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HVLS INSTALL MANUAL July 2022

This document provides safety and installation instructions for installing a large industrial ceiling fan. The summary is: 1. The document outlines important safety precautions that must be followed to prevent injury, including turning off power before installation, using proper safety equipment, and securely attaching the fan to the building structure and retention cable. 2. It provides guidelines for fan placement, including mounting the fan so the bottom blade edge is at least 10 feet from the floor and at least 25% of the fan's diameter from the ceiling. 3. The instructions emphasize the importance of the retention cable in limiting fall distance if the mounting fails, and note weight and torque specifications to ensure the building structure can support double the fan

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0% found this document useful (0 votes)
116 views40 pages

HVLS INSTALL MANUAL July 2022

This document provides safety and installation instructions for installing a large industrial ceiling fan. The summary is: 1. The document outlines important safety precautions that must be followed to prevent injury, including turning off power before installation, using proper safety equipment, and securely attaching the fan to the building structure and retention cable. 2. It provides guidelines for fan placement, including mounting the fan so the bottom blade edge is at least 10 feet from the floor and at least 25% of the fan's diameter from the ceiling. 3. The instructions emphasize the importance of the retention cable in limiting fall distance if the mounting fails, and note weight and torque specifications to ensure the building structure can support double the fan

Uploaded by

ramoebp
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 40

HVLS

IN STAL LAT I O N
M AN UA L
Co n t en ts
LEGACY
! BEFORE YOU BEGIN The Hunter legacy is not
Safety & Precautions 3
only about quality—it’s
Fan Placement 6 about longevity. We
Tools Needed 8 invented the ceiling
In The Box 9
Pre-Installation Checklist 10 fan. We build fans
Adjustable Downrod 11 that last, fans that are
INSTALLATION
designed as fans. We
design our fans while
Step 1: Mounting 13
Step 2: Retention System 17 considering each person
Step 3: Motor Assembly 18 in the process—from the
Step 4: VFD Control Panel 19
Step 5: Guy Wires 20 installer to the owner.
Step 6: Blade Installation 22

REFERENCE
Electrical 24
Fan Network Configurations 27
Fire Panel 31
Line Filter 33
Maintenance 36
Troubleshooting 37

AUTHENTICITY
In a world full of
impersonators, be an
original. We invented
the ceiling fan, and
we stand behind our
products.
! BEFORE YOU BEGIN SAFETY & PRECAUTIONS

Important Safety Information


To prevent SERIOUS INJURY, DEATH, and PROPERTY DAMAGE, you should read, understand, and follow the warnings and instructions
in this manual before installing or operating the fan.

READ AND SAVE THESE INSTRUCTIONS. This manual must always be kept with the fan and should remain with the fan if it is
transferred or sold. Always give manual to fan owner following installation.

FIRE, ELECTRIC SHOCK AND CRUSH HAZARDS.


TO PREVENT SERIOUS INJURY OR DEATH:

• ALWAYS mount fan directly from building structure that can withstand double the maximum hanging fan weight
and install the Retention Cable.
• BEFORE installing or servicing your fan, ALWAYS disconnect the power by turning off the circuit breaker or
breakers to the fan locations. If you cannot lock the circuit breakers in the off position, securely fasten a prominent
warning device, such as a tag, to the electrical panel.
• All wiring must be in accordance with national and local electrical codes, including ANSI/NFPA 70. If you are
unfamiliar with wiring or are in doubt, consult a qualified electrician.
• DO NOT install fan to be used in the presences of flammable vapors and gasses or in environments where
combustible dust is present.
• DO NOT bend the blades or blade holders when installing or cleaning the fan.
• DO NOT insert foreign objects in between rotating fan blades.

Installation, adjustment, repair, or maintenance must be performed by qualified personnel.


Follow all safety practices and instructions during the installation, operation, and servicing of the fan. Failure to apply these safety
practices could result in death or serious injury. If you do not understand the instructions, please call our Technical Department at
1-844-593-FANS (3267) for guidance.

Always check federal, state, and local codes before installing fan.
Code compliance is the responsibility of the installer. Check all relevant codes to make sure that all product certifications, product
listings, and building regulations are met.

Professional installation practice requires following local utility company guidelines for connecting to AC mains. This unit is for
professional use only and is not required to comply with EN 61000-3-2:2006. This fan conforms to ANSI/UL standard 507, Electric
Fans and is certified to CSA STD C22.2 No. 113, Fans & Ventilators.

5007479 CONFORMS TO UL STD 507 CERTIFIED TO CAN/CSA STD C22.2 NO. 113
3
! BEFORE YOU BEGIN SAFETY & PRECAUTIONS

ELECTRIC SHOCK HAZARD


TO PREVENT SERIOUS INJURY OR DEATH:

• BEFORE installing or servicing your fan, ALWAYS disconnect the power by turning off the circuit breaker or
breakers, to the fan locations and confirm Lockout/Tagout procedures are in place. If you cannot lock the circuit
breakers in the off position, securely fasten a prominent warning device, such as a tag, to the electrical panel.
• All wiring must be in accordance with national and local electrical codes, including ANSI/NFPA 70. If you are
unfamiliar with wiring or in doubt, consult a qualified electrician.
• Do not use an extension cord with fan.
• Do not remove covers while power is on.
• Do not use improper voltage source.

All fan controls and incoming power should be installed only by qualified technicians familiar with the requirements of the National
Electrical Code and local codes. Failure to follow these guidelines will void the manufacturer’s warranty.

All electrical controls are configured at the factory and are ready to use. No user adjustments are available. Follow the included
installation instructions when installing this device to ensure proper operation. Do not make any changes to any part of the fan
without first consulting Hunter Industrial. Installation is to be in accordance with ANSI/NFPA 70: National Electrical Code and local
codes.

The user is responsible for compliance with all international and National Electrical Code requirements with respect to grounding of
all equipment. Many of the parts of this unit operate at line voltage.

Before installing, servicing, or cleaning the unit, switch power off at the service panel, lock the service disconnecting means, and
confirm Lockout/Tagout procedures are in place to prevent power from being switched on accidentally. When the service disconnect
means cannot be locked, securely fasten a prominent warning sign, such as a tag, to the service panel.

To reduce the risk of electric shock, serious injury, and death, only use this unit as intended by the manufacturer. If you have any
questions, call our Technical Department at 1-844-593-FANS (3267).

