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Service Manual: XE85 Series

This service manual provides information for servicing the XE85 Series LCD TVs, including warnings and cautions, a model list, and safety check-out procedures. It includes instructions to only allow qualified service personnel to perform repairs, use an isolation transformer for safety, and check for leaks and unsafe components before releasing a TV to a customer. Bookmarks and find functions can help navigate the PDF manual.

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0% found this document useful (0 votes)
4K views177 pages

Service Manual: XE85 Series

This service manual provides information for servicing the XE85 Series LCD TVs, including warnings and cautions, a model list, and safety check-out procedures. It includes instructions to only allow qualified service personnel to perform repairs, use an isolation transformer for safety, and check for leaks and unsafe components before releasing a TV to a customer. Bookmarks and find functions can help navigate the PDF manual.

Uploaded by

jpp bx
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 177

SERVICE MANUAL

*Table of contents is on the last page. Please also utilize "Bookmarks“ function / "Find" function on Acrobat PDF data.

XE85 Series
ORIGINAL MANUAL ISSUE DATE: 3/2017 GN3TR CHASSIS
SI2C013500 - 1/5/2022 12:13 PM KH Segment
Version Date Subject
1.0 3/2017 Original manual issue.

LCD TV

9-888-821-01
MODEL LIST

MODEL COLOR COMMANDER DEST. MODEL COLOR COMMANDER DEST.


KD-55XE8505 Black RMF-TX300E CEI/UKA KD-75XE8596 Black RMF-TX300E CEI/UKA/RU3

KD-55XE8577 Silver RMF-TX300E UKA/RU3 FW-75XE8501 Black RMF-TX300E CEI/UKA


RMF-TX301E CEI RMT-TX210E

KD-55XE8588 Black RMF-TX201ES CEI

KD-55XE8596 Black RMF-TX300E CEI/UKA/RU3

KD-55XE8599 Black RMF-TX201ES CEI

KD-65XE8505 Black RMF-TX300E CEI/UKA

KD-65XE8577 Silver RMF-TX300E UKA/RU3


RMF-TX301E CEI

KD-65XE8588 Black RMF-TX201ES CEI

KD-65XE8596 Black RMF-TX300E CEI/UKA/RU3

KD-65XE8599 Black RMF-TX201ES CEI

FW-65XE8501 Black RMF-TX300E CEI/UKA


RMT-TX210E

KD-55/65/75XE8505,8577,8588,8596,8599,FW-65/75XE8501 2
WARNINGS AND CAUTIONS - ENGLISH

CAUTION
These servicing instructions are for use by qualified service personnel only.
To reduce the risk of electric shock, do not perform any servicing other than that contained in the operating instructions unless you are qualified to do so.

WARNING!!
An isolation transformer should be used during any service to avoid possible shock hazard, because of live chassis.
The chassis of this receiver is directly connected to the ac power line.

CARRYING THE TV
Be sure to follow these guidelines to protect your property and avoid causing serious injury.
SI2C013500 - 1/5/2022 12:13 PM
• Carry the TV with an adequate number of people; larger size TVs require two or more people.
• Correct hand placement while carrying the TV is very important for safety and to avoid damages.

SAFETY-RELATED COMPONENT WARNING!!


Components identified by shading and ! mark on the schematic diagrams, exploded views, and in the parts list are critical for safe operation. Replace these components with Sony
parts whose part numbers appear as shown in this manual or in supplements published by Sony. Circuit adjustments that are critical for safe operation are identified in this manual.
Follow these procedures whenever critical components are replaced or improper operation is suspected.

CAUTION ABOUT THE LITHIUM BATTERY


• Danger of explosion if battery is incorrectly replaced. Replace only with the same or equivalent type.
• Outer case broken battery should not contact to water.

IMPORTANT REMINDER FOR TV MAINBOARD REPLACEMENT


It is mandatory for service centers to confirm the TV's system information after each repair carried out with Mainboard replacement.

Whenever a TV Mainboard is replaced, the correct TV Model and Serial number must be reinserted into memory.
This is a MANDATORY procedure that each service center must apply.
Please refer to the chapter of ADJUSTMENT in this service manual to find out how to set the model number and serial number in service mode.

KD-55/65/75XE8505,8577,8588,8596,8599,FW-65/75XE8501 3
WARNINGS AND CAUTIONS - FRENCH

ATTENTION!!
Ces instructions de service sont à l’usage du personnel de service qualifi é seulement.
Pour prévenir le risque de choc électrique, ne pas faire l’entretien autre que celui contenu dans le Mode d’emploi à moins que vous soyez qualifi é faire ainsi.

WARNING!!
Afi n d’eviter tout risque d’electrocution provenant d’un chássis sous tension, un transformateur d’isolement doit etre utilisé lors de tout dépannage. Le chássis de ce récepteur est
directement raccordé à l’alimentation du secteur.

POUR TRANSPORTER LE TÉLÉVISEUR


Tenez compte de ce qui suit pendant l’installation du téléviseur :
• Débranchez tous les câbles avant de transporter le téléviseur.
• Transportez le téléviseur avec le nombre de personnes approprié ; un téléviseur de grande taille doit être transporté par au moins deux personnes.
• Lors du transport du téléviseur, l’emplacement des mains est très important pour votre sécurité, ainsi que pour éviter de causer des dommages.

ALERTE!!
Afi n d’eviter tout risque d’electrocution provenant d’un chassis sous tension, un transformateur d’isolement doit etre utilise lors de tout depannage. Le chassis de ce recepteur est
directement raccorde a l’alimentation du secteur.

ATTENTION AUX COMPOSANTS RELATIFS A LA SECURITE!!


Les composants identifi es par une trame et par une marque sur les schemas de principe, les vues explosees et les listes de pieces sont d’une importance critique pour la securite
du fonctionnement. Ne les remplacer que par des composants Sony dont le numero de piece est indique dans le present manuel ou dans des supplements publies par Sony. Les
reglages de circuit dont l’importance est critique pour la securite du fonctionnement sont identifi es dans le present manuel. Suivre ces procedures lors de chaque remplacement de
composants critiques, ou lorsqu’un mauvais fonctionnement suspecte.

KD-55/65/75XE8505,8577,8588,8596,8599,FW-65/75XE8501 4
WARNINGS AND CAUTIONS

USE CAUTION WHEN HANDLING THE LCD PANEL


When repairing the LCD panel, be sure you are grounded by using a wrist band.
When repairing the LCD panel on the wall, the LCD panel must be secured using the 4 mounting holes on the rear cover.

1) Do not press on the panel or frame edge to avoid the risk of electric shock.
2) Do not scratch or press on the panel with any sharp objects.
3) Do not leave the module in high temperatures or in areas of high humidity for an extended period of time.
4) Do not expose the LCD panel to direct sunlight.
5) Avoid contact with water. It may cause a short circuit within the module.
6) Disconnect the AC power when replacing the backlight (CCFL) or inverter circuit. (High voltage occurs at the inverter circuit at 650Vrms.)
7) Always clean the LCD panel with a soft cloth material.
8) Use care when handling the wires or connectors of the inverter circuit. Damaging the wires may cause a short.
9) Protect the panel from ESD to avoid damaging the electronic circuit (C-MOS).
10) It is recommended not to exceed 1 hour of Power-On nor Burn-in period with LCD panel face down condition, in repair activity.

KD-55/65/75XE8505,8577,8588,8596,8599,FW-65/75XE8501 5
SAFETY CHECK-OUT

After correcting the original service problem, perform the following safety checks before releasing the set to the customer:

1. Check the area of your repair for unsoldered or poorly soldered connections. Check the entire board surface for solder splashes and bridges.

2. Check the interboard wiring to ensure that no wires are “pinched” or touching high-wattage resistors.

3. Check that all control knobs, shields, covers, ground straps, and mounting hardware have been replaced. Be absolutely certain that you have replaced all the insulators.

4. Look for unauthorized replacement parts, particularly transistors, that were installed during a previous repair. Point them out to the customer and recommend their replacement.

5. Look for parts which, though functioning, show obvious signs of deterioration. Point them out to the customer and recommend their replacement.

6. Check the line cords for cracks and abrasion. Recommend the replacement of any such line cord to the customer.

7. Check the antenna terminals, metal trim, “metallized” knobs, screws, and all other exposed metal parts for AC leakage. Check leakage as described below.

8. For safety reasons, repairing the Power board and/or Inverter board is prohibited.

KD-55/65/75XE8505,8577,8588,8596,8599,FW-65/75XE8501 6
SAFETY CHECK-OUT
SI2C013500 - 1/5/2022 12:13 PM
Leakage Test
(To protect electric shock when customer touch the terminal.)
Leakage current can be measured by V: Voltmeter or oscilloscope (r.m.s. or peak reading)
Stabilized power supply instrument and isolated voltage transformer:
Use too much current capacity and isolated voltage transformer does not need to use stabilized power supply
equipment
Specification of RMS volt meter: Input resistance > 1 Mohm, Input capacitance < 200 pF,
Frequency range: 15 Hz – 1MHz (Refer Figure A). Isolated type volt -meter (FLUKE 8921A etc *1)
*1 Not use FLUKE 8920A that connected to protective earth by diode
# Leakage current of measurement instrument is less than 10μArms when under test equipment AC plug is
opened
# Set up the following condition and turn on the set.
Applied voltage: Nominal input voltage (Description on Nameplate)
# Measure the leakage current between one phase conductor and neutral for terminal A and terminal B.
Read rms value, and then calculate to peak value PEAK VALUE =√2 RMS VALUE
Figure A. Measuring network for Leakage Current
Comply with the following requirement
Class II equipment (2-pin plug):
for each terminal, the worst value of measurement must not exceed AC 350uA peak).
Note: including AC adaptor, AC adaptor/DC operated unit combination

How to Find a Good Earth Ground


A cold-water pipe is a guaranteed earth ground; the cover-plate retaining screw on most AC outlet boxes is also
at earth ground.
If the retaining screw is to be used as your earth ground, verify that it is at ground by measuring the resistance
between it and a cold-water pipe with an ohmmeter. The reading should be zero ohms.
If a cold-water pipe is not accessible, connect a 60- to 100-watt trouble- light (not a neon lamp) between the hot
side of the receptacle and the retaining screw. Try both slots, if necessary, to locate the hot side on the line; the
lamp should light at normal brilliance if the screw is at ground potential (see Figure B).

KD-55/65/75XE8505,8577,8588,8596,8599,FW-65/75XE8501 7
SELF DIAGNOSIS FUNCTION
The units in this manual contain a self-diagnostic function. If an error occurs, the Smart Core Red LED will automatically begin to flash.
The number of times the LED flashes translates to a probable source of the problem.
A definition of the Smart Core Red LED flash indicators is listed in the instruction manual for the user’s knowledge and reference.
If an error symptom cannot be reproduced, the remote commander can be used to review the failure occurrence data stored in memory to reveal past problems and how often these
problems occur.

DIAGNOSTIC TEST INDICATORS


When an error occurs, the Smart Core Red LED will flash a set number of times to indicate the possible cause of the problem.
If there is more than one error, the LED will identify the first of the problem areas.
Result for all of the following diagnostic items are displayed on screen. <G>: Power supply board, <B>: Main board, <T>: T-con board, <LD> LD board,
<P>: Panel module, <S>: Speaker, <Tu>: Tuner board
If the screen displays a “0”, no error has occurred .

RED LED blinking count Detection Items

2x <B/G> Main 12V over voltage [MAIN_POWER]

<B/G> Main 5.0V failure [DC_ALERT]


3x
<B/S/G> Audio amp. protection [AUD_ERR]

4x None

5x <P/T/G/B> Panel ID EEPROM I2C No ACK (Also panel power failure is a suspect) [P_ID_ERR]

6x <G/P/B/LD> Backlight failure [BACKLIGHT]

Over temperature protection [TEMP_ERR]


7x <B/P> Temp. sensor I2C No ACK [TEMP_ERR]

8x <B> 4KPQ Error (4KPQ WDT)

The following items will be recorded and displayed on screen although they do not carry out the RED LED blinking count.

Record Only Item Detection Items


<B/Tu> Tuner & Demodulator I2C communication failure
TU_DEMOD
Tuner board set detect signal monitoring

TCON_ERR <T> T-CON device I2C communication failure

<B> FRC device is not finished Initial sequence


FRCTC_I2C
FRC device I2C communication failure

AUD_ERR_I2C <B> Audio amp I2C communication failure

4KPQ_ERR_I2C <B> 4KPQ device I2C communication failure

Blue italic: detect at startup sequence only.

KD-55/65/75XE8505,8577,8588,8596,8599,FW-65/75XE8501 8
SI2C013500 - 1/5/2022 12:13 PM
SELF DIAGNOSIS FUNCTION

[SELF DIAGNOSTIC SCREEN DISPLAY]


Error Item Error count

Format of error timestamps SELF CHECK


YYMMDDhhmmss (in UTC)
Back <<
Example:
120823132523 -> Aug 23 2012 13:25:23 UTC 002 MAIN POWER 000000000000 000000000000 000000000000 000
* Only when time is set, an error timestamp is saved. 003 DC ALERT 000000000000 000000000000 000000000000 000
003 AUD ERR 150101000018 150101000018 150101000018 003
003 AUD ERR I2C 000000000000 000000000000 000000000000 000
Smart Core Red LED blinking count 003 TU DEMOD 150101000218 150101000223 150101000105 003
004 LD ERR 000000000000 000000000000 000000000000 000
004 BCM ERR 000000000000 000000000000 000000000000 000
005 TCON ERR 150101000504 000000000000 000000000000 001
005 P ID ERR 000000000000 000000000000 000000000000 000
• Panel Operation Time is recorded every 30 min, 005 FRCTC I2C 000000000000 000000000000 000000000000 000
but Total Operation Time is recorded every 1 hr . 006 BACKLIGHT ERR 000000000000 000000000000 000000000000 000
Therefore, the panel op. time might become larger than the total op. time. 007 TEMP ERR 150101000200 150101000002 000000000000 002
008 4KPQ ERR 000000000000 000000000000 000000000000 000
Total Operation Time [hr] – Boot Count – Panel Operation Time [hr] 008 4KPQ ERR I2C 000000000000 000000000000 000000000000 000

00005 00414 00002


For errors with symptoms such as “power sometimes shuts off” or [Home]Exit
“screen sometimes goes out” that cannot be confirmed, Error Error Error
timestamp timestamp timestamp
it is possible to bring up past occurrences of failure for confirmation on the screen: for last for 2nd last for 3rd last
In standby mode, press buttons on the remote commander sequentially in rapid recorded recorded recorded
succession as shown below: error error error

Since the diagnostic results displayed on the screen are not automatically cleared, always check the self-diagnostic screen.
After you have completed the repairs, clear the result display to “0”.

Panel Operation Time clear : Press the Channel 7 => Channel 0 .


Timestamps and Error Count clear : Press the Channel 8 => Channel 0 .
Total Operation Time and Boot Count clear: Press the Channel 9 => Channel 0 .

To exit the Self Diagnostic screen...


*If you want to finish service mode app, do AC OFF/ON → Service mode app is disabled perfectly
*if you want to move home menu, push <HOME>button → Service mode app do background(not disable perfectly)

KD-55/65/75XE8505,8577,8588,8596,8599,FW-65/75XE8501 9
ADJUSTMENT
HOW TO ENTERING SERVICE MODE
1) Turn on the main power switch to place the set in standby condition.
2) Press the buttons on the remote commander as follows, and entering service mode.

3) Service mode display.

Service Mode
Model Information >>
Self diagnosis History >>
Video / Audio >>
Panel / PQ >>
General Setting >>
Tuner >>
Wi-Fi / BT >>
SDB Service Menu >>

[Home]Exit

4) How to use the remote commander.


Function The flow of control
Service mode on <Display or i+(info)> <5> <Vol. Up> <Power>
Close Service menu <Home>
Service mode off AC plug OFF
Item up / down <↑>/ <↓>
Item select left/right <←>/<→>
Execute <Enter>

*When finished the operation of service mode, please AC Plug OFF/ON the TV set.
If you don’t do AC plug OFF/ON, remain the Service Mode App and User can see the Service Mode after RC ON.
(Refer the previous page.)
KD-55/65/75XE8505,8577,8588,8596,8599,FW-65/75XE8501 10
ADJUSTMENT

SOFTWARE VERSION
1) In Service Mode, select “Model Information”, press “Enter” or “→” button to enter Status Information.

Main Micro
Service Mode SW Version: PKG1.1.0.03.26.1.00.0
Model
NVM Version: 0043 CEI
Model Information >> Boot Version: V1.00000000
PQ Version: 02000001
Self diagnosis History >> Status Information >> AQ Version: AQ2.5030
Video / Audio >> Model Information >> <ex>

Panel / PQ
General Setting
SI2C013500 - 1/5/2022 12:13 PM
>>
>>
Model Number Setting >>
exFRC:
CameraVID:
CameraPIC:
00.00.00.00
0
0
SERIAL NUMBER EDIT
CameraFW: 0
Tuner >>
<4k BE>
Wi-Fi / BT >> MLFW: SF0.114
SDB Service Menu >> MAFW: SF2.550
ADSP: SF0.201
NDAT: SD2.550
PDAT: SP2.550
BDAT: SD2.550
BCM: SF-------
FDAT: SD0.001
[</>] Set [Home]Exit [</>] Set [Home]Exit UDAT: SD0.000
BDIX: SD2.550

2) Press “Enter” or “BACK” button to return to Service Mode.

Service Mode

Model Information >>


Self diagnosis History >>
Video / Audio >>
Panel / PQ >>
General Setting >>
Tuner >>
Wi-Fi / BT >>
SDB Service Menu >>

[</>] Set [Home]Exit

KD-55/65/75XE8505,8577,8588,8596,8599,FW-65/75XE8501 11
ADJUSTMENT

SERIAL NUMBER EDIT (1) This step is MANDATORY after Main board replacement.
Service Mode
1) In “Service Mode”, select “Model Information” by pressing “↑” or “↓” button then pressing “Enter” or
Model Information >>

“→” button to enter inside. Self diagnosis History >>


Video / Audio >>
2) Select “Serial Number Edit” by pressing “↑” or “↓” button then pressing “→” button. Panel / PQ >>
General Setting >>
3) Press “↑” or “↓” button to input numbers.
Tuner >>
4) After user input data, press <Enter> . Wi-Fi / BT >>
SDB Service Menu >>
• Pop-up dialog appear to confirm input data correct
• Serial Number can be set ONLY ONCE [</>] Set [Home]Exit

5) Press “→” or “←” button to select YES or NO. Model

Select YES if input data is correct. Status Information >>

Select NO if input data is incorrect. Model Information >>


Model Number Setting >>
Press <Enter> to save answer. Serial Number Edit _ _ _ _ _ _ _

[</>] Set [Home]Exit

Model

Status Information >>

Model Information >>

Model Number Setting >>

Serial Number Edit 9 9 9 9 9 9 9

* The font color of YES/NO is change to black when it is selected.


Input Data correct?

Yes No

[</>] Set [Home]Exit

KD-55/65/75XE8505,8577,8588,8596,8599,FW-65/75XE8501 12
ADJUSTMENT

SERIAL NUMBER EDIT (2) This step is MANDATORY after Main board replacement.

If YES is selected, the input data is saved into EEPROM. Model

SERIAL NUMBER EDIT is grayed out and the serial number that has been input is displayed. Status Information >>
Operator will not able to edit anymore. Model Information >>
>>
Model Number Setting >>

Serial Number Edit 9999999

[</>] Set [Home]Exit

SI2C013500 - 1/5/2022 12:13 PM


If NO is selected, the input data is not saved into EEPROM.
Model
The serial number that has been input is displayed.
Status Information >>
Operator can still edit the Serial Number. Model Information >>
Model Number Setting >>

Serial Number Edit 9 9 9 9 9 9 9

Input Data correct?

Yes No

[</>] Set [Home]Exit

>>
*The font color of YES/NO is change to black when it is selected.

KD-55/65/75XE8505,8577,8588,8596,8599,FW-65/75XE8501 13
ADJUSTMENT

MODEL NUMBER SETTING This step is MANDATORY after Main board replacement.

1) In “Service Mode”, select “Model Information” by pressing “↑” or “↓” button then pressing “Enter” or “→” button to enter inside.
2) Select “Model Number Setting” by pressing “↑” or “↓” button then pressing “Enter” or “→” button.
3) Press “↑” or “↓” button to scroll Product Name Candidate.

Service Mode
Model
Model Information >>
Self diagnosis History >> Status Information >>
Video / Audio >> Model Information >>
Panel / PQ >> Model Number Setting >>
General Setting >> SERIAL NUMBER EDIT
Tuner >>
Wi-Fi / BT >>
SDB Service Menu >>

[</>] Set [Home]Exit [</>] Set [Home]Exit

4) Select one Product Name from the list. After that select “[OK]” and press “Enter” button.

[MODEL_NUMBER_SETTING]

____________

OK

KD-55/65/75XE8505,8577,8588,8596,8599,FW-65/75XE8501 14
SI2C013500 - 1/5/2022 12:13 PM
ADJUSTMENT

WB ADJUSTMENT (If necessary)


In “Panel/PQ” service mode. c. To change data, press “←” or “→” button on remote commander.
a. Go to “WB Adjustment” category by “↑” or “↓”.

Service Mode Back <<


Model Information >> R WB Gain <[ 0 ]>
Self diagnosis History >> G WB Gain <[ 0 ]>
Video / Audio >> B WB Gain <[ 0 ]>
Panel / PQ >> R WB Offset <[ 0 ]>
G WB Offset <[ 0 ]>
General Setting >>
>> B WB Offset <[ 0 ]>
Tuner
Wi-Fi / BT >>
SDB Service Menu >>

[</>] Set [Home]Exit


[</>] Set [Home]Exit

b. To select “WB Adjustment”, press “→” button.

Panel / PQ

Back <<
WB Adjustment >>
WB/Mura/CUC data transfer >>

[</>] Set [Home]Exit

KD-55/65/75XE8505,8577,8588,8596,8599,FW-65/75XE8501 15
ADJUSTMENT

WB/MURA/CUC DATA TRANSFER 2. In “WB/Mura/CUC data transfer”.


(Please apply Main board or panel is replaced.) a. Select “WB/Gamma data transfer” by pressing “↑” or “↓” button on remote commander.
1. In “Panel/PQ” service mode. b. To change the items, press “←” or “→” button on remote commander and press “Enter”
a. Go to “WB/Mura/CUC data transfer” category by “↑” or “↓”. button.
Selectable items are:
Service Mode
0. SoC to T-con
Model Information >>
Self diagnosis History >> 1. T-con to SoC
Video / Audio >>
Panel / PQ >> 2. No action
General Setting >>
c. Similarly, to select the items in Mura and CUC data.
Tuner >>
Wi-Fi / BT >> d. Select “[start]” and press “Enter” button to start transfer.
SDB Service Menu >>

Back <<
[</>] Set [Home]Exit WB / Gamma data transfer <[ 0.Soc to T-con ]>
Mura data transfer <[ 0.Soc to T-con ]>
CUC data transfer <[ 0.Soc to T-con ]>

b. To select “WB/Mura/CUC data transfer”, press “→” button. Start

c. To change data, press “←” or “→” button on remote commander.

