAMS
Electrical diagram code 18-009 Rev. 1 - Burners P20 - P30 L-.TN.., L-.AB.., L-.PR.., P65 L-. AB

30 PART II: OPERATION

Electrical diagram code 18-020 - Burners P45 L-.AB.., L-.PR..

PART II: OPERATION 31

Electrical diagrams code 04-520 Rev. 4, 04-521 Rev. 4, 04-671, 04-672, 05-581- 05-509 Rev. 4, complete key
Burners WITHOUT printed circuit

BV Fan motor contactor coil

CTV Fan motor overload tripped contacts
CV Fan motor contactor contacts
ER Flame detection electrode
EV1 Gas network side solenoid valve (or valves group)
EV2 Burner side solenoid valve (or valves group)
F Fuse
IG Main switch
IL Line switch
L Phase
LAF Burner in high flame operation light
LB Flame lockout light
LBF Burner low flame operation light
LEV1 Signaling light for EV1 solenoid valve opening
LEV2 Signaling light for EV2 solenoid valve opening
LF Burner in operation signaling light
LGB2..* / LMG2.. LANDIS flame control device
LGB2.. LANDIS flame control device
LGB22.33/LMG22.33 LANDIS flame control device
LPG Signaling light for gas presence in the network
LPGMIN Signaling light for low pressure in the network
LSPG Valves leakage signaling light
LT Motor overload tripped signaling light
LTA Ignition transformer operation light
MA Burner supply terminal board
MC Burner components connection terminal board
MV Fan motor
N Neutral
PA Air pressure switch
PG Minimum gas pressure switch
PGMAX Maximum gas pressure switch (optional, if fitted remove the bridge between terminals 156 and 158 on terminal board
MC)
PGMIN Minimum gas pressure switch
PS Reset pushbutton for flame control device
SQN30.151 LANDIS servocontrol for air damper (hi-lo operation burners)
SQN30.251 LANDIS servocontrol for air damper (progressive operation burners)
SQN70.224A20 LANDIS servocontrol for air damper (hi-lo operation burners)
SQN70.424A20 LANDIS servocontrol for air damper (progressive operation burners)
ST Group of thermostats or pressure switches
STA12B3.41/63N21L BERGER servocontrol for air damper (progressive operation burners)
STA15B3.41/83N21L BERGER servocontrol for air damper (progressive operation burners)
STA4.5B0.37/63N23L BERGER servocontrol for air damper (hi-lo operation burners)
STA6B3.41/63N21L BERGER servocontrol for air damper (hi-lo operation burners)
TA Ignition transformer
TAB High-low flame pressure switch (if fitted remove the bridge between terminals 177 and 178 on terminal board MA)
TV Fan motor overload tripped
VPS504 Dungs valves leakage control (optional, if fitted remove the bridge between terminals 6 and 7 on terminal board MC)

* Place a bridge between terminals 7 and 9 on the LGB board, only with LGB21.33

SERVOCONTROL CAMS
LANDIS BERGER BERGER LANDIS
SQN30.x51 STAxB3.41 STA4.5B0.37/ SQN70.x24A20
I ST2 I ROSSA high flame
II ST0 II BLU stand-by
III ST1 IV ARANCIO low flame
V MV III NERA not used

ATTENTION:
1 - Power supply: 400V 50Hz 3N a.c.three-phase and 230V 50Hz 2N a.c. monophase
2 - Don’t reverse phase and neutral
3 - Ensure the burner is properly earthed

32 PART II: OPERATION

Electrical diagram 04-520 Rev. 4 - Burners P20 - P30 M-.TN..

PART II: OPERATION 33

Electrical diagram 04-521 Rev. 4 - Burners P20 - P30 M-.AB

34 PART II: OPERATION

Electrical diagram 04-672 - Burners P45 M-.AB.., M-.PR..

PART II: OPERATION 35

Electrical diagram 05-509 Rev. 4 - Burners P65 M-.AB.., M-.PR..

36 PART II: OPERATION

Electrical diagrams 04-622 Rev. 1 - 04-642 Rev. 1 - 05-615 Rev. 1 - complete key
BV Fan motor remote contactor coil
CMF Operation manual selector: 0) stop - 1) high flame - 2) low flame - 3) automatic
CTV Contacts of fan motor overload tripped
CV Fan motor contactor contacts
ER Flame detection electrode
EV1 Network side solenoid gas valve (or valves group)
EV2 Burner side solenoid gas valve (or valves group)
F÷F2 Fuses
IG Main switch
IL Line switch
L Phase
LAF Burner high flame operation signaling light (2nd stage)
LB Burner lockout signaling light
LBF Burner low flame operation signalization light (1st stage)
LEV1 Signalization light for EV1 opening
LEV2 Signalization light for EV2 opening
LGB22.33/LMG22.33 LANDIS flame control device
LPG Gas in the network signaling light
LPG MIN Low pressure in the network signaling light
LS Burner in stand-by signaling light
LSPG Valves leakage signaling light
LT Intervention of fan motor overload tripped signaling light
LTA Ignition transformer in operation signaling light
MA Burner power supply terminal block
MC Terminal block for burner components connection
MV Fan motor
N Neutral
PA Air pressure switch
PG Minimum gas pressure switch
PGMAX Maximum gas pressure switch (optional, if fitted remove the bridge between terminals 156 and 158 on terminal block
MC)
PGMIN Minimum gas pressure switch
PS Flame reset pushbutton
Pt100 Connection for thermoresistor Pt 100
RWF40.000* Landis modulator
SD-0/4÷20mA Probe connection with signal 0÷20mA / 4÷20mA
SD-0÷10V Probe connection with signal 0÷10V
SD-PRESS. 3 terminals pressure probe connection (LANDIS QBE620…)
SD-TEMP 2 terminals themperature probe connection (Pt1000 o LANDIS QAE2..-QAC2..)
SQN30.251 Landis servocontrol for air damper (alternate)
SQN70.424A20 Landis servocontrol for air damper (alternate)
ST Thermostats or pressure switches group
STA12B3.41/63N21L Berger servocontrol for air damper
STA15B3.41/83N21L Berger servocontrol for air damper (alternate)
TA Ignition transformer
TC Themperature probe connection
TV Fan motor overload tripped
VPS504 Dungs valves leakage control device (otional, if fitted remove the bridge between terminals 177 and 178 on terminal
board MC)
Link the terminal G on the RWF40 modulator with the teminal G on the probe (terminal 13 on terminal board MA) only if a probe is connected.

SERVOCONTROL CAMS
LANDIS BERGER LANDIS
SQN30.251 STA1xB3.41/x SQN70.424A20
I ST2 RED High flame
II ST0 BLUE Stand by
III ST1 ORANGE Low flame
V MV BLACK Not used
*The modulator includes a limit switch (trminals Q 13 and Q14 on RWF40); it stops the burner if the working parameter overcomes the set diffe-
rential.

ATTENTION:
1 - Power supply: 400V 50Hz 3N a.c.three-phase and 230V 50Hz 2N a.c. monophase
2 - Don’t reverse phase and neutral
3 - Ensure the burner is properly earthed

PART II: OPERATION 37

Electrical diagram code 04-622 Rev. 1 - Burners P20 - P30 M-.MD

38 PART II: OPERATION

Electrical diagram 04-642 Rev. 1 - Burners P45 M-.MD

PART II: OPERATION 39

Electrical diagram code 05-615 Rev. 1 - Burner P65 M-.MD

40 PART II: OPERATION

SPARE PARTS

PART II: OPERATION 41

SPARE PARTS - Burners P20 - P30 L-.TN, L-.AB

42 PART II: OPERATION

 P20 P20 P20 P20 P30 P30
POS. DESCRIPTION L-.XX.S.*.A.0.25 L-.XX.L.*.A.0.25 L-.XX.S.*.A.0.40 L-.XX.L.*.A.0.40 L-.XX.S.*.A.0.40 L-.XX.L.*.A.0.40
1 SOCKET FOR FLAME CONTROL DEVICE 2030415 2030415 2030415 2030415 2030415 2030415
FLAME CONTROL DEVICE LGB21
2 2020443 2020443 2020443 2020443 2020443 2020443
(SINGLE STAGE)
FLAME CONTROL DEVICE LGB22
2 2020430 2020430 2020430 2020430 2020430 2020430
(HI-LO FLAME)
FLAME CONTROL DEVICE LMG21
2 2020449 2020449 2020449 2020449 2020449 2020449
(SINGLE STAGE)
FLAME CONTROL DEVICE LMG22
2 2020450 2020450 2020450 2020450 2020450 2020450
(HI-LO FLAME)
3 TANSFORMER 2170128 2170128 2170128 2170128 2170128 2170128
5 MANIFOLD 2740002 2740002 2740002 2740002 2740002 2740002
6 DETECTION CABLE 6050205 6050205 6050205 6050205 6050205 6050205
7 DETECTION ELECTRODE 2080106 2080106 2080106 2080106 2080102 2080102
8 COMPLETE BLAST TUBE 3090096 3090086 3090096 3090086 3090019 3091005
9 BLAST TUBE EXTENSION --- --- --- --- --- 2200046
10 COMBUSTION HEAD 3060073 3060072 3060073 3060072 3060005 3060005
11 IGNITION ELECTRODE 2080209 2080209 2080209 2080209 2080202 2080202
12 IGNITION CABLE 6050108 6050108 6050108 6050108 6050108 6050108
13 GASKET 2110004 2110004 2110004 2110004 2110004 2110004
14 "O" RING 2250001 2250001 2250001 2250001 2250001 2250001
15 THROTTLE VALVE (HI-LO FLAME) 2460221 2460221 2460221 2460221 2460221 2460221

PART II: OPERATION

15A THROTTLE VALVE (SINGLE STAGE) 2460201 2460201 2460201 2460201 2460201 2460201
17 AIR DAMPER 2140005 2140005 2140005 2140005 2140005 2140005
SERVOC. SUPPORT BRACKET
18 3050009 3050009 3050009 3050009 3050009 3050009
(HI-LO FLAME)
SERVOCONTROL (BERGER, VERS. HI-LO
19 2480057 2480057 2480057 2480057 2480057 2480057
FLAME)
20 INLET CONE 2040016 2040016 2040016 2040016 2040016 2040016
21 FAN 2150006 2150006 2150006 2150006 2150006 2150006
22 AIR PRESSURE SWITCH 2140065 2140065 2140065 2140065 2140065 2140065
24 HEAD ADJUSTING SCREW 2320501 2320501 2320501 2320501 2320501 2320501
25 MOTOR 2180704 2180704 2180704 2180704 2180704 2180704
26 LEAKAGE CONTROL (OPTIONAL) 2191604 2191604 2191604 2191604 2191604 2191604
35 MINIMUM GAS PRESSURE SWITCH 2160052 2160052 2160052 2160052 2160052 2160052
37 MULTIBLOC VALVES GROUP 2190341 2190341 2190342 2190342 2190342 2190342
PRINTED CIRCUIT 6100535 6100535 6100535 6100535 6100535 6100535
38 MULTIBLOC COIL 2580017 2580017 2580017 2580017 2580017 2580017

43
SPARE PARTS - Burners P45 L-.AB, P65 L-.AB

44 PART II: OPERATION

 P45 P45 P65 P65
POS. DESCRIPTION L-.AB..S.. .40 L-.AB..S.. .50 L-.AB..S.. .50 L-.AB..S.. .65
L-.AB..L.. .40 L-.AB..L.. .50 L-.AB..L.. .50 L-.AB..L.. .65
1 SOCKET FOR FLAME CONTROL DEVICE 203.04.15 203.04.15 203.04.15 203.04.15
2 CONTROL DEVICE LGB21 (SINGLE STAGE)
2 CONTROL DEVICE LGB22 (HI-LO FLAME) 202.04.30 202.04.30 202.04.30 202.04.30
2 CONTROL DEVICE LMG21 (SINGLE STAGE)
2 CONTROL DEVICE LMG22 (HI-LO FLAME)) 202.04.50 202.04.50 202.04.50 202.04.50
3 OVERLOAD RELAY --- --- 614.00.32 614.00.32
4 CONTACTOR --- --- 613.00.16 613.00.16
5 IGNITION TRANSFORMER 217.01.28 217.01.28 217.01.28 217.01.28
6 RELAY --- --- --- ---
7 RELAY SOCKET --- --- --- ---
9 GAS PRESSURE SWITCH 216.00.76 216.00.76 216.00.76 ---
11 MANIFOLD 274.00.02 274.00.02 274.00.03 274.00.03
12 DETECTION CABLE 605.02.05 605.02.05 605.02.05 605.02.05
13 DETECTION ELECTRODE 208.01.02 208.01.02 208.01.02 208.01.02
14 STANDARD BLAST TUBE EXTENSION --- --- 220.00.55 220.00.55
14 LONG BLAST TUBE EXTENSION 220.00.46 220.00.46 220.00.56 220.00.56
15 BLAST TUBE RING --- --- 247.00.37 247.00.37
16 BLAST TUBE BODY --- --- 230.00.55 230.00.55
17 STANDARD BLAST TUBE - COMPLETE 309.00.39 309.00.39 309.10.E9 309.10.E9
17 LONG BLAST TUBE - COMPLETE 309.10.F1 309.10.F1 309.10.E0 309.10.E0
18 COMBUSTION HEAD 306.00.C1 306.00.C1 306.00.C2 306.00.C2
19 IGNITION ELECTRODE 208.02.02 208.02.02 208.02.02 208.02.02
20 IGNITION CABLE 605.01.08 605.01.08 605.01.08 605.01.08
21 GASKET 211.00.13 211.00.13 211.00.33 211.00.33
22 RING "OR" FOR THROTTLE VALVE 225.00.03 225.00.03 225.00.03 225.00.03
23 THROTTLE VALVE 246.02.22 246.02.22 246.02.22 246.02.24
24 GAS PRESSURE SWITCH 216.00.10 216.00.10 218.02.03.01 218.02.03.01
26 INTERNAL AIR DAMPER 214.00.07 214.00.07 214.00.22 214.00.22
27 ESTERNAL AIR DAMPER --- --- 214.00.23 214.00.23
28 SERVOCONTROL SUPPORT BRACKET 305.00.09 305.00.09 305.00.10 305.00.10
29 SERVOCONTROL 248.00.42 248.00.42 248.00.42 248.00.42
30 LEAKAGE CONTROL 219.16.04 219.16.04 219.16.04 219.16.04
31 AIR INLET 204.00.17 204.00.17 204.00.11 204.00.11
32 FAN 215.00.21 215.00.21 215.00.18 215.00.18
33 AIR PRESSURE SWITCH 216.00.65 216.00.65 216.00.65 216.00.65
35 HEAD ADJUSTING KNOB 232.05.02 232.05.02 232.05.03 232.05.03
36 ELECTRIC MOTOR 218.00.91 218.00.91 218.02.03 218.02.03
37 GAS SOLENOID VALVE EV2 --- --- --- 219.01.51
38 GAS SOLENOID VALVE EV1 --- --- --- 219.03.21
39 GAS FILTER --- --- --- 209.01.17
40 COIL FOR EV1 --- --- --- 258.00.05
41 PRINTED CIRCUIT FOR EV1 --- --- --- 253.01.05
42 ACTUATOR WITH STABILIZER --- --- --- 219.01.20
43 MULTIBLOC VALVES GROUP 219.03.E9 219.03.E0 219.03.E0 ---
PRINTED CIRCUIT FOR ELECTRIC BOARD 610.05.35 610.05.35 610.05.35 610.05.35

PART II: OPERATION 45

SPARE PARTS - Burners P20 - P30 L-.MD...

46 PART II: OPERATION

 POS. DESCRIPTION P20 P20 P20 P20 P30 P30
L-.MD.S.*.A.0.25 L-.MD.L.*.A.0.25 L-.MD.S.*.A.0.40 L-.MD.L.*.A.0.40 L-.MD.S.*.A.0.40 L-.MD.L.*.A.0.40
1 SOCKET FOR FLAME CONTROL DEVICE 203.04.15 203.04.15 203.04.15 203.04.15 203.04.15 203.04.15
2 FLAME CONTROL DEVICE LANDIS LGB22 202.04.30 202.04.30 202.04.30 202.04.30 202.04.30 202.04.30
2 FLAME CONTROL DEVICE LANDIS LMG22 202.04.50 202.04.50 202.04.50 202.04.50 202.04.50 202.04.50
3 TRANSFORMER 217.01.02 217.01.02 217.01.02 217.01.02 217.01.02 217.01.02
5 MANIFOLD 274.00.02 274.00.02 274.00.02 274.00.02 274.00.02 274.00.02
6 DETECTION CABLE 605.02.05 605.02.05 605.02.05 605.02.05 605.02.05 605.02.05
7 DETECTION ELECTRODE 208.01.06 208.01.06 208.01.06 208.01.06 208.01.02 208.01.02
8 COMPLETE BLAST TUBE 309.00.96 309.00.86 309.00.96 309.00.86 309.00.19 309.10.05
9 BLAST TUBE EXTENSION --- --- --- --- --- 220.00.46
10 COMBUSTION HEAD 306.00.73 306.00.72 306.00.73 306.00.72 306.00.05 306.00.05
11 IGNITION ELECTRODE 208.02.09 208.02.09 208.02.09 208.02.09 208.02.02 208.02.02
12 IGNITION CABLE 60.01.08 605.01.08 605.01.08 605.01.08 605.01.08 605.01.08
13 GASKET 211.00.04 211.00.04 211.00.04 211.00.04 211.00.04 211.00.04
14 "O" RING 225.00.01 225.00.01 225.00.01 225.00.01 225.00.01 225.00.01
15 THROTTLE VALVE 246.02.21 246.02.21 246.02.21 246.02.21 246.02.21 246.02.21
17 AIR DAMPER 214.00.05 214.00.05 214.00.05 214.00.05 214.00.05 214.00.05
18 SERVOCONTROL SUPPORT BRACKET 305.00.11 305.00.11 305.00.11 305.00.11 305.00.11 305.00.11
19 SERVOCONTROL (BERGER) 248.00.53 248.00.53 248.00.53 248.00.53 248.00.53 248.00.53
20 ADJUSTABLE CAM 244.00.29 244.00.29 244.00.29 244.00.29 244.00.29 244.00.29
21 LEVER 244.00.15 244.00.15 244.00.15 244.00.15 244.00.15 244.00.15

PART II: OPERATION

22 INLET CONE 204.00.16 204.00.16 204.00.16 204.00.16 204.00.16 204.00.16
23 FAN 215.00.06 215.00.06 215.00.06 215.00.06 215.00.06 215.00.06
24 AIR PRESSURE SWITCH 216.00.65 216.00.65 216.00.65 216.00.65 216.00.65 216.00.65
26 HEAD ADJUSTING SCREW 232.05.01 232.05.01 232.05.01 232.05.01 232.05.01 232.05.01
27 MOTOR 218.07.04 218.07.04 218.07.04 218.07.04 218.07.04 218.07.04
28 MULTIBLOC COIL 258.00.17 258.00.17 258.00.17 258.00.17 258.00.17 258.00.17
29 MULTIBLOC VALVES GROUP 219.03.41 219.03.41 219.03.42 219.03.42 219.03.42 219.03.42
37 LEAKAGE CONTROL VPS504 (OPTIONAL) 219.16.04 219.16.04 219.16.04 219.16.04 219.16.04 219.16.04
39 MINIMUM GAS PRESSURE SWITCH 216.00.52 216.00.52 216.00.52 216.00.52 216.00.52 216.00.52
41 MODULATOR 257.00.34 257.00.34 257.00.34 257.00.34 257.00.34 257.00.34
42 FIELD ADAPTER 256.01.. 256.01.. 256.01.. 256.01.. 256.01.. 256.01..
43 MODULATION PROBE 256.01.. 256.01.. 256.01.. 256.01.. 256.01.. 256.01..

47
SPARE PARTS - Burners P45 - P65 L-.MD

48 PART II: OPERATION

 P45 P45 P65 P65
POS. DESCRIPTION L-.MD..S...40 L-.MD..S...50 L-.MD..S...50 L-.MD..S...65
L-.MD..L...40 L-.MD..L...50 L-.MD..L...50 L-.MD..L...65
1 FLAME CONTROL DEVICE SOCKET 203.04.15 203.04.15 203.04.15 203.04.15
2 FLAME CONTROL DEVICE LANDIS LGB22 202.04.30 202.04.30 202.04.30 202.04.30
2 FLAME CONTROL DEVICE LANDIS LMG22 202.04.50 202.04.50 202.04.50 202.04.50
3 LEAKAGE CONTROL 219.16.04 219.16.04 219.16.04 219.16.04
5 OVERLOAD RELAY --- --- 614.00.32 614.00.32
6 CONTACTOR --- --- 613.00.16 613.00.16
7 IGNITION TRANSFORMER 217.01.02 217.01.02 217.01.02 217.01.02
8 RELAY --- --- --- ---
9 RELAY SOCKET --- --- --- ---
11 MANIFOLD 274.00.02 274.00.02 274.00.03 274.00.03
12 DETECTION CABLE 605.02.05 605.02.05 605.02.05 605.02.05
13 DETECTION ELECTRODE 208.01.02 208.01.02 208.01.02 208.01.02
14 STANDARD BLAST TUBE EXTENSION --- --- 220.00.55 220.00.55
14 LONG BLAST TUBE EXTENSION 220.00.46 220.00.46 220.00.56 220.00.56
15 BLAST TUBE RING --- --- 247.00.37 247.00.37
16 BLAST TUBE BODY --- --- 230.00.55 230.00.55
17 COMPLETE BLAST TUBE - STANDARD 309.00.39 309.00.39 309.10.E9 309.10.E9
17 COMPLETE BLAST TUBE - LONG 309.10.F1 309.10.F1 309.10.E0 309.10.E0
18 COMBUSTION HEAD 306.00.C1 306.00.C1 306.00.C2 306.00.C2
19 IGNITION ELECTRODE 208.02.02 208.02.02 208.02.02 208.02.02
20 IGNITION CABLE 605.01.08 605.01.08 605.01.08 605.01.08
21 GASKET 211.00.13 211.00.13 211.00.33 211.00.33
22 OR RING FOR THROTTLE VALVE 225.00.03 225.00.03 225.00.03 225.00.03
23 THROTTLE VALVE 246.02.22 246.02.22 246.02.22 246.02.24
24 GAS PRESSURE SWITCH 216.00.10 216.00.10 216.00.10 216.00.10
26 INTERNAL AIR DAMPER 214.00.07 214.00.07 214.00.22 214.00.22
26A EXTERNAL AIR DAMPER --- --- 214.00.23 214.00.23
27 SERVOCONTROL SUPPORT BRACKET 305.00.11 305.00.11 305.00.12 305.00.12
28 SERVOCONTROL 248.00.53 248.00.53 248.00.53 248.00.53
29 ADJUSTABLE CAM 244.00.29 244.00.29 244.00.29 244.00.29
30 COMPLETE LEVER 244.00.15 244.00.15 244.00.15 244.00.15
31 INLET CONE 204.00.17 204.00.17 204.00.11 204.00.11
32 FAN 215.00.21 215.00.21 215.00.18 215.00.18
33 AIR PRESSURE SWITCH 216.00.65 216.00.65 216.00.65 216.00.65
35 HEAD ADJUSTING KNOB 232.05.02 232.05.02 232.05.03 232.05.03
36 ELECTRIC MOTOR 218.02.03.01 218.02.03.01 218.02.03.01 218.02.03.01
37 GAS SOLENOID VALVE EV2 --- --- --- 219.01.51
38 GAS SOLENOID VALVE EV1 --- --- --- 219.03.21
39 GAS FILTER --- --- --- 209.01.17
40 COIL FOR EV1 --- --- --- 258.00.05
41 PRINTED CIRCUIT FOR EV1 --- --- --- 253.01.05
42 ACTIVATOR WITH STABILIZER --- --- --- 219.01.20
43 MULTIBLOC VALVES GROUP 219.03.E9 219.03.E0 219.03.E0 ---
44 GAS PRESSURE SWITCH 216.00.76 216.00.76 216.00.76 ---
45 MODULATOR PROBE 256.01.. 256.01.. 256.01.. 256.01..
46 MODULATOR RWF40 257.00.34 257.00.34 257.00.34 257.00.34
46 FIELD ADAPTER 257.01.12 257.01.12 257.01.12 257.01.12
46A FLAME CONTROL DEVICE SOCKET 256.01.. 256.01.. 256.01.. 256.01..

