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PN-Cabling-Guide 2252 d50 Nov20

This document provides a draft of guidelines for PROFINET cabling and interconnection. It discusses the classification of passive components like connectors and cabling for use inside and outside industrial enclosures. It also outlines procedures for lifecycle management and manufacturer declarations to ensure compatibility and conformity of PROFINET components. The goal is to help designers implement mandatory requirements for interoperability when making claims of conformance.

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0% found this document useful (0 votes)
82 views110 pages

PN-Cabling-Guide 2252 d50 Nov20

This document provides a draft of guidelines for PROFINET cabling and interconnection. It discusses the classification of passive components like connectors and cabling for use inside and outside industrial enclosures. It also outlines procedures for lifecycle management and manufacturer declarations to ensure compatibility and conformity of PROFINET components. The goal is to help designers implement mandatory requirements for interoperability when making claims of conformance.

Uploaded by

Luis C
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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PROFINET Cabling and Interconnection Draft 4.

10

PROFINET Cabling and


Interconnection Technology

Guideline
for PROFINET
Draft in PI Review

Draft 5.0 – Date November 2020


Order No.: 2.252

© Copyright PNO 2018 - All Rights Reserved Page 1 of 110 Pages


PROFINET Cabling and Interconnection Draft 5.0

File name: PN-Cabling-Guide_2252_d50_Nov20

This draft is published for testing and review only. It must not be used for
development purposes.

Comments to be submitted to www.profibus-project.com until 05.03.2021.


Username: PI.Review / Password: comments

Prepared by PI Working Group 1 “Passive Network Components” in Committee B “Technologies”.

The attention of adopters is directed to the possibility that compliance with or adoption of PI (PROFIBUS &PROFINET
International) specifications may require use of an invention covered by patent rights. PI shall not be responsible for
identifying patents for which a license may be required by any PI specification, or for conducting legal inquiries into
the legal validity or scope of those patents that are brought to its attention. PI specif ications are prospective and
advisory only. Prospective users are responsible for protecting themselves against liability for infringement of
patents.
NOTICE:
The information contained in this document is subject to change without notice. The material in this document details a
PI specification in accordance with the license and notices set forth on this page. This document does not represent
a commitment to implement any portion of this specification in any company's products.
WHILE THE INFORMATION IN THIS PUBLICATION IS BELIEVED TO BE ACCURATE, PI MAKES NO WARRANTY
OF ANY KIND, EXPRESS OR IMPLIED, WITH REGARD TO THIS MATERIAL INCLUDING, BUT NOT LIMITED
TO ANY WARRANTY OF TITLE OR OWNERSHIP, IMPLIED WARRANTY OF MERCHANTABILITY OR
WARRANTY OF FITNESS FOR PARTICULAR PURPOSE OR USE.
In no event shall PI be liable for errors contained herein or for indirect, incidental, special, consequential,
reliance or cover damages, including loss of profits, revenue, data o r use, incurred by any user or any third party.
Compliance with this specification does not absolve manufacturers of PROFIBUS or PROFINET equipment,
from the requirements of safety and regulatory agencies (TÜV, BIA, UL, CSA, FCC, IEC, etc.) .

PROFIBUS® and PROFINET® logos are registered trade marks. The use is re stricted to
members of PROFIBUS&PROFINET International. More detailed terms for the use can be
found on the web page www.profibus.com/Downloads. Please select button "Presentations
& logos".

In this specification the following key words (in bold text) will be used:
may: indicates flexibility of choice with no implied preference.
should: indicates flexibility of choice with a strongly preferred implementation.
shall: indicates a mandatory requirement. Designers shall implement such
mandatory requirements to ensure interoperability and to claim
conformance with this specification.

Publisher:
PROFIBUS Nutzerorganisation e.V.
Haid-und-Neu-Str. 7
76131 Karlsruhe
Germany
Phone: +49 (0) 721 / 96 58 590
Fax: +49 (0) 721 / 96 58 589
E-mail: [email protected]
Web site: www.profibus.com

© No part of this publication may be reproduced or utilized in any form or by any means, electronic or
mechanical, including photocopying and microfilm, without permission in writing from the publisher.

© Copyright PNO 2020 - All Rights Reserved Page 2 of 110 Pages


Draft for Executive Review. Do not Claim Conformance!
PROFINET Cabling and Interconnection Draft 5.0

Content

1 Management Summary – Purpose and Scope of the Document ........................................ 9


2 List of Affected Patents / Certification ............................................................................... 9
3 Related Documents and References ............................................................................... 10
4 Definitions and Abbreviations ......................................................................................... 15
4.1 Terms and definitions ............................................................................................ 15
5 PROFINET Component Applications ............................................................................... 15
6 Guide to Use .................................................................................................................. 16
6.1 Classification of passive components (connectors and cabling) ............................. 16
6.2 Physical Layers (PROFINET Data connectors and cabling) ................................... 17
6.3 Environment Inside Enclosure and Outside Enclosure ........................................... 17
6.4 Application Areas (Data connectors and cabli ng/ 24 Volt connectors and
cabling) ................................................................................................................. 19
7 Application Areas ........................................................................................................... 20
7.1 Inside Enclosure .................................................................................................... 20
Uplink ........................................................................................................ 20
Machine-to-machine (M2M) connectivity .................................................... 20
Inside cabling ............................................................................................ 20
Inside high-density cabling ........................................................................ 20
7.2 Outside Enclosure ................................................................................................. 21
Field Installation ........................................................................................ 21
Field Installation for modular production (AIDA) ......................................... 21
Field Installation of hybrid cable and connector (one data cable and one
24V Supply ................................................................................................ 21
Field Installation easy handling .................................................................. 21
Field Installation hybrid high power (Data & 24 Volt) .................................. 22
Field Installation high dynamic (highly flexible cables) ............................... 22
Field Installation miniaturized .................................................................... 22
7.3 Direct termination (Process Automation)................................................................ 22
8 Component Classification ............................................................................................... 22
8.1 Connectors ............................................................................................................ 22
9 Lifecycle management .................................................................................................... 24
9.1 Procedure for annual Lifecycle management of RPC, SPC and LPC ...................... 25
9.2 Procedure for proposed SPC ................................................................................. 25
10 Manufacturer Declaration for PROFINET cabling Conformity .......................................... 27
10.1 Procedure for a PROFINET Conformity ................................................................. 27
10.2 Certification of PROFINET-Devices ....................................................................... 28
11 Balanced Cables ............................................................................................................ 29
11.1 Balanced 2 pair Cables (Type A, B, C, R) .............................................................. 29
11.2 Balanced 4 pair Cables (Type A, B, C) .................................................................. 31
11.3 Balanced 2 pair Hybrid Cables (Type B, C)............................................................ 33
12 Optical Fibre Cables ....................................................................................................... 34
12.1 POF and PCF cables ............................................................................................. 34
12.2 All-silica single mode optical fibre cables .............................................................. 35
12.3 All-silica multimode optical fibre cables ................................................................. 36
13 Connectors of PROFINET ............................................................................................... 38
13.1 Connectors of Type C ............................................................................................ 38
13.2 Connectors of Fibre Optic ...................................................................................... 38
© Copyright PNO 2020 - All Rights Reserved Page 3 of 110 Pages
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PROFINET Cabling and Interconnection Draft 5.0

13.3 Connectors for Balanced Cable ............................................................................. 50


M12-2-Pair Connector for Balanced Cable ................................................. 50
M8-D 2-pair Connector for Balanced Cable ................................................ 52
RJ45 2-pair Connector for Balanced Cable ................................................ 55
RJ45 2-pair Push Pull Connector for Balanced Cable ................................ 57
RJ45-4-pair connector of balanced cable ................................................... 62
M12-x-coded 4-pair Connector for Balanced Cable .................................... 65
IEC 61076-3-122 miniaturized 4-pair Connector for Balanced Cable .......... 67
IEC 61076-3-124 miniaturized 4-pair Connector for Balanced Cable .......... 70
RJ45 Push Pull 4-pair Connector for Balanced Cable ................................ 73
13.4 PROFINET Connectors for 24V Power Supply ....................................................... 75
M12-A-coded Connector for 24V Power Supply ......................................... 75
7/8”- Power Connector for 24V Power Supply ............................................ 77
M12-L Power Connector for 24V Power Supply ......................................... 79
Push-Pull 4-way Power Connector for 24V ................................................ 82
13.5 Signal Connectors of PROFINET ........................................................................... 84
Push Pull 10 pole Signal Connectors of PROFINET (IEC 6107 6-3-119) ..... 84
13.6 Bulkhead for PROFINET ........................................................................................ 86
Implementation of Bulkheads ..................................................................... 87
13.7 Connection Terminal for PROFINET ...................................................................... 88
PROFINET Hybrid Connector Variant 5 / 48V for PROFINET ..................... 92
Annex A Cabinet cord sets for optical cable .......................................................................... 95
A.1 General ................................................................................................................. 95
Annex B Cabinet cord sets for balanced cabling ................................................................... 97
B.1 Cord sets for balanced cabling .............................................................................. 97
B.2 Requirements of NEXT, Insertion loss (IL) and Return Loss (RL) ........................... 97
B.3 Requirements of IL, RL and NEXT of Type C Cabling ............................................ 97
B.4 Conformity and Configuration ................................................................................ 98
B.5 Conformity and Configuration ................................................................................ 98
B.5.1 Qualification test for PROFINET cabinet cord sets ..................................... 99
B.5.2 PROFINET Cabinet cord set specification 12.2.2 ....................................... 99
Annex C Cordsets for 24V-Cabling...................................................................................... 101
C.1 General ............................................................................................................... 101
C.2 Qualification test for PROFINET 24 Volt cord sets ............................................... 101
Annex D PROFINET 24 Volt Cabling ................................................................................... 102
D.1 Power Classes of 24 V Cabling ........................................................................... 102
Annex E End-to-End (E2E) link assemblies for balanced cabling ........................................ 103
E.1 E2E Configurations ............................................................................................. 103
E.1.1 E2E link without interconnections ............................................................ 103
E.1.2 E2E link interconnections ........................................................................ 103
E.2 Maximum requirements of NEXT Class D ............................................................ 103
E.3 Procedures for measurement of the End-to-End link ............................................ 103
Annex F Tables of Contact and Wire Arrangement .............................................................. 105
F.1 Contact arrangement RJ45 2pair ......................................................................... 105
F.2 Contact arrangement 4pairs to Terminal Block 2pair/4pair ................................... 105
F.3 Contact arrangement RJ45 4 pairs to RJ45 2pair/4pair ........................................ 105
F.4 Contact and Wire Assignment 2 pairs RJ45 2 pair to M8/12 D 2 pair ................... 106
F.5 Contact arrangement RJ45 4pair to M12 D 4pair ................................................. 106
F.6 Contact arrangement M12 D 2pair to M12 X 4pair ............................................... 106

© Copyright PNO 2020 - All Rights Reserved Page 4 of 110 Pages


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PROFINET Cabling and Interconnection Draft 5.0

Annex G Shielding / EMC and mechanical design ............................................................... 107


G.1 Requirements ...................................................................................................... 107
G.1.1 Shielding and EMC Requirements ........................................................... 107
G.1.2 Ethernet transfer (property of PROFINET-compliant terminal) .................. 107
G.1.3 Mechanical, electrical and climatic requirements (property of
PROFINET-compliant terminal) ................................................................ 107

Figures
Figure 1: Cabling Landscape with allocation of application areas .......................................... 19
Figure 3: Procedure for annual Lifecycle management and new components ........................ 26
Figure 4: Procedure for connectors ....................................................................................... 27
Figure 5: Procedure for PROFINET components, except conn ectors ..................................... 28
Figure 6: Contact Assignment IP 20 SC-RJ Fibre optic Connector (if applicable) .................. 40
Figure 7: Design Integration Requirements ........................................................................... 41
Figure 8: Design Integration Requirements ........................................................................... 46
Figure 9: Design Integration Requirements ........................................................................... 61
Figure 10: Definition of the different Bulkhead connections ................................................... 88
Figure 11: Connection terminal block inside a device for connection of internal and
external PROFINET cables (example 2 pair .......................................................... 89
Figure 12: Pin and pair assignment for 4-pair cabling (100 Mbps/1 Gbps)-4 .......................... 90

Tables

Table 1: Environments Inside Enclosure and Outside Enclosure ........................................... 18


Table 2: Supported Application Areas ................................................................................... 19
Table 3: Component Classification (PROFINET Data Connectors) supported Application
Areas....................................................................................................................... 23
Table 4: Component Classification (PROFINET 24 Volt Connectors) ..................................... 24
Table 5: Balanced 2 pair Cable Specification ........................................................................ 29
Table 6: Balanced 4 pair Cable Specification ........................................................................ 31
Table 7: Balanced 2 pair Hybrid Cable Specification ............................................................. 33
Table 8: POF and PCF Cable Specification ........................................................................... 34
Table 9: All-silica single mode optical fibre Cables Specification ........................................... 35
Table 10: All-silica multi mode optical fibre cables Specification ........................................... 36
Table 11: Physical Layer of Connector according to IEC 61754 -24 ....................................... 38
Table 12: Standard requirements of connector according to IEC 61754-24 ........................... 39
Table 13: Key characteristic according to IEC 61754-24 ....................................................... 39
Table 14: Additional Requirements ....................................................................................... 40
Table 15: Physical Layer of Connector according to IEC 61754 -24-21 .................................. 40
Table 16: Standard requirements of connectors acc ording to IEC 61754-24-21 ..................... 41
Table 17: Key characteristics of connectors according to IEC 61754 -24-21 ........................... 42
Table 18: Connector according to IEC 61754-20 ................................................................... 43
Table 19: Standard requirements of connectors according to IEC 61754 -20 .......................... 43

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PROFINET Cabling and Interconnection Draft 5.0

Table 20: Key characteristics of connectors according to IEC 61754-20 ................................ 44


Table 21: Connector according to IEC 61076-3-123 .............................................................. 44
Table 22: Standard requirements of connectors according to IEC 61076-3-123 ..................... 45
Table 23: Key characteristics of connectors according to IEC 61076-3-123 ........................... 45
Table 24: Connector according to IEC 60874-10 ................................................................... 46
Table 25: Standard requirements of connectors according to IEC 61754 -2 ............................ 47
Table 26: Key characteristics of connectors according to IEC 60874-10 ................................ 47
Table 27: Connector according to IEC 61754-4 ..................................................................... 48
Table 28: Standard requirements of connectors according to IEC 61754-4 ............................ 49
Table 29: Key characteristics of connectors according to IEC 61754 -4 .................................. 49
Table 30: Connectors according to IEC 61076-2-101 D code ................................................ 50
Table 31: Standard requirements of connectors according to IEC 61076 -2-101 D coded ....... 51
Table 32: Key Characteristics according to IEC 61076-2-101 D coded .................................. 51
Table 33: Pin and pair assignment for 2-pair cabling acc. IEC 61076-2-101 D ...................... 52
Table 34: Connector according to IEC 61076-2-114 D coded ................................................ 52
Table 35: Standard requirements of connectors according to IEC 61076 -02-114 D coded ..... 53
Table 36: Key characteristics of connectors according to IEC 61076 -2-114 D coded ............. 53
Table 37: Pin and pair assignment for 2-pair cabling acc. IEC 61076-2-114 D-coded ............ 54
Table 38: Connector according to IEC 60603-7-3 .................................................................. 55
Table 39: Standard requirements of connectors accord ing to IEC 60603-7-3 ........................ 56
Table 40: Key characteristics of connectors according to IEC 60603 -7-3 .............................. 56
Table 41: Pin and pair assignment for 2-pair cabling (10/100 Mbps) ..................................... 56
Table 42: Connector according to IEC 61076-3-117 (V14) .................................................... 57
Table 43: Standard requirements of connectors according .................................................... 58
Table 44: Standard requirements of connectors according .................................................... 59
Table 45: RJ45 pin and pair assignment for 4-pair cabling (10/100 Mbps and 1/10 Gbps) ..... 60
Table 46: RJ45 pin and pair assignment for 2pair cabling (10/100 Mbps) s) .......................... 60
Table 47: RJ45 4-pair Connector according to IEC 60603-7-5 ............................................... 62
Table 48: Standard requirements of connectors according to IEC 60603-7-5 ........................ 63
Table 49: Key characteristics of connectors acc ording to IEC 60603-7-3 .............................. 63
Table 50: Pin and pair assignment for 4-pair cabling (10/100 Mbps and 1/10 Gbps) .............. 64
Table 51: Connector according to IEC 61076-2-109 X coded ................................................ 65
Table 52: Standard requirements of connectors according to IEC 61076 -02-109 X- coded .... 66
Table 53 Key characteristics of connectors according to IEC 61076-2-109 x coded .............. 66
Table 54: Pin and pair assignment for 4-pair cabling acc. IEC 61076-2-109 x-coded ............. 67
Table 55: Connector according to IEC 61076-3-122 .............................................................. 67
Table 56: Standard requirements of connectors according to IEC 61076 -3-122 ..................... 68
Table 57: Key characteristics of connectors according to IEC 61076 -3-122 ........................... 68
Table 58: Pin and pair assignment for 4-pair cabling (100 Mbps/1 Gbps) .............................. 69
Table 59: Pin and pair assignment for 2-pair cabling (100 Mbps) .......................................... 69
Table 60: Connector according IEC 61076-3-124 .................................................................. 70
Table 61: Standard requirements of connectors according to IEC 61076 -3-124 ..................... 71
Table 62: Key characteristics of connectors according to IEC 61076 -3-124 ........................... 71
Table 63: Pin and pair assignment for 4-pair cabling (100 Mbps/1 Gbps) .............................. 72

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Table 64: Pin and pair assignment for 2-pair cabling (100 Mbps) .......................................... 72
Table 65: Connector according to IEC 61076-3-117 (V14) .................................................... 73
Table 66: Standard requirements of connectors according .................................................... 74
Table 67: M12 5 pole A-coded connector according to IEC 61076-2-101 ............................... 75
Table 68: Standard requirements of connectors according to IEC 61076-2-1014 ................... 76
Table 69: Key characteristics of connectors according to IEC 61076 -2-101 ........................... 76
Table 70: Pin assignment for M12 A-coded 5 pole ................................................................ 76
Table 71: Key characteristics of connectors according to ANSI / B93 55M -1981 or
NFPA/T3.5.29 R1-2007 ......................................................................................... 77
Table 72: Standard Requirements ......................................................................................... 77
Table 73: Key characteristics of connectors 7/8” 5-way ......................................................... 78
Table 74: Pin assignment for 7/8” 5-way ............................................................................... 78
Table 75: M12 power connector according IEC 61076-2-111 L coded ................................... 79
Table 76: Standard requirements M12 power L coded connector according
IEC 61076-02-111 ................................................................................................. 80
Table 77: Key characteristics M12 power L coded connector acc.
IEC 61076-2-111 L coded ...................................................................................... 80
Table 78: Pin assignment M12 power L coded 4 way acc. IEC 61076 -2-111 ......................... 81
Table 79: Pin assignment M12 power L coded 5 way acc. IEC 61076 -2-111 ......................... 81
Table 80: Pin assignment M12 power L coded 5 way acc. IEC 61076 -2-111 for AIDA ........... 81
Table 81: Key Characteristics Push-Pull, Power 5-way M12 power IEC 61076-3-126 ............ 82
Table 82: Standard requirements of connectors according to IEC 61076 -3-126 ..................... 82
Table 83: Key characteristics of connectors according to IEC 61076 -3-126 ........................... 83
Table 84: Connector acc to IEC61076-3-126 –Push Pull Power 5 way .................................. 83
Table 85: Connector according to IEC 61076-3-119 .............................................................. 84
Table 86: Standard requirements of connectors according to IEC 61076 -3-119 ..................... 85
Table 87: Key characteristics of connectors according to IEC 61076-3-119 ........................... 85
Table 88: Example of contact Assignment IP 67 Signal connector ......................................... 86
Table 89: Bulkhead according IEC 61918:2018 & ISO/IEC 11801-1 ...................................... 86
Table 90: Standard requirements of connectors according to IEC 61076 -3-122 ..................... 87
Table 91: Bulkhead according IEC 61918:2018 & ISO/IEC 11801:20174 ............................... 87
Table 92: Cabling Landscape with allocation of application areas ......................................... 88
Table 93: Pin and pair assignment for 4pair cabling (100 Mbps) ........................................... 90
Table 94: Pin and pair assignment for 2pair cabling (100 Mbps) ........................................... 90
Table 95: Shielding / EMC and mechanical design (properties of PROFINET-compliant
device connection .................................................................................................. 90
Table 96: Ethernet transfer (property of PROFINET-compliant terminal) ............................... 91
Table 97: Mechanical, electrical and climatic requirements (property of PROFINET -
compliant terminal) ................................................................................................ 91
Table 98: Connector according to IEC 61076-3-106 (V5) ...................................................... 92
Table 99: Standard requirements of connectors according to IEC 61076-3-106 Variant 05
and IEC 60603-7-3 (RJ45 interface 1)) .................................................................. 93
Table 100: Key characteristics of connectors according to IEC 61076 -3-106 Variant 05
and IEC 60603-7-3 (RJ45 interface...................................................................... 94

