SCHEMATIC DIAGRAMS

Index

Index
This electrical diagram index contains the electrical di-
agrams that are applicable to your lift truck. See the
ELECTRICAL / Electrical System section for wire color
codes, power cable codes, and electrical diagram sym-
bols.

Electrical Diagrams Index

Title Page Number Revision

Electrical Schematic-All Lift Trucks DIA-1457-031 01 - 10/16

Electrical Schematic - AC Traction and Hydraulics DIA-1457-032
Electrical Schematic - DC Hydraulics DIA-1457-033
Distribution Panel DIA-1457-034
Multi-Task Control Handle DIA-1457-035
Access 3™ (TCM) DIA-1457-036 01 - 10/16
Access 2 (HCM) DIA-1457-037 01 - 10/16
Fuse Panel DIA-1457-038
Access 1 (DCM) DIA-1457-039 01 - 10/16
1,065 mm (42 in) Freezer Condition Package DIA-1457-040 01 - 10/16
1,220 mm (48 in) Freezer Condition Package DIA-1457-041 01 - 10/16
Access 4 (VCM) DIA-1457-042 01 - 10/16
Mast Cable and Options DIA-1457-043 01 - 10/16
Brakes and Floorboard DIA-1457-044 01 - 10/16
Power Unit Hydraulics DIA-1457-045
Electronic Power Steering Control DIA-1457-046
1,065 mm (42 in) Power Cables - AC Hydraulics DIA-1457-047 01 - 10/16
1,065 mm (42 in) Power Cables - DC Hydraulics DIA-1457-048 01 - 10/16
1,065 mm (42 in) Power Cables - AC Hydraulics European DIA-1457-049 01 - 10/16
1,220 mm (48 in) Power Cables - AC Hydraulics DIA-1457-050 01 - 10/16
1,220 mm (48 in) Power Cables - DC Hydraulics DIA-1457-051 01 - 10/16
1,220 mm (48 in) Power Cables - AC Hydraulics European DIA-1457-052 01 - 10/16
ThermoAssist™ DIA-1457-053
ThermoAssist™ DIA-1457-054
InfoLink® DIA-1457-055
Mast Camera DIA-1457-056
Wire Harnesses DIA-1457-057 01 - 10/16

Crown 2014 PF25931 Rev. 10/16 DIA-1457-030

01 Rev. 10/16
1025
SCHEMATIC DIAGRAMS
Electrical Schematic - All Lift Trucks

Electrical Schematic - All Lift Trucks

146670 B 1 of 3

DIA-1457-031 Crown 2014 PF25931 Rev. 10/16

01 Rev. 10/16
1026
 SCHEMATIC DIAGRAMS
Electrical Schematic - AC Traction and Hydraulics

Electrical Schematic - AC Traction and Hydraulics

146670 B 2 of 3

Crown 2014 PF25931 DIA-1457-032

1027
SCHEMATIC DIAGRAMS
Electrical Schematic - DC Hydraulics

Electrical Schematic - DC Hydraulics

146670 B 3 of 3

DIA-1457-033 Crown 2014 PF25931

1028
 SCHEMATIC DIAGRAMS
Distribution Panel

Distribution Panel

146671 B

Crown 2014 PF25931 DIA-1457-034

1029
SCHEMATIC DIAGRAMS
Multi-Task Control Handle

Multi-Task Control Handle

146672 B

DIA-1457-035 Crown 2014 PF25931

1030
 SCHEMATIC DIAGRAMS
Access 3™ - (TCM)

Access 3™ - (TCM)

A B C

ACCESS 3
TCM
CA401
2908 CA201-8 +BV (K1) 1 +BV KEY INPUT
1 5950 (CA401) ED CONTACTOR NEG
SPLICE11 304
2 ED CONTACTOR NEG DRIVER
U
1
302 CA630-1 ECR1 +12 V TRAC 3 +12 V SUPPLY
SPLICE08 567 U M1
568 CA630-2 ECR1 GND TRAC 4 T-COMM SUPPLY NEG
V V
023 CA630-3 ECR1 CH. A 5 ECR1 CHANNEL A INPUT W 3
024 CA630-4 ECR1 CH. B 6 ECR1 CHANNEL B INPUT
W
7
5924 (CA401) FAN3 & 4 NEG 8 FAN3 & 4 NEG DRIVER
9 TPA WIPER INPUT
345 CA671-1 TPA +12 V 10
145 CA671-4 TPA WIPER 11
573 CA671-5 TPA T-COMM 12
13

1
16
9
569 CA631-2 TS1 NEGATIVE 14

CA401
105 CA631-1 TS1 SIGNAL 15 CAN_L
16 M1 MOTOR THERMAL INPUT
2953 CA407-3 F/C STATUS SW 17 F/C STATUS SWITCH INPUT

23
15
5932 (CA440) ALM2 NEG

8
18 TRAVEL ALARM NEG DRIVER
19
20
21
010 CA205-10 CAN_L 22
003 CA205-3 CAN_H 23 CAN_H

B+ + B-

2 2
TO FUSE 9
TO B- BAR

FAN3 ACCESS 3
2924 (CA425) FAN5 +BV (K1)
2949 CA427-1 FAN4 +BV (K1)
2912 CA201-12 FAN3/4/6 +BV (K1)
1
5924 CA401-8 FAN3/4/6 DRIVER NEG
5925 CA402-2 FAN4 DRIVER NEG
5941 (CA425) FAN6 DRIVER NEG

