Installation & Application Notes WKLY 500 - 2500 Watts ASTEC VS Series Ces Input vo 85 to 264 VAC TO. Tum-on time ACI sec. MPH VOR Tane TET NEA UACS Infibit/160ms max EMI fier Fccand VOE Level @ Input fuse 600V)/25A (1.0) (internal) 250V/208 (30) Leakage current —-2mAmax® 240 VAC Frequency 47 to 440 He Holdover storage 20 ms min/40 mstyp independent of Vac. Full eyele ede thru (50 Hz) Innush current 40 Apeak max Efficiency > 75%. 82% ACOKwamning ——_>5ms (power all) Powerfactor 0.99 typical (G29 tyypieal on 3 0 units) Caen Voltage 10% minimum Overload| Main: 105% to 120% of rated adjustment Protection rer ‘Auxilaries: 105% - 140% Margining 24.6% nominal Short crit Protected for continuous ion short circuit, Fecovery automatic ne & Load 0.2% +5 mv max Reversevoltage 100% of rated output regulation protection current Ripple: RMS 0.1% oF 10 mV Thermal Each module thermally PKPK 1¥er50mV protection protectes. Input module: Suto recovery. Output Dynamicresponse 25% load step, 2% or Modules: recycle AC {100 mv (any output) Recovery time Towithin 1%in Remotesense Up to 0.5V- total drop 300 psec DcOK “Bs to 6% of rominal Overvoltage protection 2 t0 SV 122% to Single wire Current share to 2% of 334% of output Parallel of total rated current voltage: 12t0.48v 110% to 120%: Switching 200 KHz recycle AC frequency (@00 - 1500W module, 400 kH2) Outputisolation >I megohm. eum 1) Connect the power supply correctly. 115230 VAC 60 H2 line voltages can be lethal To avoid shock, always use correct siz and style lugs as described within 2) Install poner supply correctly. Use cortect screw sizes for mounting, Screws must not penetrate the interiar ofthe supply excessively to avoid shorting of internal ‘components. Always use the ground connection provided to protect against shock. hazard cue to powerline capacitive leakage 3) Operate the power supply safely. Power supplies generate heat; keep them away from combustible materials or atmosphere. Make sure liquid of metal shavings do nat enter the supply to cause internal arcing, which can be a fire hazard 4) Maintain power supply safely, Only qualified personnel should service or repair. Beware of possible internal lethal voltages due to charged capacitors, even after AC power is disconnected, = EMERSON. aaa Cth, ,Installation & Application Notes PFC Input Module i ert, 2 ns ‘Global DC OK|Conw Run Logic 1 Sua mm ie geese ee ns Fa ome ne ‘Global inhibit Logic 6 JENA Logic 0" RETURI fs ee 1-6 Global Enable Logic “O° (Option 3) no ay RETURN (&-CREE RED nafable short pin 6to pin Sto. asfo ofa ho ooo nae 2 (8 oft penn tt 19S Rtteeekt, 7 ETE vrconecroe at eumemidte Ce Bee Law ee 501132110 gol plate len) i ov. 2604) 73 olnedciobalehie ‘aap Toot RETURN OUTPUT OF 91M ‘anyone modiletal, the LED on Ne10= ATION, 5, 1-10: ce iti T710" oad canareT 2 “Technical Support: (888) 41-ASTEC or (407) 241-2752 CLD EMERSON. Americas: (760) 930-4600 Europe (UK) 44 (1384) 842-211 ‘Asia (HK) 852-2437.9662 ASTECInstallation & Application Notes DC/DC Converter Output Modules EET ‘Single Output VcowtRot connector Tee Remote sexe 2 emote Men Pagram 3 _RenoteNen 4 Remote Senee/ Margin 3 DCOK| Cow Rin Lope 1 hosed 7 DCOK/ Can kun) 5Onh See Wire Pera Spare BC OK seat ste open collector and requ pu ee Mutipie Output JrcoNTmOL cOMMecroR Fe iStemete Sense 1:2 Viemote