Lazic
Lazic
By
Zvjezdan Lazic
Regional Preservation Planner, Central Region
Saskatchewan Highways and Transportation
Saskatoon, Saskatchewan
ACKNOWLEDGEMENTS
In order to address some of these problems, DHT began researching innovative TMS
strengthening techniques. One such technique involves rotomixing the existing asphalt oil
surface and incorporating mulched flax straw to increase the subgrade tensile strength.
Flax straw was chosen primarily because of its tough fiber properties and slow
biodegradability caused by the fiber oils that act as decomposition inhibiting agents. In
the summer of 2000, DHT installed three test sections using flax straw as a primary
subgrade strengthening material on a section of the provincial Highway 19 near
Strongfield, approximately 100 kilometers south of Saskatoon.
The main purpose of this paper is to describe the construction procedures used in
incorporating flax straw into the subgrade on Highway 19 and share DHT experience in
using this agricultural waste by-product as a subgrade strengthening material. The field
test results and performance findings are also discussed. The research methodology used
considers three main elements: 1. pre-construction investigation including road surface
conditions, preliminary field and lab tests; 2. construction procedures used in installing
the flax straw test sections; and 3. discussion of post-construction field and lab test
results.
Key terms: thin membrane structure (TMS), desirable level of service, rotomixing, flax
straw, subgrade strengthening, construction procedures, field and lab tests, performance
findings.
1.0 Introduction
Majority of the TMS road network was built in the late 1960’s and early 1970’s when
asphalt prices were relatively low. TMS roads were designed to provide a dust free
surface in rural Saskatchewan and support light vehicles and smaller farm trucks at that
time. In addition, DHT had also adopted road maintenance strategies that were relatively
successful in providing an adequate level of service to the traveling public on the TMS
road network. However, due to the recent developments affecting the transportation
systems in Saskatchewan such as rationalization of the grain handling facilities, economic
diversification, increased value-added production, abolishment of the Crow Rate,
consolidation of railway branch lines and introduction of bigger truck configurations,
DHT has been struggling to provide a desirable level of service on its TMS road network.
This has occasionally resulted in less than acceptable and unsafe road surface conditions
as illustrated in Figure 1.
As the pressures on the TMS road system increased DHT began doing more conventional
structural overlays on some of the roads that warranted those improvements.
Conventional overlays consist of building the structure up by laying down and
compacting subbase, base and surface aggregate seal or asphalt concrete mat. This type
of treatment has been proven adequate in addressing road structural issues. Engineering
principles behind structural strengthening are also well understood and engineering
design procedures well developed. Figure 2 (Stack 2000) illustrates the difference
between a TMS non-structural road and a fully structural road.
As part of this research one such technique evaluated was the rotomixing of the existing
asphalt oil surface and incorporation of mulched flax straw to increase the subgrade
tensile strength. The main purpose of this paper is to describe the construction procedures
used in incorporating flax straw into the subgrade on the provincial Highway 19 and
share DHT experience in using this agricultural waste by-product as a subgrade
strengthening material.
Flax is usually grown for its oil seeds used in the production of various edible and non-
edible products such as linseed oil. This oil serves as an ingredient in the production of
paints and low quality paper. Flax straw left in the fields after harvest, on the other hand,
have found a very limited application. It is usually burnt in the field because of its too
tough a fiber for agricultural activities to easily handle it. Therefore, no wonder farmers
in Western Canada are almost willing to give away flax straw to anybody interested in
taking it (Saskatchewan Flax Development Commission). Furthermore, many factors
such as the amount of litter and weed in the straw as well as height, fiber content and
dimensions of the straw pieces impact the quality and potential application of the straw
(Government of Saskatchewan – Department of Agriculture).
Despite of some of these apparent problems with flax straw attempts have been made to
apply it in road strengthening. Charleson and Widger (1989), for example, describe a
study on the provincial Highway 307 in west central Saskatchewan where a
geocomposite consisting of mulched flax straw and sand was used to stabilize and
reinforce the shoulders of a sand subgrade. In addition, some attempts have also been
made to use flax pulp mill liquor as a lignosulfonate component in road construction
stabilizers (Environmental Management Centre).
