0% found this document useful (0 votes)
303 views

Trane Ecgwn 214

This document provides information on indoor liquid chillers with integrated hydraulic modules from Trane. It discusses features like scroll compressor technology, efficient heat exchangers, and integrated hydraulic packages. The chillers are available in water-cooled and condenserless models across a range of capacities from 205 to 215 tons. They offer benefits like high performance, flexibility for various applications, ease of installation, and lower sound levels.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
0% found this document useful (0 votes)
303 views

Trane Ecgwn 214

This document provides information on indoor liquid chillers with integrated hydraulic modules from Trane. It discusses features like scroll compressor technology, efficient heat exchangers, and integrated hydraulic packages. The chillers are available in water-cooled and condenserless models across a range of capacities from 205 to 215 tons. They offer benefits like high performance, flexibility for various applications, ease of installation, and lower sound levels.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 48

Indoor liquid chiller

with integrated
hydraulic module

Water-cooled: CGWN 205 – 206 – 207


– 208 – 209 – 210 – 211 – 212 – 213
– 214 – 215
Condenserless: CCUN 205 – 206 – 207
– 208 – 209 – 210 – 211 – 212 – 213
– 214 – 215

CG-PRC014-E4
2 CG-PRC014-E4
Contents

Introduction 4
Features and benefits 5
Options description 9
Applications consideration 10
Control 15
Selection Procedures 21
Performances 22
General data 24
Hydraulic data 31
Sound performances 35
Units schematics 37
Mechanical Specifications 44

CG-PRC014-E4 3
Introduction

The new Indoor AquaStream²®


chillers range equipped with Scroll
compressors combines the latest
technologies available to offer an
optimum answer for today’s air-
conditioning and process cooling
applications:
- Scroll compressor technology,
with high performance, limited
maintenance and longer life time
design
- Latest generation of Trane
controls, with user friendly
graphical interface and integral
auto-adaptive to guarantee
maximum dependability
- High efficiency heat exchangers,
allowing significant savings on
operating cost
- Integrated hydraulic packages, to
shorten installation and
commissioning time.

4 CG-PRC014-E4
Features and benefits

Industry leading Applications: Operation and control System design and control: Greater
advantages for most application application flexibility for increased
performance and flexibility savings
The Scroll compressor technology,
for design engineers with fewer moving parts, less First-cost and operating cost
The next generation: designed for rotating mass and less internal minimising system-design concepts
You friction, associated with CH530 and are catching on as their validity is
The third generation of the Adaptive Controls™, allow the proven through applications.
successful indoor Scroll compressor Indoor AquaStream²® range to be These designs can provide lower
product range has several benefits used in a wide variety of equipment costs and lower
over the previous design. Your applications including: operating costs than those possible
suggestions led to the - Comfort cooling: designed for with the traditional design methods
improvements we’ve incorporated, reliability, energy efficiency, and and past chiller technologies.
including: system-design optimisation, The concepts of the Indoor
whether the heat is rejected via AquaStream²® range include:
- Higher full-load energy efficiency
for lower operating and life-cycle an open cooling tower or a - Heat exchangers with reduced
costs closed loop device (dry-cooler) water pressure drops and wider
- Industrial process cooling: water flow/delta capability
- CH530 controls, with touch-
screen display and LonTalk® reliable operation with tight - Thermal storage capability
capability control of temperatures - Variable primary (evaporator)
- Less sensitivity to condenser- - Ice/thermal storage chilled-water flow capability
water temperatures, alleviating - Heat recovery - Series evaporator and/or
concerns based on start-up - Low-temperature process condenser arrangements
temperatures cooling. The Indoor AquaStream²® range is
- Lighter weight for easier and less designed for a wide range of
expensive handling and applications and is especially suited
installation. for the dynamics of these system
saving job designs. The dynamic
benefits include:
- Efficient lift capability
- Tight temperature control.
CH530 controls mean that the
CGWN/CCUN series chillers can
maintain tight leaving-water
temperature control in almost any
application. These benefits fit
especially well with the system
design savings ideas listed above.
As the compressor reaches the
operating temperatures for the
application, the controls, make sure
you have total temperature control,
even with chilled-water flow and/or
load changes.

CG-PRC014-E4 5
Features and benefits

Sound: Lower sound levels through Minimised job time for Everything is in the box
compressor and chiller design Thanks to built-in components,
contractors through design
Trane has a proven track record of and testing installation is easy and you will
continuously improving the sound make considerable savings using
levels of water chillers. With the Ease of installation any available space in the technical
Indoor AquaStream²® range, Trane - Footprint: Central to the design room.
has designed a fully hermetic of any project is the operating Only a main power supply and
cabinet design which minimises envelope of the chiller. With this water connections are necessary,
sound radiation in the in mind, Trane builds the chillers the main hydraulic components can
neighbourhood of the unit. The to make the most efficient use of be supplied in the “box”.
space around the chiller can be the available installation space.
utilised without requirement of The compact Indoor The Indoor AquaStream²® integrated
additional sound insulation. The AquaStream²® range chiller is an hydraulic can be supplied with the
CCUN + outdoor condensing excellent choice for any retrofit following components:
module can be an interesting or replacement job. It is smaller - Evaporator pump
alternative to an outdoor chiller: than most chillers it might - Evaporator strainer
only the sound produced by the replace, and easier to fit into - Expansion tank on cooling loop
condenser fans can be perceived in existing buildings. All units fit - Valves
the surrounding of the installation, through a standard single door. - Flow switch
the sound of compressor is - Weight: Furthermore, the - Pressure gauge
attenuated by the building structure. decreased weight reduces the
- Relief valve
requirements for lifting, rigging,
and installation. Installation time - Condenser pump
and effort are reduced when - Condenser strainer.
dealing with a significantly
smaller and lighter unit. The Integrated comfort system
- Commissioning: Water cooled The water-cooled AquaStream²®
units (CGWN) come from the chiller, with the CH530, makes a
factory fully charged with powerful combination with the
refrigerant and oil, Trane Tracer Summit Building
condenserless version (CCUN) Management System to become
with holding charge. Extensive part of a Trane Integrated Comfort
factory testing helps ensure system (ICS). An Integrated Comfort
trouble-free start-up, resulting in system is a building comfort system
lower installation costs and composed of Trane HVAC
faster job completion. equipment, integral unit controllers,
and building management. It is all
designed and commissioned with
Trane application expertise to
provide comfort, efficiency, and
reliability, as well as single-source
warranty and service. Whether you
are replacing a chiller or adding one
to any centrally controlled plant, the
Tracer CH530 chiller controller
offers a wide range of interface
options. Its ability to communicate
with other systems using industry-
standard control signals allows you
to upgrade the control of your
chiller plant regardless of your
current control system.

6 CG-PRC014-E4
Features and benefits

Single-source responsibility Reduced total life cycle Reliability


A wide range of products designed operating cost for building Trane has designed the Indoor
for complete compatibility are AquaStream²® chiller range to be a
available with the Indoor
owner. leader in reliability for all
AquaStream²® scroll chillers. Your Energy efficiency: Reduced annual applications:
entire building comfort system can operating expenses - Simple design with 64 percent
be completed using components The Indoor AquaStream²® chiller fewer parts than equal capacity
from Trane. design has been optimized in order reciprocating compressor.
to achieve record efficiency levels. - Advanced microelectronics
The added value of applications With the CH530 chiller control protect both compressor and
expertise module, control over the chilled- motor from typical electrical fault
You get a quality chiller, properly water temperature is increased, conditions.
selected and applied in a properly simultaneously reducing annual - Scroll compressors have less
designed system. That means a operating costs. Indoor than a third the torque variations
comfort system that works, the first AquaStream²® chillers offer superior of a reciprocating compressor.
time! full-load performance and - Years of laboratory testing have
optimised part-load performance. optimised compressor and
chiller systems reliability.
Reduced maintenance: Less time - Water-cooled scroll chillers are
and money every year factory tested.
The only recommended
maintenance for an Indoor Comfort cooling: designed for
AquaStream²® chiller is an annual reliability, energy efficiency, and
oil analysis. The hermetic design system design optimisation
allows the compressor to be driven Most comfort-cooling applications
by a zero-maintenance motor. consider reliability and energy
Strainers upstream the evaporator efficiency above all else in the
and condenser enhance the lifetime design requirements. With proven
of heat exchangers. The Adaptive reliability and high chiller efficiency,
Control™ microprocessor also helps the Indoor AquaStream²® chillers
reduce unnecessary maintenance are perfectly suited for these
by monitoring, protecting, and applications.
taking corrective action so that the
chiller stays on-line when you need Industrial process cooling / Low
it the most. Service calls for temperature process: Reliable
nuisance trip-outs are virtually operation with tight control of
eliminated. temperatures
The Trane Indoor AquaStream²®
chillers have the proven reliability
required to keep the process
running, eliminating concerns for
chiller and resulting process
downtime. The chiller matches
system requirements and rapidly
adjusts to match the changes seen
by most processes.

CG-PRC014-E4 7
Features and benefits

Ice / thermal storage Easy serviceability


The Trane Indoor AquaStream² ®
Trane Indoor AquaStream²® chillers
chillers can be used in partial or full are designed with service personnel
thermal-storage applications in mind. All major components are
because of their excellent replaceable without complete unit
compressor lift (operating disassembly. Plus, CH530 provides
temperature range) capability. High diagnostic capability to aid service
reliability and low maintenance personnel in analysing problems.
means thermal storage applications Therefore, in case a problem does
are possible without a full-time occur, the chiller can be up and
operation/maintenance staff, and running in a shorter period of time.
Trane Integrated Comfort System
Controls can notify a computer or
pager of any system issues.

Heat recovery
The Trane Indoor AquaStream²®
chillers compressor lift capabilities
also play well in heat recovery, or
just high-temperature condenser
applications. Building energy saving
initiatives such as using condenser
water for reheat (dehumidification),
preheating boiler water, and
providing domestic hot water are
compatible with its temperature
capabilities.