5007479 CONFORMS TO UL STD 507 CERTIFIED TO CAN/CSA STD C22.2 NO. 113
4
! BEFORE YOU BEGIN SAFETY & PRECAUTIONS

CRUSH HAZARD
To prevent serious injury or death, ALWAYS attach the Retention Cable to the fan motor and secure to the building structure on
EVERY fan.
The Retention Cable, if installed per Hunter Industrial specifications, can limit the distance the fan could fall in the unlikely event of
mounting system failure. Failure to install and to secure the retention cable will void your warranty.

Mark the Floor to Alert Personnel


When mounting a fan in an area where materials could be elevated and contact the rotating fan blades, be sure
to mark or rope off the area of install.

Weight and Torque Considerations


Always mount fan directly to building structure that can withstand approximately double (2x) the maximum hanging weight of the
fan.

The maximum fan hanging weight and torque is as follows:


MAXIMUM HANGING WEIGHT TORQUE

24’ Titan 212 lbs. 75 ft lbs.


24’ ECO 150 lbs. 75 ft lbs.
14’ XP 135 lbs. 75 ft lbs.

If there is any uncertainty about the potential for the building structure to withstand double the maximum hanging weight of the
fan, a professional structural engineer should perform a thorough evaluation of the building prior to purchasing the fans. Hunter
Industrial provides guidelines for mounting fans; however, it is the sole responsibility of the building owner and installer to ensure
the safety of the mounting system and retention cable, the building structure is sound, and the installation complies with all federal,
state, and local codes.
Always use Personal Protective Equipment
You should always wear Personal Protective Equipment, such as a Hard Hat, Safety Glasses, and a Fall Harness when installing
industrial fans.

Damaged Equipment
Never operate or install any fans or fan accessories that appear to be damaged. Failure to follow this instruction can result in death,
serious injury or equipment damage.

To reduce the risk of personal injury, do not bend the blades or blade holders when installing or cleaning the fan.

Do not insert foreign objects in between rotating fan blades.

Service
If the fan does not operate properly using the procedures in this manual, remove all power to the unit and contact our Technical
Department for further assistance at 1-844-593-FANS (3267).

5
! BEFORE YOU BEGIN FAN PLACEMENT

ALWAYS MOUNT FAN SO THE BOTTOM EDGE OF BLADE TO THE FLOOR IS AT LEAST 10 FEET
FROM THE FLOOR AND AT LEAST 25% OF FAN DIAMETER FROM THE CEILING.
A large fan, 20 to 24 foot in diameter, performs best at 20 to 30 feet above the floor, but acceptable performance has been
demonstrated as low as 10 feet and as high as 50 ft.

Always mount fans away from the following:

Sprinkler Systems
Prior to installing fans, review all codes applicable to sprinkler systems and fans to ensure code compliance and refer to NFPA 13: Fire
Sprinkler System Installation. In any installation where fire sprinklers are present, the fan should not interfere with their operation.

• Fans should be located at least 3 feet below a sprinkler deflector.


• Fans should be centered between 4 adjacent sprinklers.
• The Industrial Control Panel should be connected to a fire relay system, which can stop the fans in the event a fire
occurs.

It is your responsibility that the installation complies with the applicable codes. For assistance, please call our Technical Department
at 1-844-593-FANS (3267).

Walkways and Mezzanines


If the building has elevated walkways or mezzanines, mount the fans so that a person cannot reach the rotating blades in any way.
Position fans so that the tips of the blades are at least 5 feet away from any area where a person may be able to extend outward to
reach them.

Lights and Skylights


If possible, avoid mounting fans directly below lights or skylights to avoid any strobe effect caused by moving blades.

There should be a minimum of 2 feet between the blades and any light fixture.

Air Discharge Locations


Fans should not be located directly beneath any vertical air discharge. This includes air conditioning units and evaporative coolers.
Such equipment can be used effectively in conjunction with high-volume, low-speed (HVLS) fans; however the discharge of the unit
must be located outside the swept area and at a distance of at least two times the diameter of the fan. For horizontal air discharge,
the fan cannot be placed in direct path at any distance.

Windy Locations
Do not operate or install fans in outdoors or in areas exposed to wind. Failure to follow this instruction can result in death, serious
injury, or equipment damage.

Wet Locations
DO NOT locate fans where they may come into direct contact with water. These fans are only suitable for mounting in damp locations.

Other HVLS Fans


See the chart on the next page to determine proper spacing between adjacent fans.

6
! BEFORE YOU BEGIN FAN PLACEMENT
A

FAN PLACEMENT: FAN SPACING CHARTS

ECO TITAN XP/RM


A B A B A B

DIA MIN-MAX DIA MIN-MAX DIA MIN-MAX

24 ft 60ft - 96ft 24 ft 60ft - 14 ft 35ft - 56ft


120ft
20 ft 50ft - 80ft 12 ft 30ft - 48ft
20 ft 50ft -
18 ft 45ft - 72ft 10 ft 25ft - 40ft
100ft
16 ft 80ft - 64ft 8 ft 20ft - 32ft
18 ft 45ft - 90ft
14 ft 35ft - 56ft 7 ft 18ft - 28ft
16 ft 80ft - 40ft
12 ft 30ft - 48ft
14 ft 35ft - 70ft
10 ft 25ft - 40ft
8 ft 20ft - 32ft

MINIMUM CLEARANCE
20-25% OF
FAN DIAMETER

2 FT 2 FT
Min Min

7
! BEFORE YOU BEGIN TOOLS NEEDED

Metric Combination Wrench Set (10mm - 19mm)

Metric (Deep & Short) Socket and Ratchet Set

Standard (Deep & Short) Socket and Ratchet Set

Metric Allen Wrench Set

Metric Allen Socket Set

Tape Measure

Magnetic Level (Magnetic post level recommended)

Torque Wrench

Wire Rope Cutters (optional)

Phillips and Flat Head Screwdrivers

#10 to #14 AWG Strippers (optional)

Multimeter (optional)

Cat5 Termination Tools (optional)

Cat5 Tester (recommended)

15mm Socket

6mm Hex Key (Allen) Wrench


8
! BEFORE YOU BEGIN IN THE BOX
FAN COMPONENTS MOUNTING HARDWARE KIT
b) c) d) c)
a)
a)

b)

GUY WIRE KIT

e) a)

b)

c)
COMMUNICATION KIT

a)

