Sourcing - Purchasing Lecture 1
Sourcing - Purchasing Lecture 1
Purchasing
Plan
Spring 2023 3
Strategic Sourcing and Purchasing - Contents
• Process modelling 4
Strategic Sourcing and Purchasing
Lecture 1
Introduction 60 min (Boris)
10 min break
Exercise 1: Make or Buy 30 min (Students)
Discussion of exercise 1 15 min (All)
20 min break
Sourcing 40 min (Boris)
10 min break
Exercise 2: Sourcing & Purchasing KPI's for Companies 30 min (Students)
Discussion of exercise 2 15 min (All)
Summary – Questions and Answers 10 min (Boris)
Spring 2023 5
Exam: Presentation (graded) on a supply chain sourcing
topic (Group work)
Procurement process for a new product (T-shirt)
Describe the process to develop and install a supply chain for a new product. Explain and
differentiate between the individual phases of the procurement process: Sourcing & Purchasing.
• Product decision
• Procurement process
• Sourcing
• Supplier selection
• Negotiations and agreement
• Product and process development and acceptance
• Purchasing
• Order Placement
• Supervision of the supplier in series production
• Transport and Warehousing
6
Lecture 1
Introduction
7
Source is a key process in the supply chain
Company
Supplier Customer
Strategy
Decision
Plan
Resource
Purchasing Production Sales
Spring 2023 8
Strategic Sourcing & Purchasing – Introduction
Distinction of the terms
Procurement, Sourcing, and Purchasing are three related but distinct functions within
the broader field of supply chain management.
The main differences between these functions are:
• Procurement is a strategic function that involves planning and coordinating all aspects
of the acquisition process.
• Sourcing is a tactical function that focuses on selecting the best suppliers for specific
goods or services.
• Purchasing is a transactional function that involves executing the procurement plan
and acquiring goods and services in a timely and cost-effective manner.
Spring 2023 9
Strategic Sourcing & Purchasing – Introduction
Objectives
By understanding the concepts, tools, methods, and practices used in sourcing and
purchasing, and applying appropriate problem-solving approaches, organizations can:
Optimize
Supply Chains
Supply
Chain Reduce Costs
Objectives
Improve
overall
performance
Spring 2023 10
Strategic Sourcing & Purchasing – Introduction
Procurement
Spring 2023 11
Procurement Stages
Spring 2023 12
Strategic Sourcing & Purchasing – Introduction
Sourcing
Spring 2023 13
Sourcing & Purchasing – Introduction
Strategic vs Operational Sourcing
Strategic Sourcing
Involves the identification of the most suitable suppliers for the organization's needs,
the negotiation of contracts, and the establishment of long-term relationships. The
focus is on reducing costs, improving quality, and increasing efficiency.
Operational Sourcing
is the day-to-day activities related to the procurement of goods and services, such as
placing orders and managing deliveries.
Spring 2023 14
Sourcing & Purchasing – Introduction
Purchasing
Category
Manage
Analysis/
Contract
Strategy
SOURCING Goods/Service
Receipt
PURCHASING Purchase
Requisition
Negotiate Supplier
Contract Identification
Purchase
Approval
Order
RFI/RFQ
Spring 2023 16
Upstream vs Downstream Procurement
Contract
Management Order
Delivery
Strategic
Sourcing
Supplier
Management Receipt &
payment
Category
Management
Procurement
Management
Quality
Management
Market Specification
Understanding and needs Continued
refinements
Spring 2023 Source: Kearney – Procurement: making digital transformation- ignite Procurement 17
Enterprise Strategy for Sourcing & Purchasing
• Aligned with overall business strategy
Define Sourcing and
• Maximize return on investment
Purchasing goals • Optimizes the resources usage
Develop supplier • Through effective communication, collaboration, and mutual trust while leveraging technology
relationships • Streamlines procurement processes
Spring 2023 20
Source: https://www.istockphoto.com/vector/artificial-intelligence-line-icon-set-gm1300712196-392954578
Sourcing and Purchasing:
Automotive, Apparel, and Food Industries
Automotive Industry:
• Requires a high degree of precision and quality control, as
safety and reliability are critical success factors.
• Sourcing involves a complex supply chain with multiple
tiers of suppliers, requiring close collaboration and risk
management.