For the purpose of this project, flax straw was chosen as a subgrade strengthening
material primarily because of its tough fiber properties and slow biodegradability caused
by the fiber oils that act as decomposition inhibiting agents. In the summer of 2000, DHT
installed three test sections using flax straw as a primary subgrade strengthening material
on a section of provincial Highway 19 near Strongfield, approximately 100 kilometers
south of Saskatoon. The test sections varied in percent of the flax straw incorporated in
the soil and the thickness of the overlaying crushed base aggregate layer.
Road surface condition data were collected in the fall of 1999 as part of the DHT annual
asset management data collection process. The following surface distresses were
observed on Highway 19-06 from kilometer 22.5 to kilometer 27.1 prior to the
construction: 1.) rutting – good (overall score slight - S). Over 90% of manual rutting
measurements (using a straight edge bar and a calibrated wedge) were between 5 and 10
mm which is identified as slight in the DHT asset management rating protocol. The
remaining 10% were measured as less than 5 mm which is classified as non-existent
rutting; 2.) International Roughness Index (IRI) – poor (4 mm / m). This is considered as
very rough in DHT asset management; 3.) Cracking – poor (overall score Extreme - X).
Figure 4 illustrates typical road surface conditions on Highway 19-06 before
construction.
Grain size distribution of core soil samples taken from the subgrade and mat from various
locations throughout the test sites on Highway 19-06 is illustrated in Figure 5 (Stack
2000). Course grain size points are obtained from sieve analysis of the collected soil
samples and finer grain size points come from hydrometer lab analysis. Standard Proctor
moisture-density tests performed on the Highway 19-06 subgrade reveal optimum
moisture content from 16.2% to 16.6% and optimum density of 1,765 to 1,865 kg/m3. In
addition, it was observed from Atterburg limit soil characterization that the subgrade is
mainly composed of clay and is highly plastic.
This paper will look at the construction and performance of five different segments
constructed on Highway 19 as illustrated in Table 2.
Three of the those segments were constructed using flax straw as a primary subgrade
strengthening material. The other two segments were constructed using DHT
conventional base overlay strengthening methods. These five segments provide a basis
for further performance evaluation of the flax straw test sections and comparison with the
conventional strengthening method.
Test sections were constructed using a typical cold in-place recycling methodology.
Equipment used for rotomixing in this project consisted of road reclaimer, packers
(vibratory pad and sheepsfoot), motor grader and water truck. In addition, agricultural tap
grinder, tractor and tractor with bale lift fork were used for mulching flax straw bales.
During base aggregate overlay, tandem trucks, water trucks, motor graders and packers
were utilized.
The flax straw test segment #92 was constructed by first processing the flax straw bales
through the tap grinder into smaller stem pieces (5 to 10 cm long) as seen in Figure 6 and
then spreading it across the entire road width as illustrated in Figure 7. This procedure
resulted in the flax straw fibers being somewhat unevenly spread. For this test segment
the amount of flax straw added was based on 0.5% of soil weight. The flax straw was
then rotomilled into 150 mm of subgrade with the road reclaimer as shown in Figure 8.
The result was a geocomposite consisting of randomly oriented flax straw fibers,
subgrade soil material and old asphalt mat. Figure 9 illustrates this mix. Rotomixed
material was then bladed off using the motor graders, water was sprayed down on the
road, material was put back and compacted until no further settlement was apparent and
the particles were well keyed into place. Figures 10, 11 and 12 illustrate those
construction procedures. The segment was left like this for few weeks to be further
compacted under traffic. The final step in the construction was to lay down 100 mm of
base aggregate material and compact it as presented in Figure 13. High float emulsion
(HF-250) was sprayed on top of the compacted base layer and graded aggregate seal
(total thickness of 25 mm) was added as a final surface as seen in Figure 14.
The flax straw test segment #94 was constructed in the same way as segment #92. The
only difference was in the amount of flax straw rotomixed into the subgrade (0.3% of soil
weight).
The third flax straw test segment #95 was first pre-milled to the depth of 150 mm and
than lightly compacted. After that the same procedure was followed as for the
construction of the segment #94 with the exception of laying down 150 mm of base
aggregate material.
Segments #33 and #93 were constructed for the comparison purposes. Segment #33 was
simply overlaid with 100 mm of base aggregate material and 25 mm graded aggregate
seal installed as a top wearing course. On the other hand, segment #93 was first
rotomixed to a depth of 150 mm and then tightly compacted. No subgrade strengthening
material was added during this process. Once properly compacted it was then overlaid
with 100 mm of base aggregate material with 25 mm graded aggregate seal installed as a
final surface wearing course.