8 CG-PRC014-E4
Options description

Evaporator hydraulic module Hydraulic module contents: Ice Making


Versions available: • Two pumps in parallel : The unit controls are factory set to
• No hydraulic control 180 kW - 350 kW (Variable speed handle ice making for thermal
drive available as option) storage applications.
• With pump contactors to control
a remote pump (single or dual) • One dual pump: 350 kW -
500 kW (Variable speed drive Communication Interface
• With pump integrated hydraulic
available as option)
module, single or dual pump, Permits bi-directional
low or high pressure head • Water strainer easily removable communication to the Trane
to allow quick cleaning. Integrated Comfort™ system and
Hydraulic module contents: • Drainage valve provides the LonMark® chiller
• Single or dual pump • Pressure ports for gauge profile input/outputs for use with a
• Expansion vessel connection generic BAS (Building Automation
• Pump winter freeze protection System)
• Water pressure relief valve set to
4 bar down to -18°C (the pump is
activated under an ambient Low Noise Version
• Water strainer easily removable
temperature setting) The unit is equipped with a
to allow quick cleaning.
• Drainage valve compressor sound attenuating
Hot water control enclosure.
• Pressure ports for gauge
connection This option allows the control of the
unit capacity based on the leaving Pressure Gauges
• Water pressure gauge
condenser-water temperature to A set of two pressure gauges per
• Condensate collection and permit heat recovery.
drainage (below pump) refrigerant circuit, one for low
pressure and one for high pressure.
• Pump winter freeze protection Phase protection device
down to -18°C (the pump is
activated under an ambient Inhibits operation of chiller in case Flange Connection Kit
temperature setting) of phase reversal Provides a kit that includes a set of
two pipe stubs and flange
Condenser hydraulic module Soft starter couplings.
Versions available: To reduce starting current during
compressor start
• No hydraulic control
• With pump contactors to control Setpoint and temperature offset
a remote pump (single or dual) and display card
• With pump integrated hydraulic
module: Allows to offset chilled water
setpoint temperature based on
- 180 kW - 350 kW: 2 single
either outside air, chilled water
pumps in parallel to adjust
return or zone temperature and
condenser waterflow as a
provides inlet/outlet condenser
function of unit capacity, low or
water temperature information.
high pressure head
- 350 kW - 500 kW: Dual pump, High Efficiency Option
low or high pressure head. (Only for 180-350 kW range)
• With pump integrated hydraulic
module and variable speed This option provides oversized heat
drives: exchangers to allow the unit to be
more energy efficient.
- 180 kW - 350 kW: same pumps
with separate variable speed
drive
- 350 kW - 500 kW: specific pump
with integrated variable speed
drive

CG-PRC014-E4 9
Applications consideration

Optimum performance of CGWN Foundations Water connection


and CCUN units will be achieved A special foundation is not required, Units are supplied as standard with
only if proper application guidelines provided the floor is flat, level and 3" male Victaulic connections.
are followed. strong enough to support the unit's Should flange connection be used,
Where the application varies from weight (see "General data" tables). use the adapted connection kit
the guidelines presented, it should available. It is not allowed to weld
be reviewed with your local Trane Sound insulation on Victaulic connections.
sales engineer. 4 or 6 vibration isolators are
supplied as standard. They will be Minimum water volume
Unit sizing inserted between the floor and the The minimum recommended water
Unit capacities are listed in the unit to attenuate vibration. An volume depends on the type of
“Performance Data” section. acoustics engineer should always application.
Intentionally oversizing a unit to be consulted when noise is a critical
If necessary, provide a buffer tank.
assure adequate capacity is not factor.
The control and safety devices are
recommended. Erratic system only certain to operate correctly if
operation and excessive compressor Water drain
the system's water volume is
cycling are often a direct result of an Ensure that near the unit is a large sufficient.
oversized unit. In addition, an enough drain to evacuate the water
oversized unit is usually more when from the system emptying the
expensive to purchase, install and unit for shutdown or repair.
operate. If oversizing is desired,
consider using two units.

Table 1 - Minimun installation water volume recommended

Confort Application Process cooling Application

2°C Dead band 3°C Dead band 4°C Dead band 2°C Dead band 3°C Dead band 4°C Dead band
(1) (2) (3) (1) (2) (3)

CGWN - CCUN 205 660 l 440 l 330 l 1160 l 730 l 530 l

CGWN - CCUN 206 670 l 450 l 340 l 1160 l 740 l 540 l

CGWN - CCUN 207 650 l 440 l 330 l 1100 l 710 l 520 l

CGWN - CCUN 208 880 l 580 l 440 l 1520 l 960 l 710 l

CGWN - CCUN 209 1060 l 700 l 530 l 1860 l 1170 l 860 l

CGWN - CCUN 210 1080 l 720 l 540 l 1870 l 1190 l 870 l

CGWN - CCUN 211 1260 l 840 l 630 l 2220 l 1400 l 1020 l

CGWN - CCUN 212 1260 l 840 l 630 l 2170 l 1380 l 1010 l

CGWN - CCUN 213 1050 l 700 l 530 l 1760 l 1130 l 830 l

CGWN - CCUN 214 1270 l 850 l 640 l 2150 l 1370 l 1010 l

CGWN - CCUN 215 1240 l 820 l 620 l 2060 l 1330 l 980 l


Notes
(1) Minimum water loop volume in order to obtain maximum +/- 1°C chilled water temperature fluctuation vs. Chilled water set-point
(2) Minimum water loop volume in order to obtain maximum +/- 1.5°C chilled water temperature fluctuation vs. Chilled water set-point
(3) Minimum water loop volume in order to obtain maximum +/- 2°C chilled water temperature fluctuation vs. Chilled water set-point
This table is estimated with
- Condenser : Water 30°/35°C
- Evaporator : Water 12°/7°C

10 CG-PRC014-E4
Applications consideration

Water treatment Flow rate limits


The use of untreated or improperly The minimum and maximum flow
treated water in chillers may result rates are indicated in the "Hydraulic
in scaling, erosion, corrosion or data" charts section. Too low a flow
algae. It is recommended that the rate may cause freezing of the
services of a qualified water- evaporator. Too high a flow rate
treatment specialist be obtained to may cause erosion of the
determine what water treatment, if evaporator and very substantial
any, is advisable. Trane assumes no pressure losses.
responsibilty for the results of
untreated, or improperly treated
water.

Operating Range
Figure 1 - CGWN operating limits (180 kW-350 kW) Figure 3 - CCUN operating limits (180 kW-350 kW)

/ / 80 /
70
/
/ / 60
50
40
/ 30 /
20
/ / /
10
0

A = Evaporator leaving water temperature (°C) A = Evaporator leaving water temperature (°C)
B = Saturated condensing temperature (°C) B = Saturated condensing temperature (°C)

Figure 2 - CGWN operating limits (350 kW-500 kW) Figure 4 - CCUN operating limits (350 kW-500 kW)

CLWT: Condenser Leaving Water Temperature SCT: Saturated Condensing temperature


ELWT: Evaporator Leaving Water Temperature ELWT: Evaporator Leaving Water Temperature

CG-PRC014-E4 11
Applications consideration

Split systems piping


recommendations
Maximum distances and refrigerant
line diameters between units must
be checked according to the
configuration and system operating
conditions (Chilled water
temperature and subcooling).
Tables 2 to 4 provide the maximum
acceptable height according to
subcooling available and
recommended diameters for
discharge liquid lines.

Figure 5 - Installation configuration - CCUN and remote condensing unit at the same
level

1: Discharge line
2: Liquid line

Figure 6 - Installation configuration - CCUN below remote condensing unit

1: Discharge line
2: Liquid line

12 CG-PRC014-E4
Applications consideration

Figure 7 - Installation configuration - CCUN above remote condensing unit

1: Discharge line
2: Liquid line

Table 2 - Maximum elevation (H) of CCUN above remote condensing unit

Subcooling Condensing dew temperature °C


°C 20°C 35°C 50°C 65°C
4°C 4m 6m 8m 10 m
6°C 8m 12 m 16 m 20 m
8°C 12 m 17 m 23 m 30 m
10°C 16 m 23 m 30 m 40 m
12°C 20 m 28 m 38 m 49 m

Table 3 - Recommended discharge line diameters for horizontal risers (Circuit 1)

Required discharge pipe diameter - Circuit 1


Unit size -12 -10 -8 -6 -4 -2 0 2 4 6 8 10 12 14
CCUN 205 7/8" 1"1/8 1"3/8
CCUN 206 7/8" 1"1/8 1"3/8
CCUN 207 7/8" 1"1/8 1"3/8
CCUN 208 1"1/8 1"3/8 1"5/8
CCUN 209 1"1/8 1"3/8 1"5/8
CCUN 210 1"1/8 1"3/8 1"5/8
CCUN 211 1"1/8 1"3/8 1"5/8
CCUN 212 1"5/8 2"1/8
CCUN 213 1"5/8 2"1/8
CCUN 214 1"5/8 2"1/8 2"5/8
CCUN 215 1"5/8 2"1/8 2"5/8

CG-PRC014-E4 13
Applications consideration

Table 4 - Recommended discharge line diameters for horizontal risers (Circuit 2)


Required discharge pipe diameter - Circuit 2
Unit size -12 -10 -8 -6 -4 -2 0 2 4 6 8 10 12 14
CCUN 205 7/8" 1"1/8 1"3/8
CCUN 206 7/8" 1"1/8 1"3/8
CCUN 207 7/8" 1"1/8 1"3/8
CCUN 208 1"1/8 1"3/8 1"5/8
CCUN 209 1"1/8 1"3/8 1"5/8
CCUN 210 1"1/8 1"3/8 1"5/8
CCUN 211 1"1/8 1"3/8 1"5/8
CCUN 212 1"3/8 1"5/8 2"1/8
CCUN 213 1"5/8 2"1/8
CCUN 214 1"5/8 2"1/8
CCUN 215 1"5/8 2"1/8 2"5/8