Marin/. rogram [3 ViRemoteiarginta Pt ViXenoteSene/ Warne Ts, VibeOR/ con Run 1s Vileoted ioe 17 VIDOR) Conus 50 nh ps Ste wre reat [3 V2snge wire Parle Polo YSSngle Weare |2coNTROL CONNECTOR Pinna Fonction Bi” \aenemet Some 2 YBnemote Margin /V. rogram [3 Vakemotenargn ts ft Vostamate Sree] Margin [bs Vancoxjiage! [2 VasRemete See B23 VBeemote Margin |. rogram Be Vanemotenaginta [23 Vastemote Sense [210 V30CCoee toe "iis offal he utp thin that mode UnTrconnectoR SrTa0-210 gl pit (ain) MATNGIDT HOUSINGS 801530210 gl pete (Moles) ATNGHOUSING 0142.00 (Nese) PIs 501192110 pete (oles) ‘ConNECTOR ‘Aste P/M 70841-008 Ce J1-1 #Remote Sense 1-4 “Remote sense aM 9 5y.0cox ricmnens ns bi DCNOTOK. ato ov 17 LED. GREENS RED Tenet 1-2) MARGIN ARM Siocon open B: wv ‘Sv WV Bon Por na" owe song Cc pee pa \ | } J 1-4 1-1 SLOW ss 2-9) VatagePograneing sd Tigi We Pal 8 evi 1-9 —ev2 Ji-10—0 3 V_ VPROGRAM Bods usa [4s NOTE, Wrenhostune wep seine! Rebel ete eae SET General Electrical Characteristics 1. 2CoK mina 2106 of nominal outpatvotage tracking) 2 Inhibit Ensbie sr oth Ti compat BOLATED rete 2mAsource, typi A. OcoNComerter Run denotes ouput vakage present ard conte se IPG (red sgrd conbqraton). 4, Srcita Red ube bur votage ow & ® Greens lke OL ‘uaput LED: ed = ndcate output ot operat within tlerzee {Green nized outptopercting win tokeence. Thed x34 1 (¥31/) ease powermt | 500W ma. TheS x1 esses 1 eae 59/4) te per ited to 2000W max ‘he v8) cases te power miedo 29000 mae Specestion subject to change without rate Waren 39 Multiple Output Modules W tn MRcansnnchvs eo totter mde athe Ato ‘man aapt fran carver Vasu reues coer se migng ep 2 Yossie Ok eae ee ” Wooing te minum icdbequed nn namelacoon asInstallation & Application Notes t= Sich, 2st 1500 mex10 fs = ait Slot 2000 W mex 1B fa = Irincheset 2000 W nox 10 Je = Sine 2eet S00 Wee 3B fs = aint, Sa; sS00Wnn 90 [3=Set unt forslobal enable [Slot -—Slot2 plot —Slot 4é -—slat 5 a \s- - EGS -SESE-SSSR- SSSR. SSSR -S886-8B-~™ & | KS ascTantes ciple Cole [Roa wotage cone entiation Res Pall cade eeeceraa pea rs aun a Jam 200 W single sot j= av ES pecy modes homes umber etanavss = coow ange tat f= dav fietnas ese C= S00W singe its ao fein ghesta loves poms een vs3.and vss p=s200w snge 25s | [3-22 “Tyan ncarenSecye pely svablests 250W dua slot a= 15 ‘from highest to lowest current. tebestn f= 250W tiple tsor sav 2. Almodlcofgtsors ree ing f= soow dust Yat le: atv ‘Nisnectonguergwese arse ‘stand vso atone waa fs: Sev Pocucswovtoncrenaiobey and | svableslts fe 7s0W se tat > space fectner =1so0W sine 2s ‘Goat 4 sereltempty.a anyon Parletcoden bal Secrateyecaee lemma h=re2 ample la-2e3 Goosecpes: — VSG) [RIB] - BIG)-ID-ce pas sicheoe | LL Ld | Leet, Ja-ta2a3 ee ae s-203 na ssvensaa zea @Panieog Je-1a2+304 Sven, pere2aaed la-sesesuc ewewee rece Ja-1a2-3naesac ee ewee Output Voltoge Module identification Mentfcation ‘Output Output A (iba) B (Tot) CRslot] 0 os) EF Tall] GH (isle) (Vale) L(2slou) Voltage Voltage Soow — covw— soow 1200 Soowntts sow" ts00w" ore" _single_sinle__ single _Single_ ay on on uk 240A 258 soe ison sau 4 v0 WA A wa we Tes. Sta” joa 5 BV RSA BA 35a SA 1034 32a ean ; Sev 83k) tesa MGA 3828 Na Dea HBA BV 63A 5A BISA 3A. NA iSea 3128 Note: cere ferent na shown ar be ace by paralleng modules ad cavens ofeach module ected Auxiliary