Panel / PQ
[</>] Set [Home]Exit
Back <<
WB Adjustment >>
WB/Mura/CUC data transfer >>
*Please refer to another manual “Service Procedure for Panel, Board and Software Change /
Upgrade(P/N:98881800x)” for details. GN3TR chassis is the same as GN1T chassis basically.
B-board T-con Panel
replace replace replace

WB/ 1.T-con to 0.SoC to 0.SoC to


Gamma SoC T-con T-con

[</>] Set [Home]Exit 1.T-con to 0.SoC to 1.T-con


Mura
SoC T-con to SoC

1.T-con to 0.SoC to 1.T-con


CUC
SoC T-con to SoC

KD-55/65/75XE8505,8577,8588,8596,8599,FW-65/75XE8501 16
ADJUSTMENT

HDD PERFORMANCE CHECK


1. In “Service Mode”, select “General Setting” by pressing “↑” or “↓” button then
3. A message "Please wait" is displayed during performance check processing.
pressing “Enter” or “→” button to enter inside.
HDD Performance Check
Service Mode
Model Information >> Please wait…
Self diagnosis History >>
Video / Audio >>
Panel / PQ >>
General Setting >>
Tuner >>
Wi-Fi / BT >>
SDB Service Menu >>

[</>] Set [Home]Exit


[</>] Set [Home]Exit

SI2C013500 - 1/5/2022 12:13 PM 4. Result OK or NG will be displayed after performance of HDD is checked.
2. Select “HDD Performance check ” by pressing “↑” or “↓” button then pressing
“Enter” or “→” button to enter inside.
HDD Performance Check
<[ ]>
General Setting Result <[ NG ]>
Back << Back <<
Aging mode <[ Off ]>
Ship Confirm >>
HDD Performance Ch >>
AAA >>
Update CI+ Credent >>
ECS_Enable <[ Off ]>
SCART RGB VREF <[ Auto ]>
[</>] Set [Home]Exit

[</>] Set [Home]Exit

KD-55/65/75XE8505,8577,8588,8596,8599,FW-65/75XE8501 17
ADJUSTMENT

HDD RE-REGISTRATION
1. In “Service Mode”, select “General Setting” by pressing “↑” or “↓” button then pressing “Enter” or “→” button to enter inside.
2. Select “AAA” by pressing “↑” or “↓” button then pressing “Enter” or “→” button to enter inside.

Service Mode General Setting

Model Information >> Back <<


Self diagnosis History >> Aging mode <[ Off ]>
Video / Audio >> Ship Confirm >>
Panel / PQ >> HDD Performance Ch >>
General Setting >> AAA >>
Tuner >> Update CI+ Credent >>
Wi-Fi / BT >> ECS_Enable <[ Off ]>
SDB Service Menu >> SCART RGB VREF <[ Auto ]>

[</>] Set [Home]Exit [</>] Set [Home]Exit

3. Result OK or NG will be displayed after HDD re-registration is succeed/failed.

HDD Re-Register

Result <[ NG ]>


Back <<

[</>] Set [Home]Exit

KD-55/65/75XE8505,8577,8588,8596,8599,FW-65/75XE8501 18
USB UPDATE
*Please refer to another manual “Service Procedure for Panel, Board
and Software Change / Upgrade(P/N:98881800x)” for details.
GN3TR chassis is the same as GN1T chassis basically.

1:Download USB image and unzip file.

2: copy unzipped file to USB memory root folder.

3: Insert USB memory into USB port on TV.

4-a:USB image is newer soft version. 4-b:USB image is not newer soft version.
Automatically show message and start update. Automatically show message.
Please follow directions. Please follow directions.

System software update


System software update
SI2C013500 - 1/5/2022 12:13 PM OK
Copying USB update file. Please wait… 46% Your software is up to date
Please remove the USB device and select [OK] to exit
Preparing for system software update. During the system software update, the TV will
automatically restart. Please do not remove the USB device until an update complete
message is displayed . The update may take up to 15 minutes to complete.

5: finished

System software update OK


The system software update is complete .
Some user settings may have changed during the update.
Please remove the USB device and select ”OK” to exit Caution:
Do not power off while the update is in progress.
5: finished

KD-55/65/75XE8505,8577,8588,8596,8599,FW-65/75XE8501 19
TROUBLE SHOOTING
TRIAGE
1. Confirm the symptom from the customer.
2. Select that symptom from the chart.
3. Bring all the boards and cables listed for that symptom.
4. Follow the troubleshooting charts in the technical guides to isolate the board.
5. Chart Color Code.

RED DOT: Most likely defective part


BLUE TRIANGLE: Secondary possible defective part
BLACK TEXT: Board that may correct the symptom

Symptoms - Shutdown. Power LED Symptoms - no shutdown No Video


Power Remote Network Audio Smart Core Bluetooth (BT)
blinking red diagnostics sequences Error log record only - missing or distorted

Reference
No White Power
TU_ AUD_ 4KPQ_ LED & does not Stationary No video Bluetooth /
TCON FRCTC colored NO RF No video Wireless Smart Core no LED
2 3 4 5 6 7 8 DEM ERR_ ERR_ respond to
lines or
One of
input all Inputs
No Remote
can't connect
No Audio
(Set is still alive)
Voice Remote
_ERR _I2C remote (Dead Inputs can't connect
OD I2C I2C dots
Set)

B* Board p l p p l l p p l l l p p l l l p p l p p

G* Board l p p l l p

H* Board p l l

Speaker p l

Tuner board l p l

Wifi & BT
l l
Module

V By One FFC p p p p

Tcon l l p p

LCD Panel p l p l p

Panel Panel
Power Power LD (Communication) (Backlight) TEMP 4KPQ
Problem

Audio BCM

KD-55/65/75XE8505,8577,8588,8596,8599,FW-65/75XE8501 20
TROUBLE SHOOTING

FLOW
1-1. NO POWER SI2C013500 - 1/5/2022 12:13 PM
WITH G* BOARD

No Power

Check STBY 3.3V NG NG


Replace
C518
Between G* board to G* board
near CN400
B* board Harness
on B* board

OK
OK

Harness

B* board

u-Com Failure

DDCON/LDO

Main Device Failure

KD-55/65/75XE8505,8577,8588,8596,8599,FW-65/75XE8501 21
TROUBLE SHOOTING

FLOW
1-2. NO POWER U-COM FAILURE

START

Check 12V_MON no
Check VDD no Check +3.3V_STBY LIne (C521, CN400 #14pin) Check +12V_MAIN Line
R446 Voltage.
C506 Voltage. And (only for AC-ADP model) (G board or JK board).
Is the voltage >2.6V?
Is the voltage >3.0V? 3.3V_DDCON (IC403)
yes
yes
(only for AC-ADP model)
(only for AC-ADP model) no no
Type Detection Circuit problem. Check DC_MON Check POWER_MAIN Line
Check TYPE_DET
Check TYPE_DET Line (R521, R522, R523). R439 Voltage. (JK board).
C503 Voltage.
Check Power supply harness (CN400 #9pin,10pin). Is the voltage >1.8V?
Is the voltage 0V?
yes
yes
(only for G-board model) Check DC_OFF_DET no
no Type Detection Circuit problem.
Check TYPE_DET R448 or P-on ucom #pin3 Change IC401
Check TYPE_DET Line (R521, R522, R523).
C503 Voltage. is >3.0V?
Check Power supply harness (CN400 #9pin,10pin).
Is the voltage 2.6±0.2V?
yes
yes
Check P_ON_#1 no
Check OPWRSB no SOC CL418 or P-on ucom #pin12 Change IC401
R443 Voltage. Muffin 2 is >3.0V?
Is the voltage 0V? problem
yes
yes
No POWER - DDCON/LDO
Try AC Off and On after few minutes. Check PGOOD_1 no
Check POWER_ON no Check 1.0V DDCON (IC604)
If #pin19 keep Low, change IC401. R440 Voltage.
R526 or P-on ucom #pin10 And (only for AC-ADP model)
If #pin19 goes High few seconds and downs to Low, Is the voltage >3.0V?
Is the voltage >3.0V? 12V DDCON (IC9000 on JK).
Check +12V_MAIN Line (G board or JK board).
yes yes

Continue next page

KD-55/65/75XE8505,8577,8588,8596,8599,FW-65/75XE8501 22
TROUBLE SHOOTING

FLOW
1-2. NO POWER U-COM FAILURE

Previous page

SI2C013500 - 1/5/2022 12:13 PM


Check P_ON_#2 no
CL417 or P-on ucom #pin13 Change IC401
is >3.0V?

yes

Check P_ON_HL no
CL414 or P-on ucom #pin18 Change IC401
is >3.0V?

yes

Check ORESETB no
CL416 or P-on ucom #pin14 Change IC401
Is the voltage >3.0V?

yes

Check X_SYSTEM_RST no
CL412 or P-on ucom #pin20 Change IC401
Is the voltage >3.0V?

yes
If X_BL_MUTE (R441) is >3.0V
no
Check BL_ON
Change IC401
R527 or P-on ucom #pin7
Is the voltage >3.0V?

yes

END
Ucom IC401 is working OK

KD-55/65/75XE8505,8577,8588,8596,8599,FW-65/75XE8501 23
TROUBLE SHOOTING

FLOW
1-3. NO POWER DDCON/LDO

DDCON CHECK

START

Check IC402 Vcc voltage no Check Vcc voltage no Check no


C423 C602 D600 Change D600
Is voltage >12V? Is voltage >3V? Is diode alive?

yes yes yes Check +3.3V_STBY.


G* board or IC403

Check Vcc voltage no Check no


C602 D601 Change D601
Is voltage >4V? Is diode alive?

yes yes
Check +5V_MAIN DDCON (IC402)
Is IC600 mounted?
no
yes

Check Enable no
IC600 #pin1 Change IC600
Is voltage >2.5V?

yes

Change DDCON
IC601

IC Ref Voltage supply


IC601 +1.5V_DDR

KD-55/65/75XE8505,8577,8588,8596,8599,FW-65/75XE8501 24
TROUBLE SHOOTING

FLOW
1-3. NO POWER DDCON/LDO

DDCONs CHECK LDOs CHECK

START START

Check fuse no Check +3.3V_DDC_OUT


Check Vcc voltage no
F4xx or F6xx Change Fuse DDCON (IC403)
C6xx
Is fuse OK? or
Is voltage >3V?
+3.3V_STBY (G* board)
yes yes
1) Check POWER_ON P-on ucom #pin10
Check Vcc voltage no
(Refer to No Power U-Com Failure) Check Enable pin no No Power U-Com Failure
C4xx or C6xx
2) Check G* board voltage or
Is voltage >12.0V?
3) Check IC9000 on JK* (only AC-ADP Models) Is voltage >3V? Enable source
yes
yes

Check Enable pin no No Power U-Com Failure


voltage or Change LDO IC
Is voltage >2.5V? Enable source
SI2C013500 - 1/5/2022 12:13 PM
yes

Change DDCON IC

IC Ref Voltage supply


IC402 +5.0V_VBUS/+5V_MAIN
+3.3V_STBY (AC-ADP only)
IC403 IC Ref Voltage supply
/+3.3V_MAIN
IC405 +1.8V_TU/+1.8V_BE IC602 +1.05V_M2_STBY

IC404 +1.0V_BE IC603 +1.05V_M2_A_1

IC409 +1.5V_FRC IC605 +1.05V_M2_ST_ET

IC410 +0.95V_FRC IC606 +1.05V_M2_A_2

IC604 +1.0V_M2 IC607 VCC3IO_EMMC (1.8V)

KD-55/65/75XE8505,8577,8588,8596,8599,FW-65/75XE8501 25
TROUBLE SHOOTING

FLOW
2-1. LED BLINKING 2X (MAIN POWER ERROR)

LED 2x blinking

Check “+12V_MAIN”
Yes G board
at pin 11/13 of CN400
JK board
on B* board,
AC Adaptor
Voltage > 13.2V ?

No

BMKS / BMKP board

KD-55/65/75XE8505,8577,8588,8596,8599,FW-65/75XE8501 26
TROUBLE SHOOTING

FLOW
2-2. LED BLINKING 3X (DC ALERT AND AUDIO ERROR)

DC_ALERT AUDIO ERROR

3-times blinking
3-times blinking (Audio Error)
(DC Alert)

Power Off Check


Go to No Sound (Power Off Check)
Check “POWER_MAIN”
at pin 17/19 of CN400 OK Check “+5.0V_VBUS” OK
on B* board, at C431 on B* board Other flows
Voltage = 18.0~20.0V or 4.959V<Voltage<5.285V? Power On Check
22.5~24.5V ? Go to No Sound (Power On Check)

NG NG

Replace OK
G board BMKS / BMKP board G or JK board
G board or JK board
JK board or AC Adaptor
or AC Adaptor
AC Adaptor
NG

Measure the Speaker


Yes Replace
impedance by multi-meter
Speaker
Less than 3Ω ?

No

Speaker Harness

KD-55/65/75XE8505,8577,8588,8596,8599,FW-65/75XE8501 27
TROUBLE SHOOTING

FLOW
2-3. LED BLINKING 5X (PANEL ID READ ERROR)

5-times blinking

Check NG OK
Replace
“+12.5V_TCON” G/JK board
G/JK board
at C400 on BMKS

OK NG

Replace the Harness Symptom improve


Between G/JK board Harness
and BMKS

NG

Symptom improve
Replace V-By-One FFC
the V-By-One FFC is suspicious

NG

Symptom improve
Replace
BMKS board
BMKS board

NG

Symptom improve
Replace
Panel (T-Con)
Panel (T-con)

G/LD Board: G board or LD board

KD-55/65/75XE8505,8577,8588,8596,8599,FW-65/75XE8501 28
SI2C013500 - 1/5/2022 12:13 PM

TROUBLE SHOOTING

FLOW
2-4. LED BLINKING 6X (BACKLIGHT ERROR)

6-times blinking

Harness /
Connection Symptom
Check Voltage of Voltage ≥ 1.9 V Check broken Improvement
Replace
“BL_LD_ERR_DET” harness/connection Harness
harness
at CL1038 on BMKS G/LD board to BMKS
No
improvement

Voltage < 1.9 V Harness / Symptom


Connection OK LED driver or G board Improvement
LD board/G board
Replace LD board or G board.
No
improvement

Replace
BMKS Board
BMKS Symptom
Improvement
No
Improvement

Replace
Panel
Panel Symptom
Improvement

G/LD Board: G board or LD board

KD-55/65/75XE8505,8577,8588,8596,8599,FW-65/75XE8501 29
TROUBLE SHOOTING

FLOW
2-5. LED BLINKING 7X (TEMPERATURE ERROR) 2-6. LED BLINKING 8X (4KPQ ERROR)

7-times blinking 8-times blinking

Ambient conditions No No
Set to another improvement
(temperature , ventilation, etc.) Replace
location, etc. Other flows
are OK? BMKS board

Yes
Symptom
Improvement

Replace BMKS/BMKP NG
board, and Aging a few Panel BMKS board
hours

Symptom
improvement

BMKS/BMKP board

KD-55/65/75XE8505,8577,8588,8596,8599,FW-65/75XE8501 30
TROUBLE SHOOTING

FLOW
3-1. NO SOUND

No Sound
Without LED 3x

Yes Select [External Inputs]


AV receiver is connected
[BRAVIA Sync Settings]
to HDMI in ?
[BRAVIA Sync Control] [off]
No sound only Yes Go to
No Analog RF and Digital RF ? NO SOUND ( TUNER)

No
[Speakers] setting is Yes Change the setting to
[Audio System] ? [TV Speakers]

No Yes Go to
No sound only HDMI ?
NO SOUND (HDMI)

Headphone is connected to Yes No


Disconnect the Headphone
HP/Audio Out terminal ?

SI2C013500
No - 1/5/2022 12:13 PM
[Sound] Yes Change [Sound] No Replace B board
[Headphone Speaker Link] [Headphone Speaker Link]
setting is [On] ? to [Off], OK ?
No Yes

Replace B board

Go to HP/Audio out terminal


NO SOUND or Headphone detect
(POWER OFF CHECK) GPIO may be broken

KD-55/65/75XE8505,8577,8588,8596,8599,FW-65/75XE8501 31
TROUBLE SHOOTING

FLOW
3-2. NO SOUND (POWER OFF CHECK) 3-3. NO SOUND (POWER ON CHECK)

PVDD (POWER_AU) voltage is


240W AC Adaptor model : 24.0V
Power Off Check Power On Check
Power Off Check 200W AC Adaptor model : 19.5V
From LED BLINKING 3X From LED BLINKING 3X
From NO SOUND Built-in power supply model : 12.5V
(AUDIO ERROR) (AUDIO ERROR)
Measurement point is same as (1) PVDD-GND
short check.

Yes (4) PVDD check


(1) B board
PVDD is supplied to Yes
PVDD-GND short ?
B board for aNo
moment
before LED 3x blinking ?
No
No

Measure the Speaker


(2) B board Yes impedance by multi-meter. Yes
Replace Speaker Yes
LDO out short ? NG value of Replace Power-Supply *
right table? OK ?

No No
No
Confirm the speaker
(3) B board Yes harness Yes
Replace Speaker Harness
Fuse broken ? Cut or shorted
to the chassis ? Return to LED BLINKING 3X
Finish
(AUDIO ERROR)
No No

*Power-Supply is
AC Adaptor model : JK board & AC Adaptor
Replace B board built-in power supply model : G board
Return to
LED BLINKING 3X
(AUDIO ERROR)
or NO SOUND

Speaker Impedance
Rated Impedance NG Value
KP woofer 4ohm less than 3.2ohm
KP front 6ohm less than 4.8ohm
KS/KH 8ohm less than 6.4ohm

KD-55/65/75XE8505,8577,8588,8596,8599,FW-65/75XE8501 32
TROUBLE SHOOTING

FLOW
3-4. NO SOUND (AUDIO HP/AUDIO OUT) 3-5. NO SOUND ( TUNER)

No Sound with normal picture


No Sound Audio
HP/Audio out

SI2C013500
[Headphone] - 1/5/2022 12:13 PM NO
[Sound] Yes
Headphone Volume
[Headphone/Audio out] Increase Headphone Volume Only RF tuner input?
is set to MIN?
is set to ?

No YES
Replace B* board

[Audio Out (Fixed)] Please refer Audio


Replace B* board Check IC1000 (SoC) troubleshooting

[Audio Out (Variable)] Yes


Volume
Increase Volume
is set to MIN?

No

Replace B* board

[Subwoofer]
Set [Headphone/Audio Out]
to [Headphone] or [Audio Out]

KD-55/65/75XE8505,8577,8588,8596,8599,FW-65/75XE8501 33
TROUBLE SHOOTING

FLOW
3-6. NO SOUND (HDMI)

No Sound

NG
Check the picture Refer to NO PICTURE (HDMI)

OK
DVI Does this model have YES
Check the mode Connect Stereo minijack cable between Source and the TV,
Analog Audio In
of Source equipment And Change “HDMI/DVI Audio Source” to Auto or Analog Audio In.
(Stereo minijack)?

HDMI No
Change the mode of Source equipment to HDMI

Does this model have YES Analog Audio In


“HDMI/DVI Audio Source”
Analog Audio In Change “HDMI/DVI Audio Source” to Auto or HDMI Audio In
setting is?
(Stereo minijack)?
NO Auto or HDMI Audio

Check Sound by other TV set OK


Refer to No Sound
which is same model

NG

NO Check Source equipment OK


Is Distributor used ? by Reference TV set Change B board.
(For example, RB2, RB1)
YES
NG

Connect Source Check the settings of


equipment directly Source equipment

KD-55/65/75XE8505,8577,8588,8596,8599,FW-65/75XE8501 34
TROUBLE SHOOTING

FLOW
4-1. NO PICTURE

SI2C013500 - 1/5/2022 12:13 PM


No Picture
BL_ON (L or H): IC401 #7pin (for 4K BMKS/BMKP board)

BL_ON:H
No Check Smart Core No Check Replace NG NG
Got Any Normal Replace LCD Panel
Behavior BL_ON the V by One FFC
Display? The B board (T-CON)
(5x Blinking) on the B board Harness

Yes Yes BL_ON:L Symptom Symptom


improvement improvement

Check Other V by One FFC


5x Blinking Backlight B board NG
Portion: Harness

Ext. Video Input -


No Picture

Video Analog Signal Path


HDMI - No Picture VIDEO_DET
AT35:GPIO56

Video2/Component
(Back/Side)
Tuner - No Picture
N35:SOY0
SCART_FB/COMP_Y
M35:CVBS2P
CVBS2P
SCART_SB/COMP_Y
M38:Y0P M2
L38:PB0P
SCART_SG/COMP_PB
L37:PR0P
IC1000
CR_DET SCART_SR/COMP_PR
A16:SD_CLK

Video1
(Side Mini Jack)
CVBS3P L36:CVBS3P
G16:GPIO66
VIDEO2_DET

KD-55/65/75XE8505,8577,8588,8596,8599,FW-65/75XE8501 35
TROUBLE SHOOTING

FLOW
4-2. NO PICTURE (VIDEO 1/VIDEO 2/COMPONENT)

VIDEO 1

No Picture

Video 1
No Picture

Check if input OSD * Check J2601


NG NG (Vpp: 0V)
is GRAY OUT Connection,
VIDEO_DET
OK if it is highlighted At R2631
OK OK (Vpp: 3.3 V)

** Detailed check all NG (Vpp: 0V)


parts at VIDEO2_DET
signal Path [R2630]
** Detailed check all parts
Check wave between OK (Vpp: 3.3V) NG
NG (Vpp: 0 V) at CVBS3P signal path
C2628 and IC1000 [D2609/R2629/R2621/C2612
C2628/R2643/VD207]

OK (Vpp: 1 V) OK

J2601 J2601
Muffin [IC1000]
Connector Connectivity Parts Broken
Problem
Problem Problem

*  OK Condition : No solder splash can be seen **  OK Condition : No part short-circuited


 NG Condition : Solder splash can be seen  NG Condition : Part short-circuited

KD-55/65/75XE8505,8577,8588,8596,8599,FW-65/75XE8501 36
TROUBLE SHOOTING

FLOW
4-2. NO PICTURE (VIDEO 1/VIDEO 2/COMPONENT)

COMPONENT / VIDEO 2

No Picture

Component Video 2
No Picture No Picture
SI2C013500 - 1/5/2022 12:13 PM
Check if input OSD NG
is GRAY OUT * Check J2600 Con NG (Vpp: 0 V) Check if input OSD NG * Check J2600 NG (Vpp: 0 V)
VIDEO_DET at R2626, is GRAY OUT Connection,
OK if it is highlighted CR_DET at R2650 OK if it is highlighted VIDEO_DET
At R2626
OK
OK (Vpp: 3.3 V) OK OK (Vpp: 3.3 V)

** Detailed check all


NG (Vpp: 0 V)
parts at VIDEO_DET
signal path [R2627]
** Detailed check all NG (Vpp: 0 V)
parts at VIDEO_DET
and CR_DET
signal Path [R2627]
signal path [R2637]

OK (Vpp: 3.3 V) OK (Vpp: 3.3 V)


** Detailed check all parts
at signal path of:
Check wave NG (Vpp: 0 V) Y0P : [D2601/R2606/C2603/ NG NG (Vpp: 0 V) ** Detailed check all parts NG
Between R2639/R2604/VD2602/C2602] Check wave between at CVBS2P signal path
C2602/C2605/C2607 PB0P : [VD2603/R2603/C2601/ C2611 and IC1000 [D2601/R2606/C2603/
and IC1000 R2638/R2607/C2605] R2640/R2619/
PR0P : [VD2601/R2610/C2606/ C2611/VD2602]
OK (Vpp: 1 V) OK (Vpp: 1 V)
R2611/C2607]
OK

OK

J2600 J2600 J2600 J2600


Muffin [IC1000] Muffin [IC1000]
Connector Connectivity Parts Broken Connector Connectivity Parts Broken
Problem Problem
Problem Problem Problem Problem

*  OK Condition : No solder splash can be seen **  OK Condition : No part short-circuited


 NG Condition : Solder splash can be seen  NG Condition : Part short-circuited

KD-55/65/75XE8505,8577,8588,8596,8599,FW-65/75XE8501 37
TROUBLE SHOOTING

FLOW
4-3. NO PICTURE (TUNER)

RF input no picture / noisy picture


Notes: I2C
I2C line for all tuners except Japan_SKP
NG - Parts for I2C SDA line: R2800, C2803.
Check RF source cable
Change RF cable and antenna - Parts for I2C SCL line : R2801, C2804.
and antenna, OK?