Every year in the fall, after all planned construction and preservation work has been
completed or is near completion, DHT evaluates its road network conditions by
collecting current road surface condition data. The condition rating is done according to
the surface condition rating manuals that ensure the collection of high quality data and
measurement procedures (DHT 2000). The following distresses are used to evaluate the
field performance of the constructed test sections: International Roughness Index (IRI),
cracking and rutting.
DHT has just recently moved to a fully automated data collection system. This system
consists of the three major functional components used for measuring cracking, rutting
and IRI. These major components and their accompanying hardware and software are
described in Lazic (2003). This switch has resulted in different measurement methods
and units of measurements compared to the old manual (rutting and cracking) and
automated (IRI) distress scores. Because of that it may not be possible to follow the
performance of the installed test sections on a temporary basis. However, direct
comparison of the performance of different test sections is possible in the same year.
Table 4 presents measured surface condition data from 1999 to 2003.
5.3 Benklemen Beam Test
In addition to the road surface conditions, DHT staff also regularly collect Benklemen
Beam data on Highway 19 that show the deflection of the road structure under static
loading of 80 kN on the rear dual axle of a single axle truck. Once the truck moves away
a 3.65 m long beam measures the rebound of the road structure. Measurements are taken
every 50 meters and then, average values are calculated for each segment as presented in
Table 5. No data are available for 1999 and 2000 for the project limits from 23.39 km to
25.04 km. The performance of the road structure is estimated based on the deflection
numbers. Essentially, it can be approximated that the smaller the deflection the more
structurally sound the road. However, when the comparison is made over a few year span
environmental conditions should also be considered especially the amount of
precipitation in a given year.
An air coupled GPR emits and receives pulses of electromagnetic energy through a
medium such as road structure and subgrade at highway speeds. As the radar signal
reflects off materials the antennas ‘echo locate' materials under ground based on different
electromagnetic conductivity and dielectric permittivity of each layer within a soil matrix.
This reflection is then processed and displayed along a horizontal line with the reflection
time related to the depth of a soil layer. GPR penetrates to a depth of 0.5 to 1 meter.
Table 6 (PSI 2003) shows mean surface and subgrade dielectric permittivity collected in
2001 and 2002.
The FWD is used for non-destructive testing of the pavement strength. It operates on a
principal of loading the pavement in a controlled manner such that the load pulse
resembles that from moving traffic. A dynamic load is generated by dropping a mass
from a variable height onto a loading plate. The magnitude of the load and the pavement
deflection are measured by a load cell and geophones equally spaced away from the
loading point. The recorded shape of the surface is often called the "Deflection Bowl".
The magnitude of the applied load is also recorded. Table 7 (PSI 2003) captures mean
peak surface deflections collected on the test sections.
5.6 Dynamic Cone Penetrometer (DCP)
DCP data were collected in 2000 immediately after the construction. The DCP test
consists of dropping an 8 kg hammer on a cone attached to a 16 mm diameter metal rod
from a 575 mm height. The depth of penetration in millimeters is recorder after each
hammer drop. Figures 15 – 19 show the penetration plotted against the hammer drops
(Morrison 2001). This is a quick field test used to measure the relevant strength of the
upper road layers.
From the surface data collected over a five year period it can be argued that the flax
straw segments have slightly outperformed the other two conventionally strengthened
segments. This is specially evident in the case of segment #95. However, the evidence is
not strong enough to conclusively suggest that the flax straw added to the subgrade had
indeed contributed to the increase in the tensile strength of the test segments.
The results from Benklemen beam testing reveal that the flax straw test segments exhibit
somewhat lower deflection under static loading. Even though this phenomenon is pretty
consistent over a three year period of data collection it is, however, not significant
enough to be considered conclusive.
GPR mean surface and subgrade dielectric permittivity data show that the flax straw
segments #94 and #95 perform slightly better than the two conventional segments. The
conventional segment #33 consistently has the worst values of the five test segments.
Deflection measurements collected in 2002 although fairly close across all five segments
show that the two conventional segment marginally outperformed the flax straw test
sections.
Similarly, the conventional segments, especially segment #33, perform somewhat better
structurally compared to the flax straw segments.