ECR7 TILLER COMMAND

CA408 +5 V/RED
705 CA412-23 ECR7 +5 V 1
B/BLU
030 CA412-21 ECR7 CH. B 2
A/WHT ECR7
029 CA412-17 ECR7 CH. A 3
597 CA412-20 ECR7 V-COMM 4 COMM/BLK

3 3

ECR1 TRACTION FEEDBACK (M1)

CA630 +12 V/RED
302 (CA401) SPLICE11 ECR1 +12 V 1
COMM/BLK
568 (CA401) SPLICE08 ECR1 T-COMM 2
A/WHT ECR1
023 CA401-5 ECR1 CH. A 3
024 CA401-6 ECR1 CH. B 4 B/BLU

CA631 TS1 TRACTION MOTOR TEMP (M1)

BROWN
105 CA401-16 TS1 THERMAL INPUT 1
BROWN/BLACK T+
569 (CA401) SPLICE08 T-COMM 2

FAN1 MOTOR COMPARTMENT

CA824
2992
2913 CA203-2 FAN1 +BV (K1) 1
5922 CA411-31 FAN1 DRIVER NEG 2 5973

4 4
NOTES:
1 FAN3 IS COOLING FAN FOR ACCESS 3 ON 42" TRUCK. ON 48" TRUCK, FAN 3 IS COOLING FAN FOR ACCESS 2 AND ACCESS 3

A B C

146680 C

Crown 2014 PF25931 Rev. 10/16 DIA-1457-036

01 Rev. 10/16
1031
SCHEMATIC DIAGRAMS
Access 2 - (HCM)

Access 2 - (HCM)

A B C
AC HYDRAULICS
ACCESS 2
HCM

CA402
2907 CA201-7 +BV (K1) 1 +BV KEY INPUT
2
1 303 CA613-1 ECR6 +12 V
571 CA613-2 ECR6 NEG
SPLICE09 570
3
4
+12 V SUPPLY
SUPPLY BNEG
1
U
025 CA613-3 ECR6 CH. A 5 ENCODER CHANNEL A INPUT
U M2
026 CA613-4 ECR6 CH. B 6 ENCODER CHANNEL B INPUT V
V
7 W 3
8
W
9
10
572 CA614-2 TS2 NEG 11
106 CA614-1 TS2 SIGNAL 12
13

16

1
9
14

CA402
15 CAN_L
16 MOTOR THERMAL INPUT
17

15
23

8
18
19
20
21
22
002 CA205-2 CAN_H 23 CAN_H
011 CA205-11 CAN_L
B+ + B-

2 2977 CA203-12 BUS PRECHARGE +BV(AK)

2
FAN4 HCM
CA427 1 2
2949 (CA401) FAN3 +BV (K1) RED
1
2 BLUE
5925 (CA401) FAN3 DRIVER NEG

DC HYDRAULICS
ACCESS 2
HCM CA425
CA426 CA425 12
+12 V RED 305 1
ECR3 1 1 ECR3 POS (12 V) 13 23
NEG BLACK 547
M2 MOTOR 2 2 ECR3 NEG 24 35
CH. A WHITE 035
FEEDBACK TO 3 3
CH B. BLUE 036
ACCESS 2 (DC) 4 4
5
6
7
8
9
10
3 11
12
3
13 ECR3 CH. A
14 ECR3 CH. B
15
16
17 CAN_H
028 CA205-2 CAN_H 18 CAN_L
027 CA205-11 CAN_L 19
20
21
22
23
24
5923 25
+
P2 26 P CONTACTOR NEG
2923 27 P CONTACTOR POS (36 V)
28
29
30
31
32
2918 CA404-15 FU4-2 +BV (AK) 33 +BV KEY INPUT
34 +BV P- B-
4 35 4
2967 CA203-12 BUS PRECHARGE +BV (AK)
FAN6 M2/M3
2924 (CA401) FAN6 +BV (K1)
1
5941 (CA401) FAN6 DRIVER NEG
NOTES:
1 FAN6 IS ON 48" DC HYDRAULICS TRUCKS ONLY

A B C

146674 C

DIA-1457-037 Crown 2014 PF25931 Rev. 10/16

01 Rev. 10/16
1032
 SCHEMATIC DIAGRAMS
Fuse Panel

Fuse Panel

146673 C

Crown 2014 PF25931 DIA-1457-038

1033
SCHEMATIC DIAGRAMS
Access 1 - (DCM)

Access 1 - (DCM)