FAN COMPONENTS
MOUNTING HARDWARE KIT COMMUNICATION KIT
a) (1) Downrod
(EXCLUDING XP/RM) GUY WIRE KIT a) 100ft Cat5 Cable (Terminated)
b) (1) Motor & Motor Nuts1 (EXCLUDING XP/RM)
a) (2) Shims
c) (1) HMI Controller(s) (Sold a) (2) Gripple Kit
b) (2) Clamps
Separately)2 b) (4) Beam Clamps INSTALLATION MANUAL
c) (4) Bolts, Nuts, and Washers
a) HVLS Installation Manual
d) (1) VFD Control Panel c) (4) Turnbuckles
b) HMI installation and user guide
e) Blades: Titan (5), ECO (4), XP (4)
3

TITAN ECO XP/RM


1 ECO motor shown. Motor will
vary dependent on HVLS fan being DOWNROD 1 Adjustable Downrod 1 Adjustable Downrod 1 Fixed Downrod
installed.
MOTOR 1 (Silver) 1 (Black) 1 (Black)
2 350 Series HMI shown. HMI will
vary dependent on HMI being installed HMI CONTROLLER >1 >1 >1

VFD CONTROL PANEL 1 1 1


3 ECO blades shown. Blade quantity
will vary dependent on HVLS fan being
BLADES 5 4 4
installed.
MOUNTING HARDWARE KIT 1 1 n/a

GUY WIRE KIT 1 1 n/a

COMMUNICATION KIT 1 1 1

INSTALLATION MANUAL 1 1 1

9
! BEFORE YOU BEGIN PRE-INSTALLATION CHECKLIST

A structural engineer has approved the mounting structure.

The location of the fan will allow for a minimum of two feet of blade clearance
from any obstruction and at least 10 feet of clearance above the floor.

The fan location will not be subjected to high winds.

If installing multiple fans, reference the fan placement chart on page 7 for
optimal spacing.

The control panel, motor and blade assemblies are all marked with the diameter.
Ensure the markings all match when assembling the fan.

The control panel voltage markings should match your buildings supply power.

The fan power should be installed within 3 ft of the top of the downrod.
Please refer to the chart on page 24 for the appropriate receptacle and breaker size.

Inspect product to ensure there are no visible damages or defects to fan(s)


components (Refer to page 9 for fan components list).

Ensure fan components have not been disassembled or modified beyond the
scope which Hunter offers in their product line.

10
! BEFORE YOU BEGIN ADJUSTABLE DOWNROD
THERE ARE THREE DIFFERENT ADJUSTABLE DOWNROD LENGTH CONFIGURATIONS:
2.5 - 4 FT (0.77 - 1.22m) | 4.5 - 6 FT (1.38 - 1.83m) | 6.5 - 10 FT (1.99 - 3.05m)
DOWNROD WILL SHIP PRE-WIRED AND FULLY ASSEMBLED IN THE SHORTEST CONFIGURATION.

c). Industrial
adjustment bolt
(upper)

a). Upper mounting


d). Industrial tube w. mounting
adjustment bolt plate.
(lower)

b). Adjustable
downrod lower tube

TOOLS NEEDED

• 15mm socket
• 6mm hex key (Allen) wrench

Downrod length adjustments may be made in increments of 6”.


11
! BEFORE YOU BEGIN ADJUSTABLE DOWNROD
Adjusting Downrod Length
There are three different adjustable downrod length configurations: 2.5 - 4 FT (0.77 - 1.22m) | 4.5 - 6 FT (1.38 - 1.83m) | 6.5 - 10 FT
(1.99 - 3.05m). Each configuration will be shipped from the factory in the shortest configuration but will have all necessary components for
the longest configuration. If a longer length of downrod is necessary for the install, adjust the downrod at ground level before installing
to the building structure.

How to Adjust the Downrod Length:

A B C D
Remove the two Slide the upper and lower tubes apart until Replace the two Torque the adjustment bolts,
adjustments bolts and the matching pair of adjustment holes line adjustment bolts and clockwise, to 53.8 ft-lbs., until
hardware. up to achieve desired length. hardware. bolts are tightly secured.

ADJUSTMENT
HOLES

A B

NOTE
Ensure that bolt is tightly secured to the
downrod and that the washer did not get hung
up on the end of the adjustment bolt, causing
the bolt to be loose.

C
Do not install downrod with only one bolt or extend downrod beyond where both bolt holes of the inner and outer tubes line up. Do not extend
past warning sticker.

Do not adjust downrod length while downrod is mounted or when the fan is attached to the downrod. Length adjustment
should happen at the ground level.

Beware pinching the motor cable or safety cable while replacing adjustment bolts.

Mounting Adjustable Downrod: Follow mounting instructions starting on page 13.

12
INSTALLATION STEP 1: MOUNTING
CRUSH HAZARD. To prevent SERIOUS INJURY or DEATH, ALWAYS mount fan directly
from building structure that can withstand double the installed fan weight.

ADJUSTABLE DOWNROD MOUNT OVERVIEW

A B C D
Secure bracket and Assemble shims and clamps on one side of Assemble the opposing Center the mount under
downrod to lift and raise to the bracket per the figure below. shim and clamp on to the the I-beam. Check that
an I-Beam that is part of the I-beam and Tighten using a clamps have maximum
Hook the clamp on one side of the I-beam
building structure. 3/4” socket and wrench. engagement on both sides
and tighten hardware until the clamp and
and tighten hardware.
shim are snug but can still be moved.

3/4”
Socket &
wrench

C D

WARNING: SUPPORT DIRECTLY FROM BUILDING STRUCTURE


13
INSTALLATION MOUNTING CONFIGURATION

CHANNEL HEIGHT MATERIAL THICKNESS MAXIMUM SPAN LENGTH


1 5/8” 12 GA 84’
1 5/8” 14 GA 72’
1 5/8” 16 GA 60’
1 3/8” 12 GA 60’
7/8” 12 GA 30’
3 1/4” 12 GA 240”
2 7/16’ 12 GA 156”

K-BAR MOUNTING

Example of mounting to a trust


with standard mount hardware.
STRUT CHANNEL MOUNTING

If bracing is required unistrut can be used,


we recommend spanning at least three
trusses or perlins.