Table 5 - Recommended liquid line diameters for vertical or horizontal risers (Circuit 1)
Required liquid line pipe diameter - Circuit 1
Unit size -12 -10 -8 -6 -4 -2 0 2 4 6 8 10 12 14
CCUN 205 5/8" 7/8" 1"1/8
CCUN 206 5/8" 7/8" 1"1/8
CCUN 207 5/8" 7/8" 1"1/8
CCUN 208 7/8" 1"1/8 1"3/8
CCUN 209 7/8" 1"1/8 1"3/8
CCUN 210 7/8" 1"1/8 1"3/8
CCUN 211 7/8" 1"1/8 1"3/8
CCUN 212 1"1/8 1"3/8 1"5/8
CCUN 213 1"1/8 1"3/8 1"5/8
CCUN 214 1"1/8 1"3/8 1"5/8
CCUN 215 1"1/8 1"3/8 1"5/8

Table 6 - Recommended liquid line diameters for vertical or horizontal risers (Circuit 2)
Required liquid pipe diameter - Circuit 2
Unit size -12 -10 -8 -6 -4 -2 0 2 4 6 8 10 12 14
CCUN 205 5/8" 7/8" 1"1/8
CCUN 206 5/8" 7/8" 1"1/8
CCUN 207 5/8" 7/8" 1"1/8
CCUN 208 7/8" 1"1/8 1"3/8
CCUN 209 7/8" 1"1/8 1"3/8
CCUN 210 7/8" 1"1/8 1"3/8
CCUN 211 7/8" 1"1/8 1"3/8
CCUN 212 1"1/8 1"3/8
CCUN 213 1"1/8 1"3/8 1"5/8
CCUN 214 1"1/8 1"3/8 1"5/8
CCUN 215 1"1/8 1"3/8 1"5/8

14 CG-PRC014-E4
Control

Safety Controls Stand-alone controls


A centralized microcomputer offers Interfacing to stand-alone units is
a higher level of machine very simple: only a remote
protection. Because the safety auto/stop for scheduling is required
controls are smarter, they limit for unit operation. Signals from the
compressor operation in order to chilled-water pump contactor
avoid compressor or evaporator auxiliary, or a flow switch, are wired
failures, thereby minimizing to the chilled-water flow interlock.
nuisance shutdowns. Tracer™ Signals from a time clock or some
Chiller Controls directly senses the other remote device are wired to
control variables that govern the the external auto/stop input.
operation of the chiller: evaporator
Tracer™ Chiller Control human
pressure, condenser pressure.
interfaces
When any one of these variables
approaches a limit condition at
which the unit may be damaged or
shut down on a safety, Tracer
Chiller Controls takes corrective
action to avoid shutdown and keep
the chiller operating. It does this
through combined actions of
compressor staging and pump
staging. It has also the capability to
control the remote condenser fan
staging for condenserless unit
(CCUN). Tracer Chiller Controls
optimizes total chiller power
consumption during normal
operating conditions. During
abnormal operating conditions, the
microprocessor will continue to
optimize chiller performance by
taking the corrective action
necessary to avoid shutdown. This
keeps cooling capacity available
until the problem can be solved.
Whenever possible, the chiller is
allowed to perform its function:
make chilled water. In addition,
microcomputer controls allow for
more types of protection, like winter
freeze protection; the safety controls
help keep the building or process
running and out of trouble.

CG-PRC014-E4 15
Control

Standard Features External Alarm Indication Contacts


Auto/Stop Four factory-installed contacts with
A job-site-provided contact closure the following preset default
will turn the unit on and off. assignments:
• Alarm
Chilled Waterflow Interlock • Chiller running
Unit is equipped with a water flow • Maximum capacity
control which allows unit operation • Chiller limit.
if a load exists. This feature will
allow the unit to run in conjunction Additional Features that May Be
with the pump system. Added (require some optional
factory-installed hardware)
External Interlock • Ice-making card
A job-site-provided contact opening • Tracer communication card
wired to this input will turn the unit • Chilled water and remote
off and require a manual reset of current limit set point card
the unit microcomputer. This (note: all wiring outside the unit
closure is typically triggered by a is supplied by the contractor).
job-site-provided system such as a
fire alarm. Easy Interface to a Generic Building
Management System
Chilled Water Pump Control
Controlling the Indoor AquaStream²®
Unit controller manage operation of chillers with building management
the optional chilled and hot water systems is state-of-the-art, yet
pump of the chiller. When hydraulic simple with either:
modules are not mounted, unit - the LonTalk Communications
controls provide an output to Interface for Chillers (LCI-C)
control the chilled-water pump(s). - or Generic Building Management
One contact closure to the chiller is System Hardwire Points.
all that is required to initiate the
chilled-water system. Chilled water
Simple Interface with Other Control
pump control by the chiller is a
Systems
requirement for all Indoor
AquaStream²® chillers. Microcomputer controls afford
simple interface with other control
Seven day scheduling systems, such as time clocks,
building automation systems, and
This function provides a means of ice storage systems. This means
scheduling the chiller operation on you have the flexibility to meet job
a daily basis. Thus simple chiller requirements while not having to
scheduling can be performed learn a complicated control system.
without the need for a building This setup has the same standard
automation system. features as a stand-alone water
chiller, with the possibility of having
additional optional features.

16 CG-PRC014-E4
Control

What are LonTalk, Echelon, and Chiller Inputs:


LonMark? • Chiller Enable/Disable
LonTalk is a communications • Chilled Liquid Setpoint (Cool or
protocol developed by the Echelon hot Setpoint)
Corporation. The LonMark • Ice Making (Chiller Mode)
association develops control
Chiller Enable/Disable
profiles using the LonTalk
communication protocol. LonTalk is Allows the chiller to be started or
a unit level communications stopped depending on if certain
protocol, unlike BACNet used at the operating conditions are met.
system level. Chilled Liquid Setpoint

LonTalk Communications Interface Allows the the external setting


for Chillers (LCI-C) independent of the front panel
setpoint to adjust the leaving water
LonTalk Communications Interface temperature setpoint.
for Chillers (LCI-C) provides a
generic automation system with the Hot Liquid Setpoint
LonMark chiller profile Allows the external setting
inputs/outputs. The inputs/outputs independent of the front panel
include both mandatory and setpoint to adjust the leaving water
optional network variables. temperature setpoint from the
Note: LonMark network variable condenser.
names are in parentheses when Ice Making
different from chiller naming Provides interface with ice making
convention. control systems.
Chiller Outputs:
• On/Off Active Setpoint
• Leaving Chilled Water
Temperature
• Entering Chilled Water
Temperature
• Leaving Hot Water
Temperature
• Entering Hot Water
Temperature
• Alarm Descriptor
• Chiller Status

CG-PRC014-E4 17
Control

On/Off Chiller hardwire inputs include:


Indicates the current state of the • Chiller enable/disable
chiller • Circuit enable/disable
Active Setpoint
• External chilled water setpoint -
Indicates the current value of the (Optional feature)
leaving water temperature setpoint • Ice making enable – (Optional
Leaving Chilled Water Temperature feature)
Provides the current leaving water
temperature External Chilled Water Setpoint -
(Optional feature)
Entering Chilled Water Temperature
Allows the external setting
Provides the current entering water independent of the front panel
temperature. setpoint by one of two means:
Leaving Hot Water Temperature a) 2-10 VDC input, or
(Optional feature) b) 4-20 mA input
Provides the current leaving water
temperature from the condenser. Chiller hardwire outputs include:
Entering Hot Water Temperature • Compressor running indication
(Optional feature) • Alarm indication (Ckt 1/Ckt 2)
• Maximum capacity
Provides the current entering water
temperature from the condenser. • Ice making status

Alarm Descriptor Alarm Indication Contacts


Provides alarm messages based on The unit provides three single-pole/
predetermined criteria. double-throw contact closures to
Chiller Status indicate:
Indicates the running modes and a) Compressor on/off status
states of the chiller, i.e. Running in b) Compressor running at
alarm mode, chiller enabled, chiller maximum capacity
being locally controlled, etc. c) Failure has occurred (Ckt 1/Ckt 2)
These contact closures may be used
Generic Building Management to trigger job site supplied alarm
System Hardwire Points lights or alarm bells.
GBAS may be achieved via Ice Making Control - (Optional
hardware input/output as well. The feature)
input/outputs are as follows:
Provides interface with ice making
control systems.

18 CG-PRC014-E4
Control

Tracer Summit™ Controls Water-Cooled chillers can interface


with many different external control
— Interface with the Trane
systems, from simple stand-alone
Integrated Comfort System units to ice-making systems. Each
(ICS) unit requires a single-source, three-
phase power supply.
Trane Chiller Plant Control
A single twisted pair of wires tied
The Tracer Chiller Plant Manager directly between the Indoor
building management system AquaStream²® chillers and a Tracer
provides building automation and Summit™ system provides control,
energy management functions monitoring, and diagnostic
through stand-alone control. The capabilities. Control functions
Chiller Plant Control is capable of include auto/stop, adjustment of
monitoring and controlling your leaving-water-temperature set point
entire chiller plant system. and control of ice-making mode.
Application software available: The Tracer system reads monitoring
• Time-of-day scheduling information such as entering- and
• Chiller sequencing leaving-evaporator-water
• Process control language temperatures and entering- and
leaving-condenser-water
• Boolean processing
temperatures and outdoor air
• Zone control temperature. Over 60 individual
• Reports and logs diagnostic codes can be read by the
• Custom messages Tracer system. In addition, the
• Run time and maintenance Tracer system can provide
• Trend log sequencing control for up to
• PID control loops 25 units on the same chilled-water
loop. Pump sequencing control can
And of course, the Trane Chiller be provided from the Tracer
Plant Control can be used on a system. Tracer ICS is not available
stand-alone basis or tied into a in conjunction with the external set
complete building automation point capability.
system. When the water-cooled
chiller is used in conjunction with a
Trane Tracer Summit™ system, the
unit can be monitored and
controlled from a remote location.
The water-cooled chiller can be
controlled to fit into the overall
building automation strategy by
using time-of-day scheduling, timed
override, demand limiting, and
chiller sequencing. A building
owner can completely monitor the
water-cooled chiller from the Tracer
system, since all of the monitoring
information indicated on the
microcomputer can be read on the
unit controllers Tracer system
display. In addition, all the powerful
diagnostic information can be read
back at the Tracer system. Best of
all, this powerful capability comes
over a single twisted pair of wires!