© Copyright PNO 2020 - All Rights Reserved Page 7 of 110 Pages


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PROFINET Cabling and Interconnection Draft 5.0

Revision Log

Version Date Changes/History


1.8 TC2WG6 12-Dec-2002 First draft in PI review
1.96 TC2WG6 31-Aug-2006 Second draft; structure changed, new content
1.99 TC2WG6 05-Oct-2006 WG
2.00 TC2WG6 12-Mar-2007 PI Review finished / Change Requests included
2.01 TC2WG6 03-Mar-2011 First WG Draft (2 and 4 pair Cabling)
2.02 TC2WG6 14-Apr-11 WG
2.03 TC2WG6 14-Apr-11 WG Draft
2.04 TC2WG6 27-Apr-11 Type A,B cable (outer diameter: 9 mm)
2.05 TC2WG6 Editorial revision
2.06 TC2WG6 23-Mai-11 Version for WG meeting 2011-05-26
2.1 TC2WG6 26-Mai-11 WG Draft
2.9 TC2WG6 14-Jun-11 PI Review
3.00 TC2WG6 PI Review finished / Change Requests included
3.01 CB/PG1 15-Nov-11 Final for publishing
3.02 CB/PG1 20-Nov-13 Cabinet cord set specification; M 12 x-coded contact arrangement
3.1 CB/PG1 06-Mar-14 Push Pull Signal, LC Fibre Optic
4.00 CB/PG1 02-Feb-17 M12 L-coded +cable, M8 D-coded, Push Pull LC
4.10 CB/PG1 May 2018 Colour Coding of M12 L and PushPull
R cable for robotics applications added
5.0 CB/PG1 November 2020 Completely reworked, new content

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PROFINET Cabling and Interconnection Draft 4.10

1 1 Management Summary – Purpose and Scope of the Document


2 PROFINET ensures the integrity of horizontal communication between automation, devices and
3 M2M (Machine to Machine) as well as the vertical communication throughout the business
4 processes and value chains.
5
6 The high quality of PROFINET communication, especially in industrial environments, is ensured
7 through the rigorous use of compatible components specified in this document.
8
9 This document:
10
11 • describes the connectors for PROFINET devices and the PROFINET cablin g system and
12 its components.
13
14 • complements the fundamental provisions for the passive infrastructure of PROFINET
15 networks inside and between the automation islands as specified in IEC 61918 and
16 IEC 61784-5-3.
17
18 • is mandatory for manufacturers of PROFINET dev ices, cables and connectors, system
19 integrators, manufacturers of test equipment for PROFINET cabling and test labs.
20
21 The provisions in this document provide the basis for a PROFINET conformity assessment and
22 certification. Products matching the requiremen ts defined in this PROFINET guideline may be
23 declared as PROFINET-conform, following the procedures as outlined in this document.
24
25 In detail, this document specifies the following components:
26
27 • Connectors, cables, cordsets and other passive network componen ts (e.g. bulkheads and
28 connection terminals) for PROFINET communication (via optical fibre or balanced
29 cabling)
30
31 • Connectors, cables and other passive network components for the PROFINET 24 V power
32 supply
33
34 The passive components specified in 4.1. of this d ocument are categorized into the following
35 three groups:
36
37 1. PROFINET Recommended Passive Components (RPC)
38 2. PROFINET Specific Passive Components (SPC)
39 3. PROFINET Legacy Passive Components (LPC)
40
41 This document specifies additional requirements and tests for:
42
43 • The End-to-End link
44 • Connectors, cables, cordsets and other passive network components (e.g. bulkheads) for
45 PROFINET communication (via optical fibre or balanced cabling) and 24 V power supply.
46
47 Furthermore, this document provides the requirements of the integ ration of PROFINET
48 connectors into devices.
49
50 2 List of Affected Patents / Certification
51 Attention is drawn to the possibility that some of the elements of this guideline may be the
52 subject of patent rights as listed below.
53 The PROFIBUS Nutzerorganisation e.V. (PNO) shall not be held responsible for identifying any or all
54 such patent rights.
55 Relevant patents are only those which have an impact on mating compatibility.
56
57 Affected Patents:
58 This guideline applies to internationally standardized interfaces. All p atents are listed in the
59 standard patent declaration.

© Copyright PNO 2018 - All Rights Reserved Page 9 of 110 Pages


PROFINET Cabling and Interconnection Draft 5.0

60
61 In this guideline only interfaces are taken into account, which have no patents or whose patents
62 can either be used freely or for which are granted under normal market conditions (see related
63 international standards).
64
65 Patents that exist within the standard that must be taken into account in accordance with the
66 applicable regulations of standardization are not listed here.
67
68 The passive components based on the interfaces can in turn be protected by pate nt.
69
70 PROFIBUS & PROFINET International (PI) does not guarantee the completeness of the affected
71 patents.
72
73
74 Passive components are not certified by PROFIBUS & PROFINET International (PI), but the vendor
75 shall give a PI manufacturers declaration for PROFINET cabling of conformity to this Guideline.
76
77 https://www.profibus.com/download/manufacturers-declaration-for-profinet-cabling/
78
79
80 3 Related Documents and References
81 The following documents are referred to in the text in such a way that some or all of their content
82 constitutes requirements of this document. For dated references, only the edition cited applies.
83 For undated references, the latest edition of the ref erenced document (including any amendments)
84 applies.

85 IEC 61076-2-109:2014, Connectors for electronic equipment - Product requirements - Part 2-109:
86 Circular connectors - Detail specification for connectors M12 x 1 with screw -locking, for data
87 transmissions with frequencies up to 500 MHz

88 EN 50377-6-1:2003, Connector sets and interconnect components to be used in optical fibre


89 communication systems, Product specifications, Part 6-1: Type SC-RJ terminated on IEC

90 IEC 60050-series: International Electrotechnical Vocabulary

91 IEC 60060–1: High-voltage test techniques. Part 1: General definitions and test requirements

92 IEC 60079-11: Explosive atmospheres - Part 11: Equipment protection by intrinsic safety "

93 IEC 60079-14: Explosive atmospheres – Part 14: Electrical installations design, selection and
94 erection

95 IEC 60189-1: Low-frequency cables and wires with PVC insulation and PVC sheath. Part 1:
96 General test and measuring methods

97 IEC 60332-1-series: Tests on electrical and optical fibre cables under fire conditions

98 IEC 60364-1: Low-voltage electrical installations - Part 1: Fundamental principles, assessment of


99 general characteristics, definitions

100 IEC 60364-4-41: Low-voltage electrical installations - Part 4-41: Protection for safety - Protection
101 against electric shock

102 IEC 60364-4-42: Low-voltage electrical installations - Part 4-42: Protection for safety - Protection
103 against thermal effects

104 IEC 60364-4-44: Low-voltage electrical installations - Part 4-44: Protection for safety - Protection
105 against voltage disturbances and electromagnetic disturbances

106 IEC 60364-5-54: Electrical installations of buildings - Part 5-54: Selection and erection of electrical
107 equipment – Earthing arrangements, protective conductors and protective bonding conductors.

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108 IEC 60512-6-3-series: Connectors for electronic equipment - Tests and measurements - Part 6-3:
109 Dynamic stress tests - Test 6c: Shock

110 IEC 60512-6-4: Connectors for electronic equipment - Tests and measurements - Part 6-4:
111 Dynamic stress tests - Test 6d: Vibration: sinusoidal

112 IEC 60603-7-series: Connectors for electronic equipment - Detail specification for 8-way, shielded,
113 free and fixed connectors, for data transmissions

114 IEC 60603-7: Connectors for electronic equipment - Part 7: Detail specification for 8-way,
115 unshielded, free and fixed connectors

116 IEC 60664-12020 Insulation coordination for equipment within low -voltage supply systems - Part
117 1: Principles, requirements and tests

118 IEC 60793-2-series: Optical fibres - Part 2, specification of A1a and A1b multimode fibre

119 IEC 60793-2-50: Optical fibres – Part 2-50: Product specifications – Sectional specification for
120 class B single–mode fibres

121 IEC 60794-1-series: Optical fibre cables –: Generic specification – General

122 IEC 60811-201: Electric and optical fibre cables - Test methods for non-metallic materials - Part
123 201: General tests - Measurement of insulation

124 IEC 60811-401: Electric and optical fibre cables - Test methods for non-metallic materials - Part
125 401: Miscellaneous tests - Thermal ageing methods - Ageing in an air oven

126 IEC 60811-508: Electric and optical fibre cables - Test methods for non-metallic materials - Part
127 508: Mechanical tests - Pressure test at high temperature for insulation and sheaths

128 IEC 60227-2: Polyvinyl chloride insulated cables of rated voltages up to and includin g 450/750 V
129 Part 2: Test methods

130 IEC 60228: Conductors of insulated cables

131 IEC 60874-14series: Connectors for optical fibres and cab les – all parts 14-x: Detail specification
132 for fibre optic connector type SC

133 IEC 60950-1: Information technology equipment -Safety- Part 1: General requirements

134 IEC 60950-1-am1: Amendment 1 - Information technology equipment - Safety - Part 1: General
135 requirements

136 IEC 60950-21: Information technology equipment -Safety- Part 21: Remote power feeding.

137 IEC 61000-4 series: Electromagnetic compatibility: EMC, Testing and measurement techniques
138 Parts 4-x ISO 23570-3: Industrial automation systems and integration — Distributed installation

139 IEC 61000-6-2: Electromagnetic compatibility: EMC) -Part 6-2: Generic Standards -Immunity for
140 industrial environments

141 IEC 61000-6-4 am1: Electromagnetic compatibility: EMC) - Part 6-4: Generic standards - Emission
142 standard for industrial environments

143 IEC 61010-1: Safety requirements for electrical equipment for measurement, control, and
144 laboratory use - Part 1: General requirements

145 IEC 61076-2-101:2012 Connectors for electronic equipment - Product requirements - Part 2-101:
146 Circular connectors - Detail specification for M12 connectors with screw -locking

147 IEC 61076-2-107: Connectors for electronic equipment – Product requirements – Part 2 107: Detail
148 specification for circular hybrid connectors M12 with electrical and fibre -optical contacts with
149 screw-locking

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150 IEC 61076-3-106: Connectors for electronic equipment - Product requirements - Part 3-106:
151 Rectangular connectors - Detail specification for protective housings for use with 8 -way shielded
152 and unshielded connectors for industrial environments incorporating the IEC

153 IEC 61076-3-117: Connectors for electronic equipment – Product requirements – Part 3 117:
154 Rectangular connectors – Detail specification for protective housings for use with 8 -way shielded
155 and unshielded connectors for industrial environments incorporating IEC 60603-7 series interface
156 – Variant 14 related to IEC 61076-3-106 – Push-pull coupling

157 IEC 61131-2: Programmable controllers - Part 2: Equipment requirements and tests

158 IEC 61156-2: Multicore and symmetrical pair/quad cables for digital communications - Part 2:
159 Symmetrical pair/quad cables with transmission characteristics up to 100 MHz - Horizontal floor
160 wiring - Sectional specification

161 IEC 61156-3: Multicore and symmetrical pair/quad cables for d igital communications – Part 3:
162 Work area wiring; Sectional specification

163 IEC 61156-6: Multicore and symmetrical pair/quad cables for digital co mmunications - Part 6:
164 Symmetrical pair/quad cables with transmission characteristics up to 1 000 MHz - Work area wiring
165 - Sectional specific

166 IEC 61158-2: Digital data communications for measurement and control - Fieldbus for use in

167 IEC 61300-series Fibre optic interconnecting devices and passive components - Basic test and
168 measurement procedures

169 IEC 61326-1: Electrical equipment for measurement, control and laboratory use - EMC
170 requirements - Part 1: General requirements

171 IEC 61326-3-1-series: Electrical equipment for measurement, control and laboratory use - EMC
172 requirements - Part 3-1: Immunity requirements for safety-related systems and for equipment
173 intended to perform safety-related functions: functional safety - General industrial applications

174 IEC 61753-series: Fibre optic interconnecting devices and passive components performance
175 standard

176 IEC 61754-24: Fibre optic connector interfaces, - Part 24: Type SC-RJ connector family

177 IEC 61754-24-11: Fibre optic interconnecting devices and passive components - Fibre optic
178 connector interfaces - Part 24-11: Type SC-RJ connectors with protective housings based on IEC

179 IEC 61784-1: Industrial communication networks - Profiles - Part 1: Fieldbus profiles industrial
180 control systems physical layer.

181 IEC 61784-2: Industrial communication networks - Profiles - Part 2: Additional fieldbus profiles for
182 real-time networks based on ISO/IEC

183 IEC 61784-3: Industrial communication networks - Profiles - Part 3: Functional safety fieldbuses -
184 General rules and profile definitions

185 IEC 61784-5-3: Industrial communication networks - Profiles - Part 5-3: Installation of fieldbuses -
186 Installation profiles for CPF 3

187 IEC 61918: Industrial communication networks - Installation of communication networks in


188 industrial premises

189 IEC 61935-1: Specification for the testing of balanced and coaxial information technology cabling
190 – Part 1: Installed balanced cabling as specified in ISO/IEC 11801 and related Standards

191 IEC 61935-2: Specification for the testing of balanced and coaxial information tech nology cabling
192 - Part 2: Cords as specified in ISO/IEC 11801 and related standards

193 IEC 61984: Connectors - Safety requirements and tests

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194 IEC61156-5: Multicore and symmetrical pair/quad cables for digital communications – Part 5:
195 Symmetrical pair/quad cables with transmission characteristics up to 1 000 MHz – Horizontal floor
196 wiring – Sectional specification

197 IEC61754-20: Fibre optic connector interfaces – Part 20: Type LC connector family

198 IEC61754-24-11: Fibre optic interconnecting devices and passive compon ents - Fibre optic
199 connector interfaces - Part 24-11: Type SC-RJ connectors with protective housings based on

200 IEC 61076-3-117

201 ISO 23570-3: Industrial automation systems and integration — Distributed installation in industrial
202 applications — Part 3: Power distribution bus

203 ISO/IEC 11801-series: 20 Information technology –Generic cabling for customer premises

204 ISO/IEC 14763-2: Information technology – Implementation and operation of customer premises
205 cabling – Part 2: Planning and installation.

206 ISO/IEC 24702: Information technology - Generic cabling- Industrial premises

207 ISO/IEC 24702-AMD 1: Amendment 1 -Information technology - Generic cabling- Industrial


208 premises

209 ISO/IEC 8802.3: Information technology—Telecommunications and information exchange between


210 systems—Local and metropolitan area networks —Specific requirements—Part 3: Carrier sense
211 multiple access with collision detection: CSMA/CD access method and physical layer
212 specifications

213 IEC61076-3-101: Connectors with assessed quality, for use in d.c., low -frequency analogue and
214 in digital high-speed data applications - Part 3: Rectangular connectors

215 IEC 61076-2-111: Connectors for electronic equipment - Product requirements - Part 2-111:
216 Circular connectors - Detail specification for power connectors with M12 sc rew

217 IEC 61076-2-114: Circular connectors – Detail specification for data and power connectors w ith
218 M8 screw-locking

219 IEC/PAS 61076-3-119: Connectors for electronic equipment - Product requirements - Part 3-119:
220 Rectangular connectors - Detail specification for unshielded, free and fixed 10 way connectors
221 with push-pull coupling for industrial environments with frequencies up to 100 MHz

222 IEC 61076-3-123: Rectangular connector. Detail specification for hybrid connectors for industrial
223 environments, for power supply and fibre optic data transmission, with push -pull locking

224 PAS IEC 61076-3-series: Rectangular connectors. Detail specification for power connectors for
225 industrial environments with Push-Pull locking

226 DIS ISO/IEC 14764-3:2017: Information Technology - Implementation and Operation of Customer
227 Premises Cabling – Part 4: Measurement of End-To-End-Link.

228 IEC 61918: Industrial communication networks – Installation of communication networks in


229 industrial premises

230 IEC 61784-5-3: Industrial communication networks – Profiles – Part 5-3: Installation of fieldbuses
231 – Installation profiles for CPF 3

232 IEC 60352-4 Solderless connections - Part 4: Solderless non-accessible insulation displacement
233 connections - General requirements, test methods and practical guidance

234 IEC 60999-1: Connecting devices – Electrical copper conductors – Safety requirements for screw-
235 type and screwless-type clamping units – Part 1: General requirements and particular
236 requirements for clamping units for conductors from 0,2 mm2 up to 35 mm2 (incl uded)

237 IEC 61156-1 Multicore and symmetrical pair/quad cables for digital communications - Part 1:
238 Generic specification
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239 IEC 61156-5 Part 5: Symmetrical pair/quad cables with transmission characteristics up to 1
240 000MHz - horizontal floor wiring - Sectional specification

241 IEC 61156-6 Part 6: Symmetrical pair/quad cables with transmission characteristic s up to 1
242 000MHz- Work area wiring - Sectional specification

243 ISO/IEC 11801: Information technology - Generic cabling for customer premises

244 IEC 60189-1 Low-frequency cables and wires with PVC insulation and PVC sheath. Part 1: General
245 test and measuring methods

246 IEC 60332–1-2 Tests on electric and optical fibre cables under fire conditions - Part 1-2: Test for
247 vertical flame propagation for a single insulated wire o r cable – Procedure for 1 kW pre-mixed
248 flame

249 IEC 60811-100 Electric and optical fibre cables - Test methods for non-metallic materials - Part
250 100: General

251 IEC 60811-203 Part 203: General tests - Measurement of overall dimension

252 IEC 60811-401 Part 401: Miscellaneous tests - Thermal ageing methods - Ageing in an air oven

253 IEC 60811-501 Part 501: Mechanical tests - Tests for determining the mechanical properties of
254 insulating and sheathing compounds

255 IEC 60811-508 Part 508: Mechanical tests - Pressure test at high temperature for insulation and
256 sheaths

257 IEC 60811-509 Part 509: Mechanical tests - Test for resistance of insulations and sheaths to
258 cracking (heat shock test)

259 EN 50289-1-6 Communication cables - Specifications for test methods - Part 1-6: Electrical test
260 methods Electromagnetic performance

261 EN 50289-3-16 Part 3-16: Mechanical test methods - Cable tensile performance

262 EN 50396: Non electrical test methods for low voltage energy cables

263

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264 4 Definitions and Abbreviations


265 4.1 Terms and definitions
266
267 For definitions and abbreviations see IEC 61918 and IEC 61784-5-3.

268 For the purposes of this document, the following terms and definitions apply:

269 RPC : PROFINET Recommended Passive Components


270 SPC : PROFINET Specific Passive Components
271 LPC : PROFINET Legacy Passive Components

272
273 5 PROFINET Component Applications
274 For the purposes of this guideline, PROFINET components are selected components for device
275 integration and cabling that shall be used in the context of a PROFINET network.
276
277 The PROFINET philosophy is to unify the connect ors supplied by different vendors for a safe and
278 easy installation. In order to reach this target, only the listed connectors shall be used for
279 PROFINET networks.
280
281 A main aspect is to specify suitable components for all relevant application environments.
282 The components shall be seen as a coordinated and interoperability system that e nsures
283 particularly easy planning and installation.
284 The selection of components is also based on the applicable standards of clause 3 and application -
285 independent cabling systems and offers sufficient performance for a reliable and save cabling.
286 Additional requirements resulting from the PROFINET specification and the application
287 environment have included the specification of the components of this guideline.
288
289 The use of these cables and connectors represent a matched system that ensures a high
290 interoperability.
291
292 The connectors can be e.g. part of
293
294 • Switch cabinet
295 • Device
296 • Cabling between devices
297 • Connections within a channel
298 • Controller
299 • Industrial outlet
300 • Network component
301 • Sensor, actuator
302 • Drive, motor
303 • Coupling
304 • …
305
306
307 The PROFINET Data cabling is referred to as:
308
309 • PROFINET Data connectors and cabling
310
311 • PROFINET Hybrid connectors and cabling
312
313
314 The 24 Volt power supply cabling is referred to as:
315
316 • PROFINET 24 Volt connectors and cabling
317
318

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319
320 The integration of the signals is referred as:
321
322 • PROFINET Signal connectors
323
324
325 6 Guide to Use
326
327 For all cables and connectors used in certified PROFINET installations or as part of a PROFINET
328 device, the following rules apply.
329 Cables and connectors are categorized according to their priority of use:

330 1. PROFINET Recommended Passive Component (RPC) are components which represent
331 the default solution for all PROFINET installations and PROFINET devices. Interoperability,
332 convenience of use for all implementations and conformance with all technical aspects of
333 this guideline are provided. Deviations shall only be accepted in a few unavoidable cases
334 (specific application areas).