Fan Standard Mounting Kit Additional Mounting Options REMINDER


Titan I-Beam Standard Mounting Kit K-Bar, Unistrut, Perlin, Glulam, Wood The retention cable should always
be secured around the building
Eco I-Beam Standard Mounting Kit K-Bar, Unistrut, Perlin, Glulam, Wood
structure or a beam, not around
XP Unistrut Standard Mounting Kit N/A something bolted on, such as a
strut channel.
14
INSTALLATION STEP 1: MOUNTING
UNISTRUT MOUNTING

A B C
Select proper strut channel Use strut channel or similar Bolt fan mounting plate
from the chart. to span three points of to attachment point using
the building structure and 1/2” grade 5 bolts and
create a stable attachment nylon locking nuts.
point for the fan.

NYLON LOCKING NUTS

C
STRUT CHANNEL

1/2” GRADE 5 BOLTS

WARNING: SUPPORT DIRECTLY FROM BUILDING STRUCTURE


15
INSTALLATION STEP 1: MOUNTING

CRUSH HAZARD. To prevent SERIOUS INJURY or DEATH, ALWAYS mount fan directly
from building structure that can withstand double the installed fan weight.

• CAUTION: Do not install the fan from a single structure such as a perlin, truss, I-beam or bar joist.
• For any questions or concerns regarding the building structure, consult a structural engineer.
• Ensure the attachment point can support two times the weight of the fan and maximum torque of 75ft lbs. A
structural engineer should verify the structure prior to fan installation.

RIGID MOUNT OVERVIEW


Tighten all 8 locking
nuts to 65 ft lbs with
3/4 inch socket and
torque wrench.

5 degrees of adjustment to accommodate an 33.75 degrees of adjustment to accommodate


unlevel beam. 8/12 roof pitch.

16
INSTALLATION STEP 2: RETENTION SYSTEM
INSTALLATION STEP 2: RETENTION SYSTEM
CRUSH HAZARD. To prevent SERIOUS INJURY or DEATH, ALWAYS mount fan directly
from building structure that can withstand double the installed fan weight.
CRUSH HAZARD. To prevent SERIOUS INJURY or DEATH, ALWAYS mount fan directly
from building structure that can withstand double the installed fan weight.

AA BB NOTE
NOTE
Wrap
Wrap retention
retention cablecable Secure
Secure remaining
remaining cablecable
to Leave
Leave approximatlely
approximately 3” 3”
around building structure to itself with cable
around building structure itself with cable clamps. of slack in the wire and and
of slack in the wire
thatthat
cancan withstand
withstand double clamps.
double thethe cable
cable at top
at the theoftop
theof the
thethe
installed fan weight.
installed fan weight. downrod
downrod opening.
opening.

A B

1/2”
socket or
wrench

6HFXUHƓUVWFODPSRQWKHORRVH Secure the second clamp to the Secure the remaining clamp in
end of the cable. cable approximately 6” from the the center of the two installed
Ɠrst clamp. clamps.
Live End

Dead End

Orient the u-bolt on the “dead” end of the Retention Cable and the clamp on the “live” portion of the retention cable. If done
incorrectly,Orient
the U-bolt could
the u-bolt oncrush the wire
the “dead” end when
of the tightened and can
Retention Cable andreduce theonstrength
the damp the “live”ofportion
the wire.
of the retention cable. If done
incorrectly, the U-bolt could crush the wire when tightened and can reduce the strength of the wire.

ƀƃ 17
INSTALLATION STEP 3: MOTOR ASSEMBLY

CRUSH HAZARD. To prevent serious injury or death, ALWAYS attach the retention
cable to the fan motor and secure to the building structure on EVERY fan.

A B C NOTE
Leave approximately
Insert retention link Align the connector from the motor with the Lift motor up to downrod while
into fork and align downrod connector. pushing cables into downrod. 3” of slack in the
holes. wire and the cable
Twist the collar on the connector to complete the Feed the press studs through at the top of the
Insert clevis pin connection. Do not force. Connectors should slide downrod flange. downrod opening.
into retention rod together as they twist.
Secure with nylon lock nuts.
and secure with
Be sure to twist until the connection locks. (Pull excess wire and cable
provided clip.
through top of downrod.)
Zip tie the motor cable to the safety cable to reduce
the opportunity to pinch the cable

B NOTE
Be sure not to pinch the
motor cable when raising the
downrod into place. A zip tie
is recommended to secure
the motor cable to the safety
cable to ensure that pinching
does not occur.

19mm
Deep socket
Or wrench

18
STEP 4: VARIABLE FREQUENCY DRIVE (VFD)
INSTALLATION CONTROL PANEL

A B C D
The VFD control panel Position the VFD control Connect the VFD cable from Connect the communication
should be mounted directly panel with plug connectors fan to the industrial control cable (Cat 5) to one of the
above the fan and downrod. facing down. panel. Orient the cable to COMM terminals and run
the connection so it engages cable down to the control
If using uni-strut attached to
slightly. Twist to lock in location.
the building structure, secure
place. Secure excess cable to
industrial control panel with
mounting location.
four 1/4”-20 fasteners, one in
each corner of the panel.

B C

D NOTE
Twist Lock will act as a
disconnect.

CAUTION: DO NOT ENERGIZE CIRCUIT UNTIL


MECHANICAL INSTALLATION IS COMPLETE

NOTE
Align male connector with female receptacle. Do
not force connector into receptacle.

NOTE
USE COMM 2 FOR MULITIFAN INSTALL

19
INSTALLATION STEP 5: GUY WIRES TITAN & ECO ONLY

• Attach guy wire to building structure while maintaining a 45° angle between
the ceiling and the guy wire.
• Do not wrap guy wires around the building structure. The guys wires could fray
if in contact with the building structure.

A B C D E
Attach beam Make sure that guy Feed one end Clip end of Feed the
clamps to wires are evenly of the 15’ guy the 2’ guy opposite end of
structure. spaced 90 degrees wire through wire to the the 2’ guy wire
Clip 15’ guy apart. Do not place the Gripple. eyebolt of the through the
wire end to guy wires on the same turnbuckle. same Gripple as
beam clamp. plane as the downrod, the 15’ guywire
or another guy wire. from step B.

17mm
socket or
wrench

NOTE
Make sure the guy wires do not interfere with cables or other obstructions.

