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Um0244 01 GB

This document is a use and maintenance manual for a ZED 26 E mobile aerial work platform. It includes an index, introduction, machine description, safety information, and operating instructions. The machine description provides specifications, dimensions, component identification, and descriptions of safety devices. The safety section outlines intended use, limitations, standards, and residual risks. The operating instructions section provides guidance on transfer, use, stabilization, and prohibited actions before automatic stabilization of the work platform.

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0% found this document useful (0 votes)
313 views84 pages

Um0244 01 GB

This document is a use and maintenance manual for a ZED 26 E mobile aerial work platform. It includes an index, introduction, machine description, safety information, and operating instructions. The machine description provides specifications, dimensions, component identification, and descriptions of safety devices. The safety section outlines intended use, limitations, standards, and residual risks. The operating instructions section provides guidance on transfer, use, stabilization, and prohibited actions before automatic stabilization of the work platform.

Uploaded by

netharafernando1
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 84

USE AND

MAINTENENCE
MANUAL
MOBILE AERIAL
WORK PLATFORM

ZED 26 E
SERIAL N° ………..

REVISION 01 ED. 03/18 COD UM0244_01_GB


Use and maintenance manual ZED 26 E
INDEX

INDEX ......................................................................................................... - 1 -
1 INTRODUCTION .................................................................................. - 4 -
1.1 User and maintenance manual ............................................................................................................ - 4 -
1.2 Scope and limitations of manual ......................................................................................................... - 4 -
1.3 Required operator training .................................................................................................................. - 5 -
1.4 Amendments and additions ................................................................................................................. - 5 -
1.5 Applied standards and laws................................................................................................................. - 5 -
1.6 Classification....................................................................................................................................... - 5 -
1.7 Assistance service and replacement parts ........................................................................................... - 6 -
1.8 Warranty ............................................................................................................................................. - 6 -
1.9 Responsibility ..................................................................................................................................... - 7 -
1.10 Terms and definitions.......................................................................................................................... - 7 -
1.11 Symbols used in the manual................................................................................................................ - 8 -
2 MACHINE DESCRIPTION ................................................................... - 9 -
2.1 Machine specifications and markings ................................................................................................. - 9 -
2.2 General descripton of the machine .................................................................................................... - 10 -
2.3 Overall dimensions ........................................................................................................................... - 11 -
2.3.1 Mass of the vehicle in running order (statistics for the illustrated vehicle) ... - 11 -
2.3.2 Mass of the stabilized vehicle (statistics for the illustrated vehicle) ............. - 11 -
2.4 Specifications .................................................................................................................................... - 12 -
2.5 Work area .......................................................................................................................................... - 14 -
2.6 Sound level ....................................................................................................................................... - 16 -
2.7 Vibrations..........................................................................................................................................- 16 -
2.8 Gas emissions.................................................................................................................................... - 16 -
2.9 Main parts ......................................................................................................................................... - 17 -
2.9.1 Legend ....................................................................................................... - 17 -
2.10 Safety devices ................................................................................................................................... - 19 -
2.10.1 Emergency stop buttons ............................................................................. - 20 -
2.10.2 Maximum pressure valve............................................................................ - 20 -
2.10.3 Blocking valves on cylinders....................................................................... - 20 -
2.10.4 Negative lamellar brake .............................................................................. - 21 -
2.10.5 Antishock valve .......................................................................................... - 21 -
2.10.6 Stabilization control device ........................................................................ - 21 -
2.10.7 Spirit level .................................................................................................. - 21 -
2.10.8 Interlock for the stabilizers/arm ................................................................... - 21 -
2.10.9 Limit switch for stabilizers in position of rest ............................................... - 22 -
2.10.10 Work platform overload control device........................................................ - 22 -
2.10.11 Chain tension control device ...................................................................... - 22 -
2.10.12 Ground/platform control panel selection ..................................................... - 22 -
2.11 Description of controls ...................................................................................................................... - 23 -
2.11.1 External – ground control panel .................................................................. - 23 -
2.11.2 Control panel on the work platform ............................................................. - 24 -
2.11.3 Internal – ground control panel (emergency controls) ................................ - 26 -
2.11.4 Cabin control panel .................................................................................... - 28 -
2.11.5 Cabin control panel with automatic stabilization ( optional ) ........................ - 28 -
2.11.6 Power takeoff control.................................................................................. - 29 -
2.11.7 Stabilizer and manometer controls ............................................................. - 30 -
3 SAFETY .............................................................................................. - 31 -
3.1 Intended conditions of use ................................................................................................................- 31 -
3.2 Environmental limitations ................................................................................................................. - 31 -
3.3 Safety standards – obligations and probitions ...................................................................................- 32 -

_______________________________________________________
Codice n°UM0244_01_GB -1-
Use and maintenance manual ZED 26 E
3.4 Summary of operator standards ........................................................................................................ - 36 -
3.5 Operator work position ..................................................................................................................... - 36 -
3.6 Hazardous area .................................................................................................................................. - 36 -
3.7 Residual risks .................................................................................................................................... - 36 -
3.8 Personal protection equipment .......................................................................................................... - 37 -
4 OPERATING INSTRUCTIONS .......................................................... - 37 -
4.1 Introduction .......................................................................................................................................- 37 -
4.2 Transfer ............................................................................................................................................. - 38 -
4.2.1 Checks and test before driving ................................................................... - 38 -
4.3 Use of the aerial work platform ........................................................................................................ - 39 -
4.3.1 Checks and tests before use ...................................................................... - 39 -
4.3.2 Stabilization of the aerial work platform ...................................................... - 40 -
4.3.3 Operating instructions on what not to do before automatic stabilization of the
platform ...................................................................................................... - 43 -
4.3.4 Operating instructions on what to do before automatic stabilization of the
platform ...................................................................................................... - 43 -
4.3.5 Positioning platform with automatic stabilization ......................................... - 43 -
4.3.6 Automatic levelling emergency function...................................................... - 45 -
4.3.7 Operation of the platform ............................................................................ - 47 -
4.3.8 Placing the aerial work platform in rest position .......................................... - 49 -
4.3.9 Switching off the vehicle ............................................................................. - 49 -
4.3.10 Parking ....................................................................................................... - 50 -
4.4 Emergency functions......................................................................................................................... - 51 -
4.4.1 Work platform emergency stop ................................................................... - 51 -
4.4.2 Actions after break in chain ........................................................................ - 51 -
4.4.3 Lowering the basket using the ground control panel in the event of operator
indisposition ................................................................................................ - 52 -
4.4.4 Lowering the work platform in the event of a power cut .............................. - 53 -
4.4.5 Manual lowering of platform from the ground.............................................. - 54 -
4.5 Transit ............................................................................................................................................... - 56 -
4.5.1 Loading the machine on a vehicle .............................................................. - 56 -
4.6 Storage .............................................................................................................................................. - 56 -
4.6.1 Out of service for short periods (less than 15 days) .................................... - 56 -
4.6.2 Out of service for long periods .................................................................... - 56 -
5 ACCESSORIES .................................................................................. - 57 -
5.1 230v electric socket on work platform .............................................................................................. - 57 -
5.2 Work lamp ........................................................................................................................................ - 57 -
5.3 Air/water hose unit ............................................................................................................................ - 58 -
6 MAINTENANCE.................................................................................. - 59 -
6.1 Introduction .......................................................................................................................................- 59 -
6.2 General standards .............................................................................................................................. - 60 -
6.3 Maintenance summary table .............................................................................................................- 61 -
6.4 Replacement parts ............................................................................................................................. - 62 -
6.5 Mechanisms ...................................................................................................................................... - 62 -
6.5.1 Main mechanisms ...................................................................................... - 62 -
6.5.2 Arm extension chains ................................................................................. - 62 -
6.5.3 Internal combustion engine ........................................................................ - 62 -
6.6 Hydraulic system .............................................................................................................................. - 63 -
6.6.1 Hydraulic cylinders ..................................................................................... - 63 -
6.6.2 Rotating joint .............................................................................................. - 63 -
6.6.3 Pipes of the hydraulic system ..................................................................... - 63 -
6.6.4 Pressure check and valve adjustment ........................................................ - 63 -
6.6.5 Hydraulic engines and pumps .................................................................... - 63 -
6.6.6 Hydraulic oil................................................................................................ - 64 -

_______________________________________________________
Codice n°UM0244_01_GB -2-
Use and maintenance manual ZED 26 E
6.6.7 Hydraulic oil filters ...................................................................................... - 64 -
6.6.8 Levelling the work platform ......................................................................... - 65 -
6.7 Cleaning ............................................................................................................................................ - 67 -
6.8 Lubrication and greasing................................................................................................................... - 68 -
6.8.1 Greasing the axles ..................................................................................... - 68 -
6.8.2 Lubrication of the stabilizers ....................................................................... - 68 -
6.8.3 Lubrication of the components of the telescopic arm .................................. - 69 -
6.8.4 Lubrication of the chains ............................................................................ - 69 -
6.8.5 Lubrication of the rotation gear ................................................................... - 69 -
6.9 Electrical system ............................................................................................................................... - 71 -
6.9.1 Electrical circuit .......................................................................................... - 71 -
6.9.2 Stabilizer/arm interlock limit switches ......................................................... - 71 -
6.9.3 Work platform overload detector................................................................. - 71 -
6.10 Labels – positions ............................................................................................................................. - 72 -
6.11 List of failures ...................................................................................................................................- 74 -
6.12 Demolition and disposal.................................................................................................................... - 75 -
7 COPY OF EC DECLARATION OF CONFORMITY ........................... - 76 -
8 HYDRAULIC SYSTEM ....................................................................... - 77 -
9 WIRING DIAGRAM............................................................................. - 79 -
10 BEAUFORT WIND SCALE................................................................. - 80 -

_______________________________________________________
Codice n°UM0244_01_GB -3-
Use and maintenance manual ZED 26 E
1 INTRODUCTION

1.1 User and maintenance manual

IMPORTANT !
Before using the machine, carefully read the manual
and understand all the safety standards and operating
instructions.
Contact the manufacturer if in doubt.