PART II: OPERATION 49

 APPENDIX: COMPONENTS CHARACTERISTICS

LANDIS LGB 21/22.. FLAME CONTROLLER 51

LANDIS LMG21/22/25 FLAME CONTROLLER 54
GAS MULTIBLOC REGULATOR DUNGS MB-DLE 405-407-410-412-415-420 57
VALVE PROVING SYSTEM DUNGS VPS504 57
DOUBLE GAS VALVES VGD20 - VGD40 57
SAFETY SOLENOID VALVES DUNGS MV/5, MVD/5, MVDLE/5 SINGLE STAGE 57
LANDIS VALVES 58
SAFETY SOLENOID VALVE DUNGS SV/SV-D/SV-DLE 59
DOUBLE SOLENOID VALVE DUNGS DMV-DLE 59
PRESSURE REGULATOR DUNGS FRS 60

50 APPENDIX: COMPONENTS CHARACTERISTICS

LANDIS LGB 21/22.. FLAME CONTROLLER
Function Conditions for starting up the burner:
The programme run is shown in the diagrams. The required and per- z The burner control must not be locked out.
missible input signals for the control part and flame supervision part z The contacts of the gas pressure switch ”GP", the temperature or
are pictured as a hatching correspondingly in the function diagrams. If pressure switch “W" and the controller “R", must be closed.
these input signals are missing, the controller interrupts the start-up
programme and initiates a lock-out at the place where the safety
regulations demand it. Start-up programme
The LGB types are fitted with under voltage protection, i.e. the load A Start command (switching on)
relay AR is de-energized when the supply voltage falls below 160 V. This command is triggered by control thermostat / pressure controller
The burner control automatically attempts a new start-up when the «R». Terminal 12 receives voltage and the programming mechanism
supply voltage again exceeds 160 V starts running. On completion of waiting time «tw» with the LGB21...,
A Start-up command from the temperature or pressure or after air damper «SA» has reached the nominal load position (on
controller “R” completion of «t11») with the LGB22..., fan motor «M» will be started.
A-C Start-up programme tw Waiting time
C-D Burner operation (heat production corresponding to the control During the waiting time, air pressure monitor «LP» and flame relay
commands) «FR» are tested for correct contact positions.
D Controlled shut-down by “R” t11 Programmed opening time for actuator «SA»
LGB21 (Only with LGB22...) The air damper opens until the nominal load
position is reached. Only then will fan motor «M» be switched on.
t10 Specified time for air pressure signal
On completion of this period of time, the set air pressure must have
built up, or else lockout will occur.
t1 Prepurge time
Purging the combustion chamber and the secondary heating surfa-
ces: required with low-fire air volumes when using the LGB21... and
with nominal load air volumes when using the LGB22.... The dia-
grams show the so-called prepurge time «t1» during which air pres-
sure monitor «LP» must indicate that the required air pressure is
available. The effective prepurge time «t1» comprises interval end
«tw» through «t3».
t12 Programmed closing time for actuator «SA»
(Only with LGB22...)During «t12», the air damper travels to the low-
LGB22 fire position.
t3 Preignition time
During «t3» and up to the end of «TSA», flame relay «FR» is forced to
close. On completion of «t3», the release of fuel is triggered at termi-
nal 4.
TSA Ignition safety time
On completion of «TSA», a flame signal must be present at terminal
1. That flame signal must be continuously available until shutdown
occurs, or else flame relay «FR» will be deenergized, resulting in
lockout.
t4 Interval
LGB21...: time to the release of the second fuel valve «BV2»
LGB22...: on completion of «t4», the heat source is controlled depen-
ding on the load (release of load controller «LR»)

B - B' Interval for flame establishment

Key for operation diagram C Burner operation position
A - C Startup sequence C - D Burner operation (heat production)
tw Waiting time, 8s for LGB21, 9s for LGB22 Operation of the burner at the maximum strenght or, with a flame con-
t1 Prepurge time 30s troller for the load.
TSA Ignition safety time 3s D Controlled by "R" shutdown
t3 Preignition time, 2s for LGB21, 3s for LGB22 The burner stops, waiting for the next ignition.
t4 Interval «BV1-BV2» or «BV1-LR», 8s
t10 Specified time for air pressure signal, 5s for LGB21, 3s for
LGB22
t11 Programmed opening time for actuator «SA», max. 12s
t12 Programmed closing time for actuator «SA», max. 11s
BV Fuel valves
FS Flame presence signal
GP Gas pressure switch
LP Air pressure switch
LR Load controller
M Fan motor
R Temperature or pressure controller
W Safety thermostat or pressure switch
Z Ignition transformer
1...12 Terminals of the burner flame controls on AGK11's socket
Command signal from flame control
Input signals

APPENDIX: COMPONENTS CHARACTERISTICS 51

Command program in the event of a defect Specifications
In the event of a defect the inflow of fuel is interrupted. When the Supply voltage 220 V AC -15%...240 VAC +10%
block occurs in the preventilation time (not indicated by the symbol) Frequency 50 Hz -6%...60 Hz +6%
the causes may be the air pressostat LP or a premature signal of Consumption 3 VA
flame presence. Flow rate of the contacts at terminals
z With voltage failure: repetition of the start-up with complete pro- - terminal 3 max. 3 A (15 A max. for 0.5s)
gramme - terminals 4, 5, 7 max. 2 A
z Premature presence of flame at the start of preventilation time: - terminal 10 max. 1 A
safety stop (block) - terminal 12 (for Umax 264 V) max. 5 A*
z Contact of air pressostat LP stuck during time tw: start-up cannot Fuse max. 10 A, with slow blow-out
take place. Radio disturbance N - VDE0875
z Air pressure failure after t10: safety stop after safety time TSA Protection IP40
z Absence of confirmation of air pressure: safety stop(block) after Permissible ambient temperature
t10 - operating -20....+ 60°C
z Failure to start up the burner: safety stop after safety time TSA - transport and storage -40....+ 70°C
Mounting pos. permitted any
z Absence of flame during functioning: immediate safety stop.
Mass (weight) without/with basec. 230/310 g
z Checking the ignition spark with QRE: with absence of spark there
Mass (weight) AGK66 c. 12 kg
is no consent to the fuel, safety stop (block) after time t2.
*) At permissible voltage and that is 187...264 V
Unblocking the appliance
Unblocking of the appliance can be effected immediately after the
safety stop without causing modification of the programme.
Indicator of the command programme of the defective item
On the front part of the safety appliance is located a plexiglass lunette
under which there is the indicator disc of programme's progress.
In the event of safety stop, the programmer stops. The disc shows, as
follows, the position of the programme at which the interruption occur-
red:
no start-up, the command ring is open
interval tw or t10 on LGB21; tw or t11 on LGB22
air damper open (LGB22)
P safety stop (block) through absence of the air pressure
signal (LGB21) or because (LGB22) the air damper is not
open
interval t1, t3 (t12)
fuel consent (LGB22)
1 safety stop (block) through absence of the flame signal at
the end of the 1st safety time
2 consent of the 2nd fuel valve (LGB 21) or consent at the
power regulator (LGB22)
°°°° functioning of the burner at partial or maximum power (or
return to the service position)

52 APPENDIX: COMPONENTS CHARACTERISTICS

Key - internal diagram Key - programmer's diagram
AL Block signal A start-up (command from regulator “R”)
AR Main relay with "ar" contacts B burner operation
BR Block relay with "br" contacts C program start position (start up)
BV Fuel valve tw waiting time
Dbr1 U bolt t1 preventilation time
EK Unblocking button TSA safety time
FE Detection electrode t3 pre-ignition time
FR Flame relay with "fr" contacts t4 interval of time BV1-BV2 or BV1-LR
GP Gas pressostat t10 waiting time for confirmation of air pressure
HS Main selector t11 air damper movement time to open position
L Phase conductor t12 air damper movement time to close position
L1 Block light (blinking) t20 travel time for auto-return of the programmer
LP Air pressostat T programmer's total time
M Fan motor I.IX contacts of programmer's cams
MS Synchronous motor
N Neutral conductor
R Thermostat or pressostat
W Safety thermostat or pressostat
Z Ignition transformer

LGB21 LGB22

APPENDIX: COMPONENTS CHARACTERISTICS 53

LANDIS LMG21/22/25 FLAME CONTROLLER Startup program
FEATURES A Start-up, controlled by LR
The series of equipment LMG.. is interchangeable with the series Fan command after the waiting time tw for LMG21/25, or after the
LGB.., all diagrams and accessories are interchangeable, the main period t11 for LMG22.
features are: tw Waiting time.
z Indications of error codes by a signalling red light in the release
During this time the air pressure switch and the flame relay are tested
button;
for correct contact position.
z Programmer times fix for the digital management of signals.
t11 Programmed time for the opening of the servocontrol SA,
In case of lack of the flame during working the model LMG 25.33
doesn’t stop but repeat the starting cycle only with LMG22. The servocontrol SA moves to the low flame posi-
tion.
maximum 3 times), if the problem persists, after the fourth starting
the equipment stops . t10 Specified time for the air pressure signal.
Comparative table When this time has elapsed, the set value of air pressure must have
built up, else a lock-out is initiated.
t1 Pre-purgue time.
Old series LGB New series LMG Purguing of the combustion chamber and the secondary heating sur-
faces with low-load combustion head for LMG21/25, or with fully load
--- LMG 25.33 combustion air for LMG22. The affective pre-purgue time comprises
the interval between the end of tw and the start of t3.
LGB 21.33 LMG 21.33 t12 Programmed time to close the damper SA (MINIMUM)
(LMG22): During the time t12, the air damper moves to the low flame
LGB 22.33 LMG 22.33 position.
t3n Postignition time
Conditions for startup Ignition time during «TSA». Just before reaching the end of «TSA»,
ignition transformer «Z» will be switched off. This means that «t3n» is
z Burner control is reset
somewhat shorter than «TSA». This is necessary in order to give the
z All contacts in the line are closed forcedly closed flame relay «FR» sufficient time to drop out if there is
z Fan motor “M” or AGK25 is connected no flame.
z Air pressure monitor “LP” is in idle position t3 Pre-ignition time.
z No undervoltage Ignition time until the opening of BV1.
Undervoltage TSA Ignition safety time.
z Safety shutdown in the event the mains voltage is lower than typi- Opening of fuel valve BV1; the flame signal must be present at the
cally AC 160V; terminal 1 up tho the end of TSA.
z a restart is made when the mains voltage exceeds AC 195V t4 Interval BV-BV2 or BV1-LR.
Reversed polarity protection Interval between the end of TSA and the consent to the second fuel
If the connections of line (terminal 12) and neutral (terminal 2) have valve BV2 or to the load regulator LR.
been exchanged, the burner control will initiatelockout at the end of
"TSA" B-B’ Interval for the flame establishment.
C Operating position of the burner.
C-D Burner operation (heat production)
D Controlled shut-down by LR.
The burner is shut-off immediately and the flame control device is
ready for a new start.

54 APPENDIX: COMPONENTS CHARACTERISTICS

FUNCTIONS
LMG21.../LMG25... LMG22...

Internal diagram LMG21/25

Operations key
AL Alarm
BV Fuel valve
EK2 Remote reset button
FS Flame presence signal
GP Gas detection pressure switch
LP Air pressure switch
LR Burner's output regulation
M Fan motor
R Safety thermostat or pressure switch
SB Safety limit
W Regulation thermostat or pressure
switch
Z Ignition transformer
tw Waiting time
Internal diagram LMG22 t1 Pre-ventilation time
TSA Ignition safety time
t3 Pre-ignition time
t3n Ignition time during “TSA”
t4 Interval BV-BV2 or BV1-LR
t10 Specified time for air pressure signal
t11 Programmed opening time for actua-
tor SA
t12 Programmed closing time for actuator
SA

APPENDIX: COMPONENTS CHARACTERISTICS 55

Control program in the event of fault Diagnosis table
z If a fault occurs, all outputs will immediately be deactivated (in less Number of flashing
than 1s). - Possible causes
z On restoration of power, a restart will be made with the full progra 2 flashing **
sequence.
No flame at the end of the "Safety time":
z If the operating voltage drops below the undervoltage thresold.
- Detection electrode dirty
z If there is a premature faulty flame signal during t1, a lockout
- Fuel valve faulty
occurs.
- Gas doesn't reach the burner
z If the contact of air pressure monitor LP has welded in the working
3 flashing ***
position, prevention of startup and, after 8.5s: lockout.
z If the contact of the air pressure monitor LP has welded in the idle The air pressure switch doesn't commute or is at rest:
position: lockout at the end of t10. - Pressure switch faulty
z If the burner doesn't ignite by the end of TSA: lockout - The fan motor doesn't work
z If flame is lost during operation: lockout - Air lock servocontrol (where arranged) faulty
IMPORTANT: 4 flashing ****
z The release of the equipment can be carried out after each The air pressure switch is not commuted at rest as well as on air,
stop pressing the release button for 0.5- 3 seconds. Then the or it remains commuted on air:
equipment pulses to signal the happened release. - Pressure switch faulty
- The calibration of air pressure switch is too sensible
z To control the stop cause it is necessary to wait for 10 5 flashing *****
seconds, then press the release button for more than 3 seconds
and count pulses (the equipment repeats pulses at regular inter- Foreign light
vals). 7 flashing *******
Lack of flame during working:
Flame control device stopped - Calibration of the burner not optimum
- Stop red lamp switched on. - Trouble or gag of the fuel valve
8 ÷ 17 flashing *** ÷ ****
Not used
18 flashing ******************
During pre-ventilation the oressure switch commutes and then
comes back to the rest:
- Air pressure switch faulty or calibration too high
19 flashing *******************
Release of the flame control device
Trouble of contacts outlet:
- Press the release button for 0.5 ÷ 3 seconds.
- Errors of electric connection
Diagnosis of troubles
- Anomalous voltage to outlet terminals
- Wait at least 10s. 20 flashing ********************
- Press the release button for >3s.
Internal error of the flame control equipment
z - Count the number of flashing of the green lamp and compare
with the “Diagnosis Table”

56 APPENDIX: COMPONENTS CHARACTERISTICS

GAS MULTIBLOC REGULATOR DUNGS MB-DLE 405-407-410-
412-415-420 SAFETY SOLENOID VALVES DUNGS MV/5, MVD/5, MVDLE/5 SIN-
Specifications GLE STAGE
Nominal diameters - Flange with pipe threads as per ISO 7/1 Specifications
(DIN 2999) Flange Connection flange as per DIN 2501 Part1
MB 405-407: Rp1/2, 3/4 and their conbinations Max. operating pressure up to 200 mbar (20 kPa), 360 mbar
MB 410-412: Rp3/4, Rp1, Rp11/4 and their combinations (36kPa) or up to 500 (50 kPa) mbar
MB 415 B01: Rp1, Rp11/4, Rp11/2, Rp2 and their combinations Solenoid valve Valve as per EN 161, Class A, Group
MB420 B01: Rp1, Rp11/4, Rp11/2, Rp2 and their combinations 2, single-stage mode
Max. operating pressure 360 mbar Pressure stage PN 1
Output pressure range 4 mbar to 20 mbar Closing time <1s
Pressure stage PN1 Opening time < 1 s for MVDLE approx. 20 s at
Media gas of families 1, 2, 3 and other neutral gaseous media room temperature 20°C and without
Ambient temperature -15 °C to +70 °C fast stroke
Dirt trap Sieve with 0.8 mm mesh width, filter made of random laid Fast stroke Adjustable
nonwoven fabric microfilter, two-layer, changing the filter is possible Main volume adjustment Manually adjustable on MVD and
without removing the valve. MVDLE
Pressure switches Types GW A5, GW A2, NB A2, ÜB Materials of gas-conveying parts
A2 mountable as per DIN EN 1854. Housing aluminium, steel, brass
Pressure regulator Pressure regulator compensated for Seals NBR basis
Voltage/frequency 230 V AC (+10 % -15 %); 50-60 Hz -
residual pressure, leakproof seal when switched off by means of other voltages on request
valve V1 as per DIN EN 88 Class A. Setpoint spring permanently Rating / power consumption Refer to type overview
installed (no spring exchange possible). A vent line above roof is not Switch-on duration 100 %
required. Internal pulse tap provided. Degree of protection P 54, IP 65 on request
Solenooid valve 1 Valve as per DIN EN 161, Class A, Electrical connection At screw terminals via PG* 11 cable
Group 2, fast closing, fast opening gland (* = heavy-gauge conduit
Solenoid valve 2 valve as per DIN EN 161, Class A, thread)
Group 2, fast closing, slow opening Plug connection as per DIN 43650 can be retrofitted
Measuring/ignition gas connection Switching rate
For G 1/8 as per DIN ISO 228 MVD…/5 max. 1000/h MVD 2200,
Burner pressure monitor pBr MVDLE…/5 max. 100/h MV 5100/5 S, MV 2125/5
Connection downstream of valve V2, pressure switch A2 mountable S
on adapter laterally MV 2150/5 S max. 20/h
Closed position signal contact Closed position signal contact type Measuring/ignition gas connection G 1/4 ISO 118, on both sides in
K01/1 (DIN tested), mountable on V2 inlet section, additionally G 3/4 on
Voltage/frequency ~(AC) 50-60Hz 230 V -15% +10% input side, form size DN 40 (flange)
Preferred voltages 240VAC, 110-120VAc, 24-28VDC, upwards
48VDC Dirt trap Sieve installed, mesh width 1 mm
Electrical connection Plug connection as per DIN 43 650, Ambient temperature -15 ° C to + 60 ° C
IEC 335, IEC 730 (VDE 0700, VDE Installation position Solenoid from vertically upright to
0722) for valves and pressure horizontally lying
switches Closed position signal contact Type K01/1, DIN-tested, mountable
Rating power/consumption upon request on DN 10 - DN 150
Switch on duration 100% ED Valve proving system Type VDK 200 A S02, mountable via
Degree of protection IP54 as per IEC 529 (EN 60529) G1/4 test connection, Type VPS 504,
Radio interference Interference degreeN mountable with adapter up to DN 80
Material of gas-conveying parts
housing: aluminium die casting; VALVE PROVING SYSTEM DUNGS VPS504
diaphragms, seals: NBR basis, Silopren (silicone rubber)
solenoid drive: steel, brass, aluminium. Specifications
Installation position Operating pressure max.500 mbar (50 kPa)
Solenoid vertically upright or lying horizontally Test volume 4.0 l
as well as its intermediate positions Pressure increase by motor pump20 mbar
Nominal voltage ~(AC) 230V -15%...240V +10% DC
DOUBLE GAS VALVES VGD20 - VGD40 24V
Frequency 50 Hz
Double gas valves for use on gas trains, consisting of 2 class «A»
Rating requirement during pumping timeapprox, 60 VA, in operation
safety shut-off valves.
17 VA
In combination with the SKP… actuators, the gas valve also serves Prefuse (provided by the customer)10 A quick-acting fuse or 6.3
as a shut-off valve (in connection with the SKP10) or control valve slow-blow fuse
with shut-off function (in connection with the SKP20, SKP70). Fuse installed in housing cover, replacea-
The double gas valves VGD20... are of the normally closed type. The ble microfuse 6.3 A slow-blow L 250
high closing force of the return spring is supported by the prevailing V; IEC-127-2/III (DIN 41 662)
gas pressure (class «A» to EN 161). A strainer on the inlet side pro- Degree of protection IP40 (IP54 series 04, 05)
tects the valve and downstream controls against dirt. Ambient temperature 50 Hz 230 VAC -15°C to +70°C,
Technical data others: -15°C to +60°C
Class A (EN 161) Release time Approx. 10 - 26s, depending on test
Group 2 (EN 161) volume and input pressure
Types of gases Gas families I, II, III (to G260 of Sensitivity limit max. 50 l/h
DVGW), air Switch on duration of control 100%
Maximum gas pressure admissible Max. number of test cycles 20/h
VGD20.503: 600 mbar - VGD40.065, 0.80, 100: 700 mbar Installation position upright, horizontal, not inverted
Built-in strainer, mesh size 0.9 mm
Permanent medium temperature-15...+60 °C
Mounting spring housing horizontal or vertical,
pointing downward
Operation
Climatic conditions class 3K6
Mechanical conditions class 3M2
Temperature range -10...+60 °C
Humidity <95%

APPENDIX: COMPONENTS CHARACTERISTICS 57

LANDIS VALVES
Operation
Single stage valves
When the command to open the valve is given, the pump is switched
on and the relief valve is simultaneously closed. From the nearly filled
reservoir below the piston, the oil is now pumped into the chamber
above the piston, causing the piston to move downward and thus
opening the valve - against the force of the retum spring.
The pump remains energized until the command is given to close the
valve.
When the valve closes (or when the electrical supply is interrupted),
the pump stops and the relief valve opens the bypass thus allowing
the return spríng with the aid of the pressure of the gas to push the
piston upward again.
The flow characteristic of the relief valve is such that the valve fully
closes in less than 0.8 second.
Actuators with gas pressure governors
With these actuators the outlet pressure represents the actual value
which acts on a diaphragm. The diaphragm is supported by a spring
the force of which is adjustable, representing the setpoint.
The movements of the diaphragm are transferred to a lever system
which opens and closes a ball valve situated in the bypass between
the pressure side and the reservoìr. If the actual value is smaller than
the setpoint, the bypass is closed so that the actuator can open the
valve.
If the actual value exceeds the setpoint, the bypass is opened to
some extent so that some oil can return from the pressure side to the
reservoír. The piston travels upward and the valve is slightly closed.
This movement of the piston comes to a stand still as soon as actual
value and setpoint are identical.
In this position the opening of the bypass is such that the retum flow
through the bypass corresponds to the current oil output of the pump.
The control characteristic is that of a P-controller with a very small
proportional band. Inspite of this the control stability is good since the
piston velocities are small.
Design Features
Servocontrol
The electro-hydraulic actuator consists of a cylinder filled with oil and Simplified draw of gas valve fitted with servomotor and pressure
an electric oscillating pump with piston and relief valve. governor.
A solenoid valve is mounted between the suction chamber and the Series 01: solenoid relief valve;
pump chamber as a seal. Series 02: hydraulic valve pushed during shutt-off by pump's pressure
A disc, with the aid of a lever system, also actuates the auxiliary
switch to signal the "close" position or other positions, as well as the
limit changeover switches for the positioning of the low-fire and high- Terminal designations
fire stroke with high-low valves. The switching positions of these V Control input
switches are adjustable over the entire stroke. V1 Control input stage 1
Gas pressure governor V2 Control input stage 2
The governor has a working diaphragm, a safety diaphragm, a set- N Neutral (MP)
point spring and a lever system which actuates a ball valve in the IV Auxiliary switch
bypass between the pressure side and the reservoir of the hydraulic
system (also refer to "Functions"). Setting range: 0 to 22 mbar or,
replacing the spring, up to 250 mbar.
Connection of 1/4" pressure port
Due to the use of a safety diaphragm a vent pipe is not required with
inlet pressures of up to 100 mbar. If employed in connection with
valve proving system, the massimum permissible vacuum is
200mbar.
The housing of actuator and governor are made of die-cast alumi-
nium.