D E
20
INSTALLATION STEP 5: GUY WIRES TITAN & ECO ONLY

• Attach guy wire to building structure while maintaining a 45° angle between
the ceiling and the guy wire.
• Do not wrap guy wires around the building structure. The guys wires could fray
if in contact with the building structure.

F G&H
Feed guy wires through disc to hold in place Tighten bolts on
during turnbuckle installation. Pull excess Gripples, and
cable until guy wire is taut. Place level against then tighten the
the downrod and tighten the turnbuckles set screws on
by hand in a crisscross pattern, periodically the turnbuckles.
checking to ensure the downrod is plumb and
the fan is level.

TURNBUCKLE
SET SCREW

F G
2.5mm
Allen

21
INSTALLATION STEP 6: ECO & XP BLADE INSTALL

A B C D
To install blade, insert the Start the nylon lock nuts onto Tighten the nylon locknuts Repeat steps A-C for each of
press studs through the the press studs to hold in on the press studs using the the remaining blades.
holes in the blade holder. place. 19mm wrench or socket.

Remember to install with


the numbers facing up.

A B

NOTE
19mm
Deep socket
The blade is marked with a number to
or wrench signify which size fan with which it goes.
Make sure you match the correct blade size
with the correct motor size.

22
INSTALLATION STEP 6: TITAN BLADE INSTALL

A B C D
Line up the pin on the blade Install the supplied patch Use a torque wrench to Repeat steps A-C for each of
holder with the opening on bolt and tighten until it fully tighten the two set screws the four remaining blades.
the hub and insert until pin seats against the retention to 20 ft. lbs (240 in. lbs.)
clicks into place. pin. Alternate between the two
set screws 2-3 times to
ensure proper torque.

NOTE
The blade end is marked with a number
to signify which size fan it goes with.
Make sure you match the correct blade
size with the correct motor size.

13mm
socket or
wrench

5mm
Allen Head
Socket

One 5mm Allen head socket will be included in every Titan order.

23
REFERENCE TITAN ELECTRICAL

Do not use extension cord with fan.


Do not remove covers while power is on.
Do not use improper voltage source.

TITAN AMP DRAW


RECOMMENDED RECOMMENDED RECOMMENDED
FAN DIAMETER 220V/1P 220V/3P 480V/3P
BREAKER SIZE BREAKER SIZE BREAKER SIZE
24 ft 6.5A 10A 3.5A 10A 3.0A 5A
20 ft 6.5A 10A 3.5A 10A 3.0A 5A
18 ft 6.5A 10A 3.5A 10A 3.0A 5A
16 ft 6.5A 10A 3.5A 5A 3.0A 5A
14 ft 6.5A 10A 3.5A 5A 3.0A 5A

24
REFERENCE ECO ELECTRICAL

Do not use extension cord with fan.


Do not remove covers while power is on.
Do not use improper voltage source.

ECO MAX AMP DRAW


RECOMMENDED RECOMMENDED RECOMMENDED
FAN DIAMETER 220V/1P 220V/3P 480V/3P
BREAKER SIZE BREAKER SIZE BREAKER SIZE
24 ft 6.5A 10A 3.5A 5A 2.0A 5A
20 ft 6.5A 10A 3.5A 5A 3.0A 5A
18 ft 6.5A 10A 3.5A 5A 3.0A 5A
16 ft 6.5A 10A 3.5A 5A 3.0A 5A
14 ft 6.5A 10A 3.5A 5A 3.0A 5A
12 ft 6.5A 10A 3.5A 5A 3.0A 5A
10 ft 6.5A 10A 3.5A 5A 3.0A 5A
8 ft 6.5A 10A 3.5A 5A 3.0A 5A

25
REFERENCE XP ELECTRICAL

Electrical Plug Requirements


Voltage Plug Receptacle*
110-120V L5-15P L5-15R

Breaker Size Chart


XP AMP DRAW
FAN DIAMETER 110V/1P RECOMMENDED BREAKER SIZE

14 ft 8.3A 10A
12 ft 8.3A 10A
10 ft 8.3A 10A
8 ft 8.3A 10A
7 ft 8.3A 10A

Do not use extension cord with fan.


Do not remove covers while power is on.
Do not use improper voltage.

*Not included but required for installation.


26
REFERENCE COMMON FAN NETWORK CONFIGURATIONS

All communication connections must be made with shielded CAT5e/6 cabling.

A B C
In all configurations and installs of Hunter HVLS fans Using the COMM 2 port on the Lead Follow the HMI User
the Lead fan’s VFD must be the labeled “Power” Fan’s VFD connect remaining fans Manual for HMI
drive. This VFD must be connected to the HMI from in the network per the applicable installation and
the COMM 1 port directly when using the 350 or diagram below. configuration set up.
500 Series HMI. If using 700E HMI COMM 1 must
connect to the Network Switch, and then the Network
Switch to the HMI.

NETWORK DIAGRAM
DAISY CHAIN CONFIGURATION 350 & 500 CONTROLLERS
COMM 1 COMM 1 COMM 1 COMM 1

Fan Controller FAN 1 FAN 2 FAN 3 FAN 4 BACNET


(HMI) IP .061 IP .062 IP .063 IP .064 GATEWAY TO BAS
POE
COMM 2 COMM 2 COMM 2 COMM 2

OPTIONAL BACNET GATEWAY

NETWORK DIAGRAM NOTE


WITH 700E ENVIRONMENTAL CONTROL
When connecting multiple fans to one
HMI Controller (Daisy Chaining) use
ZONE 1 & ZONE 2 ARE LESS THAN 100 METERS APART
the COMM Port 2 on the lead VFD to
connect the next VFD using the CAT5
cable into COMM Port 1. Repeat for
CEILING CEILING
each sequential fan.
SENSOR SENSOR
IP .102 IP .104
ZONE 1 ZONE 2