The manual

The manual is an important part of the machine and should be stored under the
panel in the cabin for ready consultation.
The manual must always be kept with the machine, even in the event of sale,
and until the machine is placed out of service or is demolished.
Make a note of the factory number on the cover for easy recognition of the
manual.
If the manual is lost or deteriorated, request a new copy from the manufacturer,
quoting the code on the cover or the machine’s factory number.

1.2 Scope and limitations of manual

NOTE!

The scope of the manual is to describe the machine and use thereof as intended by
the manufacturer, its specifications, operator instructions on proper use, routine
maintenance and how to complete the check register.

This manual is not intended to train inexpert operators or teach use of the
machine. All descriptions presuppose handling only by operators trained
expressly for managing this type of machine.
This manual cannot, in any way, constitute adequate operator training.
The operator is solely responsible for the machine and all related work.

_______________________________________________________
Codice n°UM0244_01_GB -4-
Use and maintenance manual ZED 26 E
1.3 Required operator training

The work provider shall ensure that:

 The operator fulfils all vocational requirements for managing the machine.
 The operator is adequately qualified and trained for using this type of machine
 the operator has read and understood the manual

NOTE: CTE Spa provides courses specifically for operators.

1.4 Amendments and additions

This manual conforms to standards and regulations in force at the time of


marketing the machine and should not therefore be considered inadequate or
lacking in the event of amendments or additions due to new legal provisions,
updated standards or new acquired experience.
The manufacturer reserves the right to inform the owner of any amendments or
additions deemed necessary for previously marketed products.
In the interests of the above, inform the manufacturer if the machine changes
ownership.

1.5 Applied standards and laws

The machine is designed and constructed in compliance with EC directives on safety


and rapprochement to legislations of member states; specifically, to EC directives
98/37, 89/336 and 73/23, insofar as they are applicable.

1.6 Classification

This machine has been designed to lift and move people and equipment not
exceeding the platform’s permitted load, and is limited to places within the work area.
The platform should only be accessed on the ground via the gate. Use limitations are
described in this manual.
Any methods or conditions of use not within the limitations of use specified in the
manual, and not intended by the manufacturer, are strictly forbidden.
The machine has been designed for an expected 100,000 work cycles and a heavy
work regime (e.g. 10 years, 50 weeks a year, 40 hours a week, 5 cycles an hour).
The machine should be fully serviced and inspected by the manufacturer within the
set number of work cycles. In the event of particularly heavy use, the machine should
be serviced sooner. The machine should be inspected every 2,000 hours and
serviced every 5,000 hours.

_______________________________________________________
Codice n°UM0244_01_GB -5-
Use and maintenance manual ZED 26 E
1.7 Assistance service and replacement parts

Call your local authorized assistance centre for any supplementary maintenance,
repairs or replacement parts. Qualified personnel and suitable equipment are at hand
for carrying out any required work.
Contact the Assistance Service for any information.

Contact the assistance service: Tel. +39 0464 48 50 50

Repairs and replacements should always be with factory


authorized parts to ensure good working order and prevent
damage to the machine.

Contact the replacement parts service: Tel. +39 0464 48 50 50


Always specify the machine’s model and factory number when requesting provision
of replacement parts.

1.8 Warranty

The machine is covered by a 1 year warranty valid from the date of delivery, unless
stated otherwise by other terms of contract.
The manufacturer firm reserves the right to repair or replace any parts considered to
be defective within the period of the warranty.
Failure to comply with standards and instructions in the manual voids this warranty.
Maintenance within the period of the warranty is carried out during normal working
hours at the authorized machine shops or on the premises of the manufacturer.
Technicians’ travel costs are debited for operations at the customer’s premises. The
customer is billed for travel costs of operations at the manufacturer’s premises.
During replacement of defective parts, the manufacturer firm cannot be held
responsible for any expenses sustained by the commercial agent and customer, any
supposed present or future damage, loss of earnings, forfeits, etc.
The warranty does not cover replacement and/or repairs of parts that are worn out or
damaged during ordinary use of the machine.

_______________________________________________________
Codice n°UM0244_01_GB -6-
Use and maintenance manual ZED 26 E
1.9 Responsibility

CTE Spa is exempted from all responsibility and obligations for any events caused by
the following:
 Failure to comply with the manufacturer’s instructions on machine use and
maintenance;
 improper machine use;
 failure to comply with provisions of the law on safety and traffic regulations;
 mistakes during use and maintenance of the machine;
 lack of maintenance;
 use of other than factory authorized replacement parts not appropriate for the
model;
 modifications made to the machine without prior authorization by the producer;
 exceptional environmental events and events outside of ordinary and proper use
of the machine.

The user has to prove if a machine defect is the main and direct cause of an
accident.

1.10 Terms and definitions

Aerial work platform – a machine to lift people for carrying out work with the
confines of the platform.
Work platform – a platform with guardrails and control panel for use by authorized
operators.
Operator – a person qualified and trained in the use of the aerial platform.
Service engineer – a qualified technician trained for carrying out the routine
maintenance specified in this manual
Authorized machine shop – company organisation comprising one or more
qualified technicians authorized by the manufacturer to carry out supplementary
maintenance and repairs.
Hazardous area – any area within the context of machine operation exposing
persons to potential risk of lesions which could be fatal or be hazardous to health.

_______________________________________________________
Codice n°UM0244_01_GB -7-
Use and maintenance manual ZED 26 E
1.11 Symbols used in the manual

DANGER!
(to describe procedures or instructions that, if not carried out properly,
could cause death or serious lesions)

WARNING!
(to describe procedures or instructions that, if not carried out properly,
could cause lesions or damage to the machine)

! NOTE:
(to specify important information)

PROHIBITED!
Specifies prohibited and hazardous actions or procedures.

OBBLIGATION!
Specifies actions or procedures that must be carried out

OBBLIGATION!
Specifies actions or procedures that must be carried out

OBBLIGATION!
Specifies actions or procedures that must be carried out

_______________________________________________________
Codice n°UM0244_01_GB -8-
Use and maintenance manual ZED 26 E
2 MACHINE DESCRIPTION

2.1 Machine specifications and markings

Machine: Elevated work platform (EWP)


Model: ZED
Type: 26 J
Year of manufacture: Stated on the CE plate
Manufacturer: CTE S.p.a.
Via Caproni, 7 - Z.I.
38068 ROVERETO (TN) - Italy
Identification plate: The identification plate is riveted to the turret on the machine
and reproduced below
Punching: The serial number stated on the plate is also embossed on
the turret.

The vehicle has the manufacturer's chassis number. Consult the vehicle manual for
its location.

_______________________________________________________
Codice n°UM0244_01_GB -9-
Use and maintenance manual ZED 26 E
2.2 General descripton of the machine

The frame of the ZED 26 E aerial work platform is attached to the vehicle’s frame
with bolts. The upper part of the frame comprises a slip resistant steel platform. Four
hydraulically powered stabilizers are attached to the frame for machine stability. The
stabilizers are operated manually by means of hydraulic valves. A traversing turret on
the frame is fitted to a centre bearing and is operated by a hydraulic engine. The
turret can turn 360°.
The arm unit is fitted on the turret, comprising two parallel adjustable arms powered
by a hydraulic cylinder. A three-part telescopic arm (comprising one fixed part and
two extractable parts) is attached to the adjustable arms. Movement of the telescopic
arm is operated by a hydraulic cylinder and chain returns.
The work platform, fitted with a hydraulic cylinder rotation device, is attached to the
upper part of the telescopic arm.
An automatic parallelogram levelling device keeps the work platform horizontal.
Proportional electrodynamic controls are used to move the machine. The control
panel is fitted on the work platform. Another control panel, to be used in
emergencies, is fitted on the base frame. The vehicle’s thermal engine powers the
hydraulic devices by means of a hydraulic pump activated by power takeoff. The
vehicle’s battery supplies electrical energy for the controls.
The controls, operation mode and the machine’s devices are described below.

_______________________________________________________
Codice n°UM0244_01_GB - 10 -
Use and maintenance manual ZED 26 E
2.3 Overall dimensions

The specified dimensions are for the IVECO 75.18 vehicle, on which the
structure is installed.

2.3.1 Mass of the vehicle in running order (statistics for the illustrated
vehicle)

Length in running order 7760 Mm


Width in running order 2450 Mm
Height in running order 3330 Mm

2.3.2 Mass of the stabilized vehicle (statistics for the illustrated


vehicle)

Length 7760 Mm
Width of stabilized vehicle (minimum) 2780 Mm
Width of stabilized vehicle (maximum) 2960 Mm

_______________________________________________________
Codice n°UM0244_01_GB - 11 -
Use and maintenance manual ZED 26 E
2.4 Specifications

IVECO 75.18

200 kg. ( 2 people and 40


Maximum load on platform
Kg of equipment )
Maximum height of floor 23.30 m
Maximum height for working 25.10 m
Maximum straddle (from centre bearing to platform) 12 m
Maximum straddle for working 12.50 m
Maximum permitted inclination of ground 3°
Maximum permitted inclination of frame 0°
Maximum tolerated wind speed 12.5 m/sec
Turret rotation 360°
Levelling of work platform Hydraulic parallelogram
Rotation of work platform 75° right + 75° left
Dimensions of work platform 700 x 1800 x 1100 mm
Maximum permitted lateral manual pressure 40 daN
Voltage of power supply 24 V
Proportional
Controls
eletrodynamic
Capacity of hydraulic oil reservoir 40 l.
Maximum working pressure 200 bar
Overall weight 7.2 tons
Maximum pressure of stabilizer on ground 8000 daN
Stabilization centre distance of axle and plate (min) 2780 mm
Stabilization centre distance of axle and plate (max) 2960 mm
Centre distance of stabilizers 3720 mm

_______________________________________________________
Codice n°UM0244_01_GB - 12 -
Use and maintenance manual ZED 26 E
IVECO 70C15