58 APPENDIX: COMPONENTS CHARACTERISTICS

SAFETY SOLENOID VALVE DUNGS SV/SV-D/SV-DLE DOUBLE SOLENOID VALVE DUNGS DMV-DLE
Technical Description Technical description
The Dungs safety solenoid valve SV is a single-stage automatic shut- The DUNGS double solenoid valve DMV integrates two solenoid val-
off valve to EN 161 for gas burners and gas burning appliances: ves in one compact fitting.
z Double-disc valves Application
z Max. operating pressure up to 0.5 bar Double solenoid valves are used where two single valves were moun-
z Standard IP 65 ted previously. In connection with DUNGS gas regulators and additio-
z Zero current shutoff nal components, a wide variety of regulating tasks can be performed.
Suitable for gases of families 1, 2, 3 and other neutral gaseous
z SV, SV-D: fast-open
media.
z SV-DLE: slow-open with adjustable fast stroke for starting gas flow
Specifications
z DC solenoid
Max. operating pressure 500 mbar (50 kPa)
Application Pressure stage PN 1
The solenoid valve is used for securing, limiting, shutting off and rele- Solenoid valve 1 Automatic shut-off valve as per EN
asing the gas supply to gas burners and gas burning appliances. The 161: Class A, Group 2
DUNGS SV-… safety solenoid valve is suitable for gases of gas fami- Solenoid valve 2 Automatic shut-off valve as per EN
lies 1, 2, 3 and other inert gaseous media.
161: Class A, Group 2
Technical Data Closing time <1s
Max. operating pressure 500 mbar (50 kPa) Opening time DMV-D…/11: < 1 s
Pressure stage PN 1 DMV-DLE…/11: approx. 20 s at room
Solenoid valve auto shut-off valve complying with temperature +20°C and without fast
EN 161: class A, group 2 stroke
Closing time <1s Fast stroke regolabile (Rp2)
Opening time SV…, SV-D… : < 1 s Adjustable up to approx. 70% of total
SV-DLE… : approx. 20 s at room temperature + stroke (DN65-80-100)
20 °C and without fast stroke Main valve restrictor Adjustable
Fast stroke adjustable on SV-DLE… Materials of gas conveying parts
Flow restrictor adjustable on SV-D… and SV-DLE… Housing: aluminium, steel, no non-ferrous
Materials of gas-conveying parts metals
housing aluminium, steel, free of non-ferrous Seals at valve seat: NBR basis, suitable for gases as per
metals G260/l
seals in valve seat NBR based, suitable for gases as per Ambient temperature -15 °C to +60 °C
G260/I Installation position Solenoid vertically upright to lying
Ambient temperature -15 °C up to +60 °C horizontally
Installation position Solenoid arranged vertically to hori- Dirt trap Sieve installed. To protect the com-
zontally plete gas train we recommend you to
Dirt trap Integrated strainer. To protect the install an upstream gas filter (refer to
entire gas train, we recommend Datasheet 2.03)
installing an upstream gas filter. Mea- Measuring gas connection
suring gas connection G 1/8 DIN ISO Rp2 G 1/8 DIN ISO 228 on both sides
228: SV-… at valve inlet, in the cen- upstream of V1, between V1 and V2,
tre; at output flange for SV-… 510 - downstream of V2 at input and output
520; on both sides in front of and flanges. Pressure switch can be
behind the valve seat, at the valve mounted to input and output flanges.
outlet in the centre. Pressure switch By mounting a pressure switch, mea-
retrofittable: to the side, at the inlet suring/ignition gas connection can be
and outlet flanges. Fitting a pressure partly excluded.
switch can exclude measuring gas/ DN65-80-100 G 1/4 DIN ISO 228 centrally
ignition gas connection. upstream of V1 and downstream of
Voltage / frequency ~(AC) 50 - 60 Hz 230 V -15 % + 10 V2
%, other voltages on request. Stan- G 1/8 DIN ISO 228 on both sides
dard voltages: ~(AC) 24 V, 110 V, upstream of V1, between V1 and V2,
120 V, =(DC) 48 V, =(DC) 24 V - 28 V downstream of V2
Rating / power consumption at ~(AC) 230 V, + 20 °C: see type Ignition gas connection Rp2: G 1/2 ignition gas flange as per
summary ISO 228, possible on both sides
Protection IP 65 between V1 and V2
Switch-on duration 100 % ED DN65-80-100: G 3/4 ignition gas
Electrical connection Plug-in connection to DIN EN flange as per ISO 228, possible on
175301-803 both sides between V1 and V2
Radio interference suppression Interference level N Voltage/frequency 50 - 60 Hz, 220 V - 240 V AC, -15%
Valve proving system Type VPS 504 S... retrofittable, on +10%, further voltages on request
SV-… 510 - 520 Degree of protection IP 54
Switch-on duration 100 % ED
Electrical connection Rp2: Plug connection as per DIN EN
175301-803, PG* 11 cable gland on
request (* = heavy-gauge conduit
thread)
DN65-80-100: PG* 11 cable gland,
plug connection as per DIN EN
175301-803 on request (* = heavy-
gauge conduit thread)
Radio interference Degree of interference N

APPENDIX: COMPONENTS CHARACTERISTICS 59

PRESSURE REGULATOR DUNGS FRS
Technical description
The DUNGS pressure regulator, type FRS, has an adjustable setpoint
spring. The pressure regulator complies with EN 88 and DIN 3380
Application
Gas pressure regulator for gas burners and gas equipment. It does
not contain any non-ferrous metals, suitable for gases of up to max.
0.1 vol.% H2S, dry. Suitable for gases of families 1, 2, 3 and other
neutral gaseous media.
Specifications
Max. operating pressure up to 500 mbar (50 kPa)
Pressure regulator Pressure regulator as per EN 88,
Class A, Group 2, DIN 3380, RG 10
Input pressure range + 5 mbar or p2 +2.5 mbar up to 500
mbar
Pressure stage PN 1
Output pressure range 2.5 mbar to 150 mbar as a factor of
adjustable setpoint spring
Materials of gas-conveying parts
Housing: aluminium, steel
Seals and diaphragms: NBR
Ambient temperature -15 °C to + 70 °C
Installation position Regulator dome from vertically upri-
ght to lying horizontally
Measuring/ignition gas connections G 1/4 ISO 228 on both sides in
inlet section

60 APPENDIX: COMPONENTS CHARACTERISTICS

APPENDIX: COMPONENTS CHARACTERISTICS 61
62 APPENDIX: COMPONENTS CHARACTERISTICS
APPENDIX: COMPONENTS CHARACTERISTICS 63
 CIB UNIGAS 600V
CONTROLLER

USER’S MANUAL
COD. M12925CA Rel 1.2 08/2014

SOFTWARE VERSION 1.0x T73

code 80379 / Edition 01 - 06/2012

1 • INSTALLATION 2 • TECHNICAL SPECIFICATIONS

Display 2x4 digit green, high display 10 and 7mm
Keys 4 of mechanical type (Man/Aut, INC, DEC, F)
• Dimensions and cut-out; panel mounting Accuracy 0.2% f.s. ±1 digit ambient temperature 25°C
TC, RTD, PTC, NTC
Main input (settable digital filter) 60mV,1V Ri≥1MΩ; 5V,10V Ri≥10KΩ; 20mA Ri=50Ω
Tempo di campionamento 120 msec.
63 Type TC Thermocouples : J,K,R,S,T (IEC 584-1,
Type TC Thermocouples CEI EN 60584-1, 60584-2) ; custom linearization
48 70 (ITS90) is available / types B,E,N,L GOST,U,G,D,C are
available by using the custom linearization.
Cold junction error 0,1° / °C
48 RTD type (scale configurable within indicated DIN 43760 (Pt100), JPT100
range, with or without decimal point) (ITS90)
Max line resistance for RTD 20Ω
70 PTC type / NTC Type 990Ω, 25°C / 1KΩ, 25°C
detection of short-circuit or opening of probes,
Safety LBA alarm
45
°C / °F selection configurable from faceplate
Linear scale ranges -1999 to 9999 with configurable decimal point position
45 Controls PID, Self-tuning, on-off
pb - dt - it 0,0...999,9 % - 0,00...99,99 min - 0,00...99,99 min
Action Heat / Cool
Control outputs on / off
Maximum power limit heat / cool 0,0...100,0 %
Cycle time 0...200 sec
99
Main output type relay, logic, continuous (0...10V Rload ≥ 250KΩ,
0/4...20mA Rload ≤ 500Ω)

! Softstart 0,0...500,0 min

Fault power setting -100,0...100,0 %
10 For correct and safe installation, follow
the instructions and observe the warnings Automatic blanking Displays PV value, optional exclusion
contained in this manual.
Up to 3 alarm functions assignable to an output,
Configurable alarms configurable as: maximum, minimum, symmetrical,
absolute/deviation, LBA
Panel mounting:
To fix the unit, insert the brackets provided into the seats on either side of the case. - exclusion during warm up
Alarm masking
To mount two or more units side by side, respect the cut-out dimensions shown in the drawing. - latching reset from faceplate or external contact
Type of relay contact NO (NC), 5A, 250V/30Vdc cosϕ=1
Logic output for static relays 24V ±10% (10V min at 20mA)
CE MARKING: The instrument conforms to the European Directives 2004/108/CE and Transmitter power supply 15/24Vdc, max 30mA short-circuit protection
2006/95/CE with reference to the generic standards: EN 61000-6-2 (immunity in industrial (std) 100 ... 240Vac ±10%
environment) EN 61000-6-3 (emission in residential environment) EN 61010-1 (safety). Power supply (switching type) (opt.) 11...27Vac/dc ±10%;
50/60Hz, 8VA max
MAINTENANCE: Repairs must be done only by trained and specialized personnel.
Faceplate protection IP65
Cut power to the device before accessing internal parts. Working / Storage temperature range 0...50°C / -20...70°C
Do not clean the case with hydrocarbon-based solvents (Petrol, Trichlorethylene, etc.). Use of Relative humidity 20 ... 85% non-condensing
these solvents can reduce the mechanical reliability of the device. Use a cloth dampened in Environmental conditions of use for internal use only, altitude up to 2000m
ethyl alcohol or water to clean the external plastic case. Installation Panel, plug-in from front
SERVICE: GEFRAN has a service department. The warranty excludes defects caused by any Weight 160g for the complete version
use not conforming to these instructions.

EMC conformity has been tested with the following connections

FUNCTION
CABLE TYPE LENGTH
Power supply cable 1 mm2 1m
Relay output cable 1 mm2 3,5 m
TC input 0,8 mm2 compensated 5m
Pt100 input 1 mm2 3m

80379_MHW_600V-T73_06-2012_ENG 1
 3 • DESCRIPTION OF FACEPLATE
Function indicators
Indication of output states
Indicates modes of operation OUT 1 (AL1); OUT 2 (OPEN); OUT 3 (CLOSED)
L1 MAN/AUTO = OFF (automatic control)
ON (manual control) PV Display: Indication of process variable
Error Indication: LO, HI, Sbr, Err
L2 PRE-HEATING = ON (running) LO= the value of process variable is < di LO_S
HI= the value of process variable is > di HI_S
L3 SELFTUNING = ON (enabled Self) Sbr= faulty sensor or input values higher than max. limits
OFF (disabled Self) Err= PT100 third wire opened for PT100, PTC or input
values lower than min. limits (i.e.: TC wrong connection)
Automatic/Manual adjustment selection
Active only when PV display visualises the process SV display: Indication of setpoint
variable (button pressed for at least 5 sec.)
Function key
“Inc” and “Dec” key Gives access to the various configuration phases ••
Press to increment (decrement) any numerical parameter •• Increment (decrement) speed Confirms change of set parameters and browses next or
is proportional to time key stays pressed •• The operation is not cyclic: once the maximum previous parameter (if Auto/Man key is pressed)
(minimum) value of a field is reached, the value will not change even if the key remains pressed.

4 • CONNECTIONS
TOP
• Outputs • Inputs
19 18 7 6 • TC Input
19 Available thermocouples:
-
Out2 20 17 8 5
J, K, R, S, T 2
- 5A at 250Vac/30Vdc relay (B, E, N, L, U, G, D, C custom
20 linearization is available)
21 16 9 4 - Observe polarities
21 - For extensions, use the correct
Out1 - 5A/250Vac relay
compensating cable for the type
1
22 22 15 10 3 of TC used +

• Linear input with 3-wire transmitter

6 23 14 11 2
Connect at 20mA input
4
Out3 - 5A at 250Vac/30vdc relay
24 13 12 1
5 + VT 24V o 15V
3 +

Ri = 50Ω
! S
2 - -
• Power Supply
+
Standard: 1
100...240Vac ± 10%
~ 23 • Linear input (I) • Input 1 linear with transmitter 2 wires
Optional:
PWR 11...27Vac/Vdc ± 10% 4
Linear -
~ 24 Max. power 8VA; 50/60 Hz input
4 + VT 24V o 15V
3 +
in dc
Ri = 50Ω

current 2
2 - -
20mA, 1 +
Ri = 50Ω + 4...20mA
1
• Identification of boards • Linear input (V) • Pt100 / PTC / NTC
Linear input in Use wires of
dc voltage 2 - adequate diameter 3
60mV, 1V (min. 1mm2)
Ri > 1MΩ PT100, JPT100, 2 T T
5V, 10V PTC, NTC
Power board - Solder side
Ri > 10KΩ 1 +
1
PTC / NTC
Pt100 3 wires
/ Pt100 2 wires

R20
Select transmitter voltage
1,23V

• Device structure
15V
10V
24V

S2
5V

N.B. : you can keep the OUT1 relay energized at power-up by

inserting jumper S2 and removing resistance R20.
CPU board - Component side
CPU

IN/OUT boards
(see appendix)
PT100
+VT

Select signal at
contact 3

POWER

DISPLAY

2 80379_MHW_600V-T73_06-2012_ENG
 5 • “EASY” PROGRAMMING and CONFIGURATION
S4 Jumper
THE EASY CONFIGURATION (Pro=0...12) IS SUITABLE FOR (CPU)
VERSIONS WITH AL1/OPEN/CLOSED ON

LEVEL 1 MENU

P.V. / S.V. Process variable

P.V. / S.V. (PV display) Work Setpoint (SV
display) or control output value with
controller in manual
PAS Password
Local Setpoint

-SP (scale points Lo.L...Hi.L)

PAS = 99
Ay.P Positive hysteresis alarm 1
(0 ... +999 scale points)

Ay.n Negative hysteresis alarm 1

(0 ... -999 scale points) Pro Protection code

• Prot

12 Pro Protection code

Prot Display Modification

0 SP, Hy.P, Hy.n SP, Hy.P , Hy.n
1 SP, Hy.P, Hy.n SP
2 SP

+ 4   to disable InP, Out

+ 8   to disable CFG

6 • PROGRAMMING and CONFIGURATION

LEVEL 1 MENU INF Information display

NO S4 Jumper
P.V. / S.V.
P.V. / S.V. Process variable (PV display) (CPU) = ON
Work Setpoint (SV display) or control
output value with controller in manual

CFG Custom menu

Local Setpoint

- sp
80.0 (Lo.L ... Hi.L)

InP Input settings Keep the F key

pressed to scroll
+5.0 Ay.P Positive hysteresis alarm 1
(0 ... +999 scale points)
the menus

Out Output settings Release the F

key to select the

-5.0 Ay.n Negative hysteresis alarm 1

(0 ... +999 scale points)
displayed menu

Press the F key

PAS Password
to access the
Valve position indication parameters
P.oS (0.0 ... 100.0 %) (*)
NO Keep the F key
PAS = 99 pressed to exit any
menu

0V.P Control output value (*) Keep F + Auto/Man

Pro Protection code keys pressed for 2
sec. on any menu
(*) The automatic return PV/SV display is disabled for these displays to go immediately
to level 1 display
Hrd Hardware configuration
Pressing the Auto/
If Inc, Dec, F keys are not pressed within 15 sec, display returns Man + F keys
automatically to P.V. value. on any menu
immediately returns
Lin Input linearization
you to the previous
parameter.

U.CA User calibration

N.B.: Once a particular configuration is entered, all unnecessary parameters are no longer displayed

80379_MHW_600V-T73_06-2012_ENG 3
 • InFo Display

Information
INF display

Software
upd version

0 No Error
Self diagnostic
err error code
1
2
3
Lo
Hi
ERR
OUTPUT 2 OUTPUT 3 SERIAL COMMUNICATION 4 SBR

0 = None 0 = None 0 = None

1 = Relay 1 = Relay +8 error OUT2 card recognition
+16 error OUT3 card recognition

Configuration
110
(.xd hrd

• CFG

CFG Control parameters

-999 ... 999

S.tun Continuous Sel-ftuning Softstart

0
rst Manual reset
punti scala

Enabling autotuning
0
S.tv self-tuning,
autotuning,
0
1
NO
YES
NO
NO
NO
NO
softstart 2
3
NO
YES
YES
YES
NO
NO
0.0
P.rs Reset power -100.0 ... 100.0%

4 NO NO YES
5 YES NO YES
6 - - -
0 ... 9999
7
S.tun

-
Autotuning
one shot
-
Selftuning
-
Softstart
0 A.rs Antireset
scale points

8* WAIT NO NO
9 GO NO NO
10* WAIT YES NO
11
12*
GO
WAIT
YES
NO
NO
YES
0.0
ffd Feedforward -100.0 ... 100.0%

13 GO NO YES
(*) +16 with passage automatic rifle in GO if PV-SP > 0,5%
+32 with passage automatic rifle in GO if
+64 with passage automatic rifle in GO if
+128 with passage automatic rifle in GO if
PV-SP
PV-SP
PV-SP
> 1%
> 2%
> 4%
0.0
sof Softstart time 0.0 ... 500.0 min

Proportional band for

1.2
h.pb heating or hysteresis in
regulation ON/OFF
0 ... 999.9% f.s. 0.0 lb.t Waiting time for LBA alarm intervention
(Set to “0” to disable LBA alarm)
0.0 ... 500.0 min (*)

Power limit for LBA

5.83
h.it Integral time for heating 0.00 ... 99.99 min 0.0 lb.p alarm condition
-100.0 ... 100.0% (*)

Power output in fault condition -100.0 ... 100.0%

1.33
h.dt Derivative time for
heating
0.00 ... 99.99 min 0.0
fa.p (when probe is faulty) ON / OFF

0.0...999.9 digit/min.
100.0
h.p.x Maximum power limit for
heating
0.0 ... 100.0%
0.0 g.sp Set gradient
(see applicable note) (digit / sec see SP.r)

Setpoint gradient of 0.0 ... 999.9 digit / min.

0.0
h.p.l
Minimum power limit
for heating 0.0 ... 100.0%
0.0 g.s0 pre-heating (digit / sec seeSP.r)

(not available for double heat/

cool action)
Retention time of 0 … 200 min.
0 Xt.0 pre-heating setpoint (sec see SP.r)

0.0 sp.0 Setpoint of pre-heating Lo.L … Hi.L

Set gradient at the end of 0.0 ... 999.9 digit / min.

0.0 g.s1 the pre-heating (digit / sec see SP.r)

(*) LBA alarm may be reset by simultaneously pressing Δ + ∇ keys when OutP is
displayed or by switching to Manual.