146676 B

DIA-1457-039 Crown 2014 PF25931 Rev. 10/16

01 Rev. 10/16
1034
 SCHEMATIC DIAGRAMS
1,065 mm (42 in) Freezer Condition Package

1,065 mm (42 in) Freezer Condition Package

146682 C

Crown 2014 PF25931 Rev. 10/16 DIA-1457-040

01 Rev. 10/16
1035
SCHEMATIC DIAGRAMS
1,220 mm (48 in) Freezer Condition Package

1,220 mm (48 in) Freezer Condition Package

146681 C

DIA-1457-041 Crown 2014 PF25931 Rev. 10/16

01 Rev. 10/16
1036
 SCHEMATIC DIAGRAMS
Access 4 - (VCM)

Access 4 - (VCM)

A B C

1 1

ACCESS 4 VCM

CA411

1 12
13 23
24 35

CA410 WHITE CONNECTOR

(TIN PINS)

GRAY CONNECTOR
MODULE PWR

12
2909 CA201-9 +BV (K1) 1

1
(NICKEL PINS)
502 (CA404) SPLICE04 BATT NEG 2 MODULE BATT NEG

CA410
2944 CA404-11 +BV (ED) FU 3 3 FU3 IN(+BV) BRK1-INNRT/BRK2/SV
2930 (CA612) SVA +BV POWER 4 SV POWER OUT (+BV)
5913 (CA440) HORN BATT NEG 5 HORN DRIVE (B/W 3A)
2945 CA609-3 +BV (ED) BRK1-I 6 BRK1 INNER +BV

6
5918 CA609-2 BRK1-I BATT NEG 7 BRK1 INNER NEGATIVE
8 BRK1 OUTER +BV
2943 CA404-7 +BV (ED) FU2 9 FU2 INPUT (+BV) TO BRK1 OUTER
503 (CA404) SPLICE04 BATT NEG 10 MODULE BATT NEG
504 (CA404) SPLICE04 BATT NEG 11 MODULE BATT NEG
5917 CA609-1 BRK1-0 BATT NEG 12 BRK1 OUTER NEGATIVE
2946 CA609-4 +BV (ED) BRK1-0
2 2
CA412
CA411
2950 (CA404) ED COIL POSITIVE 1 ED COIL POSITIVE DRVR CAN LOW 1 009 CA205-9 DIST BRD
2905 CA201-5 EDS OUT 2 ED SWITCH IN CAN HIGH 2 004 CA205-4 DIST BRD
+BV=NORMAL, OV=EDS ACTIVATED
3 SPARE INPUT BDI +BV INPUT 3 204 (CA404) SPLICE10+BV BDI
PRIMARY CYL INDEX - OV WITH FORKS DOWN
5930 CA417-1 HGTR52 INPUT 4 HGTRS2 INPUT BDI BATT NEG INPUT 4 505 (CA404) SPLICE04 BNEG BDI
+5=ABOVE STAGING, 0V=MAST BELOW STAGING
5910 CA220-11 HNS INPUT 5 HNS INPUT POT1 V-COMM 5
+5V=NORMAL, 0V=HNS PRESSED
6 6 550 CA220-3 POT1 V-COMM
7 7 POT1 WIPER 102 CA220-2 POT1 WIPER
8 POT1 +5V 8 701 CA220-1 POT1 +5V
9 PVA NEG ECR2 (SECONDARY HT) V-COMM 9 598 CA645-2 ECR2 COMM
5906 (CA612) PVA NEG
ECR2 (SECONDARY HT) CH. B 10 034 CA645-4 ECR2 CH B
10
ECR2 (SECONDARY HT) CH. A 11 033 CA645-3 ECR2 CH A
11
ENS INPUT (ENTRY BAR) ECR2 (SECONDARY HT) +5V 12 706 CA645-1 ECR2 +5V
5916 CA607-5 ENS INPUT 12 SPLICE01
OV=NORMAL, +5V=ACTIVATED (OPEN) 554 555 CA221-4 FS/RS V-COMM
5903 (CA612) PVL NEG 13 PVL NEG V-COMM REF IN & OPTO SUPPLY 13
5952 BRES INPUT BRES INPUT (BATT-RESTRAINT) FS OPTO IN 14 021 CA221-1 FWD SW
14 0V=NORMAL, +5V=ACTIVATED (OPEN) +5V NEUTRAL, OV=ACTIVATED/SELECTED
5914 CA607-1 BRS1 INPUT 15 BRS1 INPUT (BRAKE) RS OPTO IN 15 022 CA221-2 REV SW
+5V=NORMAL, 0V=ACTIVATED (ATTENDED) +5V NEUTRAL, OV=ACTIVATED/SELECTED
5911 CA221-5 TDS INPUT 16 TDS INPUT (TLIT-DOWN) 703 CA221-3 FS/RS +5V
+5V= NORMAL, OV=ACTIVATED (TDS PRESSED)
5920 CA608-1 BRS2 INPUT 17 BRS2 INPUT (BRAKE) 551 (CA220) SPLICE07 POT2&3 V-COMM
+5V=NORMAL, 0V=ACTIVATED (ATTENDED) POT 2 & 3 V-COMM 16
5921 CA608-2 BRS3 INPUT 18 BRS3 INPUT (BRAKE)
+5V=NORMAL,0V=ACTIVATED (CTR PEDAL PRESSED) ECR 7 (STR) CH. A 17
5915 CA607-4 DMS1/2 INPUT 19 DMS1/2 INPUT (DEAD-MAN) 103 CA220-5 POT2 WIPER
+5V=NORMAL, 0V=ACTIVATED (ATTENDED) POT2 WIPER 18
5929 CA418-5 FLS INPUT 20 FLS INPUT (FREE-LIFT) 104 CA220-8 POT3 WIPER
0V= BELOW FREELIFT, +5V=ABOVE FREELIFT
5954 (CA440) ORS 21 ORS INPUT (OVER-RIDE) POT 2 & 3 +5V SUPPLY 19 401 (CA220) SPLICE06 POT2&3 +SV
+5V=NORMAL, 0V=ACTIVATED (OPERATOR-SELECTED)
5953 (CA545) CA669-1 CHS 22 CHS INPUT (CHAIN-SLACK) ECR7 (STR) V-COMM 20 597 CA408-4 ECR7 BNEG
0V=CHAIN TIGHT, +5V=ACTIVATED (CHAIN SLACK)
5913 CA221-7 SSS INPUT SSS INPUT (SIDE-SHIFT) ECR7 (STR) CH. B 21 030 CA408-2 ECR7 CH. B
23