Output Table: Output(s)2 andor 3.of Module Voltage ‘Module Hentfication Output Outpat F € Yoltoae Voltage — 250W oust 250 Triple 500 W ual ose’ KocOutpat —AancOutpoe Au Output 1 Rv ion 3A 2 Ey 10a 5h 5 dv A 254 aK é iy SR Beh EY 2 “Technical Support: (888) 41-ASTEC or (407) 241-2752 CLD EMERSON. Americas: (760) 930-4600 Europe (UK) 44 (1384) 842-211 Asia (k) 852.2837-9662 RRRInstallation & Application Notes Mechanical Drawings 51 and VS6: S-Inch Case Size (5'x5°x11") (12s. max) i i : : oO} takes i ‘ i a u as Cth, ° EMERSON.Installation & Application Notes VSI and VS6: 5cInch Case Size (5°x5°x 111) (12s. max) (Cees 1. Input: arr type, Three No 62. sree (0.375" centers for VI, actionsl GND CONN ald fo VS a toric 10 rs 2. Corte connectors} and2) 10 potion Volex 80330-3210 hosing, ol pte contacts. Maes wth Molex9¢142-00'0hoiing wh 91119-21 1Werim conte (Moles C- Cre Sees). Connector tines sting connector ae 10 pine. Ate ar #70 82-08, 3. utp tern (300%) (8-600) & (750 single modules two (2) 1032 UNF HEKHD BOUTS Ma tre 25 bs (2.78 Nm). 4. outputtemint (2-250) & (IH 500 W ul Repe modules: Pray: two (2) 10-32 UNF HEX HD BOLT, Max, torque: 25 Ins (2.78N-m). Secondary: barr stp two [2)6-32 UNC screws." centers) pr tpt. ae tore Toinb (11 Ny). ‘Output terran (¢500 WH) (0-1200 W) (1 SCOW) sale module: four )16-18x5)erhechesecap screws. Max toque 120.165 (03.5Nm), Cptvelock waste ronded 6. Chane rater sano witches in Bh 7. Acjustment access votage power al and teu 5. Mounting four 6.32 crch rts threesusaces, Mas penetration 0.150 inch (381) Max: tore: Ibe (1.67 Ne {Widder |nappt a roconimended when ta ected ae atperced enbgution Msfor(1)45970, "12M (nla, 49 8, AZAT diver inchs (ro 1B. Spectctions are subject to change wehout rei * “Technical Support: (888) 41-ASTEC or (407) 241-2752 MLD EMERSON. Americas: (760) 930-4600 Europe (UK) 44 (1384) 842-211 Asia (k) 852.2837-9662 RRRInstallation & Application Notes enor \VS3 and VS8: B-Inch Case Size (5°x8"x 11") (18 Ibs. max)Installation & Application Notes 53 and VSB: B-Inch Case Size (5'x8°x 11") (18s. max) Cm ea ra 1. Input: aver type, Tre No. 632 8H sre 0375" centers for V3, tional CND CONN cle for VS. Nae treue 10 bs (1-1 Ns) 2. Cont eonectors (1 and2) 10 postion Molex 30130-2210 basing, old plated contacts. Mates wth Nolex9¢142-001 housing wth S0119.2110erimp contacts (Yolen C- Cl Sees) Connector kt incder ating connector an Ops, Ate pot #70t-008 3 Output temaras (2-300 (-600 W & (750 snl mols: tw (2) 10-32 UNF HEX HO BOUTS. Vo trqu 251s (2.78). 4 Output termins (250 0) & (C)H-500 wel mde: Pimary:two(2) 10-32 UNF HEX HO BOLTS, Way true: 25 nbs (2.78 Nm). Secondaybarer stp two (2)6:32 UNC sees (0.175" center] per tpt Mat ore: 10 in (11 N). 5. Output eamunas (C500 4) (0-1200 W) a (-s00W) snalemocues! fur 5)16-18xS)6"hechesdcapscens. Mx torque 120. bs (03.35). Capt lack wae provides. 