4 80379_MHW_600V-T73_06-2012_ENG
 • InP

InP Input settings

S, R range 0...1750°C; error < 0.2% f.s. (t > 300°C) / for other
0
sp.r Def. remote setpoint 0 default (remote setpoint present)
T
range; error < 0.5% f.s.
error < 0.2% f.s. (t > -150°C)
B range 44...1800°C; error < 0.5% f.s. (t > 300°C) / range
+2 Times of pre-heating and gradients of set digit/sec 44,0...999,9; error < 1% f.s. (t > 300°C)
Max. non-linearity error for U range -99,9...99,9 and -99...99°C; error < 0.5% f.s. / for other
thermocouples (TC), range; error < 0.2% f.s. (t > -150°C)
resistors (PT100) and
thermistors (PTC, NTC).
G error < 0.2% f.s. (t > 300°C)
D error < 0.2% f.s. (t > 200°C)
30
typ. Probe type, signal, enable custom linearization,
and main input scale The error is calculated as
deviation from theoretical
C range 0...2300; error < 0.2% f.s. / for other range;
error < 0.5% f.s.
value and is expressed as
percentage of full scale
Type Probe type without decimal point with decimal point NTC error < 0.5% f.s.
(in °C).
Sensore: TC
0 TC J °C 0/1000 0.0/999.9 Tc: J, K, E, N, L error < 0,2% f.s.
1 TC J °F 32/1832 32.0/999.9 JPT100 and PTC error < 0,2% f.s.
2 TC K °C 0/1300 0.0/999.9 PT100 scale -200...850°C
3 TC K °F 32/2372 32.0/999.9 Precision better than 0,2% f.s. at 25°C
4 TC R °C 0/1750 0.0/999.9 In range 0...50°C:
5 TC R °F 32/3182 32.0/999.9 • Precision better than 0,2% f.s. in range -200...400°C
6 TC S °C 0/1750 0.0/999.9 • Precision better than 0,4% f.s. in range +400...850°C
7 TC S ° F 32/3182 32.0/999.9 (where f.s. refers to range -200... +850°C)
8 TC T °C -200/400 -199.9/400.0
9 TC T °F -328/752 -199.9/752.0
28 TC CUSTOM CUSTOM
29 TC CUSTOM CUSTOM Digital filter on input
30
31
PT100 °C
PT100 °F
-200/850
-328/156 2
-199.9/850.0
-199.9/999.9
0.1 flt (if = 0 excludes averaging filter on
sample value)
0.0 ... 20.0 sec

32 JPT100 °C -200/600 -199.9/600.0

33 JPT100 °F -328/1112 -199.9/999.9
34 PTC °C -55/120 -55.0/120.0
35 PTC °F -67/248 -67.0/248.0
36
37
NTC °C
NTC °F
-10/70
14/158
-10.0/70.0
14.0/158.0
0.5 fld Digital filter on input
display
0 ... 9.9
scale points
38 0...60 mV -1999/9999 -199.9/999.9
39 0...60 mV Custom scale Custom scale
40 12...60 mV -1999/9999 -199.9/999.9
41 12...60 mV Custom scale Custom scale dP_S Format
42
43
0...20 mA
0...20 mA
-1999/9999
Custom scale
-199.9/999.9
Custom scale
1 dp.s Decimal point position for
input scale
0
1
2
xxxx
xxx.x
xx.xx (*)
44 4...20 mA -1999/9999 -199.9/999.9
45 4...20 mA Custom scale Custom scale 3 x.xxx (*)
46 0...10 V -1999/9999 -199.9/999.9
47 0...10 V Custom scale Custom scale (*) not available for TC, RTD,
48 2...10 V -1999/9999 -199.9/999.9 PTC and NTC scales
49 2...10 V Custom scale Custom scale
50 0...5 V -1999/9999 -199.9/999.9
Minimum limit of main min...max input range
51
52
53
0...5 V
1...5 V
1...5 V
Custom scale
-1999/9999
Custom scale
Custom scale
-199.9/999.9
Custom scale
0.0 lo.s input scale selected in tyP

54 0...1 V -1999/9999 -199.9/999.9

55 0...1 V Custom scale Custom scale
56 200mv..1V -1999/9999 -199.9/999.9
57 200mv..1V Custom scale Custom scale 850.0 Maximum limit of main min...max input range
58
59
Cust10 V-20mA
Cust10 V-20mA
-1999/9999
Custom scale
-199.9/999.9
Custom scale
xi.s input scale selected in tyP

60 Cust 60mV -1999/9999 -199.9/999.9

61 Cust 60mV Custom scale Custom scale
62 PT100-JPT CUSTOM CUSTOM
63 PTC CUSTOM CUSTOM 0 Offset correction -999 ... 999
64 NTC CUSTOM CUSTOM
ofs. of main input scale points

For custom linearization:

- LO signal is generated with variable below Lo.S or at minimum calibration
value
- HI signal is generated with variable above Lo.S or at maximum calibration
Lower limit for setting SP
value
30.0
lo.l and absolute alarms
Lo.S ... Hi.S

Upper limit for setting SP

130.0
xi.l and absolute alarms
Lo.S ... Hi.S

80379_MHW_600V-T73_06-2012_ENG 5
 • Out

Out Output settings

Select
0 a1.r reference
signal for
alarm1
AL.1.r
AL.x.r Variable to be compared
0 PV (process variable)

AL.1.t
AL.x.t Direct (high limit) Absolute or Normal
2/3 for
3
a1.t alarm 1


2
Inverse (low limit)

direct
relative to
active setpoint
relative
Symmetrical
(window)
normal
3 inverse relative normal

2
rl.1 Out 1
Allocation of Val Function
reference signa 0
1 rL.o.1, rL.o.2, rL.o.3, rL.o.4
2 AL1 - alarm 1
3
4
5
6
18
rl.2 Out 2
Allocation of
7
8
reference signa 9
10
11
12
13
14
15
19
rl.3 Out 3
Allocation of
16
17 -
reference signa 18 OPEN valve
19 CLOSE valve

_rEL. Alarm OUT OUT

0
rel Fault action (sets state in
case of probe fault)
Err, Sbr

0
1
1
OFF
ON
2
OFF
OFF
3
ON
ON

0 disabled
Valves 1 V0 Heat action +8 valve manual control with “Raise” and “Lower”
9
a.ty control type 3 V3 Heat action keys

Actuator travel time (time employed by the valve to change from entirely
12 ac.t open to entirely closed)
0 ... 2000 sec

Impulse min. time/actuator travel time

2.0
t.lo (useful to avoid excessive valve activity)
0.0 ... 25.0% Ac.t

Impulsive intervention threshold as

0.0
t.xi percentage of valve opening time
0.0 ... 100.0% Ac.t

Minimum time for valve movement or valve

2.0 t.on ON time in movement mode
0.0 ... 100.0% Ac.t

Valve OFF time in movement mode.

0.0
t.of NB: 0 = exclude t.off
A value set < t.oF is forced to t.on
0.0 ... 100.0% Ac.t

Dead zone which can be set as a percentage of the bottom of

0.1 dE.b scale, positioned below the setpoint (if the variable is within this
band the valve is immobile and the integral action is blocked).
Only for control of valve type V0
0.0 ... 25.0% f.s.

6 80379_MHW_600V-T73_06-2012_ENG
 • Prot

12 Pro Protection code

Prot Display Modification

0 SP, Hy.P, Hy.n, AL.2, AL.3, PoS, OuP, INF SP, Hy.P , Hy.n, AL.2, AL.3, PoS
1 SP, Hy.P, Hy.n, AL.2, AL.3, PoS, OuP, INF SP
2 SP, OuP, INF

+ 4   to disable InP, Out

+ 8   to disable CFG
+ 16 to disable SW “power-up - power down”
+ 32 disable manual power latching
+ 64 to disable manual power modification
+128 enables full configuration

Note: OuP and INF only display configuration extended

• Hrd

Hrd Hardware configuration

Enable multiset instrument control by

0
hd.1 serial

Val Control type

6
(tr Control type 0
1
2
P heat

3 PI heat
4
5
6 PID heat
7
8
9 ON-OFF heat
10
11
12
13
14

Selection of derivative action sampling time:

+ 0 sample 1 sec.
+ 16 sample 4 sec.
+ 32 sample 8 sec.
+ 64 sample 240 msec.

Note: LbA alarm is not enabled with ON/

OFF type control

AL.nr Alarme1 Alarm 2 Alarm 3

Select number of enabled
1
al.n alarms
1 enabled disabled disabled

butt
0 No function (key disenabled))
1 MAN / AUTO controller
2
1
bvt. Function of M/A keys 3
4
HOLD

5
6 Start/Stop selftuning
7 Start/Stop autotuning
8

+ 16 disables the “back menu” function (Auto/Man + F keys) in

the configuration menus

diSP Lower display (SV) function

0 SSP - setpoint enabled
Defining SV display
0
dsp function
1
2
3
PoS - valve position
Control output value
Deviation (SSP - PV)

80379_MHW_600V-T73_06-2012_ENG 7
 Function of LEDs
1 ld.1
Val. Function
0 none
1 MAN/AUTO controller
28 ld.2 2
3
4
HOLD
Selftuning enabled
5 Autotuning enabled
6
20 ld.3 7
8
9
Error present
Softstart running
10
11 Set point gradient running
12 Pre-heating running

+ 16 LED flashes if active

• Lin

Lin Custom linearization for main input

Step 0 beginning Display limits

s.00 of scale value (-1999…9999)

the n step value corresponds to input:

...... mV beginning scale + n*∆mV
∆mV = (mV full scale - mV beginning scale) / 32

Step 32 Display limits

s.32 full of scale value (-1999…9999)

s.33 Step 33 mV beginning scale

s.34 Step 34 mV full scale Only for TYP = Tc custom

s.35 Step 35 mV at 50°C

• U.CAL
Val Function
User
U.CA calibration
1 -
2 Input 1 – custom 10V / 20mA
3 Input 1 - custom 60mV
4 Custom PT100 / J PT100
5 Custom PTC
6 Custom NTC
7 -

8 80379_MHW_600V-T73_06-2012_ENG
 7 • CONSENT FOR BURNER AL1

Obtain burner consent by configuring alarm 1 as inverse deviation with positive hysteresis Hy.P and negative hysteresis Hy.n

8 • PRE-HEATING FUNCTION
Enable the pre-heating function by setting parameters GS.0, Ht.0, GS.1 other than zero.
It consists of three phases that are activated sequentially at firing:
- Ramp 0 phase
Enabled by setting GS.0 > 0. Starting from setpoint = PV (initial state), it reaches pre-heating set SP.0 with gradient GS.0
- Maintenance phase
Enabled by setting Ht.0 > 0. Maintains pre-heating setpoint SP.0 for time Ht.0
- Ramp 1 phase
Enabled by setting GS.1 > 0. Starting from pre-heating setpoint SP.0, it reaches active _SP set with gradient GS.1

In case of selftuning, the pre-heating function is not activated

80379_MHW_600V-T73_06-2012_ENG 9
 9 • ADJUSTMENT WITH MOTORIZED VALVE
In an adjustment process the adjustment valve has the function of varying fuel delivery (frequently corresponding to the thermal energy
introduced into the process) in relation to the signal coming from the controller.
For this purpose it is provided with an actuator able to modify its opening value, overcoming the resistances produced by the fluid passing
inside it.
The adjustment valves vary the delivery in a modulated manner, producing finite variations in the fluid passage inner area corresponding to
finite variations of the actuator input signal, coming from the controller. The servomechanism, for example, comprises an electric motor, a
reducer and a mechanical transmission system which actions the valve.
Various auxiliary components can be present such as the mechanical and electrical safety end travels, manual actioning systems.

SetPoint

Actuator
Process
variable
Process

Adjustment valve

CONTROL EXAMPLE FOR V0 VALVE

The controller determines, on the basis of the dynamics of the process, the control output for the valve corresponding to the opening of
the same in such a way so as to maintain the desired value of the process variable.

Characteristic parameters for valves control

- Actuator time (Ac.t) is the time employed by the valve to pass from entirely open to entirely closed (or vice-versa), and can be set with a resolution of one
second. It is a mechanical feature of the valve+actuator unit.
NOTE: if the actuator’s travel is mechanically limited it is necessary to proportionally reduce the Ac.t value.
- Minimum impulse (t.Lo) expressed as a % of the actuator time (resolution 0.1%).
Represents the minimum change in position corresponding to a minimum change in power supplied by the instrument below which the actuator will not
physically respond to the command.
This represents the minimum variation in position due to which the actuator does not physically respond to the command.
The minimum duration of the movement can be set in t.Lo, expressed as a % of actuator time.
- Impulsive intervention threshold (t.Hi) expressed as a % of the actuator time (resolution 0.1%) represents the position displacement (requested position –
real position) due to which the manoeuvre request becomes impulsive.
You can choose between 2 types of control:
1) ON time of movement = t.on and OFF time proportional to shift and greater than or equal to t.Lo (we recommend setting t.on = t.Lo) (set t.oF = 0).
2) ON time of movement = t.on and OFF time = t.oF. A value set for t.oF < t.on is forced to t.on. To activate this type, set t.oF < > 0.
The type of movement approach allows fine control of the reverse drive valve (from potentiometer or not), especially useful in cases of high mechanical inertia.
Set t.Hi = 0 to exclude modulation in positioning.
This type of modulated approach allows precise control of the feedback actioned valve, by a potentiometer or not, and is especially useful in cases of high
mechanical inertia. Setting t.Hi = 0 excludes modulation in positioning.
- Dead zone(dE.b) is a displacement band between the adjustment setpoint and the process variable within which the controller does not supply any
command to the valve (Open = OFF; Close = OFF). It is expressed as a percentage of the bottom scale and is positioned below the setpoint.
The dead zone is useful in an operative process to avoid straining the actuator with repeated commands and an insignificant effect on the adjustment.
Setting dE.b = 0 the dead zone is excluded.

t.Lo t.Lo t.Lo

t.Hi t0 t1 t2

Graph of behavior inside the band with integral time ≠ 0.

With integral time = 0, movement ON time is always equal

to OFF time.

t0 = t.Lo

10 80379_MHW_600V-T73_06-2012_ENG
 Valve control modes
With the controller in manual, the setting of parameter At.y ≥ 8 allows direct control of the valve open and close commands through the keyboard Increments
and Decrements on the front seats.
V0 - for floating valve without potentiometer
Model V0 have similar behaviour: every manoeuvre request greater than the minimum impulse t.Lo is sent to the actuator by means of the OPEN/CLOSE
relays; every action updates the presumed position of the virtual potentiometer calculated on the basis of the actuator travel declared time.
In this way there is always a presumed position of the valve which is compared with the position request of the controller.
Having reached a presumed extreme position (entirely open or entirely closed determined by the “virtual potentiometer”) the controller provides a command in
the same direction, in this way ensuring the real extreme position is reached (minimum command time = t.on).
The actuators are usually protected against the OPEN command in the entirely open position or CLOSE command in the entirely closed position.
V3 - for floating valve, PI control
When the difference between the position calculated by the controller and the only proportional component exceeds the value corresponding to the minimum
impulse t.Lo the controller provides an OPEN or CLOSE command of the duration of the minimum impulse itself t.Lo.
At each delivery the integral component of the command is set to zero (discharge of the integral).
The frequency and duration of the impulses is correlated to the integral time (h.it or c.it).
Non-movement behavior
t.Hi = 0: with power = 100% or 0.0%, the corresponding open or close outputs always remain enabled (safety status).
Movement behavior
t.Hi < > 0: with position attained corresponding to 100% or 0.0%, the corresponding open or close outputs are switched off.

t.on t.on t.on

t.Hi t.oF t.oF t.oF

If t.oF = 0, current function is

maintained.

If t.oF ≠ 0 movement mode will be as

shown on the graph

10 • CONTROL ACTIONS
Proportional Action:
action in which contribution to output is proportional to deviation at input (deviation = difference between controlled variable and setpoint).
Derivative Action:
action in which contribution to output is proportional to rate of variation input deviation.
Integral Action:
action in which contribution to output is proportional to integral of time of input deviation.
Influence of Proportional, Derivative and Integral actions on response of process under control
* An increase in P.B. reduces oscillations but increases deviation.
* A reduction in P.B. reduces the deviation but provokes oscillations of the controlled variable (the system tends to be unstable if P.B. value is too low).
* An increase in Derivative Action corresponds to an increase in Derivative Time, reduces deviation and prevents oscillation up to a critical value of
Derivative Time, beyond which deviation increases and prolonged oscillations occur.
* An increase in Integral Action corresponds to a reduction in Integral Time, and tends to eliminate deviation between the controlled variable and the
setpoint when the system is running at rated speed.
If the Integral Time value is too long (Weak integral action), deviation between the controlled variable and the setpoint may persist.
Contact GEFRAN for more information on control actions.

80379_MHW_600V-T73_06-2012_ENG 11
 11 • MANUAL TUNING
A) Enter the setpoint at its working value.
B) Set the proportional band at 0.1% (with on-off type setting).
C) Switch to automatic and observe the behavior of the variable. It will be similar to that in the figure:

Process D) The PID parameters are calculated s follows: Proportional band

Variable

T Peak
P.B.= ---------------------------------------- x 100
(V max - V min)
Peak
(V max - V min) is the scale range.
Integral time: It = 1.5 x T
Derivative time: dt = It/4
E) Switch the unit to manual, set the calculated parameters. Return to PID action by setting
the appropriate relay output cycle time, and switch back to Automatic.
F) If possible, to optimize parameters, change the setpoint and check temporary response.
If an oscillation persists, increase the proportional band. If the response is too slow, reduce
Time
it.

12 • SET GRADIENT
SET GRADIENT: if set to ≠0, the setpoint is assumed equal to PV at power-on and auto/man switchover. With gradient set, it reaches the local setpoint.
Every variation in setpoint is subject to a gradient.
The set gradient is inhibited at power-on when self-tuning is engaged.
If the set gradient is set to ≠0, it is active even with variations of the local setpoint.
The control setpoint reaches the set value at the speed defined by the gradient.

13 • SOFTWARE ON / OFF SWITCHING FUNCTION

How to switch the unit OFF: hold down the “F” and “Raise” keys simultaneously for 5 seconds to deactivate the unit, which will go to the OFF state while
keeping the line supply connected and keeping the process value displayed. The SV display is OFF.
All outputs (alarms and controls) are OFF (logic level 0, relays de-energized) and all unit functions are disabled except the switch-on function and digital
communication.
How to switch the unit ON: hold down the “F” key for 5 seconds and the unit will switch OFF to ON. If there is a power failure during the OFF state, the unit
will remain in OFF state at the next power-up (ON/OFF state is memorized).
The function is normally enabled, but can be disabled by setting the parameter Prot = Prot +16.

14 • SELF-TUNING
The function works for single output systems (heating or cooling). The self-tuning action calculates optimum control parameter values during process
startup. The variable (for example, temperature) must be that assumed at zero power (room temperature).
The controller supplies maximum power until an intermediate value between starting value and setpoint is reached, after which it zeros power.
PID parameters are calculated by measuring overshoot and the time needed to reach peak. When calculations are finished, the system disables
automatically and the control proceeds until the setpoint is reached.
Process
How to activate self-tuning: Variable

A. Activation at power-on
S.P.
1. Set the setpoint to the required value
2. Enable selftuning by setting the Stun parameter to 2 (CFG menu)
3. Turn off the instrument Peak
4. Make sure the temperature is near room temperature S.P. + t.a.
2
5. Turn on the instrument again
B. Activation from keyboard T
1. Make sure that key M/A is enabled for Start/Stop selftuning (code but = 6 Hrd menu) t.a.
Time
2. Bring the temperature near room temperature
3. Set the setpoint to the required value
4. Press key M/A to activate selftuning (Attention: selftuning interrupts if the key is pressed again)
The procedure runs automatically until finished, when the new PID parameters are stored: proportional band, integral and derivative times calculated
for the active action (heating or cooling). In case of double action (heating or cooling), parameters for the opposite action are calculated by maintaining
the initial ratio between parameters (ex.: CPb = HPb * K; where K = CPb / HPb when self-tuning starts). When finished, the Stun code is automatically
cancelled.
Notes :
-The procedure does not start if the temperature is higher than the setpoint (heating control mode) or if the temperature is lower than the setpoint
(cooling control mode). In this case , the Stu code is not cancelled.
-It is advisable to eneable one of the configurable LEDs to signal selftuning status.By setting one of parameters
LED1, LED2, LED3=4 or 20 on the Hrd menu, the respective LED will be on or flashing when selftuning is active.

12 80379_MHW_600V-T73_06-2012_ENG
 15 • ACCESSORIES
• Interface for instrument configuration
Kit for PC via the USB port (Windows environment) for GEFRAN instruments configuration:
KIT PC USB / RS485 o TTL Lets you read or write all of the parameters
• A single software for all models
• Easy and rapid configuration
• Saving and management of parameter recipes
• On-line trend and saving of historical data
Component Kit:
- Connection cable PC USB ... port TTL
- Connection cable PC USB ... RS485 port
- Serial line converter
- CD SW GF Express installation

• ORDERING CODE
GF_eXK-2-0-0 cod F049095

16 • ORDER CODE
600V R R R -

UTPUT 1 POWER SUPPLY

Relay R 0 11...27Vac/dc
1 100...240Vac

UTPUT 2
Relay R

UTPUT 3
Relay R

• WARNINGS
! WARNING: this symbol indicates danger. It is placed near the power supply circuit and near high-voltage relay contacts.
Read the following warnings before installing, connecting or using the device:
• follow instructions precisely when connecting the device.
• always use cables that are suitable for the voltage and current levels indicated in the technical specifications.
• the device has no ON/OFF switch: it switches on immediately when power is turned on. For safety reasons, devices permanently connected to the power supply require a two-
phase disconnecting switch with proper marking. Such switch must be located near the device and must be easily reachable by the user. A single switch can control several units.
• if the device is connected to electrically NON-ISOLATED equipment (e.g. thermocouples), a grounding wire must be applied to assure that this connection is not made directly
through the machine structure.
• if the device is used in applications where there is risk of injury to persons and/or damage to machines or materials, it MUST be used with auxiliary alarm units. You should be able
to check the correct operation of such units during normal operation of the device.
• before using the device, the user must check that all device parameters are correctly set in order to avoid injury to persons and/or damage to property.
• the device must NOT be used in infiammable or explosive environments. It may be connected to units operating in such environments only by means of suitable interfaces in
conformity to local safety regulations.
• the device contains components that are sensitive to static electrical discharges. Therefore, take appropriate precautions when handling electronic circuit boards in order to prevent
permanent damage to these components.
Installation: installation category II, pollution level 2, double isolation
The equipment is intended for permanent indoor installations within their own enclosure or panel mounted enclosing the rear housing and exposed terminals on the back.
• only for low power supply: supply from Class 2 or low voltage limited energy source
• power supply lines must be separated from device input and output lines; always check that the supply voltage matches the voltage indicated on the device label.
• install the instrumentation separately from the relays and power switching devices
• do not install high-power remote switches, contactors, relays, thyristor power units (particularly if “phase angle” type), motors, etc... in the same cabinet.
• avoid dust, humidity, corrosive gases and heat sources.
• do not close the ventilation holes; working temperature must be in the range of 0...50°C.
• surrounding air: 50°C
• use 60/75°C copper (Cu) conductor only, wire size range 2x No 22 - 14AWG, Solid/Stranded
• use terminal tightening torque 0.5N m
If the device has faston terminals, they must be protected and isolated; if the device has screw terminals, wires should be attached at least in pairs.
• Power: supplied from a disconnecting switch with fuse for the device section; path of wires from switch to devices should be as straight as possible; the same supply should not
be used to power relays, contactors, solenoid valves, etc.; if the voltage waveform is strongly distorted by thyristor switching units or by electric motors, it is recommended that an
isolation transformer be used only for the devices, connecting the screen to ground; it is important for the electrical system to have a good ground connection; voltage between
neutral and ground must not exceed 1V and resistance must be less than 6Ohm; if the supply voltage is highly variable, use a voltage stabilizer for the device; use line filters in the
vicinity of high frequency generators or arc welders; power supply lines must be separated from device input and output lines; always check that the supply voltage matches the
voltage indicated on the device label.
• Input and output connections: external connected circuits must have double insulation; to connect analog inputs (TC, RTD) you have to: physically separate input wiring from power
supply wiring, from output wiring, and from power connections; use twisted and screened cables, with screen connected to ground at only one point; to connect adjustment and
alarm outputs (contactors, solenoid valves, motors, fans, etc.), install RC groups (resistor and capacitor in series) in parallel with inductive loads that work in AC (Note: all capacitors
must conform to VDE standards (class x2) and support at least 220 VAC. Resistors must be at least 2W); fit a 1N4007 diode in parallel with the coil of inductive loads that operate in
DC.
GEFRAN spa will not be held liable for any injury to persons and/or damage to property deriving from tampering, from any incorrect or erroneous use, or from any use
not conforming to the device specifications.