OK I2C line for Japan_SKP


- Parts for I2C SDA line: R2804
Check Tuner power line: - Parts for I2C SCL line : R2805
NG
3.3V at JL2800 = 3.3V? Please refer DDCON
1.8V at JL2801 = 1.8V? troubleshooting
A_RESET value at JL2807 = 3.3V?

OK
Check part mounting condition
YES NG
All broadcasting channel for I2C SDA & SCL line. (Refer Note I2C) Change NG parts
cannot be received? And connected to I2C bus
Check Tuner module connection.(CN2800)
NO
OK

Digital Terrestrial/Cable Satellite

OK NG
Check Tuner power line
Analog 12V at JL2822 = 12V?

For TW, NA-ATSC(MX/UC), For AEP_W, JP_SKP, PA_T2,


JP_SKP(Opticast) and LA-ISDB-T CH/HK, and LA-T2(COL)

Refer Analog Tuning Refer Digital Tuning 1 Refer Digital Tuning 2 12V LNB Voltage Checking

KD-55/65/75XE8505,8577,8588,8596,8599,FW-65/75XE8501 38
TROUBLE SHOOTING

FLOW
4-4. NO PICTURE (TUNER)

FOR 12V LNB VOLTAGE CHECKING

+12V_LNB Voltage Checking

OK OK OK
Check LNB power line Check P_ON_HL signal line MOSFET Q408/Q409
Check fuse F2800
+12V_MAIN at R495 = 12V? at R451 (CL414) = 3.3V? broken

NG NG NG

Change the fuse AC adaptor


Please refer DDCON
AC adaptor or G-board
troubleshooting

G-board

SI2C013500 NG
- 1/5/2022 12:13 PM
Check harness between
Harness broken
B-Board and G-board

OK

Please refer G-board


troubleshooting

KD-55/65/75XE8505,8577,8588,8596,8599,FW-65/75XE8501 39
TROUBLE SHOOTING

FLOW
4-4. NO PICTURE (TUNER)

FOR ANALOG TUNING

Analog Tuning

For LA-ISDB(BR/AR), LA-T2(COL) and TW only

For Other destination


NG Notes:
Confirm ANT or Cable connection A - Parts for IFOUT_N line : FB2801, C2807, C2826
- Parts for IFOUT_P line : FB2802, C2808, C2825
OK - Parts for IFAGC line : R2838, C2827

A : Insert correct signal in correct terminal.

Can it preset broadcast?


OK
NG

Check IC1000 (SoC)

Check part mounting condition


for analog control line
“IFOUT_N, IFOUT_P, IFAGC” OK

NG

Check IC1000 (SoC) &


Tuner module connection (CN2800)
Change NG parts

KD-55/65/75XE8505,8577,8588,8596,8599,FW-65/75XE8501 40
TROUBLE SHOOTING

FLOW
4-4. NO PICTURE (TUNER)

FOR DIGITAL TUNING 2

Digital Tuning 2

LA-T2(COL) For PA_T2 and For AEP-W For JP_SKP


CH/HK
NG NG NG
Confirm ANT or Cable connection A Confirm ANT or Satellite connection A Confirm ANT or Satellite connection A
OK OK
OK
Terrestrial All except SKP_Opticast BS/CS or SKP_Opticast/
Digital cable/ Terrestrial
SKP_Premium or terrestrial
Cable OK
Sound is normal? SKP_Opticast

No sound Refer to Digital Tuning 1

Refer to Digital Tuning 1 Check IC1000 (SoC)

SI2C013500
Display-the1/5/2022
service mode screen 12:13
TS_LOCK ?
CASE B PM Notes:
- Parts for TU1_TS_DATA0 line : R2847
UEC ? - Parts for TU1_TS_CLK line : R2844
- Parts for TU1_TS_VALID line : R2845
CASE A Change Tuner module - Parts for TU1_TS_SYNC line : R2846
- CASE A : TS _LOCK = LOCK and UEC constant
- CASE B : TS _LOCK = UNLOCK or UEC is increasing
Check part mounting condition for digital data line
“TU1_TS_DATA0, TU1_TS_CLK, OK
A : Insert correct signal in correct terminal.
TU1_TS_VALID, TU1_TS_SYNC”
(Refer Notes)
NG
Check IC1000 (SoC) &
Confirm an insertion state of the
Change NG parts
connector

KD-55/65/75XE8505,8577,8588,8596,8599,FW-65/75XE8501 41
TROUBLE SHOOTING

FLOW
4-5. NO PICTURE (HDMI)

HDMI1

No Picture

Check the below point at


All lines
Connector side
Other Input is OK are NG
Check other - Check +5V line Replace
HDMI input - Check HPD line CN3603
NG
- Check DDC lines
All Inputs are NG - Check TMDS lines

Other TV set +5V line only NG +5V line is OK TMDS lines


OK Spec:4.7~5.3V and HPD line is NG only NG
Check Picture by other TV set Replace
Spec:2.4~5.3V
which is same model IC1000 DDC lines
only NG
Target board & other TV set Replace Replace
Replace
both NG R3627,R3634,R3639, RB3619,RB3620,
R3646
R3643,Q3602 RB3611,RB3612
YES Connect Source
Is Distributor used ? NG NG
equipment directly
Replace
NO RB3603,R3664,R3665
Reference TV Set NG
Check Source equipment OK
Change B* board.
by Reference TV set Replace IC1000.
And inform the designer of it
(For example, RB1) And inform the designer of it
Reference TV set
NG

Check the settings of


Source equipment

KD-55/65/75XE8505,8577,8588,8596,8599,FW-65/75XE8501 42
TROUBLE SHOOTING

FLOW
4-5. NO PICTURE (HDMI)
SI2C013500 - 1/5/2022 12:13 PM
HDMI2

No Picture

Check the below point at


All lines
Connector side
Other Input is OK are NG
Check other - Check +5V line Replace
HDMI input - Check HPD line CN3600
- Check DDC lines NG
All Inputs are - Check TMDS lines
NG
Other TV set +5V line is OK TMDS lines
Check Picture by other TV set OK Replace +5V line only NG and HPD line is NG only NG
which is same model IC1000 Spec:4.7~5.3V Spec:2.4~5.3V
DDC lines
only NG
Target board & other TV
set both NG Replace Replace Replace
R3647 R3619 RB3613,RB3614,
YES Connect Source RB3605,RB3606
Is Distributor used ?
equipment directly NG
Replace NG
NO RB3604,R3658,R3659

Reference TV Set NG
Check Source equipment OK
Change B* board.
by Reference TV set
And inform the designer of it Replace IC1000.
(For example, RB1)
And inform the designer of it

Reference TV set
NG

Check the settings of


Source equipment

KD-55/65/75XE8505,8577,8588,8596,8599,FW-65/75XE8501 43
TROUBLE SHOOTING

FLOW
4-5. NO PICTURE (HDMI)

HDMI3

No Picture

Check the below point at


All lines
Connector side
Other Input is OK are NG
Check other - Check +5V line Replace
HDMI input - Check HPD line CN3601 NG
- Check DDC lines
All Inputs - Check TMDS lines
are NG
Other TV set +5V line is OK TMDS lines
Check Picture by other TV set OK Replace +5V line only NG only NG
and HPD line is NG
which is same model IC1000 Spec:4.7~5.3V Spec:2.4~5.3V DDC lines
Target board & other TV only NG
set both NG Replace Replace
Replace
R3625,R3632,R3637, RB3615,RB3616,
R3644
YES R3641,Q3600 RB3607,RB3608
Connect Source
Is Distributor used ? NG
equipment directly
NG
NO Replace
RB3601,R3660,R3661
Reference TV Set
Check Source equipment OK NG
Change B* board.
by Reference TV set
And inform the designer of it
(For example, RB1) Replace IC1000.
And inform the designer of it
Reference TV set
NG

Check the settings of


Source equipment

KD-55/65/75XE8505,8577,8588,8596,8599,FW-65/75XE8501 44
TROUBLE SHOOTING

FLOW
4-5. NO PICTURE (HDMI)

HDMI4

No Picture

Check the below point at


All lines are
Connector side
Other Input is OK NG
Check other - Check +5V line Replace
HDMI input - Check HPD line CN3602 NG
- Check DDC lines
All Inputs - Check TMDS lines
are NG
Other TV set +5V line is OK
OK +5V line only NG TMDS lines
Check Picture by other TV set Replace Spec:4.7~5.3V and HPD line is NG only NG
which is same model IC1000 Spec:2.4~5.3V
DDC lines
only NG
Target board & other TV
set both NG SI2C013500 - 1/5/2022
Replace 12:13Replace PM
R3626,R3633,R3638, Replace
YES R3645 R3642,Q3601 RB3617,RB3618,
Connect Source RB3609,RB3610
Is Distributor used ?
equipment directly NG
NG
NO Replace
RB3602,R3662,R3663

Reference TV Set
Check Source equipment NG
OK Change B* board.
by Reference TV set
(For example, RB1) And inform the designer of it Replace IC1000.
And inform the designer of it
Reference TV set
NG

Check the settings of


Source equipment

KD-55/65/75XE8505,8577,8588,8596,8599,FW-65/75XE8501 45
TROUBLE SHOOTING

FLOW
5. KEY SWITCH BUTTONS ERROR

Side key buttons error

Check harness connection OK


between B*board and switch Harness connection issue
module

NG
Resistor value

[BMKS] OK
Change harness between B*
R1108 : 0 [ohm] B* board to switch module harness
board to switch module
R1049 : 47k [ohm] issue
harness
R1222 : 4.7k [ohm]

NG
[BMKP]
R250 : 0 [ohm]
OK
R232 : 47k [ohm]
R1222 : 4.7k [ohm] Change switch module Switch module issue

NG

NG
Check resistor value on B*
Resistor value board

[BMKS] OK In case that power key error


R1028 : 4.7k [ohm]
R1107 : 0 [ohm] Parts issue
R1050 : 20k [ohm]
R1051: 22k [ohm] NG
Check resistor value on B*
board
[BMKP]
R1028 : 4.7k [ohm] In case that buttons error except power key
R249 : 0 [ohm]
OK
R230 : 20k [ohm]
R231: 22k [ohm] Main device issue
Change B* board

KD-55/65/75XE8505,8577,8588,8596,8599,FW-65/75XE8501 46
TROUBLE SHOOTING

FLOW
6. IR REMOTE COMMANDER ERROR

SI2C013500 IRrespond
-remote
1/5/2022
commander does12:13
not PM

Center white LED blinks when OK Battery of remote commander


pushing buttons of remote
could be weak.
commander at close to IR
Change battery.
sensor.

NG

Check harness connection OK


Harness connection
between B*board and Smart
issue
Core

NG

OK
Change harness between B* B* board to Smart Core harness
board to Smart Core harness issue

NG

OK
Change Smart Core Smart Core issue

Resistor value NG
[BMKS]
R1110 : 0 [ohm] NG
R1259 : 47k [ohm] Check resistor value on B*
Parts issue
board
[BMKP]
R252 : 0 [ohm] OK
R1259 : 47k [ohm]

Change B* board
Main device issue

KD-55/65/75XE8505,8577,8588,8596,8599,FW-65/75XE8501 47
TROUBLE SHOOTING

FLOW
7. LIGHT SENSOR ERROR

Backlight level does not change


when ambient light changed

Check UI setting and make Setting is “ON” Check harness connection OK Battery of remote commander
sure light sensor setting is between B*board and Smart could be weak.
“ON” Core Change battery.

NG
Setting is “OFF”

Check harness connection OK


Harness connection
between B*board and H-
Setting issue issue
board
Change setting to “ON”
NG
OK
Change harness between B* B* board to Smart Core harness
board to Smart Core harness issue

NG

OK
Change Smart Core Smart Core issue

Resistor value NG

[BMKS] NG
R1109 : 0 [ohm] Check resistor value on B*
Parts issue
R1052 : 150k [ohm] board

[BMKP] OK
R251 : 0 [ohm]
R233 : 150k [ohm]
Change B* board
Main device issue

KD-55/65/75XE8505,8577,8588,8596,8599,FW-65/75XE8501 48
TROUBLE SHOOTING

FLOW
8. NETWORK MALFUNCTION

ETHERNET (WIRED)

[Network Set-up]
>[Wired Set-up]
on the TV

OK OK OK
Connection Results Connection Results Connection Results
B* board
Cable Connection Local Access Internet Access

Failed Failed Failed

OK Auto
Check
Wired Set-up
Check cable B* board Local router Proxy setting
IP address setting
DHCP server

NG SI2C013500
Manual - 1/5/2022 12:13 PM
Check IP address
&
Ethernet Cable Local router setting

B Board

CHK1 CHK2 CHK3 CHK4

Any scratches Check Ethernet Check


NO OK OK Check CMF OK IC1000 problem.
along Connector pins Pulse Transformer
Soldering Change B* board
TX+/-, RX+/- Soldering soldering
L3400
lines? J3400 T3400,T3401

YES NG NG NG

Change
Change B* board Change Pulse Trans Change CMF
Ethernet Connector

KD-55/65/75XE8505,8577,8588,8596,8599,FW-65/75XE8501 49
TROUBLE SHOOTING

FLOW
9. NETWORK MALFUNCTION

INTERNAL WIRELESS NETWORK MALFUNCTION

Wireless Network
on the TV

No Is the Wi-Fi radio No


Error message or no scan result appear in strength too weak B* board
the network setting? or even No signal?

Yes
Yes

Check with another Wi-Fi NG


Hardware defect suspected Access Point
module

OK
WiFi module

Check harness NG OK
connection is OK Connect properly Loose harness
between Wi-Fi and B*

OK NG

NG NG
Change harness B* board
Check with another Wi-Fi module
between B* board and Wi-Fi

OK OK If Wi-Fi malfunction happens,


・Wi-Fi module
・Harness between WiFi and B*
Wi-Fi module Main Harness ・B* board
are suspected.

KD-55/65/75XE8505,8577,8588,8596,8599,FW-65/75XE8501 50
TROUBLE SHOOTING

FLOW
10. BLUETOOTH MALFUNCTION

Voice Remote doesn’t work


or
Bluetooth Keyboard/Mouse doesn’t work

Please refer
OK OK
Home > Settings > Check BT antenna Voice Remote manual
Bluetooth Settings Connection is OK or
Can read Bluetooth Keyboard/Mouse operation manual
NG Near discoverable NG
Bluetooth Device NG
else

OK Loose BT antenna
Connect properly connection

Check harness NG OK
connection is OK Connect properly Loose harness
between BT and B*

NG
OK

NG NG
Change harness
Change BT module Change B* board
Between B* board and BT

OK OK

BT module Main Harness

KD-55/65/75XE8505,8577,8588,8596,8599,FW-65/75XE8501 51
TROUBLE SHOOTING

PCB PARTS MAP


BMKS (A side view)
cam013 cam095 cam086
cam001
cam029
cam033 R4204cam034
R4205 cam15
cam027

1
5 6
R4083

2
6

4
cam003 R4071 R4081
4 1 4 1
R4221 S300
R4072
R4077
R4066 CN4201
cam5

DM cam008

15x9
CN4003 CN4001 IC4002 CN4200 IC4201 R4219
1 4
R4079 cam014
cam10006
R4065 5 8 5 8
R4064 C4249

15x9

1
R4063 R4086 R4082

13

13
D4200

14

14
cam10005
DM001 cam002

DM
cam026 cam030
KA002 IRM002
CL4051 R4090 R4218 F404
C4104 cam035
cam020 F400 R300 R508 R507 R2202
R301 R505
C488 C2201C2200 D2400
D4400 C2408 8 5 TP206
F405 C491 5 4

43
R4408 Q4400R4414 cam203 6 1 IC22003
1 2
7 22 C490 RB2217 9
IC2402

42
cam59 C2407
D4401 R4416 1 4
C484 C482 C483 C485 IC410 R502 R2204 C2202 C2409
R2252
R2253

7
Q4401
C486C487C522
11 18

cam021R4412

8
12 17
C489 R2237 CM2202 C2203

44
R2425
C2427

1
CL4417 R4439

4
CL4418 1 R2415 R2417
CL4419 C4411 R4440CL4436 ET212 C2424 R2416
CL4420 CM2201 CM2203
CL4421 C4412 R4441 R2255R2254

1
CL4422 R4241 ET213 R2238 R2236C2423
R2239 R2257 C2419
C2422 18 15

3
CL4423 C4413 R4442 R512 C501 C496 C495 C494 C493
8 5 cam66 VD3400
CL4424

45
CL4425 C4414 R4443R4239 CN3400
CL4426 R511

2
R4444 VD3401
CL4427 C4415 L407
CL4428 R4445R4452
CL4429 C4416 R510 A2200 C2411
CL4430C4417 R4446 RB3403
R509

1
CL4431 CL4437
CL4432C4418 R4451

46
cam036 C474

6
C478 C3419

6
R503 R506

1
RB4400 R436 cam40
CN4400 R3417
IC409 R3413
L405 R515 23
13 22
12

3
4
R501
VD3410

47
R514R513C473
RB4402 CL4202 R500 C475
FB3804 C3944 R3806R3807R3808 RB2216 C3424
FB3801 C476
FB3802 C3925
C3894 C2410
RB4401 C4235 C4238C4243
C4234C4239 C4242C4247
C4246

48
C3915 C3909 C3923 R4234
C3943 C3887
C3886
C3941 5 4
R4240 R4235 RB2234 IC34023
TP200 1 2
R4213 C4233 C4236C4241
C4232C4237 C4244 C3913 C3914 C3908 C3907
C4240C4245 C3922 RB2233
C4252 C4253
RB4403 C3911 C3912 C3906 C3905 C3924C3926R4232 R4233
X2400 cam70 C3431
R4211CL4208
CL4210 C4251 C4254
cam039 C3423
R4212CL4209
CL4211 C4230

49

41
5 4
C4231 C4228 C3889
C3890 C3942 C3223 IC3408
1 3
R4214 CM3203
70 RB2215 R2203 R2200 69 RB3202 RB3203 C3422
R1079 C2401 R2419 R2404 C2402 R2409
C4226 C4229 C3860 C3866
C3862 C3869CM3800
R3813 cam65 CN2400
CN2401
C3222
R3424
R2410

16
51

1
C4227 C4224 C2414 cam037
C2403 5 4 R3225
C3211 C3213 R3224
C3212 C3210
R1080
C4222 C4225

50
C2405 IC24033
1 2
C3858 C3868 C3870
C3864 IC2401 C2404 C2415 RB3200
C4223 C4220 cam025 R3227 R3226
R1081 R2407 C3224
C3901
C3899 C2417
C4218 C4221 R2414 R2418 CN2200

9
C3903 C2406 cam61 C3217 RB3201 C3216
R3229
C3215 R3228
C3214 VD3200 cam73
C4219 C4216 FB3800 R2413
R1082 C3902
C3900 C2421R2408
R2405R2406
R2403 C2420 68 35 cam60 CM3204
C4217

14
R2424 cam62

1
R2411
3 1
C3225
C3919
C3917 IC2203 C2212
4 5
34 1
TP209 R1083 C3851 C3921 R2412 C3219 VD3201
C2400 20 11 R2423 IC3201
C3857 C3920
C3918 FB3803 C2425 R3230
IC4600 CL4212 214 11
2 J3200
R1084 C3893 TP207 4 1

8
C3885 IC2400
C3891 C3859
C3863 CL4214 RB2220 C3226
VD3202
C3867
C3220 C3221
FB3805 CL4213 1 10 C3218
C3865
C3861 R3232
R3231
C3888
C3892 D4201 R2402

53
C3936
C3937
C3938
FB3806 R4236 cam64 R2401 C2418 RB2219
9 20 cam038
R3421 R3422

52
R2400 R3423 3 1

C3852 Q4200 9 cam032 IC3407


4 5

4
3
C3931
C3928 R609
C3856 C3930 Q4001 D4001R4005 IC3406
cam022 14 11 19

1
5
R4225 R3817 D4202
1
ET215 C3429
C3430

54
C3927
C3929

1
R4224 R4237 RB2210 RB2211 4 10
10 1 cam052
D600 D601 RB2209 VD3411

16

15
C3935 ET214 Q4002 D4002R4006
RB4404 C3934
C3932 R3818 Q4201 RB3402
R4257
R4256
CM4201
CM4200 VD3412
8 5

5
13
cam57

4
R4216 R4217 C606
L600 R603 C2416 C2426
RB4405 R4206 CL4200 C4255 R4215
C4248 R4208R4220 R4255 R607 4 1 VD3408
R2256
R4207 CL4201 C4202C4207
C4203 C4210C4215
C4206C4211 C4214 R4259 IC601 C603 C602 C604
9 R2422

6
5
R4253 R4247 R608 5 8 R601 VD3409
R4229 R4223
R4248 R4249 R4244 C605 C600 TP203 L3401 D3401 CN3401
RB4406 X4200 R4230 R4226C4201 R4202
R4200 R606 C609
C4200C4205 C4208C4213
C4204C4209 C4212 4 1 VD3406

10
R4254 RB2218

1
R4250 R4243

2
3
C4250 R4228 R4222
R602 R611 IC600
C1446 cam031 VD3407

1
4
R4231 R4227 R605 R604 Q601 C636 cam56

10
R4201
R4203

1
RB4407 C4402 R4242 C607 Q600

9
VD3402
R4251 R4252 C1447 CL1400
R4425
CL4402

17

14
CN4401 VD3403
R4426
CL4403 C1448
C4403
R4427 R4429
CL4404 R452R455 C429 C428 C427
CL4406
CL4405 R4428 C1849 C1804 FL1803 C1805 C1806 C3428
CL1214 cam41
C4408 R4430 C1432 cam48

18

15
CL4407 C1818
C4404R4405

14
C1826

1
R4431 C1431 R3411
CL4408R4432C4405 C1434 C1420 C1817 R454
R4406CL1213 C1800 IC402 R3409 R3406 R3408
RB4408 C1415 C1843 C3420
C4409 R4433 R4418R4062

10
5
R4058 CL4048 L401 VD3405 C3411 VD3404

4
3
C1811

9
R4060
R4061 C1813 C1842
C4410 R4434 C471 C1844 R1404
R1801 C1801
R1803 C1845 C1803
R1805 R456
C472 R4078 R1403

1 2
CL4434
CL4433 IC408 C1458 C1406 R1802 R1800 C3413

5
1 2
CL4412 C1848 R457C426 C425

21
5
CL4415 CL4413 R4436
CL4414 C4406
R4435 R4080 C1819 C1453 C1859 cam67 C3410

20
R423 cam55 IC3401
R4076 C1829
C1830 C1822
C1823 C1821 C1430 FL1806 C1858 C424 C3412 cam42
CM404
R424 CL4049 FL1805

3
4
R4437 C4407
R4438 R429
CM405 C4103 cam68

1
R4074 3 1 2
R4449 R3801 C1412 C1824 C1857 C423
IC3404
R4057 C4092 C4089 C3819 C3817 CL4050 C1850 4 5
C4420 C4102 C1405
C1401 C1839
C1851 C430 RB3614
C1463
R1409 C1404
R1411
59

51
C4419 C4085 C4087 C3815 C3813 C1459 C422
C1411 C1428 R458
R4447 C4071 C4081 C3811 C3809 C3414
C3839C3841 C1409
R1410 C1408
R1412 cam10208
C1846 C431
R4424 C3816 C3812 C3806C4068 C4078
C3804 C3807 C3805 C3829 R3802 C1840
C1838 C1855
C1852 R459 C3415 RB3613
C421