230 kg. ( 2 people and 70


Maximum load on platform
Kg of equipment )
Maximum height of floor 23.30 m
Maximum height for working 25.10 m
Maximum straddle (from centre bearing to platform) 11.8 m
Maximum straddle for working 12.30 m
Maximum permitted inclination of ground 3°
Maximum permitted inclination of frame 0°
Maximum tolerated wind speed 12.5 m/sec
Turret rotation 360°
Levelling of work platform Hydraulic parallelogram
Rotation of work platform 75° right + 75° left
Dimensions of work platform 700 x 1400 x 1100 mm
Maximum permitted lateral manual pressure 40 daN
Voltage of power supply 24 V
Proportional
Controls
eletrodynamic
Capacity of hydraulic oil reservoir 40 l.
Maximum working pressure 200 bar
Overall weight 7.2 tons
Maximum pressure of stabilizer on ground 8000 daN
Stabilization centre distance of axle and plate (min) 2780 mm
Stabilization centre distance of axle and plate (max) 2960 mm
Centre distance of stabilizers 3720 mm

_______________________________________________________
Codice n°UM0244_01_GB - 13 -
Use and maintenance manual ZED 26 E
2.5 Work area

IVECO 75.18

_______________________________________________________
Codice n°UM0244_01_GB - 14 -
Use and maintenance manual ZED 26 E
IVECO 70C15

_______________________________________________________
Codice n°UM0244_01_GB - 15 -
Use and maintenance manual ZED 26 E
2.6 Sound level

Audible machine sound is caused by the engine of the vehicle authorized for road
circulation.
Sound detection carried out on the platform 1.60 m above the platform during ascent,
descent, rotation and extension, detected sound pressure levels no greater than 70
dBA.

2.7 Vibrations

The machine produces no vibrations that could be considered hazardous for the
operator.
Measurements carried out during the most unfavourable conditions of use have
ascertained that:
- the average squared value calculated in terms of speed to which the
upper parts are exposed to is less than 2.5 m/sec2;
- the average squared value calculated in terms of speed to which the
main body is exposed to is less than 0.5 m/sec2;
In base alle misurazioni effettuate nelle più sfavorevoli condizioni di utilizzo è stato
accertato che:
- il valore quadratico medio ponderato in frequenza dell'accelerazione cui sono
esposte le membra superiori è inferiore a 2,5 m/sec2;
- il valore quadratico medio ponderato in frequenza dell'accelerazione cui è esposto
il corpo è inferiore a 0,5 m/sec2

2.8 Gas emissions

The vehicle’s thermal engine emits flue gas.


The vehicle’s battery emits hydrogen when recharging.

_______________________________________________________
Codice n°UM0244_01_GB - 16 -
Use and maintenance manual ZED 26 E
2.9 Main parts

12 6 19 5 9
fig. 2.9.1

1 14 11 3 2

2.9.1 Legend

1. Front stabilizer
2. Back stabilizer
3. Supporting plate
4. Traversing turret
5. Adjustable pantographic arm
6. Main telescopic arm
7. Telescopic extensions
8. -
9. Work platform
10. Hydraulic oil reservoir
11. Turret rotation engine
12. Central panel

_______________________________________________________
Codice n°UM0244_01_GB - 17 -
Use and maintenance manual ZED 26 E
13

fig. 2.9.2

15

23

22 7 24 10 20 18 16 17

13. Emergency ground panel


14. Stabilizer controls
15. Control panel on platform
16. Panel in cabin
17. Power takeoff control
18. Cylinder for lifting pantograph
19. Cylinder for lifting telescopic arm
20. Cylinder for extending telescopic arm
21. -
22. Cylinder for levelling work platform
23. Cylinder for rotating work platform
24. Arm rest

_______________________________________________________
Codice n°UM0244_01_GB - 18 -
Use and maintenance manual ZED 26 E
2.10 Safety devices

fig. 2.10.1

fig. 2.10.2

_______________________________________________________
Codice n°UM0244_01_GB - 19 -
Use and maintenance manual ZED 26 E
2.10.1 Emergency stop buttons

There is one red emergency button with yellow background (pos. 1 fig. 2.10.1) on the
platform’s control panel and another (pos. 1 fig. 2.10.2) on the ground control panel.
Pushing one of the two buttons disactivates all functions on the aerial work platform
and switches off the vehicle’s engine.
Turn the button clock-wise to reactivate the functions.

2.10.2 Maximum pressure valve

The maximum pressure valve (pos. 1 fig.


fig. 2.10. 3 2.10.3) is underneath the main
1 electrovalve.
These both prevents the maximum
working pressure from being exceeded.

2.10.3 Blocking valves on cylinders

One on each stabilizer cylinder (pos. 1


1 fig. 2.10.4), one on the cylinder for lifting
the telescopic arm (pos. 20 fig. 2.9.2),
one on the cylinder for lifting the
pantograph (pos. 18 fig. 2.9.2), one on
the cylinder for levelling the work
platform (pos. 22 fig. 2.9.2) and one on
the cylinder for rotating the work platform
(pos. 23 fig. 2.9.2).
The blocking valves are hydropowered;
they prevent uncontrolled cylinder
movement in the absence of pressure
(e.g. due to breakage of a feed pipe)

fig. 2.10.4

_______________________________________________________
Codice n°UM0244_01_GB - 20 -
Use and maintenance manual ZED 26 E
2.10.4 Negative lamellar brake

Located in the rotation gear engine (pos. 11 fig. 2.9.1), it is activated by absence of
pressure in the hydraulic system, and blocks turret rotation.

2.10.5 Antishock valve

Fitted on the turret rotation hydraulic engine (pos. 11 fig. 2.9.1), it prevents rotation
from stopping suddenly.

2.10.6 Stabilization control device

Device comprising 2 micro-switches on each stabilizer to check correct positioning of


each stabilizer on the ground. One micro-switch indicates a stabilizer’s minimum
stroke and the other checks when the stabilizer is supported on the ground.

2.10.7 Spirit level

The spirit level is near the


fig. 2.10.5 stabilizer control levers (pos. 1
fig. 2.10.5) and indicates how
level the machine is.

2.10.8 Interlock for the stabilizers/arm

Micro limit switch on the arm rest clamp (pos. 24 fig. 2.9.2). It only activates the
stabilization controls when the superstructure has fully reclosed, the arm is resting on
the bracket and the key selector is on “stabilizers”. The stabilizer controls are
automatically disactivated when the arm leaves its position of rest.

_______________________________________________________
Codice n°UM0244_01_GB - 21 -
Use and maintenance manual ZED 26 E
2.10.9 Limit switch for stabilizers in position of rest

There is a limit switch on each stabilizer.


On the vehicle’s control panel, the red light switches off and the green one switches
on when the stabilizers are fully in position of rest.

2.10.10 Work platform overload control device

This device indicates overload of the work platform. If the maximum load is
exceeded, the device blocks all functions, switches on the platform overload warning
light and activates a sound alarm.
Remove excess load to disactivate the device.

2.10.11 Chain tension control device

This device uses a lever and micro-switches on the end of the lower arm to detect
correct tension of the extension chains. Correct tension is indicated by the “chains”
light on the vehicle’s control panel.

2.10.12 Ground/platform control panel selection

Key selector preventing simultaneous use of both control panels.

_______________________________________________________
Codice n°UM0244_01_GB - 22 -
Use and maintenance manual ZED 26 E
2.11 Description of controls
2.11.1 External – ground control panel

fig. 2.11.1

5
3

1 2

1. Light for back right stabilizer


2. Light for front right stabilizer
3. Light for back left stabilizer
4. Light for front left stabilizer
WARNING!
The light for each stabilizer lights up when the plate has reached
minimum extension and is in contact with the ground

5. Voltage light
6. Key selector for “stabilizer controls/neutral/basket controls”
7. Emergency stop button – pressing the emergency stop button disactivates all
of the vehicle’s controls and the engine is switched off.

_______________________________________________________
Codice n°UM0244_01_GB - 23 -
Use and maintenance manual ZED 26 E
2.11.2 Control panel on the work platform

6 7 8 9 10

fig. 2.11. 2

11

1 2 3 4 5

1. Chain light – switches on to indicate correct tension of the chains. It should


always be on when the control panel is powered.
2. Power supply light – switches on to indicate when power supply is on
3. Emergency stop button – pressing the emergency stop button disactivates all
of the vehicle’s functions and switches off the engine (to reactivate, turn and
lift)
4. Engine ignition button – pressing the button starts the engine (to sound the
horn – if the vehicle has the option – press the ignition button after the engine
has started).
5. Overload warning light – Switches on if the work platform exceeds the nominal
range (when the light switches on, all functions are disactivated and a sound
alarm is activated)
6. Proportional lever for turret rotation control – activate the lever to turn the
turret in the direction specified by the arrow.

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7. Proportional lever for telescopic arm lifting control– move the lever upwards to
lift the arm or downwards to lower.
8. Proportional lever for telescopic arm extension control – move the lever
upwards to retract the arm or downwards to extend.
9. Proportional lever for work platform rotation control – activate the lever to
rotate the platform in the direction of the arrow.
10. Proportional lever for pantographic adjustable arm lifting control – move the
lever upwards to lift the adjustable arm, downwards to lower.
11. Unaligned basket warning light – switches on when the basket is unaligned
and could knock the pantographic adjustable arm and telescopic arm during
reclosure (a sound alarm is activated simultaneously)

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2.11.3 Internal – ground control panel (emergency controls)

NOTE:
! These controls are only to be used in an emergency and
are on the ground control panel.

fig. 2.11. 3
11 12 13

10 14

9
EMERGENCY

1
F0

F1
2 F2 8
F3

3
29947

4
5

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1. F0 2 Amp fuse – load control device
2. F1 8 Amp fuse – mains supply
3. F2 8 Amp fuse – proportional electrovalve
4. F3 2 Amp fuse – stabilization electrovalve and stabilizer light
5. Engine ignition button – press to start the engine.
6. “Platform controls” light – switches on when the work platform control panel is
activated.
7. “Platform controls/neutral/ground controls” 3 position key selector (when in
operation the key should be on “work platform controls”)
8. “Ground controls” light – switches on when the emergency controls are activated.
9. Lever to control movement speed – use the lever to control the movement of a
control (10,11,12,13,14).
10. Lever to control turret movement – move lever upwards to turn turret to the right,
downwards to turn left
11. Lever to control lifting of telescopic arm – move lever upwards to lift the arm,
downwards to lower.
12. Lever to control extension of telescopic arm – move lever upwards to retract the
telescopic arm, downwards to extend
13. Lever to control rotation of work platform – move lever upwards to turn platform to
the right, downwards to turn to the left
14. Lever to control lifting of pantographic adjustable arm – move lever upwards to lift
pantographic adjustable arm, downwards to lower.