3 3
=5V=NORMAL, 0V=ACTIVATED (SSS PRESSED)
5902 (CA612) SVBY NEG 24 SVBY NEG 22 029 CA408-3 ECR7 CH. A
25 SCV NEG ECR7 (STR) +5V 23 705 CA408-1 ECR7 +5V
5905 (CA612) SCV NEG
5904 (CA612) SVL NEG 26 SVL NEG
SPLICE02

5901 (CA612) SVA NEG 27 SVA NEG

5926 CA418-2 SVR NEG 28 SVR NEG
5927 CA418-3 SVS NEG 29 SVS NEG 702
+5V REF INPUT & OPTO SUPPLY 24
5928 CA418-4 SVT NEG 30 SVT NEG LS SIGNAL (4-20MA) 25 101 CA612-1 LS 0-20 MA
5922 CA824-2 FAN1 NEG 31 MOTOR COMP FAN DRVR 301 CA612-2 LS +12V
LS +12V SUPPLY 26
5912 CA221-6 TBS INPUT 32 TBS INPUT (TILT-BACK)
+5V=NORMAL, 0V=ACTIVATED
33 SWITCH V-COMM OUT
2947 CA610-1 BRK2 C+ 34 BRK2 C+ TPA V-COMM REFERENCE 27 5114 CA671-6 TPA COMM
5947 CA610-2 BRK2 C- 35 BRK2 C- TPA ANALOG IN (0-5V) 28 150 CA671-7 TPA SIGNAL
TPA +5V SOURCE 29 720 CA671-8 TPA +5V
556
FS/RS V-COMM 30
583 CA417-2 HGTRS V-COMM 582
POT 3 ANALOG IN 31
584 CA418-6 FLS V-COMM FS/RS +5V SUPPLY 32 704 CA654
579 RPS1
560 CA607-6 FLRBRD SWITCH V-COMM RPS1 SENSOR V-COMM 33 1 V-COMM (BLK)
561 CA221-8 MTC SWITCH V-COMM SPLICE03 155 ANALOG (WHT)
RPS1 ANALOG IN 34 2
562 CA220-10 HORN SWITCH V-COMM 755 +5 VDC (RED)
RPS1 SENSOR +5V SUPPLY 35 3
563 CA665 BRES1-2 V-COMM STEERING
WHEEL ANGLE
534 CA668-1 CHS V-COMM
POSITION
CA412
565 ORS-2 (CA440) ORS NEG
585 CA608-4 UPPER FLOORBOARD 35 24
586 CA608-5 UPPER FLOORBOARD 23 13
12 1
4 BLACK CONNECTOR
4
(GOLD PINS)

A B C

153827 B

Crown 2014 PF25931 Rev. 10/16 DIA-1457-042

01 Rev. 10/16
1037
SCHEMATIC DIAGRAMS
Mast Cable and Options

Mast Cable and Options

A B C
SB80

5 4 3 2 1

JUMPER
083019 FAN 5
OPERATOR FAN

1 1
SB81

OHG OPTIONS 4
LGT BLK
2935 RES2 2937 CA615 CA662 STROBE
+ RED
3
FNS 2971 LIGHT
2956 CA202-6 + 3V FNS 2934 RES3 2936 1 1
544 2
2
2955 CA202-5 + BV LGT4 STROBE 3
1
LGS2 CA661
2957 2959 LGT2
1
545
2 OHG OR MAST-MOUNT
2968 LGT3
3 WORK LIGHTS
546
543 CA202-13 BNEG LGT2/LGT3/LGT4/FAN5 4
SPLICE 19