1
cam176C1457 C1834 cam10003__ CN3600
61

C4069 C4076 C3803 C3801 ET200 C1400 C1426


C432 R460
C3818 C3802 C3810
C3800 C3838C3840 C1835
60

C3814 C4074 C3824 R1402 R1401


CL4416 IC1401 C1414 IC1400 R461
C3808 C4072 RB4007 RB4006 C1407 C1413C1856 IC1800 C1841
C1853 C1825
C1854 VD3604
C3833 C3832
R3804R3803
C4100 C1464 C1403 VD3608
C4060 C3828 C3827 C1445

19
C1462 C1847
R1400 CM402CM401
C1435 C1802
R4423R4422 C3823 C3822 R4070 C3601
R4421 RB4005 RB4004 C1814
C1815
C1461
C1460

23
C1437 TP210
C4058 C1807 C1827 C1809 C1402

22
R4059 R4073 X4001 FL1807 C1808 R3602
C1816 cam018
C4065 R4041 CL4046
C4094 R4053 C1450 C1605 C1436 C1812 C1860
R4075
R4084 C1452 C1421
C1451
C1427 C1837 R1804
R4036 CL4045
R4052 R4068 C1607 R1600 C1611
RB4000 C4063 C4097R4101 C4101 C1449 C1614 C1836 C1861 cam091 1 RB3604
cam028 ET201
C3830 C3820
C3825 C3835 R4069 cam050 CL3636
R546
CM406 C1433 cam073
cam153
cam44 R4067 CL3637
C4088 C4084
C4080 C4070
C4075 C4066 C3837 R1601 VD3600
C3831 C3821
C3826 R4007C4016
31

R3647
1

C3836 C1612 R1408 R1053


CM1401 R3604
C4091 C4082
C4077 C4067
C4073 C4018
C4086 C3834 R3658C3615
R3659
C4096 R4054 R4009
CL2005 CL1402
R4045 R4044 C1440 R1066 R3648
C4025 C4017 FL1800

21
IC4001 R4008 IC1600

20
C4026 X4000 R4056 R1054 R3619
R4012 CL4009 R4010CL4052 RB2205 CL3624
C4027 CL4053C4064 R4033 C4037 R1067 R2841
C2829 cam43
C815C814C813R802

1
R4013 C4059
C4061 C1456
C4028 C4095 R4055 R4028
R4014 CL4043
CL4042 R4032 C4035 CM2200CL1036
C4029 C4038 RB3616
CN4000 R4015 R4025 R4027 R2840
R2839
R4037
R4043 R4042 C4098
C4099 R1065
R4016 R4026 C4024 C4036 C1454
C1441 C1603 C1080
C4030 R4031 R4021 C4023 CL4008
R4022 C4062 RB2204 RB2206 R2215RB2212 RB3615
C4031 R4018 C3945 CL4041 FL1804 cam58 CL2812 CL3612 CN3601
C4019 R4029 R4038 C1602 C1606 R1603 C1601 C1613 C1040
R1076 R1126
C3946 C4090 C1828 C1600 CL3613
C4032 R1605 R1606 C1604 CL3610
CL4040C4093 R4051 RB2232 CL3611 CL3623
C4033 R1064
R4023R4030 CL4039 R4046 R4050
R4098 R4024 cam52 C1620

1
CL4038 C4109
C4108 C4083 ET217 C1416
C1438 C1418 C1615 C1621 C1616
C1410 C1610 C1810 cam100005
C1820
C4020 VD3601
R3605
RB2208
32

30

C4057CL4044R4049

19
C4034 C4021 C4043 C4046
C4039 C4042 C4047 C4052
C4053 C4056 CL3627
cam123
C4022 R4048

23
C4055 R4039 C4079 VD3605

22
C4044 C4049 C4050
C4045 C4048 C4051 C4054 R1119 R2838 C2827 R3603
R4034 R4040 R4047 FL1801 R3403 CL3641
CL3631
R3402 CL1026 R3661 RB3601VD3609
R480C450R483 R482 R3401R1087
R1037 R3660 C3602
R486 R4100 CL2803 R1077
R1101
R1102 C449 CL1037 C3621 Q3603 C3620 CL3638
R1100 C1038
R1075
R538 R1098 R3655
R4099
8 5 C451R481 IC1601 C1037 R1097 C1065 CL3625
CL3630 R3654
C456 C1039
C1041 CL1025 TP201
C453 IC404 R485
9

1 4
R4094
C454 CL3622
R438 R4091
S1000 C452 Q4005 cam10007
C1423
C1443
F402 C4107
cam50 L403 D4003 C1622 C3416
ON cam10019
cam098
IC1000 C3417
R4093
R4102R4097 Q4003
R4096 FL1802 C1619 R1604 C1832 C1618 C1617
R1607 C1608
R1608 CL2805 CL3618
R4095 C1455 R1602
Q4004 R4092 C1424 C1425 C1831 C1609 C1429
CL1401
CL2804CL2807
CL2806 R2847 R2845 C3406
cam007
CL2810R2850CL2811 R2848
C4105 C4106 CM1402
R1407 R4001 CL2808
Q4006 C1439C1419 C1417 C1444 C1422 C1442 R2851 R2846 R2844
C3619
C3612 R3652
C4007
C4006 C3613 CL2809R2849 C3400
C624C623
cam51 R621 C622 RB4008 RB3606
cam002 cam1
R625
R620
22

18

L601 RB3605
17
1

R623 RB4001
R622 IC604
RB3608
12
6

R624
11
7

cam100007 RB4002 cam017


S4000
R626C621 C614 RB3607 C3616
R3649 R3644
R3641
R3632
C620 ON C632 CL3619 Q3600R3625 TP205
C400 C625 cam040 RB4003

21
CL3216 CL3633 R3637

20
C619 R3204
5

C401
1 2

RB3610
30

29

C626 R627 IC606 R4003 C4003C4005 cam8


C633 R632

1
C405 C618 R633 R4004
R403 CM1000
R1062 R3209
3
4

R628 R4085
R4087 R4089
R4088 C3611
R400 C402 C627 CM2862
R2862 C2831 C2004 CL3202 RB3609 RB3618
R629 C1068
R3400 C2828
R405 C407 C616 R3210 C810 C2006
R465 R3212 C2625 CL3204 CL3203
R401 C403 C628 R630 Q4000 C803C805 C811 C2005 cam22
R4002 D4000 C806 CM2863
R2863 RB3612
R406 C408 C812 C2624
C615 R3211 C2007 CL2616 C3208 R3214 RB3617
R402 C404 C629 CL1030 C804 CL3615
CL3614 CN3602
R463 R464 CL1028 R801 C3610 R2635 CL2614 C3205 C3617
R407 C411 R469 C439 RB3611 cam023 cam042 cam045 cam056
R468 CL1035 CL1027
CL1029 C2008 R2007 R1150 CL2615 R3234
R404 C406 C617 C440 C4012
C4013 C4015
C4014 R4000 C3425
C3408 CL3620
R466 R467 C807 C802 C801 C800 C1036 R1038C1033 R3233
R408 C412 cam041 CL2617
CL2618 C2623 CL3208 C3614 VD3606
CL4004
CL4005 CL4006
CL4007 C4000 C2003 C2023 R3205 R3213 CL3207
C441 R1147 R3202
R3200 R3657
5 1 R3201
R3203

19
6 18
R3653 R1029 R3663 RB3602 VD3610
C443 C4009 C4011
C4010 CL1015CL1016 C4004
C4001 C4002 R2011 R2826 X1000 C3209
C409 C410 C4008 CM2601
R2633 C3204
C3206 C3203 R3662
IC403 R1273 C2611
C2627 C2602 C2605
C2604 C2628
C2607

23
F600 CL1206 R1061 R1231 R1230 R1039 C1076 CM2600
R2632
CL2602

22
C434 C435 C436
9 15

D402 C442 CL4001 CL4003


CL4000 CL4002 CL1205 R2644 C1223 CL2601 R3645
CL2800
10 14

F401 C437C438 R1085C1208 R1203 R800 R3650 C3603 R3612


R1035 R2643 CM3201
CL3201 CM3202 R3642
R1204 C809 C808
C1211 R2619
R2642 R2604 R2607
R2608 R2611 C1034 CL3634
RB2005 R1040 R2616 R1041 C3202 R3638 R3633 CL3639 CL3628
CL1225 R1139 R3635
CL1019 CL1200 C1207 cam019 C3201 CL3626
CL1204 R1264 R2615 R2837 VD3602
R3606
R3626

4
1
CN400 CL1022 IC3200 CM3200 R3622
R3623 R3636
C3608 Q3601

5
1 R1138 R1140
R1034 CL3200

3
ET202 C1217R1209 R1288 R2006 CL2801
CL2802
R1236
R1235 RB2006 R1036 C1017C2626 CL3632
R3631
C516 C517 C447 C446 C445 C444 R1234
R1233 R1267 C3418 VD2613
R473 C1075 R1280R1279 C1031 C1029
C1022 R1256
C1250 CM2835
CM2836
R2836
R2835 R2653
R1200 CL1219 R1001 R2649 C3407 C2621
TP204 R472 L402 R1289 R1247R1246 R1245
R1244 R1149 C2622 D2613
R3404
R1026 R1290 R1202
C1247 R1000 C3401 C2825 C2826
1
ET203
C3200 VD3612 cam13
R470 R1094 R1239 R1207 R2014 C2830C3402 CL3609
R1240 R1251 C1248 D2612
R409 C515 C518 R450
R471 C1246
C1245 C1226
C1230
C1232 C1228R1250 C1235 C1236 R2861
CM2861 C3409 R3430 C3426
C3427 CM2852
CM2853
R2852
R2853 R3613
C2620 R2652
C2619 VD2612
C1222 R1258
R411 C417 C521 Q406
R522 TP211 R3206
R410 C492 L400 R2629
VD2607
R476 D2608 D2607 D2609
R412 C416 R523 R475 R1238 CL3621 J2601
C448 R3221 C1234
R3223 R2843 R2621
C415 R1237
R2622 C2612
R521 R1248
C1233 R1249
Q407 R3207
C1258 R4258 R2842 R2631
5 6
5 4 R4262 CL1228 R2630
C4256 IC4601 R1090 CL1000 C1204CL1218
1 3 C1224 RB1200CM1201
R1310 R1033 C3233 R610
5
R3222
IC1207
1
4
3
CL3215 C1213 C1225 R1047 R1277
R1278 R3428
CM403 R520R519 R1222 C1032 R1276 R1297 R1028 CL1039 Q3401 R3418C3421 C612 TP202 C3006
CN1201 Q4202 R1217 R1275 R3426 cam14
1 4 R4260
R4261 R474 R1068 C3232 C611 CL1211 VD3001
C1070
R1129 R1260R1262
C1210 R1299 R1208C1249 C1229 R3419 5 4
2

R3420
1

cam024 C1028 IC602 CL1212 C3618


R413 R1325R1326
R1327 cam010 R1259 CL1227
R1257
C1014 D3400 Q3402 R1003
C1020
R3219 1 2 3
cam043 C1220 R1030 R3432 4 3
R3651 CL3635
R479R478 CL416 R1263 R1201 R1002 R1141 C1030
R1005 C3230 IC603
5

CL3008
C433 C1227 C1221 CL1021 R1004 C613
1 2

R614
CL418 R1228
R1229 C610 R612 R3643
R3646 R3639 R3013 R3014
cam45 CL400 CL410CL417 R1146
R1205
CM1200
R1309 C2017 C2020 R2002 C2002 R2001 R2017
R3217 cam100001 cam100000
C413 R425 CL2004 cam34
CL401 CL419 R421 R1206 R1311
CL3218
CL3217 C505R447R499R524R525R439C419R437R526 C1205 C3228
R3208 C3231
VD3203 R3220 C3229
R3218 R3216 VD3204
CL407 C1219 R1312 R636 Q1200 R1308 Q3602
R3239C3243 CL3219
CL3220
R426R446C504 CL1033 C1081 CL1226 C2014 C2013 C2009 R3016 R3017
C3245
C3246 CL402 CL409 R1261 C1216 R2010 C635
R3242 cam3 R1120 Q1201 R3634
CM400 R440R434R435 Q410
15 11

R1265
X3000 CL3007
CL403 R427 C497
16 10
C1231

5
C634 R3627

1 2
R428
IC401 CL408 CM2008 R1307 J3000
R445C503 R433 C1200 R613 CM2007 RB2004 IC607
C498R441 R1296
16 1 20 6

C3244 1 5
CL1207 R2009
R634 CL3617
CL3640 CL3616 VD3000

3
4
C3273 CL420 Q1202
R451 R527 R1063 CL1208 C3001CL3001R3000
R1074 CM2006
CM2005 R3665
R3664
CL414 C502 C500 C499 C507C506 CL411 CL1038 R1086 C631 C2022 R635 C3005 C3002 R3005 C3003
5 4 CM2004
CM2003 IC2001 R3007 Q3000 R3023
33
IC3202 R430 R443 R442 R618 IC605 C1252 R3002
CL1023 1 2 3 RB2003 cam33 R3006
R1073 CL1210 CM2002 C2019 C3004

24
cam47R449 R422 R431 R448 CL406 CM2001

19
RB3603

18
C630

1
CL1209 J3201 R3012 R3011 R3022
C420 R432 CL405 C1209
R1232 C2001 C2021 5
IC1204
4

25
17 32 1 3 C3000 IC3001
F3200 CL421 CL412 R3003
R2015C2024 R2623
R2624 R3001 VD3002

13
6
C3250 C2018 CL3629

12
7
cam100002 R2012
R2016 R3614 CL3000
CL3003 Q3001
C2603 cam051 R3607 CL3009
CL404 R2650R2626 D2615 C2618
L406 C2600 R2606 cam100006 CL3004
CL3005 R3004 CL3006
R2603 C2617 cam054 VD3603 CL3002
C3252 C3251 R2601 C3604
C3254 C3253 R2627
R2628 C2616 C2615 VD3607
VD3611
C2601 D2614 R2625
R2610 C2606 CL2600 L2600 D2611 D2610
R417 R2637 VD2600 R2638
R2639 R2640
R2641 R2651
VD2605
D2616C2608 C2609 cam20
VD2614 D2600 R2609 D2602 VD2611 VD2610

23
C3274 D2604 D2601 T3400
Q403 VD2601 C3403
R547 VD2603 VD2602 cam28
R418 L3400 R3412
C3249 C3248 Q402 cam048
C3404

19
4
1

IC400 T3401 J3400


4 5
3
2

22
Q401
R414 C418 RB3619
D400
R419
CN3200 CN3603

L3203 L3202

21
C3275 C3405 RB3400
RB3620
J2600 1 2 3

1
cam25

C3260 C3259 CM2803


R2800
CM2802 R2801 TP208 R2827
C414 R2831 R2810 CM2811 R2832
CL2813 Q2800

20
cam27
R2822
R2830
C28C2806
C2805 03 C2804 CR2833
M2833 R2824 R2818
R1306 R2828
C2807
C2808 R2812
R2804 R2805 R2809 C2824 C2823
R1291 C3227 R2813 C2820 C2819
cam30 CM2808
R2808 cam201
L3201 L3200 R495
C3276 cam100004
CL1215 Q1203 FB2802
FB2801 FB2800
CM2864
R1313 cam100003 C2811
3 1 Q1204 R1328 C519 R517 C466
R494 Q408 C2812 cam21
R1314 3 1 3 1

D1202 R1052 R1255 C2810 C2809


IC1203
4 6 IC1202
4 6 IC1200
4 6
R1137 R1069 R1072 R1071 20 11 L404 R2860 C2802
D1000 Q404 cam26 C2814 CM2855 CM2821
CM2825
CL1216 R1070 VD1204 F403 R2855
CM2854CM2856CM2819
CM2857 C2822
CM2820
C2821
R2820 CM2815
C2816
R2815 CM2817 CM2807
CM2816 R2806CM2834
CM2806
R2807 R2834
R1295
R1294 D1201 D1200 R1051 R1106 R1059 C1243
C2815 C2801
R1057 R1056 R504 C1242 IC1201 Q409 C2813 IRM001 KA001
C1237 R1145 R1122R1124
R1050
VD1000 R1252 F2800 CM2814 C2800
R1293 R1292 C1044 C1042 R1254 cam39
C3258 C3257 R1113
R1114
R1115 R1112 R1144 R1049VD1002 R1058 R1060 R1105 R1104 R516 C520 C461
C3266 C3263 CL1017 D1205 VD1201 FB2804
CM2865
R1111 R1123 Q405 1 10 FB2803
R1302 R1303 R1329 R1266
C1251 D1207D1206 R1301 VD1001 R1143 CL1002R1103
CL1003
CL1004 R1253 C463
C3265 C1244 C1059
C1060 C1057
C1058 D1001 C1045 C1050 D1002 C1069C1052 R1322 C1239 J1200
3 1
C3264 C1056 CL1024 CL1001 R1323 C460 4
IC405 6
cam012 R1300 R1109 C1043 C1053
C1054
C1055 C1257 R490 1 11 21 75
VD1203VD1202 C464
R1110C1079 R1108 C1046 C1051 R1107 C1062 cam29 C1048 R518 cam37C1238 C1240 C1241 76 77 cam015
4

cam32 cam016 R489C458R488


C1047 R1142 R1324 IC1206 R487
1
6

1 4 17 1 cam36 C1077 C1253


cam777 C459
cam38 CN2800
CN1200 29 1 RB1201 VD1205 2 10 20 74
CN3201 18 2 cam003
cam005 RB1001 cam4
5 6 CN1000 R1315D1203
R1316
32 30 2 31 C1082 cam006
cam044 C1254

11 6 C2817 C2818
5 1
IC1205
CN1002
10 7

9 8
cam901 cam001 cam10002 cam10003 cam10004

cam005
cam004
cam006

KJ001 KJ002

KD-55/65/75XE8505,8577,8588,8596,8599,FW-65/75XE8501 52
TROUBLE SHOOTING

PCB PARTS MAP


SI2C013500 - 1/5/2022 12:13 PM
BMKS (B side view)
KJ004 KJ003
cam009

cam008

cam17 cam210 cam209 cam208 JL2830


cam16
JL1226 JL1204 JL1228 JL1229 JL1223 JL1207
JL1218 JL1217 JL1008 JL1006 JL1004 JL1020 JL1001 JL1017 JL2816
JL1216 JL1215 JL1024 JL2815 JL2817 JL2822 JL2808 JL2813 JL2807
JL2832 JL2801
JL1203 JL1202 JL1022 JL1003
JL1201 JL1200 JL1023 JL1007 JL1005 JL1002
JL1018 JL1000
JL1222 JL1209 JL1221 JL1208 JL1206 JL1220 JL1016
JL1027 JL1019
JL3200 JL3201 JL3202 JL3203 JL1021 JL1026 JL1025 JL424 JL2833
JL1227
JL425
JL2823 JL2818 JL2831 JL2821 JL2809 JL2800 cam202
JL1205 JL2802
JL2814

JL1214 JL1213 JL2824 JL2825 JL2826 JL2819 JL2820 JL2810 JL2811 JL2803 JL2804
JL2812 KB001
JL1231 JL1230 JL2805
cam10 JL2806

JL1232
cam096 IRM003
cam047 cam046 cam093 cam092
cam23 JL2829
JL1233

JL2828

JL2600 JL2827

JL2602 JL3605

JL3608

JL3410

JL3409

JL3408

JL609 JL3407

JL3204

JL431 JL400 JL608 JL3206


JL603
JL3205
JL433
JL4209
JL605
JL412 JL427

JL602
JL421 JL430

1
ET205

JL417 JL429
JL441 JL415
JL416 JL426

JL414

JL410 JL411
JL413 JL409
JL408

JL434 JL432
JL407 JL420

JL406 CL3205 JL3609


JL405 JL3604
JL800
JL404

JL402
JL403

JL606 JL611 JL610

JL401 JL607

1
ET206

JL4009 JL4007 JL4010 JL4008 CM1400

JL422
JL604

CL1800

JL3607 JL3603
1
ET216

C4110

CL4031

C3947
cam10008

1
ET204

JL3601

1
ET207
JL3602
JL423
JL3606

JL419
JL418

JL436 14 2

CN4002
13 1

JL435 JL3424
JL4400 cam053 1
ET208
JL3412
JL601

JL3411
1

ET209 JL3403 JL3402


JL3422
JL3425
JL3423
JL3413 JL3414
JL3401

JL600

JL3415

CM3205

JL1015
C3940
C3939
JL1014

JL1013
JL1009
JL1012

JL1011

JL1010

JL438
1
ET210

JL3400
JL3420
JL4216 JL3404
JL440

JL439 JL3405

JL3406
JL4015
JL3421
1

ET211

cam204 KB002 IRM004


JL4014 JL4001
JL4000 DM002
JL4013
JL4017 JL4004 JL4208 JL4214
JL4002 JL4213
JL437
JL4016 JL4003 JL4011 JL4207
JL4006 JL4210 JL4217
JL4212 JL4205 JL4203
JL4200 JL4201 JL4202
JL4005 JL4204 JL4206
JL4018 JL4012 JL4215 JL4211

KD-55/65/75XE8505,8577,8588,8596,8599,FW-65/75XE8501 53
BLOCK DIAGRAMS

* depend on destinations. Some control lines are left out.