Note: Spare fuses are kept in the protective cover

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2.11.4 Cabin control panel

1. Extended stabilizers red light – switches


on to indicate that the stabilizers have not
1 2 3
fully retracted.
2. Retracted stabilizers green light –
switches on to indicate that the stabilizers
have fully retracted.
3. 4 Amp Fuses – platform
4. Power takeoff light – switches on when
power takeoff is engaged and a sound
signal is activated simultaneously.
5. Indicator light selector – turn the selector
right to switch on the indicator light, or left
to switch off (use only on construction
sites)
6. 4 Amp fuse for indicator light
4 5 6 7 7. Hour counter

fig. 2.11.4

2.11.5 Cabin control panel with automatic stabilization ( optional )

fig. 2.11.5

3 4 1 5 2

AUTO MANUAL

STOP
OFF ON

LAMPEGGIANTE PIATTAFORMA

6 7 8 9 10 11 12

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1. Stabilizer and superstructure selector – turn selector left to activate stabilization,
right to activate the superstructure (basket controls)
2. Automatic or manual stabilization selector – turn selector left to activate
automatic stabilization, right to activate manual stabilization.
3. Indicator light selector – turn selector right to switch on indicator light, left to
switch off (use only on construction sites)
4. Green light for properly extended stabilizers
5. White light for fully retracted stabilizers
6. 4 Amp fuse for indicator light
7. Red light for power takeoff – light switches on when power takeoff is engaged
and an sound signal is simultaneously activated.
8. 4 Amp fuse for platform
9. Stabilizer extension button – a sound signal is simultaneously activated during
extension. For stabilization.
10. Main key selector – turn selector right to activate the system, left to switch off.
11. Stabilizer retraction button – a sound signal is simultaneously activated during
retraction.
12. Emergency stop button – pressing the emergency stop button disactivates all
stabilization controls.

2.11.6 Power takeoff control

The power takeoff control depends upon the vehicle model.


Some vehicles have electric power takeoff, engaged with a control button and light
on the panel.
Other vehicles have mechanical power takeoff, engaged with a manual control lever.

Manual control

Power takeoff control lever – move lever upwards to engage power


takeoff; downwards to disengage.

WARNING: engage the clutch before engaging or disengaging


power takeoff
WARNING: never drive with engaged power takeoff, this could
cause damage to the gear and hydraulic pumps.

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2.11.7 Stabilizer and manometer controls

1. Control lever for back right stabilizer –


1 2 3 4 lower the lever to extend the stabilizer,
lift the lever to retract the stabilizer.
2. Control lever for back left stabilizer –
lower the lever to extend the stabilizer,
lift the lever to retract the stabilizer.
3. Control lever for front right stabilizer –
lower the lever to extend the stabilizer,
lift the lever to retract the stabilizer.
4. Control lever for front left stabilizer –
lower the lever to extend the stabilizer,
lift the lever to retract the stabilizer.
5. Spirit level

fig. 2.11.7
5

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3 SAFETY

3.1 Intended conditions of use

The aerial work platform is to be used for work carried out on the work platform,
including:
- Painting and any routine or supplementary maitenance of buildings
- Maintenance of industrial plants and factories
- Maintenance work on electrical cables and installation of electrical systems
- Pruning

The manual describes limitations on use.


Any mode or condition of use not within the limitations on use described in the
manual and not intended by the manufacturer is forbidden.

3.2 Environmental limitations

The machine can be used in the following environmental conditions:


 Ambient temperature between -10° C and + 40° C
 80% humidity at 40° C
 wind speed less than 12,5 m/s (45 km/h) - 6° on the Beaufort wind scale
(appendix 1)

The machine shall not be used in the following environmental conditions:


 unfavourable atmospheric conditions and of poor visibility (rain, snow, mist, etc.)
 in explosive atmospheres
 insufficiently ventilated interior areas
 poor or insufficient lighting (lighting must be sufficient to cover the entire work
area and for reading of the labels on the machine and recognizing all the controls
and emergency devices.

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3.3 Safety standards – obligations and probitions

DANGER!
Failure to comply with safety standards could cause serious lesions
or death.

OBLIGATION!
Always comply with current national standards, safety standards set down
by the work provider and those in the work area.

WARNING!
Read and understand the safety standards before reading the following
chapter.

ELECTROCUTION HAZARD

 This machine is not insulated and does not provide protection from contact with or
proximity to electrically charged conductors.
 Maintain a safe clearance from overhead electrical lines and apparatus, as shown
in the table. Death or serious injury will result from inadequate clearance.

Safe clearance from electrical lines


Voltage Safe clearance in Safe clearance in
Italy (D.P.R. 547) other countries
From To Metres Metres
0 V 300 V 5.00 Avoid contact
300 V 50 kV 5.00 3.10
50 kV 200 kV 5.00 4.60
200 kV 350 kV 6.10 6.10
350 kV 500 kV 7.60 7.60
500 kV 750 kV 10.70 10.70
750 kV 1000 kV 13.70 13.70

 Clearance should be maintained, bearing in mind maximum extension of the


machine’s arm.
 Never use the machine as a support for welding activity
 Never use the machine during storms or when there is lightning

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TIP-OVER HAZARDS

 Ensure that the ground can withstand the weight of the machine and resist the
pressure of the stabilizers before using the machine. Maximum load is specified
on the labels attached to the stabilizers and in the manual’s technical
specifications.
 Position the machine only on a flat and stable surface. Never stabilize the machine
on soft, muddy, frozen or slippery ground or in the immediate vicinity of holes,
ditches or manholes.
 Never lean the platform on other machines or structures.
 Never exceed the maximum inclination of the arm assembly specified in the
technical specifications and on the machine’s serial plate. Do not operate on
ground with an inclination greater than 3°.
 Never exceed the maximum load on the work platform and the maximum number
of people allowed (table of load quantities in the technical specifications and on
the machine)
 Never overload the raised platform. If parts have to be dismantled at a height,
check their weight to avoid exceeding the load.
 Never use the machine at winds exceeding 12.5 m/s (45 km/h) or when it is gusty.
 Never increase the surface or load of the platform. Increased surface exposed to
the wind decreases machine stability.
 Never use the machine in unfavourable weather conditions, such as storms, snow
and mist.
 Never push or pull any object outside the platform. Maximum manual stress: 40
daN.
 Never modify, replace or disengage any components that affect the safety and
stability of the machine.
 Never modify or adjust the work platform. Fittings for holding down equipment or
other material on the platform or guard rail increases the weight and exposed
surface area of the platform and load.
 Never attach metal wires, cables or similar objects to the platform. These could
get trapped or hook onto a fixed external object.
 Never modify, remove or replace any components that could reduce the overall
weight or stability of the machine base, such as ballasts, emptying the tyres,
batteries, spare wheels, etc.
 Never position or attach loads that jut out from any side of the machine. Never
apply loads that jut out from the platform and use the machine to lift suspended
loads, it should not be used as a crane.
 Never use the machine to lift loads on the platform, it should never be used as a
hoist.
 Never use the machine to transfer people from one level to another, it should
never be used as a lift.

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 Never use the controls on the platform to free the platform blocked, obstructed or
impeded in any other way by an adjacent structure preventing normal movement.
Request the assistance of qualified personnel.
 Never tip the cabin of the vehicle, this could compromise stability.
 Never enter the cabin of the vehicle, this could compromise stability.

RISK OF FALLING

 Always wear suitable fall prevention devices conforming to current standards. The
safety harness cable should be attached to the relevant connection on the work
platform.
 Personnel should never work outside of the raised work platform and be attached
to the connection with the safety cable on the same.
 Never sit or climb onto the edge of the platform.
 Never use ladders, scaffolding or similar items to extend your reach on the work
platform.
 Never lean ladders on the machine.
 Never dismount from the raised platform. Never climb down the arm.
 Always keep the platform clear of debris.
 Always check that the platform entry is properly closed before using it. Never jam
open the gate.

RISK OF COLLISION

 Always check the work area for overhead obstacles or other potential risks.
 During arm movement, constantly check the area to prevent collisions between
the arm or work platform with any obstacles.
 Always take all precautions when holding the guard rail to prevent any risk of
crushing.
 It is recommended that operators wear a helmet when operating the machine.
 Never lower the arm if the area below is not completely free of personnel and
obstructions.

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WORK ATMOSPHERE HAZARDS

 Never use the machine at ambient temperatures less than – 10° C or above 40° C.
Contact the manufacturer before working outside of this range.
 Always use the machine in a suitably ventiled area to avoid the risk of carbon
monoxide poisoning.
 Never use the machine in hazardous atmospheres or in the presence of
inflammable or explosive gas and materials or in explosive atmospheres.
 Never start up the engine if there is an odour or trace of gas, petrol, diesel fuel or
other explosive substances.
 Never use the machine in areas where lighting does not provide sufficient visibility
for carrying out work or safe operations.
 Never use the machine for casual purposes.

MACHINE HAZARDS

 Carry out a thorough pre-start check and test all the functions before each work
session.
 Tag and immediately remove from service any malfunctioning controls or broken
safety devices. Never use a damaged or broken machine.
 Never use the machine if there is leakage of hydraulic oil or air. Leakage of
hydraulic oil or air could cause skin damage and burns.
 Ensure that all maintenance checks have been carried out, as specifed in the
manual.
 Ensure that all the labels are in place and are legible.
 Ensure that the manual is whole, legible and kept in the special container in the
cabin.