335 –

336 2. PROFINET Specific Passive Component (SPC) are solution for a designated application
337 area or several application areas that cannot be covered by the RPC in a technically and
338 economically reasonable way. Adaptors with specific cables and connectors to
339 recommended cables and connectors (RPC) shall be provided in order to deploy
340 implementations which are in conformance with all technical aspects of this guideline.

341 –

342 3. PROFINET Legacy Passive Component (LPC) Solution are only supported for legacy
343 PROFINET installations and PROFINET devices that are not co vered by the preferred
344 cables and connectors (RPC). These connectors and cables will be discontinued in the
345 near future and are not recommended for new developments. In order to ensure a high
346 interoperability of PROFINET installations, adaptors shall be us ed to interconnect devices
347 with legacy connectors to the RPC infrastructure. The implementations shall be in
348 conformance with all technical aspects of this guideline to be in conformance with PI rules
349 and regulations.

350 6.1 Classification of passive components (connectors and cabling)


351 Passive components for PROFINET installations are classified by a system to ensure the use of
352 suitable components. This classification primarily serves the device manufacturer to equip their
353 devices with the appropriate interfaces. In addition, this guideline is the basis for the general
354 selection of components, done by component manufacturers (passive network components) as
355 well as the end users.

356 This classification builds the basis for installation and planning guidelines for PROF INET
357 infrastructures.

358 The physical Layer is fundament for the next steps in the selection of the appropriate connectivity
359 component. There are different physical layers available for PROFINET.

360 In the next step, the installation environment is selected. Th is is divided into “Inside Enclosure”
361 and “Outside Enclosure”.

362 There is no further specification for the PROFINET RPC, since these components can be used for
363 a wide range of application environments.

364 The last step takes the specific application environments into account. It is relevant for the SPC.

365 There is no classification for LPC, as these components shall only be used in existing device
366 families.

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367 6.2 Physical Layers (PROFINET Data connectors and cabling)


368
369 Certain physical layers are possible in order to realize a PROFINET communication. Users can
370 also deploy different types of PROFINET cabling. Planers should consider the different
371 characteristics, advantages and disadvantages for their project.

372 Supported physical Layers:


373 • 2/4-Pair balanced Cabling
374 • Fibre Optical Cabling
375
376
377 6.3 Environment Inside Enclosure and Outside Enclosure
378 –

379 The environmental conditions and the PROFINET installation classes are defined in
380 IEC 61784-5-3.
381
382 High reliability of industrial installations in production industry and field areas require reliable,
383 save, robust and EMC-resistant components.
384 Meeting the high demands in all areas of the industrial sector, a differentiation between "inside"
385 and "outside" protected areas needs to be made:
386
387 Inside enclosure refers to the environment found in control stations, electronic rooms and inside
388 cabinets.
389
390 Outside enclosure refers to higher demands with regard to dust, moisture, vibration, EMC etc.
391 which exist in the industrial area when used outside an enclosure.
392

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393 Table 1: Environments Inside Enclosure and Outside Enclosure


394
Inside enclosure Outside enclosure

Mechanical

Shock/bump a) IEC 60512-6-3, test 6c IEC 60512-6-3, test 6c


Peak acceleration 20 g / 11 ms 50 g / 11 ms
3 per axis in both 3 per axis in both
directions directions

Vibration IEC 60512-6-4, test 6d IEC 60512-6-4, test 6d


10-500 Hz 0.35 mm or 5g 0.35 mm or 5g

Ingress Protection

Class IEC 60529:1989 + IEC 60529:1989 +


A1:1999 + A2:2013 A1:1999 + A2:2013
IP20 IP65 and IP67
Climatic

Ambient temperature 0° C to +70° C b) -20° C to +70° C b)

Electromagnetic

Transfer Impedance See components selection

a) Bump: the repetitive nature of the shock experienced by the channel shall be taken
into account.
b) An additional heating by POE has to be considered by the user.

395
396
397

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398 6.4 Application Areas (Data connectors and cabling/ 24 Volt connectors and
399 cabling)
400
401 PROFINET Passive Components are designed for the PROFINET application areas. Following
402 application areas are defined for PROFINET. These application areas are relevant for PROFINET
403 Recommended Passive Component (RPC) Components as well as PROFINET Specific Passive
404 Component (SPC) Solution.
405
406
407
408 Figure 1: Cabling Landscape with allocation of application areas

409
410
411
412 Table 2: Supported Application Areas
413
Environment: Application Area:
Uplink
Machine-to-Machine (M2M) connectivity
Inside Enclosure Inside cabling (default area for Inside Enclosure)
Inside high-density cabling
Direct termination (Process Automation)
Field Installation (default area for Outside Enclosure)
Field Installation for modular production (AIDA)
Field Installation hybrid (one cable Data, 24V Supply)
Outside Enclosure Field Installation easy handling
Field Installation hybrid high power (one cable Power, Data, 24 Volt)
Field Installation high dynamic (highly flexible cables)
Field Installation miniaturized
414
415

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416 In Table 2 are the different supported Application Areas listed. Future Applications will be added in new
417 versions of the guideline.
418 PROFINET devices and uplink cabling shall be compatible and according to the connector definition,
419 which are listed at the Table 3 below.
420
421 The default application areas are Inside Cabling and Field Installation, which correspond directly to the
422 inside enclosure and outside enclosure environment.
423
424 All components of the application area inside enclosure and outside enclosure shall fulfil at least the
425 environmental requirements of Table 1: Environments Inside Enclosure and Outside Enclosure.
426
427
428 7 Application Areas
429 7.1 Inside Enclosure
430
431 Uplink
432 The Uplink provides data from the field level to the level IT systems such as the Manufacturing Execution
433 System (MES). Uplinks are essential parts of industrial premises and as such they have to be compatible
434 to structured premises cabling. This communication typically requires data to be transmitted at a very high
435 data rate over a large distance up to 1000 m and thus, it predominantly uses fiber optical (FO) cabling.
436 The long uplink cables can also be exposed to various EM noise sources such as wireless transceivers or
437 machinery which shall not deteriorate negatively the data transmission over copper and FO cable.
438
439 Machine-to-machine (M2M) connectivity
440 Machine-to-Machine (M2M) connectivity enables machinery, robots and devices to exchange information
441 and perform actions without the need for human interaction or intervention. M2M communications help
442 enterprises to reduce the equipment downtime, thus minimizing the costs for maintenance. Moreover,
443 production duration can be shortened with M2M deployment as it automates the operational alteration
444 and maximizes efficiency.
445 M2M communication utilizes an End to End link with high bandwidth up to 10 Gbit/s preferable over 4-pair
446 balanced copper cabling. Main purposes of M2M communication is to provide sensor data to the
447 governing control unit and to exchange data at a high data rate between control units of a machine
448 (Cabinet) or an automation island (Field Outside) with the objective to stimulate an appropriate response.
449 The sensors can be attached to or are integrated in field equipment with moving or rotating elements
450 causing a high level of vibration, physical shock and EM noise. Furthermore, sensors and other field
451 equipment are designed as small as possible to allow their integration into machines or automation cells
452 with limited space.
453 M2M connectivity covers a wide range of cabling options, depending on the environmental conditions and
454 dimensional constraints as explained above. Miniaturized M2M connectivity uses specialized small
455 connectors with high mechanical and EMI robustness.
456
457 Inside cabling
458 The Application Area Inside Cabling is the default environment for any cabling that starts on a device
459 within a protected atmosphere of a control cabinet or other housing (Inside enclosure) and also ends on a
460 device within an Application Area Inside Cabling. It includes a part of an End-to-End that is located in the
461 Outside Enclosure. When specifying the components for inside cabling, that part of the End-to-End link is
462 considered in which all of the permitted connector pairs are located within this protected atmosphere. If
463 connectors are also used in the application area class Field Outside in the end-to-end link, or if one of the
464 devices is located there, they must be assigned to one of the application area class Field Outside. The
465 components that are used in the Inside Area are the PROFINET Recommended Passive Components
466 (RPC) for the Application Area Class Cabinet Inside.
467 It is assumed that part of the end-to-end link can also be in the field outside class. Therefore, for example,
468 the cables are also suitable for application area field installation due to their universal applicability.
469 Inside Cabling supports the CU cabling in 2 and 4 pairs as well as the FO cabling.
470 Inside high-density cabling
471 Peripheral equipment typically incorporates cabinets accommodating devices such as a local control unit
472 and I/O systems. The dimensions of peripheral cabinet device modules are getting smaller and smaller to
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473 enable high packaging densities in the equipment’s racks. Distributed peripheral equipment with inside
474 high-density Cabling communication utilizes an End to End link with High Bandwidth up to 10 Gbit/s
475 preferable over 4pair balanced copper cabling.
476 Peripheral cabinet connectivity connects a device incorporated in the cabinet of peripheral equipment to
477 other devices inside. This represent an End-to-End connection inside a protected area. Exceptionally it
478 may connect equipment outside the cabinet, including the control unit governing the automation cell or
479 higher-level IT systems.
480 Flexible and wide range of plug variations are welcome, e.g. straight and angled versions to achieve
481 compact arrangement and density in cabinet. Furthermore, small footprint receptacles are needed to
482 provide more layout space for electronic components on PCB.
483
484 7.2 Outside Enclosure
485
486 Field Installation
487
488 The application area field installation is the default environment for any cabling that starts on a device
489 outside the protected atmosphere of a control cabinet or other housing (Outside Enclosure) and ends at a
490 such a device. It includes an End-to-End link that starts on a device in the Outside Enclosure and ends at
491 a device in a cabinet (Inside Enclosure).
492 When specifying the components for field installation, that part of the End-to-End link is considered in
493 which all of the permitted connector pairs are located within the Outside Enclosure Area. If connectors are
494 also used in the Field Application Area Class Inside Cabinet or if one of the devices is located there, then
495 these shall be assigned to the corresponding application area. The components to be used in the Field
496 Installation Area are the PROFINET Recommended Passive Components (RPC) for the Application Area
497 Class Cabinet Field Outside.
498 The field installation supports the 2 and 4 pair CU cabling as well as the optical cabling.
499
500 Field Installation for modular production (AIDA)
501
502 Modular production systems, such as those used in automobile production, have extended requirements
503 for field installation. In addition to simple installation and commissioning, this application area primarily
504 requires a very quick and easy exchange of automation components.
505 The passive network Components are optimized for an extensive line topology. On site termination and
506 pre harnessed cables are both supported.
507
508 Field Installation of hybrid cable and connector (one data cable and one 24V Supply
509
510 For control units and devices in the outside field, a space-saving and easy connection option is required.
511 This can be realized by using a single cable solution such as the PROFINET Type B Hybrid. Instead of
512 two separate cables, the device is connected via a hybrid cable and a hybrid plug, which provides
513 elements for transmitting power with 24 V as well as data. The hybrid cabling is either the full End to End
514 link or just a part of the outside cable installation. Defined SPCs shall be used in this application area.
515
516 SPC Connectors with those properties and suitable for Field Installation hybrid are listed at the Table 3:
517 Component Classification (PROFINET Data Connectors) supported Application Areas below.
518
519 Field Installation easy handling
520
521 In applications where an easy exchange of components is required, additional requirements are placed
522 on the Field Installation. One of the applications is the highly efficient assembly e.g. in automotive
523 manufacturing. Here the easy, reliable and fast exchange of automation components without special tools
524 is required. The requirements of these applications can be supported by the design of the PROFINET
525 cabling components.
526 Connectors with push-pull locking mechanism give special advantage to all applications that require quick
527 and simple handling. Exchange, repair and maintenance is significantly simpler and faster due to the blind
528 and tool-free mating. In applications that require a high amount of connections these advantages multiply
529 in particular. All applications that are difficult to access and/or where space is limited benefit from the
530 easy-to-use push-pull locking.

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531
532 Field Installation hybrid high power (Data & 24 Volt)
533
534 In the field, it may be necessary to supply devices and motors with a high power, for example provided by
535 an inverter. To avoid high cabling effort by using several separate cables for the encoder system, for data
536 transmission and for the power transfer, space-saving solutions are favored. In the field, this can be a
537 single cable solution, especially from the inverter to the corresponding device requiring high power. The
538 single cable solution combines all necessary elements and provides an easy cable installation. For
539 different power levels different SPCs are defined.
540
541 Field Installation high dynamic (highly flexible cables)
542
543 In several applications like robotics or assembly lines cables are moved during operation. Machines parts
544 or even the full machine might do permanent repeated movements in operation.
545 For example, cables in robots are experiencing dynamic stress all the time. Similar happens to cables
546 installed in energy chains (C-track). For this demanding application selected PROFINET components are
547 specified. Special cables are designed for robot applications.
548
549 Field Installation miniaturized
550
551 The size of the automation devices for example in IIoT applications is significantly reduced. This small
552 automation devices will also be connected to a PROFINET network. To achieve this, a dedicated
553 miniaturized connectivity is necessary for this specific application area. The PROFINET component
554 approach for the E2E link also applies to miniaturized field Installation.
555 A preferred physical layer here is CU, today with 2-pair cabling, and in the future also single-pair
556 Ethernet.
557
558
559 7.3 Direct termination (Process Automation)
560 The Field Devices Installation with direct termination is defined by the fact that the PROFINET cable is led
561 directly to the connection terminal of a device. A connection without a connector is not permitted in
562 standard manufacturing applications. However, there are exceptions in special industrial segments in
563 which the connection without connector is required. A typical segment for Field Devices Installation with
564 direct termination is the industrial segment of the process automation, in which the devices are often
565 connected directly, without connectors. The cables are usually led into the device via a cable gland.
566
567
568
569 8 Component Classification
570 8.1 Connectors
571 The connectors currently specified for PROFINET can be assigned to the priority of use and the individual
572 applications.
573 The SPC are only to be used for dedicated applications that have specific requirements. Therefore, the
574 SPC are assigned to individual applications. See the following table for details.
575 In the default application areas (Inside Cabling and Field Installation) only RPC shall be used.
576
577

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578 Table 3: Component Classification (PROFINET Data Connectors) supported Application Areas

579

Connector Application Area

Connector Type

IEC Standard

Clause in this document

priority of use category (RPC, SPC)

Uplink

M2M

Inside (default area for Inside Enlosure)

Inside high density

Field Installation (default srea for Outside Enclosure)

Modular Production (AIDA)

Field Installation hybrid (one cable Data, 24V Supply)

Field Installation easy handling

Field Installation hybrid high power (one cable Power, Data, 24 Volt)

Field Installation high dynamic (highly flexible cables)

Field Installation miniaturized

Direct termination (Process Automation)


Physical Layer

4 pair
PushPull
IEC 61076-3-117 SPC X X X
M12 X IEC 61076-2-109 RPC X X X X
2/4-Pair-Ethernet RJ 45 IEC 60603-7-3 RPC X X
IEC 61076-3-124 SPC X X
IEC 61076-3-122 SPC X X
M12-D IEC 61076-2-101 RPC X X X X
2-Pair-Ethernet M8-D IEC 61076-2-114 SPC X
RJ45 IEC 60603-7-3 RPC X X
LC IEC 61754-20 RPC X X X
Fibre Optic
Push Pull
SCRJ
IEC 61076-3-123 SPC X
580 X: dedicated soluion

581

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582
583 Table 4: Component Classification (PROFINET 24 Volt Connectors)
584

Connector Application Area


Connector Type

IEC Standard

Clause in this document

priority of use category (RPC, SPC)

Uplink

M2M

Inside (default area for Inside Enlosure)

Inside high density

Field Installation (default srea for Outside Enclosure)

Modular Production (AIDA)

Field Installation hybrid (one cable Data, 24V Supply)

Field Installation easy handling

Field Installation hybrid high power (one cable Power, Data, 24 Volt)

Field Installation high dynamic (highly flexible cables)

Field Installation miniaturized

Direct termination (Process Automation)


Physical
Layer

M12 L
24 Volt
Coded
IEC 61754-20 RPC X X X X X X
Supply
IEC 61076-3-
Push Pull
123
SPC X X X
585 X: dedicated solution

586
587
588
589 9 Lifecycle management
590 The lifecycle management follows the scheme in Figure 3 – Procedure for annual Lifecycle
591 management and new components with the mentioned steps.

592
593 Passive components can be classified according to the following scheme:

594 1. RPC shall be adopted from the previous version of this guideline.

595 2. New RPC shall be selected from SPC.

596 3. New SPC shall be selected following the “Procedure for proposed SPC”

597 4. New LPC shall be selected by CB-PG1 following the “Procedure for annual Lifecycle
598 management of RPC, SPC and LPC”

599 5. Old LPC shall be deleted from this guideline by CB-PG1 following the procedure
600 “Procedure for annual Lifecycle management of RPC, SPC and LPC”

601 6. The announcement of lifecycle changes shall be pe rformed by a new edition of this
602 guideline.

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603 9.1 Procedure for annual Lifecycle management of RPC, SPC and LPC
604 1. Every year CB-PG1 initiates an assessment with an assigned WG Marketing
605 representative (A1), (A2)

606 2. It would be proposed by CB-PG1, whether the existing content will remain or moved to
607 another category based on the previous table. (C1), (C2)

608 3. New components for SPC will be included based on the outcome from (B5)

609 4. It would be checked for LPC, if an alternative product exists, a proposal would be made
610 by CB-PG1, whether the existing content will remain, moved to the category SCC or
611 rejected at all. (B5)

612 5. The new proposed table has to be confirmed or rejected by the Advisory Board. (C3)

613 6. In the positive case, a new edition of the guideline would be created, foll owing the
614 procedure of the PI-Review (C5) (C6)

615 7. In the negative case, the procedure starts again including guidance from the Advisory
616 Board or their agents. (C4)

617 9.2 Procedure for proposed SPC


618 1. A new SPC can be proposed by WG’s, users or vendors (B1) for a specific application area.

619 2. A call for interest would be initiated in CB -PG1 in order to describe the Use-
620 Case/Application Are in the respective form (B2)

621 a. The proposal has to be presented to CB-PG1. The proposer can be supported by a
622 cable or connector manufacturer.

623 b. The proposer has to declare why existing cables or connectors cannot fulfill the
624 economic and technical requirements. A maximum of two cable or connector
625 solutions may exist in the same application area.

626 3. If CB-PG1 supports the inclusion of the new application area, a detailed description of the
627 use case, the proposed component and technical and economic feasibility would be
628 prepared. Otherwise the activities are stopped. (B2), (B3), (B4), (B5)

629
630

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631 Figure 2: Procedure for annual Lifecycle management and new components

632
633
634
635
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636 10 Manufacturer Declaration for PROFINET cabling Conformity


637 The test procedure for passive components (connectors, cables and cords) shall conform to the
638 Procedure for a PROFINET Conformity.

639 https://www.profibus.com/download/manufacturers-declaration-for-profinet-
640 cabling/
641
642 All passive components shall conform to the specification in this guideline.

643
644 10.1 Procedure for a PROFINET Conformity
645
646 The conformance testing is only relevant for the PROFINET RPC, SPC data connectors and
647 cabling and 24 Volt connectors and cabling.

648 Connectors and cables shall fulfil the requirements and standards described in this guideline. To
649 ensure the compatibility of cables and connectors under the PROFINET system, the cables and
650 connectors shall be tested.

651 The Certificate of Conformance (CoC) guarantees that the components shall be t ested as
652 specified. All tests refer to the inside and outside requirements specified in this guideline.

653 The use of the listed PROFINET connectors is necessary for PROFINET devices to be certified in
654 a test lab.

655 Vendors only can declare for the listed c onnectors that fulfil the PROFINET specification a
656 PROFINET vendor conformity declaration.

657
658 The product vendors shall issue a conformity certificate through the following procedure.
659
660 Figure 3: Procedure for connectors

661
662

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663 Figure 4: Procedure for PROFINET components, except connectors

664
665 The vendor who issues the CoC takes responsibility for the:

666 • listed cables and connectors or harnessed cables

667 • performing the test as specified in this guideline

668 • granting of the conformity certificate

669 The CoC can be issued unilaterally or bilaterally (e.g. from the cable and/or the connector vendor
670 or the harness maker). Conformity testing is a requirement of PROFINET labelling of the products
671 described in this guideline.

672
673 Conformity testing is required for the following components:

674 • Connectors, cables and cordsets for PROFINET Data Cabling

675 • Connectors, cables and cordsets for PROFINET Hybrid Cabling

676 • Connectors, cables for PROFINET 24 Volt Cabling

677 The procedure for the declaration is a separate PI document.

678 The CoC of the listed components is mandatory for PROFINET.

679 This document describes the permitted cabling and connectors which can used as in certified
680 PROFINET application or in combination with a PROFINET device.