* IR In BMKS board
Video signal Center Key RGBW LEDs
* CAS/CI DDCs
Audio signal
L/R Keys Light Sens.
Control Bus

* RF Power IR Rx
Micro
Component/ (STM8S103F2U6)
Composite Test point Video out
Backlight
PWM
GLx
Composite
eMMC
board
(PSU + LED Driver)
16GB
CEC
SPI Flash SPI Flash
2x6G DDR3 32Mibit 16Mibit
4Gibit x 5
HDMI Vx1 8-lane
2x3G
4K Vx1 16-lane
FRC Panel
* DVI Audio In/ Main PQ Vx1 8-lane (MFC11)
(PiQ)
IR Pass Through SoC UART
4K/120p
Tcon
USB3.0 (Muffin2)
IR
USB2.0 I2C
I2C I2C
USB HS I2C
WiFi/BT
(J20H084.02) I2S 2-ch
Ethernet D-Amp. SP
S/PDIF Temp
Sensor
(TAS5760) SP
Optical S/PDIF (I2C)
Out
HP/Line Out
UART
* IR Blaster IRB Micro

* RS232C UART

KD-55/65/75XE8505,8577,8588,8596,8599,FW-65/75XE8501 54
SWITCH UNIT(3M-P)
CN1 CN4401 U1
Switch Unit HUS_GND 1 15 #30 GND 1 51 GND
1-474-647-12 HUS_KEY_AD 2 12 #30 BMKS Board P_Vx1_7P 2 50 VBTX7P
HUS_POWER_KEY 3 14 #30 P_Vx1_7N 3 49 VBTX7N
1-474-647-11 1-821-900-11 GND 4 48 GND
DVI OUT
JAM SZ15-03WLR JAM SZ15-03HGR P_Vx1_6P 5 47 VBTX6P
P_Vx1_6N 6 46 VBTX6N
CN1001
GND 7 45 GND
P_Vx1_5P 8 44 VBTX5P
P_Vx1_5N 9 43 VBTX5N
GND 10 42 GND
P_Vx1_4P 11 41 VBTX4P
CN1000 P_Vx1_4N 12 40 VBTX4N
6 1 WIFI_STBY_3.3V GND 13 39 GND
2 2 X_WIFI_BT_RST P_Vx1_3P 14 38 VBTX3P
1 3 SC_STBY_3.3V P_Vx1_3N 15 37 VBTX3N
3 4 X_WIFI_WAKEUP GND 16 FLEXIBLE FLAT CABLE 51P 36 GND
1 5 WIFI_GND P_Vx1_2P 17 35 VBTX2P T-con
1-849-955-11
4 6 X_BT_WAKEUP P_Vx1_2N 18 34 VBTX2N
GN1 Smart Core 5 7 WIFI_GND GND 19 33 GND
Harness Assy (MAIN) Board
1-910-112-38 11 8 3D_LR P_Vx1_1P 20 32 VBTX1P
CN001 9 9 WIFI_GND P_Vx1_1N 21 31 VBTX1N
HSC3-S Board STBY3.3V 1 3 10 10 X_BT_WAKE2 GND 22 30 GND (55)
5V_MAIN 2 13 13 11 WIFI_GND P_Vx1_0P 23 29 VBTX0P
GND 3 17 2 12 KEY_AD P_Vx1_0N 24 28 VBTX0N
LED_AMBER 4 20 2 13 5V_MAIN GND 25 27 GND
LED_PWM_W 5 22 3 14 POWER_KEY P_LOCKN(Low_ACT) 26 26 VBTXLOCKN0
LEY_PWM_R 6 28 1 15 WIFI_GND P_HTPDN(Low_ACT) 27 25 VBTXHTPDN0
LED_PWM_B 7 26 11 16 SC_OPT_SENSE GND 28 24 GND
LED_PWM_G 8 24 3 17 SC_GND NC(DeMura_ST) 29 23 NC
GND 9 21 12 18 SC_SIRCS NC(Hi_Aging) 30 22 NC
MAIN_3.3V 10 19 10 19 SC_MAIN_3.3V BITSEL 31 21 BITSEL
OPT_SENSE 11 16 4 20 SC_LED_AMBER /WP_BINT_(Hi_ACT) 32 20 /WP/(BINT)
SIRCS 12 18 9 21 SC_GND SCL 33 19 SCL
1-821-139-11 1-821-126-11 5 22 SC_LED_PWM_W SDA 34 18 SDA
JAM SYT10-12WS SYT10-12HG NC 23 KEY_GND 3D_EN_MUTE(Hi_ACT) 35 17 3D_EN
8 24 SC_LED_PWM_G 3D_SYNC_To_P 36 16 3D_SYNC_IN
NC 25 (TS_SCL) 3D_SYNC_From_P 37 15 3D_SYNC_OUT
7 26 SC_LED_PWM_B GND 38 14 GND
NC 27 TS_GND PANEL_DET(Low_ACT) 39 13 PANEL_DET

KD-55/65/75XE8505,8577,8588,8596,8599,FW-65/75XE8501
6 28 SC_LED_PWM_R GND 40 12 GND
USB Cable NC 29 (TS_SDA/TS_TEMP) NC/GND 41 11 NC/GND
Wifi/BT GND 1 5 #30 NC 30 (TS_MAIN_3.3V) NC/GND 42 10 NC
RST_L 2 2 #30 1-819-455-11 1-818-693-22 NC 43 9 NC
FY16 WOW_L 3 4 #30 SHLDP-30V-S-1 (B) JST SM30B-SHLDS-GANF-1-TF(LF)(SN) NC/12V 44 8 NC/12V
WOBT1_L 4 6 #30 NC/12V 45 7 NC/12V
GND 5 7 #30 NC/12V 46 6 NC/12V
VCC 6 1 #30 NC/12V 47 5 NC/12V
VCC 7 5 1 BLK#28 NC/12V 48 4 NC/12V
VCC 8 1 1 RED#28 NC/12V 49 3 NC/12V
GND 9 9 #30 CN1002 NC/12V 50 2 NC/12V
KD-55XE8505/8577/8588/8596/8599

WOBT2_L 10 10 #30 USB 8 1 WIFI_STBY_3.3V (VBUS) NC/12V 51 1 NC/12V


CONNECTOR DIAGRAMS

VSYNC 11 8 #30 USB 14 2 WIFI_USB_M (D-) 1-844-527-11 Molex(BM10) 1-819-812-11


GND 12 Shell 1 Shield #28 USB 15 3 WIFI_USB_P (D+) or 1-842-546-21, IPEX(BM11) JAE/FI-RE51S-HF
GND 13 11 #30 USB NC 4 NC (ID) FFC Direct Connector :IPEX
DM 14 2 1 WHT#28 USB 7 5 WIFI_STBY_3.3V (GND)
DP 15 3 1 GRN#28 USB 12 Shell WIFI_GND
1-819-332-11 1-819-502-11 1-849-997-11 1-844-049-11 CN4400 U2
JST SM15B-GHS-TB(LF)(SN) GHR-15V-S ACON u-USB Plug SMK CSS5305-6H02E NC 1 41 NC
NC 2 40 NC
NC 3 39 NC
NC 4 38 NC
BT Antena SPI_CS(Low_ACT) 5 37 NC
SPI_CK 6 36 NC
SPI_EN_B(Hi_ACT) 7 35 NC
NC 8 34 NC
NC 9 33 NC
NC 10 FLEXIBLE FLAT CABLE 41P 32 NC
NC 11 31 NC
1-849-960-11
VCA(Hi_ACT) 12 30 NC
BUS_SW(Hi_ACT) 13 29 NC
CN400 SPI_MODI(P_F_DO) 14 28 NC
NC 30 TCON_VCC12V SPI_MIDO(P_F_DI) 15 27 NC
4 29 PWM2_DIMMER SPI_EN_A(Hi_ACT) 16 26 NC
NC 28 TCON_VCC12V GND 17 25 GND
8 27 BL_ERR P_Vx1_15P 18 24 RxP15
10 26 GND P_Vx1_15N 19 23 RxN15
3 25 DC_DIMMER GND 20 22 GND
7 24 BL_ON P_Vx1_14P 21 21 RxP14
1 23 BLINKING P_Vx1_14N 22 20 RxN14 CON3
6 22 PWM3_DIMMER GND 23 19 GND GND Ground 1 23 AWG#22
11 21 GND P_Vx1_13P 24 18 RxP13 GND Ground 2 24 AWG#22
2 20 PWM1_DIMMER P_Vx1_13N 25 17 RxN13 PWR Power V12 IN 3 NC
18 19 POWER_MAIN GND 26 16 GND PWR Power V12 IN 4 27 AWG#22
Connector Assy 30P NC 18 FB_REF P_Vx1_12P 27 15 RxP12 PWR Power V12 IN 5 28 AWG#22
1-910-112-39 17 17 POWER_MAIN P_Vx1_12N 28 14 RxN12 1-822-322-11 1-820-264-11
NC 16 PGOOD GND 29 13 GND JST SM05B-PASS-TBT(LF)(SN) PAP-05V-S
12 15 GND P_Vx1_11P 30 12 RxP11
5 14 STBY_3.3V_IN P_Vx1_11N 31 11 RxN11
16 13 REG_12V GND 32 10 GND
9 12 POWER_ON P_Vx1_10P 33 9 RxP10
Harness Assy (MAIN) 15 11 REG_12V P_Vx1_10N 34 8 RxN10 3
1-910-112-38 NC 10 DC_DET_VTH_2 GND 35 7 GND
SP-BOX ASSY L+ 1 4 #22 NC 9 DC_DET_VTH_1 P_Vx1_9P 36 6 RxP9
L- 2 3 #22 19 8 GND P_Vx1_9N 37 5 RxN9
Lch JST SMP-02VF-N 26 7 TCON_ON GND 38 4 GND
1-784-991-21 NC 6 STBY_3.3V_OUT P_Vx1_8P 39 3 RxP8
NC 5 CUR_MON P_Vx1_8N 40 2 RxN8
14 4 POWER_AU GND 41 1 GND
21 3 GND 1-844-642-11 Molex,(BM10) 1-819-564-11
SP-BOX ASSY R+ 1 1 #22 13 2 POWER_AU or 1-843-699-11, IPEX(BM11) JAE/FI-RE41S-HF
R- 2 2 #22 22 1 GND
Rch JST SMP-02VF-N 1-843-925-11 1-843-917-11 CN4000
1-784-991-21 PBDP-30V-S JST SM30B-PBDSS-TF GND 1
N.C(OPEN) 2
N.C(OPEN) 3
LD_ERR_DET 4
CN3201 N.C(OPEN) 5
1 1 SP_MAIN_RP N.C(OPEN) 6
2 2 SP_MAIN_RN N.C(OPEN) 7
2 3 SP_MAIN_LN N.C(OPEN) 8
1 4 SP_MAIN_LP N.C(OPEN) 9
1-842-593-11 1-842-566-12 TM_RDY_MON 10
PBVP04V-S SM04B-PBVSS-TB(LF)(SN)(PS) N.C(OPEN) 11
N.C(OPEN) 12
P_SENS_MON 13
TM_DRV_EMIT 14
TM_SPI_SYNC 15
GL71 Board GND 16
SI2C013500 - 1/5/2022 12:13 PM

N.C(OPEN) 17
N.C(OPEN) 18
CN6401 N.C(OPEN) 19
1-842-551-11 N.C(OPEN) 20
SJM20-28WLB/JAM GND 21
BLINKING 1 23 #26 TM_DRV_SPI_MOSI_00 22
PWM1_DIMMER 2 20 #26 TM_DRV_SPI_MISO_00 23
DC_DIMMER 3 25 #26 TM_DRV_SPI_SCK_00 24
PWM2_DIMMER 4 29 #26 TM_DRV_SPI_NSS_00 25
STBY3.3V 5 14 #22 GND 26
PWM3_DIMMER 6 22 #26 N.C(OPEN) 27
BL_ON 7 24 #26 SA_MODE 28
BL_ERR 8 27 #26 N.C(OPEN) 29
POWER_ON 9 12 #26 BL_ON 30
GND 10 26 #22 1-843-858-71
GND 11 21 #22 IMSA-9637S-30-Y800
GND 12 15 #22
REG12V 13 2 #22
REG12V 14 4 #22
REG12V 15 11 #22
REG12V 16 13 #22
REG12V 17 17 #22
REG12V 18 19 #22
GND 19 8 #22
GND 20 NC
GND 21 3 #22
GND 22 1 #22
GND 23 1 #22
GND 24 2 #22
TCON_VCC12V 25 NC
TCON_ON 26 7 #26
TCON_VCC12V 27 4 #22
TCON_VCC12V 28 5 #22
SJM20-28HG
1-842-598-11

CN6101
SFP79-02WLB/JAM
1-822-908-11
AC-N 1 1
AC-L 2 2
1-822-906-11
AC Code
SFP79-02HG
55
SWITCH UNIT(3M-P)
CN1 CN4401 U1
Switch Unit HUS_GND 1 15 #30 GND 1 51 GND
1-474-647-12 HUS_KEY_AD 2 12 #30 BMKS Board P_Vx1_7P 2 50 VBTX7P
HUS_POWER_KEY 3 14 #30 P_Vx1_7N 3 49 VBTX7N
1-474-647-11 1-821-900-11 GND 4 48 GND
DVI OUT
JAM SZ15-03WLR JAM SZ15-03HGR P_Vx1_6P 5 47 VBTX6P
P_Vx1_6N 6 46 VBTX6N
CN1001
GND 7 45 GND
P_Vx1_5P 8 44 VBTX5P
P_Vx1_5N 9 43 VBTX5N
GND 10 42 GND
P_Vx1_4P 11 41 VBTX4P
CN1000 P_Vx1_4N 12 40 VBTX4N
6 1 WIFI_STBY_3.3V GND 13 39 GND
2 2 X_WIFI_BT_RST P_Vx1_3P 14 38 VBTX3P
1 3 SC_STBY_3.3V P_Vx1_3N 15 37 VBTX3N
3 4 X_WIFI_WAKEUP GND 16 FLEXIBLE FLAT CABLE 51P 36 GND
1 5 WIFI_GND P_Vx1_2P 17 35 VBTX2P T-con
1-849-956-11
4 6 X_BT_WAKEUP P_Vx1_2N 18 34 VBTX2N
GN1 Smart Core 5 7 WIFI_GND GND 19 33 GND
Harness Assy (MAIN) Board
1-910-112-40 11 8 3D_LR P_Vx1_1P 20 32 VBTX1P
CN001 9 9 WIFI_GND P_Vx1_1N 21 31 VBTX1N
HSC3-S Board STBY3.3V 1 3 10 10 X_BT_WAKE2 GND 22 30 GND (65)
5V_MAIN 2 13 13 11 WIFI_GND P_Vx1_0P 23 29 VBTX0P
GND 3 17 2 12 KEY_AD P_Vx1_0N 24 28 VBTX0N
LED_AMBER 4 20 2 13 5V_MAIN GND 25 27 GND
LED_PWM_W 5 22 3 14 POWER_KEY P_LOCKN(Low_ACT) 26 26 VBTXLOCKN0
LEY_PWM_R 6 28 1 15 WIFI_GND P_HTPDN(Low_ACT) 27 25 VBTXHTPDN0
LED_PWM_B 7 26 11 16 SC_OPT_SENSE GND 28 24 GND
LED_PWM_G 8 24 3 17 SC_GND NC(DeMura_ST) 29 23 NC
GND 9 21 12 18 SC_SIRCS NC(Hi_Aging) 30 22 NC
MAIN_3.3V 10 19 10 19 SC_MAIN_3.3V BITSEL 31 21 BITSEL
OPT_SENSE 11 16 4 20 SC_LED_AMBER /WP_BINT_(Hi_ACT) 32 20 /WP/(BINT)
SIRCS 12 18 9 21 SC_GND SCL 33 19 SCL
1-821-139-11 1-821-126-11 5 22 SC_LED_PWM_W SDA 34 18 SDA
JAM SYT10-12WS SYT10-12HG NC 23 KEY_GND 3D_EN_MUTE(Hi_ACT) 35 17 3D_EN
8 24 SC_LED_PWM_G 3D_SYNC_To_P 36 16 3D_SYNC_IN
NC 25 (TS_SCL) 3D_SYNC_From_P 37 15 3D_SYNC_OUT

KD-55/65/75XE8505,8577,8588,8596,8599,FW-65/75XE8501
7 26 SC_LED_PWM_B GND 38 14 GND
NC 27 TS_GND PANEL_DET(Low_ACT) 39 13 PANEL_DET
6 28 SC_LED_PWM_R GND 40 12 GND
USB Cable NC 29 (TS_SDA/TS_TEMP) NC/GND 41 11 NC/GND
Wifi/BT GND 1 5 #30 NC 30 (TS_MAIN_3.3V) NC/GND 42 10 NC
RST_L 2 2 #30 1-819-455-11 1-818-693-22 NC 43 9 NC
FY16 WOW_L 3 4 #30 SHLDP-30V-S-1 (B) JST SM30B-SHLDS-GANF-1-TF(LF)(SN) NC/12V 44 8 NC/12V
WOBT1_L 4 6 #30 NC/12V 45 7 NC/12V
GND 5 7 #30 NC/12V 46 6 NC/12V
VCC 6 1 #30 NC/12V 47 5 NC/12V
VCC 7 5 1 BLK#28 NC/12V 48 4 NC/12V
VCC 8 1 1 RED#28 NC/12V 49 3 NC/12V
GND 9 9 #30 CN1002 NC/12V 50 2 NC/12V
WOBT2_L 10 10 #30 USB 8 1 WIFI_STBY_3.3V (VBUS) NC/12V 51 1 NC/12V
VSYNC 11 8 #30 USB 14 2 WIFI_USB_M (D-) 1-844-527-11 Molex(BM10) 1-819-812-11
GND 12 Shell 1 Shield #28 USB 15 3 WIFI_USB_P (D+) or 1-842-546-21, IPEX(BM11) JAE/FI-RE51S-HF
GND 13 11 #30 USB NC 4 NC (ID) FFC Direct Connector :IPEX
DM 14 2 1 WHT#28 USB 7 5 WIFI_STBY_3.3V (GND)
DP 15 3 1 GRN#28 USB 12 Shell WIFI_GND
1-819-332-11 1-819-502-11 1-849-997-11 1-844-049-11 CN4400 U2
JST SM15B-GHS-TB(LF)(SN) GHR-15V-S ACON u-USB Plug SMK CSS5305-6H02E NC 1 41 NC
NC 2 40 NC
NC 3 39 NC
NC 4 38 NC
BT Antena SPI_CS(Low_ACT) 5 37 NC
SPI_CK 6 36 NC
SPI_EN_B(Hi_ACT) 7 35 NC
NC 8 34 NC
NC 9 33 NC
NC 10 32 NC
FLEXIBLE FLAT CABLE 41P
NC 11 31 NC
VCA(Hi_ACT) 12 1-849-961-11 30 NC
BUS_SW(Hi_ACT) 13 29 NC
CN400 SPI_MODI(P_F_DO) 14 28 NC
NC 30 TCON_VCC12V SPI_MIDO(P_F_DI) 15 27 NC
4 29 PWM2_DIMMER SPI_EN_A(Hi_ACT) 16 26 NC
NC 28 TCON_VCC12V GND 17 25 GND
8 27 BL_ERR P_Vx1_15P 18 24 RxP15
KD-65XE8505/8577/8588/8596/8599, FW-65XE8501

10 26 GND P_Vx1_15N 19 23 RxN15


3 25 DC_DIMMER GND 20 22 GND
7 24 BL_ON P_Vx1_14P 21 21 RxP14
1 23 BLINKING P_Vx1_14N 22 20 RxN14 CON3
6 22 PWM3_DIMMER GND 23 19 GND GND Ground 1 23 AWG#22
11 21 GND P_Vx1_13P 24 18 RxP13 GND Ground 2 24 AWG#22
2 20 PWM1_DIMMER P_Vx1_13N 25 17 RxN13 PWR Power V12 IN 3 NC
18 19 POWER_MAIN GND 26 16 GND PWR Power V12 IN 4 27 AWG#22
Connector Assy 30P NC 18 FB_REF P_Vx1_12P 27 15 RxP12 PWR Power V12 IN 5 28 AWG#22
1-910-112-41 17 17 POWER_MAIN P_Vx1_12N 28 14 RxN12 1-822-322-11 1-820-264-11
NC 16 PGOOD GND 29 13 GND JST SM05B-PASS-TBT(LF)(SN) PAP-05V-S
12 15 GND P_Vx1_11P 30 12 RxP11
5 14 STBY_3.3V_IN P_Vx1_11N 31 11 RxN11
16 13 REG_12V GND 32 10 GND
9 12 POWER_ON P_Vx1_10P 33 9 RxP10
Harness Assy (MAIN)
15 11 REG_12V P_Vx1_10N 34 8 RxN10
1-910-112-40
NC 10 DC_DET_VTH_2 GND 35 7 GND
SP-BOX ASSY, W25(L)-E L+ 1 4 #22 NC 9 DC_DET_VTH_1 P_Vx1_9P 36 6 RxP9
L- 2 3 #22 19 8 GND P_Vx1_9N 37 5 RxN9
Lch JST SMP-02VF-N 26 7 TCON_ON GND 38 4 GND
1-784-991-21 NC 6 STBY_3.3V_OUT P_Vx1_8P 39 3 RxP8
NC 5 CUR_MON P_Vx1_8N 40 2 RxN8
14 4 POWER_AU GND 41 1 GND
21 3 GND 1-844-642-11 Molex,(BM10) 1-819-564-11
SP-BOX ASSY, W25(L)-E R+ 1 1 #22 13 2 POWER_AU or 1-843-699-11, IPEX(BM11) JAE/FI-RE41S-HF
R- 2 2 #22 22 1 GND
Rch JST SMP-02VF-N 1-843-925-11 1-843-917-11 CN4000
1-784-991-21 PBDP-30V-S JST SM30B-PBDSS-TF GND 1
N.C(OPEN) 2
N.C(OPEN) 3
LD_ERR_DET 4
CN3201 N.C(OPEN) 5
1 1 SP_MAIN_RP N.C(OPEN) 6
2 2 SP_MAIN_RN N.C(OPEN) 7
2 3 SP_MAIN_LN N.C(OPEN) 8
1 4 SP_MAIN_LP N.C(OPEN) 9
1-842-593-11 1-842-566-12 TM_RDY_MON 10
PBVP04V-S SM04B-PBVSS-TB(LF)(SN)(PS) N.C(OPEN) 11
N.C(OPEN) 12
P_SENS_MON 13
TM_DRV_EMIT 14
GL72 Board TM_SPI_SYNC 15
GND 16
N.C(OPEN) 17
N.C(OPEN) 18
CN6401 N.C(OPEN) 19
1-842-551-11 N.C(OPEN) 20
SJM20-28WLB/JAM GND 21
BLINKING 1 23 #26 TM_DRV_SPI_MOSI_00 22
PWM1_DIMMER 2 20 #26 TM_DRV_SPI_MISO_00 23
DC_DIMMER 3 25 #26 TM_DRV_SPI_SCK_00 24
PWM2_DIMMER 4 29 #26 TM_DRV_SPI_NSS_00 25
STBY3.3V 5 14 #22 GND 26
PWM3_DIMMER 6 22 #26 N.C(OPEN) 27
BL_ON 7 24 #26 SA_MODE 28
BL_ERR 8 27 #26 N.C(OPEN) 29
POWER_ON 9 12 #26 BL_ON 30
GND 10 26 #22 1-843-858-71
GND 11 21 #22 IMSA-9637S-30-Y800
GND 12 15 #22
REG12V 13 2 #22
REG12V 14 4 #22
REG12V 15 11 #22
REG12V 16 13 #22
REG12V 17 17 #22
REG12V 18 19 #22
GND 19 8 #22
GND 20 NC
GND 21 3 #22
GND 22 1 #22
GND 23 1 #22
GND 24 2 #22
TCON_VCC12V 25 NC #22
TCON_ON 26 7 #26
TCON_VCC12V 27 4 #22
TCON_VCC12V 28 5 #22
SJM20-28HG
1-842-598-11

CN6101
SFP79-02WLB/JAM
1-822-908-11
AC-N 1 1
AC-L 2 2
1-822-906-11
AC Code
SFP79-02HG
CONNECTOR DIAGRAMS

56
SWITCH UNIT(3M-P)
CN1 CN4401 U1
Switch Unit HUS_GND 1 15 #30 GND 1 51 GND
1-474-647-12 HUS_KEY_AD 2 12 #30 BMKS Board P_Vx1_7P 2 50 VBTX7P
HUS_POWER_KEY 3 14 #30 P_Vx1_7N 3 49 VBTX7N
1-474-647-11 1-821-900-11 GND 4 48 GND
DVI OUT
JAM SZ15-03WLR JAM SZ15-03HGR P_Vx1_6P 5 47 VBTX6P
P_Vx1_6N 6 46 VBTX6N
CN1001
GND 7 45 GND
P_Vx1_5P 8 44 VBTX5P
P_Vx1_5N 9 43 VBTX5N
GND 10 42 GND
P_Vx1_4P 11 41 VBTX4P
CN1000 P_Vx1_4N 12 40 VBTX4N
6 1 WIFI_STBY_3.3V GND 13 39 GND
2 2 X_WIFI_BT_RST P_Vx1_3P 14 38 VBTX3P
1 3 SC_STBY_3.3V P_Vx1_3N 15 37 VBTX3N
3 4 X_WIFI_WAKEUP GND 16 FLEXIBLE FLAT CABLE 51P 36 GND
1 5 WIFI_GND P_Vx1_2P 17 1-849-957-11 35 VBTX2P T-con
4 6 X_BT_WAKEUP P_Vx1_2N 18 34 VBTX2N
GN1 Smart Core 5 7 WIFI_GND GND 19 33 GND
Harness Assy (MAIN) Board
1-910-112-42 11 8 3D_LR P_Vx1_1P 20 32 VBTX1P
CN001 9 9 WIFI_GND P_Vx1_1N 21 31 VBTX1N
HSC3-S Board STBY3.3V 1 3 10 10 X_BT_WAKE2 GND 22 30 GND (75)
5V_MAIN 2 13 13 11 WIFI_GND P_Vx1_0P 23 29 VBTX0P
GND 3 17 2 12 KEY_AD P_Vx1_0N 24 28 VBTX0N
LED_AMBER 4 20 2 13 5V_MAIN GND 25 27 GND
LED_PWM_W 5 22 3 14 POWER_KEY P_LOCKN(Low_ACT) 26 26 VBTXLOCKN0
LEY_PWM_R 6 28 1 15 WIFI_GND P_HTPDN(Low_ACT) 27 25 VBTXHTPDN0
LED_PWM_B 7 26 11 16 SC_OPT_SENSE GND 28 24 GND
LED_PWM_G 8 24 3 17 SC_GND NC(DeMura_ST) 29 23 NC
GND 9 21 12 18 SC_SIRCS NC(Hi_Aging) 30 22 NC
MAIN_3.3V 10 19 10 19 SC_MAIN_3.3V BITSEL 31 21 BITSEL
OPT_SENSE 11 16 4 20 SC_LED_AMBER /WP_BINT_(Hi_ACT) 32 20 /WP/(BINT)
SIRCS 12 18 9 21 SC_GND SCL 33 19 SCL
1-821-139-11 1-821-126-11 5 22 SC_LED_PWM_W SDA 34 18 SDA
KD-75XE8596, FW-75XE8501