CA622
+ SVR
CA623

TERMINAL
062020-002
MAST CABLE/COMPONENTS
18/8
+ SVT
MAST CABLE C-2 WHT
2 2
CA418 CA655
2922 (CA612) +BV SV POWER 1
C1-BLK
1
29124
C-2 BLK
C-3 WHT CA624
+ SVS
C1-WHT
5926 CA411-28 SVR NEG 2 2
C1-RED C3-BLK CA625
5927 CA411-29 SVS NEG 3 3
C1-GRN C3-RED CA626
5928 CA411-30 SVT NEG 4 4
C1-ORG C4-BLK
5929 CA411-20 FLS INPUT 5 5
C1-BLU C4-WHT
584 (CA411) SPLICE03 SW V-COMM 6 6
C1-W/B FLS HEATER
2981 CA407-5 F/C B+ UP MAST 7 7
581 CA407-6 F/C B- UP MAST C1-R/B SEE F/C PICTORIAL FLS
8 8
C3-GRN CA834 CA835
1 TPA
CA671 C27-WHT 721 VIOLET
2 1 1
C27-BLK 162 BROWN
573 (CA4401) SPLICE08 TPA NEG 1 3 2 2
C2-WHT C3-ORG 5114 GREEN
FHS SWITCH SPECIAL 2 4 3 3
C2-RED C3-W/B
FHS SWITCH SPECIAL 3 5
145 CA401-9 TPA SIGNAL 4 6
345 (CA401) SPLICE11 TPA +12V 5 7
C2-BLK FHS 1
5114 CA412-27 TPA NEG 6 8
C2-GRN
150 CA412-28 TPA SIGNAL 7 INDICATES REACH
C2-ORG CA656
720 CA412-29 TPA +5V 8 IN HOME POSITION
18/5
MAST CABLE

ECR2
ECR2- SECONDARY HEIGHT SECONDARY HEIGHT ENCODER
14 CA645 +5V/ RED
706 CA412-12 ECR2 +5V 1
COMM/BLK
598 CA410-9 ECR2 BNEG 2
3 033 CA412-11 ECR2 CH. A
034 CA412-10 ECR2 CH. B
3
4
A/WHT
B/BLU
ECR2
3
5
6

CHAIN-SLACK SWITCH
CA668
BLK CHS
564 (CA411) SPLICE03 V-COMM 1
WHT
5953 CA411-22 CHS INPUT ACCESS 4 1
CA669

42 " BATTERY RESTRAINT

BRES2 5940
CA665 BRES1 5939
549
563 (CA411) SPLICE03 V-COMM BNEG 1
CA667
5952 CA411BRES INPUT ACCESS 4 1

4 48" BATTERY RESTRAINT

4
BRES1 CA667
CA665 1
563 (CA411) SPLICE03 V-COMM BNEG 1

5952 CA411-14 BRES INPUT ACCESS 4

NOTES:

1 THIS FEATURE IS OPTIONAL

A B C
153554 B

DIA-1457-043 Crown 2014 PF25931 Rev. 10/16

01 Rev. 10/16
1038
 SCHEMATIC DIAGRAMS
Brakes and Floorboard

Brakes and Floorboard

146678 B

Crown 2014 PF25931 Rev. 10/16 DIA-1457-044

01 Rev. 10/16
1039
SCHEMATIC DIAGRAMS
Power Unit Hydraulics

Power Unit Hydraulics

146677 B

DIA-1457-045 Crown 2014 PF25931

1040
 SCHEMATIC DIAGRAMS
Electronic Power Steering Control

Electronic Power Steering Control

143977 C

Crown 2014 PF25931 DIA-1457-046

1041
SCHEMATIC DIAGRAMS
1,065 mm (42 in) Power Cables - AC Hydraulics

1,065 mm (42 in) Power Cables - AC Hydraulics

A B C
ITEM 8 W
M2
+B ITEM 7 V HYD
MOTOR POS NEG

CONNECTOR
ITEM 6 U

BATTERY
36 V
W TRUCK BATTERY
1 1
ITEM 2

+ ACCESS 2 ITEM 4
HCM V

B-

ITEM 14

800 A
500 A
FU10

FU9

ITEM 3
ITEM 5
2 2
EMERGENCY
DISCONNECT
CONTACTOR
(ED1)

W V U ITEM 10 ITEM 1
ITEM 12
ITEM 11

ITEM 13

ACCESS 3 ITEM 9
TCM

V +B + B-
M1 W
W
U
3 TRAC ACCESS 5 3
MOTOR
ITEM 15 SCM
V

CABLE SIZE PART NO. B-

ITEM PART #
PC #10 090963
1. 137636-010
PC #6 084568 B+
2. 137636-009
PC #4 084569
3. 143961 BUS BAR
PC #2 084570 U
4. 137636-007 ITEM 16
PC #1 084571
5. 137636-008
PC 1/0 084572
6. 084573-308
PC 2/0 084573 ITEM 17
7. 084573-309
PC 3/0 086479 FU12
8. 084573-310
PC 4/0 137636 50 A
9. 084572-361
10. 084572-344
11. 084572-341
4 12. 084572-342
4
NOTES:
13. 084572-343 1 US lift trucks only
14. 137634 BUS BAR
15. 090963-060
16. 090963-061
17. 090963-062