80379_MHW_600V-T73_06-2012_ENG 13
 21/06/2012 rev. 0

Set-up for 600V RRR0-1-T73 regulator

Set up for temperature probe Pt100 (ex Siemens QAE2120 130°C max.)

The regulator comes out of the factory preset with the corresponding values of the Siemens RWF40.000 and
RWF50.2x

Verify wiring of the sensor

Regulation of the set-point = 80

It can be modified by using arrows "up" and "down".
By pushing F you go to parameters:

Hy.P 5 (hysteresis positive for output 1, terminals 21-22 (ex Q13-Q14)

Hy.n -5 hysteresis negative for output ,1 terminals 21-22 (ex Q13-Q14)

Keep pushing F until you see PASS, release F and through the arrows set 99, push F and visualize Pro
(protection code) default is 12, through the arrows set 128 and push F, keep it pushed until all parameters
InF, CFG, InP, Out, PASS are visualized.

CFG
S.tun 0
hPb 1,2
hIt 5,83
hdt 1,33
…

InP
….
tyP 30 (Pt100)
…
dP_S 1 (decimals num.)
Lo.S 0 (min. sensor scale)
Hi.S 850,0 (max sensor scale)
oFS 0 (offset of input correction)
Lo.L 30,0 (lower set-point range limit)
Hi.L 130,0 (upper set-point range limit)

1
Out
A1.r 0
…
A1.t 3 (operating mode AL1 =inverse-relative-normal)
…
rL.1 2 (AL1)
rL.2 18 (open)
rL.3 19 (close)
rEL 0
A.ty 9 (type of servocontrol command)
Ac.t 12 (servocontrol running time: SQN72.4…/STA12..=12;
SQM40.265=30)
t_Lo 2
t_Hi 0.0
t.on 2
t.oF 0.0
dE.b 0,1 (dead zone in % of end scale)

PAS 99 then push and keep pushed F until visualization of Hrd

Hrd
…
CtrL 6 (PID warm)
AL.nr 1
but 1
diSP 0
Ld.1 1
Ld.2 28
Ld.3 20

Keep pushed F until you visualize PASS, release F and through the arrows set 99, push F and visualize Pro
(protection code) from 128, through the arrows, bring it back to 12, and keep F pushed until you come back
to set-point value.

Manual operation :
Keep pushed the lower left key for at least 5 sec.
The instrument will enter the "MAN" mode (see also "Ld1" switching on).
Through the arrows, "Open" and "Close" outputs are activated.
To come back to normal working keep the lower left key pushed for at least 5 sec.

Software switch off :

By keeping pushed keys Arrow up + F for more than 5 sec. the instrument switches off the software, does
not command the outputs and visualize only the variable of process measured by the probe.
To restore keep pushed F for more than 5 sec.

2
Set up for temperature probe Pt100 for high temperature (350°C max.)

Verify wiring of the sensor

Regulation of the set-point = 80

It can be modified by using arrows "up" and "down".
By pushing F you go to parameters:
Hy.P 10 (hysteresis positive for output 1 terminals 21-22 (ex Q13-Q14)
Hy.n -5 (hysteresis negative for output 1 terminals 21-22 (ex Q13-Q14)

Keep pushing F until you see PASS, release F and through the arrows set 99, push F and visualize Pro
(protection code) default is 12, through the arrows set 128 and push F, keep it pushed until all parameters
InF, CFG, InP, Out, PASS are visualized.

CFG
S.tun 0
hPb 1,2
hIt 5,83
hdt 1,33
…

InP
….
tyP 30 (Pt100)
…
dP_S 1 (decimals num.)
Lo.S 0 (min. sensor scale)
Hi.S 850,0 (max sensor scale)
oFS 0 (offset of input correction)
Lo.L 0,0 (lower set-point range limit)
Hi.L 350,0 (upper set-point range limit)

3
Out
A1.r 0
…
A1.t 3 (mode AL1 =inverse-relative-normal)
…
rL.1 2 (AL1)
rL.2 18 (open)
rL.3 19 (close)
rEL 0
A.ty 9 (type of servocontrol command)
Ac.t 12 (servocontrol running time: SQN72.4…/STA12..=12;
SQM40.265=30)
t_Lo 2
t_Hi 0.0
t.on 2
t.oF 0.0
dE.b 0,1 (dead zone in % of end scale)

PAS 99 then push and keep pushed F until visualization of Hrd

Hrd
…
CtrL 6 (PID warm)
AL.nr 1
but 1
diSP 0
Ld.1 1
Ld.2 28
Ld.3 20

Keep pushed F until you visualize PASS, release F and through the arrows set 99, push F and visualize Pro
(protection code) from 128, through the arrows, bring it back to 12, and keep F pushed until you come back
to set-point value.

Manual operation:
Keep pushed the lower left key for at least 5 sec.
The instrument will enter the "MAN" mode (see also "Ld1" switching on).
Through the arrows, "Open" and "Close" outputs are activated.
To come back to normal working keep the lower left key pushed for at least 5 sec.

Software switch off :

By keeping pushed keys Arrow up + F for more than 5 sec. the instrument switches off the software, does
not command the outputs and visualize only the variable of process measured by the probe.
To restore keep pushed F for more than 5 sec.

4
Set up for pressure transmitter 2 wires signal 4÷20mA

With pressure transmitters first we need to enable their power supply: remove the part as shown below, then,
on the CPU unit, move the bridge from Pt100 to +Vt

IN/OUT cards

Signal selection on
terminal 3

Verify wiring of the sensor

Impostazione set-point
Transmitter 1,6bar 3bar 10bar 16bar 25bar 40bar
Set-point 1bar 1,5bar 6bar 6bar 6bar 6bar

To modify it directly use "up" and "down" arrows.

By pushing F you go to parameter:
Transmitter 1,6bar 3bar 10bar 16bar 25bar 40bar
Hy.P 0,2bar 0,5bar 0,5bar 0,8bar 1,25bar 2bar
Hy.n 0bar 0bar 0bar 0bar 0bar 0bar

Keep pushing F until you see PASS, release F and through the arrows set 99, push F and visualize Pro
(protection code) default is 12, through the arrows set 128 and push F, keep it pushed until all parameters
InF, CFG, InP, Out, PASS are visualized.

CFG
S.tun 0
hPb 5
hIt 1,33
hdt 0,33
…

5
InP
….
tyP 44 (4÷20mA)
…
dP_S 2 (decimals num.)

Transmitter 1,6bar 3bar 10bar 16bar 25bar 40bar

Lo.S 0,00 0,00 0,00 0,00 0,00 0,00 min. sensor scale
Hi.S 1,60 3,00 10,00 16,00 25,00 40,00 max sensor scale
oFS 0 0 0 0 0 0 offset of input correction
Lo.L 0,00 0,00 0,00 0,00 0,00 0,00 lower set-point setting
Hi.L 1,60 3,00 10,00 16,00 25,00 40,00 upper set-point setting

Out
A1.r 0
…
A1.t 3 (mode AL1 =inverse-relative-normal)
…
rL.1 2 (AL1)
rL.2 18 (open)
rL.3 19 (close)
rEL 0
A.ty 9 (type of servocontrol command)
Ac.t 12 (servocontrol running time: SQN72.4…/STA12..=12;
SQM40.265=30)
t_Lo 2
t_Hi 0.0
t.on 2
t.oF 0.0
dE.b 0,1 (dead zone in % of end scale)

PAS 99 then push and keep pushed F until visualization of Hrd

Hrd
…
CtrL 6 (PID warm)
AL.nr 1
but 1
diSP 0
Ld.1 1
Ld.2 28
Ld.3 20

Keep pushed F until you visualize PASS, release F and through the arrows set 99, push F and visualize Pro
(protection code) from 128, through the arrows, bring it back to 12, and keep F pushed until you come back
to set-point value.

Manual operation:
Keep pushed the lower left key for at least 5 sec.
The instrument will enter the "MAN" mode (see also "Ld1" switching on).
Through the arrows, "Open" and "Close" outputs are activated.
To come back to normal working keep the lower left key pushed for at least 5 sec.

Software switch off :

By keeping pushed keys Arrow up + F for more than 5 sec. the instrument switches off the software, does
not command the outputs and visualize only the variable of process measured by the probe.
To restore keep pushed F for more than 5 sec.

6
Set -up for thermocouples type K or J

Verify wiring of the sensor

Regulation of the set-point = 80

It can be modified by using arrows "up" and "down".
By pushing F you go to parameters:
Hy.P 10 (hysteresis positive for output 1 terminals 21-22 (ex Q13-Q14)
Hy.n -5 (hysteresis negative for output 1 terminals 21-22 (ex Q13-Q14)

Keep pushing F until you see PASS, release F and through the arrows set 99, push F and visualize Pro
(protection code) default is 12, through the arrows set 128 and push F, keep it pushed until all parameters
InF, CFG, InP, Out, PASS are visualized.

CFG
S.tun 0
hPb 1,2
hIt 5,83
hdt 1,33
…

InP
….
tyP 2 (thermocouple K 0÷1300°C) / 0 (thermocouple J 0÷1000°C)
…
dP_S 0 (no decimal) / 1 (1 decimal)
Lo.S 0 (min. sensor scale)
Hi.S 1300 (max sensor scale for tc K) / 1000 (max sensor scale for tc J)
oFS 0 (offset of input correction)
Lo.L 0 (lower set-point range limit)
Hi.L 1300 (upper set-point range limit) per tc K / 1000 for tc J

7
Out
A1.r 0
…
A1.t 3 (mode AL1 =inverse-relative-normal)
…
rL.1 2 (AL1)
rL.2 18 (open)
rL.3 19 (close)
rEL 0
A.ty 9 (type of servocontrol command)
Ac.t 12 (servocontrol running time: SQN72.4…/STA12..=12;
SQM40.265=30)
t_Lo 2
t_Hi 0.0
t.on 2
t.oF 0.0
dE.b 0,1 (dead zone in % of end scale)

PAS 99 then push and keep pushed F until visualization of Hrd

Hrd
…
CtrL 6 (PID warm)
AL.nr 1
but 1
diSP 0
Ld.1 1
Ld.2 28
Ld.3 20

Keep pushed F until you visualize PASS, release F and through the arrows set 99, push F and visualize Pro
(protection code) from 128, through the arrows, bring it back to 12, and keep F pushed until you come back
to set-point value.

Manual operation:
Keep pushed the lower left key for at least 5 sec.
The instrument will enter the "MAN" mode (see also "Ld1" switching on).
Through the arrows, "Open" and "Close" outputs are activated.
To come back to normal working keep the lower left key pushed for at least 5 sec.

Software switch off :

By keeping pushed keys Arrow up + F for more than 5 sec. the instrument switches off the software, does
not command the outputs and visualize only the variable of process measured by the probe.
To restore keep pushed F for more than 5 sec.

8
RWF50.2x & RWF50.3x

User manual

M12922CB Rel.1.0 07/2012

DEVICE INSTALLATION
Install the device using the relevant tools as shown in the figure.
To wire the device and sensors, follow the instructions on the burner wiring diagram.

2
 FRONT PANEL

NAVIGATION MENU

Parameter level

Basic display

User Level - Opr

SP1 or SP2 (editable)
dSP readable and editable
through bin1 = 2
InP1 or y (only display)

Parameter Level - PArA

HYS1 , HYS2 , HYS3
Pb1, dt, rt, db, tt

Next parameter
Main
navigation

Configuration Level – ConF

and lower level
InP ..
One level One level Cntr ..
back down
rAFC ..
outP .. (only RWF50.3)
binF ..
Previous parameter
diSP ..

3
RWF5 is preset good for 90% of applications. However, you can set or edit parameters as follow:

Set-point: set or modification:

When the burner is in stand-by, (safety loop open, that is terminals 3-4/T1-T2 on the 7 pole plug open) push the Enter button: on
the lower display (green) Opr appears; push Enter again and in the same display SP1 appears. Push Enter again and the lower
display (green SP1) flashes. Using the up and down arrows change the set-point on the upper display (red).Push Enter to
confirm and push ESC more times to get the home position.

PID parameters set and modifications (see table below):

 Push Enter button, on the green display Opr appears; using the down arrow, scroll until group PArA is reached and
push Enter.
 on the green display Pb1 e appears and on the red one the set parameter.
 Push is sequence the down or up arrow the menu is scrolled.
 Push Enter to select and the arrows to choose the desired value. Enter to confirm.

Factory
Parameter Display Range Remarks
setting

Proportional band PB.1 1… 9999 digit 10 Typical value for temperature

Derivative action dt 0… 9999 sec. 80 Typical value for temperature

Integral action rt 0… 9999 sec. 350 Typical value for temperature

Dead band (*) db 0… 999,9 digit 1 Typical value

Servocontrol
tt 10… 3000 sec. 15 Set servocontrol running time
running time

Value under setpoint below which

Switch-on differential
HYS1 0,0… -1999 digit -5 the burner switches back on
(*)
(1N-1P closes)

Switch-off differential 2°
HYS2 0,0 … HYS3 3 (enable only with parameter bin1 = 4)
stage (*)

Upper switch-off Value over setpoint above which the burner

HYS3 0,0… 9999 digit 5
differential (*) switches off (1N-1P opens)

Switch-on differential on Do not used

HYS4 0,0… 9999 digit 5
cooling controller (*) (enable only with parameter CACt = 0)

Switch-off differential 2° Do not used

stage on cooling controller HYS5 HYS6…0,0 digit 5 (enable only with parameters CACt = 0
(*) and bin1 = 4)
Upper switch-off
Do not used
differential on cooling HYS6 0,0… -1999 digit 5
(enable only with parameter CACt = 0)
controller (*)

Delay modulation q 0,0… 999,9 digit 0 Do not alter

(*)Parameters affected by setting of decimal place (ConF > dISP parameter dECP)

4
 Setting the kind of sensor to be connected to the device:
 push the Enter button: on the lower display (green) Opr appears. Using the up and down arrows find ConF. Push
Enter to confirm.
 Now on the green display the group InP appears. Push Enter and InP1 is displaied. Enter to confirm.
 You are inside InP1; the green display shows Sen1 (sensor type), while the red display shows the chosen sensor
code
 Push Enter to enter the Sen1 parameter, then choose the desired sensor using the arrows. Push Enter to confirm
and ESC to escape.
 Once selected the sensor, you can modify all the other parameters using up and down arrows according to the
tables here below.

ConF > InP >InP1

Parameter Value Description
SEn1 1 Pt100 3 fili
type of sensor for 2 Pt100 2 fili
analog input 1 3 Pt1000 3 fili
4 Pt1000 2 fili
5 Ni1000 3 fili
6 Ni1000 2 fili
7 0 ÷ 135 ohm
15 0 ÷ 20mA
16 4 ÷ 20mA
17 0 ÷ 10V
18 0 ÷ 5V
19 1 ÷ 5V
OFF1 Using the measured value correction (offset), a measured
sensor offset -1999..0.. +9999 value can be corrected to a certain degree, either up or down
SCL1 In the case of a measuring transducer with standard signal, the
scale low level physical signal is assigned a display value here
-1999..0.. +9999 (for input ohm, mA, V)
SCH1 In the case of a measuring transducer with standard signal, the
scale high level physical signal is assigned a display value here
-1999..100.. +9999 (for input ohm, mA, V)
dF1 Is used to adapt the digital 2nd order input filter
digital filter 0…0,6…100 (time in s; 0 s = filter off)
Unit 1 1 = degrees Celsius
temperature unit 2 2 = degrees Fahrenheit

(bold = factory settings)

Remark:
RWF50.2 e RWF50.3 cannot be connected to thermocouples.
If thermocouples have to be connected, convert the signal to a 4-20 mA one and set the RWF accordingly.

5
ConF > Cntr
Parameter Value Description
CtYP 1 1 = 3-position controller (open-stop-close only RWF50.2)
controller type 2 2 = continuative action controller (only RWF50.3)
CACt 1 1 = heating controller
control action 0 0 = cooling controller
SPL
least value of the set-point limitation prevents entry of values outside the defined
set-point range -1999..0..+9999 range
SPH
maximum value of the set-point limitation prevents entry of values outside the defined
set-point range -1999..100..+9999 range
oLLo
set-point limitation
start, operation limit
low -1999.... +9999 lower working range limit
oLHi
set-point limitation
end, operation limit
high -1999.... +9999 upper working range limit

(bold = factory settings)

ConF > rAFC

Activation boiler shock termic protetion:
RWF50.. can activate the thermal shock protection only on sites where the set-point is lower than 250°C and according
to rAL parameter.
Parameter Value Description
FnCT Choose type of range degrees/time
function 0 0 = deactivated
1 1 = Kelvin degrees/minute
2 2 = Kelvin degrees/hour
rASL Slope of thermal shock protection (only with functions 1 and 2)
ramp rate 0,0 … 999,9
toLP width of tolerance band (in K) about the set-point
tolerance band ramp 0 = tolerance band inactive

0…9999

rAL Ramp limit. When this value is lower than the temperature set-
ramp limit point, the RWF controls the output increasing the temp set
0…250
point step by step according to rASL. If this is over the temp set
point, the control is performed in cooling.

(bold = factory settings)

6
ConF > OutP (parameter under group only for RWF50.3)
Parameter Value Description
FnCt 1 = analog input 1 doubling with possibility to convert
tipo di controllo 1 (depending on par SiGn)
4 4 = modulation controller
SiGn physical output signal (terminals A+, A-)
type of output signal 0 0 = 0÷20mA
1 1 = 4÷20mA
2 2 = 0÷10V
rOut
Value when out of
input range 0…101 signal (in percent) when measurement range is crossed
oPnt value range of the output variable is assigned to a physical
zero point output signal Per default, the setting corresponds to 0...100%
angular positioning for the controller outputs (terminals A+, A-)
-1999…0..+9999 (effective only with FnCt = 1)
End value range of the output variable is assigned to a physical
End value output signal Per default, the setting corresponds to 0...100%
angular positioning for the controller outputs (terminals A+, A-)
-1999…100..+9999 (effective only with FnCt = 1)

(bold = factory settings)

ConF > binF

Parameter Value Description
bin1 0 = without function
digital inputs 1 = set-point changeover (SP1 / SP2)
(terminals DG - D1) 2 = set-point shift (Opr > dSP parameter = value of set-point
0 modify)
1 4 = changeover of operating mode
2 open – modulating operation;
4 close – 2 stage operation.

(bold = factory settings)

ConF > dISP

Parameter Value Description
diSU display value for upper display:
upper display 0 0 = display power-off
(red) 1 1 = analog input value
4 4 = Controller’s angular positioning
6 6 = set-point value
7 7 = end value with thermal shock protection
diSL display value for lower display:
lower display 0 0 = display power-off
(green) 1 1 = analog input value
4 4 = Controller’s angular positioning
6 6 = set-point value
7 7 = end value with thermal shock protection
tout time (s) on completion of which the controller returns
timeout 0..180..250 automatically to the basic display, if no button is pressed
dECP 0 0 = no decimal place
decimal point 1 1 = one decimal place
2 2 = two decimal places
CodE 0 0 = no lockout
level lockout 1 1 = configuration level lockout (ConF)
2 2 = Parameter and configuration level lockout (PArA & ConF)
3 3 = keyboard lockout

(bold = factory settings)

7
Manual control :
 in order to manual change the burner load, while firing keep pushing the ESC button for more than 5 s; on the lower green
display Hand appears.
 using the UP and DOWN arrows, the load varies.
 Keep pushing the ESC button for getting the normal operation again.
 NB: every ime the device shuts the burner down (start led switched off - contact 1N-1P open), the manual control is not active.

Device self-setting (auto-tuning):

If the burner in the steady state does not respond properly to heat generator requests, you can activate the Device's self-setting
function, which recalculates PID values for its operation, deciding which are most suitable for the specific kind of request

Follow the below instructions:

push the UP and DOWN arrows for more than 5 s; on the green lower display TUNE
appears. Now the device pushes the burner to increase and decrease its output. During
this time, the device calculates PID parameters (Pb1, dt and rt). After the calculations,
the TUNE is automatically deactivated and the device has already stored them.
In order to stop the Auto-tuning function while it works, push again the UP and DOWN
arrows for more than 5 s. The calculated PID parameters can be manually modified
following the previously described instructions.