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3.4 Summary of operator standards

3.5 Operator work position

The operator should, during use, control the work platform only with the control panel
on the same.
The operator should only operates the ground control panel during stabilization of the
machine.

3.6 Hazardous area

The round operating area of the arm when fully stretched out horizontally is
hazardous.
Never stand in this area.
Cordon off this area with barriers, construction site tape, chains, etc.
Use all appropriate signals for operations on road sites.

3.7 Residual risks

Mechanical risks:
risk of crushing feet during stabilization process.
Risk of crushing limbs by arm joints during the closing process.
Areas of risk are indicated with labels.

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3.8 Personal protection equipment

Operators on the work platform should all wear personal equipment for protection
against falls (harnesses) in compliance with the law, attached to the connection
points on the platform with a safety cable.
This equipment should be used in compliance with the regulations of the
manufacturer of the device and provisions of the law.
It is also recommended to wear a safety helmet with chinstrap.

Other devices may be required depending upon the type of work or atmosphere, e.g.
gloves, glasses, earmuffs, etc. The need and type of personal protection equipment
should be evaluated by the work provider or site supervisor.

OBBLIGATION !
For actions or procedures that must be carried out.

OBBLIGATION !
For actions or procedures that must be carried out.

OBBLIGATION !
For actions or procedures that must be carried out.

4 OPERATING INSTRUCTIONS

4.1 Introduction

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WARNING!
Read and understand the previous chapters before reading this one.

The chapter on operating instructions provides instructions on operating the machine.


The operator is responsible for following the instructions and complying with safety
standards and provisions of the law.
The machine shall only be used by a qualified operator trained in the use of this type
of machine and is authorized. If the machine is to be used by more than one operator
at different times during the same work session, the operators should all be qualified
and trained, follow the instructions and comply with safety standards and provisions
of the law. This means that each operator should:

1 Avoid hazardous situations


2 Always carry out pre-start checks.
3 Always test functions before using the machine
4 Check the work area
5 Only use the machine for its intended functions

OBBLIGATION!
Current domestic standards, safety standards set down by the work
provider and those relating to the work area should all be observed.

4.2 Transfer

This aerial work platform is fitted on a vehicle omologato for road circulation.
The driver should have a legal driver’s licence.

4.2.1 Checks and test before driving

- Ensure that all parts of the vehicle are in perfect working order (brakes, lights,
rear-view mirrors, tyres, etc.)
- Check the level of fuel, lubricating oil and cooling liquid
- Check that the platform and arms are fully retracted
- Check that the stabilizers are fully retracted
- Check that the power takeoff is not applied
- When driving, always respect the speed limits and check that the route is not too
bumpy and uneven.
- Always bear the machine’s bulk in mind when driving (consult the technical
specifications)

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4.3 Use of the aerial work platform

WARNING!
Observe current road standards when operating in an area open to
traffic, using indicator lights, sound and visual signals and appropriate
ground signals.

OBBLIGATION!
Always check the area of operation.

4.3.1 Checks and tests before use

WARNING!
You must have read and understood tne user and maintenance
manual before using the machine

WARNING!
Only use the aerial work platform for the uses intended by the
manufacturer and specified in this manual

Before each use of the machine, you must:

1. Check that the ground is compact and able to support the weight of the machine
(weight on each stabilizer is specified in the technical specifications and on the
stabilizer itself)
2. Check that the ground is on a level or on no greater than a 3° inclination
3. Check the work area (see chapter 3.3)
4. Check for the presence of any obstacles and overhead lines in the work area that
could obstruct or limit use
5. Check that there is a sufficient amount of fuel in the vehicle’s reservoir.
6. Check that the user and maintenance manual are present, do not have missing
parts and is legible.
7. Check that all the labels are present and legible. Refer to chapter 6 –
MAINTENANCE – Position of labels.
8. Check the level of hydraulic oil, add more if required. Refer to the
MAINTENANCE chapter.

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9. Inspect the aerial work platform, checking the following components and areas for
any damage, missing or improperly installed parts or oil leaks:
 Electrical components, cables and electrical wires
 Hydraulic tubes, pipes, cylinders and valves
 Centre bearing rotation machine
 nuts, bolts and other attachments
 structural or welding cracks and damage to the machine
 work platform and gate
 limit switch and safety devices
10. Check that the switches for the levelling of the basket are in the deployment
position and that the block padlock is closed

After having activated and stabilized the aerial work platform, and before boarding it,
check the working order of all ground controls.
On board the work platform, check working order of all controls before raising it.

4.3.2 Stabilization of the aerial work platform

Start the engine as follows:


 Sit in the driver’s seat,
 Block the vehicle with the handbrake and place the gear in neutral,
 Start the engine, following the instructions in the car instruction manual,
 If the vehicle has automatic gear change, wait for a few minutes and then use the
manual accelerator to gradually bring the engine up to 1000 rpm.

Never exceed 1000 rpm, otherwise the engine could overheat or


the pump could break.

fig. 4.3.1
 Engagin the power takeoff:
 Press the clutch right down,
 Place the control lever between the seats (fig
4.3.1) in “ENGAGE” position, the power takeoff
light switches on (pos 4 fig 4.3.2) and an alarm
sounds.
 If the vehicle has an electromagnetic clutch with
switch (consult the vehicle’s instruction manual,
a visual and a sound signal is activated when the power takeoff is engaged.
 Slowly release the clutch.

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1 2 3

4 5 6

fig.4.3.2

At the ground control panel on the side of the vehicle:


1. Insert the key in the selector (pos 6 fig 4.3.3) and rotate it to “stabilizer
controls”
2. the voltage light switches on (pos 5 fig 4.3.3)
3. ensure that the stabilizer lights are not on: otherwise the stabilizer limit
switches may be malfunctioning
NOTE: if the machine has the option for automatic stabilization, refer to the following
paragraph (4.3.3)

7
4

5
3

1 2 6

fig. 4.3.3

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Stabilize the machine properly, as follows:

Extend the stabilizers, operating the levers in alternation (pos 1-2-3-4 fig 4.3.4).
Move the levers downwards to extend the stabilizers, upwards to retract. Fully extend
the stabilizers to lift up the vehicle and take the weight off the suspension. The
position of the stabilizer controls is illustrated in figure 4.3.4.

1 2 3 4 5

fig. 4.3.4

1. Observe the spirit level (pos 5 fig 4.3.4) next to the stabilizer controls and level
the vehicle properly, using the stabilizer levers. The machine is perfectly level
when the air bubble in the spirit level is at the centre (0°)
2. Check that the lights have switched on (fig 4.3.3. pos 1-2-3-4), indicating
consent for lifting the arm.

Automatic stabilization ( optional )


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4.3.3 Operating instructions on what not to do before automatic


stabilization of the platform

 Do not operate on ground with a greater than 3° inclination


 Do not operate if the ground is not suitably level and not able to withstand
pressure of the stabilizers

4.3.4 Operating instructions on what to do before


automatic stabilization of the platform

 If the ground is not suitable for withstanding the weight, use planks to spread the
weight of the stabilizers over an area suitably large enough in relation to the
physical characteristics of the same.
 The planks should be of a material able to withstand the pressure of the stabilizers
and should be checked before use.
 Always check the spirit level to ensure that the inclinaiton of the ground is no
greater than 3°, and that the maximum inclination of the centre bearing is no
greater than 0°.

WARNING:
All other safety requirements are those on standard use of
equipment.

4.3.5 Positioning platform with automatic stabilization

Position the platform as follows:


 Sit in the driver’s seat
 Ensure that the handbrake is on and place the gear into neutral
 Start the engine
 Wait a few minutes, then use the manual accelerator to accelerate up to 1000 rpm
(for vehicles with electronic circuit, this is carried automatically when the power
takeoff is engaged).

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3 4 1 5 2

AUTO MANUAL

STOP
OFF ON

LAMPEGGIANTE PIATTAFORMA

6 7 8 9 10 11 12

fig. 2.11.5

Do not exceed 1000 rpm, otherwise the engine could


overheat or the pump could break.

fig. 4.2.1
 Engage the power takeoff as follows:
 Press the clutch pedal,
 Move the control lever between the seats (fig
4.2.1) to “ENGAGE” (move lever downwards),
the power takeoff light switches on (pos 7 fig
2.11.5) and an alarm is sounded,
 Slowly release the clutch pedal.

WARNING:
check in the rear-view mirrors that there are no obstructions or
people in the area of the stabilizers

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 Turn ON the selector on the cabin’s control panel (pos 10 fig 2.11.5)
 Rotate the selector (pos 1 fig 2.11.5) left to stabilizer controls
 Press the stabilizer extension button (pos 9 fig 2.11.5) and extend the stabilizers
(an alarm sounds simultaneously) until the green light switches on (pos 4 fig
2.11.5) and the sound alarm stops, confirming that the operation has ended.
 Rotate the selector (pos 1 fig 2.11.5) right to basket controls.
 Exit the vehicle’s cabin and check the spirit level near the manual stabilizer
controls to ensure that the truck is perfectly level and that the maximum inclination
of the centre bearing is no greater than 0°.

WARNING:
Before boarding the platform, ensure that the machine is
properly stabilized: lifted and level truck, no pressure on the
suspension and all four stabilizers standing on firm ground.

 Operate the platform, following the instructions in chapter 4.3.

4.3.6 Automatic levelling emergency function

If the automatic levelling device does not work, operate as follows:

WARNING:
Press the Emergency Stop button (pos. 12 fig 2.11.5) on the
cabin’s control panel should a danger arise during stabilization

 Reset by rotating the key selector (pos 10 fig 2.11.5) to OFF.


 To re-start the system, rotate the selector back to ON.
 Repeat the stabilization process.
 If stabilization does not proceed as expected, stabilize the platform manually by
rotating the selector (pos 2 fig 2.11.5) to manual stabilization.
 Follow the instructions in chapter 4.3.
 Finally, rotate the selector (pos 2 fig 2.11.5) back to automatic stabilization and
then rotate the selector (pos 1 fig 2.11.5) to right to the basket controls position.