• Purchasing often involves long-term contracts with
suppliers to ensure stability and consistency of supply, as
well as leveraging economies of scale.
• Purchasing decisions are driven by factors such as quality,
cost, and delivery performance.
Spring 2023 21
Source: https://www.gardnerweb.com/articles/global-supply-of-automotive-fasteners-from-a-single-source
What raw materials are in our vehicles?
22
Source: https://www.linkedin.com/pulse/which-raw-materials-our-vehicles-pascale-wauters/
Sourcing and Purchasing:
Automotive, Apparel, and Food Industries
Apparel Industry:
• Focuses on fashion trends and consumer preferences,
requiring agile and responsive sourcing strategies.
Spring 2023 23
Sourcing and Purchasing:
Automotive, Apparel, and Food Industries
Food Industry:
• Requires strict adherence to regulatory requirements and
safety standards, as well as managing perishable goods
and fluctuating demand.
PASTA
FISH PRODUCTS
SUGER
NO-ALC BEVERAGES
ALC BEVERAGES
CONFECTIONERY
BAKED GOODS
DAIRY
MEAT
Spring 2023 25
0,00% 5,00% 10,00% 15,00% 20,00% 25,00%
Sourcing and Purchasing:
Automotive, Apparel, and Food Industries
Conclusion:
The sourcing and purchasing practices in the Automotive, Apparel, and Food Industries differ
significantly based on industry-specific factors.
Understanding these differences is critical to effective supply chain management and overall
business success.
Spring 2023 26
Sourcing & Purchasing
Existing Products vs New Products
Spring 2023 27
Source: https://www.certitrek.com/nlpa/news/purchasing-articles/sourcing-intelligence/
Sourcing & Purchasing
Existing Products vs New Products
Existing Products:
• Sourcing and purchasing existing products involve identifying
Identifying vendors with a
vendors with a proven track record of supplying quality products
proven track record that meet the organization's needs.
Spring 2023 29
Sourcing & Purchasing
Existing Products vs New Products
Spring 2023 30
Buying from Suppliers
Known vs New suppliers
Known
Suppliers
New
Suppliers
Spring 2023 31
Buying from Suppliers
Known Suppliers
Level of • The organization has established relationship with the vendor
familiarity and
trust • Familiar with the supplier's quality, reliability, and pricing
Higher degree
of quality • Familiar with the supplier's production process and quality standards
control and • Complacency and a lack of innovation
consistency
Spring 2023 32
Buying from Suppliers
New Suppliers
• Potential for innovation, cost savings, and access to new markets.
Benefits &
• Limited knowledge of the supplier's capabilities.
Risks
• A higher degree of risk involved.
• The organization can diversify its supplier base, reducing risk and
Establishing increasing competition.
new supplier
• Requires more extensive negotiations and vendor selection processes.
relationships
• Requires investment in supplier development and relationship building.
Spring 2023 34
Strategic Sourcing:
Make or Buy Decision
Costs of Making Product
Make
(In-house)
• Production costs
• Extra labor costs
• Monitoring costs
• Storage requirement costs
• Waste product disposal costs
Cost of Buying Product
Buy
(Outsourcing)
• Product purchase price
• Sales tax charge
• Shipping costs
• Inventory holding costs
• Ordering costs
Spring 2023 Source: https://theinvestorsbook.com/wp-content/uploads/2022/10/Make-or-Buy-Decision.jpg
Sourcing Strategy
Make or Buy
Make strategy
• In-house production of goods or services using the
In-house production
organization's own resources and capabilities.
Control over the production • Allowing for customization, quality control, and protection of
process intellectual property.
Organizations with a high • Suitable for organizations with a high degree of control over
degree of control their production process, where differentiation, quality, and
intellectual property protection are critical success factors.
Spring 2023 36
Sourcing Strategy
Make or Buy
Buy strategy
Procurement of goods or • From external suppliers, leveraging their expertise, resources,
services and economies of scale.
Spring 2023 38
Short Break 10 min
39
Strategic Sourcing and Purchasing
Exercise 1 Make or Buy
Case 1
For your assembly processes, you traditionally produce a certain component in house.
Your production employs 40 machines and ca. 500 workers.
Your controlling wants to outsource this component. Discuss the pros and cons.