Display of software version :

The software version is shown by pushing Enter + UP arrow on the upper

display

8
Electric connection :

With 7 pins connector version With terminals version

Matches terminals between RWF50.2 and RWF40.0x0

9
Parameters summarising for RWF50.2x:

Conf Conf
Navigation menù Inp
Inp1 Cntr diSP PArA Opr
Types of probe SEn1 OFF1 SCL1 SCH1 Unit SPL SPH dECP Pb. 1 dt rt tt HYS1 (*) HYS3 (*) SP1 (*)
Siemens QAE2120… 6 0 needless needless 1 30 95 1 10 80 350 (#) -5 5 80 °C
Siemens QAM2120.. 6 0 needless needless 1 0 80 1 10 80 350 (#) -2,5 2,5 40°C

Pt1000 (130°C max.) 4 0 needless needless 1 30 95 1 10 80 350 (#) -5 5 80°C

Pt1000 (350°C max.) 4 0 needless needless 1 0 350 1 10 80 350 (#) -5 10 80°C
Pt100 (130°C max.) 1 0 needless needless 1 0 95 1 10 80 350 (#) -5 5 80°C

Pt100 (350°C max) 1 0 needless needless 1 0 350 1 10 80 350 (#) -5 10 80°C

Probe 4÷20mA / 0÷1,6bar 16 0 0 160 needless 0 160 0 5 20 80 (#) 0 20 100 kPa

Probe 4÷20mA / 0÷3bar 16 0 0 300 needless 0 300 0 5 20 80 (#) 0 20 200 kPa

Probe 4÷20mA / 0÷10bar 16 0 0 1000 needless 0 1000 0 5 20 80 (#) 0 50 600 kPa

Probe 4÷20mA / 0÷16bar 16 0 0 1600 needless 0 1600 0 5 20 80 (#) 0 80 600 kPa

Probe 4÷20mA / 0÷25bar 16 0 0 2500 needless 0 2500 0 5 20 80 (#) 0 125 600 kPa

Probe 4÷20mA / 0÷40bar 16 0 0 4000 needless 0 4000 0 5 20 80 (#) 0 200 600 kPa
Siemens QBE2002 P4 17 0 0 400 needless 0 400 0 5 20 80 (#) 0 20 200 kPa

Siemens QBE2002 P10 17 0 0 1000 needless 0 1000 0 5 20 80 (#) 0 50 600 kPa

Siemens QBE2002 P16 17 0 0 1600 needless 0 1600 0 5 20 80 (#) 0 80 600 kPa

Siemens QBE2002 P25 17 0 0 2500 needless 0 2500 0 5 20 80 (#) 0 125 600 kPa
Siemens QBE2002 P40 17 0 0 4000 needless 0 4000 0 5 20 80 (#) 0 200 600 kPa

Segnale 0÷10V 17 0 to be fixed to be fixed needless to be fixed to be fixed to be fixed 5 20 80 (#) to be fixed to be fixed to be fixed

Segnale 4÷20mA 16 0 to be fixed to be fixed needless to be fixed to be fixed to be fixed 5 20 80 (#) to be fixed to be fixed to be fixed
NOTE :
(#) tt – servo control run time
SQL33 ; STM30; SQM10; SQM40; SQM50; SQM54 = 30 (secondi) - STA12B3.41; SQN30.251; SQN72.4A4A20 = 12 (secondi)
(*)These values are factory set - values must be set during operation at the plant based on the real working temperature/pressure value.
WARNING : With pressure probes the parameters SP1, SCH, SCL, HYS1, HYS3 must be selected, and visualized in kPa (kilo Pascal). (1bar = 100.000Pa = 100kPa)

10
APPENDIX: PROBES CONNECTION
To assure the utmost comfort, the control system needs reliable information, which can be obtained provided the sensors have been installed correctly.
Sensors measure and transmit all variations encountered at their location.
Measurement is taken based on design features (time constant) and according to specific operating conditions.With wiring run in raceways, the sheath
(or pipe) containing the wires must be plugged at the sensor's terminal board so that currents of air cannot affect the sensor's measurements.

Ambient probes (or ambient thermostats)

Installation
The sensors (or room thermostats) must be located in
reference rooms in a position where they can take real temperature
measurements without being affected by
foreign factors.

Outside probes (weather)

Installation
In heating or air-conditioning systems featuring adjustment in
response to outside temperature, the sensor's positioning is of
paramount importance.

It's good to be admired …even better to be effective

Heating systems: the room sensor must not be installed in rooms
with heating units complete with thermostatic valves. Avoid all
sources of heat foreign to the system.

General rule: on the outer wall of the building where the living rooms
are, never on the south-facing wall or in a position where they will be
affected by morning sun. If in any doubt, place them on the north or
north-east façade.
Location
On an inner wall on the other side of the room to heating unitsheight Positions to be avoided
above floor 1.5 m, at least 1.5 m away from external sources of heat
(or cold).

Installation position to be avoided

near shelving or alcoves and recesses, near doors or win-dows, Avoid installing near windows, vents, outside the boiler room, on
inside outer walls exposed to solar radiation or currents of cold air, on chimney breasts or where they are protected by balconies, cantilever
inner walls with heating system pipes, domestic hot water pipes, or roofs.
cooling system pipes running through them. The sensor must not be painted (measurement error).

11
Duct or pipe sensors Installing pressure sensors
Installing temperature sensors A - installation on ducts carrying fluids at max. temperature 80°C
For measuring outlet air: B - installation on ducts at temperature over 80°C and for refrigerants
 after delivery fan or C - installation on ducts at high temperatures:
 after coil to be controlled, at a distance of at least 0,5 m  increase length of siphon
For measuring room temperature:  place sensor at side to prevent it being hit by hot air coming from
 before return air intake fan and near room's return airintake. For the pipe.
measuring saturation temperature: after mist eliminator.

Bend 0.4m sensor by hand (never use tools) as illustrated. Installing differential pressure sensors for water
 Installation with casing facing down not allowed.-With temperature
over 80°C, siphons are needed.
 To avoid damaging the sensor, you must comply with the following
instructions
when installing:
 make sure pressure difference is not greater than thevalue permitted
by the sensor
 when there are high static pressures, make sure you insert shutoff
valves A-B-C.

Use whole cross-section of duct, min. distance from walls 50 mm,

Putting into operation
radius of curvature 10 mm for 2m or 6m sensors.
Start disable
1=open C1=open C
2=open A2=close B
3=open B3=close A
4= close C
Installing combined humidity sensors
As max. humidity limit sensor on outlet (steam humidifiers).

12
Immersion or strap-on sensors
Immersion probes installation
Sensors must be installed on the stretch of pipe in which fluid circulates
all the time.
The rigid stem (sensing element doing the measuring) must be inserted
by at least 75mm and must face the direction of flow.
Recommended locations: on a bend or on a straight stretch of pipe but
tilted by 45° and against the flow of fluid.
Protect them to prevent water from infiltrating (dripping gates,
condensation from pipes etc.)

Installing QAD2.. strap-on sensors

Make sure fluid is circulating in the chosen location.
Eliminate insulation and paintwork (including rust inhibitor) on a min.
100mm length of pipe.
Sensors come with straps for pipes up to 100 mm in diameter

Placing the probes (QAD22.../QAE21.../QAP21.../RCA...)

With pumps on outlet Strap-on or immersion sensors?

QAD2.. strap-on sensors
with 3 ways valves / with 4 ways valves Advantages :
 10 sec. time constant
 Installed with system running (no plumbing work)
 Installation can be changed easily if it proves incorrect.

Limits:
 Suitable for pipe diameters max. 100 mm
 Can be affected by currents of air etc.
Panel system / burner control
QAE2... immersion sensors
Advantages:
 Measure "mean" fluid temperature
 No external influence on measurement such as: currents of air,
nearby pipes etc.
Limits:
 Time constant with sheath: 20 sec.
 Hard to change installation position if it proves incorrect.
With pumps on return
with 3 ways valves / with 4 ways valves

13
Duct pressure switches and sensors

Installing differential pressure probes for air Basic principles

Measuring static pressure(i.e. pressure exerted

by air on pipe walls)

A - Control a filter (clogging)

Measuring dinamic pressure

B - Control a fan (upstream/downstream)

Key
3
y Kg/m , specific weight of air
m/s, air speed
2
g 9.81 m/s gravity acceleration
Pd mm C.A., dynamic pressure

Measuring total pressure

C - Measurement of difference in pressure between two ducts

D - Measurement of difference in pressure between two rooms or

of inside of duct and outside

14
Spare parts
Description Code

Modulator RWF50.2 (uscita a 3 punti - apri, fermo, chiudi) 2570148

Modulator RWF50.3 (uscita continua 0÷20mA, 4÷20mA, 0÷10V) 2570149

Temperature probe Siemens QAE2120.010A (30÷130°C) 2560101

Temperature probe Siemens QAM2120.040 (-15÷+50°C) 2560135

Thermoresistor Pt1000 ø6mm L100mm (30÷130°C) 2560188

Thermoresistor Pt1000 ø10mm L200mm (0÷350°C) 2560103

Thermoresistor Pt100 ø10mm L200mm (0÷350°C) 2560145

Thermoresistor Pt100 ø8mm L85mm (0÷120°C) 25601C3

Pressure probe Siemens QBE2.. P4 (0÷4bar) 2560159

Pressure probe Siemens QBE2.. P10 (0÷10bar / signal 0÷10V) 2560160

Pressure probe Siemens QBE2.. P16 (0÷16bar / signal 0÷10V) 2560167

Pressure probe Siemens QBE2.. P25 (0÷25bar / signal 0÷10V) 2560161

Pressure probe Siemens QBE2.. P40 (0÷40bar / signal 0÷10V) 2560162

Pressure probe Danfoss MBS 3200 P 1,6 (0÷1,6bar / signal 4÷20mA) 2560189

Pressure probe Danfoss MBS 3200 P 10 (0÷10bar / signal 4÷20mA) 2560190

Pressure probe Danfoss MBS 3200 P 16 (0÷16bar / signal 4÷20mA) 2560191

Pressure probe Danfoss MBS 3200 P 25 (0÷25bar / signal 4÷20mA) 2560192

Pressure probe Danfoss MBS 3200 P 40 (0÷40bar / signal 4÷20mA) 2560193

Pressure probe Siemens 7MF1565-3BB00-1AA1 (0÷1,6bar / signal 4÷20mA) 25601A3

Pressure probe Siemens 7MF1565-3CA00-1AA1 (0÷10bar / signal 4÷20mA) 25601A4

Sonda di pressione Siemens 7MF1565-3CB00-1AA1 (0÷16bar / signal 25601A5

Pressure probe Siemens 7MF1565-3CD00-1AA1 (0÷25bar / signal 4÷20mA) 25601A6

Pressure probe Siemens 7MF1565-3CE00-1AA1 (0÷40bar / signal 4÷20mA) 25601A7

Pressure probe Gefran E3E B1V6 MV (0÷1,6bar / segnale 4÷20mA) 25601C4

Pressure probe Danfoss E3E B01D MV (0÷10bar / segnale 4÷20mA) 25601C5

Pressure probe Danfoss E3E B16U MV (0÷16bar / segnale 4÷20mA) 25601C6

Pressure probe Danfoss E3E B25U MV (0÷25bar / segnale 4÷20mA) 25601C7

Pressure probe Danfoss E3E B04D MV (0÷40bar / segnale 4÷20mA)) 25601C8

15
Note: Specifications and data subject to change. Errors and omissions excepted.

16
KM3 Modulator

USER MANUAL

M12927CA Rel.1.0 10/2020

 M12927CA

MOUNTING

2
 M12927CA

DISPLAY
Y AND KEY
YS

Coonsent to the burner is

turrned off

OUTPUT LEDs

ON (o out1) - Consen
nt to the burne
er
▲ - (oout2) Output increase
▼ - (oout3) Output decrease
d
● - (ou
ut4) Modulator is powered on
o

Opperator Mode Editing Mode

Acccess to: Confirm and go to
- Operator
O Comm mands Next parrameter
(Tiimer, Setpointt selection ...)
- Parameters
P
- Configuration
C
Acccess to: Increasee the displayed
d
- Operator
O additiional information value or select the
(Output value, ruunning time ....) next elem
ment of the
paramete ers list
Acccess to: Decrease the displaye ed
- Set
S Point value or select the
previous element
Pro
ogrammable key:
k Exit from
m Operator
Sta
art the program
mmed functionn comman nds/Parameterr
(Au
utotune, Auto//Man, Timer ...) setting/C
Configuration

3
 M12927CA

CONNECTIONS DIAGRAM

Probe connection:
• PT1000/NTC/PTC: between terminal 3 and 2
• PT 100: between terminal 3 and 2 with terminal 1
• Passive pressure probe 0/4-20 mA: between terminal 4 ( + ) e 1 ( - )
Note: out4 must be activated ( IO4F must be setted to ON )
• Powered pressure probe 0/4-20 mA between terminal 4 (power supply), 2 ( negative) e 1 (positive)
Note: set IO4F to ON to activate Out4

Power supply connection:

• Neutral wire: terminal 9
• Phase: terminal 10 ( 100…240 Vac )
• Close terminals 15-16 to switch to the set point 2

Output connection:
• Channel 1: terminal 7 and 8 ( burner on – off )
• Channel 2: terminal 11 and 12 (servomotor opens)
• Channel 3: terminal 13 and 14 (servomotor closes)

4
 M12927CA

SETPOINT AND HYSTERESIS CONFIGURATION (SP, AL1, HAL1 parameters)

Push the button to enter into the setpoint configuration:

SP setpoint value change:

SP increase decrease
2480

Confirm / Next

AL1 AL1 parameter value change:

250 increase decrease

Confirm / Next

HAL1 HAL1 parameter value change:

250 increase decrease

Confirm / Next

Back to the first parameter

To return to normal mode, press the key for 3 seconds or wait the 10s timeout

Operation example

5
 M12927CA

LIMITED ACCESS LEVEL

Proceed as follows to change some parameters that are not visible in standard user mode:

Press the key for

Password = 20
3 seconds
Access to parameter:
Increase the displayed value

Decrease the displayed

value
Confirm and go to next
parameter

Param Description Values Default

SEnS Input type Pt1 = RTD Pt100 Depends on the probe
Pt10 = RTD Pt1000
0.20 = 0..20mA
4.20 = 4..20mA Pressure probe
0.10 = 0..10V
2.10 = 2..10V
crAL= Thermocouple K
SP Set point 1 SPLL ... SPLH
AL1 AL1 threshold AL1L... AL1H (E.U.)
HAL1 AL1 hysteresis 1... 9999 (E.U.)
Pb Proportional band 1... 9999 (E.U.)
ti Integral time 0 (oFF) ... 9999 (s)
td Derivative time 0 (oFF) ... 9999 (s) See page 7
Str.t Servomotor stroke time 5...1000 seconds
db.S Servomotor dead band 0...100%
SPLL Minimum set point value -1999 ... SPHL
SPHL Maximum set point value SPLL ... 9999
dp Decimal point position 0... 3
SP 2 Set point 2 SPLL...SPLH 60
A.SP Selection of the active set point "SP" ... " nSP" SP

To exit the parameter setting procedure press the key (for 3 s) or wait until the timeout expiration (about 30 seconds)

6
 Probe parameters configuration MODULATORE ASCON KM3

Parameter Group inP AL1 rEG SP

Parameter Sens dp SSC FSc unit IO4.F AL1 HAL1 Pb ti td Str.t db.S SPLL SPHL SP
(**) (***) (***) (***) (***) (***) (***)
Probes Dec Scale Scale Off On p i d servo Band SP SP Set
Point Min Max time s Mo. Min Max point
Pt1000 (130°C max) Pt10 1 °C on 5 10 10 350 1 * 5 30 95 80
Pt1000 ( 350°C max) PT10 1 °C on 10 10 10 350 1 * 5 0 350 80
Pt100 (130°C max) PT1 1 °C on 5 10 10 350 1 * 5 0 95 80
Pt100 (350°C max) Pt1 1 °C on 10 10 10 350 1 * 5 0 350 80
Pt100 (0÷100°C 4÷20mA) 4.20 1 0 100 on 5 10 10 350 1 * 5 0 95 80
Thermocouple K (1200°C max) crAL 0 °C on 20 25 10 350 1 * 5 0 1200 80
Thermocouple J (1000°C max) J 0 °C on 20 25 10 350 1 * 5 0 1000 80

7
4-20mA / 0-1,6barPressure probe 4.20 0 0 160 on 20 20 5 120 1 * 5 0 160 100
M12927CA

4-20mA / 0-10bar Pressure probe 4.20 0 0 1000 on 50 50 5 120 1 * 5 0 1000 600

4-20mA / 0-16bar Pressure probe 4.20 0 0 1600 on 80 80 5 120 1 * 5 0 1600 600
4-20mA / 0-25bar Pressure probe 4.20 0 0 2500 on 125 125 5 120 1 * 5 0 2500 600
4-20mA / 0-40bar Pressure probe 4.20 0 0 4000 on 200 200 5 120 1 * 5 0 4000 600
QBE2002 / 0-25bar Pressure probe 0.10 0 0 2500 0n 125 125 5 120 1 * 5 0 2500 600

Note:
(*) Str.t - Servomotor stroke time
SQL33; STM30; SQM10; SQM40; SQM50; SQM54 = 30 (Seconds)
STA12B3.41; SQN30.251; SQN72.4A4A20 = 12 (Seconds)

(**) Out 4 … on Display led °4 must be switched on, otherwise change the io4.F parameter value from "on" to "out4",
confirm the value, quit the configuration mode then change again the io4.F parameter value from "out4" to "on".

(***) Factory settings. These values must be adapted to machine conditions

N.B. For pressure probe, SP, SPHL, SPLL parameters values are expressed in Kpa (1 bar = 100 Kpa).
 M12927CA

CONFIGURATION

How to access configuration level

The configuration parameters are collected in various groups. Every group defines all parameters related with a
specific function (e.g.: control, alarms, output functions).
1. Push the button for more than 5 seconds. The upper display will show PASS while the lower display will
show 0.
2. Using and buttons set the programmed password.
According to the entered password, it is possible to see a part of the parameters listed in the "configuration
parameters" section.
a. Enter "30" as password to view all the configuration parameters
b. Enter "20" as password to view the parameters of the "limited access level". At this point, only the
parameters with attribute Liv = A or Liv = O will be editable.
c. Leave the password blank to edit "user level" parameters, that are identified by attribute Liv = O
3. Push the button. If the password is correct the display will show the acronym of the first parameter group
preceded by the symbol: . In other words the upper display will show: inP (group of the Input parameters).

The instrument is in configuration mode. To press for more than 5 seconds, the instrument will return to the "standard display.
Keyboard functions during parameter changing:

Operator Mode
When the upper display is showing a group and the lower display is blank, this key allows to enter in the
selected group. When the upper display is showing a parameter and the lower display is showing its value,
this key allows to store the selected value for the current parameter and access the next parameter within
the same group.
Allows to increase the value of the selected parameter.
Allows to decrease the value of the selected parameter.
Short presses allow you to exit the current group of parameters and select a new group. A long press
terminates the configuration procedure (the instrument returns to the normal display).

These two keys allow to return to the previous group. Proceed as follows:
+ Push the button and maintaining the pressure, then push the ; release both the buttons.

Configuration Parameters
inP GROUP - input confiuration

Liv N° Param Description Values Default

A 1 SEnS Input type Pt1 = RTD Pt100 Depends
Pt10 = RTD Pt1000 on the
0.20 = 0..20mA probe
4.20 = 4..20mA Pressure probe
0.10 = 0..10V
2.10 = 2..10V
crAL= Thermocouple K
A 2 dp Decimal point position 0... 3 See page
7
A 3 SSc Initial scale read-out for linear inputs (avaiable -1999... 9999 0
only if SEnS parameter is not equal to Pt1,
Pt10, crAL values)
C 4 FSc Full scale read-out for linear input inputs -1999... 9999 Depends
(avaiable only if SEnS parameter is not equal on the
to Pt1, Pt10, crAL values) probe
C 5 unit Unit of measure °C/°F °C
(present only in the case of temperature probe)
C 6 Fil Digital filter on the measured value 0 (= OFF)... 20.0 s 1.0
C 7 inE Selection of the Sensor Out of Range type or = Over range or
that will enable the safety output value ou = Under range
our = over e under range

8
 M12927CA

C 8 oPE Safety output value -100... 100 0

C 9 io4.F I/O4 function selection on = Out4 will be ever ON (used as a transmitter on
power supply) ,out4 = Uscita 4 (Used as digital
output 4), dG2c = Digital input 2 for contact
closure, dG2U = Digital input 2 driven by 12... 24
VDC
C 10 diF1 Digital input 1 function oFF = Not used, 19
1 = Alarm reset,
2 = Alarm acknowledge (ACK),
3 = Hold of the measured value,
4 = Stand by mode,
5 = Manual mode,
6 = HEAt with SP1 and CooL with SP2,
7 = Timer RUN/Hold/Reset,
8 = Timer Run,
9 = Timer Reset,
10 = Timer Run/Hold,
11 = Timer Run/Reset,
12 = Timer Run/Reset with lock,
13 = Program Start,
14 = Program Reset,
15 = Program Hold,
16 = Program Run/Hold,
17 = Program Run/Reset,
18 = Sequential SP selection,
19 = SP1 - SP2 selection,
20 = SP1... SP4 binary selection,
21 = Digital inputs in parallel
C 12 di.A Digital Inputs Action 0 = DI1 direct action, DI2 direct action 0
(DI2 only if configured) 1 = DI1 reverse action, DI2 direct action
2 = DI1 direct action, DI2 reverse action
3 = DI1 reverse action, DI2 reverse action

Out GROUP- Output parameters

Liv N° Param Description Values Default

C 14 o1F Out 1 function AL = Alarm output AL
C 15 o1AL Initial scale value of the analog retransmission -1999 ... Ao1H 1
C 18 o1Ac Out 1 action dir = Direct action rEUr.r
rEU = Reverse action
dir.r = Direct with reversed LED
ReU.r = Reverse with reversed LED
C 19 o2F Out 2 function H.rEG = Heating output H.rEG
C 21 o2Ac Out 2 action dir = Direct action dir
rEU = Reverse action
dir.r = Direct with reversed LED
ReU.r = Reverse with reversed LED
C 22 o3F Out 3 function H.rEG = Heating output H.rEG
C 24 o3Ac Out 3 action dir = Direct action dir
rEU = Reverse action
dir.r = Direct with reversed LED
ReU.r = Reverse with reversed LED

AL1 GROUP - Alarm 1 parameters

Liv N° Param Descrizione Values Default

C 28 AL1t Tipo allarme AL1 nonE = Alarm not used HidE
LoAb = Absolute low alarm
HiAb = Absolute high alarm
LHAo = Windows alarm in alarm outside the
windows
LHAI = Windows alarm in alarm inside the

9
 M12927CA

windows
SE.br = Sensor Break
LodE = Deviation low alarm (relative)
HidE = Deviation high alarm (relative)
LHdo = Relative band alarm in alarm out of the
band
LHdi = Relative band alarm in alarm inside the
band
C 29 Ab1 Alarm 1 function 0... 15 0
+1 = Not active at power up
+2 = Latched alarm (manual reset)
+4 = Acknowledgeable alarm
+8 = Relative alarm not active at set point change
C 30 AL1L -- For High and low alarms, it is the low limit -1999... AL1H (E.U.) -199.9
of the AL1 threshold;
-- For band alarm, it is low alarm threshold
C 31 AL1H -- For High and low alarms, it is the high AL1L... 9999 (E.U.) 999.9
limit of the AL1 threshold;
-- For band alarm, it is high alarm threshold
O 32 AL1 AL1 threshold AL1L... AL1H (E.U.) See
page 7
O 33 HAL1 AL1 hysteresis 1... 9999 (E.U.) See
page 7
C 34 AL1d AL1 delay 0 (oFF)... 9999 (s) oFF
C 35 AL1o Alarm 1 enabling during Stand-by mode and 0 = Alarm 1 disabled during Stand by and out of 1
out of range conditions range
1 = Alarm 1 enabled in stand by mode
2 = Alarm 1 enabled in out of range condition
3 = Alarm 1 enabled in stand by mode and in
overrange
condition