WARNING:
If the machine is damaged or broken, remove it from
service.
Repair the damage and/or failures before returning
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the machine to service.

Switching on of the lights does not indicate correct


stabilization of the vehicle. This is indicated instead by the
spirit level.

If the ground is not firm enough to withstand the weight,


use planks that are suitable for the purpose and have been
checked before use.

Before boarding the platform, ensure that the machine is


properly stabilized: lifted and level truck, no pressure on
the suspension and all four stabilizers standing on firm
ground.

Put on the harness before boarding the platform

Put on the helmt before boarding the platform

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4.3.7 Operation of the platform

Operate the work platform as follows


1. Rotate the key in the selector (pos 6 fig 4.3.3) to “work platform”
2. Remove the key
3. Check for any damage to the personal protection equipment before use
4. Put on the hardness and any other personal protection equipment before
boarding the platform
5. Lower the entry ladder and board the platform taking all necessary precaution
6. Check that the entry gate closes properly
7. Attach the moschettone of the harness to one of the connections on the work
platform

6
fig. 4.3.3

6 7 8 9 10

11

1 2 3 4 5 fig. 4.3.5

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WARNING :
On the control panel, two lights should switch on, the one for
voltage (pos 2 fig 4.3.5) and the other for chain tension (pos 1
fig 4.3.5).

DANGER:
If the light for chain tension does not switch on, do not
attempt any operations and dismount (see chapter on
maintenance).

WARNING:
Observe the position of the basket during movement of the
arm. If the red light switches on (pos 11 fig 4.3.5) and the alarm
sounds, align the basket in the central position.
Operating any differently could cause damage to the platform.

WARNING:
The machine has a platform load detector.
If the load exceeds the maximum limit, the overload light (pos 5
fig 4.3.5) switches on, an alarm sounds and all functions are
disactivated.
By removing excess load from the platform, the controls are
automatically reactivated and the alarms switch off.

 Lift the telescopic arm to a position for rotating it without being obstructed by the
rear stabilizers and pantograph.
 Moving the arm by slowly moving the control levers (pos.6-7-8-9-10 fig. 4.3.5)
to the required position changes the speed as appropriate.
 At least one specialized person or person trained in how to use the machine
should be present on the ground during operation.
 When the platform is raised, ensure that it does not collide with fixed or mobile
parts or the cabin of the vehicle. Maintain a safe clearance from electrical wires.
Rotate, lift and lower the arm with caution. Do not stand or hold onto the outside
of the work platform.

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NOTE:
The emergency stop button can be pressed to switch off the
engine (pos 3 fig 4.3.5) when the position is reached.

! To re-start the engine, rotate the emergency stop button and


then press the start button (pos 2 fig 4.3.5).

4.3.8 Placing the aerial work platform in rest position

 Return the work platform to its rest position as follows:


 Rotate the work platform to its central position (90° in relation to the arm)
 Retract the extension arm, close the pantograph, centre the turret placing the
yellow signals in order, and lower the telescopic arm until the position is reached.
 Check that the arm is positioned on the rest support
 Dismount with caution from the work platform.
 Insert the key in the selector on the ground work panel and rotate to “stabilizers”
(pos 6 fig 4.3.3)
 Retract the stabilizers to the end of their stroke, using the levers in alternation.
(pos 1-2-3-4 fig 4.3.4)
 Check that the yellow lights for the stabilizers switch off (pos 1-2-3-4 fig 4.3.3)
 Rotate the key to “neutral” and remove it from the selector.

4.3.9 Switching off the vehicle

 Sit in the driver’s seat


 Check that the light on the cabin control panel is on, indicating full retraction of the
stabilizers (pos 2 fig 4.3.2)
 Bring the manual accelerator to the minimum rpm (unless the vehicle has
automatic acceleration)
 Disengage power takeoff as follows:
 Press down the clutch
 Press the disengage button or move the lever between the seats (fig 4.3.1) to
“DISENGAGE”
 Release the clutch
 The red “power takeoff” button switches off and the sound alarm stops

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1 2 3

4 5 6 7

fig. 4.3.1 fig. 4.3.2

 Before leaving, ensure to have the car documents and your driver’s licence and
respect the traffic code

4.3.10 Parking

 Park the machine in a suitable area out of the way of traffic


 The ground must be level and firm
 If parking on a slope or on an inclination, apply the handbrake and chock the
wheels
 Run the engine at a minimum for a few minutes to let it cool down
 Switch off the engine.
 Apply the handbrake
 Remove the key
 Lock the doors
 Check that the control panels, carters and any equipment containers are closed

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4.4 Emergency functions

4.4.1 Work platform emergency stop

The platform is fitted with a device for stopping all functions immediately; this can be
activated by pressing the red emergency button on the work platform’s control panel
(pos 3 fig 4.3.5). Another emergency stop button is on the ground control panel (pos
7 fig 4.3.3.)
Once the cause of emergency has been resolved, re-activate the functions by
rotating the same button 90°.

4.4.2 Actions after break in chain

If the machine blocks due to a break in the chain, do not apply any emergency
functions by retracting the arm extension! Seek alternative solutions (if
possible, lower the arm, call the assistance service, etc.).

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4.4.3 Lowering the basket using the ground control panel in the event
of operator indisposition

fig. 4.4.1
11 12 13
10 14

9
EMERGENCY

1
F0

F1
2 F2 8
F3

3
29947

4
5

If the operator on the work platform is indisposed, the emergency controls can be
activated as follows:
1. remove the electrovalve protection carter on the turret
2. remove the key attached with lead wire
3. replace the electrovalve protection carter
4. open the protection cover on the ground control panel using the plastic key
5. insert the key in the selector and rotate to “Ground controls” (fig 4.4.1 pos 8)
6. activate the required control switch and simultaneously activate the speed
adjustment potentiometer lever. Activate the movement control switches with
caution, bringing the basket to rest position.
7. After lowering, rotate the key back to “Basket controls” (fig 4.3.3. pos 6)
8. remove the key and close the cover
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NOTE:

! Call the assistance centre to re-attach the key to the turret with
lead wire

4.4.4 Lowering the work platform in the event of a power cut

If there is a failure to the vehicle’s motor, the gear pump that supplies motor power to
all the equipment, the platform can be lowered as follows:

 remove the manual pump control lever on the turret by unscrewing the black
locking knob,
 attach the knob to the manual pump (fig 4.4.5 pos 1), near the rear stabilizer
 activate the manual pump, while the operator in the basket activates the
control for required movement
 after the platform has been lowered, attach the manual pump control lever
back on the turret using the black locking knob.

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4.4.5 Manual lowering of platform from the ground

If there is a failure to the vehicle’s motor, the gear pump that supplies motor power to
all the equipment, the platform can be lowered as follows:

 remove the manual pump control lever on the turret by unscrewing the black
locking knob,
 insert the handle in the manual pump

fig 4.4.4
1
 Unfasten the switch valve (pos 1
fig 4.4.4) “stabilizer/basket
control” near the stabilizer
controls

 Remove the cover of the block


valve on the turret

 Lower the platform following the instructions on the label above the cover (fig
4.4.5)

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Manual lowering of work platform from the ground

fig. 4.4.5

WARNING:
Contact the assistance centre to check and repair the failure and
attach a new wire with seal on the replacement valve.

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4.5 Transit

4.5.1 Loading the machine on a vehicle

 If the platform is to be carried on a truck, bear in mind its exact maximum height to
avoid collision with low structures, bridges or electrical lines.
 Ensure that all the fasteners are in good working order and properly arranged.
 Ensure that the platform is fully retracted and locked into its rest position.
 Check that the stabilizers have fully retracted.
 Read all loading or towing instructions in the vehicle’s user and maintenance
manual, before loading or towing the machine.
 Check the load capacity of the ramp and truck on which the machine will be
placed.
 Never lift the platform by its arm when loading the machine on the truck.

WARNING
Never tow the machine if you do not know the specific instructions.

4.6 Storage

4.6.1 Out of service for short periods (less than 15 days)

Give the machine a general clean, following the instructions in chapter 6, part 6.7
“Cleaning”.
Park the machine in a dry and sheltered area.
Lock the doors and remove the keys from the vehicle and aerial work platform to
prevent unauthorized use.
Turn off the machine’s battery switch, if present.

4.6.2 Out of service for long periods

Operate as above, and also:


Lubricate and grease relevant parts, following the instructions in chapter 6.8
“Lubrication and greasing”.
Place a suitable protective cover on the machine.

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5 ACCESSORIES

5.1 230v electric socket on work platform

A 230v electric socket can be fitted on the work platform of the machine. Power the
electric socket by connecting a power cord with a minimum cross-section of 2.5x3
and length not exceeding 20 metres to the socket on the turret.

WARNING: it is forbidden to connect any equipment with voltage exceeding


230v and power exceeding 1.5 Kw
WARNING: always check the differential before connecting any equipment;
check by pressing the T test button. The differential should cut
out. Reset the device by lifting the levers of the main switch. If
this does not happen, do not use the electrical socket and
contact a CTE assistance centre to carry out repairs.

5.2 Work lamp

( Only for machines with a 230v electrical socket on the work platform)
Connect the lamp to the 230v electrical socket in the basket and press the switch on
the lamp.

NOTE: The lamp is of low voltage and the system is fitted with a transformer.

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5.3 Air/water hose unit

This comprises an automatic plastic coated hose reel with adjustable attachment, for
air and water (temp –10° C + 60° C), for hoses with internal diameter of 8 mm,
external diameter of 12 mm and maximum length of 15 metres. 3/8 air tubes.
Maximum working pressure: 20 bar.

Presa elettrica Presa elettrica 230v a bordo


Quadro 230v sulla torretta piattaforma di lavoro
elettropompa

Elettropompa

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6 MAINTENANCE

6.1 Introduction
This chapter covers routine maintenance only.
The operator can only carry out routine maintenance specified in the maintenance
summary table as “O – by the operator”.
Other maintenance specified in the maintenance summary table as “T – by a
qualified technician” should be carried out by qualified technicians, observing the
intervals between operations and instructions in the manual.