681 For new LPC components a CoC is only possible, if the components are an extension to an existing
682 portfolio. For completely new LPC connector families a CoC conformity declaration is not
683 permitted.

684
685 10.2 Certification of PROFINET-Devices
686
687 For the release of a certificate as PROFINET-device the following prerequisites shall be fulfilled:

688 1. The device is equipped with an RPC, SPC connector interface as described in this
689 guideline.

690 2. The devices shall be tested with connectors and cables in conformance with this guideline.

691 3. New device families with LPC connectors are not supported.
692 Extensions of an existing device family with an LPC connector interface could use the
693 actual LPC connector.

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694 11 Balanced Cables


695 11.1 Balanced 2 pair Cables (Type A, B, C, R)
696
697 Table 5: Balanced 2 pair Cable Specification

General Application Type Application Type Application Type Application Type


Requirement: A B C R
Design 2 pair Data Cable
Stationary, no Flexible, Special Cable for robot
movement after occasional applications applications
Cable Installation Type
installation movement or
vibration
Cable Marking (at “PROFINET Type “PROFINET Type “PROFINET “PROFINET Type
least) A” B” Type C” R”
Conductor Diameter AWG 22/1 AWG 22/7 AWG 22/..
or Cross Section A) ≥ 0,610 mm ≥ 0,318 mm² ≥ 0,318 mm²
Core identification Cable design star quad: white, yellow, blue, orange
(colour) Cable design 2 twisted pair: Pair 1: white, blue; Pair 2: yellow, orange
Core Diameter Application
1,4 ± 0,2 mm 1,4 ± 0,2 mm
IEC 60811-203 specific
Cable Design 4 cores as 2 twisted pairs or star quad
Suitable for robot
applications
metal tape with
100% coverage
screen of copper
wires: optical
Shielding Design Aluminum Foil + Copper Braiding coverage
Application
minimum 85% for
specific braid and
minimum 90% for
spiralized
(preferred braided
screen)
Outer Cable Diameter 5,5 - 8,0 mm 5,5 - 8,0 mm

Colour (Outer Sheath) Green RAL6018 Green RAL6018 (preferred)


698
Electrical and Transmission Requirements:
Conductor
resistance IEC ≤ 62 Ω/ km ≤ 60 Ω/ km ≤ 62 Ω/ km
60189-1
Data transmission
IEC 61156-5 IEC 61156-5 IEC 61156-6
ISO/IEC 11801-1
(≥ Category 5) (≥ Category 5) (≥ Category 5) B)
IEC 61156-1
Delay Skew
≤ 20 ns/100 m
IEC 61156
Coupling
attenuation ≥ 80 dB at 30 MHz to 100 MHz
EN 50289-1-6
699
700
Ambient Conditions Requirement:
Operating
temperature -20°C ...+70°C

701
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Mechanical Requirement:
Type of cable Test-Description Measurement to Requirements
be performed
Crush test of the IEC 62012-1 3000 N
cable
Flame retardancy IEC 60332–1-2 Has to pass the test

Pressure test at IEC 60811-508 Max. 50 %


high temperature
for insulation and
sheaths
Type A, B Heat shock test IEC 60811-509 No cracks

Core diameter IEC 60811-203 ≥ 1.20 mm


≤ 1,60 mm
Outer cable IEC 60811-203 ≥ 5,5 mm,
diameter ≤ 8,0mm
Tensile EN 50289-3-16 50 N
performance of
the cable
Trailing chain test Bending radius: After 5 million cycles: Pass test of
(horizontal) max. 15xD IEC 61156-6 (≥ Category 5) and no
acceleration: crack of jacket
min. 10 m/s²
speed: min.
180 m/min
chain length: min.
5m
cycles: min. 5
million
Torsion test Torsion stress: After 5 million cycles: Pass test of
(vertical) ± 180°/m IEC 61156-6 (≥ Category 5) and
Cycles: min. 5 no crack of jacket
million
Weight: 300 g
Type R
DIN EN 50289-3-
10
Reverse bending Bending radius: After 1 million cycles: Pass test of
test max. 7xD IEC 61156-6 (≥ Category 5) and no
Weight: 300 g, crack of jacket
cycles: min. 1
million

Similar to EN
50396 paragraph
6.4
DC resistance RDC ≤14 mOhm/m RDC ≤ 14 mOhm/m after
screen (measured cable mechanical test according trailing
length 30 m) chain /torsion /bending test and
IEC 60189-1 after 10A DC (30 s)
Type C Application specific
702
703 Note A) AWG dimensions are given for information only.

704 Note B) Restriction of the component approach is possible according to the specification of the
705 cable manufacturer (reduction of the E2E link length shall be defined by the vendor in the cable
706 specification).

707 The core assignment of the star-quad cable is indicated by the following colour coding

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708
White

Orange Yellow

Blue

709
710 11.2 Balanced 4 pair Cables (Type A, B, C)
711
712 Table 6: Balanced 4 pair Cable Specification
General Application Type Application Type B Application Type
Requirement: A C
Design 4 pair Data Cable
Cable Installation Stationary, no Flexible, occasional Special Applications
Type movement after movement or (e.g. highly flexible,
installation vibration permanent movement,
vibration or torsion)
Cable Marking PROFINET Type
PROFINET Type C
PROFINET Type A B
4 pair CATx, (x ≥
4 pair CATx, (x ≥5) 4 pair CATx, (x ≥
5)
5)
Minimum Conductor ≤ AWG 24, ≥ 0,485
Diameter or Cross mm for solid
SectionA) ≤ AWG 23/1, ≥ 0,546 ≤ AWG 23/7, ≥ 0,254
conductors, ≥0,201
mm mm²
mm² for stranded
conductors
Core Diameter Application
1,0 - 1,6 mm
IEC 60811-203 specific
Core Identification White/Orange, Orange
(color)
White/Green, Green
White/Blue, Blue
White/Brown, Brown
Ring or stripe marking on the white core is optional
Shielding Design
Aluminum Foil + Copper Braiding
Type
Outer Cable Diameter Application specific
5,5 - 9,0 mm
IEC 60811-203
Color (Outer Sheath) Green RAL6018
713
Electrical and Transmission Requirement:
Conductor resistance
≤ 85 Ω/km ≤ 95 Ω/km
IEC 60189-1
Data transmission
IEC 61156-5 IEC 61156-5 IEC 61156-6
ISO/IEC 11801-1
(≥ Category 5) (≥ Category 5) (≥ Category 5) B)
IEC 61156-1
Delay skew
≤ 20 ns/100 m between pair Orange and pair Green
IEC 61156
Coupling attenuation
≥ 80 dB at 30 MHz to 100 MHz
EN 50289-1-6
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714
Ambient Condition Requirement:

Operating
-20°C ...+70°C
temperature
715
Mechanical Requirement:
Type of cable Test-Description Measurement to be Requirements
performed
Flame retardancy IEC 60332–1-2 Has to pass the test
Pressure test at high IEC 60811-508 Max. 50 %
temperature for
insulation and sheaths
Heat shock test IEC 60811-509 No cracks
Core diameter IEC 60811-203 ≥ 1,0 mm,
Type A, B
≤ 1,6 mm
Outer cable diameter IEC 60811-203 ≥ 5,5 mm,
≤ 9,0 mm
Tensile performance of EN 50289-3-16 50 N
the cable
Crush test of the cable IEC 62012-1 2000 N
Type C Application specific

716 Note A) AWG dimensions are given for information only.

717 Note B) Restriction of the component approach is possible according to the specifi cation of the
718 cable manufacturer (reduction of the E2E link length shall be defined by the vendor in the cable
719 specification).

720

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721 11.3 Balanced 2 pair Hybrid Cables (Type B, C)


722
723 Hybrid cables contain cores for signals transmission and power supply.

724
725 Table 7: Balanced 2 pair Hybrid Cable Specification

General
Application Type B Application Type C
Requirement:
Design 2 pair Hybrid Cable
Special Applications (e.g. highly
Cable Installation Flexible, occasional movement
flexible, permanent movement,
Type or vibration
vibration or torsion)
Cable Marking (at
“PROFINET Hybrid Type B” “PROFINET Hybrid Type C”
least)
Conductor Cross
AWG 22/7, ≥ 0,318 mm² AWG 22/.., ≥ 0,318 mm²
Section data wire A)
Conductor Cross
1,5 mm2
Section power wire
Cable design star quad: white, yellow, blue, orange
Core Identification
(Color) Cable design 2 twisted pair: Pair 1: white, blue; Pair 2: yellow, orange

Power cores black with numbers 1,2,3,4


Data Core Diameter
1,4 ± 0,2 mm
IEC 60811-203
Power Core Application specific
Diameter 2,4 ± 0,2 mm
IEC 60811-203
Cable Design 2 twisted pairs or 1 star quad + 4 power cores
Shielding Design
Aluminum Foil + Copper
Type Application specific
Braiding
Data element
Outer Cable
Diameter 8,0 - 12,0 mm
IEC 60811-203
Colour (Outer
Green RAL6018 Application Specific
Sheath)
726
Electrical and Transmission Requirement:
Conductor resistance
data core ≤ 60 Ω/km ≤ 62 Ω/km
IEC 60189-1
Conductor resistance
power core ≤ 14 Ω/km
IEC 60189-1
Data transmission
IEC 61156-5 IEC 61156-6
ISO/IEC 11801-1
(≥ Category 5) B) (≥ Category 5) B)
IEC 61156-1
Delay skew
≤ 20 ns/100 m
IEC 61156
Coupling attenuation
≥ 80 dB at 30 MHz to 100 MHz
EN 50289-1-6
Maximal current in For T<=55°C: 16A
each power wire: For T>55°C the current is not specified but may be indicated in the relevant
detailed specification of the cable manufacturer (derating diagram)
727

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Ambient Condition Requirement:

Operating
-20°C ...+70°C
temperature
728
Mechanical Requirement:
Type of cable Test-Description Measurement to be Requirements
performed
Flame retardancy IEC 60332–1-2 Has to pass the test
Pressure test at high IEC 60811-508 Max. 50 %
temperature for
insulation and sheaths
Hybrid Type B
Heat shock test IEC 60811-509 No cracks
Tensile performance of EN 50289-3-16 50 N
the cable
Crush test of the cable IEC 62012-1 3000 N
Hybrid Type C Application specific
729
730 Note A) AWG dimensions are given for information only.

731 Note B) The possible channel length of the hybrid cable depends on the power consumption of the
732 connected devices.

733
734 12 Optical Fibre Cables

735 12.1 POF and PCF cables


736
737 Table 8: POF and PCF Cable Specification

General
Application Type B Application Type C
Requirement:
2 Plastic optical fibre
Cable Design
or 2 polymer clad fibre data cables
stationary, flexible, Special Applications (e.g. highly
Cable Installation
depending on cable flexible, permanent movement,
Type
construction vibration or torsion)
PROFINET Type B + fibre
type
PROFINET Type C + fibre type
Cable Marking (at i.e.: PROFINET Type B
i.e.: PROFINET Type C 2P980/1000
least) 2P980/1000
PROFINET Type C 2K200/230
PROFINET Type B
2K200/230
Core/cladding
POF: 980/1000 µm
diameter
PCF: 200/230 µm
IEC 60811-203
Diameter secondary
POF: n.a.
coating
PCF: 0,5 mm ± 0,05 mm
IEC 60811-203
orange + black
Color (subcable) orange with arrow
(pointing direction of data stream)
Diameter subcable
2,2 mm ± 0,1 mm
IEC 60811-203
Outer cable diameter
9,5 mm Application Specific
IEC 60811-203

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Colour (Outer
Green RAL6018
Sheath)
738
Transmission Requirement:
Data Transmission POF: A4a
IEC 60793-2 PCF: A3c
Nominal wavelength 650 nm
Bandwidth
MHz referred to 100 POF: >=35 MHz
m PCF: >=70 MHz
IEC 60793-1-41
Maximum
attenuation
POF: max. 160 dB/km POF: Application Specific
@650 nm; FWHM < 4
PCF: max. 10 dB/km PCF: Application Specific
nm
IEC 60793-1-40
Numerical aperture POF: 0,50 ± 0,05
IEC 60793-1-20 PCF: 0,37 ± 0,04
739
Ambient Condition Requirement:
Operating
-20°C ...+70°C
temperature
PCF: t1=24h; max. 1,5 dB/100 m (@650nm)
IEC 60794-1-2,
POF: t1=24h; max. 2,5 dB/50 m (@650nm)
Methode F1
740
Mechanical Requirement:
Type of cable Test-Description Measurement to be Requirements
performed
Tensile performance IEC 60794-1-2, POF: 100 N; 45 m
long term of the cable Methode E1 length; max. 1 dB ΔA
(@ 650 nm)

PCF: 400 N; 100 m


Type B length; max. 1 dB ΔA
(@ 650 nm)
Bending radius IEC 60794-1-2, >15 times cable
Methode E11A diameter; 5 turns, 1
cycle, max. 1,0 dB (@
650 nm)
Type C Application specific
741
742 12.2 All-silica single mode optical fibre cables
743 Table 9: All-silica single mode optical fibre Cables Specification

General
Application Type B Application Type C
Requirement:
Cable Design 2 All-silica single mode optical fibre data cable
stationary, flexible, Special Applications (e.g. highly
Cable Installation
depending on cable flexible, permanent movement,
Type
construction vibration or torsion)
PROFINET Type B + fibre type
Cable Marking (at PROFINET Type C + fibre type
i.e.: PROFINET Type B
least) i.e.: PROFINET Type C 2E9/125
2E9/125
Core/cladding
diameter 9/125 µm
IEC 60811-203

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Diameter secondary
coating 1,4 mm ± 0,1 mm
IEC 60811-203
orange + black
Color (subcable) orange with arrow
(pointing direction of data stream)
Diameter subcable
2,9 mm ± 0,1 mm
IEC 60811-203
Outer cable diameter
max. 9,5 mm
IEC 60811-203
Application Specific
Colour (Outer
Green RAL6018
Sheath)
744
Transmission Requirement:
Data Transmission
B1
IEC 60793-2
Nominal wavelength 1310 nm
Cut-off wavelength
< 1260 nm
IEC 60793-1-44
Maximum
attenuation
0,5 dB/km Application Specific
@1310 nm
IEC 60793-1-40
745
Ambient Condition Requirement:
Operating
temperature -20°C ...+70°C
IEC 60794-1-2, 2 cycles; t1=24h; max. 1,0 dB/km (@ 1300 nm)
Methode F1
746
Mechanical Requirement:
Type of cable Test-Description Measurement to be Requirements
performed
Tensile performance IEC 60794-1-2, 600 N; 100 m length;
long term of the cable Methode E1 max. 1,0 dB ΔA
(@ 1300 nm)
Type B Bending radius IEC 60794-1-2, >15 times cable
Methode E11A diameter 5 turns, 1
cycle,max. 0,1 dB (@
1300 nm)
Type C Application specific

747
748 12.3 All-silica multimode optical fibre cables
749
750 Table 10: All-silica multi mode optical fibre cables Specification

General
Application Type B Application Type C
Requirement:
Cable Design 2 All-silica multi mode optical fibre data cable
Special Applications (e.g. highly flexible,
Cable Installation stationary, flexible,
permanent movement, vibration or
Type depending on cable construction
torsion)
PROFINET Type B + fibre type
PROFINET Type C + fibre type
Cable Marking (at i.e.: PROFINET Type B
i.e.: PROFINET Type C 2G50/125
least) 2G50/125
PROFINET Type C 2G62,5/125
PROFINET Type B 2G62,5/125

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Core/cladding
50/125 µm
diameter
62,5/125 µm
IEC 60811-203
Diameter secondary
coating 1,4 mm ± 0,1 mm
IEC 60811-203
orange + black
Color (subcable) orange with arrow
(pointing direction of data stream)
Diameter subcable
2,9 mm ± 0,1 mm
IEC 60811-203
Outer cable diameter
max. 9,5 mm Application Specific
IEC 60811-203
Colour (Outer Sheath) Green RAL6018 Application Specific

751
Transmission Requirement:
Data Transmission
A1a, A1b
IEC 60793-2
Maximum link
2000 m
length
Nominal wavelength 1300 nm
Bandwidth
MHz referred to 1 km >=500 MHz
IEC 60793-1-41
Maximum
attenuation
1,5 dB/km Application Specific
@1300 nm
IEC 60793-1-40
752
Ambient Condition Requirement:
Operating
temperature -20°C ...+70°C
IEC 60794-1-2, 2 cycles; t1=24h; max. 1,0 dB/km (@ 1300 nm)
Methode F1
753
Mechanical Requirement:
Type of cable Test-Description Measurement to be Requirements
performed
Tensile performance long IEC 60794-1-2, 600 N; 100 m
term of the cable Methode E1 length; max.
1,0 dB ΔA
(@ 1300 nm)
Type B
Bending radius IEC 60794-1-2, >15 times cable
Methode E11A diameter 5 turns, 1
cycle,max. 0,1 dB
(@ 1300 nm)
Type C Application specific

754
755
756
757

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758 13 Connectors of PROFINET


759 13.1 Connectors of Type C
760 Connectors, which are optimized for the use of type C cable are permitted. These connectors can be
761 matched to the cable in the following parameters. For type C cables the component approach is not
762 supported. Connectors of Type C, which are harnessed in cabinet cords, can be matched. There is
763 no vendor declaration for connectors harnessed in the cabinet cord set.
764
765 13.2 Connectors of Fibre Optic
766
767 A full set of tests as specified in ISO/IEC 61753-series shall be carried out for all fibre types for which
768 PROFINET compliance is claimed. The test load of each test shall meet ISO/IEC 61753-series.
769 All test methods shall be in accordance with the standa rds of IEC 61300-series.

770
771
772 SC-RJ-FO-Connector
773
774 Table 11: Physical Layer of Connector according to IEC 61754-24

PROFINET Connector Type: PROFINET Recommended Passive Component (RPC)

Fibre optic connector SC-RJ of inside enclosure according Table 1

Standard: IEC 61754-24

Figures (technical drawings):

Interface:

Connector front view


Product Example (picture):

775
776 The SC-RJ Connector is the main connector for PROFINET fibre optic connections (POF and PCF)
777
778
779
780
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781 Table 12: Standard requirements of connector according to IEC 61754-24

Standard/Requirement Value
Climate / Environmental
Operating Temperature -20°C – 70°C
Degree of protection (IEC 60529) IP20;
Mechanical
Mating cycles (mating & unmating) 750, according to IEC 61300-2-2
Cable Strain Relief According to IEC 61300-2-4
Vibration, sinusoidal Values according Inside enclosure of Table 1
Shock, half-sine pulses

782
783
784 Table 13: Key characteristic according to IEC 61754-24

Area Key characteristic


Robustness Values according Inside enclosure of Table 1
Number of contacts 2 fibre ferrules
Contacts (contact POF, PCF
details, …)
Locking mechanism Push-Pull
Wire Termination Fibre termination: field assembled and pre-assembled Versions
Outer Cable Diameters The connector shall be terminated onto PROFINET optical fibre cable
(range)
Wire-Cross Section Nominal diameter POF 1000 µm IEC 60793-2
cladding PCF 230 µm
(AWG and mm2)
A4a
A3c
Nominal diameter POF n.a.
secondary coating PCF 0,5 mm

Glass 900µm
Wire Diameter subcable diameter POF/PCF 2,2mm

785

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786 Figure 5: Contact Assignment IP 20 SC-RJ Fibre optic Connector (if applicable)

787
788 Table 14: Additional Requirements

Mated pair transmission performance


POF/PCF 1,5 dB
Maximum insertion loss Glass Multimode 0,75dB IEC 61300-3-34

789
790
791 SCRJ-FO-Push-Pull Connector
792 Table 15: Physical Layer of Connector according to IEC 61754-24-21

PROFINET Connector Type: PROFINET Recommended Passive Component (RPC)

Fibre optic connector SC-RJ Push-Pull for outside


enclosure according Table 1

Standard: IEC 61754-24-21

Figures (technical drawings):

Interface: Connector front and side view

Product Example (picture):

793
794 Particular Description (if applicable):
795 The SC-RJ connector with push pull housing is the main connector in harsh environments for
796 PROFINET optical fibre connections and offers a universal system in conjunction with the IP20
797 environment. The connector is described IEC 61754-24-21.

798
799

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800 Table 16: Standard requirements of connectors according to IEC 61754-24-21

Standard/Requirement Value
Climate / Environmental
Operating Temperature -20°C – 70°C
Degree of protection (IEC 60529) According to outside enclosure of Table 1
Mechanical
Mating cycles (mating & unmating) According to IEC 61300-2-2
Cable Strain Relief According to IEC 61300-2-4
Vibration, sinusoidal Values of outside enclosure according to Table 1
Shock, half-sine pulses

801 Design integration:


802 SC- RJ Push Pull connector: Only a SCRJ connector or a transceiver with mating face in
803 accordance with IEC 61754-24-21 shall be used. The data required for mating compatibility to the
804 Push Pull housing is specified in IEC 61076 -3-107. The compliance to this standard is ensured by
805 the device manufacturer.