6 Chane rat sary wih chal in Beth, 1. Asjutmant acess vokagepowertl, and ovrcore rom onan 8 Barcode code 39 exter, 4 Youre fou £32 creh ras on thee sacs. Max pene 0.150 inc). Max torue: 5 nbs (1.67 N-), 0. Actions suport recommenced when nts mosmtednasispenced conigutlon. ourting cinch arena enqnecto apport te weight te un. 2,112 CEM (noon), 49 dBA (2) 225", Z5CFM (rola), 388A arenes (mm) 13 Spectiations ate sujet change without nlc. * “Technical Support: (888) 41-ASTEC or (407) 241-2752 CLD EMERSON. Americas: (760) 930-4600 Europe (UK) 44 (1384) 842-211 Asia (k) 852.2837-9662 RRRInstallation & Application Notes \VS4 and VS9 : 1 Inch Case Size (5'x 11"x 11) ‘wurw.astecpower.com EMERSON.Installation & Application Notes 54 and VS9 : 11-inch Case Size (5"x 11°11") (25 lbs. max) (es 1. Input: Barertype, Tree No 632 BH screws 0375" centers for VS, ational CND CONN alee for. Nectoreue 10m. Nm 2 Cont conectrs: (1 and) 10 poston Molex 030-2210 hosing, co pated contacts. tes with Nolex01420010hoting wth 58119-2110 cmp contact (Won c= ci Sev). Connector kinder mating connector an 1 pins Ate pat #70 88-004, 3 Output terminals (300 W (-600 W750 snle moles: two (2) 10-32 UNF HEX HO BOUTS. Wax. toreue 25s (278 Nm). 4 Output tesmaras(/-230W) & ()H-500 W) lple modules: Prva two (2) 10-32 UNF HEX HO BOLTS. Max. tore: 25inbs (2.78 Nem). Secondary: barr stip two (2)632 UNC sens (0.375" cnt) per ouput Maxtorgue: 10-11 Ny) utp terminal (50007 (0.1200 W) (1560) sgl madden: ur 516 185) (03.35). Captive lock waste prodded {Chass mater slum mth chemi ih 7, Adjust access voce power fl and ovrearert from fon pape 3 Noung four 82 cnc rats onto de urfaces, S32 cnc nits onion surface. Max, peetration 0.150 nch (3.81), Max torque: 15 bs (1.57 0. Adena oppor econmenced when uta ued nasi configution. Mounting cinch ut ae not degre tosuppot tae weight tne 11 Fars(2)45 la, 12CFM rood), 49 cB 12. Al dersors ate inches 13 Speofcatonsaresubjectto change wthout notice * “Technical Support: (888) 41-ASTEC or (407) 241-2752 MLD EMERSON. Americas: (760) 930-4600 Europe (UK) 44 (1384) 842-211 Asia (k) 852.2837-9662 RRRInstallation & Application Notes ‘A___ INSTALLATION AND OPERATING INSTRUCTIONS To.comply with the published enfety standards, the folowing musthe abrerved when using thie poner supply Um den aur Zeit eUtign Scherhetsbestimmungen 2ugengen, musse die nachstehenden Maftshmen beim Ersatz dieser Netzgerste beraksichtgt werden 1. Maximum arsient temperature 2round the power supply must not exceed 50 degC Daz Netagerat dar iu ener Umgebungtempertue von max SO grd Cengezeterden 2. The power supply is intended for ure ae a component part of other equipment. When inetaline the power supa and making inp and ‘output connections, the relevant safety standares eg. UL 0950-1; CSAC22 2 No. 60950-1403; VDE ENGOS50, must be complied with, especialy the requirements for creepage dstances, clearances and distance through Insulation between primary wiring and earth or secondary (SEV) wring. En Netzgerat stein Einbautl in einem entsprechendes Gert und bei Herstlung dr eletischenVerbindungen im und am Geri ind de in- schlgigen Bestimmungen wl 2B UL 50950-T; CSA C222 Ne. 6090-03; VE ENEOSO: 2u beachten und enzualten,msbesonder die ‘Anfarerangen fr Krech und Lftstecken und Dick dr Kolaon zwischen Prmar- nd Schualter.Kresund Pmdr2um Sekundrstromkrets (E15), 3. The output power taken fram the supply must not exceed the rating glen on the power supply. Die Ausgongslestung dart de auf dem Netegert angegebene Were nicht Obestegen. 