CG-PRC014-E4 19
Control

Required Options Additional Options That May Be


Tracer Interface Used
- Failure Indication Contacts
Additional Options that May Be Communications Interface (For
Used Tracer Systems)
- Chilled-Water Temperature Reset
Ice-Making Control

External Trane Devices Required


Tracer Summit™, Tracer 100
System or Tracer Chiller Plant
Control

Ice-Making Systems Controls


An ice-making option may be
ordered with the water-cooled
chiller. The unit will have two
operating modes, ice making and
normal daytime cooling. In the ice
making mode, the water-cooled
chiller will operate at full
compressor capacity until the return
chilled-fluid temperature entering
the evaporator meets the ice
making set point. Two input signals
are required to the water-cooled
chiller for the ice-making option.
The first is an auto/stop signal for
scheduling, and the second is
required to switch the unit between
the ice-making mode and normal
daytime operation. The signals are
provided by a remote job site
building-automation device such as
a time clock or a manual switch. In
addition, the signals may be
provided over the twisted wire pair
from a Tracer™ system, or a
LonTalk Communication Interface
but will require the communication
boards provided with the Ice
Making Control Option.

20 CG-PRC014-E4
Selection Procedures

The performance examples, on the


following pages provide
performance information at various
capacities for the most common
conditions.
The stated cooling capacities are
based on:

Evaporator Condenser Fouling factor


∆t (°C) ∆t (°C) (m²/K/kW)
CGWN Water cooled chillers 5 5 0.0044
CCUN Condenserless chillers 5 - 0.0044
CCUN + remote condensing unit
Split system 5 - 0.0044

The capacity ratings are applicable Selection example:


to a temperature drop within 4 to Cooling capacity required (Cap):
8°C except as limited by the 180 kW
minimum or maximum water-flow
Evaporator leaving water
rates as indicated by the heat
temperature (ELWT): 7°C
exchanger’s hydraulic resistance
tables. If a different fouling factor is Condenser leaving water
used, the unit capacity will vary. For temperature (CLWT): 35°C
conditions that are not directly By using the selection table it can
tabulated, direct interpolation may be determined that the CGWN 205
be used. Extrapolation is not Standard gives a cooling capacity
permitted. (cap) of 182.5 kW and a power input
(P.I.) of 42.5 kW and condenser
Watercooled units: CGWN rejected heat (RH) is 224.19 kW.
To determine the cooling capacity Evaporator water flow rate (EWFR)
and the power input, the following is 8.71 l/s and associated pressure
information is needed: drop (EWPD) is 57 kPa
• the required cooling capacity
Condenser water flow rate (CWFR)
(Cap.)
is 10.70 l/s and associated pressure
• the evaporator leaving water drop (CWPD) is 59 kPa
temperature (ELWT)
• the condenser leaving water
temperature (CLWT)
Unit power input (P.I.), heat rejected
by condenser (RH), evaporator and
condenser waterflow rates
(respectively EWFR and CWFR) and
associated pressure drops
(respectively EWPD and CWPD) are
given in the table.

CG-PRC014-E4 21
Performances

Table 7 - Correction factors to apply when glycol is used in water loops

Glycol Concentration Performance Evaporator Condenser


Fluid Type
Evaporator Condenser F-CC F-PI F-FLEVP F-PDEVP F-FLCDS F-PDCDS
Water only 0% 0% 1.00 1.00 1.00 1.00 1.00 1.00
10% 0% 0.99 1.00 1.02 1.02 1.00 1.00
20% 0% 0.98 1.00 1.05 1.06 1.00 1.00
30% 0% 0.97 1.00 1.10 1.10 1.00 1.00
Ethylene Glycol
0% 10% 1.00 1.00 1.00 1.00 1.02 1.05
0% 20% 1.00 1.01 1.00 1.00 1.04 1.09
0% 30% 1.00 1.02 1.00 1.00 1.08 1.14
10% 0% 0.99 1.00 1.01 1.05 1.00 1.01
20% 0% 0.97 1.00 1.03 1.10 1.00 1.00
30% 0% 0.96 1.00 1.05 1.17 1.00 1.01
Mono-Propylene Glycol
0% 10% 1.00 1.01 1.00 1.00 1.01 1.06
0% 20% 1.00 1.01 1.00 1.00 1.02 1.13
0% 30% 0.99 1.02 1.00 1.00 1.05 1.21

The correction factors found in Table 5 can be applied as follows:

1) Cooling capacity with glycol [kW] = F-CC x Cooling capacity water [kW] (found in tables 6 to 13)

2) Power Input with glycol [kW] = F-PI x Power Input water [kW] (found in tables 6 to 13)

3) Water Flow Evaporator with glycol [Litres/sec] = F-FLEVP x Cooling capacity with glycol [kW] x 0.239 x (1 / Delta
T Evaporator [°C] )

4) Water Pressure drop Evaporator with glycol [kPa] = F-PDEVP x Water Pressure drop Evaporator water [kPa]
(found in figures 6 and 7)
CGWN Only:

5) Water Flow Condenser with glycol [Litres/sec] = F-FLCDS x ( Cooling capacity with glycol [kW] + Power input
with glycol [kW] ) x 0.239 x (1 / Delta T Condenser [°C] )

6) Water Pressure drop Condenser with glycol [kPa] = F-PDCDS x Water Pressure drop Condenser water [kPa]
(found in figures 8 and 9)
In case of application with negative temperature at the evaporator, combination of simultaneous usage of glycol
both in evaporator and condenser, or usage of another type of fluid: please contact your local Trane sales
representative.

22 CG-PRC014-E4
Performances

Table 8 - European Seasonal Energy Efficiency Ratio (ESEER) - CGWN Standard


A B C D
Model ESEER 100% load 75% load 50% load 25% load
EER EER EER EER
CGWN 205 5.96 4.29 5.23 6.36 6.50
CGWN 206 6.04 4.32 5.17 6.46 6.77
CGWN 207 6.06 4.36 5.30 6.50 6.60
CGWN 208 6.28 4.60 5.48 6.45 7.33
CGWN 209 5.81 4.45 5.14 6.11 6.41
CGWN 210 5.79 4.37 5.04 6.14 6.42
CGWN 211 5.90 4.35 5.17 6.25 6.55
CGWN 212 5.46 4.00 4.73 5.71 6.23
CGWN 213 5.53 3.97 4.90 5.69 6.34
CGWN 214 5.32 3.89 4.81 5.54 5.86
CGWN 215 5.41 4.05 4.90 5.59 6.01

EER: Energy Efficiency Ratio

Table 9 - European Seasonal Energy Efficiency Ratio (ESEER) - CGWN High Efficiency
(HE)
A B C D
Model ESEER 100% load 75% load 50% load 25% load
EER EER EER EER
CGWN 205 HE 6.39 4.82 5.66 6.74 7.02
CGWN 206 HE 6.36 4.75 5.51 6.74 7.11
CGWN 207 HE 6.39 4.71 5.62 6.78 7.00

EER: Energy Efficiency Ratio

CG-PRC014-E4 23
General data

Table 10 - Water cooled units: CGWN standard – R410A


CGWN CGWN CGWN CGWN CGWN CGWN CGWN
205 206 207 208 209 210 211
Eurovent Performances (1)
Net Cooling Capacity (kW) 182.5 217.0 251.7 283.1 312.1 341.9 373.7
Total Power input in cooling (kW) 42.5 50.2 57.7 61.5 70.1 78.2 85.9
Evaporator water pressure drop (kPa) 57 59 55 42 42 50 54
Evaporator head pressure available (4) (kPa) 161 141 142 149 143 188 176
Condenser water pressure drop (kPa) 59 64 60 47 52 63 65
Condenser head pressure available (kPa) 151 134 138 162 150 132 117
Main Power supply 400/3/50
Sound Power Level (4) (dBA) 82 82 83 83 84 84 84
Sound Power Level (4) w/ sound attenuation jacket (dBA) 79 79 80 80 81 81 81
Units Amps
Nominal (3) (A) 144 163 187 210 233 250 263
Start-up Amps
Standard unit (A) 274 338 395 418 441 512 525
With soft starter option (A) 210 252 291 314 337 384 397
Short circuit unit capacity (kA) 15 15 15 15 15 15 15
Max supply cable size ( mm2) 150 150 150 150 150 240 240
Min supply cable size ( mm2) 35 35 50 50 70 70 70
Compressor
Number 4
Type Scroll
Model (15T+15T) (15T+20T) (20T+20T) (20T+25T) (25T+25T) (25T+30T) (30T+30T)
Speeds number 1
Motors Number 1
Rated Amps (compA/CompB) (3) (A) 31/31 31/40 40/40 40/52 52/52 52/58 58/58
Locked rotor Amps (compA/CompB) (A) 160/160 160/215 215/215 215/260 260/260 260/320 320/320
Motor RPM (rpm) 2900
Power factor (compA/CompB) 0.82/0.82 0.82/0.87 0.87/0.87 0.87/0.84 0.84/0.84 0.84/0.88 0.88/0.88
Sump Heater (compA/CompB) (W) 160/160
Evaporator
Number 1
Type Brazed plate
Model DP400-74 DP400-90 DP400-114 DP400-162 DP400-186 DP400-186 DP400-206
Water volume (total) (L) 15.6 18.9 24.0 34.1 39.2 39.2 43.4
Antifreeze Heater (W) - - - - - - -
Evaporator Water Connections Grooved pipe connection
Diameter 3” 3” 4” 4” 4” 4” 4”
Max. water-side operating pressure
without hydraulic module (kPa) 1000
with hydraulic module (kPa) 400
Condenser
Number 1
Type Brazed plate
Model DP400-90 DP400-114 DP400-134 DP400-186 DP400-206 DP400-206 DP400-222
Water volume (total) (L) 18.9 24.0 28.2 39.2 43.4 43.4 46.7
Antifreeze Heater (W) - - - - - - -
Condenser Water Connections Grooved pipe connection
Diameter 3 or 4” 3 or 4” 3 or 4” 4” 4” 4” 4”
Max. water-side operating pressure
without hydraulic module (kPa) 1000
with hydraulic module suction/discharge (kPa) 400/640
Dimensions
Height (mm) 1842 1842 1842 1842 1842 1842 1842
Length (mm) 2545 2545 2545 2545 2545 2545 2545
Width (mm) 880 880 880 880 880 880 880
Operating Weight
Base Unit (kg) 1360 1300 1420 1500 1650 1710 1790
Evap Hyd Kit (kg) 1450 1390 1590 1670 1820 1880 1960
Evap + Cds Hyd Kit (kg) 1520 1460 1690 1770 1920 1980 2060
Shipping Weight
Base Unit (kg) 1290 1220 1320 1370 1510 1570 1650
Evap Hyd Kit (kg) 1380 1310 1490 1540 1680 1740 1820
Evap + Cds Hyd Kit (kg) 1450 1380 1590 1640 1780 1840 1920
System Data
Refrigerant circuit 2
Capacity steps 4 4 4 4 4 4 4
Minimum capacity % 25 21 25 22 25 23 25
Refrigerant Charge (2)
Circuit 1 & 2 (kg) 10 11 13 17 18 18 19
Oil Charge (2)
Circuit 1 & 2 (l) 13.4 13.4 13.4 13.4 13.4 13.9 14.4