COMM 1 COMM 1 COMM 1 COMM 1

Fan Controller FAN 1 FAN 2 FAN 3 FAN 4


NETWORK UP-LINK
(HMI) IP .061 IP .062 IP .063 IP .064
SWITCH
POE
COMM 2 COMM 2 COMM 2 COMM 2

FLOOR FLOOR
SENSOR SENSOR
IP .101 IP .103
ZONE 1 ZONE 2

27
REFERENCE COMMON FAN NETWORK CONFIGURATIONS

NETWORK DIAGRAM
DAISY CHAIN CONFIGURATION 350 & 500 CONTROLLERS
COMM 1 COMM 1 COMM 1 COMM 1

Fan Controller FAN 1 FAN 2 FAN 3 FAN 4 BACNET


(HMI) IP .061 IP .062 IP .063 IP .064 GATEWAY TO BAS
POE
COMM 2 COMM 2 COMM 2 COMM 2

OPTIONAL BACNET GATEWAY

NETWORK DIAGRAM
WITH 700E ENVIRONMENTAL CONTROL
ZONE 1 & ZONE 2 ARE LESS THAN 100 METERS APART

CEILING CEILING
SENSOR SENSOR
IP .102 IP .104
ZONE 1 ZONE 2

COMM 1 COMM 1 COMM 1 COMM 1

Fan Controller FAN 1 FAN 2 FAN 3 FAN 4


NETWORK UP-LINK
(HMI) IP .061 IP .062 IP .063 IP .064
SWITCH
POE
COMM 2 COMM 2 COMM 2 COMM 2

FLOOR FLOOR
SENSOR SENSOR
IP .101 IP .103
ZONE 1 ZONE 2

ZONE 1 ZONE 2

NETWORK DIAGRAM
WITH 700E ENVIRONMENTAL CONTROL
ZONE 1 & ZONE 2 ARE MORE THAN 100 METERS APART

CEILING CEILING
SENSOR SENSOR
IP .102 IP .104
ZONE 1 ZONE 2

COMM 1 COMM 1 COMM 1 COMM 1

Fan Controller FAN 1 FAN 2 FAN 3 FAN 4


NETWORK UP-LINK
(HMI) IP .061 IP .062 IP .063 IP .064
SWITCH
POE
COMM 2 COMM 2 COMM 2 COMM 2

28
FLOOR FLOOR
SENSOR SENSOR
IP .101 IP .103
CEILING CEILING
SENSOR SENSOR
IP .102 IP .104
ZONE 1 ZONE 2

REFERENCE COMM 1 COMMON FAN NETWORK CONFIGURATIONS


COMM 1 COMM 1 COMM 1

Fan Controller FAN 1 FAN 2 FAN 3 FAN 4


NETWORK UP-LINK
(HMI) IP .061 IP .062 IP .063 IP .064
SWITCH
POE
COMM 2 COMM 2 COMM 2 COMM 2

FLOOR FLOOR
SENSOR SENSOR
IP .101 IP .103
ZONE 1 ZONE 2

ZONE 1 ZONE 2

NETWORK DIAGRAM
WITH 700E ENVIRONMENTAL CONTROL
ZONE 1 & ZONE 2 ARE MORE THAN 100 METERS APART

CEILING CEILING
SENSOR SENSOR
IP .102 IP .104
ZONE 1 ZONE 2

COMM 1 COMM 1 COMM 1 COMM 1

Fan Controller FAN 1 FAN 2 FAN 3 FAN 4


NETWORK UP-LINK
(HMI) IP .061 IP .062 IP .063 IP .064
SWITCH
POE
COMM 2 COMM 2 COMM 2 COMM 2

FLOOR FLOOR
SENSOR SENSOR
IP .101 IP .103
ZONE 1 ZONE 2

UP-LINK NETWORK
SWITCH

ZONE 1 ZONE 2

29
REFERENCE COMMON FAN NETWORK CONFIGURATIONS

POWERED VFD (LEAD FAN VFD. MUST CONNECT TO HMI CONTROLLER)

NON-POWERED VFD (CAN NOT BE LEAD FAN VFD. MUST NOT CONNECT TO HMI CONTROLLER)

30
REFERENCE FIRE PANEL (FIELD WIRING)

DRY CONTACTS: NORMALLY CLOSED


4 3 2

• On the Terminal Strip mounted to the outside of the VFD enclosure a Jumper will be in
FIRE RELAY
place on terminals “S” and “C”. Remove the Jumper from terminals “S” and “C”.
SB C SA - +
• Connect the wires coming from the Fire Panel to terminals “S” and “C”.
B
12 - 40VDC

S
C

NORMALLY ENERGIZED
4 3 2
A
• On the Terminal Strip mounted to the outside of the VFD enclosure a Jumper will be in REV DATE DESCRIPTION UNLESS OTHERWISE SPECI

FIRE RELAY
DIMENSIONS ARE IN MM
TOLERANCES:

place on terminals “S” and “C”. Remove the Jumper from terminals “S” and “C”.
ANGULAR: MACH .1 BEND
TWO PLACE DECIMAL .2
THREE PLACE DECIMAL .0

SB - AND+CONFIDENTIAL
C SAPROPRIETARY
• Connect a wire from terminal “S” to “SA” on the Fire Relay Terminal Strip.
INTERPRET GEOMETRIC
TOLERANCING PER:
THE INFORMATION CONTAINED IN THIS MATERIAL
DRAWING IS THE SOLE PROPERTY OF
HUNTER FAN CO., MEMPHIS, TN. ANY

B
REPRODUCTION IN PART OR AS A WHOLE FINISH

• Connect a wire from terminal “C” to “C” on the Fire Relay Terminal Strip.
WITHOUT THE WRITTEN PERMISSION OF
HUNTER FAN CO., MEMPHIS, TN. IS

12 - 40VDC
PROHIBITED. DO NOT SCALE DRAWIN

4 3 2
• Apply 12-40VDC from Fire Panel to Fire Relay Input. Relay has a 20mA draw.
S
C

NORMALLY UNENERGIZED
A
4 3 REV DATE DESCRIPTION 2 UNLESS OTHERWISE SPECI

DIMENSIONS ARE IN MM
TOLERANCES:
ANGULAR: MACH .1 BEND
TWO PLACE DECIMAL .2

• On the Terminal Strip mounted to the outside of the VFD enclosure a Jumper will be in
THREE PLACE DECIMAL .0

INTERPRET GEOMETRIC

FIRE RELAY
PROPRIETARY AND CONFIDENTIAL TOLERANCING PER:
THE INFORMATION CONTAINED IN THIS MATERIAL

place on terminals “S” and “C”. Remove the Jumper from terminals “S” and “C”.
DRAWING IS THE SOLE PROPERTY OF
HUNTER FAN CO., MEMPHIS, TN. ANY
REPRODUCTION IN PART OR AS A WHOLE FINISH
WITHOUT THE WRITTEN PERMISSION OF
HUNTER FAN CO., MEMPHIS, TN. IS