Follow the instructions on maintenance to keep all equipment in good working order
and ensure safe operation.
Any maintenance carried out after the first 100 hours, on a quarterly, six-monthly or
annual basis, should be recorded in section 7 (Periodic checks and maintenance) of
the Check Register supplied with the machine.
The Check Register should also be used to record replacement of parts of the
hydraulic system, electrical system, structural parts or mechanisms, safety devices,
and any serious failures and related repairs.

The Check Register should be kept with the machine at all times until the latter is
dismantled.
The Check Reigster should be kept at the disposal of the supervisor for a period of
five years from the date of the last record or until the equipment is put out of service,
whichever occurs first.
A document attesting proof of the most recent check should accompany the
equipment wherever it is used.

WARNING :
Any maintenance not mentioned in this chapter should only be
carried out by the Assistance Service or by the manufacturer’s
Authorized Machine shop.

The platform can work in contact with water, sand, earth, etc and should be
lubricated, important not only for machine durability but also for minimizing operation
costs.
Contact our assistance service for any further information:

Assistance Service
 0464/485050

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Before each use, ensure that all required maintenance has been carried out and
carry out all the checks listed in the column “before each use”.

WARNING:
If the machine is damaged or broken, place immediately out of
service. Repair all damage and/or failures before returning the
machine to operation.

Perform a quarterly check on any machines that have been out of service for more
than three months before returning them to operation.

6.2 General standards

 Always use extractors, spanners and other suitable equipment so as not to


damage the parts.
 Use steel hammers or wooden hammers to unblock firmly fastened parts.
 Keep each part of the various units separate and screw the nuts back on to their
screws or base. Clean parts with brushes or rags, then wash with petrol or hot
water, removing any waste with compressed air.
 After scrubbing down with abrasive material, wash each part carefully or use a jet
of compressed air, removing all dust.
 Ensure that all parts are clean when re-mounting them, then lubricate them as
appropriate
 Take maximum care with the seegers and elastic sockets: if they bear any traces
of damage, replace them immediately.

WARNING:
All maintenance described in the following pages is applicable
only to the aerial work platform.
Refer to any material provided by the manufacturer for vehicle
maintenance.

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6.3 Maintenance summary table

O = by the operator M = by a qualified technician

References
1000 hours
Every year
months or

months or
500 hours
each use

After 100
Every 50

Every 3

Every 6

or 2000
Before

hours

hours

hours
Description of operations

Visual check O O O O O O 4.3.1


Check user manual and maintenance O O O O O O 4.3.1
4.3.1 e
Check legibility of plates and labels O O O O O O
6.10
Check for any damage, for missing, loose or
detached parts. O O O O O O 4.3.1
Check welds, axles and joints O O O O O O 4.3.1
Check for any hydraulic leaks O O O O O O 4.3.1
Check pressure O O O O O O 6.6.1
Check level of hydraulic oil O O O O O O 6.6.4
Check hydraulic oil clogging detectors O O O O O O
Test operation of basket and ground controls O O O O O O 6.6.6
Check safety device (Emergency Stop) O O O O O O 6.9.1
Test the limit switches O O O O O O 6.9.2
Test the overload detector O O O O O O 6.9.3
Test differential of power supply in basket O O O O O O 5.1
Replace oil in hydraulic system M M 6.6.6
Replace hydraulic oil filters M M M M 6.6.7
Replace gear oil M M 6.8.5
Check and lubricate arm extension chains M M M M 6.8.4
Lubrication and greasing O O O O O 6.8.1
Check screws on centre bearing M M M M 6.5.1
Check proper fastening of all bolts connecting
M M M M 6.5.1
secondary frame to the vehicle
Check proper fastening of all bolts on the
M M M M 6.5.1
turret rotation gear

WARNING: The frame should be checked at an authorized CTE machine shop every
2000 hours or every year within the conditions of the warranty.

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6.4 Replacement parts

Only use factory authorized parts


When making a request, specify:
 Model, factory number and serial number of vehicle on which the platform is
installed,
 Reference code and technical description of the damaged part.

6.5 Mechanisms

6.5.1 Main mechanisms

All mechanisms of reciprocal rotation should be inspected periodically for any


loosening of the nuts, screws and bolts.
Before each use, perform a visual check of the screws and nuts connecting the
centre bearing to the frame and turret, the gear, the connection between the rotating
joint and the turret, the locks on the axles, the nuts on the vehicle, all other bolts,
particularly on parts subjected to vibrations and movements.
Before each use, also check all structural components for cracks in welds, corrosion
or signs of wear.

After the first 100 hours and then every quarter or 500 hours, check:
 Fastening of the lock nuts on the centre bearing, using a dynamometric wrench
(refer to the “tightening torques” table)
 Fastening of all bolts on the turret rotation gear, using a dynamometric wrench
(refer to the “tightening torques” table)
 Fastening of all bolts connecting the secondary frame to the vehicle, using a
dynamometric wrench (refer to the “tightening torques” table)

6.5.2 Arm extension chains

If the “chain tension” light on the platform’s control panel does not switch on, contact Technical
Assistance.

6.5.3 Internal combustion engine

Follow the instructions in the vehicle’s manual for maintenance of the thermal engine.

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6.6 Hydraulic system

The hydraulic system comprises various components that have to be maintained at


different times.

6.6.1 Hydraulic cylinders

Before each use, check the following for any leaks: seal of the rod, fittings, valves
and pipes.
Do not use the machine if there are any leaks. Contact the Assistance Service.

6.6.2 Rotating joint

Before each use, check the seal of pipe fastenings and the rotating joint.

6.6.3 Pipes of the hydraulic system

Before each use, check the fastenings, valves and pipes for any leaks.
Check that the rubber pipes are not cracked or damaged.
Do not use the machine if there are any leaks. Contact the Assistance Service.

6.6.4 Pressure check and valve adjustment

Check the valve of maximum pressure:


Stabilize the platform properly, retract the arm by pressing the relevant button on the
emergency control panel and check that the pressure on the manometer is of 200
bar.
If the pressure is different, contact the Assistance Service.

WARNING:
All valve calibration should be carried out on the
manufacturer’s premises or at Authorized Machine shops

6.6.5 Hydraulic engines and pumps

Before each use, check fastenings, flanges and pipes for any leaks.
Hydraulic engines and pumps do not require further maintenance instructions. If
there are any leaks, contact the assistance service.

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6.6.6 Hydraulic oil

Before each use, check the level of the hydraulic oil on the reservoir indicator. The
level should be towards the centre of the indicator. If necessary, remove the cap and
refill.

(fig.6.5.9).
WARNING:
The following operations should be carried out with the
platform in position of rest (Stabilizers and arms fully
retracted)

Replace the hydraulic oil every 2000 hours, or at least one a year. At the same time,
replace the hydraulic oil filters.
Use a suitable container of sufficient capacity and remove the outlet plug under the
reservoir to empty the oil.
Fit the outlet plug back into place and refill the reservoir.

Reservoir
capacity: 40 litres

Specificatons : AGIP OSO 32


Viscosity at 40°C=30 mm2/s
Viscosity at 100°C=5.3
mm2/s
Viscosity index =106 fig.6.5.9
Flow point =-30°C

WARNING:
Do not disperse hydraulic oil in the environment during replacement.
Dispose of the oil in accordance with provisions of the law.

6.6.7 Hydraulic oil filters

There is a filter in the vicinity of the reservoir.


Check the clogging indicator during each use when in operation. If the indicator is in
the red area, replace the filter.
Replace the filter again after the first 100 hours and then every quarter or 500 hours.
Observe the checks and recommended intervals between replacements, as clogging
of the filter compromises working order of the machine and can cause damage to the
hydraulic parts.
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WARNING:
If parts of the hydraulic circuit have to be replaced due to
serious failures, such as jamming of the pumps, hydraulic
engines or cylinders, causing considerable emission of
impurities, the filter must be replaced again in accordance with
the above instructions.

Replace the hydraulic oil filters as follows: (fig. 6.5.10):


 Unscrew the filter, using a chain wrench if
required.
 Screw on the new filter by hand, making
sure to lubcirate the seal fastening with
grease
 Fill up the hydraulic oil reservoir, checking
the level on the indicator (fig.6.5.9)

WARNING:
Do not disperse hydraulic oil in the
environment during replacement.
Dispose of the filter in accordance with
provisions of the law.

fig. 6.5.10

6.6.8 Levelling the work platform

WARNING:
If the basket is not perfectly level, lower the basket to the ground
and dismount.

Reset the safety position (horizontal basket) as follows:

DANGER:
Presence of personnel in the basket during these operations is
strictly forbidden.

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WARNING!
This maintenance must be performed by a qualified technician (M).

1. open the protective cover of the ground control panel using the plastic key,
2. insert the key in the selector (pos 7 fig 2.11.3), rotate right to “turret controls”,
3. apply the “lift extension arm” lever (pos 11 fig 2) and while the lever is still
activated, apply the potentiometric speed adjustment lever to lift the work
platform by approximately one metre.

fig. 4.9.a fig.4.9.b

4. Board the platform with due caution, open the block padlock placed on the
switch using the key issued to the safety engineer and remove the levers on
the turret by unscrewing the black locking knob. Rotate both two-pole
switches on the rear of the extension cylinder by 90° to the levelling position
(fig 4.9 b)

5. Descend from the platform and activate the “telescope arm extension” control
lever, and without releasing it, activate the speed control lever. The basket
can be levelled in this way (fully lift and lower the basket and then align it)
(fig 4.9.b)

6. After these operations, return the two-pole switches on the base of the
extension arm to their original position (extension position, as indicated on the
label) (fig 4.9 a), remove the lever from the switches and return it to the turret,
locking it with the black locking knob.

7. Set up the padlock on the block position, close it and give the key back to the
safety engineer.

8. Test working order of the extension arm by activating the “extend extension
arm” control and the potentiometric lever. Retract the extension arm to its rest
position.