(1) at Eurovent Conditions (Evap 12°C/7°C - Condenser. 30°C/35°C)


(2) per circuit
(3) Max rated conditions.
(4) Dual Pump Option

24 CG-PRC014-E4
General data

Table 11 - Water Cooled units: CGWN standard - R407C


CGWN CGWN CGWN CGWN
212 213 214 215
Eurovent Performances (1)
Net Cooling Capacity (kW) 398.6 431.3 466.0 506.4
Total Power input in cooling (kW) 97.0 106.4 117.3 125.5
Evaporator water pressure drop (kPa) 40 47 49 48
Evaporator head pressure available (4) (kPa) 236 218 200 187
Condenser water pressure drop (kPa) 66 64 59 56
Condenseur head pressure available (kPa) 159 151 147 136
Main Power supply 400/3/50
Sound Power Level (4) (dBA) 87 88 88 90
Sound Power Level w/ sound attenuation jacket (4) (dBA) 84 85 85 87
Units Amps
Nominal (3) (A) 311 337 370 400
Start-up Amps
Standard unit (A) 563 588 621 655
With soft starter option (A) 439 465 498 530
Short circuit unit capacity (kA) 15 15 15 15
Max supply cable size (mm2) 185 185 240 240
Min supply cable size (mm2) 240 240 240 240
Compressor
Number 5 6 6 6
Type Scroll
Model (25T+30T) (25T) (25T+30T) (30T)
Speeds number 1
Motors Number 1
Rated Amps (compA/CompB) (3) (A) 52/62.5 52/52 52/62.5 62.5/62.5
Locked rotor Amps (compA/CompB) (A) 272/310 272/272 272/310 310/310
Motor RPM (rpm) 2900 2900 2900 2900
Power factor (compA/CompB) 0.87/0.87 0.87/0.87 0.87/0.87 0.87/0.87
Sump Heater (compA/CompB) (W) 150 150 150 150
Evaporator
Number 1
Type Brazed plate
Model AC350-190DQ AC350-190DQ AC350-210DQ AC350-230DQ
Water volume (total) (L) 38 38 42 46
Antifreeze Heater (W) - - - -
Evaporator Water Connections Grooved pipe connections
Diameter 4"
Max. water-side operating pressure,
without hydraulic module (kPa) 1000 1000 1000 1000
with hydraulic module (kPa) 400 400 400 400
Condenser
Number 2
Type Brazed plate
Model B400T- 94p / 114p B400T- 114p / 114p B400T- 114p / 144p B400T- 144p / 144p
Water volume (total) (L) 19 / 23 23 / 23 23 / 29 29 / 29
Antifreeze Heater (W) - - - -
Condenser Water Connections Grooved pipe connections
Diameter 5"
Max. water-side operating pressure,
without hydraulic module (kPa) 1000 1000 1000 1000
with hydraulic module (kPa) 400 400 400 400
Dimensions without Hydraulic Module
Height (mm) 1950 1950 1950 1950
Length (mm) 2808 2808 2808 2808
Width (mm) 878 878 878 878
Dimensions with Hydraulic Module
Height (mm) 1950 1950 1950 1950
Length (mm) 3498 3498 3498 3498
Width (mm) 878 878 878 878
Operating Weight
Base Unit w/o Hyd Kit (kg) 2232 2442 2525 2640
Base Unit with Hyd Kit (kg) 2128 2337 2420 2500
Evap Hyd Kit (kg) 490 490 490 490
Cds Hyd Kit (kg) 374 374 374 374
Evap + Cds Hyd Kit (kg) 682 682 682 682
Shipping Weight
Base Unit w/o Hyd Kit (kg) 2109 2315 2387 2492
Base Unit with Hyd Kit (kg) 2048 2253 2326 2408
Evap Hyd Kit (kg) 432 432 432 432
Cds Hyd Kit (kg) 317 317 317 317
Evap + Cds Hyd Kit (kg) 662 662 662 662
System Data
Number of Refrigerant circuit 2
Capacity steps 5 6 6 6
Minimum capacity % 18 16 15 16
Refrigerant Charge (2)
Circuit A & B (kg) 22 / 21 22 / 22 25 / 23 26 / 26
Oil Charge (2)
Circuit A & B (l) 20.4 / 12.6 20.4 / 20.4 18.9 / 20.4 18.9 / 18.9

(1) at Eurovent Conditions (Evap 12°C/7°C - Condenser 30°C/35°C) (3) Max rated conditions.
(2) per circuit (4) Dual Pump Option

CG-PRC014-E4 25
General data

Table 12 - Water Cooled units: CGWN High Efficiency (HE) - R410A


CGWN CGWN CGWN
205 HE 206 HE 207 HE
Eurovent Performances (1)
Net Cooling Capacity (kW) 193.3 227.4 262.4
Total Power input in cooling (kW) 40.1 47.9 55.7
Evaporator water pressure drop (kPa) 26 36 37
Evaporator head pressure available (4) (kPa) 188 156 160
Condenser water pressure drop (kPa) 31 42 41
Condenseur head pressure available (kPa) 177 154 173
Main Power supply
Sound Power Level (4) (dBA) 82 82 83
Sound Power Level w/ sound attenuation jacket (4) (dBA) 79 79 80
Units Amps
Nominal (3) (A) 144 163 187
Start-up Amps
Standard unit (A) 274 338 395
With soft starter option (A) 210 252 291
Short circuit unit capacity (kA) 15 15 15
Max supply cable size (mm2) 150 150 150
Min supply cable size (mm2) 35 35 50
Compressor
Number 4
Type Scroll
Model (15T+15T) (15T+20T) (20T+20T)
Speeds number 1
Motors Number 1
Rated Amps (compA/CompB) (3) (A) 31/31 31/40 40/40
Locked rotor Amps (compA/CompB) (A) 160/160 160/215 215/215
Motor RPM (rpm) 2900 2900 2900
Power factor (compA/CompB) 0.82/0.82 0.82/0.87 0.87/0.87
Sump Heater (compA/CompB) (W) 160/160 160/160 160/160
Evaporator
Number 1
Type Brazed plate
Model DV58-138 DV58-154 DV58-170
Water volume (total) (l) 32.4 32.4 34.1
Antifreeze Heater (W) -
Evaporator Water Connections Grooved pipe connections
Diameter 3" (80) 3" (80) 4" (100)
Max. water-side operating pressure.
without hydraulic module (kPa) 1000 1000 1000
with hydraulic module (kPa) 400 400 400
Condenser
Number
Type Brazed plate
Model DP400-162 DP400-162 DP400-186
Water volume (total) (l) 34.1 34.1 39.2
Antifreeze Heater (W) -
Condenser Water Connections Grooved pipe connection
Diameter 3” (80)
Antifreeze heater (W) -
Max. water-side operating pressure
without hydraulic module (kPa) 1000 1000 1000
with hydraulic module suction/discharge (kPa) 400/640 400/640 400/640
Dimensions
Height (mm) 1842
Length (mm) 2545
Width (mm) 880
Operating Weight
Base Unit (kg) 1460 1450 1470
Evap Hyd Kit (kg) 1550 1540 1640
Evap + Cds Hyd Kit (kg) 1620 1610 1740
Shipping Weight
Base Unit (kg) 1360 1350 1340
Evap Hyd Kit (kg) 1450 1440 1510
Evap + Cds Hyd Kit (kg) 1520 1510 1610
System Data
Refrigerant circuit 2
Capacity steps 4 4 4
Minimum capacity % 25 21 25
Refrigerant Charge (2)
Circuit A & B (kg) 15 15 17
Oil Charge (2)
Circuit A & B (l) 13.4 13.4 13.4

(1) at Eurovent Conditions (Evap 12°C/7°C - Condenser. 30°C/35°C)