A B C

146683 E 1 of 3

DIA-1457-047 Crown 2014 PF25931 Rev. 10/16

01 Rev. 10/16
1042
 SCHEMATIC DIAGRAMS
1,065 mm (42 in) Power Cables - DC Hydraulics

1,065 mm (42 in) Power Cables - DC Hydraulics

A B C

ACCESS 2
HCM

CONNECTOR
POS NEG

BATTERY
36 V
P-
TRUCK BATTERY
1 1
+BF +B ITEM 2
FU11
300 A
ITEM 4

B-

ITEM 7

500 A

800 A
FU10

FU9
ITEM 6 ITEM 5

ITEM 3
M2
PUMP
A MOTOR D
(P1)
EMERGENCY
ITEM 10 DISCONNECT
2 CONTACTOR 2
ITEM 11 (ED1)
M3
PUMP
A MOTOR D ITEM 9
(P2)

+ P2
ITEM 8 ITEM 1

W V U NOTES:
1 US lift trucks only
ITEM 14

ITEM 16
ITEM 15

ITEM 12
ACCESS 3
TCM ITEM 13
3 3
V +B + B-
U M1 W
TRAC
MOTOR

ITEM PART #
CABLE SIZE PART NO. 1. 084573-260
MOTOR TOP PC #10 090963 2. 084573-259
P2/M3 P1/M2 PC #6 084568 3. 143961 BUS BAR
PC #4 084569 4. 137636-011
A A PC #2 084570 5. 084572-313
(NEGATIVE) (NEGATIVE) 6. 084572-314
PC #1 084571
PC 1/0 084572 7. 137634 BUS BAR
D D PC 2/0 084573 8. 084572-311
(POSITIVE) (POSITIVE) PC 3/0 086479 9. 084572-312
4 MOTOR BOTTOM
PC 4/0 137636 10. 084572-310 4
11. 137636-012
12. 084572-361
13. 084572-344
14. 084572-341
15. 084572-342
16. 084572-343
A B C

146683 E 2 of 3

Crown 2014 PF25931 Rev. 10/16 DIA-1457-048

01 Rev. 10/16
1043
SCHEMATIC DIAGRAMS
1,065 mm (42 in) Power Cables - AC Hydraulics European

1,065 mm (42 in) Power Cables - AC Hydraulics European

A B C
ITEM 8 W
M2
+B ITEM 7 V HYD

CONNECTOR
MOTOR POS NEG

BATTERY
ITEM 6 U
36 V
W TRUCK BATTERY
1 1
ITEM 2

+ ACCESS 2 ITEM 4
HCM V

B-

ITEM 14

800 A
500 A
FU10

FU9

ITEM 3
2 ITEM 5 2

(ED1)
ITEM 1

EMERGENCY
DISCONNECT
CONTACTORS
(ED2)
W V U ITEM 10 ITEM 18
ITEM 13
ITEM 11

ITEM 12

ACCESS 3 ITEM 9
TCM

V +B + B-
M1 W W
U
3 TRAC ACCESS 5 3
MOTOR SCM
ITEM 15
V
ITEM PART # B-
1. 137636-032 1
2. 137636-034 1 B+
3. 143961 BUS BAR
CABLE SIZE PART NO. 4. 137636-007 U
5.
ITEM 16
PC #10 090963 137636-008
PC #6 084568 6. 084573-308
PC #4 084569 7. 084573-309 ITEM 17
PC #2 084570 8. 084573-310
FU12
PC #1 084571 9. 084572-361 50 A
PC 1/0 084572 10. 084572-344
PC 2/0 084573 11. 084572-341 NOTES:
4 PC 3/0 086479 12. 084572-342 1 EMEA lift trucks only 4
PC 4/0 137636 13. 084572-343
14. 137634 BUS BAR
15. 090963-060
16. 090963-061
17. 090963-062
18. 137636-033