4, Theclruit wiring ofthe power supply is made in such away that components like capacitors sre positioned in ront ofthe power supply fuse, Therefore 2 protective device mus protect the unitin the instalation system Die Schatung des Netaeretes ts ovsgelegt, do Bavtele wie Kondensatoren ver der Scherung des Netgertes legen, Aus desem Grunde ‘mu unbedingt dort geachtet werden 48 das Gerdt durch schuta Komponenten der instalation abgesicher st. 5. Tomalntan protection agains electric shackif the pins ofthe mput plug are touched, ts absolutely necessary that an al pole swith bbe used when the poner supply is builtin. Dart der Shute gegen elekrichen Schlag beim berrung von Steckerstftengewdrlste it, it unbedngtderufzu acter, do eset ‘etagert nach dem Einbau nur mi einer olpoigen Schltr etree wr 66. The power supply is approved and eerie forthe rated voltage range: VS1, VS3, VS4 120|208V; VS6, VSB, VS9 208) 240V. Dieses Netzgerdtst fr den Sponnungsbeech V1, VS3, SA 120|208V; VS6, V8, VS8208)240V. gepife und genet. 7. Thedlscannection frome vltaceis made by puling the main plus. Die Tennung var Netz efolat durch Zien des Netzstecers 8, ThefuseF shou ony be replace by type KLK25, 25A, 600, man facturerLitelfuse DieSicherangF dor nur durch den TypKK25, 25, 600, Hersteller Liteueersetat werden 9. Theearth wire must be connected only tothe earthine paint whichis marked with the earth symbol. ithe earth wireis connected by 2 screvy, the wire must have sn anlar eyeet and has tbe adequately ocked against accidental loosening Der Schutleter mut onder mit der Schutzletersymbolbezechneten Stele ngeschossen werden Be SchraubarschuGs der Schuteeter mit her ingése 2 versehen und mut gegen Locke gesichert sei 10, Thepower supply should be connected tothe network only with a power supply cord, capable to cary 1SAby 208V. ‘Der Anshlu an das Netz soll mit amam Netzkbel und Steck vargencmmmen werden, de fir TSA bel 20BV geeignet sind 11. Thispower supply is designed for TN-S-power system Dieses Gert st geeignet 0 TS netavere, 12, Thisunit contains secondary outputs exceeding 240 VA. When instaling int the end system care mustbe taken that those secondary ‘outputs and the appropiate wires may not be touched, as HetgerahatSekundakausginge mt Lstungen dber 240 VA. Bem Einbau in das Endystem ist arcu 2 achten, da ese Sekundusgige und die dazugehérenLetungen ict befirt werden Kénnen, 13, Forsefe operation, 2 fuse must protect the unitin the instalation system Fareinem sicheren Beeb muS ene nstolations Scherung vor dem Netagertgeschale en 14, TheACline input mating connector sed n end system must be designed In such away that cannot be accintaly connected to, or Interchanged with, the secondary output ofthe power supply. Im Endeyatom ist darauf2uacten, do der ACAnscluSstcher mechoncc so este, da ernicht mit dem selundrAnechluetecher \erecheel 2: vertouece werden kan. 15. This power supply i part ofan EDPayster. tis not equipped with a power card. safety agency (e.g UL. CSA, VDE) approved power cord and plog, wth appropslate wire gauge forthe rated input current, must be prowee together with EDPsystem by the end system ‘ranufacturet Dieses Netto t Tl eines EDP-Systems, Es trcht mit ener Netzanschluletung ausgestttet. Ene fr den Engangetram entsprechend 2ugelassene (UL. CSA, VDE) NetaanschluBltung mit Netzstecker mu vom End System Hestele beretgestalt werden 16, TNS power suo cE mares elwig te powsons othe Low loge Bree. 7323EC. Cg ‘bas Netagerer st nach der Bestmmangen ven Niederspanrungschtine, 73/2, CE markt u csgon - ire