(2) per circuit
(3) Max rated conditions.
(4) Dual Pump Option

26 CG-PRC014-E4
General data

Table 13 - Condenserless units: CCUN standard - R410A


CCUN CCUN CCUN CCUN CCUN CCUN CCUN
205 206 207 208 209 210 211
Eurovent Performances (1)
Net Cooling Capacity (kW) 166.3 198.1 230.4 257.7 281.9 311.4 343.8
Total Power input in cooling (kW) 45.6 53.8 62.0 69.8 77.7 86.4 95.1
Evaporator water pressure drop (kPa) 48 49 47 35 34 41 46
Evaporator head pressure available (4) (kPa) 178 161 153 160 157 200 189
Main Power supply 400/3/50
Sound Power Level (4) (dBA) 82 82 83 83 84 84 84
Sound Power Level (4) w/ sound attenuation jacket (dBA) 79 79 80 80 81 81 81
Units Amps
Nominal (3) (A) 132 151 172 195 218 236 249
Start-up Amps
Standard unit (A) 262 326 381 404 427 498 511
With soft starter option (A) 198 240 277 300 323 370 383
Short circuit unit capacity (kA) 15 15 15 15 15 15 15
Max supply cable size (mm2) 150 150 150 150 150 240 240
Min supply cable size ( mm2) 35 35 50 50 70 70 70
Compressor
Number 4
Type Scroll
Model (15T+15T) (15T+20T) (20T+20T) (20T+25T) (25T+25T) (25T+30T) (30T+30T)
Speeds number 1
Motors Number 1
Rated Amps (compA/CompB) (A) 31/31 31/40 40/40 40/52 52/52 52/58 58/58
Locked rotor Amps (compA/CompB) (A) 160/160 160/215 215/215 215/260 260/260 260/320 320/320
Motor RPM (rpm) 2900
Power factor (compA/CompB) 0.82/0.82 0.82/0.87 0.87/0.87 0.87/0.84 0.84/0.84 0.84/0.88 0.88/0.88
Sump Heater (compA/CompB) (W) 160/160
Evaporator
Number 1
Type Brazed plate
Model DP400-74 DP400-90 DP400-114 DP400-162 DP400-186 DP400-186 DP400-206
Water volume (total) (L) 15.6 18.9 24.0 34.1 39.2 39.2 43.4
Antifreeze Heater (W) - - - - - - -
Evaporator Water Connections Grooved pipe connections
Diameter 3” 3” 4” 4” 4” 4” 4”
Max. water-side operating pressure
without hydraulic module (kPa) 1000
with hydraulic module (kPa) 400
Remote condenser connections
Discharge line diameter circuit 1 & 2 1"3/8 1"3/8 1"3/8 1"5/8 1"5/8 1"5/8 1"5/8
Liquid line diameter circuit 1 & 2 7/8 7/8 7/8 7/8 7/8 1"1/8 1"1/8
Dimensions
Height (mm) 1842 1842 1842 1842 1842 1842 1842
Length (mm) 2545 2545 2545 2545 2545 2545 2545
Width (mm) 880 880 880 880 880 880 880
Operating Weight
Base Unit (kg) 1260 1170 1270 1280 1420 1480 1550
Evap Hyd Kit (kg) 1350 1260 1440 1450 1590 1650 1720
Shipping Weight
Base Unit (kg) 1210 1120 1200 1190 1320 1380 1450
Evap Hyd Kit (kg) 1300 1210 1370 1360 1490 1550 1620
System Data
Refrigerant circuit 2
Capacity steps 4 4 4 4 4 4 4
Minimum capacity % 25 21 25 22 25 23 25
Refrigerant Charge (2)
Circuit 1 & 2 (kg) 3 3 3 3 3 3 3
Oil Charge (2)
Circuit 1 & 2 (l) 13.4 13.4 13.4 13.4 13.4 13.9 14.4

(1) Conditions (Evap 12°C/7°C - Saturated discharge 45°C - 5°C subcooling)


(2) per circuit
(3) Max rated conditions.
(4) Dual Pump Option

CG-PRC014-E4 27
General data

Table 14 - Condenserless units: CCUN standard - R407C


CCUN CCUN CCUN CCUN
212 213 214 215
Eurovent Performances (1)
Net Cooling Capacity (kW) 385.6 417.3 450.4 486.9
Total Power input in cooling (kW) 99.0 108.5 120.5 131.1
Evaporator water pressure drop (kPa) 38 44 46 45
Evaporator head pressure available (4) (kPa) 242 227 211 197
Main Power supply 400/3/50
Sound Power Level (4) (dBA) 87 88 88 90
Sound Power Level w/ sound attenuation jacket (4) (dBA) 84 85 85 87
Units Amps
Nominal (3) (A) 280 306 339 369
Start-up Amps
Standard unit (A) 532 557 590 624
With soft starter option (A) 408 434 467 499
Short circuit unit capacity (kA) 15 15 15 15
Max supply cable size (mm2) 185 185 240 240
Min supply cable size (mm2) 240 240 240 240
Compressor
Number 5 6 6 6
Type Scroll
Model (25T+30T) (25T) (25T+30T) (30T)
Speeds number 1
Motors Number 1
Rated Amps (compA/CompB) (3) (A) 52/62.5 52/52 52/62.5 62.5/62.5
Locked rotor Amps (compA/CompB) (A) 272/310 272/272 272/310 310/310
Motor RPM (rpm) 2900 2900 2900 2900
Power factor (compA/CompB) 0.87/0.87 0.87/0.87 0.87/0.87 0.87/0.87
Sump Heater (compA/CompB) (W) 150 150 150 150
Evaporator
Number 1
Type Brazed plate
Model AC350-190DQ AC350-190DQ AC350-210DQ AC350-230DQ
Water volume (total) (l) 38 38 42 46
Antifreeze Heater (W) no no no no
Evaporator Water Connections Grooved pipe connections
Diameter 4"
Max. water-side operating pressure,
without hydraulic module (kPa) 1000 1000 1000 1000
with hydraulic module (kPa) 400 400 400 400
Remote condenser connections
Discharge line diameter circuit 1 & 2 2"1/8 2"1/8 2"1/8 2"1/8
Liquid line diameter circuit 1 & 2 1"3/8 1"3/8 1"3/8 1"3/8
Dimensions without Hydraulic Module
Height (mm) 1950 1950 1950 1950
Length (mm) 2808 2808 2808 2808
Width (mm) 878 878 878 878
Dimensions with Hydraulic Module
Height (mm) 1950 1950 1950 1950
Length (mm) 3498 3498 3498 3498
Width (mm) 878 878 878 878
Operating Weight
Base Unit w/o Hyd Kit (kg) 1879 2070 2120 2180
Base Unit with Hyd Kit (kg) 1880 2071 2122 2182
Evap Hyd Kit (kg) 490 490 490 490
Shipping Weight
Base Unit w/o Hyd Kit (kg) 1832 2023 2070 2130
Base Unit with Hyd Kit (kg) 1842 2033 2080 2136
Evap Hyd Kit (kg) 432 432 432 432
System Data
Refrigerant circuit 2
Capacity steps 4 4 4 4
Minimum capacity % 22 33 30 33
Refrigerant Charge (2)
Circuit A & B (kg) Holding charge
Oil Charge (2)
Circuit A & B (l) 20.4 / 12.6 20.4 / 20.4 18.9 / 20.4 18.9 / 18.9

(1) Conditions (Evap 12°C/7°C - Saturated discharge 45°C - 5°C subcooling) (3) Max rated conditions.
(2) per circuit (4) Dual Pump Option

28 CG-PRC014-E4
General data

Table 15 - Condenserless units: CCUN High Efficiency (HE) - R410A


CCUN CCUN CCUN
205 HE 206 HE 207 HE
Eurovent Performances (1)
Net Cooling Capacity (kW) 175.0 206.7 239.1
Total Power input in cooling (kW) 45.6 53.8 62.0
Evaporator water pressure drop (kPa) 22 29 30
Evaporator head pressure available (4) (kPa) 190 170 170
Main Power supply 400/3/50
Sound Power Level (4) (dBA) 82 82 83
Sound Power Level w/ sound attenuation jacket (4) (dBA) 79 79 80
Units Amps
Nominal (3) (A) 132 151 172
Start-up Amps
Standard unit (A) 262 326 381
With soft starter option (A) 198 240 277
Short circuit unit capacity (kA) 15 15 15
Max supply cable size (mm2) 150 150 150
Min supply cable size (mm2) 35 35 50
Compressor
Number 4
Type Scroll
Model (15T+15T) (15T+20T) (20T+20T)
Speeds number 1
Motors Number 1
Rated Amps (compA/CompB) (3) (A) 31/31 31/40 40/40
Locked rotor Amps (compA/CompB) (A) 160/160 160/215 215/215
Motor RPM (rpm) 2900 2900 2900
Power factor (compA/CompB) 0.82/0.82 0.82/0.87 0.87/0.87
Sump Heater(compA/CompB) (W) 160/160 160/160 160/160
Evaporator
Number 1
Type Brazed plate
Model DP400-154 DP400-154 DP400-162
Water volume (total) (L) 32.4 32.4 34.1
Antifreeze Heater (W) -
Evaporator Water Connections Grooved pipe connections
Diameter 3"
Max. water-side operating pressure
without hydraulic module (kPa) 1000 1000 1000
with hydraulic module (kPa) 400 400 400
Remote condenser connections
Discharge line diameter circuit 1 & 2 1"3/8
Liquid line diameter circuit 1 & 2 7/8 7/8 7/8
Dimensions
Height (mm) 1842
Length (mm) 2545
Width (mm) 880
Operating Weight
Base Unit (kg) 1330 1240 1250
Evap Hyd Kit (kg) 1420 1330 1420
Shipping Weight
Base Unit (kg) 1270 1170 1160
Evap Hyd Kit (kg) 1360 1260 1330
System Data
Refrigerant circuit 2
Capacity steps 4
Minimum capacity % 25 21 25
Refrigerant Charge (2)
Circuit 1 & 2 (kg) Holding charge
Oil Charge (2)
Circuit 1 & 2 (l) 13.4 13.4 13.4

(1) Conditions (Evap 12°C/7°C - Saturated discharge 45°C - 5°C subcooling) (3) Max rated conditions.
(2) per circuit (4) Dual Pump Option