A B C

146683 E 3 of 3

DIA-1457-049 Crown 2014 PF25931 Rev. 10/16

01 Rev. 10/16
1044
 SCHEMATIC DIAGRAMS
1,220 mm (48 in) Power Cables - AC Hydraulics

1,220 mm (48 in) Power Cables - AC Hydraulics

146684 C 1 of 3

Crown 2014 PF25931 Rev. 10/16 DIA-1457-050

01 Rev. 10/16
1045
SCHEMATIC DIAGRAMS
1,220 mm (48 in) Power Cables - DC Hydraulics

1,220 mm (48 in) Power Cables - DC Hydraulics

146684 C 2 of 3

DIA-1457-051 Crown 2014 PF25931 Rev. 10/16

01 Rev. 10/16
1046
 SCHEMATIC DIAGRAMS
1,220 mm (48 in) Power Cables - AC Hydraulics European

1,220 mm (48 in) Power Cables - AC Hydraulics European

146684 C 3 of 3

Crown 2014 PF25931 Rev. 10/16 DIA-1457-052

01 Rev. 10/16
1047
SCHEMATIC DIAGRAMS
ThermoAssist™

ThermoAssist™

A B C

5134 CA202-11 BNEG

CA444
1 1
1
320 2
5137 3
5138 4 12V POWER SUPPLY
(CA404) K3-6 29165 5
6
29164 7
8

CA490
1
310 2
5136 3
5135 4 12V POWER SUPPLY
5
6
7
8

2 2

INSIDE BACK PAD

HEATED PAD RES40
CONTROLLER
2.65 Ù
CA443 CA440 55 W TR1
314 1 1 BLU
315 2 2 BLU T
3 3 GRN
316 4 4 GRY
5
6
7 1
8 2
3
CA445 4
1
2
3
4
3 5137 5 3
320 6
HEATED PAD
CONTROLLER
CA438
311 1 1 INSIDE SIDE PAD
312 2 2
HIGH 3 3 RES42
313 4 4 1.17 Ù
5
6 CA441 25 W
LOW
HTS 7 1 BLU
(PAD HEATER 8 2 BLU BLU
SWITCH) 3 GRN
CA439 4 062007-051 INSIDE ARM PAD
1 GRY BARREL
2 CONNECTOR RES41
3 1.5 Ù TR2
4
5136 5 32 W
4 310 6 T 4

A B C

147260 C 1 of 2

DIA-1457-053 Crown 2014 PF25931

1048
 SCHEMATIC DIAGRAMS
ThermoAssist™

A B C

1 INSIDE SEAT 1
HEATED PAD
CONTROLLER RES47
HTS
2.6 Ù
(PAD HEATER TR1
CA438 CA440 56 W
SWITCH)
311 1 1 BLU
312 2 2 BLU T INSIDE ARM PAD
HIGH 3 3 GRN RES48
313 4 4 GRY 1.3 Ù
5
6 CA441 25 W
LOW
7 1 BLU 2 BLU
8 2 BLU 1 BLU
3 GRN CA420
CA439 4 INSIDE BACK PAD
1 GRY
RES46
2
3 1.5 Ù
29 W TR2
4
5
6 T
2 2

12V POWER SUPPLY

FU20
FU21
15 A 15 A
+ - + -

12V
3 3

CA442
5136 1 5138
310 2 314
5135 CA202-10 BNEG 3 5137
29164 (CA404) K3-6 4 29187

4 4

A B C

147260 C 2 of 2

Crown 2014 PF25931 DIA-1457-054

1049
SCHEMATIC DIAGRAMS
InfoLink®

InfoLink®

147258 B

DIA-1457-055 Crown 2014 PF25931

1050
 SCHEMATIC DIAGRAMS
Mast Camera

Mast Camera

147259 A

Crown 2014 PF25931 DIA-1457-056

1051
SCHEMATIC DIAGRAMS
Wire Harnesses

Wire Harnesses

Wire Harnesses

Harness Lift Truck Compatibility Components Connected By:

Part Number

122176-001 1,065 mm (42 in) and Tilt and sideshift harness - CA624, CA625, CA626, SVS,
1,220 mm (48 in) RR lift SVT
trucks
122176-002 1,065 mm (42 in) and Tilt and sideshift harness - CA624, CA625, CA626, SVS,
1,220 mm (48 in) RD lift SVT
trucks
123314-002 1,065 mm (42 in) RR/RD lift ORS harness - PC202, ORS
trucks
123314-003 1,220 mm (48 in) RR/RD lift ORS harness - PC202, ORS
trucks
123343 1,065 mm (42 in) and Keyless key switch harness - JC401, KYS
1,220 mm (48 in) RR/RD lift
trucks
125793 1,220 mm (48 in) RR/RD lift Upper floorboard harness - JC606, BRS3
trucks
125815 1,220 mm (48 in) freezer Upper floorboard harness (freezer condition) - JC606,
condition RR/RD lift trucks JC818, RES8
127690 1,065 mm (42 in) and Internal fans harness - JC824
1,220 mm (48 in) RR/RD lift
trucks
127716 1,065 mm (42 in) RR/RD lift Floorboard harness - JC607, BRS1, DMS1, ENS
trucks
127749-001 1,065 mm (42 in) freezer Floorboard harness (freezer condition) - JC816, BRS1,
condition RR/RD lift trucks DMS1, ENS, RES13, RES14, RES15, THS5
128296 1,065 mm (42 in) and Traction fan harness - JC824, Diode (062312), FAN1
1,220 mm (48 in) RR/RD lift
trucks
143978 1,065 mm (42 in) electronic Electronic power steering harness - JC650, PC651, PC652,
power steering RR/RD lift PC653
trucks
143981 1,065 mm (42 in) RR/RD lift Battery restraint harness - JC665, JC667, BRES1, BRES2
trucks
143983 1,065 mm (42 in) and Overhead guard options harness - PC202, JC615, PC661,
1,220 mm (48 in) RR/RD lift PC662, FNS, LGS2, RES2, RES3
trucks
143986 1,065 mm (42 in) and Fan and strobe light harness - JC662, SB80, SB81
1,220 mm (48 in) RR/RD lift
trucks