806 Figure 6: Design Integration Requirements

807
808 The integration into the Push Pull Housing of the SC -RJ Data insert is vendor specific.

809

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810 Table 17: Key characteristics of connectors according to IEC 61754-24-21

Area Key characteristic


Robustness Values of outside enclosure according to Table 1
Number of contacts 2 fibre ferrules
Contacts (contact POF, PCF
details, …)
Locking mechanism Push-Pull
Wire Termination Fibre termination: field assembled and pre-assembled Versions
Outer Cable Diameters The connector shall be terminated onto PROFINET optical fibre cable
(range)
Wire-Cross Section Nominal diameter POF 1000 µm IEC 60793-2
cladding PCF 230 µm
(AWG and mm2)
Glass 125 µm A4a
A3c
A1a, A1b and B1
Nominal diameter POF n.a.
secondary coating PCF 0,5 mm
Multimode 1,4 mm
Singlemode 1,4 mm
Wire Diameter subcable diameter POF/PCF 2,2 mm
Multimode 2,9 mm
Singlemode 2,9 mm
contact assignment

811
812

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813 LC-FO-Connector
814
815 Table 18: Connector according to IEC 61754-20

PROFINET Connector Type: PROFINET Recommended Passive Component (RPC)

Fibre optic connector LC cabinet for single- and multi-


mode fibre types

Standard: IEC 61754-20

Figures (technical drawings):

Transmit: Red boot

Receive: Black boot

Product Example (picture):

816
817 Particular Description (if applicable):
818 The LC Connector is the main connector for PROFINET multi and single mode glass
819 fibre connections.
820 Table 19: Standard requirements of connectors according to IEC 61754-20

Standard/Requirement Value
Climate / Environmental
Operating Temperature according "Inside enclosure"
Degree of protection (IEC 60529) according "Inside enclosure"
Mechanical
Mating cycles (mating & unmating) 750 According to IEC 61300-2-2
Cable Strain Relief According to IEC 61300-2-4
Vibration, sinusoidal According to inside enclosure of Table 1
Shock, half-sine pulses

821
822
823

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824 Table 20: Key characteristics of connectors according to IEC 61754-20

Area Key characteristic


Robustness Values of inside enclosure according to Table 1
Number of contacts 2 fibre ferrules
Shielding Not applicable
Contacts (contact details, …) Different ferrule types for Multimode,
Singlemode
Board retention Not applicable
(SMT receptacle)
Locking mechanism Latch
Wire Termination Fibre termination field and pre-manufactured
available
Outer Cable Diameters (range) The connector shall be terminated onto
PROFINET optical fibre cable
Wire-Cross Nominal diameter Glass 125 µm IEC 60793-2
Section cladding A1a, A1b and B1
(AWG and mm2)

Nominal diameter Multimode 1,4 mm


secondary coating Singlemode 1,4 mm
Wire Diameter subcable diameter Multimode 2,9 mm
Singlemode 2,9 mm

825 Assignments of Connector Pins to Cable Pairs and Colors (if applicable)

826
827 LC-FO-Connector Push Pull
828
829 Table 21: Connector according to IEC 61076-3-123

PROFINET Connector Type: Fibre optic connector LC Push-Pull according 61076-3-


123

IEC 61076-3-123
Standard:

Figures (technical drawings):

830
831 Particular Description (if applicable):

832 The LC connector with push pull housing is an additional connector in harsh environments for PROFINET
833 optical fibre connections and offers a universal system in conjunction with the IP20 environment.

834

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835
836 Table 22: Standard requirements of connectors according to IEC 61076-3-123

Standard/Requirement Value
Climate / Environmental
Operating Temperature and Degree of protection Values of outside enclosure according to Table
(IEC 60529) 1
Mechanical
Mating cycles (mating & unmating) 50, according to IEC 61300-2-2
Cable Strain Relief According to IEC 61300-2-4
Vibration, sinusoidal Values of outside enclosure according to Table
1
Shock, half-sine pulses Values of outside enclosure according to Table
1

837
838 Table 23: Key characteristics of connectors according to IEC 61076-3-123

Robustness (housing, ….) Values of outside enclosure according to Table 1


Number of contacts 2 fibre ferrules
Shielding Not applicable
Contacts (contact details, …) Different ferrule types for Multimode, Singlemode
Board retention Not applicable
(SMT receptacle)
Locking mechanism Push-Pull
Wire Termination Fibre termination field and pre-manufactured
available
Outer Cable Diameters (range) The connector shall be terminated onto
PROFINET optical fibre cable
Wire-Cross Nominal diameter Glass 125 µm IEC 60793-2
Section cladding A1a, A1b and B1
(AWG and mm2)

Nominal diameter Multimode 1,4 mm


secondary coating Singlemode 1,4 mm
Wire Diameter subcable diameter Multimode 2,9 mm
Singlemode 2,9 mm
839
840

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841 Figure 7: Design Integration Requirements

842
843
844 BFOC-FO-Connector
845
846 Table 24: Connector according to IEC 60874-10

PROFINET Connector Type: PROFINET Legacy Passive Component (LPC)

Fibre optic connector BFOC inside cabinet for all fibre types

Standard: IEC 61754-2

Figures (technical drawings):

Product Example (picture):

847
848 Particular Description (if applicable):
849 The ST™ connector (straight tip) is the standard connector type for installations. It is frequently used in
850 local networks. A typical feature of the ST™ connector is the bayonet connection, also known as the
851 BFOC connector (bayonet FO connector).
852

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853 Table 25: Standard requirements of connectors according to IEC 61754-2

Standard/Requirement Value
Climate / Environmental
Operating Temperature according "Inside enclosure"
Degree of protection (IEC 60529) according "Inside enclosure"
Mechanical
Mating cycles (mating & unmating) 50 According to IEC 61300-2-2
Cable Strain Relief According to IEC 61300-2-4
Vibration, sinusoidal Values of outside enclosure according to Table 1
Shock, half-sine pulses Values of outside enclosure according to Table 1

854
855 Table 26: Key characteristics of connectors according to IEC 60874-10

Robustness (housing, ….) Values of outside enclosure according to Table 1


Number of contacts 2 fibre ferrules
Contacts (contact details, …) Different ferrule types for POF, PCF, Multimode,
Singlemode
Board retention Not applicable
(SMT receptacle)
Locking mechanism Bayonet
Wire Termination Fibre termination field and pre-manufactured available
Outer Cable Diameters (range) The connector shall be terminated onto PROFINET
optical fibre cable
Wire-Cross Nominal diameter IEC 60793-2
Section cladding
POF 1000 µm A4a
(AWG and mm2)
PCF 230 µm A3c
Glass 125 µm A1a, A1b and B1

Nominal diameter POF n.a.


secondary coating PCF 0,5 mm
Multimode 1,4 mm
Singlemode 1,4 mm
Wire Diameter subcable diameter POF/PCF 2,2 mm
Multimode 2,9 mm
Singlemode 2,9 mm

856

857 Assignments of Connector Pins to Cable Pairs and Colors (if applicable)
858
859

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860 SC-Duplex-FO-Connector
861 Table 27: Connector according to IEC 61754-4

PROFINET Connector Type: PROFINET Legacy Passive Component (LPC)

Fibre optic connector SC-Duplex inside cabinet for all


fibre types.

Standard: IEC 61754-4

Figures (technical drawings):

Interface:

Product Example (picture):

862
863 Particular Description (if applicable):

864 SC connectors are among the most popular optical connector systems worldwide.

865 Due to their good mechanical properties they achieve excellent optical measurement values.
866

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867 Table 28: Standard requirements of connectors according to IEC 61754-4

Standard/Requirement Value
Climate / Environmental
Operating Temperature Values of inside enclosure according to Table 1
Degree of protection (IEC 60529) Values of inside enclosure according to Table 1
Mechanical
Mating cycles (mating & unmating) 750, according to IEC 61300-2-2
Cable Strain Relief According to IEC 61300-2-4

Vibration, sinusoidal Values of inside enclosure according to Table 1


Shock, half-sine pulses Values of inside enclosure according to Table 1

868
869 Table 29: Key characteristics of connectors according to IEC 61754-4

Robustness (housing, ….) Values of inside enclosure according to Table 1


Number of contacts 2 fibre ferrules
Contacts (contact details, …) Different ferrule types for POF, PCF, Multimode,
Singlemode
Locking mechanism Snap-in
Wire Termination Fibre termination field and pre-manufactured available
Outer Cable Diameters (range) The connector shall be terminated onto PROFINET
optical fibre cable
Wire-Cross Nominal diameter IEC 60793-2
Section cladding
POF 1000 µm A4a
(AWG and mm2)
PCF 230 µm A3c
Glass 125 µm A1a, A1b and B1

Nominal diameter POF n.a.


secondary coating PCF 0,5 mm
Multimode 1,4 mm
Singlemode 1,4 mm
Wire Diameter subcable diameter POF/PCF 2,2 mm
Multimode 2,9 mm
Singlemode 2,9 mm

870

871 Assignments of Connector Pins to Cable Pairs and Colors (if applicable)
872
873

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874 13.3 Connectors for Balanced Cable


875 M12-2-Pair Connector for Balanced Cable
876
877 13.3.1.1 M12 D 2-Pair Connector for Balanced Cable
878
879 Table 30: Connectors according to IEC 61076-2-101 D code

PROFINET Connector Type: PROFINET Recommended Passive Component (RPC) M12-D


coded PROFINET CAT 5 4way data connector for outside
environment

Standard: IEC 61076-2-101 D coded

Figures (technical drawings):

Interface:

Product Example (picture):

880

881 Particular Description (if applicable):


882 M12-D 4-way data rugged circular connectors typically used for industrial process measurement and
883 control. These connectors consist of fixed and free connectors either rewireable or no-rewireable, with
884 M12x1 screw-locking. Suitable for inside & outside, typical applications are outside environmental with
885 degree of protection IP65/IP67.
886

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887 Table 31: Standard requirements of connectors according to IEC 61076-2-101 D coded

Climate / Environmental
Operating Temperature -25° C … + 85° C
Degree of protection IP65, IP 67 acc. IEC 60529
Electrical
Operating Voltage 50 V a.c. / 60 V d.c.
Current Rating 4A
Voltage proof signal-shield 1,4 r.m.s kV
Transmission performance (category) 100 MHz, Class D (CAT 5) acc. ISO/IEC 11801-1
Mechanical
Mating cycles (mating & unmating) 100 min. acc. IEC 60512 test 9a
Cable Strain Relief 80 N min. acc. IEC 61984, cable outer diameter 4…9 mm
Vibration, sinusoidal 10 Hz to 500 Hz and 0,35 mm or 50 m/s2 acc. IEC 60512
test 6d
Shock, half-sine pulses 50g, 11ms acc. IEC 60512 test 6c
888
889
890 Table 32: Key Characteristics according to IEC 61076-2-101 D coded

Robustness (housing, ….) Values of outside enclosure according to Table 1

Number of contacts 4
Shielding 360° shielding suitable for CAT 5
Contacts (contact details, acc. IEC 61076-2-101
…)
Locking mechanism Screw-Locking M12x1
Wire Termination Screw, IDC, spring-type terminal; Crimp,
Outer Cable Diameters 5,5….8,0 mm
(range)
Wire-Cross Section (AWG) AWG 22
Wire Diameter 1,4….1,6 mm
Wire Construction Solid, stranded
(solid/stranded)
891
892

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893 Table 33: Pin and pair assignment for 2-pair cabling acc. IEC 61076-2-101 D

Function Signal Contact Color

Transmit Data + TX+ 1 Yellow

Receive Data + RX+ 2 White

Transmit Data - TX- 3 Orange

Receive Data – RX- 4 Blue


894
895
896 M8-D 2-pair Connector for Balanced Cable
897 Table 34: Connector according to IEC 61076-2-114 D coded

PROFINET Connector Type: PROFINET Specific Passive Component (SPC) M8-D


coded PROFINET CAT 5 4way data connector for outside
environment

Standard: IEC 61076-2-114 D coded

Figures (technical drawings):

Interface:

Product Example (picture):

898

899 Particular Description (if applicable):


900 M8-D 4-way miniaturized data rugged circular connector typically used in industrial applications. These
901 connectors consist of fixed and free connectors either rewireable or no-rewireable with M8x1 screw-
902 locking. Suitable for inside & outside, typical applications are outside environmental with degree of
903 protection IP65, IP67 and data transmission up to 100 MHz.

904
905

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906 Table 35: Standard requirements of connectors according to IEC 61076-02-114 D coded

Standard/Requirement Value

Climate / Environmental
Operating Temperature -25° C … + 85° C
Degree of protection IP65, IP 67 acc. IEC 60529
Electrical
Operating Voltage 50 V a.c. / 60 V d.c.
Current Rating 4A
Voltage proof signal-shield 0,84 r.m.s kV
Transmission performance (category) 100 MHz, Class D (CAT 5) acc. ISO/IEC 11801-1
Mechanical
Mating cycles (mating & unmating) 100 min. acc. IEC 60512 test 9a
Cable Strain Relief 80 N min. acc. IEC 61984, cable outer diameter 4…9
mm
Vibration, sinusoidal 10 Hz to 500 Hz and 0,35 mm or 50 m/s2 acc. IEC
60512 test 6d
Shock, half-sine pulses 50g, 11ms acc. IEC 60512 test 6c
907
908 Table 36: Key characteristics of connectors according to IEC 61076-2-114 D coded

Area Key characteristic

Robustness (housing, ….) Values of outside enclosure according to Table 1


Number of contacts 4
Shielding 360° shielding suitable for CAT 5
Contacts (contact details, …) acc. IEC 61076-2-114 D coded
Locking mechanism Screw-Locking M8x1
Wire Termination Screw, IDC, spring-type terminal; crimp,
Outer Cable Diameters (range) 5,5….8,0 mm
Wire-Cross Section (AWG) AWG 22
Wire Diameter 1,4….1,6 mm
Wire Construction (solid/stranded) Solid, stranded

909
910
911

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912 Table 37: Pin and pair assignment for 2-pair cabling acc. IEC 61076-2-114 D-coded
Function Signal Contact Color

Transmit Data + TX+ 1 Yellow

Receive Data + RX+ 2 White

Transmit Data - TX- 3 Orange

Receive Data – RX- 4 Blue


913

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914 RJ45 2-pair Connector for Balanced Cable


915
916 Table 38: Connector according to IEC 60603-7-3

PROFINET Connector Type: PROFINET Recommended Passive Components (RPC)

RJ45 IP20 Connector for Cabinet Connectivity (intern/intern and


intern/extern), 2-Pair Balanced Cabling

Standard: IEC 60603-7-3

Figures (technical drawings):

Interface:

Male connector (front view)

Product Example (picture):

917 Particular Description:


918 RJ45 is to be considered as the standard interface to support cabling for PROFINET in inside
919 environment.

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920 Table 39: Standard requirements of connectors according to IEC 60603-7-3

Standard/Requirement Value
Climate / Environmental
Ambient Temperature -20° C to 70° C
Operating Temperature -40° C to 85° C
Degree of protection (IEC 60529) IP20
Electrical
Operating Voltage 57 V d.c. (as defined by IEC 61984, clause 3.22)
Current Rating 600 mA per contact @ 70° C
Voltage proof signal-shield 1500 V a.c. rms
Transmission performance (category) Cat 5
Mechanical
Mating cycles (mating & unmating) 50 min.
Cable Strain Relief Acc. To IEC 61984
Vibration, sinusoidal IEC 60512-6-4, test 6d:
10 Hz … 500 Hz, 0,35 mm, 5 g max.
Shock, half-sine pulses IEC 60512-6-3, test 6c:
50 g, 11 milliseconds (suitable for inside &
outside)

921
922 Table 40: Key characteristics of connectors according to IEC 60603-7-3

Area Key characteristic


Robustness Values of inside enclosure according to Table 1
Number of contacts 4 pins in 8-pin housing, as defined in IEC 60603-7-3
Shielding Yes, 360° shielding for EMI
Outer Cable Diameters 5,5 mm – 9,0 mm
(range)
Wire Termination Piercing or Insulation Displacement Connection (IDC)
Wire-Cross Section AWG 22
(AWG and mm2) 0,34 mm2
Wire Diameter 1,0 mm – 1,6 mm
Wire Construction Solid and stranded
(solid/stranded)
923
924
925 Table 41: Pin and pair assignment for 2-pair cabling (10/100 Mbps)

Connector Cable
Function Signal Contact Function Color
Receive Data RXD_P 1 TX+ Yellow
+
Receive Data RXD_N 2 TX- Orange

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Transmit Data TXD_P 3 RX+ White


+
Transmit Data TXD_N 6 RX- Blue
-

1 8
Male connector
(front view)
926
927
928 RJ45 2-pair Push Pull Connector for Balanced Cable
929 Table 42: Connector according to IEC 61076-3-117 (V14)

PROFINET Connector PROFINET Specific Passive Components (SPC)


Type:
RJ45 IP65/67 Connector (Connectors for Outside Environment
(Balanced cabling)

Standard: IEC 61076-3-117 Variant 14

Figures (technical
drawings):

Interface:

Product Example
(picture):

930

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931 Particular Description:


932 Very robust IP65/67 sealed RJ45 interface to support cabling for PROFINET.

933 This series represents the standard PROFINET device interface for the IP 65/67 environment of the
934 German automobile manufacturing industry. This interface is dedicated for PROFINET connections
935 between switch cabinets and outside machine parts or production equipment.