CG-PRC014-E4 29
General data

Table 16 - Evaporator hydraulic module


205 206 207 208 209 210 211 212 213 214 215
High head pressure option
Nb Pump set 1
Motor (1)(2) (kW) 4.0 4.0 5.5 5.5 5.5 7.5 7.5 11.0 11.0 11.0 11.0
Rated Amps (1)(2) (A) 7.5 7.5 11.1 11.1 11.1 14.7 14.7 20.0 20.0 20.0 20.0
Motor RPM (rpm) 2900
Low head pressure option
Nb Pump set 1
Motor (1)(2) (kW) 2.2 2.2 4.0 4.0 4.0 5.5 5.5 4.0 4.0 5.5 5.5
Rated Amps (1)(2) (A) 4.0 4.0 7.5 7.5 7.5 11.1 11.1 7.8 7.8 10.3 10.3
Motor RPM (rpm) 2900
Expansion tank volume (l) 25 25 25 25 25 25 25 35 35 35 35
User volume expansion capacity (3) (l) 3600 3600 3600 3600 3600 3600 3600 5100 5100 5100 5100
Water strainer diameter 3" 3" 4" 4" 4" 4" 4" 4" 4" 4" 4"
Piping Steel

Table 17 - Condenser hydraulic module


205 206 207 208 209 210 211 212 213 214 215
High head pressure option
Nb Pump set 2 (in parallel)
Motor (1)(2) (kW) 3 3 4 4 4 4 4 7.5 7.5 7.5 7.5
Rated Amps (1)(2) (A) 6.1 6.1 7.7 7.7 7.7 7.7 7.7 13.8 13.8 13.8 13.8
Motor RPM (rpm) 2900
Low head pressure option
Nb Pump set 2 (in parallel)
Motor (1)(2) (kW) 2.2 2.2 3.0 3.0 3.0 3.0 3.0 4.0 4.0 5.5 5.5
Rated Amps (1)(2) (A) 4.2 4.2 6.1 6.1 6.1 6.1 6.1 7.8 7.8 10.3 10.3
Motor RPM (rpm) 2900
Water strainer diameter 4" 4" 4" 4" 4" 4" 4" 4" 4" 4" 4"
Piping Steel

(1) per motor


(2) Dual Pump Option
(3) Hydrostatic pressure 3 bar at 25°C with 7°C mini

30 CG-PRC014-E4
Hydraulic data

Figure 8 - Standard and High Efficiency units evaporator pressure drop (205-215)

EWFR: Evaporator Waterflow Rate


EWPD: Evaporator Water Pressure Drop

Figure 9 - Standard and High Efficiency units condenser pressure drop

CWFR: Condenser Waterflow Rate


CWPD: Condenser Water Pressure Drop

CG-PRC014-E4 31
Hydraulic data

Figure 10 - Evaporator available pressure - Standard and High Efficiency units – Low head pressure – Single pump

EWFR: Evaporator Waterflow Rate


EWPD: Evaporator Water Pressure Drop

Figure 11 - Evaporator available pressure - Standard and High Efficiency units – Low head pressure – Dual pump

EWFR: Evaporator Waterflow Rate


EWPD: Evaporator Water Pressure Drop

32 CG-PRC014-E4
Hydraulic data

Figure 12 - Evaporator available pressure - Standard and High Efficiency units – High head pressure – Single pump (205-211)

EWFR: Evaporator Waterflow Rate


EWPD: Evaporator Water Pressure Drop

Figure 13 - Evaporator available pressure - Standard and High Efficiency units – High head pressure – Dual pump

EWFR: Evaporator Waterflow Rate


EWPD: Evaporator Water Pressure Drop

CG-PRC014-E4 33
Hydraulic data

Figure 14 - Condenser available pressure - Standard and High Efficiency units – Low head pressure

CWFR: Condenser Waterflow Rate


CWPD: Condenser Water Pressure Drop

Figure 15 - Condenser available pressure - Standard and High Efficiency units – High head pressure (205-211)

CWFR: Condenser Waterflow Rate


CWPD: Condenser Water Pressure Drop

34 CG-PRC014-E4
Sound performances

Table 18 - Sound Power Level - standard and high efficiency units without compressor sound jacket
Sound Power Level Lw (d(B)) Global
Size 63 Hz 125 Hz 250 Hz 500 Hz 1 kHz 2 kHz 4 kHz 8 kHz dB(A)
205 93 dB 75 dB 76 dB 84 dB 71 dB 69 dB 65 dB 64 dB 82 dBA
206 92 dB 75 dB 76 dB 82 dB 75 dB 71 dB 67 dB 65 dB 82 dBA
207 92 dB 75 dB 76 dB 84 dB 76 dB 73 dB 68 dB 64 dB 83 dBA
208 91 dB 73 dB 76 dB 83 dB 78 dB 74 dB 69 dB 65 dB 83 dBA
209 91 dB 74 dB 77 dB 84 dB 79 dB 75 dB 70 dB 65 dB 84 dBA
210 91 dB 80 dB 81 dB 84 dB 78 dB 73 dB 67 dB 61 dB 84 dBA
211 91 dB 80 dB 80 dB 84 dB 80 dB 74 dB 69 dB 64 dB 84 dBA
212 94 dB 84 dB 89 dB 84 dB 79 dB 80 dB 71 dB 64 dB 87 dBA
213 95 dB 87 dB 88 dB 85 dB 81 dB 81 dB 73 dB 66 dB 88 dBA
214 84 dB 87 dB 88 dB 84 dB 83 dB 81 dB 74 dB 67 dB 88 dBA
215 95 dB 89 dB 88 dB 86 dB 85 dB 83 dB 76 dB 69 dB 90 dBA

* High efficiency not available for sizes 212 to 215

Table 19 - Sound Power Level - standard and high efficiency units with compressor sound jacket
Sound Power Level Lw (d(B)) Global
Size 63 Hz 125 Hz 250 Hz 500 Hz 1 kHz 2 kHz 4 kHz 8 kHz dB(A)
205 92 dB 74 dB 75 dB 81 dB 67 dB 62 dB 60 dB 55 dB 79 dBA
206 91 dB 74 dB 74 dB 80 dB 71 dB 65 dB 61 dB 56 dB 79 dBA
207 91 dB 74 dB 76 dB 82 dB 72 dB 66 dB 63 dB 56 dB 80 dBA
208 90 dB 73 dB 75 dB 81 dB 74 dB 68 dB 64 dB 57 dB 80 dBA
209 90 dB 73 dB 76 dB 81 dB 74 dB 69 dB 64 dB 57 dB 81 dBA
210 93 dB 79 dB 80 dB 82 dB 75 dB 67 dB 64 dB 58 dB 81 dBA
211 93 dB 79 dB 79 dB 81 dB 76 dB 69 dB 64 dB 62 dB 81 dBA
212 91 dB 85 dB 89 dB 83 dB 74 dB 75 dB 66 dB 55 dB 84 dBA
213 91 dB 85 dB 89 dB 83 dB 77 dB 77 dB 68 dB 57 dB 85 dBA
214 91 dB 85 dB 88 dB 83 dB 77 dB 78 dB 70 dB 59 dB 85 dBA
215 92 dB 87 dB 88 dB 84 dB 81 dB 78 dB 71 dB 60 dB 87 dBA

* High efficiency not available for sizes 212 to 215

The sound power levels above are valid for:


- CGWN water cooled chillers operating at a condenser leaving water temperature below or equal to 40°C
- CCUN condenserless chillers operating at a saturated condensing temperature below or equal to 45°C
Should the units operate at different conditions, apply correction factors to global sound pressure as described in the table below.

Table 20 - Correction factors for other conditions

Without compressor sound With compressor sound


jacket jacket

Condenser leaving water 40 to 50 °C + 1 dB(A) + 2 dB(A)


CGWN
temperature 50 to 58°C + 2 dB(A) + 4 dB(A)
45 to 55°C + 1 dB(A) + 2 dB(A)
CCUN Saturated condensing temperature
55 to 63°C + 2 dB(A) + 4 dB(A)

CG-PRC014-E4 35
Sound performances

Figure 16 - CGWN refrigerant flow chart (205-211)

Figure 17 - CGWN refrigerant flow chart (212-215)

1: Scroll compressor 7: Discharge line


2: Brazed plate evaporator 8: Liquid Line
3: Brazed plate condenser 9: Suction Line
4: Filter drier Pi: Gauge
5: Expansion valve PT: Pressure transducer
6: ¼ SAE Male pressure tab PZH: High pressure switch

36 CG-PRC014-E4
Units schematics

Figure 18 - CCUN refrigerant flow chart (205-211)

Figure 19 - CCUN refrigerant flow chart (212-215)

10

11

1: Scroll compressor 8: Liquid Line


2: Brazed plate evaporator 9: Suction Line
4: Filter drier 10: Service valve
5: Expansion valve 11: Solenoid valve
6: ¼ SAE Male pressure tab Pi: Gauge
7: Discharge line PT: Pressure transducer
PZH: High pressure switch

CG-PRC014-E4 37
Units schematics

Figure 20 - CGWN hydraulic flow chart – without hydraulic module (205-211)

1 2 3

CW
3

3
2 4

HW
3

5 4

Figure 21 - CGWN hydraulic flow chart – without hydraulic module (212-215)

1 2 3
CW

3
4

5
HW

1: Insulated evaporator CW: Chilled water loop


2: Valve for air vent HW: Condensation water loop
3: ¼ SAE Male pressure tab TT: Temperature sensor
4: ¼ SAE Male drain tab FT: Water flow switch
5: Condenser

38 CG-PRC014-E4
Units schematics

Figure 22 - CCUN hydraulic flow chart – without hydraulic module (205-211)

1 2 3

CW
3

Figure 23 - CCUN hydraulic flow chart – without hydraulic module (212-215)

1: Insulated evaporator CW: Chilled water loop


2: Valve for air vent HW: Condensation water loop
3: ¼ SAE Male pressure tab TT: Temperature sensor
4: ¼ SAE Male drain tab FT: Water flow switch
5: Condenser

CG-PRC014-E4 39
Units schematics

Figure 24 - CGWN hydraulic flow chart – with hydraulic module (205-211)