JAM SYT10-12WS SYT10-12HG NC 23 KEY_GND 3D_EN_MUTE(Hi_ACT) 35 17 3D_EN


8 24 SC_LED_PWM_G 3D_SYNC_To_P 36 16 3D_SYNC_IN
NC 25 (TS_SCL) 3D_SYNC_From_P 37 15 3D_SYNC_OUT
7 26 SC_LED_PWM_B GND 38 14 GND
NC 27 TS_GND PANEL_DET(Low_ACT) 39 13 PANEL_DET
6 28 SC_LED_PWM_R GND 40 12 GND

KD-55/65/75XE8505,8577,8588,8596,8599,FW-65/75XE8501
USB Cable NC 29 (TS_SDA/TS_TEMP) NC/GND 41 11 NC/GND
Wifi/BT GND 1 5 #30 NC 30 (TS_MAIN_3.3V) NC/GND 42 10 NC
RST_L 2 2 #30 1-819-455-11 1-818-693-22 NC 43 9 NC
FY16 WOW_L 3 4 #30 SHLDP-30V-S-1 (B) JST SM30B-SHLDS-GANF-1-TF(LF)(SN) NC/12V 44 8 NC/12V
WOBT1_L 4 6 #30 NC/12V 45 7 NC/12V
GND 5 7 #30 NC/12V 46 6 NC/12V
VCC 6 1 #30 NC/12V 47 5 NC/12V
VCC 7 5 1 BLK#28 NC/12V 48 4 NC/12V
VCC 8 1 1 RED#28 NC/12V 49 3 NC/12V
GND 9 9 #30 CN1002 NC/12V 50 2 NC/12V
WOBT2_L 10 10 #30 USB 8 1 WIFI_STBY_3.3V (VBUS) NC/12V 51 1 NC/12V
VSYNC 11 8 #30 USB 14 2 WIFI_USB_M (D-) 1-844-527-11 Molex(BM10) 1-819-812-11
GND 12 Shell 1 Shield #28 USB 15 3 WIFI_USB_P (D+) or 1-842-546-21, IPEX(BM11) JAE/FI-RE51S-HF
GND 13 11 #30 USB NC 4 NC (ID) FFC Direct Connector :IPEX
DM 14 2 1 WHT#28 USB 7 5 WIFI_STBY_3.3V (GND)
DP 15 3 1 GRN#28 USB 12 Shell WIFI_GND
1-819-332-11 1-819-502-11 1-849-998-11 1-844-049-11 CN4400 U2
JST SM15B-GHS-TB(LF)(SN) GHR-15V-S ACON u-USB Plug SMK CSS5305-6H02E NC 1 41 NC
NC 2 40 NC
NC 3 39 NC
NC 4 38 NC
BT Antena SPI_CS(Low_ACT) 5 37 NC
SPI_CK 6 36 NC
SPI_EN_B(Hi_ACT) 7 35 NC
NC 8 34 NC
SI2C013500 - 1/5/2022 12:13 PM

NC 9 33 NC
NC 10 32 NC
FLEXIBLE FLAT CABLE 41P
NC 11 31 NC
VCA(Hi_ACT) 12 1-849-962-11 30 NC
BUS_SW(Hi_ACT) 13 29 NC
CN400 SPI_MODI(P_F_DO) 14 28 NC
NC 30 TCON_VCC12V SPI_MIDO(P_F_DI) 15 27 NC
4 29 PWM2_DIMMER SPI_EN_A(Hi_ACT) 16 26 NC
NC 28 TCON_VCC12V GND 17 25 GND
8 27 BL_ERR P_Vx1_15P 18 24 RxP15
10 26 GND P_Vx1_15N 19 23 RxN15
3 25 DC_DIMMER GND 20 22 GND
7 24 BL_ON P_Vx1_14P 21 21 RxP14
1 23 BLINKING P_Vx1_14N 22 20 RxN14
6 22 PWM3_DIMMER GND 23 19 GND
11 21 GND P_Vx1_13P 24 18 RxP13
2 20 PWM1_DIMMER P_Vx1_13N 25 17 RxN13
18 19 POWER_MAIN GND 26 16 GND
Connector Assy 30P NC 18 FB_REF P_Vx1_12P 27 15 RxP12
1-910-112-43 17 17 POWER_MAIN P_Vx1_12N 28 14 RxN12
NC 16 PGOOD GND 29 13 GND
12 15 GND P_Vx1_11P 30 12 RxP11
5 14 STBY_3.3V_IN P_Vx1_11N 31 11 RxN11
16 13 REG_12V GND 32 10 GND
Harness Assy (MAIN) 9 12 POWER_ON P_Vx1_10P 33 9 RxP10
15 11 REG_12V P_Vx1_10N 34 8 RxN10
1-910-112-42
NC 10 DC_DET_VTH_2 GND 35 7 GND
SP-BOX ASSY, W25XL-L CH-NDL+ 1 4 #22 NC 9 DC_DET_VTH_1 P_Vx1_9P 36 6 RxP9 CON3
L- 2 3 #22 19 8 GND P_Vx1_9N 37 5 RxN9 GND Ground 1 23 AWG#22
JST SMP-02VF-N 26 7 TCON_ON GND 38 4 GND GND Ground 2 24 AWG#22
1-784-991-21 NC 6 STBY_3.3V_OUT P_Vx1_8P 39 3 RxP8 PWR Power V12 IN 3 25
NC 5 CUR_MON P_Vx1_8N 40 2 RxN8 PWR Power V12 IN 4 27 AWG#22
14 4 POWER_AU GND 41 1 GND PWR Power V12 IN 5 28 AWG#22
21 3 GND 1-844-642-11 Molex,(BM10) 1-819-564-11 1-822-322-11 1-820-264-11
13 2 POWER_AU or 1-843-699-11, IPEX(BM11) JAE/FI-RE41S-HF JST SM05B-PASS-TBT(LF)(SN) PAP-05V-S
22 1 GND
1-843-925-11 1-843-917-11 CN4000
PBDP-30V-S JST SM30B-PBDSS-TF GND 1
N.C(OPEN) 2
N.C(OPEN) 3
LD_ERR_DET 4
CN3201 N.C(OPEN) 5
SP-BOX ASSY, W25XL-R CH-NDR+ 1 1 #22 1 1 SP_MAIN_RP N.C(OPEN) 6
NC 2 NC 2 2 SP_MAIN_RN N.C(OPEN) 7
R- 3 2 #22 2 3 SP_MAIN_LN N.C(OPEN) 8
JST SMP-03VF-N 1 4 SP_MAIN_LP N.C(OPEN) 9
1-818-961-21 1-842-593-11 1-842-566-12 TM_RDY_MON 10
PBVP04V-S SM04B-PBVSS-TB(LF)(SN)(PS) N.C(OPEN) 11
N.C(OPEN) 12
P_SENS_MON 13
TM_DRV_EMIT 14
TM_SPI_SYNC 15
GL73 Board GND 16
N.C(OPEN) 17
N.C(OPEN) 18
CN6401 N.C(OPEN) 19
1-842-551-11 N.C(OPEN) 20
SJM20-28WLB/JAM GND 21
BLINKING 1 23 #26 TM_DRV_SPI_MOSI_00 22
PWM1_DIMMER 2 20 #26 TM_DRV_SPI_MISO_00 23
DC_DIMMER 3 25 #26 TM_DRV_SPI_SCK_00 24
PWM2_DIMMER 4 29 #26 TM_DRV_SPI_NSS_00 25
STBY3.3V 5 14 #22 GND 26
PWM3_DIMMER 6 22 #26 N.C(OPEN) 27
BL_ON 7 24 #26 SA_MODE 28
BL_ERR 8 27 #26 N.C(OPEN) 29
POWER_ON 9 12 #26 BL_ON 30
GND 10 26 #22 1-843-858-71
GND 11 21 #22 IMSA-9637S-30-Y800
GND 12 15 #22
REG12V 13 2 #22
REG12V 14 4 #22
REG12V 15 11 #22
REG12V 16 13 #22
REG12V 17 17 #22
REG12V 18 19 #22
GND 19 8 #22
GND 20 NC
GND 21 3 #22
GND 22 1 #22
GND 23 1 #22
GND 24 2 #22
TCON_VCC12V 25 3 #22
TCON_ON 26 7 #26
TCON_VCC12V 27 4 #22
TCON_VCC12V 28 5 #22
SJM20-28HG
1-842-598-11

CN6101
SFP79-02WLB/JAM
1-822-908-11
AC-N 1 1
AC-L 2 2
1-822-906-11
AC Code
SFP79-02HG
CONNECTOR DIAGRAMS

57
BOARD LOCATION

KD-55XE8505/8577/8588/8596/8599 KD-65XE8505/8577/8588/8596/8599, FW-65XE8501

GL71B BMKS SWITCH UNIT GL72 T-CON(65) BMKS SWITCH UNIT


T-CON(55)
SMART CORE(H) UNIVERSAL SIL-TU SMART CORE(H65) UNIVERSAL SIL-TU
KD-75XE8596, FW-75XE8501

SMART CORE(H65) SMART CORE(H)

WLAN/BT MODULE(11AC) HSC3_S_M WLAN/BT MODULE(11AC) HSC3_S_M

GL73 CONTROL BMKS SWITCH UNIT

SMART CORE(H) UNIVERSAL SIL-TU

KD-55/65/75XE8505,8577,8588,8596,8599,FW-65/75XE8501 58
WIRESI2C013500
DRESSING- 1/5/2022
*This page is only the information which shows each rough location.
12:13 PM
KD-55XE8505/8577/8588/8596/8599 KD-65XE8505/8577/8588/8596/8599, FW-65XE8501

VA Tape x12 Harness Tie x3 Slide Clamp x2 VA Tape x16 Harness Tie x1 Slide Clamp x2
・Fix wire • Fix wire • Hold wires ・Fix wire • Fix wire • Hold wires

KD-75XE8596, FW-75XE8501

VA Tape x13 Harness Tie x6 Slide Clamp x1


・Fix wire • Fix wire • Hold wires

KD-55/65/75XE8505,8577,8588,8596,8599,FW-65/75XE8501 59
DISASSEMBLY
• There are clutch in the yellow frame[ ]. Therefore please be careful in the case of the disassembly or assembly of parts.
•[ ] indicates the part to disconnect or remove from the connectors or clampers.

1. KD-55XE8505/8577/8588/8596/8599
1-1. STAND, NECK (L FRE) AND STAND BASE (L FRE) A, N

1 2

4 screws (SCREW, +PSW M5X14) P/N: 4-694-261-01

2 screws (SCREW, +PSW M5X14) P/N: 4-694-261-01


STAND, NECK (L FRE)
L/R Symmetry

STAND BASE (L FRE) A, N

KD-55/65/75XE8505,8577,8588,8596,8599,FW-65/75XE8501 60
DISASSEMBLY

SI2C013500 - 1/5/2022 12:13 PM


1. KD-55XE8505/8577/8588/8596/8599
1-2. LABEL, REAR TERMINAL (SBT) AND LABEL, SIDE TERMINAL (HDN L)

LABEL, SIDE TERMINAL (HDN L)

LABEL, REAR TERMINAL (SBT)

KD-55/65/75XE8505,8577,8588,8596,8599,FW-65/75XE8501 61
DISASSEMBLY

1. KD-55XE8505/8577/8588/8596/8599
1-3. CLAMPER, CABLE AND AC COVER AND POWER-SUPPLY CORD (WITH CONN.)

1 2 3

CLAMPER, CABLE Screw (SCREW M3X3.0 STEP) P/N: 4-579-926-01


P/N: 4-262-708-04

4 5 6
AC COVER POWER-SUPPLY CORD (WITH CONN.)

KD-55/65/75XE8505,8577,8588,8596,8599,FW-65/75XE8501 62
DISASSEMBLY

1. KD-55XE8505/8577/8588/8596/8599
1-4. REAR COVER (L_HDN) A

NOTE:
1

4 screws (SCREW, ORNAMENTAL M6X12) P/N: 4-268-126-02


3 screws (SCREW +BVTP 3X10 TYPE2 IT-3) P/N: 7-685-647-79
13 screws (SCREW M3X3.0 STEP) P/N: 4-579-926-01
SI2C013500 - 1/5/2022 12:13 PM REAR COVER (L_HDN) A
2 3

6 place

KD-55/65/75XE8505,8577,8588,8596,8599,FW-65/75XE8501 63
DISASSEMBLY

1. KD-55XE8505/8577/8588/8596/8599
1-5. TAPE

TAPE

TAPE

KD-55/65/75XE8505,8577,8588,8596,8599,FW-65/75XE8501 64
DISASSEMBLY

1. KD-55XE8505/8577/8588/8596/8599
1-6. TAPE AND SP-BOX ASSY

1 2

TAPE

SI2C013500 - 1/5/2022 12:13 PM


TAPE

3 4 5

SP-BOX ASSY

KD-55/65/75XE8505,8577,8588,8596,8599,FW-65/75XE8501 65
DISASSEMBLY

1. KD-55XE8505/8577/8588/8596/8599
1-7. WIRE DRESSING AND SP-BOX ASSY

1 2

3 4 5

SP-BOX ASSY

KD-55/65/75XE8505,8577,8588,8596,8599,FW-65/75XE8501 66
SI2C013500 - 1/5/2022 12:13 PM
DISASSEMBLY

1. KD-55XE8505/8577/8588/8596/8599
1-8. TAPE AND BT ANTENNA

1 2
NOTE:

TAPE TAPE

3 4 5 6

BT ANTENNA

Screw (SCREW, +PSW M3X6) P/N: 4-472-518-11

KD-55/65/75XE8505,8577,8588,8596,8599,FW-65/75XE8501 67
DISASSEMBLY

1. KD-55XE8505/8577/8588/8596/8599
1-9. WIRE DRESSING

1 2

KD-55/65/75XE8505,8577,8588,8596,8599,FW-65/75XE8501 68
DISASSEMBLY

1. KD-55XE8505/8577/8588/8596/8599
1-10. SMART CORE(H) NOTE:

SI2C013500 - 1/5/2022 12:13 PM

1 2 3

SMART CORE (H)


2 screws (SCREW, +PSW M3X6) P/N: 4-472-518-11

KD-55/65/75XE8505,8577,8588,8596,8599,FW-65/75XE8501 69
DISASSEMBLY

1. KD-55XE8505/8577/8588/8596/8599
1-11. SWITCH UNIT (3M-P) AND HOLDER SIDE SW(JDE)

1 2 3

4 5 6 7 SWITCH UNIT (3M-P)

HOLDER SIDE SW(JDE)

KD-55/65/75XE8505,8577,8588,8596,8599,FW-65/75XE8501 70
DISASSEMBLY

1. KD-55XE8505/8577/8588/8596/8599
1-12. HARNESS ASSY (MAIN) AND CONNECTOR ASSY 30P

HARNESS ASSY (MAIN)


P/N: 1-910-112-38

1 2 CONNECTOR ASSY 30P


P/N: 1-910-112-39

KD-55/65/75XE8505,8577,8588,8596,8599,FW-65/75XE8501 71
DISASSEMBLY

1. KD-55XE8505/8577/8588/8596/8599
1-13. SPACER(26)+C AND GL71B

1 2 3

6 screws (SCREW, +PSW M3X6 W12) P/N: 4-256-393-12

4 5 NOTE:
6

SPACER(26)+C GL71B

KD-55/65/75XE8505,8577,8588,8596,8599,FW-65/75XE8501 72
DISASSEMBLY

1. KD-55XE8505/8577/8588/8596/8599
1-14. SHEET, INSULATION(HRN L)

NOTE:

SI2C013500 - 1/5/2022 12:13 PM

1 2
SHEET, INSULATION(HRN L)

KD-55/65/75XE8505,8577,8588,8596,8599,FW-65/75XE8501 73
DISASSEMBLY

1. KD-55XE8505/8577/8588/8596/8599
1-15. TAPE

NOTE: 1 2

TAPE TAPE

3 4 5 6

TAPE

TAPE
TAPE
TAPE

KD-55/65/75XE8505,8577,8588,8596,8599,FW-65/75XE8501 74
DISASSEMBLY

1. KD-55XE8505/8577/8588/8596/8599
1-16. FLEXIBLE FLAT CABLE 51P AND FLEXIBLE FLAT CABLE 41P
FLEXIBLE FLAT CABLE 51P
1 P/N:1-849-955-11

FLEXIBLE FLAT CABLE 41P


2 P/N:1-849-960-11

KD-55/65/75XE8505,8577,8588,8596,8599,FW-65/75XE8501 75
DISASSEMBLY

1. KD-55XE8505/8577/8588/8596/8599
1-17. SLIDE, CLAMP

1 2 SLIDE, CLAMP

1 2

SLIDE, CLAMP

KD-55/65/75XE8505,8577,8588,8596,8599,FW-65/75XE8501 76
DISASSEMBLY

1. KD-55XE8505/8577/8588/8596/8599
1-18. BRACKET, SIDE (SBT)
1

SI2C013500 - 1/5/2022 12:13 PM

2 3

BRACKET, SIDE (SBT)

KD-55/65/75XE8505,8577,8588,8596,8599,FW-65/75XE8501 77
DISASSEMBLY

1. KD-55XE8505/8577/8588/8596/8599
1-19. BRACKET, CARD SLOT
1

2 3 BRACKET, CARD SLOT

KD-55/65/75XE8505,8577,8588,8596,8599,FW-65/75XE8501 78
DISASSEMBLY

1. KD-55XE8505/8577/8588/8596/8599
1-20. UNIVERSAL SIL-TU
1

2 screws (SCREW, +PSW M3X6) P/N: 4-472-518-11

2 3

UNIVERSAL SIL-TU

KD-55/65/75XE8505,8577,8588,8596,8599,FW-65/75XE8501 79
DISASSEMBLY

1. KD-55XE8505/8577/8588/8596/8599
1-21. BMKS
1

7 screws (SCREW, +PSW M3X6) P/N: 4-472-518-11

2 3

BMKS

KD-55/65/75XE8505,8577,8588,8596,8599,FW-65/75XE8501 80
DISASSEMBLY

1. KD-55XE8505/8577/8588/8596/8599
1-22. SHEET, THERMAL (TU AEP)

NOTE:

SI2C013500 - 1/5/2022 12:13 PM

SHEET, THERMAL (TU AEP)

KD-55/65/75XE8505,8577,8588,8596,8599,FW-65/75XE8501 81
DISASSEMBLY

1. KD-55XE8505/8577/8588/8596/8599
1-23. SHEET, THERMAL(BM) AND SHEET, THERMAL (TPZ BBE)

NOTE:

SHEET, THERMAL(BM) SHEET, THERMAL (TPZ BBE)

KD-55/65/75XE8505,8577,8588,8596,8599,FW-65/75XE8501 82
DISASSEMBLY

1. KD-55XE8505/8577/8588/8596/8599
1-24. PLATE, MAIN S (SBT)

1 2

2 screws (SCREW, +LH M3X3 (PUC)) P/N: 4-690-738-01

3 PLATE, MAIN S (SBT) 4 5 6 PLATE, MAIN S (SBT)

2 screws (SCREW, +LH M3X3 (PUC)) P/N: 4-690-738-01

KD-55/65/75XE8505,8577,8588,8596,8599,FW-65/75XE8501 83
DISASSEMBLY

1. KD-55XE8505/8577/8588/8596/8599
1-25. BRACKET, VESA(HWK)
1

2 screws (SCREW, +PSW M4X10) P/N: 4-159-298-01

2 3
BRACKET, VESA(HWK)

KD-55/65/75XE8505,8577,8588,8596,8599,FW-65/75XE8501 84
DISASSEMBLY

1. KD-55XE8505/8577/8588/8596/8599
1-26. STAND BRACKET (L) AND LCD PANEL
1

SI2C013500 - 1/5/2022 12:13 PM

4 screws (SCREW, +PSW M3X6) P/N: 4-472-518-11

2 3 4
LCD PANEL

STAND BRACKET (L)

KD-55/65/75XE8505,8577,8588,8596,8599,FW-65/75XE8501 85
DISASSEMBLY

1. KD-55XE8505/8577/8588/8596/8599
1-27. TAPE, CONDUCTIVE AND T-CON SHIELD

1 TAPE, CONDUCTIVE

2 3 T-CON SHIELD

[7] [5]

[4] [6]

[2]
[3]
[1]

7 screws (SCREW, M3X5) P/N: 4-698-735-01

KD-55/65/75XE8505,8577,8588,8596,8599,FW-65/75XE8501 86
SI2C013500 - 1/5/2022 12:13 PM

DISASSEMBLY

1. KD-55XE8505/8577/8588/8596/8599
1-28. FERRITE CORE, FFC AND FFC AND TAPE, CORE AND T-CON(55)
NOTE:
1 2 Make sure that this protrusion
T-CON (55) firmly engages with the connector
of the board.
If engages well, it creates the
clicking sound.

FERRITE CORE

TAPE, CORE
3 4 5
FFC

FERRITE CORE, FFC

KD-55/65/75XE8505,8577,8588,8596,8599,FW-65/75XE8501 87
DISASSEMBLY

2. KD-65XE8505/8577/8588/8596/8599, FW-65XE8501
2-1. STAND (2L HDN) A AND NECK, STAND (2L HDN) A

1 2

4 screws (SCREW, +PSW M5X12) P/N: 2-580-607-01

NECK, STAND (2L HDN) A 2 screws (SCREW, +PSW M5X12) P/N: 2-580-607-01

L/R Symmetry

STAND (2L HDN) A

KD-55/65/75XE8505,8577,8588,8596,8599,FW-65/75XE8501 88
DISASSEMBLY

SI2C013500 - 1/5/2022 12:13 PM


2. KD-65XE8505/8577/8588/8596/8599, FW-65XE8501
2-2. LABEL, REAR TERMINAL (SBT) AND LABEL, SIDE TERMINAL (SBT)

LABEL, SIDE TERMINAL (SBT)

LABEL, REAR TERMINAL (SBT)

KD-55/65/75XE8505,8577,8588,8596,8599,FW-65/75XE8501 89
DISASSEMBLY

2. KD-65XE8505/8577/8588/8596/8599, FW-65XE8501
2-3. CLAMPER, CABLE AND AC COVER(PDT 2L) AND POWER-SUPPLY CORD (WITH CONN.)