Case 2
Your engineering department has developed a new component for your products which
will revolutionize the market and give your company a huge competitive advantage.
Will you Make or Buy this component? Explain your decision.
41
Lecture 1
Sourcing
42
Introduction of Sourcing Process
Sourcing is an upstream part of the supply chain: It's the process of strategically choosing the right
services and goods that a company needs to run their business.
Sourcing is also the act of buying goods, including seller selection, contract negotiation and
measuring the long-term performance of your suppliers.
Suppliers impact a company’s operations on many levels: finances, inventory levels, quality of
goods and timely arrival.
A stable sourcing process ensures your inventory levels will meet market supply and demand.
Spring 2023 43
Sourcing Functions
Spring 2023 44
Spring 2023 45
Source: www.sourceoneinc.com | [email protected]
Strategic Sourcing Objectives
Spring 2023 46
Strategic Sourcing Key Components
Spring 2023
Source: https://simfoni.com/strategic-sourcing/ 47
Strategic sourcing process
Source; https://comoroz.com/strategic-planning/
Spring 2023 48
Strategic Sourcing Process
Spring 2023
Source: https://www.igniteprocurement.com/resources/guides/strategic-procurement-simplified
49
Strategic Sourcing Components
Total Cost of Ownership
• TCO or Total Cost of Ownership is a financial estimation that is used to determine the complete cost of a
product or service over its entire lifecycle, which includes acquisition, operation, maintenance and disposal
cost.
• The objective of considering TCO is to identify the most cost- effective option that meets the organization's
needs while also considering the total cost over its entire life span, rather than just focusing on the upfront
acquisition cost.
Spring 2023 50
Total Cost of Ownership
Do not analyze price of supplier alone
Warehouse Cost
IT Cost
SCM management cost
• Rework, scrap
Material Overhead
Spring 2023 51
Partnerships & Transparent Supply Chains
Incorporating partnerships and transparent supply chains in strategic sourcing can
help organizations to achieve several benefits, including:
Improved • By working collaboratively with suppliers and providing visibility throughout the supply chain,
Supplier organizations can improve supplier performance and ensure a reliable supply of high-quality
Performance products or services.
• Partnerships and transparency can help organizations to reduce costs by optimizing the supply
Reduced Costs
chain, improving supplier performance, and identifying opportunities for cost savings.
• Transparency in the supply chain can help organizations to identify and mitigate risks, such as those
Mitigated Risks
related to sustainability, compliance, and reputation.
Enhanced • By promoting ethical and sustainable practices throughout the supply chain, organizations can
Reputation enhance their reputation with customers and other stakeholders.
53
Strategic Sourcing and Purchasing
Exercise 2 Sourcing & Purchasing KPI‘s for companies
What are the typical Sourcing & Purchasing KPI’s for companies?
A Sourcing & Purchasing KPI is a measurable value that tracks all relevant aspects of
obtaining or buying goods and services.
These KPI’s enable the procurement department to control and optimize the quantity,
quality, costs, timing and sourcing of purchasing processes.
Spring 2023 54
Sourcing & Purchasing KPI‘s for companies
Exercise 2 Sourcing & Purchasing KPI‘s for companies
Compliance Rate Suppliers fulfill rate of Co. requirements Lead Time Understand the total time to fulfill an order
Number of Suppliers Track level of dependency towards suppliers Emergency Purchase Ratio Track the number of emergency purchases
Purchase Order Cycle Time Know who to address your urgent orders to Purchases In Time & Budget Monitor purchasing time & budget
Purchase Price Variance Track standard vs actual purchasing price Cost of Purchase Order Control internal costs by each purchase
Purchase Order Coverage Monitor if invoices match to purchase order Procurement Cost Reduction Streamline the tangible costs savings
Supplier Quality Rating Analyze the quality of your suppliers Procurement Cost Avoidance Avoid potential extra costs in the future
Supplier Availability Suppliers’ capacity to respond to demand Maverick Spend Monitor your non-contracted spending
Supplier Defect Rate Evaluate your suppliers’ individual quality Spend Under Management Monitor your non-contracted spending
Vendor Rejection Rate & Costs Examine your quality management strategies Procurement ROI Determine the profitability of investments
Spring 2023 55