936
937 Table 43: Standard requirements of connectors according
938 to IEC 61076-3-117 Variant 14 with IEC 60603-7-3 or IEC 60603-7-5 (RJ45 interface 1))
939
Standard/Requirement Value
Climate / Environmental
Ambient Temperature -20° C … 70° C
Operating Temperature -40° C … 85° C
Values of inside and outside enclosure according to
Table 1
Degree of protection (IEC 60529) IP 65/67
Electrical
Operating Voltage 57 V d.c. 2)
Current Rating 600 mA per contact @ 70°C
Voltage proof signal-shield 1.500 V a.c. rms
Transmission performance (category) Minimum Cat. 5
Mechanical
Mating cycles (mating & unmating) 50 min.
Cable strain relief acc. to IEC 61984
Vibration, sinusoidal IEC 60512-6-4, test 6d:
10 Hz … 500 Hz, 0,35 mm, 5 g max.
Shock, half-sine pulses IEC 60512-6-3, test 6c: 50 g, 11 milliseconds
(suitable for inside & outside)
1) RJ45 pinning compatibility applies only to the pins themselves. For full plug-in compatibility, the
shape of the casing of industrial connectors shall also be taken into account. The specified RJ 45
receptacle (Jack) for “Outside” applications has to be mating compatible with the RJ 45 Plug, in
accordance with IEC 60 603-7.
2) As defined by IEC 61984, clause 3.22

940

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941 Table 44: Standard requirements of connectors according


942 to IEC 61076-3-117 Variant 14 and IEC 60603-7-3 or IEC 60603-7-5 (RJ45 interface 1))

Area Key characteristic


Robustness (housing, ….) Values of inside enclosure according to Table 1
Number of contacts RJ45 with 4 or 8 pins as defined in IEC 60603-7-3 or IEC 60603-7-
5
Shielding 360° shielding vs. EMI noise, e.g. from rotating machines
Contacts (contact details, …) RJ45 contact with 4 or 8 pins as defined in IEC 60603-7-3 or IEC
60603-7-5
Locking mechanism Depending on the housing material with metal or plastic locking
latch
Wire Termination Insulation Displacement Connection (IDC) preferred to support
field installation without special tooling
Outer Cable Diameters 5,5 mm to 9,0 mm
(range)
Wire-Cross Section Data: AWG 22 – AWG 24 (0,34 mm2 – 0,2 mm2)
(AWG and mm2)
Wire Diameter 1,0 mm – 1,6 mm
Wire Construction Solid and stranded
(solid/stranded)
943
944

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945
946 Table 45: RJ45 pin and pair assignment for 4-pair cabling (10/100 Mbps and 1/10 Gbps)

Connector Cable
Function Signal Contact Function Colour TIA- Colour TIA-
568A 568B
Bi- BI_DA+ 1 TD/RD 1 White/Green White/Orange
directional
pair A+
Bi- BI_DA- 2 Green Orange
directional
pair A-
Bi- BI_DB+ 3 TD/RD 2 White/Orange White/Green
directional
pair B+
Bi- BI_DB- 6 Orange Green
directional
pair B-
Bi- BI_DC+ 5 TD/RD 3 White/Blue White/Blue
directional
Figure, pair C+
IP65/67 RJ45
Interface Bi- BI_DC- 4 Blue Blue
directional
pair C-
Bi- BI_DD+ 7 TD/RD 4 White/Brown White/Brown
directional
pair D+
Bi- BI_DD- 8 Brown Brown
directional
pair D-

947
948
949 Table 46: RJ45 pin and pair assignment for 2pair cabling (10/100 Mbps) s)

Connector Cable
Function Signal Contact Function Color
Receive Data RXD_P 1 TX+ Yellow
+
Receive Data RXD_N 2 TX- Orange
See table above –
Transmit Data TXD_P 3 RX+ White
+
Transmit Data TXD_N 6 RX- Blue
-

950
951

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952
953 Figure 8: Design Integration Requirements

954
955
956

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957 RJ45-4-pair connector of balanced cable


958 Table 47: RJ45 4-pair Connector according to IEC 60603-7-5

PROFINET Connector Type: PROFINET Recommended Passive Components (RPC)

RJ45 IP20 Connector for Cabinet Connectivity (intern/intern and


intern/extern), 4-Pair Balanced Cabling

Standard: IEC 60603-7-3

Figures (technical drawings):

Interface:

Male connector (front view)

Product Example (picture):

959 Particular Description:


960 RJ45 is to be considered as the standard interface to support cabling for PROFINET in inside
961 environment.

962
963
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964 Table 48: Standard requirements of connectors according to IEC 60603-7-5

Standard/Requirement Value
Climate / Environmental
Ambient Temperature -20° C to 70° C
Operating Temperature -40° C to 85° C
Values of inside enclosure according to Table 1
Degree of protection (IEC 60529) IP20
Electrical
Operating Voltage 57 V d.c. (as defined by IEC 61984, clause 3.22)
Current Rating 600 mA per contact @ 70° C
Voltage proof signal-shield 1500 V a.c. rms
Transmission performance (category) Cat 5 / Cat.6 / Cat 6A
Mechanical
Mating cycles (mating & unmating) 50 min.
Cable Strain Relief Acc. To IEC 61984
Vibration, sinusoidal IEC 60512-6-4, test 6d:
10 Hz … 500 Hz, 0,35 mm, 5 g max.
Shock, half-sine pulses IEC 60512-6-3, test 6c:
50 g, 11 milliseconds (suitable for inside &
outside)
965
966
967 Table 49: Key characteristics of connectors according to IEC 60603-7-3

Area Key characteristic


Number of contacts 8 pins, as defined in IEC 60603-7
Shielding Yes, 360° shielding for EMI
Outer Cable Diameters 5,5 mm – 9,0 mm
(range)
Wire Termination Piercing or Insulation Displacement Connection (IDC)
Wire-Cross Section AWG 24 – AWG 22
(AWG and mm2) 0,2 mm2 – 0,34 mm2
Wire Diameter 1,0 mm – 1,6 mm
Wire Construction Solid and stranded
(solid/stranded)
968
969

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970 Table 50: Pin and pair assignment for 4-pair cabling (10/100 Mbps and 1/10 Gbps)

Connector Cable
Function Signal Contact Function Color TIA-568A Color TIA-
568B
Bi- BI_DA+ 1 TD/RD White/Green White/Orange
directional 1
pair A+
Bi- BI_DA- 2 Green Orange
directional
pair A-
Bi- BI_DB+ 3 TD/RD White/Orange White/Green
directional 2
pair B+
Bi- BI_DB- 6 Orange Green
directional
pair B-
Bi- BI_DC+ 5 TD/RD White/Blue White/Blue
1 8 directional 3
pair C+
Male connector
(front view) Bi- BI_DC- 4 Blue Blue
directional
pair C-
Bi- BI_DD+ 7 TD/RD White/Brown White/Brown
directional 4
pair D+
Bi- BI_DD- 8 Brown Brown
directional
pair D-
971
972

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973 M12-x-coded 4-pair Connector for Balanced Cable


974
975 Table 51: Connector according to IEC 61076-2-109 X coded

PROFINET Connector PROFINET Recommended Passive Component (RPC) M12-X coded


Type: PROFINET CAT 5
8 way data connector for outside environment

Standard: IEC 61076-2-109 X coded

Figures (technical
drawings):

Interface:

Product Example (picture):

976 Particular Description (if applicable):


977 M12-X 8 way (4 pair) rugged circular connector for data transmission frequencies up to
978 500 MHz typically used for industrial process measurement and data acquisition. These connectors
979 consist of fixed and free connectors either rewireable or no-rewireable, with M12x1 screw-locking.
980 Suitable for inside & outside, typical applications are outside environmental with degree of protection
981 IP65, IP67.

982
983

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984 Table 52: Standard requirements of connectors according to IEC 61076-02-109 X- coded

Standard/Requirement Value

Climate / Environmental
Operating Temperature -25° C … + 85° C
Degree of protection IP65, IP 67 acc. IEC 60529
Electrical
Operating Voltage 50 V a.c. / 60 V d.c.
Current Rating 0,5 A (single contact 1 A; 0,25 mm2 wire gauge)
Voltage proof signal-shield 0,5 r.m.s kV
Transmission performance 100 MHz, Class D CAT 5 to.1000 MHz,
(category) Class EA .CAT 6A) acc. ISO/IEC 11801-1
Mechanical
Mating cycles (mating & unmating) 100 min. acc. IEC 60512 test 9a for Gold contacts
Cable Strain Relief 80 N min. acc. IEC 61984, cable outer diameter
4…9 mm
Vibration, sinusoidal 10 Hz to 500 Hz and 0,35 mm or 50 m/s2 acc.
IEC 60512 test 6d
Shock, half-sine pulses 50g, 11ms acc. IEC 60512 test 6c
985
986
987 Table 53 Key characteristics of connectors according to IEC 61076-2-109 x coded
988
Area Key characteristic
Robustness (housing, ….) Values of outside enclosure according to Table 1
Number of contacts 8
Shielding 360° shielding suitable for min. CAT 5
Contacts (contact details, …) acc. IEC 61076-2-109
Locking mechanism Screw-Locking M12x1
Wire Termination Screw, IDC, spring-type terminal; Crimp,
Outer Cable Diameters (range) 5,5….9,0 mm
Wire-Cross Section (AWG) AWG 22, AWG 24
Wire Diameter 1,0….1,6 mm
Wire Construction (solid/stranded) Solid, stranded
989
990

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991
992 Table 54: Pin and pair assignment for 4-pair cabling acc. IEC 61076-2-109 x-coded

Connector Cable
Signal Contact acc. T568A acc. T568B

TD/RD 1 White/Green White/Orange


1 2 Green Orange

TD/RD 3 White/Orange White/Green


2 4 Orange Green

TD/RD 7 White/Blue White/Blue


3 8 Blue Blue

TD/RD 5 White/Brown White/Brown


4 6 Brown Brown
993
994
995 IEC 61076-3-122 miniaturized 4-pair Connector for Balanced Cable
996
997 Table 55: Connector according to IEC 61076-3-122

PROFINET Connector Type: PROFINET Specific Passive Components (SPC)

M2M connectivity miniaturized and peripheral cabinet


connectivity miniaturized

Standard: IEC 61076-3-122

Figures (technical drawings):

Interface: Type 1 - Male connector (front


view)

Product Example (picture):

998
999

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1000 Table 56: Standard requirements of connectors according to IEC 61076-3-122

Standard/Requirement Value

Climate / Environmental
Operating Temperature -55° C … 85° C , values of inside and outside
enclosure according to Table 1
Degree of protection (IEC 60529) IP20
Electrical
Operating Voltage 50 V a.c. rms / 60 V d.c.
Current Rating 1A*
Voltage proof signal-shield 1.500 V a.c. rms
Transmission performance (category) Cat 5 / Cat 6A
Mechanical
Mating cycles (mating & unmating) 750 min.
Cable Strain Relief 50 N min.
Vibration, sinusoidal 10 Hz … 55 Hz, 1,55 mm, 10g max.
10 Hz … 500 Hz, 0,35 mm, 5g max.
Shock, half-sine pulses 50g, 11 milliseconds (suitable for inside & outside)

* As given by the current-temperature derating in IEC 61076-3-122 Ed.2 for T=60° C

1001
1002 Table 57: Key characteristics of connectors according to IEC 61076-3-122

Area Key characteristic


Robustness (housing, ….) Inside enclosure according to Table 1
Number of contacts 8
Shielding High performance 360° shielding, through die-cast housing
or by stamped and formed shielding
Contacts (contact details, …) Two redundant contact points per contact (16 contact points
per 8 contacts), increasing resilience to physical shock and
vibration
Receptacle board retention & • SMT solder pads at >2 positions
positioning • THT/wave soldering with >2 through-hole anchors
• 2 board positioning pins
Locking mechanism • Metal latching mechanism
• Dimension and shape of latch optimized for high
packaging density
• Operation without tool or with standard tool (e.g.
screwdriver)
Wire Termination • Field install-ability
• IEC 60352-3, -4 and -6
• High transmission performance up to Cat 6A by
controlled wire positioning
Outer Cable Diameters (range) 4,7 mm – 8,2 mm
Wire-Cross Section AGW 22 – AWG 26
(AWG and mm2) 0,14 mm2 – 0,34 mm2

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Wire Diameter 0,9 mm – 1,6 mm


Wire Construction (solid/stranded) Solid and stranded

1003
1004
1005 Table 58: Pin and pair assignment for 4-pair cabling (100 Mbps/1 Gbps)

Connector Cable
Function Signal Contact Function Color TIA- Color TI-
568A 568B
Bi- BI_DB_P 3 TD/RD White/Orange White/Green
directional 1
pair B+
Male connector
(front view) Bi- BI_DB_N 6 Orange Green
directional
pair B-
Bi- BI_DA_P 1 TD/RD White/Green White/Orange
directional 2
pair A+
Bi- BI_DA_N 2 Green Orange
directional
pair A-
Bi- BI_DC_N 5 TD/RD White/Blue White/Blue
directional 3
pair C-
Bi- BI_DC_P 4 Blue Blue
directional
pair C+
Bi- BI_DD_P 7 TD/RD White/Brown White/Brown
directional 4
pair D+
Bi- BI_DD_N 8 Brown Brown
directional
pair D-

1006
1007 Table 59: Pin and pair assignment for 2-pair cabling (100 Mbps)

Connector Cable
Function Signal Contact Function Color
Receive Data + RXD_P 3 TD + Yellow
Receive Data – RXD_N 6 TD - Orange
Transmit Data + TXD_P 1 RD + White
Male connector
(front view) Transmit Data - TXD_N 2 RD - Blue
1008
1009

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1010 IEC 61076-3-124 miniaturized 4-pair Connector for Balanced Cable


1011
1012 Table 60: Connector according IEC 61076-3-124

PROFINET Connector Type: PROFINET Specific Passive Components (SPC)

Cabinet connectivity (intern/intern and intern/extern)


miniaturized

Standard: IEC 61076-3-124

Figures (technical drawings):

Interface Type A Male connector


(front view):
8,5 mm

4,1 mm

Product Example (picture):

* Device manufacturers are recommended to integrate a socket with Type A.

1013
1014 Particular Description:
1015 Specific miniaturized PROFINET 2/4-pair connector, particularly suited for Cabinet connectivity
1016 (intern/intern and intern/extern) miniaturized.
1017
1018
1019
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1020 Table 61: Standard requirements of connectors according to IEC 61076-3-124

Standard/Requirement Value
Climate / Environmental
Operating Temperature -40° C to 85° C
Degree of protection (IEC 60529) IP20
Electrical
Operating Voltage 50 V a.c. rms / 60 V d.c.
Current Rating 1,5 A *
Voltage proof signal-shield 2250 V d.c.
Transmission performance (category) Cat 5 / Cat 6A
Mechanical
Mating cycles (mating & unmating) 2500 min.
Cable Strain Relief 80 N min.
Vibration, sinusoidal 10 Hz … 500 Hz, 0,35 mm, 50 m/s2 max.
Shock, half-sine pulses 300 m/s2 max., 11 milliseconds, 18 shocks

* all pins used simultaneously and Tamb. = 40 °C

1021
1022 Table 62: Key characteristics of connectors according to IEC 61076-3-124

Area Key characteristic


Robustness Inside enclosure according to Table 1
Number of contacts 10
Shielding Yes, 360° shielding for EMI
Outer Cable Diameters 6,3 mm – 7.2 mm
(range)
Wire-Cross Section AWG 28 – AWG 22
(AWG and mm2) 0,08 mm2 – 0,33 mm2
Wire Diameter 0,95 mm – 1,6 mm
Wire Construction Solid and stranded
(solid/stranded)
1023
1024

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1025
1026 Table 63: Pin and pair assignment for 4-pair cabling (100 Mbps/1 Gbps)

Connector Cable
Function Signal Contact Function Color TIA- Color TI-568B
568A
Bi- BI_DA_P 1 TD/RD 1 White/Green White/Orange
directional
pair B+
Bi- BI_DA_N 2 Green Orange
directional
pair B-
Bi- BI_DB_P 6 TD/RD 2 White/Orange White/Green
directional
pair A+
Bi- BI_DB_N 7 Orange Green
directional
pair A-
Bi- BI_DC_N 5 TD/RD 3 White/Blue White/Blue
directional
Male connector pair C-
(front view) Bi- BI_DC_P 4 Blue Blue
directional
pair C+
Bi- BI_DD_P 9 TD/RD 4 White/Brown White/Brown
directional
pair D+
Bi- BI_DD_N 10 Brown Brown
directional
pair D-

1027
1028 Table 64: Pin and pair assignment for 2-pair cabling (100 Mbps)

Connector Cable
Function Signal Contact Function Color
Receive RXD_P 1 TX+ Yellow
Data +
Receive RXD_N 2 TX- Orange
Data –
Transmit TXD_P 6 RX+ White
Data +
Transmit TXD_N 7 RX- Blue
Male connector
Data -
(front view)
1029
1030
1031
1032

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1033
1034 RJ45 Push Pull 4-pair Connector for Balanced Cable
1035
1036 Table 65: Connector according to IEC 61076-3-117 (V14)

PROFINET Connector PROFINET Specific Passive Components (SPC)


Type:
RJ45 IP65/67 Connector (Connectors for Outside Environment
(Balanced cabling)

Standard: IEC 61076-3-117 Variant 14

Figures (technical
drawings):

Interface:

IP 65/67 covered RJ45 interface with Push Pull locking

Product Example
(picture):

1037

1038 Particular Description:


1039 Very robust IP65/67 sealed RJ45 interface to support cabling for PROFINET.

1040 This series represents the standard PROFINET device interface for the IP 65/67 environment of the
1041 German automobile manufacturing industry. This interface is dedicated for PROFINET connections
1042 between switch cabinets and outside machine parts or production equipment.

1043

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1044
1045 Table 66: Standard requirements of connectors according
1046 to IEC 61076-3-117 Variant 14 and IEC 60603-7-3 (RJ45 interface 1))

Standard/Requirement Value
Climate / Environmental
Ambient Temperature -20° C … 70° C
Operating Temperature -40° C … 85° C
Suitable for inside & outside enclosure
according Table 1
Degree of protection (IEC 60529) IP 65/67
Electrical
Operating Voltage 57 V d.c. 2)
Current Rating 600 mA per contact @ 70°C
Voltage proof signal-shield 1.500 V a.c. rms
Transmission performance (category) Minimum Cat. 5
Mechanical
Mating cycles (mating & unmating) 50 min.
Cable strain relief acc. to IEC 61984
Vibration, sinusoidal IEC 60512-6-4, test 6d:
10 Hz … 500 Hz, 0,35 mm, 5 g max.
Shock, half-sine pulses IEC 60512-6-3, test 6c: 50 g,
11 milliseconds
Suitable for inside & outside enclosure
according to Table 1
1) RJ45 pinning compatibility applies only to the pins themselves. For full plug-in compatibility, the
shape of the casing of industrial connectors shall also be taken into account. The specified RJ 45
receptacle (Jack) for “Outside” applications has to be mating compatible with the RJ 45 Plug, in
accordance with IEC 60 603-7.
2) As defined by IEC 61984, clause 3.22

1047
1048
1049

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1050 13.4 PROFINET Connectors for 24V Power Supply


1051
1052 M12-A-coded Connector for 24V Power Supply
1053
1054
1055 Table 67: M12 5 pole A-coded connector according to IEC 61076-2-101

PROFINET Connector Type: PROFINET Legacy Passive Components (LPC)

Standard: IEC 61076-2-101

Figures (technical drawings):

Interface (male/female)

Product Example (picture):

1056
1057 Particular Description (if applicable);

1058 M12 power connector with screw-locking.


1059 PROFINET 24 Volt Cabling is intended to be used either with an integrated functional earth (FE) or
1060 without a functional earth. There are dedicated connectors and cable designs. PROFINET recommends
1061 the termination to the functional earth (FE) by an external termination point on the device. In this case the
1062 4 way power cabling without functional earth (FE) should be used.
1063 All PROFINET devices shall be equipped with an external functional earth (FE) termination point. For
1064 further information see guideline Order Number 8.101 (Recommendations for functional grounding and
1065 bonding).

1066

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1067
1068 Table 68: Standard requirements of connectors according to IEC 61076-2-1014

Climate / Environmental
Operating Temperature, (inside/outside) -25°C - +85°C
Degree of protection (IEC 60529), IP65 or IP65/IP67
(inside/outside)
Electrical
Operating Voltage within PROFINET Typical 24 V
Current Rating 4A
Mechanical
Mating cycle (mating & un mating) ≥100
Cable Strain Relief 80 N min. acc. IEC 61984, cable outer diameter
4,0… 9,0 mm
Vibration, sinusoidal 10Hz…500Hz, 0,35mm, 5g max.
Shock, half-sine pulses, (inside/outside) 50g, 11 m sec

1069
1070 Table 69: Key characteristics of connectors according to IEC 61076-2-101

Area Key characteristic


Robustness (housing, ….) Outside enclosure according Table 1
Number of contacts 4; optional 5 (4+FE)
Shielding optional
Locking mechanism M12x1 Thread
Outer Cable Diameters (range) 4,0 mm – 6,0 mm
Wire Construction (solid/stranded) stranded

1071
1072 Table 70: Pin assignment for M12 A-coded 5 pole

Function Signal Contact


24V (1L+ Non-switched) L1 1
Masse 2M (Switched) N2 2
Masse 1M (Non- N1 3
Switched)
24V (2L+ Switched) L2 4
Functional Earth FE 5
1073
1074

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1075 7/8”- Power Connector for 24V Power Supply


1076
1077 Table 71: Key characteristics of connectors according to ANSI / B93 55M-1981 or NFPA/T3.5.29
1078 R1-2007

PROFINET connector Type: PROFINET Legacy Passive Components (LPC)

Standard: ANSI / B93 55M-1981 or NFPA/T3.5.29 R1-2007

Figures (technical drawings):

Interface (male/female)

Product Example (picture):

1079
1080
1081 Table 72: Standard Requirements

Standard/Requirement Value
Climate / Environmental
Operating Temperature, (inside/outside) -25°C - +85°C
Degree of protection (IEC 60529), IP65/IP67
(inside/outside)
Electrical
Operating Voltage Typical 24V
Current Rating Max 16A
Mechanical
Mating cycle (mating &unmating) ≥ 100
Cable Strain Relief 80 N min.acc. IEC 61984, cable outer diameter 6…
9,0 mm
100 N min. acc. IEC 61984, cable outer diameter
9…10,0 mm

1082
1083

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1084
1085 Table 73: Key characteristics of connectors 7/8” 5-way

Area Key characteristic


Robustness Outside enclosure according to Table 1
Number of contacts 4+FE
Shielding no
Locking mechanism 7/8” Thread
Outer Cable Diameters (range) 6.0mm – 10mm
Wire-Cross Sectior 1,5mm², 2,5mm²
(AWG and mm2)
Wire Construction (solid/stranded) stranded
1086
1087 Table 74: Pin assignment for 7/8” 5-way

Connector 7/8” 5 way


Function Signal Contact
GND Actuator Power N2 optionaL 1
GND Sensor/System Power N1 2
FE FE 3
Sensor/System Power L1 4
Actuator Power L2 optional FE

1088
1089

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1090
1091 M12-L Power Connector for 24V Power Supply
1092
1093 Table 75: M12 power connector according IEC 61076-2-111 L coded

PROFINET connector Type: PROFINET Recommended Passive Component (RPC) M12-L


coded 4 way optional 5 way PROFINET 24 Volt power supply
connector for outside environment

Standard: IEC 61076-2-111 L-coded

Figures (technical drawings):

Interface:

Product Example (picture):

1094
1095 Particular Description (if applicable):
1096 M12 power connector with current rating 16 A and voltage ratings of 63 V with screw-locking, in
1097 PROFINET typically used for 24 Volt power supply and power applications in industrial premises.
1098 PROFINET 24 Volt Cabling is intended to be used either with an integrated functional earth (FE) or
1099 without a functional earth. There are dedicated connectors and cable designs.