1 2 3

CLAMPER, CABLE Screw (SCREW M3X3.0 STEP) P/N: 4-579-926-01


P/N: 4-262-708-04

4 AC COVER(PDT 2L) 5 6
POWER-SUPPLY CORD (WITH CONN.)

KD-55/65/75XE8505,8577,8588,8596,8599,FW-65/75XE8501 90
DISASSEMBLY

2. KD-65XE8505/8577/8588/8596/8599, FW-65XE8501
2-4. REAR COVER (2L_HDN) A

NOTE:
1
SI2C013500 - 1/5/2022 12:13 PM

4 screws (SCREW, ORNAMENTAL M6X12) P/N: 4-268-126-02


3 screws (SCREW +BVTP 3X10 TYPE2 IT-3) P/N: 7-685-647-79
13 screws (SCREW M3X3.0 STEP) P/N: 4-579-926-01

REAR COVER (2L_HDN) A


2 3

6 place

KD-55/65/75XE8505,8577,8588,8596,8599,FW-65/75XE8501 91
DISASSEMBLY

2. KD-65XE8505/8577/8588/8596/8599, FW-65XE8501
2-5. TAPE

TAPE

TAPE

KD-55/65/75XE8505,8577,8588,8596,8599,FW-65/75XE8501 92
DISASSEMBLY

2. KD-65XE8505/8577/8588/8596/8599, FW-65XE8501
2-6. TAPE

TAPE

SI2C013500 - 1/5/2022 12:13 PM

TAPE
TAPE

TAPE

KD-55/65/75XE8505,8577,8588,8596,8599,FW-65/75XE8501 93
DISASSEMBLY

2. KD-65XE8505/8577/8588/8596/8599, FW-65XE8501
2-7. SP-BOX ASSY, W25(L)-E 1

2 3 SP-BOX ASSY, W25(L)-E

KD-55/65/75XE8505,8577,8588,8596,8599,FW-65/75XE8501 94
DISASSEMBLY
SI2C013500 - 1/5/2022 12:13 PM
2. KD-65XE8505/8577/8588/8596/8599, FW-65XE8501
2-8. TAPE AND WIRE DRESSING

TAPE TAPE

TAPE TAPE

KD-55/65/75XE8505,8577,8588,8596,8599,FW-65/75XE8501 95
DISASSEMBLY

2. KD-65XE8505/8577/8588/8596/8599, FW-65XE8501
2-9. SP-BOX ASSY, W25(L)-E 1

2 3 SP-BOX ASSY, W25(L)-E

KD-55/65/75XE8505,8577,8588,8596,8599,FW-65/75XE8501 96
DISASSEMBLY

2. KD-65XE8505/8577/8588/8596/8599, FW-65XE8501
2-10. BT ANTENNA

SI2C013500 - 1/5/2022 12:13 PM

1 2 3
BT ANTENNA

Screw (SCREW, +PSW M3X6) P/N: 4-472-518-11

KD-55/65/75XE8505,8577,8588,8596,8599,FW-65/75XE8501 97
DISASSEMBLY

2. KD-65XE8505/8577/8588/8596/8599, FW-65XE8501
2-11. WIRE DRESSING

1 2

<3> <2>

<1>

KD-55/65/75XE8505,8577,8588,8596,8599,FW-65/75XE8501 98
SI2C013500 - 1/5/2022 12:13 PM
DISASSEMBLY

2. KD-65XE8505/8577/8588/8596/8599, FW-65XE8501
2-12. SMART CORE(H65) NOTE:

1 2 3

SMART CORE (H65)


2 screws (SCREW, +PSW M3X6) P/N: 4-472-518-11

KD-55/65/75XE8505,8577,8588,8596,8599,FW-65/75XE8501 99
DISASSEMBLY

2. KD-65XE8505/8577/8588/8596/8599, FW-65XE8501
2-13. SWITCH UNIT (3M-P) AND HOLDER SIDE SW (PDT)

1 2 3

Screw (SCREW M3X3.0 STEP) P/N: 4-579-926-01

4 5 6 7 SWITCH UNIT (3M-P)

HOLDER SIDE SW (PDT)

KD-55/65/75XE8505,8577,8588,8596,8599,FW-65/75XE8501 100
DISASSEMBLY

2. KD-65XE8505/8577/8588/8596/8599, FW-65XE8501
2-14. HARNESS ASSY (MAIN) AND CONNECTOR ASSY 30P
SI2C013500 - 1/5/2022 12:13 PM

CONNECTOR ASSY 30P


P/N: 1-910-112-41

HARNESS ASSY (MAIN)


P/N: 1-910-112-40

2 screws (PULLEY, STAND (HWI)) P/N: 4-534-964-01

KD-55/65/75XE8505,8577,8588,8596,8599,FW-65/75XE8501 101
DISASSEMBLY

2. KD-65XE8505/8577/8588/8596/8599, FW-65XE8501
2-15. TAPE AND SPACER(17)+C AND GL72

1 TAPE 2 3

6 screws (SCREW, +PSW M3X6 W12) P/N: 4-256-393-12

4 5 NOTE:
6
SPACER(17)+C
GL72

KD-55/65/75XE8505,8577,8588,8596,8599,FW-65/75XE8501 102
DISASSEMBLY

2. KD-65XE8505/8577/8588/8596/8599, FW-65XE8501
2-16. SHEET, INSULATION (PDT 2L) AND CUSHION (PDT AC)

NOTE:
SI2C013500 - 1/5/2022 12:13 PM

1 2 SHEET, INSULATION (PDT 2L) 3

CUSHION (PDT AC)

KD-55/65/75XE8505,8577,8588,8596,8599,FW-65/75XE8501 103
DISASSEMBLY

2. KD-65XE8505/8577/8588/8596/8599, FW-65XE8501
2-17. TAPE AND FLEXIBLE FLAT CABLE 41P
NOTE:

1 TAPE 2

FLEXIBLE FLAT CABLE 41P


P/N:1-849-961-11

TAPE TAPE

KD-55/65/75XE8505,8577,8588,8596,8599,FW-65/75XE8501 104
DISASSEMBLY
SI2C013500 - 1/5/2022 12:13 PM
2. KD-65XE8505/8577/8588/8596/8599, FW-65XE8501
2-18. TAPE AND FLEXIBLE FLAT CABLE 51P
NOTE:

1 2
TAPE

FLEXIBLE FLAT CABLE 51P


P/N:1-849-956-11

TAPE
TAPE

KD-55/65/75XE8505,8577,8588,8596,8599,FW-65/75XE8501 105
DISASSEMBLY

2. KD-65XE8505/8577/8588/8596/8599, FW-65XE8501
2-19. SLIDE, CLAMP

1 2 SLIDE, CLAMP

1 2 SLIDE, CLAMP

KD-55/65/75XE8505,8577,8588,8596,8599,FW-65/75XE8501 106
SI2C013500 - 1/5/2022 12:13 PM DISASSEMBLY

2. KD-65XE8505/8577/8588/8596/8599, FW-65XE8501
2-20. BRACKET, SIDE (SBT-M)
1

2 3 BRACKET, SIDE (SBT-M)

KD-55/65/75XE8505,8577,8588,8596,8599,FW-65/75XE8501 107
DISASSEMBLY

2. KD-65XE8505/8577/8588/8596/8599, FW-65XE8501
2-21. BRACKET, CARD SLOT
1

2 3 BRACKET, CARD SLOT

KD-55/65/75XE8505,8577,8588,8596,8599,FW-65/75XE8501 108
DISASSEMBLY

2. KD-65XE8505/8577/8588/8596/8599, FW-65XE8501
2-22. UNIVERSAL SIL-TU
1

2 screws (SCREW, +PSW M3X6) P/N: 4-472-518-11

2 3
SI2C013500 - 1/5/2022 12:13 PM

UNIVERSAL SIL-TU

KD-55/65/75XE8505,8577,8588,8596,8599,FW-65/75XE8501 109
DISASSEMBLY

2. KD-65XE8505/8577/8588/8596/8599, FW-65XE8501
2-23. BMKS
1

7 screws (SCREW, +PSW M3X6) P/N: 4-472-518-11

2 3 BMKS

KD-55/65/75XE8505,8577,8588,8596,8599,FW-65/75XE8501 110
DISASSEMBLY

SI2C013500 - 1/5/2022 12:13 PM


2. KD-65XE8505/8577/8588/8596/8599, FW-65XE8501
2-24. SHEET, THERMAL (TU AEP)

NOTE:

SHEET, THERMAL (TU AEP)

KD-55/65/75XE8505,8577,8588,8596,8599,FW-65/75XE8501 111
DISASSEMBLY

2. KD-65XE8505/8577/8588/8596/8599, FW-65XE8501
2-25. SHEET, THERMAL(BM) AND SHEET, THERMAL (TPZ BBE)

NOTE:

SHEET, THERMAL(BM) SHEET, THERMAL (TPZ BBE)

KD-55/65/75XE8505,8577,8588,8596,8599,FW-65/75XE8501 112
DISASSEMBLY

2. KD-65XE8505/8577/8588/8596/8599, FW-65XE8501
2-26. PLATE, MAIN(SBT M)
1

SI2C013500 - 1/5/2022 12:13 PM

6 screws (SCREW, +PSW M3X6) P/N: 4-472-518-11

2 3 PLATE, MAIN(SBT M)

KD-55/65/75XE8505,8577,8588,8596,8599,FW-65/75XE8501 113
DISASSEMBLY

2. KD-65XE8505/8577/8588/8596/8599, FW-65XE8501
2-27. BRACKET, VESA(MIA) AND LCD PANEL
1 2

4 screws (SCREW, +PSW M4X10) P/N: 4-159-298-01

3 4 BRACKET, VESA(MIA) 5
LCD PANEL

KD-55/65/75XE8505,8577,8588,8596,8599,FW-65/75XE8501 114
DISASSEMBLY

2. KD-65XE8505/8577/8588/8596/8599, FW-65XE8501
2-28. TAPE, CONDUCTIVE AND T-CON SHIELD AND T-CON(65)

1 TAPE, CONDUCTIVE 2

[7] [5]

[4] [6]

[3] [2] [1]

7 screws (SCREW, M3X3) P/N: 4-698-782-01


SI2C013500 - 1/5/2022 12:13 PM
3 T-CON SHIELD 4 T-CON (65)

NOTE:
Make sure that this protrusion firmly
engages with the connector of the board.
If engages well, it creates the clicking sound.

FFC
KD-55/65/75XE8505,8577,8588,8596,8599,FW-65/75XE8501 115
DISASSEMBLY

3. KD-75XE8596, FW-75XE8501
3-1. STAND (3L HDN) A AND NECK, STAND (2L HDN) A

1 2

4 screws (SCREW, +PSW M5X12) P/N: 2-580-607-01

NECK, STAND (2L HDN) A 2 screws (SCREW, +PSW M5X12) P/N: 2-580-607-01

L/R Symmetry

STAND (3L HDN) A

KD-55/65/75XE8505,8577,8588,8596,8599,FW-65/75XE8501 116
DISASSEMBLY

3. KD-75XE8596, FW-75XE8501
3-2. LABEL, REAR TERMINAL (SBT) AND LABEL, SIDE TERMINAL (SBT)

LABEL, SIDE TERMINAL (SBT)

LABEL, REAR TERMINAL (SBT)

KD-55/65/75XE8505,8577,8588,8596,8599,FW-65/75XE8501 117
DISASSEMBLY

3. KD-75XE8596, FW-75XE8501
3-3. CLAMPER, CABLE AND AC COVER AND POWER-SUPPLY CORD (WITH CONN.)

1 2 3

CLAMPER, CABLE Screw (SCREW, +PSW M4X10) P/N: 4-159-298-01


P/N: 4-262-708-04

4 5 6
POWER-SUPPLY CORD (WITH CONN.)

AC COVER

KD-55/65/75XE8505,8577,8588,8596,8599,FW-65/75XE8501 118
DISASSEMBLY

3. KD-75XE8596, FW-75XE8501
3-4. REAR COVER (3L_HDN) A

NOTE:

SI2C013500 - 1/5/2022 12:13 PM

2 screws (SCREW, +PSW M4X10) P/N: 4-159-298-01


2 screws (SCREW, ORNAMENTAL M6X12) P/N: 4-268-126-02
3 screws (SCREW +BVTP 3X10 TYPE2 IT-3) P/N: 7-685-647-79
15 screws (SCREW M3X3.0 STEP) P/N: 4-579-926-01

2 3 REAR COVER (3L_HDN) A

5 place

KD-55/65/75XE8505,8577,8588,8596,8599,FW-65/75XE8501 119
DISASSEMBLY

3. KD-75XE8596, FW-75XE8501
3-5. TAPE

TAPE

TAPE

TAPE
TAPE

KD-55/65/75XE8505,8577,8588,8596,8599,FW-65/75XE8501 120
DISASSEMBLY

3. KD-75XE8596, FW-75XE8501
3-6. TAPE AND SP-BOX ASSY, W25XL-L CH-ND

SI2C013500 - 1/5/2022 12:13 PM TAPE

2 3 4 5

Screw (PULLEY, SP(PDT)) P/N: 4-579-924-01 SP-BOX ASSY, W25XL-L CH-ND

KD-55/65/75XE8505,8577,8588,8596,8599,FW-65/75XE8501 121
DISASSEMBLY

3. KD-75XE8596, FW-75XE8501
3-7. TAPE AND SP-BOX ASSY, W25XL-R CH-ND

TAPE

2 3 4 5

Screw (PULLEY, SP(PDT)) P/N: 4-579-924-01 SP-BOX ASSY, W25XL-R CH-ND

KD-55/65/75XE8505,8577,8588,8596,8599,FW-65/75XE8501 122
SI2C013500 - 1/5/2022 12:13 PM
DISASSEMBLY

3. KD-75XE8596, FW-75XE8501
3-8. TAPE

TAPE

TAPE

TAPE

KD-55/65/75XE8505,8577,8588,8596,8599,FW-65/75XE8501 123
DISASSEMBLY

3. KD-75XE8596, FW-75XE8501
3-9. WIRE DRESSING AND BT ANTENNA

1 2 3

BT ANTENNA

Screw (SCREW, +PSW M3X6) P/N: 4-472-518-11

KD-55/65/75XE8505,8577,8588,8596,8599,FW-65/75XE8501 124
DISASSEMBLY

3. KD-75XE8596, FW-75XE8501
3-10. WIRE DRESSING

SI2C013500 - 1/5/2022 12:13 PM

KD-55/65/75XE8505,8577,8588,8596,8599,FW-65/75XE8501 125
DISASSEMBLY

3. KD-75XE8596, FW-75XE8501
3-11. WIRE DRESSING

1 2

KD-55/65/75XE8505,8577,8588,8596,8599,FW-65/75XE8501 126
DISASSEMBLY

3. KD-75XE8596, FW-75XE8501 NOTE:


3-12. SMART CORE(H)

1 2 3

2 screws (SCREW, +PSW M3X6) P/N: 4-472-518-11


SMART CORE(H)

KD-55/65/75XE8505,8577,8588,8596,8599,FW-65/75XE8501 127
DISASSEMBLY

3. KD-75XE8596, FW-75XE8501
3-13. SWITCH UNIT (3M-P) AND HOLDER SIDE SW (PDT)

1 2 3

Screw (SCREW M3X3.0 STEP) P/N: 4-579-926-01

4 5 6 7 SWITCH UNIT (3M-P)

HOLDER SIDE SW (PDT)

KD-55/65/75XE8505,8577,8588,8596,8599,FW-65/75XE8501 128
DISASSEMBLY

3. KD-75XE8596, FW-75XE8501
3-14. HARNESS ASSY (MAIN) AND CONNECTOR ASSY 30P

1
HARNESS ASSY (MAIN)
P/N: 1-910-112-42

SI2C013500 - 1/5/2022 12:13 PM

2 3 CONNECTOR ASSY 30P


P/N: 1-910-112-43

KD-55/65/75XE8505,8577,8588,8596,8599,FW-65/75XE8501 129
DISASSEMBLY

3. KD-75XE8596, FW-75XE8501
3-15. GL73 AND SPACER(17)+C

1 2 3

5 screw (SCREW, +PSW M3X6 W12) P/N: 4-256-393-12

GL73

4 5 NOTE: 6
GL73

KD-55/65/75XE8505,8577,8588,8596,8599,FW-65/75XE8501 130
SI2C013500 - 1/5/2022 12:13 PM

DISASSEMBLY

3. KD-75XE8596, FW-75XE8501
3-16. SHEET, INSULATION(HDN 3L) AND CUSHION (HDN 3L AC)

NOTE:

1 2 SHEET, INSULATION(HDN 3L) 3

CUSHION (HDN 3L AC)

KD-55/65/75XE8505,8577,8588,8596,8599,FW-65/75XE8501 131
DISASSEMBLY

3. KD-75XE8596, FW-75XE8501
3-17. TAPE
NOTE:

1 2

TAPE

TAPE

TAPE
TAPE

KD-55/65/75XE8505,8577,8588,8596,8599,FW-65/75XE8501 132
DISASSEMBLY

3. KD-75XE8596, FW-75XE8501
3-18. FLEXIBLE FLAT CABLE 51P AND FLEXIBLE FLAT CABLE 41P
FLEXIBLE FLAT CABLE 51P
1 P/N:1-849-957-11

FLEXIBLE FLAT CABLE 41P


2 P/N:1-849-962-11

KD-55/65/75XE8505,8577,8588,8596,8599,FW-65/75XE8501 133
DISASSEMBLY

3. KD-75XE8596, FW-75XE8501
3-19. SLIDE, CLAMP AND BRACKET, SIDE (SBT-M)

1 2

SLIDE, CLAMP

1 2 3
BRACKET, SIDE (SBT-M)

KD-55/65/75XE8505,8577,8588,8596,8599,FW-65/75XE8501 134
DISASSEMBLY

3. KD-75XE8596, FW-75XE8501
3-20. BRACKET, CARD SLOT
1

SI2C013500 - 1/5/2022 12:13 PM

2 3 BRACKET, CARD SLOT

KD-55/65/75XE8505,8577,8588,8596,8599,FW-65/75XE8501 135
DISASSEMBLY

3. KD-75XE8596, FW-75XE8501
3-21. UNIVERSAL SIL-TU
1

2 screws (SCREW, +PSW M3X6) P/N: 4-472-518-11

2 3

UNIVERSAL SIL-TU

KD-55/65/75XE8505,8577,8588,8596,8599,FW-65/75XE8501 136
DISASSEMBLY

3. KD-75XE8596, FW-75XE8501
3-22. BMKS
1

SI2C013500 - 1/5/2022 12:13 PM

7 screws (SCREW, +PSW M3X6) P/N: 4-472-518-11

2 3 BMKS

KD-55/65/75XE8505,8577,8588,8596,8599,FW-65/75XE8501 137
DISASSEMBLY

3. KD-75XE8596, FW-75XE8501
3-23. SHEET, THERMAL (TU AEP)

NOTE:

SHEET, THERMAL (TU AEP)

KD-55/65/75XE8505,8577,8588,8596,8599,FW-65/75XE8501 138
DISASSEMBLY

3. KD-75XE8596, FW-75XE8501
SI2C013500 - 1/5/2022 12:13 PM
3-24. SHEET, THERMAL(BM) AND SHEET, THERMAL (TPZ BBE)

NOTE:

SHEET, THERMAL(BM) SHEET, THERMAL (TPZ BBE)

KD-55/65/75XE8505,8577,8588,8596,8599,FW-65/75XE8501 139
DISASSEMBLY

3. KD-75XE8596, FW-75XE8501
3-25. PLATE, MAIN S (SBT)

1 2

2 screws (SCREW, +LH M3X3 (PUC)) P/N: 4-690-738-01

3 PLATE, MAIN S (SBT) 4 5 6 PLATE, MAIN S (SBT)

2 screws (SCREW, +LH M3X3 (PUC)) P/N: 4-690-738-01

KD-55/65/75XE8505,8577,8588,8596,8599,FW-65/75XE8501 140
DISASSEMBLY

3. KD-75XE8596, FW-75XE8501
3-26. BRACKET, STD(3L_PDT) AND LCD PANEL

1 2

L/R Symmetry L/R Symmetry

SI2C013500 - 1/5/2022 12:13 PM

Screw (PULLEY, STAND (HWI)) P/N: 4-534-964-01 3 screws (SCREW, +PSW M4X10) P/N: 4-159-298-01

3 4 5
LCD PANEL
L/R Symmetry L/R Symmetry

BRACKET, STD(3L_PDT)

KD-55/65/75XE8505,8577,8588,8596,8599,FW-65/75XE8501 141
DISASSEMBLY

3. KD-75XE8596, FW-75XE8501
3-27. T-CON SHIELD AND FFC

Dowels for Positioning

8 screws (SCREW, M3X5) P/N: 4-698-735-01

2 3
T-CON SHIELD
NOTE:

Before assembling T-con Shield,


Make sure that below parts are stuck on
inside of T-con Shield.

GASKET
L20xW4x2.5 FFC
2pcs

KD-55/65/75XE8505,8577,8588,8596,8599,FW-65/75XE8501 142
DISASSEMBLY

3. KD-75XE8596, FW-75XE8501
3-28. THERMAL PAD AND CONTROL MT BOARD

1 THERMAL PAD

SI2C013500 - 1/5/2022 12:13 PM

2 3
CONTROL MT BOARD THERMAL PAD

Dowels for Positioning

2 screws (SCREW, M3X5) P/N: 4-698-735-01

KD-55/65/75XE8505,8577,8588,8596,8599,FW-65/75XE8501 143
DISASSEMBLY

4. SMART CORE (H65)


4-1. WLAN/BT MODULE(11AC) AND BRACKET, WIFI

1 2 3

4 5 6

NOTE:
WLAN/BT MODULE(11AC)

BRACKET, WIFI

KD-55/65/75XE8505,8577,8588,8596,8599,FW-65/75XE8501 144
DISASSEMBLY

4. SMART CORE (H65)


4-2. COVER, TOP (FRE)

1 2

3 4
NOTE:

COVER, TOP (FRE)

KD-55/65/75XE8505,8577,8588,8596,8599,FW-65/75XE8501 145
DISASSEMBLY

4. SMART CORE (H65)


4-3. PANEL, ORNAMENT (FRE)

1 2

PANEL, ORNAMENT (FRE)

4-4. GUIDE, LIGHT (FRE)

1 2 3 GUIDE, LIGHT (FRE)

KD-55/65/75XE8505,8577,8588,8596,8599,FW-65/75XE8501 146
SI2C013500 - 1/5/2022 12:13 PM
DISASSEMBLY

4. SMART CORE (H65)


4-5. HSC3_S_M AND CASE, BOTTOM (HDN)

1 2

3 4
NOTE:
CASE, BOTTOM (HDN)

HSC3_S_M

KD-55/65/75XE8505,8577,8588,8596,8599,FW-65/75XE8501 147
DISASSEMBLY

5. SMART CORE (H)


5-1. WLAN/BT MODULE(11AC) AND BRACKET, WIFI

1 2 3

4 5 6

NOTE:
WLAN/BT MODULE(11AC)

BRACKET, WIFI

KD-55/65/75XE8505,8577,8588,8596,8599,FW-65/75XE8501 148
SI2C013500 - 1/5/2022 12:13 PM
DISASSEMBLY

5. SMART CORE (H)


5-2. COVER, TOP (FRE)

1 2

3 4
NOTE:

COVER, TOP (FRE)

KD-55/65/75XE8505,8577,8588,8596,8599,FW-65/75XE8501 149
DISASSEMBLY

5. SMART CORE (H)


5-3. PANEL, ORNAMENT (FRE)

1 2

PANEL, ORNAMENT (FRE)

5-4. GUIDE, LIGHT (FRE)

1 2 3 GUIDE, LIGHT (FRE)

KD-55/65/75XE8505,8577,8588,8596,8599,FW-65/75XE8501 150
DISASSEMBLY

SI2C013500 - 1/5/2022 12:13 PM


5. SMART CORE (H)
5-5. HSC3_S_M AND CASE, BOTTOM (FRE)

1 2

3 4
NOTE:
CASE, BOTTOM (FRE)

HSC3_S_M

KD-55/65/75XE8505,8577,8588,8596,8599,FW-65/75XE8501 151
EXPLODED VIEWS
• Items with no part number and no description are not stocked because they are seldom required for routine service.
• The construction parts of an assembled part are indicated with a collation number in the remark column.
• Items marked " * " are not stocked since they are seldom required for routine service. Some delay should be anticipated when ordering these items.