SB C SA -
PROHIBITED.
+ DO NOT SCALE DRAWIN

• Connect a wire from terminal “S” to “SB” on the Fire Relay Terminal Strip 4 3 2
B
• Connect a wire from terminal “C” to “C” on the Fire Relay Terminal Strip. 12 - 40VDC

• Apply 12-40VDC from Fire Panel to Fire Relay Input. Relay has a 20mA draw.
S
C

A
REV DATE DESCRIPTION UNLESS OTHERWISE SPECI

31
DIMENSIONS ARE IN MM
TOLERANCES:
ANGULAR: MACH .1 BEND
TWO PLACE DECIMAL .2
THREE PLACE DECIMAL .0

INTERPRET GEOMETRIC
PROPRIETARY AND CONFIDENTIAL TOLERANCING PER:
THE INFORMATION CONTAINED IN THIS MATERIAL
DRAWING IS THE SOLE PROPERTY OF
HUNTER FAN CO., MEMPHIS, TN. ANY
REPRODUCTION IN PART OR AS A WHOLE FINISH
WITHOUT THE WRITTEN PERMISSION OF
HUNTER FAN CO., MEMPHIS, TN. IS
REFERENCE FIRE PANEL (FIELD WIRING)

Fire Relay arrangement for multiple fans (30 Fan Maximum)

NORMALLY ENERGIZED/UNENERGIZED
8 7 6 5 8 4 7 3 6 2 5 1 8 4 7 3 6 2 5 1 4
8 7 6 5 4 3 2 1

F F F F F
F F

E E E E E

Fire Panel E E

10-40VDC
D D D D D
D D

C C C C C
C C

B B B B B
B B UNLESS OTHERWISE SPECIFIED: FINISH: DEBURR AND
DO NOT SCALE DRAWING
UNLESS OTHERWISE SPECIFIED: FINISH: DEBURR AND
DO NOT SCALE DRAWING
UNLESS OTHERWISE SPECIFIED: FINISH:
DIMENSIONS ARE IN MILLIMETERS BREAK SHARP REVISION DIMENSIONS ARE IN MILLIMETERS BREAK SHARP REVISION DIMENSIONS ARE IN MILLIMETERS
SURFACE FINISH: EDGES SURFACE FINISH: EDGES SURFACE FINISH:
UNLESS OTHERWISE SPECIFIED: FINISH: DEBURR AND TOLERANCES: TOLERANCES: TOLERANCES:
DO NOT SCALE DRAWING REVISION LINEAR: LINEAR: LINEAR:
DIMENSIONS ARE IN MILLIMETERS BREAK SHARP
SURFACE FINISH: EDGES ANGULAR: ANGULAR: ANGULAR:
TOLERANCES:
LINEAR: NAME SIGNATURE DATE TITLE: NAME SIGNATURE DATE TITLE: NAME SIGNATURE DA
ANGULAR:
DRAWN DRAWN DRAWN
NAME SIGNATURE DATE TITLE: CHK'D CHK'D CHK'D
DRAWN APPV'D APPV'D APPV'D

A CHK'D
A MFG A A
MFG A
MFG
APPV'D MATERIAL: DWG NO. MATERIAL: DWG NO.

Mitsu Enclosure Assy Current (without fire relay)


Mitsu Enclosure Assy Current (without fire relay)
Mi
Q.A Q.A Q.A
A3 A3
A MFG A
MATERIAL: DWG NO.

Mitsu Enclosure Assy5 Current8 Alex4


Q.A
A3
WEIGHT: SCALE:1:5 SHEET 1 OF 1 WEIGHT: SCALE:1:5 SHEET 1 OF 1

8 7 WEIGHT:
6 SCALE:1:5 SHEET 1 OF 1
7 3 6 2 5 1 8 4 7 3 6 2 5 1 4
8 7 6 5 4 3 2 1

VFD Enclosure with VFD Enclosure VFD Enclosure VFD Enclosure


Fire Relay without Fire Relay without Fire Relay without Fire Relay

DRY CONTACTS: NORMALLY CLOSED


8 7 6 5 8 4 7 3 6 2 5 18 4 7 3 6 2 5 1 8 4 7 3 6 2 5 1 4

F F F F F F F

E E E E E E E

Fire Panel
Normally D D D D D D D

Closed
C C C C C C C

B B B B B B B
UNLESS OTHERWISE SPECIFIED: FINISH: DEBURR AND UNLESS OTHERWISE SPECIFIED: FINISH: DEBURR AND UNLESS OTHERWISE SPECIFIED: FINISH: DEBURR AND UNLESS OTHERWISE SPECIFIED: FINISH:
DO NOT SCALE DRAWING REVISION DO NOT SCALE DRAWING REVISION DO NOT SCALE DRAWING REVISION
DIMENSIONS ARE IN MILLIMETERS BREAK SHARP DIMENSIONS ARE IN MILLIMETERS BREAK SHARP DIMENSIONS ARE IN MILLIMETERS BREAK SHARP DIMENSIONS ARE IN MILLIMETERS
SURFACE FINISH: EDGES SURFACE FINISH: EDGES SURFACE FINISH: EDGES SURFACE FINISH:
TOLERANCES: TOLERANCES: TOLERANCES: TOLERANCES:
LINEAR: LINEAR: LINEAR: LINEAR:
ANGULAR: ANGULAR: ANGULAR: ANGULAR:

NAME SIGNATURE DATE TITLE: NAME SIGNATURE DATE TITLE: NAME SIGNATURE DATE TITLE: NAME SIGNATURE DA

DRAWN DRAWN DRAWN DRAWN

CHK'D CHK'D CHK'D CHK'D

APPV'D APPV'D APPV'D APPV'D

A A MFG A MFG A A A
MFG A
MFG
MATERIAL: DWG NO. MATERIAL: DWG NO. MATERIAL: DWG NO.