GRUPPO AL2 - parametri allarme 2

Liv N° Param Description Values Default

C 36 AL2t Alarm 2 type nonE = Alarm not used SE.br
LoAb = Absolute low alarm
HiAb = Absolute high alarm
LHAo = Windows alarm in alarm outside the
windows
LHAI = Windows alarm in alarm inside the
windows
SE.br = Sensor Break
LodE = Deviation low alarm (relative)
HidE = Deviation high alarm (relative)
LHdo = Relative band alarm in alarm out of the
band
LHdi = Relative band alarm in alarm inside the
band
C 37 Ab2 Alarm 2 function 0... 15 0
+1 = Not active at power up
+2 = Latched alarm (manual reset)
+4 = Acknowledgeable alarm
+8 = Relative alarm not active at set point change
C 42 AL2d AL2 hysteresis 0 (oFF)... 9999 (s) oFF
C 43 AL2o Alarm 2 enabling during Stand-by mode and 0 = Alarm 2 disabled during Stand by and out of 0
out of range conditions range
1 = Alarm 2 enabled in stand by mode
2 = Alarm 2 enabled in out of range condition
3 = Alarm 2 enabled in stand by mode and in
overrange
condition

10
 M12927CA

AL3 Group - alarm 3 parameters

Liv N° Param Description Values Default

44 AL3t Alarm 3 type nonE = Alarm not used nonE
LoAb = Absolute low alarm
HiAb = Absolute high alarm
LHAo = Windows alarm in alarm outside the
windows
LHAI = Windows alarm in alarm inside the
windows
SE.br = Sensor Break
LodE = Deviation low alarm (relative)
HidE = Deviation high alarm (relative)
LHdo = Relative band alarm in alarm out of the
band
LHdi = Relative band alarm in alarm inside the
band

LbA Group - Loop break alarm

Liv N° Param Descrizione Values Default

C 52 LbAt LBA time Da 0 (oFF) a 9999 (s) oFF

rEG Group - Control parameters

Liv N° Param Description Values Default

C 56 cont Control type Pid = PID (heat and/or) 3pt
On.FA = ON/OFF asymmetric hysteresis
On.FS = ON/OFF symmetric hysteresis
nr = Heat/Cool ON/OFF control with neutral zone
3Pt = Servomotor control (available only when
Output 2 and
Output 3 have been ordered as “M”)
C 57 Auto Autotuning selection -4 = Oscillating auto-tune with automaticrestart at 7
power up and after all point change
-3 = Oscillating auto-tune with manual start
-2 = Oscillating -tune with auto-matic start at the
first power up only
-1 = Oscillating auto-tune with auto-matic restart
at every power up
0 = Not used
1 = Fast auto tuning with automatic restart at
every power up
2 = Fast auto-tune with automatic start the first
power up only
3 = FAST auto-tune with manual start
4 = FAST auto-tune with automatic restart at
power up and
after set point change
5 = Evo-tune with automatic restart at every
power up
6 = Evo-tune with automatic start the first power
up only
7 = Evo-tune with manual start
8 = Evo-tune with automatic restart at power up
and after a set point change
C 58 tunE Manual start of the Autotuning oFF = Not active oFF
on = Active
11
 M12927CA

C 59 SELF Self tuning enabling no = The instrument does not perform the self- No
tuning
YES = The instrument is performing the self-
tuning
A 62 Pb Proportional band 1... 9999 (E.U.) See
page 7
A 63 ti Integral time 0 (oFF) ... 9999 (s) See
page 7
A 64 td Derivative time 0 (oFF) ... 9999 (s) See
page 7
C 65 Fuoc Fuzzy overshoot control 0.00... 2.00 1
C 69 rS Manual reset (Integral pre-load) -100.0... +100.0 (%) 0.0
A 70 Str.t Servomotor stroke time 5...1000 seconds See
page 7
A 71 db.S Servomotor dead band 0...100% 5
C 72 od Delay at power up 0.00 (oFF) ... 99.59 (hh.mm) oFF

SP Group - Set point parameters

Liv N° Param Description Values Default

C 76 nSP Number of used set points 1... 4 2
A 77 SPLL Minimum set point value -1999 ... SPHL See
page 7
A 78 SPHL Maximum set point value SPLL ... 9999 See
page 7
O 79 SP Set point 1 SPLL ... SPLH See
page 7
C 80 SP 2 Set point 2 SPLL ... SPLH 60
83 A.SP Selection of the active set point "SP" ... " nSP" SP
C 84 SP.rt Remote set point type RSP = The value coming from serial link is used trin
as remote set point
trin = The value will be added to the local set
point selected by
A.SP and the sum becomes the operative set
point
PErc = The value will be scaled on the input
range and this value will be used as remote SP
C 85 SPLr Local/remote set point selection Loc = Local Loc
rEn = Remote
C 86 SP.u Rate of rise for POSITIVE set point 0.01... 99.99 (inF) Eng. units per minute inF
change (ramp UP)
C 87 SP.d Rate of rise for NEGATIVE set point 0.01... 99.99 (inF) Eng. units per minute inF
change (ramp DOWN)

PAn Group - Operator HMI

Liv N° Param Description Values Default

C 118 PAS2 Level 2 password (limited access level) oFF (Level 2 not protected by password) 20
1... 200
C 119 PAS3 Level 3 password (complete 3... 300 30
configuration level)
C 120 PAS4 Password livello (livello configurazione a 201... 400 300
codice)
C 121 uSrb button function during RUN TIME nonE = No function tunE
tunE = Auto-tune/self-tune enabling. A single
press (longer than 1 second)
starts the auto-tune
oPLo = Manual mode. The first pressure puts the
instrument in manual mode
(OPLO) while a second one puts the instrument
in Auto mode
12
 M12927CA

AAc = Alarm reset

ASi = Alarm acknowledge
chSP = Sequential set point selection
St.by = Stand by mode. The first press puts the
instrument in stand by
mode while a second one puts the instrument in
Auto mode.
Str.t = Timer run/hold/reset
P.run = Program run
P.rES = Program reset
P.r.H.r = Program run/hold/reset
C 122 diSP Display management Spo = Operative set point SPo
C 123 di.cL Display colour 0 = The display colour is used to show the actual 2
deviation (PV - SP)
1 = Display red (fix)
2 = Display green (fix)
3 = Display orange (fix)
diS.t Display Timeout -- oFF (display always ON) oFF
125 -- 0.1... 99.59 (mm.ss)
C 126 fiLd Filter on the displayed value -- oFF (filter disabled) oFF
-- From 0.0 (oFF) to 20.0 (E.U.)
C 128 dSPu Instrument status at power ON AS.Pr = Starts in the same way it was prior to the Auto
power down
Auto = Starts in Auto mode
oP.0 = Starts in manual mode with a power
output equal to zero
St.bY = Starts in stand-by mode
C 129 oPr.E Operative modes enabling ALL = All modes will be selectable by the next ALL
parameter
Au.oP = Auto and manual (OPLO) mode only will
be selectable by the next parameter
Au.Sb = Auto and Stand-by modes only will be
selectable by the next parameter
C 130 oPEr Operative mode selection If oPr.E = ALL: - Auto = Auto mode Auto
- oPLo = Manual mode
- St.bY = Stand by mode
If oPr.E = Au.oP: - Auto = Auto mode
- oPLo = Manual mode
If oPr.E = Au.Sb: - Auto = Auto mode
- St.bY = Stand by mode

SEr Group - Serial link parameter

Liv N° Param Description Values Default

C 131 Add Instrument address -- oFF 1
-- 1... 254
C 132 bAud baud rate 1200 = 1200 baud 9600
2400 = 2400 baud
9600 = 9600 baud
19.2 = 19200 baud
38.4 = 38400 baud
C 133 trSP Selection of the value to be retransmitted nonE = Retransmission not used (the instrument nonE
(Master) is a slave)
rSP = The instrument becomes a Master and
retransmits the operative set point
PErc = The instrument become a Master and it
retransmits the power output

13
 M12927CA

con Group - Consumption parameters

Liv N° Param Description Values Default

C 134 Co.tY Count type oFF = Not used oFF
1 = Instantaneous power (kW)
2 = Power consumption (kW/h)
3 = Energy used during program execution. This
measure starts from
zero when a program runs end stops at the end
of the program. A
new program execution will reset the value
4 = Total worked days: number of hours the
instrument is turned ON
divided by 24.
5 = Total worked hours: number of hours the
instrument is turned ON.
6 = Total worked days with threshold: number of
hours the instrument is
turned ON divided by 24, the controller is forced
in stand-by when
Co.ty value reaches the threshold set in [137]
h.Job.
7 = Total worked hours with threshold: number of
hours the instrument
is turned ON, the controller is forced in stand-by
when Co.ty value
reaches the threshold set in [137] h.Job.
8 = Totalizer of control relay worked days:
number of hours the control
relay has been in ON condition, divided by 24.
9 = Totalizer of control relay worked hours:
number of hours the control
relay has been in ON condition.
10 = Totalizer of control relay worked days with
threshold: number of
hours the control relay has been in ON condition
divided by 24,
the controller is forced in stand-by when Co.ty
value reaches the
threshold set in [137] h.Job.
11 = Totalizer of control relay worked hours with
threshold: number of
hours the control relay has been in ON condition,
the controller is
forced in stand-by when Co.ty value reaches the
threshold set in
[137] h.Job.
C 138 t.Job Worked time (not resettable) 0... 9999 days 0

cAL Group - User calibration group

Liv N° Param Description Values Default

C 139 AL.P Adjust Low Point From -1999 to (AH.P - 10) in engineering units 0
C 140 AL.o Adjust Low Offset -300... +300 (E.U.) 0
C 141 AH.P Adjust High Point From (AL.P + 10) to 9999 engineering units 999.9
C 142 AH.o Adjust High Offset -300... +300 0

14
 M12927CA

OPERATIVE MODES

When the instrument is powered, it starts immediately to work according to the parameters values loaded in its memory.
The instrument behaviour and its performance are governed by the value of the stored parameters.
At power ON the instrument can start in one of the following mode depending on its configuration:
Automatic Mode In Automatic mode the instrument drives automatically the control output according to the parameter
value set and the set point/measured value.
Manual Mode (OPLO): In Manual mode the the upper display shows the measured value while the lower display shows
the power output The lower display shows the power output [preceded by H (for heating) or C (for cooling)], MAN is lit
and the instrument allows you to set manually the control output power. No Automatic action will be made.
Stand by Mode (St.bY): In stand-by mode the instrument operates as an indicator. It will show on the upper display the
measured value and on the lower display the set point alternately to the “St.bY” messages and forces the control outputs
to zero.
We define all the above described conditions as “Standard Display”.

As we have seen, it is always possible to modify the value assigned to a parameter independently from the operative
modes selected.

AUTOMATIC MODE
Keyboard function when the instrument is in Auto mode:

Modo Operatore
Allows entry into parameter modification procedures
Allows you to start the “Direct set point modification” function
(see below).
Allows you to display the “additional informations” (see below).
Performs the action programmed by [121] uSrb ( button
function during RUN TIME) parameter

Additional information
This instrument is able to show you some additional informations that can help you to manage your system.
The additional informations are related to how the instrument is programmed, hence in many cases, only part of this
information is available.

1. When the instrument is showing the “standard display” push button. The lower display will show H or c
followed by a number. This value is the current power output applied to the process. The H show you that the
action is a Heating action while the "c" show you that the action is a Cooling action
2. Push button again. When the programmer is running the lower display will show the segment currently
performed and the Event status as shown below:

where the first character can be r for a ramp or S for a soak, the next digit show the number of the
segment (e.g. S3 means Soak number 3) and the twoless significant digits (LSD) show you the status of the two
event (the LSD is the Event 2)..
3. Push button again. When the programmer is running the lower display will show the theoretical remaining
time to the end of the program preceded by a "P" letter:

4. Push button again. When the wattmeter function is running the lower display will show U followed by the
measured energy..
5. Push button. When the “Worked time count” is running the lower display will show "d" for days or "h" for
hours followed by the measured time.
6. Push button. The instrument returns to the "standard display".

Note: The additional information visualization is subject to a time out. If no button is pressed for more than 10 second the
instrument comes automatically back to the Standard display..

15
 M12927CA

Direct set point modification

This function allows to modify rapidly the set point value selected by [83] A.SP (selection of the active Set point) or to the
set point of the segment group (of the programmer) currently in progress.

1. Push button. The upper display shows the acronym of the selected set point (e.g. SP2) and the lower
display will show its value.
2. By and buttons, assign to this parameter the desired value
3. Do not push any button for more than 5 second or push the button. In both cases the instrument memorize
the new value and come back to the “standard display”.

Manual mode
This operative mode allows you to deactivate automatic control and manually program the percentage power output to
the process. When the instrument is in manual mode, the upper display shows the measured value while the lower
display shows the power output [preceded by H (for heating action) or C (for cooling action)] The MAN LED is lit. When
manual control is selected, the instrument will start to operate with the same power output as the last one supplied by
automatic mode and can be modified using the and buttons.
In case of ON/OFF control, 0% corresponds to the deactivated output while any value different from 0 corresponds to the
activated output. As in the case of visualization, the programmable values range from H100 (100% output power with
reverse action) to C100 (100% output power with direct action).
Notes:

• During manual mode, the alarms are operative.

• If you set manual modes during program execution, the program will be frozen and it will restart when the
instrument will come back to Auto mode.
• If you set manual modes during self-tune execution, the self- tune function will be aborted.
• During manual mode, all functions not related with the control (wattmeter, independent timer, “worked time”, etc)
continue to operate normally..

STAND-BY MODE
This operative mode also deactivates the automatic control but forces the control output to zero. In this mode the
instrument operates as an indicator. When the instrument is in stand by mode the upper display will show the measured
value while the lower display will show alternately the set point and the message “St.bY”.
Notes:

• During stand by mode, the relative alarms are disabled while the absolute alarms are operative or not according
to the ALxo (Alarm x enabling during Stand-by mode) parameter setting.

• If you set stand by mode during program execution, the program will be aborted.

• If you set stand by mode during self-tune execution, the self- tune function will be aborted.

• During stand by mode, all functions not related with the control (wattmeter, independent timer, “worked time”,
etc) continue to operate normally.

• When the instrument is swapped from stand by to auto modes, the instrument will start automatically the alarm
masking, the soft start functions and the auto-tune (if programmed).

AUTOTUNE (EVOTUNE)
Evotune is a fast and fully automatic procedure that can be started in any condition, regardless the deviation from SP.
The controller selects automatically the best tune method and computes the optimum PID parameters. To activate
Evotune press button for 3 seconds.

16
 M12927CA

ERROR MESSAGES

The upper display shows the OVER-RANGE and UNDERRANGE conditions with the following indications:

Over-range:

Under-range

The sensor break will be signalled as an out of range:

Note: When an over-range or an under-range is detected, the alarms operate as in presence of the maximum or the
minimum measurable value respectively.
To check the out of span Error condition, proceed as follows:
1. Check the input signal source and the connecting line.
2. Make sure that the input signal is in accordance with the instrument configuration. Otherwise, modify the input
configuration.
3. If no error is detected, send the instrument to your supplier to be checked.

List of possible errors

ErAT Fast Auto-tune cannot start. The measure value is tooclose to the set point. Push the button in order to delete the
error message.
ouLd Overload on the out 4. The messages shows that a short circuit is present on the Out 4 when it is used as output
or as a transmitter power suply. When the short circuit disappears the output restart to operate..
NoAt Auto-tune not finished within 12 hours.
ErEP Possible problem of the instrument memory. The messages disappears automatically. When the error continues,
send the instrument to your supplier.
RonE Possible problem of the firmware memory. When this error is detected, send the instrument to your supplier.
Errt Possible problem of the calibration memory. When this error is detected, send the instrument to your supplier.

FACTORY RESET

Sometime, e.g. when you re-configure an instrument previously used for other works or from other people or when you
have made too many errors during configuration and you decided to re-configure the instrument, it is possible to restore
the factory configuration. This action allows to put the instrument in a defined condition (the same it was at the first power
ON).
The default data are those typical values loaded in the instrument prior to ship it from factory. To load the factory default
parameter set, proceed as follows:

1. Press the button for more than 5 seconds. The upper display will show PASS while the lower display
shows 0;
2. Using and buttons set the value -481;
3. Push button;
4. The instrument will turn OFF all LEDs for a few seconds, then the upper display will show dFLt (default) and
then all LEDs are turned ON for 2 seconds. At this point the instrument restarts as for a new power ON.
The procedure is complete.
Note: The complete list of the default parameters is available in Chapter "Configuration".

17
KM3 Modulator

USER MANUAL

M12927CA Rel.1.0 10/2020

 M12927CA

MOUNTING

2
 M12927CA

DISPLAY
Y AND KEY
YS

Coonsent to the burner is

turrned off

OUTPUT LEDs

ON (o out1) - Consen
nt to the burne
er
▲ - (oout2) Output increase
▼ - (oout3) Output decrease
d
● - (ou
ut4) Modulator is powered on
o

Opperator Mode Editing Mode

Acccess to: Confirm and go to
- Operator
O Comm mands Next parrameter
(Tiimer, Setpointt selection ...)
- Parameters
P
- Configuration
C
Acccess to: Increasee the displayed
d
- Operator
O additiional information value or select the
(Output value, ruunning time ....) next elem
ment of the
paramete ers list
Acccess to: Decrease the displaye ed
- Set
S Point value or select the
previous element
Pro
ogrammable key:
k Exit from
m Operator
Sta
art the program
mmed functionn comman nds/Parameterr
(Au
utotune, Auto//Man, Timer ...) setting/C
Configuration

3
 M12927CA

CONNECTIONS DIAGRAM

Probe connection:
• PT1000/NTC/PTC: between terminal 3 and 2
• PT 100: between terminal 3 and 2 with terminal 1
• Passive pressure probe 0/4-20 mA: between terminal 4 ( + ) e 1 ( - )
Note: out4 must be activated ( IO4F must be setted to ON )
• Powered pressure probe 0/4-20 mA between terminal 4 (power supply), 2 ( negative) e 1 (positive)
Note: set IO4F to ON to activate Out4

Power supply connection:

• Neutral wire: terminal 9
• Phase: terminal 10 ( 100…240 Vac )
• Close terminals 15-16 to switch to the set point 2

Output connection:
• Channel 1: terminal 7 and 8 ( burner on – off )
• Channel 2: terminal 11 and 12 (servomotor opens)
• Channel 3: terminal 13 and 14 (servomotor closes)

4
 M12927CA

SETPOINT AND HYSTERESIS CONFIGURATION (SP, AL1, HAL1 parameters)

Push the button to enter into the setpoint configuration:

SP setpoint value change:

SP increase decrease
2480

Confirm / Next

AL1 AL1 parameter value change:

250 increase decrease

Confirm / Next

HAL1 HAL1 parameter value change:

250 increase decrease

Confirm / Next

Back to the first parameter

To return to normal mode, press the key for 3 seconds or wait the 10s timeout

Operation example

5
 M12927CA

LIMITED ACCESS LEVEL

Proceed as follows to change some parameters that are not visible in standard user mode:

Press the key for

Password = 20
3 seconds
Access to parameter:
Increase the displayed value

Decrease the displayed

value
Confirm and go to next
parameter

Param Description Values Default

SEnS Input type Pt1 = RTD Pt100 Depends on the probe
Pt10 = RTD Pt1000
0.20 = 0..20mA
4.20 = 4..20mA Pressure probe
0.10 = 0..10V
2.10 = 2..10V
crAL= Thermocouple K
SP Set point 1 SPLL ... SPLH
AL1 AL1 threshold AL1L... AL1H (E.U.)
HAL1 AL1 hysteresis 1... 9999 (E.U.)
Pb Proportional band 1... 9999 (E.U.)
ti Integral time 0 (oFF) ... 9999 (s)
td Derivative time 0 (oFF) ... 9999 (s) See page 7
Str.t Servomotor stroke time 5...1000 seconds
db.S Servomotor dead band 0...100%
SPLL Minimum set point value -1999 ... SPHL
SPHL Maximum set point value SPLL ... 9999
dp Decimal point position 0... 3
SP 2 Set point 2 SPLL...SPLH 60
A.SP Selection of the active set point "SP" ... " nSP" SP

To exit the parameter setting procedure press the key (for 3 s) or wait until the timeout expiration (about 30 seconds)

6
 Probe parameters configuration MODULATORE ASCON KM3

Parameter Group inP AL1 rEG SP

Parameter Sens dp SSC FSc unit IO4.F AL1 HAL1 Pb ti td Str.t db.S SPLL SPHL SP
(**) (***) (***) (***) (***) (***) (***)
Probes Dec Scale Scale Off On p i d servo Band SP SP Set
Point Min Max time s Mo. Min Max point
Pt1000 (130°C max) Pt10 1 °C on 5 10 10 350 1 * 5 30 95 80
Pt1000 ( 350°C max) PT10 1 °C on 10 10 10 350 1 * 5 0 350 80
Pt100 (130°C max) PT1 1 °C on 5 10 10 350 1 * 5 0 95 80
Pt100 (350°C max) Pt1 1 °C on 10 10 10 350 1 * 5 0 350 80
Pt100 (0÷100°C 4÷20mA) 4.20 1 0 100 on 5 10 10 350 1 * 5 0 95 80
Thermocouple K (1200°C max) crAL 0 °C on 20 25 10 350 1 * 5 0 1200 80
Thermocouple J (1000°C max) J 0 °C on 20 25 10 350 1 * 5 0 1000 80

7
4-20mA / 0-1,6barPressure probe 4.20 0 0 160 on 20 20 5 120 1 * 5 0 160 100
M12927CA

4-20mA / 0-10bar Pressure probe 4.20 0 0 1000 on 50 50 5 120 1 * 5 0 1000 600

4-20mA / 0-16bar Pressure probe 4.20 0 0 1600 on 80 80 5 120 1 * 5 0 1600 600
4-20mA / 0-25bar Pressure probe 4.20 0 0 2500 on 125 125 5 120 1 * 5 0 2500 600
4-20mA / 0-40bar Pressure probe 4.20 0 0 4000 on 200 200 5 120 1 * 5 0 4000 600
QBE2002 / 0-25bar Pressure probe 0.10 0 0 2500 0n 125 125 5 120 1 * 5 0 2500 600

Note:
(*) Str.t - Servomotor stroke time
SQL33; STM30; SQM10; SQM40; SQM50; SQM54 = 30 (Seconds)
STA12B3.41; SQN30.251; SQN72.4A4A20 = 12 (Seconds)

(**) Out 4 … on Display led °4 must be switched on, otherwise change the io4.F parameter value from "on" to "out4",
confirm the value, quit the configuration mode then change again the io4.F parameter value from "out4" to "on".