1100 PROFINET recommends the termination to the functional earth (FE) by an external termination point on
1101 the device. In this case the 4-way power cabling without functional earth (FE) should be used.
1102 All PROFINET devices shall be equipped with an external functional earth (FE) termination point. For
1103 further information see guideline Order Number 8.101 (Recommendations for functional grounding and
1104 bonding).

1105

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1106
1107 Table 76: Standard requirements M12 power L coded connector according IEC 61076-02-111

Standard/Requirement Value
Climate / Environmental
Operating Temperature -25° C … + 85° C
Degree of protection IP65 or IP 65/67 acc. IEC 60529
Electrical
Operating Voltage within PROFINET typically 24 V
Current Rating 16 A
Voltage proof signal-shield 0,84 kV r.m.s
Transmission performance (category) n.a.
Mechanical
Mating cycles (mating & unmating) 100 min. acc. IEC 60512 test 9a
Cable Strain Relief 80 N min. acc. IEC 61984, cable outer diameter 6…
9,0 mm
100 N min. acc. IEC 61984, cable outer diameter
9…12,5 mm
Vibration, sinusoidal 10 Hz to 500 Hz and 0,35 mm or 50 m/s2 acc. IEC
60512 test 6d
Shock, half-sine pulses 50g, 11ms acc. IEC 60512 test 6c
1108
1109
1110 Table 77: Key characteristics M12 power L coded connector acc. IEC 61076-2-111 L coded

Area Key characteristic


Robustness Outside enclosure according to Table 1
Number of contacts 4, optional 4+FE
Shielding optional
Contacts (contact details, …) acc. IEC 61076-2-111 L coded
Locking mechanism Screw-Locking M12x1
Wire Termination Screw, IDC, spring-type terminal; crimp,
Outer Cable Diameters (range) 6,0….12,5 mm
Wire-Cross Section (AWG) 0,75mm2….. 2,5mm2
Wire Construction (solid/stranded) Solid, stranded
1111
1112

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1113
1114 Table 78: Pin assignment M12 power L coded 4 way acc. IEC 61076-2-111

Connector acc to IEC61076-2-111 – L-coded 4 way Cable color outer sheet BK


Function Signal Contact Function Color
24V (1L+ Non- L1 1 L1 BN
switched)
Masse 2M N2 2 N2 WH
(Switched)
Masse 1M (Non- N1 3 N1 BU
Switched)
24V (2L+ L2 4 L2 BK
Switched)
Color (insulation black
body):
1115
1116
1117 Table 79: Pin assignment M12 power L coded 5 way acc. IEC 61076-2-111

Connector acc to IEC61076-2-111 – L-coded 5 way Cable color outer sheet BK


Function Signal Contact Function Color
24V (1L+ Non- L1 1 L1 BN
switched)
Masse 2M N2 2 N2 WH
(Switched)
Masse 1M (Non- N1 3 N1 BU
Switched)
24V (2L+ L2 4 L2 BK
Switched)
Functional Earth FE FE FE GY or
PK
Color (insulation grey
body):
1118
1119 Table 80: Pin assignment M12 power L coded 5 way acc. IEC 61076-2-111 for AIDA

Potential Contact Number Push Pull Color Contact Number Additional M12-L Color
Push Pull AIDA Coding M12-L- coded Coding

L1 1 Brown 1 Brown
N1 2 Blue 2 Blue
L2 3 Black 4 Black
N2 4 White 2 White
FE FE Pink FE Pink
1120

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1121 Push-Pull 4-way Power Connector for 24V


1122
1123 Table 81: Key Characteristics Push-Pull, Power 5-way M12 power IEC 61076-3-126

PROFINET connector PROFINET Legacy Passive Components (LPC)


Type:

Standard: IEC 61076-3-126

Figures (technical
drawings):

Interface:

Product Example
(picture):

1124
1125 Table 82: Standard requirements of connectors according to IEC 61076-3-126

Standard/Requirement Value
Climate / Environmental
Operating Temperature, (inside/outside) -25°C - +70°C
Degree of protection (IEC 60529), (inside/outside) IP65/IP67
Electrical
Operating Voltage 24V
Current Rating 16A
Mating cycle (mating & un mating) ≥100
Cable Strain Relief 80 N min. acc. IEC 61984 of
cable outer diameter 6… 9,0 mm

100 N min. acc. IEC 61984 of


cable outer diameter 9…10,0 mm

1126
1127

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1128
1129 Table 83: Key characteristics of connectors according to IEC 61076-3-126

Area Key characteristic


Robustness Outside enclosure according to Table 1
Number of contacts 4+FE
Shielding no
Locking mechanism Push Pull
Outer Cable Diameters (range) max. 10 mm
Wire-Cross Section 1,5mm², 2,5mm²
(AWG and mm2)
Wire Construction (solid/stranded) stranded

1130
1131
1132 Table 84: Connector acc to IEC61076-3-126 –Push Pull Power 5 way

Connector Cable
Function Signal Contact Function Color
L1 1 L1 BK1
N1 2 N1 BK2
Bild
L2 3 L2 BK3
N2 4 N2 BK4
FE FE FE GNGE

1133
1134

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1135
1136 13.5 Signal Connectors of PROFINET
1137 Push Pull 10 pole Signal Connectors of PROFINET (IEC 61076-3-119)
1138
1139 Table 85: Connector according to IEC 61076-3-119

PROFINET connector Type: PROFINET Push Pull Signal connector

Standard: IEC 61076-3-119

Figures (technical drawings):

Interface: Connector front and side view

Product Example (picture):

1140
1141 Particular Description (if applicable):

1142 For Signal applications the standardized shielded 10 pole Push Pull Variant 14 free and fixed connector
1143 should be used. If the Push Pull interface is used for Data applications in the same device, the
1144 standardized shielded 10 pole Push Pull Variant 14 free and fixed connector shall be used for Signal
1145 applications.
1146

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1147 Table 86: Standard requirements of connectors according to IEC 61076-3-119

Standard/Requirement Value
Climate / Environmental
Operating Temperature Values according to Table 1 of outside
enclosure"
Degree of protection (IEC 60529)
Electrical
Operating Voltage 24 Volt

Current Rating max. 3 A per contact

Voltage proof signal-shield 1,5 kV

Transmission performance (category) Cat.5 (ISO/IEC 11801-1)

Mechanical
Mating cycles (mating & non mating) 500
Cable Strain Relief According IEC 61754-24
Vibration, sinusoidal Values according to Table 1 of outside
enclosure"
Shock, half-sine pulses

1148
1149 Table 87: Key characteristics of connectors according to IEC 61076-3-119
1150
Area Key characteristic
Robustness Outside enclosure according to Table 1
Number of contacts 10
Shielding 360° all-round enclosure
Contacts (contact details, Insulation cross-section, max. 1.05 mm
…) Insulation cross-section, min. 0.85 mm
Contact surface Gold over nickel

Locking mechanism Push-Pull


Wire Termination field assembled and pre-assembled Versions
Outer Cable Diameters Sheath diameter, max. 10 mm
(range)
Sheath diameter, min. 5 mm

Wire-Cross Section Wire connection cross section, finely stranded, max. 0.75 mm² /
AWG 20
(AWG and mm2)
Wire connection cross-section, finely stranded, min. 0.08 mm² /
AWG 27

1151
1152 The integration into the Push Pull Housing of the SC-RJ Data insert is vendor specific

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1153 Table 88: Example of contact Assignment IP 67 Signal connector

Pin-Assignment

1154
1155 Qualification Test for PROFINET Signal Cabling
1156 The qualification test shall be performed for outside enclosures in accordance with the following standard:
1157 IEC 61076-3-119
1158
1159 13.6 Bulkhead for PROFINET
1160 Table 89: Bulkhead according IEC 61918:2018 & ISO/IEC 11801-1

Connector Type: Bulkhead for PROFINET

Definition (IEC 61918) Bulkhead:

wall or barrier which maintains the ingress and climatic


environmental classifications applicable on either side

Standard: IEC 61918:2018

ISO/IEC 11801-1

Figures (technical drawings):

Type of Interfaces RJ 45 – RJ 45
RJ 45 – M12-x-Code
RJ45 – M12-D-Code
RJ45 (Var.14) – RJ45
M12-D-Code – M12-D-Code
RJ45 – M12-D-Code
M12-x-Code - M12-x-Code

Product Example (picture):

1161
1162

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1163 Table 90: Standard requirements of connectors according to IEC 61076-3-122

Standard/Requirement Value
Climate / Environmental
Operating Temperature -55° C … 85° C (suitable for inside & outside of
Table 1)
Degree of protection (IEC 60529) IP 20 and IP6x 3)
Electrical
Operating Voltage Max. 57V d.c 1)

Current Rating Max. 400 mA 1)

Transmission performance (category) 4) Cat 5 up to Cat 6A 2), used as s one single


connection

Mechanical
Pull force Depending on application of Inside and/or
Outside Cabinet of Table 1
Vibration, sinusoidal Depending on application of Inside and/or
Outside Cabinet of Table 1
Shock, half-sine pulses Depending on application of Inside and/or
Outside Cabinet of Table 1
1) depending on support of PoE-Standards
2) depending of required performance
3) depending on application
4)Described as Cross-Connection in ISO/IEC
11801-1

1164
1165 Implementation of Bulkheads
1166
1167 PROFINET bulkheads are implemented in different versions:

1168 1. Adapter
1169 a. Adapter IP 6x for the Push Pull connector, M12 connector, Hybrid connector on both side
1170 of the adapter
1171 b. Adapter IP 20 for RJ 45 connector on one or both side of the adapter
1172
1173 2. Cable Adapter for the Push Pull connector, M12 connector, Hybrid connector or RJ 45 connector
1174 directly terminated to the PROFINET cable
1175 3. Panel feed-through for the Push Pull connector, M12 connector or Hybrid connector on one side
1176 and the RJ 45 connector on the other side
1177
1178 Table 91: Bulkhead according IEC 61918:2018 & ISO/IEC 11801:20174

Ingress- Outside IP6x, Inside IP20 and Inside IP20 to Outside IP6x
Count of Connection 1 x Connection
Shielding Optimal 360° shielding vs. EMI noise
1179
1180

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1181 Figure 9: Definition of the different Bulkhead connections

1182

1183
1184
1185
1186 13.7 Connection Terminal for PROFINET
1187
1188 Table 92: Cabling Landscape with allocation of application areas

Product Example (picture):

1189

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1190 Particular Description:


1191
1192 The interface of PROFINET Process devices must meet the requirements for PROFINET. These include
1193 the properties defined by PROFINET for a connection terminal.
1194
1195 In addition to the PROFINET requirements, there are the requirements for the specific application in the
1196 process automation environment. If the requirements (e.g. Atex) are stricter than the PROFINET
1197 requirements, they should take priority. These Process Automation specific requirements are not defined
1198 in the PROFINET guidelines.
1199
1200 The fixed connection is used for device connectivity inside field devices in process automation. This
1201 PROFINET connection consists of the terminal used in the device in combination with the areas of the
1202 device designed for the cable connection, plus the shield termination and a suitable strain relief
1203 mechanism (e.g. cable gland). The terminal is described as a PROFINET-compliant component and
1204 PROFINET compliance is guaranteed by means of a manufacturer declaration. Guidelines are defined for
1205 the device connection.
1206
1207 Only the combination of a PROFINET-compliant terminal and a shield connection designed in accordance
1208 with the guidelines guarantees a PROFINET-compliant connection for which the manufacturer of the
1209 device takes responsibility.
1210
1211
1212 There are two variants of the PROFINET connection terminal:
1213
1214
1215 • PCB terminal block inside the device with direct connection to the PROFINET cable (example
1216 2 pair).
1217
1218
1219 • Connection terminal block inside a device for connection of internal and external PROFINET
1220 cables (example 2 pair).
1221
1222
1223
1224 Figure 10: Connection terminal block inside a device for connection of internal and external
1225 PROFINET cables (example 2 pair
1226

1227
1228
1229
1230

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1231
1232 Figure 11: Pin and pair assignment for 4-pair cabling (100 Mbps/1 Gbps)-4

1233
1234
1235
1236 Table 93: Pin and pair assignment for 4pair cabling (100 Mbps)
Function 2 Wire Color Function 4 pair Wire Color Wire Color Terminal
pair T568A T568B Block 2pair/4pair
TX+ Yellow TD/RD 1 White/Green White/Orange 1
TX- Orange Green Orange 2
RX+ White TD/RD 2 White/Orange White/Green 3
RX- Blue Orange Green 4
TD/RD 3 White/Blue White/Blue 5
Blue Blue 6
TD/RD 4 White/Brown White/Brown 7
Brown Brown 8
1237
1238
1239 Table 94: Pin and pair assignment for 2pair cabling (100 Mbps)
Function Wire Colors Function 4 pair Wire Colors Wire Colors Terminal front
2 pair T568A T568B Block
2pair/4pair
TX+ Yellow TD/RD 1 White/Green White/Orange 1
TX- Orange Green Orange 2
RX+ White TD/RD 2 White/Orange White/Green 3
RX- Blue Orange Green 4
1240
1241
1242 Table 95: Shielding / EMC and mechanical design (properties of PROFINET-compliant device
1243 connection
Requirement Comment:
The position and execution of the shield connection is The device manufacturer is
defined in the device design. The electric param eters of responsible for a clean shield
the shield connection must comply with ISO/IEC 11801- connection.
1. It defines "Met by Design"
The device must be fitted with a strain relief appropriate The strain relief must be
to the application. designed such that the
requirements of the shield
connection are complied with
The shield connection must be tailored to the balanced
PROFINET 2/4 pair cable specified.
1244

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1245
1246 Table 96: Ethernet transfer (property of PROFINET-compliant terminal)
Requirement Comment:
Component requirement as per Category 5 in accordance The electrical approval of the
with ISO IEC 11801-series (Connecting hardware) transfer parameters is in
analogy as a "mated pair".
(Plug-in connector)
PROFINET cable with 2/4 pair is implemented in li ne Additional contacts for further
with PROFINET Cabling and Interconnection I/O’s and power supply are not
Technology Guideline Balanced 2/4 pair Cables (Type defined
A,B,C).
Identification of contact points with known PROFINET See PROFINET Cabling and
cable color assignment Interconnection Technology
Guideline Chapter: Balanced 2/4
pair Cables (Type A,B,C)
A transfer of POE plus in accordance with IEEE 802.3at - Additional heating as a result of
2009 is required. POE plus me considered by the
user
Voltage proof The contact-to-contact test must
Conditions: be evidenced by the terminal
IEC 60512, Test 4a, Method A. manufacturer
Standard atmospheric conditions. If applicable, the contact to
1 000 V rms, contact-to-contact. shield test must be evidenced by
1 500 V rms, contact to shield. the device manufacturer.
The requirements of IEC 60664-1 (insulation
coordination) must be taken into consideration
1247
1248
1249 Table 97: Mechanical, electrical and climatic requirements (property of PROFINET-compliant
1250 terminal)
Requirement Comment:
Shock and vibration Referenced from PROFINET
Requirements for contact point in accordance with IEC Interconnection Guideline
60512-6-3, Test 6c / 50 g / 11 ms / 3 per axis in both Table 6. 1: General
directions Environmental Requirements
of passive PROFINET
Vibration: Connection Systems
IEC 60512-6-4, test 6d (informative chart from IEC
0.35 mm or 5g 61784-5-3
Temperature range -20° C to +70° C

The contact point must be designed in accordance with IEC


60999-1.
1251
1252
1253

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1254
1255 PROFINET Hybrid Connector Variant 5 / 48V for PROFINET
1256
1257 Table 98: Connector according to IEC 61076-3-106 (V5)

PROFINET connector Type: Hybrid connectivity (Ethernet and optional power


contacts) for cabling outside cabinet environment

Standard: IEC 61076-3-106 Variant 5

Figures (technical drawings):

Interface:

IP 65/67 covered RJ45 interface and


optional power interface with 4 power
contacts

Product Example (picture):

1258 Particular Description:


1259 Very robust IP65/67 sealed RJ45 interface with an optional “Multipurpose area” used for 4 power contacts
1260 to support hybrid cabling for PROFINET and separate powering. This interface is dedicated for heavy
1261 duty connections between switch cabinets and outside machine parts or production equipment.

1262 The hybrid plug connector is to be used where decentralized field devices are to be connected via
1263 combined plug connector for data and power supply. A complete contact-protected plug connector
1264 enables the use of the same plug connectors at both ends because no pin-socket change is necessary.
1265 The date interface based on the standard RJ45 interface and the power interface consist of 4 contacts for
1266 24 V / 16 A d.c. The power interface is intended for the permanent control voltage and the emergency
1267 stop control voltage.

1268

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1269
1270 Table 99: Standard requirements of connectors according to IEC 61076-3-106 Variant 05 and IEC
1271 60603-7-3 (RJ45 interface 1))

Standard/Requirement Value
Climate / Environmental
Ambient Temperature -20° C … 70° C
Operating Temperature -40° C … 85° C
(suitable for inside & outside)
Degree of protection (IEC 60529) IP 65/67
Electrical
Operating Voltage Data: 57 V d.c. 2)
Power: 24 V d.c. (20,4 ... 28,8 V)
Current Rating Data: 600 mA per contact @ 70°C
Power: 16 A
Voltage proof signal-shield 1.500 V a.c. rms
Transmission performance (category) Minimum Cat. 5
Mechanical
Mating cycles (mating & unmating) 50 min.
Cable strain relief acc. to IEC 61984
Vibration, sinusoidal IEC 60512-6-4, test 6d:
10 Hz … 500 Hz, 0,35 mm, 5 g max.
Shock, half-sine pulses IEC 60512-6-3, test 6c: 50 g,
11 milliseconds
(suitable for inside & outside)
1) RJ45 pinning compatibility applies only to the pins themselves. For full plug-in compatibility, the
shape of the casing of industrial connectors shall also be taken into account. The specified RJ 45
receptacle (Jack) for “Outside” applications has to be mating compatible with the RJ 45 Plug, in
accordance with IEC 60 603-7.
2) As defined by IEC 61984, clause 3.22

1272

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1273 Table 100: Key characteristics of connectors according to IEC 61076-3-106 Variant 05 and IEC
1274 60603-7-3 (RJ45 interface

Area Key characteristic


Robustness Outside enclosure according to Table 1
Number of contacts Data: RJ45 with 4 or 8 pins as defined in IEC 60603-7-3
Power: 4 pins
Shielding Data: 360° shielding vs. EMI noise, e.g. from rotating machines
Power: n.a.
Contacts (contact details, Data: RJ45 contact with 4 or 8 pins as defined in IEC 60603-7-3
…)
Power: Contact with 4 contact points at each contact
Locking mechanism Depending on the hosing material with metal or plastic locking latch
Wire Termination Insulation Displacement Connection (IDC) preferred to support field
installation without special tooling
Outer Cable Diameters 6,0 mm to 12,0 mm
(range)
Wire-Cross Section Data: AGW 22 – AWG 24 (0,34 mm2 – 0,2 mm2)
(AWG and mm2) Power: 1,5 mm²
Wire Diameter Data: 1,0 mm – 1,6 mm
Power: 2,7 mm max.
Wire Construction Solid and stranded
(solid/stranded)

1275

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1276 Annex A
1277 Cabinet cord sets for optical cable

1278 A.1 General


1279
1280 PROFINET Cabinet cord sets are cord sets for cabinet applications. PROFINET Cabinet cord sets
1281 fulfil the PROFINET component specification and can be used concerning the PROFINET
1282 component model. The conformity of the PROFINET cabinet cord set to this specification shall be
1283 declared by the vendor.

1284 Connecting hardware performance is influenced by the properties of the plug termination and
1285 therefore cords should be tested to determine the quality of the assembly.