9. Reposition the key selector on basket controls, remove the key and close the
cover on the control panel
DANGER!
It’s forbidden to use the boom motion during cage levelling set up.

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6.7 Cleaning

The frequency of cleaning operations depends upon use of the machine.


The machine can be washed using a high-pressure water jet machine, taking the
following precautions:

 Do not exceed the temperature of 70°


 Use neutral detergents
 Do not use solvents or fuel
 Keep at a safe distance from the jet pipe
 Do not direct the jet pipe at control panels and electrical appliances
 Do not clean in the vicinity of live appliances
 Wear suitable personal protection equipment
 Clean only in areas set aside for the purpose and dispose of material in
accordance with provisions of the law.

WARNING:
After cleaning, always grease and lubricate all parts
specified in the paragraph on “Lubrication and Greasing”.

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6.8 Lubrication and greasing

6.8.1 Greasing the axles

Every 50 hours, grease the machine’s axles at the points specified in the figure by
pumping a small amount of grease from a manual pump.
Lubricant: AGIP F1 GR MU2 pumping grease or similar.

WARNING:
Do not grease the lubricators on the centre bearing.

6.8.2 Lubrication of the stabilizers

Lubricate every 50 hours as follows:


Stabilize the machine by fully extending the stabilizers.
Check the state of lubrication of the extension component, if there are traces of dust
or impurities, clean the component, remove the grease and use a brush to apply a
new thin layer of Agip F1 GR MU2 grease mixed with 50% Agip OSO32 hydraulic oil.

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6.8.3 Lubrication of the components of the telescopic arm

Lubricate every 50 hours as follows:


Stabilize the machcine and fully extend the telescopic arm.
Check the state of lubrication of the extension component, if there are traces of dust
or impurities, clean it, remove the grease and use a brush to apply a new thin layer of
Agip F1 GR MU2 grease mixed with 50% Agip OSO32 hydraulic oil.

6.8.4 Lubrication of the chains

Lubricate as follows, after the first 100 hours and then every quarter or 500 hours:
Stabilize the machine and fully extend the telescopic arm, remove the brushes
attached to the top of each part and spray a small amount of chain lubrican (consult
the lubrication table) on the uncovered part of the chian.
Retract the arm by 30-40 cm and spray on another layer of lubricant. Repeat the
procedure until the entire arm has been lubricated.
Fit the protection brushes back into place.

WARNING:
Nobody should be on the work platform during the
lubrication and greasing operations.

6.8.5 Lubrication of the rotation gear

Check the oil level every quarter or 500 hours. Fill up if required. If the volume of oil
has decreased by more than 10%, check the unit for any oil leaks.
Change the oil in the rotation gear after the first 100 hours of operation and then
every 2000 hours.

Use AGIP ROTRA MP SAE 80W/90 oil


for ambient temperatures between -10°
and +30°, and use AGIP ROTRA MP
SAE 80W/140 oil for ambient
temperatures between +20° and +45°
(fig. 6.5.8) fig. 6.5.8

Translation of fig. 6.5.8: (empty circle) full cap and oil vent hole
(full circle) cap empty of oil

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These intervals can be changed according to the case and depending upon
operation conditions at the time. When changing the oil, clean inside the carter with a
liquid suitable for the purpose and recommended by the manufacturer of the
lubricant.
The oil should be changed when the gear is still hot, to prevent build up of oily slime.
Avoid mixing different types of oil, whether of the same or of different brands, and do
not mix mineral oils with synthetic ones.

WARNING:
Do not disperse oil in the environment when making a
replacement. Dispose of according to provisions of the law.

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6.9 Electrical system

6.9.1 Electrical circuit

The electrical circuit comprises many components, the working order of which should
be checked depending upon their operation.
Check the working order of all operator controls before each use, by carrying out a
complete work cycle for each control using the ground control panel. Also check that
the emergency stop works properly.

WARNING:
No-one must be on the platform during the test
Board the work platform and repeat the test using the control panel on the platform.
Check the condition of the power cable connecting the ground control panel under
the turret. If the cable is twisted, remove the plug and untwist.

6.9.2 Stabilizer/arm interlock limit switches

Check working order of all the stabilizer/arm interlock limit switches before each use.
To check proper working order, stabilize the machine and check operability of the
arm.
Lower the arm, retract the stabilizers one at a time and the arm should remain in
place.

6.9.3 Work platform overload detector

Test working order of this device before each use.


To carry out the test, stabilize the machine, turn the key selector to the work platform
controls position, and place a load marginally exceeding 200 kg (MAX load) on the
platform.
Result: the device should enter alarm mode, a light on the control panel should
switch on and an alarm should sound, the power feed light should switch off on the
control panel and the machine should block.
Remove the excess load and the machine should continue to operate as normal.

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6.10 Labels – positions

Check the legibility and correct position of labels at the places


indicated in the figure.

1,2 15 22,19

12,17

11

7,26

5,18

10 16

8,24,25
23

23
6,9,28

13
9,14,27

20

3,4
21

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6.11 List of failures

DIAGNOSIS

N.B. Solutions marked with (*) should only be carried out by authorized
machine shops.

Observation Cause Solution

Noisy pump  Viscosity of hydraulic oil is too  Use recommended hydraulic


high. oil
 Level of hydraulic oil in reservoir  Fill up with same type of
is too low. hydraulic oil.
 Suction pipe is obstructed or  Check for damage to pipe (*).
crushed.
 Air entering via the suction flange.  Check the seals and replace
the gasket (*).

Some hydraulic  Max pressure valve on switch of  (*) Recalibrate the valve.
components of the circuit section is Remove and clean it, then re-
the machine are malfunctioning, is uncalibrated or fit with new metal gaskets.
working slowly. has open shutter, allowing for Replace the valve.
accumulation of impurities
 Worn pump  (*) Replace the pump

Irregular  Oil leak between the two  (*) Replace the gaskets of the
operation of the chambers in the cylinder and jack.
hydraulic consequent inability to retain
cylinder contents.
 Loose piston/rod connection  Check the join between
piston/rod.
 Max pressure valve on switch is  (*) Dismantle and clean the
stuck or worn. max pressure valve or replace
it.

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Observation Cause Solution

Lights do not  Burnt out bulb  Replace the bulb


work
 Broken electrical connection  (*) Reset the connection
 Burnt out fuse  Replace the fuse

Excessive  Level of hydraulic oil too low  Refill with same type of
heating of in reservoir hydraulic oil
hydraulic oil

Electrovalves do  Absence of power supplì  (*) Check power supply


not work system
 Slider does not move  (*) Replace electrovalve
 The coil does not work  (*) Replace the coil

NOTE: contact the assistance service for any information not


listed in the table

6.12 Demolition and disposal

Demolition should only be carried out by specialized companies, who recover the oil,
dismantle the machine and dispose of its components in accordance with current
laws in the country in which the disposal takes place.
It is also possible to consult the manufacturer about demolition of the machine.
If the machine is to be placed out of service and demolished, tell the manufacuter
and, if applicable in the country, the authorities in charge of periodic checks.

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7 COPY OF EC DECLARATION OF CONFORMITY

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8 HYDRAULIC SYSTEM

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POS DESCRIPTION

1 PUMP
2 FILTER
3 MAIN ELECTROVALVE
4 BLOCKING VALVE
5 MANUAL PUMP
6 STABILIZER CYLINDER
7 STABILIZER CONTROL SWITCH
8 LEVELLING CYLINDER ON WORK PLATFORM
9 ARON SUPERSTRUCTURE CONTROL SWITCH
10 ROTATION CONTROL VALVE
11 MOTOR ROTATION
12 BLOCKING VALVE
13 EXTENSION CYLINDER
14 LEVELLING CYLINDER ON TURRET
15 ARM LIFTING CYLINDER
16 OIL RESERVOIR
17 LEVELLING RESET VALVES
18 WORK PLATFORM ROTATION CYLINDER
19 220/380 volt ELECTROPUMP
20 12 volt ELECTROPUMP
21 PANTOGRAPH LIFTING CYLINDER
22 MANOMETER

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9 WIRING DIAGRAM

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10 BEAUFORT WIND SCALE

Nm/h
Force WMO Classification On land On the water
Km/h
0-1 Sea surface smooth and
0 calm Calm, smoke rises vertically
0-1 mirror-like
1-3 Smoke drift indicates wind
1 Light air
1-5
Scaly ripples, no foam crests
direction, still wind vanes
4-6 Wind felt on face, leaves Small wavelets, crests glassy,
2 Light Breeze 6-11 rustle, vanes begin to move no breaking
Leaves and small twigs
7-10 Large wavelets, crests begin
3 Gentle Breeze 12-19
constantly moving, light flags
to break, scattered whitecaps
extended
Dust, leaves, and loose paper
11-16 Small waves 1-4 ft. becoming
4 Moderate Breeze 20-28
lifted, small tree branches
longer, numerous whitecaps
move
Small trees in leaf begin to Larger waves 8-13 ft,
17-21
5 Fresh Breeze 29-38
sway, internal water starts to whitecaps common, more
form crests spray
Larger tree branches moving, Larger waves 8-13 ft,
22-27
6 Strong Breeze 39-49
whistling in wires, umbrellas whitecaps common, more
become difficult to hold spray
Whole trees moving, Sea heaps up, waves 13-20 ft,
28-33
7 Near Gale 50-61
resistance felt walking white foam streaks off
against wind breakers
Moderately high (13-20 ft)
Whole trees in motion, waves of greater length,
34-40
8 Gale 62-74
resistance felt walking edges of crests begin to break
against wind into spindrift, foam blown in
streaks
9 Strong gale
10 Storm
11 Violent storm
12 Hurricane

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MANUFACTURED BY:

CTE S.p.a.
Via Caproni, 7 - Z.I.
38068 ROVERETO (TN) - Italy
Tel. +39 0464 48.50.50
Fax +39 0464 48.50.99
www.ctelift.com
[email protected]

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Codice n°UM0244_01_GB - 82 -

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