DIA-1457-057 Crown 2014 PF25931 Rev. 10/16

01 Rev. 10/16
1052
 SCHEMATIC DIAGRAMS
Wire Harnesses

Wire Harnesses

143987 1,065 mm (42 in) and Worklights harness (mast mounted) - JC661, LGT2, LGT3
1,220 mm (48 in) RR/RD lift
trucks
143987-002 1,065 mm (42 in) and Worklights harness (OHG mounted) - JC661, LGT2, LGT3
1,220 mm (48 in) RR/RD lift
trucks
143993 1,220 mm (48 in) freezer Freezer condition harness - JC407, JC663, JC664, PC805,
condition RR/RD lift trucks PC806, PC807, PC808, PC810, PC812, PC813, PC814,
PC815, PC816, PC819
143999 1,065 mm (42 in) RR/RD lift Camera PAL harness- PC202, PC417, JC417, PC899, HG-
trucks TRS2
144000 1,220 mm (48 in) RR/RD lift Camera PAL harness - PC202, PC417, JC417, PC899, HG-
trucks TRS2
145191 1,065 mm (42 in) freezer Freezer condition harness - JC407, PC806, PC807, PC808,
condition RR/RD lift trucks PC809, PC810, PC811, PC812, PC813, PC814, PC817,
PC818, PC819, PC823
146264 1,220 mm (48 in) RR/RD lift Wire harness - ED1, ED2 (EMEA only)
trucks
146426 1,065 mm (42 in) and ThermoAssist™ harness - PC438, PC443
1,220 mm (48 in) freezer con-
dition RR/RD lift trucks
146725 1,065 mm (42 in) RR/RD lift Wire harness - ED1, ED2 (EMEA only)
trucks
146843 1,065 mm (42 in) and InfoLink® harness - Alarm, CAN2, Module, Prox, Shock
1,220 mm (48 in) RR/RD lift
trucks
153507-001 RR lift trucks Tilt, sideshift, and TPA harness - SVS, SVT, TPA, JC622,
JC623, JC655, JC656, JC834
153507-002 RD lift trucks Tilt, sideshift, and TPA harness - SVS, SVT, TPA, JC622,
JC623, JC655, JC656, JC834
153607-001 RR lift trucks Sideshift harness JC622, JC623, JC655
153607-002 RD lift trucks Sideshift harness JC622, JC623, JC655
153631 1,065 mm (42 in) DC RR/RD Main harness - PC201, PC203, PC204, PC205, PC220,
lift trucks PC221, PC225, PC401, PC404, PC405, PC406, PC407,
PC408, PC410, PC411, PC412, PC413, JC414, PC415,
PC416, PC417, PC418, PC425, PC426, PC427, JC440,
PC440, PC607, PC609, PC612, PC630, PC631, PC645,
PC654, PC665, PC667, PC668, PC669, PC671, PC672,
PC673, PC824,

Crown 2014 PF25931 Rev. 10/16 DIA-1457-059

01 Rev. 10/16
1053
SCHEMATIC DIAGRAMS
Wire Harnesses

Wire Harnesses

153632 1,065 mm (42 in) AC RR/RD Main harness - PC201, PC203, PC204, PC205, PC220,
lift trucks PC221, PC225, PC401, PC402,PC403, PC404, PC405,
PC406, PC407, PC410, PC411, PC412, JC413, PC415,
PC416, PC417, PC418, JC440, PC440, PC607, PC609,
PC612, PC613, PC614, PC630, PC631, PC645, PC650,
PC671, PC672, PC673, PC824, Accessory Power, ALM2,
B-NEG, BRES, CAN, CHS, ED1, EDS, Edit1P1, Edit1P2,
ECR1, ECR2, ECR6, FAN1, FAN2, FAN3, FAN4, HGTRS,
HN, KYS, LGS1, LGT1, Multi-Task Handle, P2, Precharge,
PVA, PVL, ORS, SCV, SVBy, SVL, SV1, TPA, TS1, TS2
153633 1,220 mm (48 in) AC RR/RD Main harness - PC201, PC203, PC204, PC205, PC220,
lift trucks PC221, PC225, PC401, PC402, PC404, PC405, PC406,
PC407, PC410, PC411, PC412, JC413, PC414, JC415,
JC416, PC417, PC418, JC440, PC440, PC607, PC608,
PC609, JC610, PC612, PC613, PC614, PC630, PC631,
PC645, PC650, PC662, PC665, PC667, PC668, PC669,
PC671, PC672, PC673, PC824, ALM2, BNEG, CAN, CHS,
ED1, EDS, Edit1P1, Edit1P2, ECR1, ECR2, ECR6, FAN1,
FAN2, FAN3, FAN4, HGTRS, HN, KYS, LGS1, LGT1, Multi-
Task Handle, P2, Precharge, PVA, PVL, ORS, SCV, SVBy,
SVL, SV1, TPA, TS1, TS2
153634 1,220 mm (48 in) DC RR/RD Main harness - PC201, PC202, PC203, PC204, PC205,
lift trucks PC220, PC221, PC225, PC401, PC403, JC404, PC405,
PC406, PC407, PC408, PC410, PC411, PC412, JC414,
PC415, PC417, PC418, PC425, PC426, JC440, PC440,
PC490, PC606, PC607, PC608, PC609, PC610, PC612,
PC630, PC631, PC643, PC644, PC645, PC650, PC654,
PC661, PC662, PC671, PC672, PC673, PC824, PC845

DIA-1457-058 Crown 2014 PF25931 Rev. 10/16

01 Rev. 10/16
1054