7.0 Summary
Flax straw provides a source of natural fibers suitable for the application in road
strengthening. This is mainly contributed to the tough properties of the fibers and slow
biodegradability. During the construction procedure the flax straw is mulched into
smaller stem pieces and rotomixed with in situ materials such as the existing asphalt mat
and subgrade material. This creates a geocomposite consisting of the in situ material and
randomly oriented natural flax straw fibers.
Despite data available from the various data collection methods the results are
inconclusive as to the real performance of the flax straw test segments compared to the
conventionally strengthened test sections. At best, there might be only some marginal
advantages of having the natural fibers mixed into the subgrade. On the other hand, if a
road agency is already rotomixing its existing road, then adding mulched flax straw can
only be a benefit because it can be essentially obtained from the farming community at
almost no extra cost.
8.0 References
Berthelot C. and Gerbrandt R., 2003. Full Depth In-Place Recycling and Road
Strengthening Systems for Low Volume Roads – Highway No. 19 Case Study. 8th
International Conference on Low Volume Roads, Reno, Nevada, 2003.
Charleson D.A. and Widger R.A., 1989. Laboratory and Field Performance of Sand
Reinforced with Randomly Oriented Fibers. 42nd Canadian Geotechnical Conference,
Winnipeg, Manitoba, 1989.
Lazic Z., 2003. From Road Condition Data Collection to Effective Maintenance.
Transportation Association of Canada Annual Conference, St.John’s, Newfoundland,
2003.
Morrison K., 2001. Cold In-Place Recycling and Subgrade Strengthening Construction
Report – SDHT Highway No. 19-06: 2nd Year Performance Report. Prepared for
Saskatchewan Highways and Transportation.
Stack E., 2000. Cold In-Place Recycling and Subgrade Strengthening Construction
Report – SDHT Highway No. 19-06. Prepared for Saskatchewan Highways and
Transportation.
SUBGRADE
100
80
% Passing
60
40
20
0
0.001 0.01 0.1 1 10
Grain Size (mm)
# of Blows
0 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80
0
100
Depth of Penetration (mm)
200
at 75m SB Lane
300 at 150m NB Lane
at 225 m SB Lane
400
500
600
# of Blows
0 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90
0
100
Depth of Penetration (mm)
200
at 50m NB Lane
300 at 100m SB Lane
at 150m NB Lane
400
500
# of Blows
0 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160 170 180 190 200 210 220 230
0
50
100
150
Depth of Penetration (mm)
200
at 80m SB Lane
250 at 160m NB Lane
at 240m SB Lane
300
350
400
Base overlay segment/Base 100/HF-
250
450
500
# of Blows
0 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95
0
100
Depth of Penetration (mm)
200
at 50m NB Lane
300 at 100m SB Lane
at 150m NB Lane
400
600
# of Blows
0 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95 100
0
100
200
Depth of Penetration (mm)
at 150m SB Lane
300 at 300m NB Lane
at 450m SB Lane
400
500
600
Segment #92 Segment #93 Segment #33 Segment #94 Segment #95
IRI 99 4 4 4 4 4
IRI 00 2.8 2.8 2.8 2.8 2.8
IRI 01 2.5 2 2.6 2 2
IRI 02 2.38 2.54 2.3 1.92 1.64
IRI 03 2.74 2.69 2.66 2.06 1.76
Rut 99 Slight Slight Slight Slight Slight
Rut 00 None None None None None
Rut 01 Slight Slight Slight None Slight
Rut 02 5.94 mm 4.2 mm 3.89 mm 3.38 mm 3.86 mm
Rut 03 5.7 mm 4.6 mm 4.35 mm 4.38 mm 4.84 mm
Cracking
99 Extreme Extreme Extreme Extreme Extreme
Cracking
00 None None None None None
Cracking
01 None None None None None
Cracking
02 None None None None None
Cracking 782 lineal 609 lineal 1,014 lineal 749 lineal 704 lineal
03 m/km m/km m/km m/km m/km
Table 5 – Benklemen Beam Data 2001 - 2003
Deflection 2001 Deflection 2002 Deflection 2003
(mm) (mm) (mm)
Segment
#92 1.68 1.65 1.89
Segment
#93 1.76 1.86 1.87
Segment
#33 2.02 1.83 1.84
Segment
#94 1.7 1.6 1.69
Segment
#95 1.71 1.52 1.65