1286 PROFINET cabinet cord sets shall be labelled as PROFINET cabinet cord sets.

1287 Connectors used to build up a cabinet cord shall be based on the mating face as defined in Clause
1288 13.2.

1289 The conformity shall be declared for the PROFINET cabinet cord set.

1290 Table A 1: PROFINET FO cabinet cord set specification


1291
Comment only harnessed cord sets are defined
Application Inside enclosure according to Table 1
Cable color (outer sheath) RAL 6018
Cabinet cord set marking 2 pair PROFINET FO Cabinet Cord Set
Cable diameter, nominal 2.8 mm ( +/- 0.1)
Diameter secondary coating 0,9 / 1,4 mm
Cable type Duplex-Cable
SCRJ (IEC 61754-24-11) SC-Duplex (IEC
60874-14-x)
Connector LC (IEC 61754-20)
Cable performance SM min. OS 2
Cable performance MM min. OM 2
Insertion Loss SM, max. 0.4 dB
Insertion Loss MM, max. 0.7 dB
Temperature (Transport & storage) - 25 - +70 °C
Temperature (Installation) -10°C... 70°C
Temperature (in operation) - 20 - +70 °C
Crush 500N / 1 Minute
Impact 20 (Wp=0,74J, r=25mm)
Tensile performance 200 N / 5 Minutes,
Bending Radius r=30 mm (6 times, 3 cycles)
Repeated bending 5000 Cycles of r=60 mm
10 (±360°, Length = 1000 mm,
Torsion F =20 N)
Kink 5 × the cable diameter
Sheath pull-off force for optical fibre cable for use in
patch cords fulfilled
Sheath shrinkage for optical fibre cable for use in
patch cords Fulfilled
Buffered fibre movement under compression in
optical fibre cables for use in patch cords fulfilled

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Test for vertical flame spread test for vertical flame


propagation fulfilled
Measurement of smoke density of cables burning
fulfilled
max. length
20 m
1292
1293
1294 The following parameters shall preferably adhere to:
1295 • Sheathing materials suitable for the intended application
1296 • Flame retardance in accordance with IEC 60332-1
1297 • Materials for special applications materials free of substances destructive to lacquer-coatings
1298 (e.g. silicone)
1299
1300 Table A 2: Standards of cabinet FO cord set
1301

Test-Title Measurement to be performed


by
Cable performance SM ISO/IEC 11801-1
Cable performance MM ISO/IEC 11801-1
Insertion Loss SM IEC 61300-3-4, method B
Insertion Loss MM IEC 61300-3-4, method C
Temperature (transport & storage) IEC 60794-2-50 Method F12
Temperature (in operation) IEC 60794-2-50 Method F12
Crush lEC 60794-1-2 E3
Impact lEC 60794-1-2 E4
Tensile performance lEC 60794-1-2 E1
Bending Radius IEC 60794-1-2-E11A.
Repeated bending lEC 60794-1-2 E6
Torsion lEC 60794-1-2 E7

Kink IEC 60794-1-2-E10.


Sheath pull-off force IEC 60794-2-50 Method E21

Sheath shrinkage IEC 60794-2-50 Method F11

Buffered fibre movement under IEC 60794-2-50 Method E22


compression

Test for vertical flame spread test for vertical IEC 60332-3-24 Cat. C
flame propagation IEC 60332- 1-2 Annex A
Measurement of smoke density of cables burning IEC 61034-2

1302
1303
1304

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1305 Annex B
1306 Cabinet cord sets for balanced cabling

1307 B.1 Cord sets for balanced cabling

1308 PROFINET Cabinet cord sets are cord sets for cabinet applications. PROFINET Cabinet cord sets
1309 fulfil the PROFINET component specification and can be used concerning the PROFINET
1310 component model. The conformity of the PROFINET cabinet cord set to this specification shall be
1311 declared by the vendor.

1312 PROFINET cabling is based on the End-to-End link. The End-to-End link extends the ISO/IEC
1313 11801-3 channel about the plug connectors, which are mated to the PROFINET device (TE/PM D).
1314 End-to-End link is specified in IEC 61918.

1315 Figure B 1: End-to-End link

1316
1317
1318 The conformity shall be declared for the PROFINET cord set.
1319 PROFINET cord set used shall comply with the following parameters: –

1320 Table B. 1: Parameters of cord sets for balanced cabling


Type PROFINET cord set
Number of wires 4, 8
Cable Type A, B
Connector type PROFINET connector for type A, B cable
Cord set marking (additional to cable marking) “PROFINET cord set"
1321
1322 End-to-End link build up with PROFINET cabinet cord sets meet the requirement.
1323
1324 B.2 Requirements of NEXT, Insertion loss (IL) and Return Loss (RL)

1325 Cords shall meet RL and Next requirements specified in ISO/IEC 11801-1.
1326 IL of cord sets shall not exceed the value stated for the given length:
1327 IL=IL cab* L / 100 + 2 * IL con
1328 IL cab= 22,0 dB / 100m @ 100 MHz, IL con = 0,4 dB
1329 (Informative values of IL cab at 100 MHz for PROFINET cord sets from ISO/IEC 11801-1)
1330

1331 B.3 Requirements of IL, RL and NEXT of Type C Cabling

1332 Cords shall meet return loss (RL) and Next requirements specified in ISO/IEC 11801-1.
1333 Insertion loss (IL) of cord sets shall not exceed the value stated for the given length:
1334 IL=IL cab* L / 100 + 2 * IL con
1335 IL cab= 33,0 dB / 100m @ 100 MHz, IL con = 0,4 dB
1336 (Informative values of IL cab @ 100 MHz for PROFINET cord sets from ISO/IEC 11801-1)
1337

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1338 B.4 Conformity and Configuration

1339 PROFINET Cabinet cord sets are cord sets for cabinet applications. PROFINET Cabinet cord sets fulfil
1340 the PROFINET component specification and can be used concerning the PROFINET component model.
1341 The conformity of the PROFINET cabinet cord set to this specification shall be declared by the vendor.
1342 End-to-End link build up with PROFINET cabinet cord sets meet the requirement described in Annex E.
1343
1344 Figure B 2: Configuration End-to-End link build up with PROFINET cabinet cord sets
1345

1346
1347
1348
1349
1350 B.5 Conformity and Configuration

1351 Connecting hardware performance is influenced by the properties of the plug termination and therefore
1352 cords should be tested to determine the quality of the assembly.
1353 This clause specifies the minimum requirements for cords. The test methods and mechanical stresses
1354 are specified in IEC 61935-2. All requirements of this clause have to be met after first exposing the device
1355 under test to mechanical stress. Cords shall meet the electrical and mechanical requirements of IEC
1356 61935-2.
1357 The cabinet cord sets shall meet a tightened flexures test in accordance to IEC 61935-2 7.3. The cabinet
1358 cord shall fulfil after the specified flexures at least the category 5 patch cord test according to ISO/IEC
1359 11801-1.
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1360 PROFINET cabinet cord sets shall be labelled as PROFINET cabinet cord sets.
1361 Cable used to build up a cabinet cord are based electrically on at least category 5 balanced LAN cables
1362 according to IEC 11801 Class D.
1363 Connectors used to build up a cabinet cord shall be based on the mating face as defined in clause 13.
1364
1365
1366
1367 B.5.1 Qualification test for PROFINET cabinet cord sets
1368
1369 The conformity shall be declared for the PROFINET cabinet cord set.
1370 PROFINET Cabinet cord set used shall comply with the following parameters:
1371
1372 Requirement of PROFINET cabinet cord sets
1373
1374 Table B. 2: Requirements of PROFINET cabinet cord sets
1375
Type PROFINET Cabinet cord set
Comment only harnessed cord sets are defined
Application Inside enclosure
Number of wires 4,8
Channel performance Class D (IEC 11801)
Cable performance at least CAT 5 IEC 61156-6
Cable color (outer sheath) RAL 6018
Cabinet cord set marking 2 pair “PROFINET cabinet cord 2 pair”
Cabinet cord set marking 4 pair “PROFINET cabinet cord 4 pair”
PROFINET Component X
Ambient temperature . -20°C... 70°C
Wire diameter 2 pair: AWG 22 - 24
4 pair: AWG22 - 26
Type of wire stranded
1376
1377
1378 *1Cable Coupling Attenuation 80dB (Measurement of the coupling attenuation according to EN
1379 50289-1-6)
1380 *2 Connector Coupling 45 dB (Measurement of the coupling attenuation according to IEC 62153-
1381 4-12)
1382
1383 B.5.2 PROFINET Cabinet cord set specification 12.2.2
1384 The following parameters shall preferably adhere to:
1385 • Sheathing materials suitable for the intended application
1386 • •Materials for special applications materials free of substances destructive to lacquer-
1387 coatings (e.g. silicone)
1388
1389 Additional test parameters are described in the Draft IEC 61784-5-3.
1390 The cable used to build up a cabinet cord shall comply with the following standards:
1391
1392

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1393 Table B. 3: Requirements of PROFINET cabinet cord sets


1394
Test-Title Severity or Measurement to Requirements
condition of be performed
test
IEC 11801 cat 5 Category 5 IEC 61156-6 Electrical requirement
component category 5
Conductor resistance AWG 26 IEC 60189-1 <= 145 /km
stranded
Elongation at break of the IEC 60811-501 IEC 61156-6
insulation
Elongation at break of IEC 60811-501 IEC 61156-6
the sheath
Elongation at break of the IEC 60811-401 IEC 61156-6
sheath after ageing
Tensile strength of the sheath IEC 60811-501 IEC 61156-6
Tensile strength of the sheath IEC 60811-401 IEC 61156-6
after ageing
Crush test of the cable IEC 61156-1 1000N
Flame retardancy IEC 60332–1-2 Has to pass the test
Sheath pressure test at IEC 60811-508 Max. 50 %
high temperature
Heat shock test IEC 60811-509 No cracks
Tensile performance of the 50N EN 50289-3-16 IEC 61156-6
cable
Color outer Jacket green Visual RAL 6018
inspection
Coupling attenuation ≥ 80 dB at 30 ≥ 80 dB at 30 MHz to
MHz to 100 100 MHz
MHz EN50289-1-6
Operating temperature -20°C ...+70°C All cable materials have
to be designed for -
20°C...+70°C
Differential delay / Delay IEC 61156-6 <=20ns/100m
skew between Pair 1
(orange) and Pair 2 (green)
1395
1396
1397 The connectors used to build up a cabinet cord shall be in accordance to the specification of the
1398 inside connector in clause 13.
1399 The Qualification Test for the cabinet cord sets shall meet return loss (RL) and Next requirements
1400 specified in ISO/IEC 11801-1 for balanced cords (at least category 5).
1401
1402

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1403 Annex C
1404
1405 Cordsets for 24V-Cabling

1406 C.1 General

1407
1408 PROFINET cord sets for 24 Volt cabling is a combination of a PROFINET connector
1409 and a PROFINET 24 Volt cable.
1410
1411
1412 Figure C 1: PROFINET 24 Volt Power cord sets

1413
1414
1415 The conformity of the PROFINET cord set to this specification shall be declared by the vendor.
1416
1417
1418 C.2 Qualification test for PROFINET 24 Volt cord sets

1419 The Qualification Test shall be performed in accordance to the cable and connector
1420 specification.
1421
1422 The single contacts of the connector shall be used in accordance to the table below:
1423
1424 Table C 1: Basic parameters for shielded 10 pole Push Pull free and fixed connector.
Push Pull Signal connector: Properties

Rated Current: max. 3 A per contact


Rated voltage 24 Volt
Number of contacts 10
locking mechanism Push Pull
Conductor cross-section: 0,08 - 0,75 mm²
Outer cable diameter: 5 -10 mm
1425
1426

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1427 Annex D
1428
1429 PROFINET 24 Volt Cabling

1430 D.1 Power Classes of 24 V Cabling

1431
1432 PROFINET 24 Volt Cabling is intended to be used either with an integrated functional earth (FE)
1433 or without a functional earth. There are dedicated connectors and cable designs.

1434 PROFINET recommends the termination to the functional earth (FE) by an external termination
1435 point on the device. In this case the 4 way power cabling without functional earth (FE) should be
1436 used.

1437 All PROFINET devices shall be equipped with an external functional earth (FE) termination point.

1438 For further information see guideline Order Number 8.101 (Recommendations for functional
1439 grounding and bonding).

1440 The PROFINET 24 Volt power supply of PROFINET devices is divided in two different power
1441 classes:

1442 1. The supply is in star topology (current is li mited to the demand of one device)

1443 2. The supply is in line topology (higher current)

1444
1445 Table D 1: Power Classes for the 24 Volt installation
1446
Power Class: 1 2
24 Volt Power Supply in star 24 Volt Power Supply in line
Application: topology or star topology
Operating current: max. 4 A max. 16 A (including power
class 1)
Operating voltage 24 Volt 24 Volt
Number of circuits: 1 (optional 2) 1 (optional 2)
Functional earth (FE): optional optional

1447
1448

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1449 Annex E
1450
1451 End-to-End (E2E) link assemblies for balanced cabling

1452 E.1 E2E Configurations

1453 E.1.1 E2E link without interconnections


1454
1455 Figure E 1 shows an E2E link without interconnections of 100 m length with connectors installed
1456 directly at both ends of the cable.

1457
1458 Figure E 1: E2E link without interconnections

E2E link

TE/ 100 m channel TE/


PMD PMD

1459
1460
1461 E.1.2 E2E link interconnections
1462
1463 Figure E 2 shows an assembled End-to-End link of 100 m length, containing an intermediate plug
1464 connection established with a bulkhead.
1465
1466 Figure E 2: E2E link with interconnections
1467
E2E link

TE/
100 m channel TE/
PMD bulk -head PMD

1468
1469
1470
1471 E.2 Maximum requirements of NEXT Class D

1472
1473 The requirements of NEXT Class D are defined in ISO/IEC 11801 -3 (ffs).
1474
1475 Table E 1: Formula for NEXT of an End-to-End link
1476

1477
1478 E.3 Procedures for measurement of the End-to-End link

1479
1480 The traditional definition of the channels excludes the contribution of the end connections (connections to
1481 the application or the field tester) to the overall NEXT. In order to allow for two alternative but functional
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1482 equivalent test method values for the End-to-End Link need to be defined in order to support the different
1483 test scenario.
1484
1485 Figure E 3: Definition of the reference plain

E2E link

TE/ 100 m channel TE/


PMD PMD

1486
1487
1488
1489 The procedures of the E2E link measurement are specified in ISO/IEC 14763-4.
1490
1491

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1492 Annex F
1493 Tables of Contact and Wire Arrangement

1494 F.1 Contact arrangement RJ45 2pair

1495 Table F 1: Contact arrangement RJ45 2pair


Signal Function Wire Colors Contact Assignment
RJ45
TX+ Transmit Data + Yellow 1
TX- Transmit Data - Orange 2
RX+ Receive Data + White 3
RX- Receive Data - Blue 6
1496
1497
1498 F.2 Contact arrangement 4pairs to Terminal Block 2pair/4pair

1499 Table F 2: Contact arrangement 4pairs to Terminal Block 2pair/4pair


Function 2 Wire Color Function 4 pair Wire Color Wire Color Terminal
pair T568A T568B Block 2pair/4pair
TX+ Yellow TD/RD 1 White/Green White/Orange 1
TX- Orange Green Orange 2
RX+ White TD/RD 2 White/Orange White/Green 3
RX- Blue Orange Green 4
TD/RD 3 White/Blue White/Blue 5
Blue Blue 6
TD/RD 4 White/Brown White/Brown 7
Brown Brown 8
1500
1501
1502 F.3 Contact arrangement RJ45 4 pairs to RJ45 2pair/4pair

1503 Table F 3: Contact arrangement RJ45 4pairs to RJ45 2pairs


Function 2 Wire Color Function 4 pair Wire Color Wire Color Contact
pair T568A T568B Assignment
RJ45
TX+ Yellow TD/RD 1 White/Green White/Orange 1
TX- Orange Green Orange 2
RX+ White TD/RD 2 White/Orange White/Green 3
RX- Blue Orange Green 6
TD/RD 3 White/Blue White/Blue 5
Blue Blue 4
TD/RD 4 White/Brown White/Brown 7
Brown Brown 8
1504
1505

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1506
1507 F.4 Contact and Wire Assignment 2 pairs RJ45 2 pair to M8/12 D 2 pair

1508 Table F 4: Contact and Wire Assignment 2pairs RJ45 2pair to M8/12 D 2pair
Function Wire Color Contact Assignment
M12/M8-
RJ 45 2 pair
TX+ Yellow 1 1
TX- Orange 2 3
RX+ White 3 2
RX- Blue 6 4
1509
1510
1511 F.5 Contact arrangement RJ45 4pair to M12 D 4pair

1512 Table F 5: Contact arrangement RJ45 4pair to M12 4pair


Function Wire Color Wire Color Contact
T568A T568B Assignment Contact Assignment
RJ45 M12 4pair
TD/RD 1 White/Green White/Orange 1 1
Green Orange 2 2
TD/RD 2 White/Orange White/Green 3 3
Orange Green 6 4
TD/RD 3 White/Blue White/Blue 5 7
Blue Blue 4 8
TD/RD 4 White/Brown White/Brown 7 5
Brown Brown 8 6
1513
1514
1515 F.6 Contact arrangement M12 D 2pair to M12 X 4pair

1516
1517 Table F 6: Contact arrangement M12 2pair to M12 4pair
M12 D 2pair M12 X 4pair
Wire Color Wire Color
T568A T568B
TX+ 1 Yellow Pair 1 White/Green White/Orange 1
TX- 3 Orange Green Orange 2
RX+ 2 White Pair 2 White/Orange White/Green 3
RX- 4 Blue Orange Green 4
Pair 3 White/Blue White/Blue 7
Blue Blue 8
Pair 4 White/Brown White/Brown 5

Brown Brown 6

1518

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1519 Annex G
1520
1521 Shielding / EMC and mechanical design

1522 G.1 Requirements

1523 G.1.1 Shielding and EMC Requirements


1524
1525 Table G 1: Shielding / EMC
1526
Requirement Comment:
The position and execution of the shield connection is The device manufacturer is
defined in the device design. The electr ic parameters of the responsible for a clean shield
shield connection must comply with ISO/IEC 11801-1. connection.
It defines "Met by Design"
The device must be fitted with a strain relief appropriate to The strain relief must be
the application. designed such that the
requirements of the shield
connection are complied with
The shield connection must be tailored to the balanced
PROFINET 2/4 pair cable specified.
1527
1528
1529 G.1.2 Ethernet transfer (property of PROFINET-compliant terminal)
1530
1531 Table G 2: Ethernet transfer
Requirement Comment:
Component requirement as per Category 5 in accordance The electrical approval of the
with ISO IEC 11801-series (Connecting hardware) transfer parameters is in
analogy as a "mated pair".
(Plug-in connector)
PROFINET cable with 2/4 pair is implemented in line with Additional contacts for further
PROFINET Cabling and Interconnection I/Os and power supply are not
Technology Guideline Balanced 2/4 pair Cables (Type defined
A,B,C).
Identification of contact points with known PROFINET See PROFINET Cabling and
cable colour assignment Interconnection Technology
Guideline Chapter: Balanced
2/4 pair Cables (Type A,B,C)
A transfer of POE plus in accordance with IEEE 802.3at - Additional heating as a result
2009 is required. of POE plus me considered by
the user
Voltage proof The contact-to-contact test
Conditions: must be evidenced by the
IEC 60512, Test 4a, Method A. terminal manufacturer
Standard atmospheric conditions. If applicable, the contact to
1 000 V rms, contact-to-contact. shield test must be evidenced
1 500 V rms, contact to shield. by the device manufacturer.

The requirements of IEC 60664-1 (insulation coordination)


must be taken into consideration
1532
1533
1534 G.1.3 Mechanical, electrical and climatic requirements (property of PROFINET-
1535 compliant terminal)
1536
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1537 Table G 3: Ethernet transfer Mechanical, electrical and climatic requirements


Requirement Comment:
Shock and vibration Referenced from PROFINET
Requirements for contact point in accordance with IEC Interconnection Guideline
60512-6-3, Test 6c / 50 g / 11 ms / 3 per axis in both Table 6. 1: General
directions Environmental Requirements
of passive PROFINET
Vibration: Connection Systems
IEC 60512-6-4, test 6d (informative chart from IEC
0.35 mm or 5g 61784-5-3
Temperature range -20° C to +70° C

The contact point must be designed in accordance with IEC


60999-1.
1538
1539
1540
1541
1542
1543

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1544
1545 Bibliography
1546 ISO/IEC 11801-2, Information technology – Generic cabling for customer premises – Part 2: Office
1547 premises

1548 ISO/IEC 11801-3, Information technology – Generic cabling for customer premises – Part 3:

1549
1550 ___________
1551
1552

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PROFINET Cabling and Interconnection Draft 5.0

1553
1554
1555
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1558
1559
1560
1561
1562
1563
1564
1565
1566
1567
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1569
1570
1571
1572
1573
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1576
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1582
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1587
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1590
1591
1592
1593
1594
1595
1596
1597
1598
1599
1600
1601
1602
1603
1604 © Copyright by:
1605
1606 PROFIBUS Nutzerorganisation e. V. (PNO)
1607 PROFIBUS & PROFINET International (PI)
1608 Haid-und-Neu-Str. 7  76131 Karlsruhe Germany
1609 Phone +49 721 96 58 590  Fax +49 721 96 58 589
1610 E-mail [email protected]
1611 www.profibus.com  www.profinet.com
1612
1613

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