1. KD-55XE8505/8577/8588/8596/8599
REAR COVER
REF. No. PART No. DESCRIPTION MARK
1 4-582-345-01 HOLDER SIDE SW(JDE)
2 1-474-647-12 SWITCH UNIT (3M-P)
3 4-691-374-01 LABEL, SIDE TERMINAL (HDN L) CEI, RU3
3 4-691-374-11 LABEL, SIDE TERMINAL (HDN L) UKA
4 4-691-909-01 REAR COVER (L_HDN) A
1 5 4-689-433-11 LABEL, REAR TERMINAL (SBT)
6 4-297-989-01 AC COVER
2 7 1-859-235-11 SP-BOX ASSY
8 1-839-667-12 POWER-SUPPLY CORD (WITH CONN.) UKA
8 1-839-691-12 POWER-SUPPLY CORD (WITH CONN.) CEI, RU3
3 9 1-754-950-11 BT ANTENNA

SMART CORE (H)

6
8

KD-55/65/75XE8505,8577,8588,8596,8599,FW-65/75XE8501 152
EXPLODED VIEWS

1. KD-55XE8505/8577/8588/8596/8599
LCD PANEL REF. No. PART No. DESCRIPTION MARK
51 1-812-307-11 LCD PANEL(W55QWMEB) BLACK
51 1-812-308-11 LCD PANEL(W55QWMES) SILVER
SI2C013500 - 1/5/2022 12:13 PM 52 4-588-223-01 SHEET, THERMAL (TPZ BBE)
53 4-549-186-01 SHEET, THERMAL(BM)
54 4-599-297-11 BRACKET, CARD SLOT
55 4-598-764-31 BRACKET, SIDE (SBT) CEI, RU3
51 55 4-598-764-41 BRACKET, SIDE (SBT) UKA
56 A-2170-497-A COMPL SVC BMKS_EU_KH CEI, RU3
56 A-2170-499-A COMPL SVC BMKS_UK_KH UKA
57 8-594-329-00 UNIVERSAL SIL-TU SUT-CE551ZP
52 58 4-565-059-11 SHEET, INSULATION(HRN L)
59 1-474-684-21 GL71B-STATIC CONVERTER(TV)
53 54 60 2-650-770-21 SLIDE, CLAMP
55

52

53

60 56
57

58

60 59

KD-55/65/75XE8505,8577,8588,8596,8599,FW-65/75XE8501 153
EXPLODED VIEWS

1. KD-55XE8505/8577/8588/8596/8599
CONNECTORS

101 102

103
104

REF.NO. PART No. DESCRIPTION MARK


101 1-849-955-11 FLEXIBLE FLAT CABLE 51P CN4401(BMKS)-J103(TCON)(1)
102 1-849-960-11 FLEXIBLE FLAT CABLE 41P CN4400(BMKS)-J104(TCON)(1)
103 1-910-112-38 HARNESS ASSY (MAIN) CN1000(BMKS)-KEY-WIFI-HSC3S-CN1002(BMKS)-CN3201(BMKS)-SP(1)
104 1-910-112-39 CONNECTOR ASSY 30P CN400(BMKS)-J105(TCON)-CN6401(GL71)(1)

KD-55/65/75XE8505,8577,8588,8596,8599,FW-65/75XE8501 154
EXPLODED VIEWS

1. KD-55XE8505/8577/8588/8596/8599
SCREWS

REF. DESCRIPTION PART No.

SCREW M3X3.0 STEP 4-579-926-01


SCREW, +LH M3X3 (PUC) 4-690-738-01
SCREW +BVTP 3X10 TYPE2 IT-3 7-685-647-79
SCREW, ORNAMENTAL M6X12 4-268-126-02
SCREW, +PSW M3X6 4-472-518-11
SCREW, +PSW M3X6 W12 4-256-393-12
SCREW, +PSW M4X10 4-159-298-01

KD-55/65/75XE8505,8577,8588,8596,8599,FW-65/75XE8501 155
EXPLODED VIEWS

1. KD-55XE8505/8577/8588/8596/8599
T-CON BOARD REF. No. PART No. DESCRIPTION MARK
151 4-698-749-01 TAPE, CONDUCTIVE
152 1-912-249-11 FFC
153 1-500-995-11 FERRITE CORE, FFC
154 4-698-752-01 TAPE, CORE
155 1-897-063-11 MOUNTED PWB E-T-CON(55)

154

151
155

153
152

KD-55/65/75XE8505,8577,8588,8596,8599,FW-65/75XE8501 156
EXPLODED VIEWS

2. KD-65XE8505/8577/8588/8596/8599, FW-65XE8501
REAR COVER REF. No. PART No. DESCRIPTION MARK
201 4-579-994-01 HOLDER SIDE SW (PDT)
202 1-474-647-12 SWITCH UNIT (3M-P)
203 4-689-385-31 LABEL, SIDE TERMINAL (SBT) CEI, RU3
203 4-689-385-41 LABEL, SIDE TERMINAL (SBT) UKA
204 4-691-913-01 REAR COVER (2L_HDN) A
205 4-689-433-11 LABEL, REAR TERMINAL (SBT) EXCEPT FW-65XE8501
205 4-689-432-11 LABEL, REAR TERMINAL (SBT) FW-65XE8501
SI2C013500 - 1/5/2022 12:13 PM 206 4-579-996-01 AC COVER(PDT 2L)
207 1-859-138-11 SP-BOX ASSY, W25(L)-E
208 1-839-667-21 POWER-SUPPLY CORD (WITH CONN.) UKA
208 1-839-691-21 POWER-SUPPLY CORD (WITH CONN.) CEI, RU3
209 1-754-949-11 BT ANTENNA

201

202

203
207
204

SMART CORE (H65)

205
207

209 206

208

KD-55/65/75XE8505,8577,8588,8596,8599,FW-65/75XE8501 157
EXPLODED VIEWS

2. KD-65XE8505/8577/8588/8596/8599, FW-65XE8501
LCD PANEL REF. No. PART No. DESCRIPTION MARK
251 1-812-300-11 LCD PANEL(W65QWMEB) BLACK
251 1-812-309-11 LCD PANEL(W65QWMES) SILVER
252 8-594-329-00 UNIVERSAL SIL-TU SUT-CE551ZP
253 A-2170-497-A COMPL SVC BMKS_EU_KH XE8505/8577/8588/8596/8599 : CEI, RU3
253 A-2170-499-A COMPL SVC BMKS_UK_KH XE8505/8577/8588/8596 : UKA
253 A-2170-501-A COMPL SVC BMKS_EU_B2B_KH FW-65XE8501 : CEI, UKA
251 254 4-686-515-32 BRACKET, SIDE (SBT-M) CEI, RU3
254 4-686-515-42 BRACKET, SIDE (SBT-M) UKA
255 2-650-770-21 SLIDE, CLAMP
256 4-580-889-01 SHEET, INSULATION (PDT 2L)
257 1-474-685-11 GL72-STATIC CONVERTER (TV)
258 4-587-424-01 SPACER(17)+C
* 259 4-588-110-01 CUSHION (PDT AC)
260 4-599-297-11 BRACKET, CARD SLOT
261 4-588-223-01 SHEET, THERMAL (TPZ BBE)
262 4-549-186-01 SHEET, THERMAL(BM)

260

261 253

255
254

262
255
256
252
259 257

258

KD-55/65/75XE8505,8577,8588,8596,8599,FW-65/75XE8501 158
EXPLODED VIEWS

SI2C013500 - 1/5/2022 12:13 PM


2. KD-65XE8505/8577/8588/8596/8599, FW-65XE8501
CONNECTORS

301 302

304 303

REF.NO. PART No. DESCRIPTION MARK


301 1-849-956-11 FLEXIBLE FLAT CABLE 51P CN4401(BMKS)-J103(TCON)(1)
302 1-849-961-11 FLEXIBLE FLAT CABLE 41P CN4400(BMKS)-J104(TCON)(1)
303 1-910-112-40 HARNESS ASSY (MAIN) CN1000(BMKS)-KEY-WIFI-HSC3S-CN1002(BMKS)-CN3201(BMKS)-SP(1)
304 1-910-112-41 CONNECTOR ASSY 30P CN400(BMKS)-J105(TCON)-CN6401(GL72)(1)

KD-55/65/75XE8505,8577,8588,8596,8599,FW-65/75XE8501 159
EXPLODED VIEWS

2. KD-65XE8505/8577/8588/8596/8599, FW-65XE8501
SCREWS

REF. DESCRIPTION PART No.

SCREW M3X3.0 STEP 4-579-926-01


SCREW, +PSW M5X12 2-580-607-01
SCREW +BVTP 3X10 TYPE2 IT-3 7-685-647-79
SCREW, ORNAMENTAL M6X12 4-268-126-02
SCREW, +PSW M3X6 4-472-518-11
SCREW, +PSW M3X6 W12 4-256-393-12
SCREW, +PSW M4X10 4-159-298-01
PULLEY, STAND (HWI) 4-534-964-01

KD-55/65/75XE8505,8577,8588,8596,8599,FW-65/75XE8501 160
EXPLODED VIEWS

2. KD-65XE8505/8577/8588/8596/8599, FW-65XE8501
SI2C013500 - 1/5/2022 12:13 PM
T-CON BOARD REF. No. PART No. DESCRIPTION MARK
351 4-698-749-01 TAPE, CONDUCTIVE
352 1-897-062-11 MOUNTED PWB E-T-CON(65)

351

352

KD-55/65/75XE8505,8577,8588,8596,8599,FW-65/75XE8501 161
EXPLODED VIEWS

3. KD-75XE8596, FW-75XE8501
REAR COVER REF. No. PART No. DESCRIPTION MARK
401 4-579-994-01 HOLDER SIDE SW (PDT)
402 1-474-647-12 SWITCH UNIT (3M-P)
403 4-689-385-31 LABEL, SIDE TERMINAL (SBT) CEI, RU3
403 4-689-385-41 LABEL, SIDE TERMINAL (SBT) UKA
404 4-684-367-01 REAR COVER (3L_HDN) A
405 4-689-432-11 LABEL, REAR TERMINAL (SBT) FW-75XE8501
405 4-689-433-11 LABEL, REAR TERMINAL (SBT) KD-75XE8596
406 4-297-989-01 AC COVER
407 1-859-211-11 SP-BOX ASSY, W25XL-L CH-ND
408 1-839-667-12 POWER-SUPPLY CORD (WITH CONN.) UKA
408 1-839-691-12 POWER-SUPPLY CORD (WITH CONN.) CEI, RU3
409 1-522-012-11 BT ANTENNA 890MM FXC
401 410 1-859-211-21 SP-BOX ASSY, W25XL-R CH-ND

402

403

404

407

SMART CORE (H) 405


410

409

406

408

KD-55/65/75XE8505,8577,8588,8596,8599,FW-65/75XE8501 162
EXPLODED VIEWS

3. KD-75XE8596, FW-75XE8501
LCD PANEL REF. No. PART No. DESCRIPTION MARK
451 1-812-329-21 LCD PANEL(D75QF58B)
SI2C013500 - 1/5/2022 12:13 PM 452 8-594-329-00 UNIVERSAL SIL-TU SUT-CE551ZP
453 A-2170-497-A COMPL SVC BMKS_EU_KH KD-75XE8596 : CEI, RU3
453 A-2170-499-A COMPL SVC BMKS_UK_KH KD-75XE8596 : UKA
453 A-2170-501-A COMPL SVC BMKS_EU_B2B_KH FW-75XE8501 : CEI, UKA
454 4-686-515-32 BRACKET, SIDE (SBT-M) CEI, RU3
451 454 4-686-515-42 BRACKET, SIDE (SBT-M) UKA
455 2-650-770-21 SLIDE, CLAMP
456 4-685-877-01 SHEET, INSULATION(HDN 3L)
457 1-474-690-11 GL73(CH)-STATIC CONVERTER(TV)
458 4-587-424-21 SPACER(17)+C
459 4-695-253-01 CUSHION (HDN 3L AC)
460 460 4-588-223-01 SHEET, THERMAL (TPZ BBE)
461 4-549-186-01 SHEET, THERMAL(BM)
461 462 4-599-297-11 BRACKET, CARD SLOT
460 462

461
454

455
452

456 453
459
457

458

KD-55/65/75XE8505,8577,8588,8596,8599,FW-65/75XE8501 163
EXPLODED VIEWS

3. KD-75XE8596, FW-75XE8501
CONNECTORS

501 502

503
504

REF.NO. PART No. DESCRIPTION MARK


501 1-849-957-11 FLEXIBLE FLAT CABLE 51P CN4401(BMKS)-CN2(TCON)(1)
502 1-849-962-11 FLEXIBLE FLAT CABLE 41P CN4400(BMKS)-CN3(TCON)(1)
503 1-910-112-42 HARNESS ASSY (MAIN) CN1000(BMKS)-KEY-WIFI-HSC3S-CN1002(BMKS)-CN3201(BMKS)-SP(1)
504 1-910-112-43 CONNECTOR ASSY 30P CN400(BMKS)-CN1(TCON)-CN6401(GL73)(1)

KD-55/65/75XE8505,8577,8588,8596,8599,FW-65/75XE8501 164
EXPLODED VIEWS

3. KD-75XE8596, FW-75XE8501
SCREWS

REF. DESCRIPTION PART No.

SCREW M3X3.0 STEP 4-579-926-01


SCREW, +LH M3X3 (PUC) 4-690-738-01
SCREW +BVTP 3X10 TYPE2 IT-3 7-685-647-79

SI2C013500 - 1/5/2022 12:13 PM SCREW, ORNAMENTAL M6X12 4-268-126-02


SCREW, +PSW M3X6 4-472-518-11
SCREW, +PSW M3X6 W12 4-256-393-12
SCREW, +PSW M4X10 4-159-298-01
PULLEY, STAND (HWI) 4-534-964-01
PULLEY, SP(PDT) 4-579-924-01

KD-55/65/75XE8505,8577,8588,8596,8599,FW-65/75XE8501 165
EXPLODED VIEWS

3. KD-75XE8596, FW-75XE8501
CONTROL MT BOARD REF. No. PART No. DESCRIPTION MARK
551 4-599-375-01 THERMAL PAD
552 1-897-120-21 CONTROL MT BOARD
553 1-912-202-11 FFC
554 4-698-640-01 THERMAL PAD

552

551

554

553

KD-55/65/75XE8505,8577,8588,8596,8599,FW-65/75XE8501 166
EXPLODED VIEWS

4. SMART CORE (H65)


REF. No. PART No. DESCRIPTION MARK
601 4-547-397-02 BRACKET, WIFI
602 1-458-912-11 WLAN/BT MODULE(11AC)
601 603 4-596-104-02 COVER, TOP (FRE)
604 4-596-101-01 PANEL, ORNAMENT (FRE)
602 605 4-596-102-01 GUIDE, LIGHT (FRE)
606 A-2066-088-B HSC3_S_M MOUNT
SI2C013500 - 1/5/2022 12:13 PM 607 4-686-123-02 CASE, BOTTOM (HDN)

603

604

605

606

607

KD-55/65/75XE8505,8577,8588,8596,8599,FW-65/75XE8501 167
EXPLODED VIEWS

5. SMART CORE (H)


REF. No. PART No. DESCRIPTION MARK
651 4-547-397-02 BRACKET, WIFI
652 1-458-912-11 WLAN/BT MODULE(11AC)
651 653 4-596-104-02 COVER, TOP (FRE)
654 4-596-101-01 PANEL, ORNAMENT (FRE)
655 4-596-102-01 GUIDE, LIGHT (FRE)
656 A-2066-088-B HSC3_S_M MOUNT
652
657 4-596-103-02 CASE, BOTTOM (FRE)

653

654

655

656

657

KD-55/65/75XE8505,8577,8588,8596,8599,FW-65/75XE8501 168
EXPLODED VIEWS

6. OTHER PART
ACCESSORIES

REMOTE COMMANDER (RMF-TX201ES) REMOTE COMMANDER (RMT-TX210E)


SI2C013500 - 1/5/2022 12:13 PM
FOR XE8588/8599 FOR XE8501
P/N: 1-493-303-11 55 65 65 75
P/N: 1-493-169-12
REMOTE COMMANDER(RMF-TX300E)
FOR EXCEPT XE8588/8599, XE8577 : CEI
P/N: 1-493-320-11
55 65 75
REMOTE COMMANDER(RMF-TX301E) IR BLASTER CABLE
FOR XE8577 : CEI FOR XE8505/8577/8596 : UKA
P/N: 1-493-330-11 55 65 P/N: 1-849-161-12
55 65 75

STAND (2L HDN) A


P/N: 4-687-425-01 STAND BASE (L FRE) A, N
65
P/N: 4-595-696-52
55
STAND (3L HDN) A
P/N: 4-687-426-01
75

NECK, STAND (2L HDN) A


STAND NECK ASSY (FRE)
P/N: 4-687-431-01
65 75 P/N: 4-684-469-01
55

BAG, SCREW (M5L12)(8)(GNT L)


P/N: 4-581-408-01 BAG, SCREW ASSY (FRE)
65 75 P/N: 4-595-704-01
(SCREW, +PSW M5X12) 55
(P/N: 2-580-607-01 8 pcs) (SCREW, +PSW M5X14)
(P/N: 4-694-261-01 8pcs)

CLAMPER, CABLE
P/N: 4-262-708-04 55 65 75

KD-55/65/75XE8505,8577,8588,8596,8599,FW-65/75XE8501 169
EXPLODED VIEWS

6. OTHER PART
MISCELLANEOUS

PART No. DESCRIPTION MARK


4-584-121-01 SHEET, THERMAL (TU AEP)
7-600-031-97 TAPE (3M 1350FB-1)15MMX66M BLK

KD-55/65/75XE8505,8577,8588,8596,8599,FW-65/75XE8501 170
END

SI2C013500 - 1/5/2022 12:13 PM

English
2017CL08-Data
Made in Japan
9-888-821-01 Sony Visual Products Inc. © 2017. 3
KD-55/65/75XE8505,8577,8588,8596,8599,FW-65/75XE8501 171
APPENDIX-1
Voice Remote Control

• This remote has the following functions:


• Key “MIC” key: Bluetooth
• Voice search
• Key codes (except “MIC” key) are sent by IR code. You can
control all TVs without pairing.
• “MIC” key code and voice data are sent by Bluetooth. Voice
search function could be used with only the paired TV.

How to use voice search function

1. Press “MIC” key


2. Voice search UI is displayed on TV. And MIC LED on the
Other keys: IR
remote will turn on.

3. While MIC LED is on, please speak a keyword which you


want to search.
4. Searching result will be displayed.
NOTE: If you cannot use voice search function, please check the next page.

KD-55/65/75XE8505,8577,8588,8596,8599,FW-65/75XE8501 172
APPENDIX-1

Setting Voice Remote Control

To register the Voice Remote Control to the TV


1. Press the HOME button, select [Settings]  [Voice Remote Control]  [Activate the button]
then, follow the on-screen instruction.
2. Prepare Voice Remote Control.
3. Press and hold down the Volume-down key.
4. Press key for 3 seconds while holding down the Volume-down key pressed.

SI2C013500 - 1/5/2022 12:13 PM

KD-55/65/75XE8505,8577,8588,8596,8599,FW-65/75XE8501 173
APPENDIX-2
Reset vs. Factory Reset
Reset:
1. Press and hold down the power button (approx. 5 seconds) on the remote commander until the message “Power off” appears on the
TV screen
2. The TV will turn off, and then restart automatically

Try a reset when Android TV doesn’t behave properly (e.g., the TV is unresponsive or is stuck on a black screen). Note if you unplug and plug in
the power cable, it may have the same effect as a reset. If a reset does not resolve the problem, try a new software update and or a factory reset.

Important: This reset will not delete any personal settings, data and downloaded apps on the TV.

Factory reset:
1. From Home Screen, select [Settings]
2. Select [TV] [Storage & reset]  [Factory data reset]  [Erase everything]
3. Select “YES“

Important: The factory reset will delete all personal settings, data and downloaded apps on the TV.

Tip: We recommend creating a backup of the channel list onto a USB stick. This will allow to easily restore the channel list after performing a
factory reset. The following steps detail how to back up the channel list:
1. Connect the USB device to the TV so as to import/export the list of tuned programmes
2. From Home Screen, select [Settings]
3. Select [TV] [Channel setup] → [Digital setup] → [Technical Set-up] → [Programme List Transfer], then select [Import] or [Export]
4. Follow the on-screen instructions to complete transfer

Force Factory reset:


1. Unplug the power cable from the outlet
2. Press and hold down both the “Center” and “Down” keys located on the TV
3. Plug the power cable back in the outlet (while holding down both the “Center” and “Down” keys)

Important: The factory reset will delete all personal settings, data and downloaded apps on the TV.

KD-55/65/75XE8505,8577,8588,8596,8599,FW-65/75XE8501 174
SI2C013500 - 1/5/2022 12:13 PM
APPENDIX-3
Other part replacement which synchronize with panel replacement

55” 65” 75”

LABEL, SIDE TERMINAL (HDN L) LABEL, SIDE TERMINAL (SBT) LABEL, SIDE TERMINAL (SBT)

NOTE:
When panel replacement is necessary, these parts need the
replacement which synchronized with it.
When you order a panel, please also order these parts together.

KD-55/65/75XE8505,8577,8588,8596,8599,FW-65/75XE8501 175
APPENDIX-4
Assembly of T-con board for 55” model
Lift slightly upward

Insert softly

Sustain the FFC by hand

Insert the board softly with lifting slightly upward


Side view

Make sure that this


protrusion firmly engages
with the connector of the
board.
If engages well, it creates
the clicling sound.

After that, confirm the fitting by looking at the black line


on FFC and edge of the board

OK Case NG Case

The black line on the FFC and the The black line on the FFC and the
edge of the board is completely edge of the board is placed slanted
placed in parallel
Ferrite Core sticked by
the double sided seal

Fold the connector lid then allign the board and screw
together with the T-Con shield

rib

Peel off the release paper holding the ferrite core


Put the ferrite core to center of the protruded rib

KD-55/65/75XE8505,8577,8588,8596,8599,FW-65/75XE8501 176
Table of contents

F COVER 1 APPENDIX-1 172


MODEL LIST 2 Voice Remote Control 172
WARNINGS AND CAUTIONS 3 How to use voice search function 172
SAFETY CHECK-OUT 6 Setting Voice Remote Control 173
SELF DIAGNOSIS FUNCTION 8 APPENDIX-2 174
ADJUSTMENT 10 Reset vs. Factory Reset 174
USB UPDATE 19 APPENDIX-3 175
TROUBLE SHOOTING 20 Other part replacement which synchronize with panel replacement 175
TRIAGE 20 APPENDIX-4 176
FLOW 21 Assembly of T-con board for 55” model 176
PCB PARTS MAP 52
BLOCK DIAGRAMS 54
CONNECTOR DIAGRAMS 55
BOARD LOCATION 58
WIRE DRESSING 59
DISASSEMBLY 60
1. KD-55XE8505/8577/8588/8596/8599 60
2. KD-65XE8505/8577/8588/8596/8599, FW-65XE8501 88
3. KD-75XE8596, FW-75XE8501 116
4. SMART CORE (H65) 144
5. SMART CORE (H) 148
EXPLODED VIEWS 152
1. KD-55XE8505/8577/8588/8596/8599 152
2. KD-65XE8505/8577/8588/8596/8599, FW-65XE8501 157
3. KD-75XE8596, FW-75XE8501 162
4. SMART CORE (H65) 167
5. SMART CORE (H) 168
6. OTHER PART 169
B COVER 171

KD-55/65/75XE8505,8577,8588,8596,8599,FW-65/75XE8501 177

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