Mitsu Enclosure Assy Current (without fire relay)


Mitsu Enclosure Assy Current (without fire relay)
Mitsu Enclosure Assy Current (without fire relay)
Mi
Q.A Q.A Q.A Q.A
A3 A3 A3

WEIGHT: SCALE:1:5 SHEET 1 OF 1 WEIGHT: SCALE:1:5 SHEET 1 OF 1 WEIGHT: SCALE:1:5 SHEET 1 OF 1

8 7 6 5 8 4 7 3 6 2 5 18 4 7 3 6 2 5 1 8 4 7 3 6 2 5 1 4

VFD Enclosure VFD Enclosure VFD Enclosure VFD Enclosure


without Fire Relay without Fire Relay without Fire Relay without Fire Relay

32
REFERENCE LINE FILTER (INTERNATIONAL ONLY)

33
REFERENCE LINE FILTER (INTERNATIONAL ONLY)

Type RF EMI/RFI Filters – Additional Technical Information


In addition to the Product Selection brochure, this Application Note contains useful information on how to properly connect an EMI/RFI filter, understand
the current ratings, and parallel connections for higher ratings when necessary.

Type RF EMI/RFI filters are built with Touch Safe Construction.

• In compliance with international safety standards, and in conformance with the CE Low Voltage Directive, these filters are supplied as
standard with touch safe terminations on all units rated 150 Amps and below.

• Units rated higher than 150 Amps provide tab terminals for customer addition of wiring devices.

Connection of the Type RF EMI/RFI filters is intended for use at the input side of a variable speed drive or inverter ONLY.

• DO NOT use these filters on the output (load side) of an inverter or drive.

• Good wiring practices will minimize RFI problems, including:

o Route all conductors as close to the panel as possible.

o Physically separate the filter input and output conductors.

o Keep drive input and output leads separated.

o Always keep power and control wiring separated.

o Use shielded wiring where possible.

o Use single point grounding (connect system ground to filter).

• Connect the incoming power conductors to the “Line” side terminals of the filter.

• Connect the “Load” side terminals to the line reactor or drive input terminals.

• The ground termination “G” may also be designated by “PE” or “N”.

• Keep all wiring as close as possible to the grounded panel (ground plane).

Type RF EMI/RFI filters are rated in True RMS (trms) amperes.

• Harmonic current distortion will increase the trms current of a system above the fundamental - current (typically motor FLA) of the
connected loads.

• Line reactors (3% or 5% impedance) are useful in reducing harmonic current distortion
and the trms current.

• If minimum 3% impedance line reactors are included in the installation, then the trms
amperes will be lower and the filter can be sized for the reduced load current.

• If the trms amperes of the load to be connected to the filter are known, then select the
filter directly from the RMS amperes selection tables.

• If the trms amperes are unknown, you can select the filters based on the horsepower
(or kW) rating of the load to be connected.

• Determine if a reactor (minimum 3% impedance) will be used in addition to the Type RF filter and select accordingly.

34
REFERENCE LINE FILTER (INTERNATIONAL ONLY)

Parallel connection to achieve higher current ratings is possible with the Type RF EMI/RFI filters provided that identical
models are used and the connection allows each individual filter to share current equality.

• Two separate terminal blocks will make this easier.

• Derate each filter by 10% when connecting in a parallel configuration, and always follow the NEC or local electrical codes.

• Make ground connections first.

• For each filter to be parallel connected, precut three leads of equal


wire type and gauge to the same exact length. Connect the filter input
terminals L1, L2, and L3 to the respective terminal on a separate terminal
block. Repeat this procedure for the output terminals.

• For higher current single phase applications use an appropriately rate


three phase filter. Connect the outer terminals of the three phase filter to
the single phase connections.

Single phase applications are also available.

35
REFERENCE MAINTENANCE

ELECTRIC SHOCK HAZARD


TO PREVENT SERIOUS INJURY OR DEATH:

• BEFORE performing maintenance or service, ALWAYS disconnect the power by turning off the circuit breaker or
breakers to the fan locations and confirm Lockout/Tagout procedures are in place.
• If you cannot lock the circuit breakers in the off position, securely fasten a prominent warning device, such as a
tag, to the electrical panel.
• Do not remove covers while power is on.

Blade Cleaning
Depending on the commercial application, dust or other particulates can build up on the fan blades over time. At least every 12
months, a maintenance person or skilled trade professional, who has experience using a lift, should clean the blades using a rag
or sponge and hot water or regular cleaning solutions. DO NOT use chlorine or any chemicals containing chlorine or the blades
may be damaged.

Retention System Check


Each fan is installed with a retention system. Every 12 months, check that the retention cable is properly attached to the building
structure. Inspect the visible portions of the retention cable for damage, including fraying.

The retention cable is an important part of the safety system and protects users in the unlikely event of a catastrophic situation. It
is critical for fan owners to ensure that it is intact and properly secured.

Replacement Parts
Please call 1-844-593-FANS (3267) for replacement parts.

Service
If the fan does not operate properly using the procedures in this manual, follow Lock-Out, Tag-Out procedures for your facility and
lockout all power to the unit and contact our Technical Department for further assistance at 1-844-593-FANS (3267).

36
REFERENCE TROUBLESHOOTING

Symptom Possible Solution


• Verify that the fan’s circuit breaker has power and that it is on.
• Verify that the VFD’s receptacle has power and that the VFD is plugged in.
• Check for secured plug connections. Each connection should be checked to
FAN WILL NOT START
ensure they are fully engaged.
• Inspect for loose wiring connections. Each termination should be checked to be
sure they are firmly tightened.

IF THE ABOVE IS
• Cycle the power to the VFD by flipping the circuit breaker off for a minimum of
VERIFIED AS WITHIN
three minutes. Flip the circuit breaker back on and check the fan’s operation.
SPECIFICATION

MOTOR IS PULLING • Make sure the VFD voltage is a match for the supply voltage.
EXCESSIVELY HIGH AMPS • Make sure that correctly sized fan blades have been installed.

• Check for correct fan blade installation. Be sure that all blades are the same size
and that all blades have been properly installed and tightened.
FAN IS “SWINGING” AS IT
• Ensure all guy wires are tensioned properly and that the downrod is plumb.
RUNS • Check for improper incoming air discharge. Make sure that no discharge is
blowing directly on the fan.

A FAN BLADE APPEARS TO


• Make sure that the ‘sagging’ blade has been properly tightened.
BE ‘SAGGING’

For situations beyond the scope of this guide, please call our Technical Service Department at 1-844-593-FANS (3267).

37
38
39
180 Threet Industrial Street
Smyrna, TN 13167

1-844-591-FANS (3267)
TECHNICAL DEPARTMENT: 1-844-593-FANS (3267)

INDUSTRIALFANS.HUNTERFAN.COM/

©2022 Hunter Fan Company. All rights reserved. | Rev 04/27/2022

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