7 8
6

2 3

CW
4

9 10 3

1 2 4 3

HW
6 3

11 12
5 4
4

12 11

1: Insulated evaporator CW: Chilled water loop


2: Valve for air vent HW: Condensation water loop
3: ¼ SAE Male pressure tab TT: Temperature sensor
4: ¼ SAE Male drain tab Pi: Pressure gauge
5: Condenser FT: Water flow switch
6: Water strainer A: For sizes 205 to 207 standard head 3"
7: Expansion Tank B: For sizes 208 to 211
8: Pressure relief valve and all sizes high 4"
9: Single or double evaporator pump
10: Drain pan
11: Condenser pump
12: Check valve

40 CG-PRC014-E4
Units schematics

Figure 25 - CGWN hydraulic flow chart – with hydraulic module (212-215)

1: Insulated evaporator CW: Chilled water loop


2: Valve for air vent HW: Condensation water loop
3: ¼ SAE Male pressure tab TT: Temperature sensor
4: ¼ SAE Male drain tab Pi: Pressure gauge
5: Condenser FT: Water flow switch
6: Water strainer
7: Expansion Tank
8: Pressure relief valve
9: Single or double evaporator pump
10: Drain pan
11: Condenser pump
12: ¼ NPT drain tab

CG-PRC014-E4 41
Units schematics

Figure 26 - CCUN hydraulic flow chart – with hydraulic module (205-211)

Figure 27 - CCUN hydraulic flow chart – with hydraulic module (212-215)

1: Insulated evaporator 8: Pressure relief valve


2: Valve for air vent 9: Single or double evaporator pump
3: ¼ SAE Male pressure tab 10: Drain pan
4: ¼ SAE Male drain tab 11: ¼ NPT drain tab
6: Water strainer CW: Chilled water loop
7: Expansion Tank TT: Temperature sensor
Pi: Pressure gauge

42 CG-PRC014-E4
Units schematics

Figure 28 - CGWN - CCUN units dimensions

Table 21 - CGWN – CCUN dimensions


Unit Dimensions
X mm Y mm Z mm
Unit with Hydraulic Module
CGWN - CCUN 205
CGWN - CCUN 206
CGWN - CCUN 207
2545 880 1842
CGWN - CCUN 208
CGWN - CCUN 209
CGWN - CCUN 210
CGWN - CCUN 211
CGWN - CCUN 212
CGWN - CCUN 213
3498 878 1950
CGWN - CCUN 214
CGWN - CCUN 215
Unit without Hydraulic Module
CGWN - CCUN 205
CGWN - CCUN 206
CGWN - CCUN 207
2545 880 1842
CGWN - CCUN 208
CGWN - CCUN 209
CGWN - CCUN 210
CGWN - CCUN 211
CGWN - CCUN 212
CGWN - CCUN 213
2808 878 1950
CGWN - CCUN 214
CGWN - CCUN 215

CG-PRC014-E4 43
Mechanical Specifications

CGWN CCUN Indoor chiller 2. Compressors 6. Refrigerant circuit


Indoor scroll compressor liquid - Hermetic scroll compressors: - All units have 2 refrigeration
chiller - Direct-drive 2900 rpm circuits, with:
- suction gas-cooled hermetic - 180-350 kW: Two (manifolded)
• CGWN: packaged water cooled
motor compressors on each circuit
- built-in centrifugal oil pump - 350-500 kW: Three (manifolded)
• CCUN: Condenserless, for compressors on each circuit.
installation with a remote 3. Evaporator Note:
condenser - Brazed plate heat exchanger, Size 212 has 2+3 manifolded
With following characteristics: made of stainless steel and copper compressor
- operating with HFC-based brazing. - Provided for each refrigerant
refrigerant like R407C. - insulated with vinyl based closed circuit:
- furnished with scroll compressors, cell insulation. - High and Low pressure
brazed plate evaporator, with transducers.
microprocessor based control. 4. Condenser (CGWN only) - Replaceable liquid filter-dryer.
- comply with EC requirements for - 180-350 kW: One single brazed - Oil level sight glass and oil
Machinery, Electromagnetic and plate heat exchanger, made of charging valve.
Pressure Equipment Directives stainless steel and copper brazing - One thermostatic expansion
(98/37/CE directive), as amended, - 350-500 kW: Two brazed plate heat valve per refrigerant circuit
and with national implementing exchanger in parallel made of - Pressure port on each
legislation. refrigerant line.
- designed and manufactured in stainless steel and copper brazing.
- High pressure side dual
accordance with the quality pressure switch.
assurance ISO 9001/BS EN 5. Unit construction CGWN only: full operating charge of
ISO9001. - Unit structure made of 2 mm steel HFC-407C or R410A and P.O.E. oil.
- certified and rated in accordance profile, supporting casing and CCUN only: holding charge of
with Eurovent standard. electrical panels made of HFC-407C or R410A and operating
- designed for indoor application galvanized steel 1 mm thick, charge P.O.E. oil. Liquid line
and painted. entirely painted, integrating solenoid valve, discharge and liquid
accessible and appropriate rigging line service valves.
points for an easy and safe
handling at job site. The powder 7. Water side piping
paint system (white color: - Field pipe connections Victaulic
RAL 9002) applied on the metal type provided at the outside of the
sheets of the casing withstand unit casing.
500 hours in a salt-spray fog test - Electronic chilled water flow
minimum. switch, factory installed.
- Electrical panels fully mounted
and wired in factory, with full
opening access doors.

44 CG-PRC014-E4
Mechanical Specifications

Hydraulic module option: Condenser side 9. Unit Controls (CH530)


- Fitted inside the chiller. - For: The microprocessor-based control
180-350 kW: 2 centrifugal simple panel is factory-installed and
Evaporator side pumps factory installed, factory-tested. Chilled water reset
- For: operating in cascade to optimize based on return water is standard.
180-350 kW: Monocell centrifugal energy consumption based on The CH530 microprocessor
single or twin pump factory unit capacity. As an option, automatically acts to prevent unit
installed, twin pump system pumps with separate variable shutdown due to abnormal
have pump discharge check speed drives can be supplied. operating conditions associated
valves 350-500 kW: Twin pump with with low evaporator refrigerant
350-500 kW: Twin pump with pump discharge check valves temperature, high condensing
pump discharge check valves - Pump rated for 0.64 MPa temperature, and/or motor current
- Pump crankcase of cast iron with working pressure. As an option, overload. If an abnormal operating
closed type impeller, pumps with integrated variable condition continues and the
dynamically balanced. speed drive can be supplied. protective limit is reached, the
- Water strainer to protect against machine should shut down.
- Pump rated for 1.2 MPa working
pressure. particles with a diameter above The panel includes machine
- Pre-charged expansion tank 1.6 mm, “T” shape, cleanable by protection shutdown requiring
- Water strainer to protect against opening only one Victualic manual reset for the following
particles with a diameter above connection. conditions:
1.6 mm, “T” shape, cleanable by • low evaporator refrigerant
opening only one Victualic 8. Control panel temperature and pressure
connection. - Weatherproof control panel, • high condenser refrigerant
- Gauge tappings allow to containing starters, power and pressure
measure evaporator pressure control wiring, mounted on the • critical sensor or detection circuit
drop and available pressure chiller, and include primary and faults
drop. secondary fused control power
• motor current overload
transformer with 2 secondary
- 400 kPa relief valve • high compressor discharge
control circuits:
temperature
- 230 volt single phase connection
for evaporator freeze protection • lost communication between
heaters and control circuit, main processor and LLID
- 24 volt single phase connection • external and local emergency
for electronic part of the control stop
circuit.
- The power panel door locked by
a main disconnect switch.

CG-PRC014-E4 45
Mechanical Specifications

The panel also includes machine DynaView Panel Control sources may be:
protection shutdown with automatic Factory-mounted to the control • the local operator interface
reset for the following correctable panel door, the operator interface (standard)
conditions: has an LCD touch-screen display for • a 4-20 mA or 2-10 VDC signal
• power loss operator input and information from an external source
• loss of evaporator or condenser output. This interface provides (interface optional; control
water flow access to the following information: source not supplied)
When a fault is detected, the control evaporator report, condenser • Trane Tracer Summit™ system
system conducts more than report, compressor report. All (interface optional)
60 diagnostic checks and displays diagnostics and messages are • LonTalk LCI-C (interface optional;
results. displayed in “clear language.” control source not supplied)
The display will identify the fault, Data contained in available reports Optional capabilities:
indicate date, time, and operating includes: • water (CDS Inlet/Outlet) and air
mode at time of occurrence, and • refrigerant pressure and (outside ambient/zone)
provide type of reset required and a temperatures temperatures
help message. The diagnostic • flow switch status • electrical distribution faults:
history will display the last ten • compressor starts and run-time current loss or phase reversal.
diagnostics with their times and
All necessary settings and set-
dates of occurrence.
points are programmed into the
microprocessor based controller via
the operator interface. The
controller is capable of receiving
signals contemporaneously from a
variety of control sources, in any
combination, and priority order of
control sources can be
programmed. The control source
with priority determines active set-
points via the signal it sends to the
control panel.

46 CG-PRC014-E4
Notes

CG-PRC014-E4 47
For additional information, contact :

The manufacturer has a policy of continuous


product improvement, and reserves the right to alter
any details of the products at any time without
notice.

This publication is a general guide to install, use


and properly maintain our products. The Distributor / Installer stamp
information given may be different from the
specification for a particular country or for a specific
order. In this event, please refer to your nearest
office.

Literature Order Number CG-PRC014-E4


Date 1209
Supersedes CG-PRC014-E4_0908

Trane has a policy of continuous product and product data improvement and reserves the right to
change design and specifications without notice. Only qualified technicians should perform the
installation and servicing of equipment referred to in this publication.

www.trane.com Trane bvba


Lenneke Marelaan 6 -1932 Sint-Stevens-Woluwe, Belgium
For more information, contact your local
ON 0888.048.262 - RPR BRUSSELS
sales office or e-mail us at [email protected]

You might also like