(***) Factory settings. These values must be adapted to machine conditions

N.B. For pressure probe, SP, SPHL, SPLL parameters values are expressed in Kpa (1 bar = 100 Kpa).
 M12927CA

CONFIGURATION

How to access configuration level

The configuration parameters are collected in various groups. Every group defines all parameters related with a
specific function (e.g.: control, alarms, output functions).
1. Push the button for more than 5 seconds. The upper display will show PASS while the lower display will
show 0.
2. Using and buttons set the programmed password.
According to the entered password, it is possible to see a part of the parameters listed in the "configuration
parameters" section.
a. Enter "30" as password to view all the configuration parameters
b. Enter "20" as password to view the parameters of the "limited access level". At this point, only the
parameters with attribute Liv = A or Liv = O will be editable.
c. Leave the password blank to edit "user level" parameters, that are identified by attribute Liv = O
3. Push the button. If the password is correct the display will show the acronym of the first parameter group
preceded by the symbol: . In other words the upper display will show: inP (group of the Input parameters).

The instrument is in configuration mode. To press for more than 5 seconds, the instrument will return to the "standard display.
Keyboard functions during parameter changing:

Operator Mode
When the upper display is showing a group and the lower display is blank, this key allows to enter in the
selected group. When the upper display is showing a parameter and the lower display is showing its value,
this key allows to store the selected value for the current parameter and access the next parameter within
the same group.
Allows to increase the value of the selected parameter.
Allows to decrease the value of the selected parameter.
Short presses allow you to exit the current group of parameters and select a new group. A long press
terminates the configuration procedure (the instrument returns to the normal display).

These two keys allow to return to the previous group. Proceed as follows:
+ Push the button and maintaining the pressure, then push the ; release both the buttons.

Configuration Parameters
inP GROUP - input confiuration

Liv N° Param Description Values Default

A 1 SEnS Input type Pt1 = RTD Pt100 Depends
Pt10 = RTD Pt1000 on the
0.20 = 0..20mA probe
4.20 = 4..20mA Pressure probe
0.10 = 0..10V
2.10 = 2..10V
crAL= Thermocouple K
A 2 dp Decimal point position 0... 3 See page
7
A 3 SSc Initial scale read-out for linear inputs (avaiable -1999... 9999 0
only if SEnS parameter is not equal to Pt1,
Pt10, crAL values)
C 4 FSc Full scale read-out for linear input inputs -1999... 9999 Depends
(avaiable only if SEnS parameter is not equal on the
to Pt1, Pt10, crAL values) probe
C 5 unit Unit of measure °C/°F °C
(present only in the case of temperature probe)
C 6 Fil Digital filter on the measured value 0 (= OFF)... 20.0 s 1.0
C 7 inE Selection of the Sensor Out of Range type or = Over range or
that will enable the safety output value ou = Under range
our = over e under range

8
 M12927CA

C 8 oPE Safety output value -100... 100 0

C 9 io4.F I/O4 function selection on = Out4 will be ever ON (used as a transmitter on
power supply) ,out4 = Uscita 4 (Used as digital
output 4), dG2c = Digital input 2 for contact
closure, dG2U = Digital input 2 driven by 12... 24
VDC
C 10 diF1 Digital input 1 function oFF = Not used, 19
1 = Alarm reset,
2 = Alarm acknowledge (ACK),
3 = Hold of the measured value,
4 = Stand by mode,
5 = Manual mode,
6 = HEAt with SP1 and CooL with SP2,
7 = Timer RUN/Hold/Reset,
8 = Timer Run,
9 = Timer Reset,
10 = Timer Run/Hold,
11 = Timer Run/Reset,
12 = Timer Run/Reset with lock,
13 = Program Start,
14 = Program Reset,
15 = Program Hold,
16 = Program Run/Hold,
17 = Program Run/Reset,
18 = Sequential SP selection,
19 = SP1 - SP2 selection,
20 = SP1... SP4 binary selection,
21 = Digital inputs in parallel
C 12 di.A Digital Inputs Action 0 = DI1 direct action, DI2 direct action 0
(DI2 only if configured) 1 = DI1 reverse action, DI2 direct action
2 = DI1 direct action, DI2 reverse action
3 = DI1 reverse action, DI2 reverse action

Out GROUP- Output parameters

Liv N° Param Description Values Default

C 14 o1F Out 1 function AL = Alarm output AL
C 15 o1AL Initial scale value of the analog retransmission -1999 ... Ao1H 1
C 18 o1Ac Out 1 action dir = Direct action rEUr.r
rEU = Reverse action
dir.r = Direct with reversed LED
ReU.r = Reverse with reversed LED
C 19 o2F Out 2 function H.rEG = Heating output H.rEG
C 21 o2Ac Out 2 action dir = Direct action dir
rEU = Reverse action
dir.r = Direct with reversed LED
ReU.r = Reverse with reversed LED
C 22 o3F Out 3 function H.rEG = Heating output H.rEG
C 24 o3Ac Out 3 action dir = Direct action dir
rEU = Reverse action
dir.r = Direct with reversed LED
ReU.r = Reverse with reversed LED

AL1 GROUP - Alarm 1 parameters

Liv N° Param Descrizione Values Default

C 28 AL1t Tipo allarme AL1 nonE = Alarm not used HidE
LoAb = Absolute low alarm
HiAb = Absolute high alarm
LHAo = Windows alarm in alarm outside the
windows
LHAI = Windows alarm in alarm inside the

9
 M12927CA

windows
SE.br = Sensor Break
LodE = Deviation low alarm (relative)
HidE = Deviation high alarm (relative)
LHdo = Relative band alarm in alarm out of the
band
LHdi = Relative band alarm in alarm inside the
band
C 29 Ab1 Alarm 1 function 0... 15 0
+1 = Not active at power up
+2 = Latched alarm (manual reset)
+4 = Acknowledgeable alarm
+8 = Relative alarm not active at set point change
C 30 AL1L -- For High and low alarms, it is the low limit -1999... AL1H (E.U.) -199.9
of the AL1 threshold;
-- For band alarm, it is low alarm threshold
C 31 AL1H -- For High and low alarms, it is the high AL1L... 9999 (E.U.) 999.9
limit of the AL1 threshold;
-- For band alarm, it is high alarm threshold
O 32 AL1 AL1 threshold AL1L... AL1H (E.U.) See
page 7
O 33 HAL1 AL1 hysteresis 1... 9999 (E.U.) See
page 7
C 34 AL1d AL1 delay 0 (oFF)... 9999 (s) oFF
C 35 AL1o Alarm 1 enabling during Stand-by mode and 0 = Alarm 1 disabled during Stand by and out of 1
out of range conditions range
1 = Alarm 1 enabled in stand by mode
2 = Alarm 1 enabled in out of range condition
3 = Alarm 1 enabled in stand by mode and in
overrange
condition

GRUPPO AL2 - parametri allarme 2

Liv N° Param Description Values Default

C 36 AL2t Alarm 2 type nonE = Alarm not used SE.br
LoAb = Absolute low alarm
HiAb = Absolute high alarm
LHAo = Windows alarm in alarm outside the
windows
LHAI = Windows alarm in alarm inside the
windows
SE.br = Sensor Break
LodE = Deviation low alarm (relative)
HidE = Deviation high alarm (relative)
LHdo = Relative band alarm in alarm out of the
band
LHdi = Relative band alarm in alarm inside the
band
C 37 Ab2 Alarm 2 function 0... 15 0
+1 = Not active at power up
+2 = Latched alarm (manual reset)
+4 = Acknowledgeable alarm
+8 = Relative alarm not active at set point change
C 42 AL2d AL2 hysteresis 0 (oFF)... 9999 (s) oFF
C 43 AL2o Alarm 2 enabling during Stand-by mode and 0 = Alarm 2 disabled during Stand by and out of 0
out of range conditions range
1 = Alarm 2 enabled in stand by mode
2 = Alarm 2 enabled in out of range condition
3 = Alarm 2 enabled in stand by mode and in
overrange
condition

10
 M12927CA

AL3 Group - alarm 3 parameters

Liv N° Param Description Values Default

44 AL3t Alarm 3 type nonE = Alarm not used nonE
LoAb = Absolute low alarm
HiAb = Absolute high alarm
LHAo = Windows alarm in alarm outside the
windows
LHAI = Windows alarm in alarm inside the
windows
SE.br = Sensor Break
LodE = Deviation low alarm (relative)
HidE = Deviation high alarm (relative)
LHdo = Relative band alarm in alarm out of the
band
LHdi = Relative band alarm in alarm inside the
band

LbA Group - Loop break alarm

Liv N° Param Descrizione Values Default

C 52 LbAt LBA time Da 0 (oFF) a 9999 (s) oFF

rEG Group - Control parameters

Liv N° Param Description Values Default

C 56 cont Control type Pid = PID (heat and/or) 3pt
On.FA = ON/OFF asymmetric hysteresis
On.FS = ON/OFF symmetric hysteresis
nr = Heat/Cool ON/OFF control with neutral zone
3Pt = Servomotor control (available only when
Output 2 and
Output 3 have been ordered as “M”)
C 57 Auto Autotuning selection -4 = Oscillating auto-tune with automaticrestart at 7
power up and after all point change
-3 = Oscillating auto-tune with manual start
-2 = Oscillating -tune with auto-matic start at the
first power up only
-1 = Oscillating auto-tune with auto-matic restart
at every power up
0 = Not used
1 = Fast auto tuning with automatic restart at
every power up
2 = Fast auto-tune with automatic start the first
power up only
3 = FAST auto-tune with manual start
4 = FAST auto-tune with automatic restart at
power up and
after set point change
5 = Evo-tune with automatic restart at every
power up
6 = Evo-tune with automatic start the first power
up only
7 = Evo-tune with manual start
8 = Evo-tune with automatic restart at power up
and after a set point change
C 58 tunE Manual start of the Autotuning oFF = Not active oFF
on = Active
11
 M12927CA

C 59 SELF Self tuning enabling no = The instrument does not perform the self- No
tuning
YES = The instrument is performing the self-
tuning
A 62 Pb Proportional band 1... 9999 (E.U.) See
page 7
A 63 ti Integral time 0 (oFF) ... 9999 (s) See
page 7
A 64 td Derivative time 0 (oFF) ... 9999 (s) See
page 7
C 65 Fuoc Fuzzy overshoot control 0.00... 2.00 1
C 69 rS Manual reset (Integral pre-load) -100.0... +100.0 (%) 0.0
A 70 Str.t Servomotor stroke time 5...1000 seconds See
page 7
A 71 db.S Servomotor dead band 0...100% 5
C 72 od Delay at power up 0.00 (oFF) ... 99.59 (hh.mm) oFF

SP Group - Set point parameters

Liv N° Param Description Values Default

C 76 nSP Number of used set points 1... 4 2
A 77 SPLL Minimum set point value -1999 ... SPHL See
page 7
A 78 SPHL Maximum set point value SPLL ... 9999 See
page 7
O 79 SP Set point 1 SPLL ... SPLH See
page 7
C 80 SP 2 Set point 2 SPLL ... SPLH 60
83 A.SP Selection of the active set point "SP" ... " nSP" SP
C 84 SP.rt Remote set point type RSP = The value coming from serial link is used trin
as remote set point
trin = The value will be added to the local set
point selected by
A.SP and the sum becomes the operative set
point
PErc = The value will be scaled on the input
range and this value will be used as remote SP
C 85 SPLr Local/remote set point selection Loc = Local Loc
rEn = Remote
C 86 SP.u Rate of rise for POSITIVE set point 0.01... 99.99 (inF) Eng. units per minute inF
change (ramp UP)
C 87 SP.d Rate of rise for NEGATIVE set point 0.01... 99.99 (inF) Eng. units per minute inF
change (ramp DOWN)

PAn Group - Operator HMI

Liv N° Param Description Values Default

C 118 PAS2 Level 2 password (limited access level) oFF (Level 2 not protected by password) 20
1... 200
C 119 PAS3 Level 3 password (complete 3... 300 30
configuration level)
C 120 PAS4 Password livello (livello configurazione a 201... 400 300
codice)
C 121 uSrb button function during RUN TIME nonE = No function tunE
tunE = Auto-tune/self-tune enabling. A single
press (longer than 1 second)
starts the auto-tune
oPLo = Manual mode. The first pressure puts the
instrument in manual mode
(OPLO) while a second one puts the instrument
in Auto mode
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 M12927CA

AAc = Alarm reset

ASi = Alarm acknowledge
chSP = Sequential set point selection
St.by = Stand by mode. The first press puts the
instrument in stand by
mode while a second one puts the instrument in
Auto mode.
Str.t = Timer run/hold/reset
P.run = Program run
P.rES = Program reset
P.r.H.r = Program run/hold/reset
C 122 diSP Display management Spo = Operative set point SPo
C 123 di.cL Display colour 0 = The display colour is used to show the actual 2
deviation (PV - SP)
1 = Display red (fix)
2 = Display green (fix)
3 = Display orange (fix)
diS.t Display Timeout -- oFF (display always ON) oFF
125 -- 0.1... 99.59 (mm.ss)
C 126 fiLd Filter on the displayed value -- oFF (filter disabled) oFF
-- From 0.0 (oFF) to 20.0 (E.U.)
C 128 dSPu Instrument status at power ON AS.Pr = Starts in the same way it was prior to the Auto
power down
Auto = Starts in Auto mode
oP.0 = Starts in manual mode with a power
output equal to zero
St.bY = Starts in stand-by mode
C 129 oPr.E Operative modes enabling ALL = All modes will be selectable by the next ALL
parameter
Au.oP = Auto and manual (OPLO) mode only will
be selectable by the next parameter
Au.Sb = Auto and Stand-by modes only will be
selectable by the next parameter
C 130 oPEr Operative mode selection If oPr.E = ALL: - Auto = Auto mode Auto
- oPLo = Manual mode
- St.bY = Stand by mode
If oPr.E = Au.oP: - Auto = Auto mode
- oPLo = Manual mode
If oPr.E = Au.Sb: - Auto = Auto mode
- St.bY = Stand by mode

SEr Group - Serial link parameter

Liv N° Param Description Values Default

C 131 Add Instrument address -- oFF 1
-- 1... 254
C 132 bAud baud rate 1200 = 1200 baud 9600
2400 = 2400 baud
9600 = 9600 baud
19.2 = 19200 baud
38.4 = 38400 baud
C 133 trSP Selection of the value to be retransmitted nonE = Retransmission not used (the instrument nonE
(Master) is a slave)
rSP = The instrument becomes a Master and
retransmits the operative set point
PErc = The instrument become a Master and it
retransmits the power output

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 M12927CA

con Group - Consumption parameters

Liv N° Param Description Values Default

C 134 Co.tY Count type oFF = Not used oFF
1 = Instantaneous power (kW)
2 = Power consumption (kW/h)
3 = Energy used during program execution. This
measure starts from
zero when a program runs end stops at the end
of the program. A
new program execution will reset the value
4 = Total worked days: number of hours the
instrument is turned ON
divided by 24.
5 = Total worked hours: number of hours the
instrument is turned ON.
6 = Total worked days with threshold: number of
hours the instrument is
turned ON divided by 24, the controller is forced
in stand-by when
Co.ty value reaches the threshold set in [137]
h.Job.
7 = Total worked hours with threshold: number of
hours the instrument
is turned ON, the controller is forced in stand-by
when Co.ty value
reaches the threshold set in [137] h.Job.
8 = Totalizer of control relay worked days:
number of hours the control
relay has been in ON condition, divided by 24.
9 = Totalizer of control relay worked hours:
number of hours the control
relay has been in ON condition.
10 = Totalizer of control relay worked days with
threshold: number of
hours the control relay has been in ON condition
divided by 24,
the controller is forced in stand-by when Co.ty
value reaches the
threshold set in [137] h.Job.
11 = Totalizer of control relay worked hours with
threshold: number of
hours the control relay has been in ON condition,
the controller is
forced in stand-by when Co.ty value reaches the
threshold set in
[137] h.Job.
C 138 t.Job Worked time (not resettable) 0... 9999 days 0

cAL Group - User calibration group

Liv N° Param Description Values Default

C 139 AL.P Adjust Low Point From -1999 to (AH.P - 10) in engineering units 0
C 140 AL.o Adjust Low Offset -300... +300 (E.U.) 0
C 141 AH.P Adjust High Point From (AL.P + 10) to 9999 engineering units 999.9
C 142 AH.o Adjust High Offset -300... +300 0

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 M12927CA

OPERATIVE MODES

When the instrument is powered, it starts immediately to work according to the parameters values loaded in its memory.
The instrument behaviour and its performance are governed by the value of the stored parameters.
At power ON the instrument can start in one of the following mode depending on its configuration:
Automatic Mode In Automatic mode the instrument drives automatically the control output according to the parameter
value set and the set point/measured value.
Manual Mode (OPLO): In Manual mode the the upper display shows the measured value while the lower display shows
the power output The lower display shows the power output [preceded by H (for heating) or C (for cooling)], MAN is lit
and the instrument allows you to set manually the control output power. No Automatic action will be made.
Stand by Mode (St.bY): In stand-by mode the instrument operates as an indicator. It will show on the upper display the
measured value and on the lower display the set point alternately to the “St.bY” messages and forces the control outputs
to zero.
We define all the above described conditions as “Standard Display”.

As we have seen, it is always possible to modify the value assigned to a parameter independently from the operative
modes selected.

AUTOMATIC MODE
Keyboard function when the instrument is in Auto mode:

Modo Operatore
Allows entry into parameter modification procedures
Allows you to start the “Direct set point modification” function
(see below).
Allows you to display the “additional informations” (see below).
Performs the action programmed by [121] uSrb ( button
function during RUN TIME) parameter

Additional information
This instrument is able to show you some additional informations that can help you to manage your system.
The additional informations are related to how the instrument is programmed, hence in many cases, only part of this
information is available.

1. When the instrument is showing the “standard display” push button. The lower display will show H or c
followed by a number. This value is the current power output applied to the process. The H show you that the
action is a Heating action while the "c" show you that the action is a Cooling action
2. Push button again. When the programmer is running the lower display will show the segment currently
performed and the Event status as shown below:

where the first character can be r for a ramp or S for a soak, the next digit show the number of the
segment (e.g. S3 means Soak number 3) and the twoless significant digits (LSD) show you the status of the two
event (the LSD is the Event 2)..
3. Push button again. When the programmer is running the lower display will show the theoretical remaining
time to the end of the program preceded by a "P" letter:

4. Push button again. When the wattmeter function is running the lower display will show U followed by the
measured energy..
5. Push button. When the “Worked time count” is running the lower display will show "d" for days or "h" for
hours followed by the measured time.
6. Push button. The instrument returns to the "standard display".

Note: The additional information visualization is subject to a time out. If no button is pressed for more than 10 second the
instrument comes automatically back to the Standard display..

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 M12927CA

Direct set point modification

This function allows to modify rapidly the set point value selected by [83] A.SP (selection of the active Set point) or to the
set point of the segment group (of the programmer) currently in progress.

1. Push button. The upper display shows the acronym of the selected set point (e.g. SP2) and the lower
display will show its value.
2. By and buttons, assign to this parameter the desired value
3. Do not push any button for more than 5 second or push the button. In both cases the instrument memorize
the new value and come back to the “standard display”.

Manual mode
This operative mode allows you to deactivate automatic control and manually program the percentage power output to
the process. When the instrument is in manual mode, the upper display shows the measured value while the lower
display shows the power output [preceded by H (for heating action) or C (for cooling action)] The MAN LED is lit. When
manual control is selected, the instrument will start to operate with the same power output as the last one supplied by
automatic mode and can be modified using the and buttons.
In case of ON/OFF control, 0% corresponds to the deactivated output while any value different from 0 corresponds to the
activated output. As in the case of visualization, the programmable values range from H100 (100% output power with
reverse action) to C100 (100% output power with direct action).
Notes:

• During manual mode, the alarms are operative.

• If you set manual modes during program execution, the program will be frozen and it will restart when the
instrument will come back to Auto mode.
• If you set manual modes during self-tune execution, the self- tune function will be aborted.
• During manual mode, all functions not related with the control (wattmeter, independent timer, “worked time”, etc)
continue to operate normally..

STAND-BY MODE
This operative mode also deactivates the automatic control but forces the control output to zero. In this mode the
instrument operates as an indicator. When the instrument is in stand by mode the upper display will show the measured
value while the lower display will show alternately the set point and the message “St.bY”.
Notes:

• During stand by mode, the relative alarms are disabled while the absolute alarms are operative or not according
to the ALxo (Alarm x enabling during Stand-by mode) parameter setting.

• If you set stand by mode during program execution, the program will be aborted.

• If you set stand by mode during self-tune execution, the self- tune function will be aborted.

• During stand by mode, all functions not related with the control (wattmeter, independent timer, “worked time”,
etc) continue to operate normally.

• When the instrument is swapped from stand by to auto modes, the instrument will start automatically the alarm
masking, the soft start functions and the auto-tune (if programmed).

AUTOTUNE (EVOTUNE)
Evotune is a fast and fully automatic procedure that can be started in any condition, regardless the deviation from SP.
The controller selects automatically the best tune method and computes the optimum PID parameters. To activate
Evotune press button for 3 seconds.

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 M12927CA

ERROR MESSAGES

The upper display shows the OVER-RANGE and UNDERRANGE conditions with the following indications:

Over-range:

Under-range

The sensor break will be signalled as an out of range:

Note: When an over-range or an under-range is detected, the alarms operate as in presence of the maximum or the
minimum measurable value respectively.
To check the out of span Error condition, proceed as follows:
1. Check the input signal source and the connecting line.
2. Make sure that the input signal is in accordance with the instrument configuration. Otherwise, modify the input
configuration.
3. If no error is detected, send the instrument to your supplier to be checked.

List of possible errors

ErAT Fast Auto-tune cannot start. The measure value is tooclose to the set point. Push the button in order to delete the
error message.
ouLd Overload on the out 4. The messages shows that a short circuit is present on the Out 4 when it is used as output
or as a transmitter power suply. When the short circuit disappears the output restart to operate..
NoAt Auto-tune not finished within 12 hours.
ErEP Possible problem of the instrument memory. The messages disappears automatically. When the error continues,
send the instrument to your supplier.
RonE Possible problem of the firmware memory. When this error is detected, send the instrument to your supplier.
Errt Possible problem of the calibration memory. When this error is detected, send the instrument to your supplier.

FACTORY RESET

Sometime, e.g. when you re-configure an instrument previously used for other works or from other people or when you
have made too many errors during configuration and you decided to re-configure the instrument, it is possible to restore
the factory configuration. This action allows to put the instrument in a defined condition (the same it was at the first power
ON).
The default data are those typical values loaded in the instrument prior to ship it from factory. To load the factory default
parameter set, proceed as follows:

1. Press the button for more than 5 seconds. The upper display will show PASS while the lower display
shows 0;
2. Using and buttons set the value -481;
3. Push button;
4. The instrument will turn OFF all LEDs for a few seconds, then the upper display will show dFLt (default) and
then all LEDs are turned ON for 2 seconds. At this point the instrument restarts as for a new power ON.
The procedure is complete.
Note: The complete list of the default parameters is available in Chapter "Configuration".

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