Fyfe Design Manual Rev 9 (2011-01-13)
Fyfe Design Manual Rev 9 (2011-01-13)
LLC
DESIGN MANUAL
FOR THE
TYFO® FIBRWRAP® SYSTEMS
July 2010
(Rev. 9)
© Copyright 2011 Fyfe Co. LLC 10-11 Reproduction by written permission from Fyfe Co. LLC only. All rights reserved.
Tyfo® and Fibrwrap® are registered trademarks for the products of Fyfe Co. LLC
Fyfe Co. LLC Tyfo® Fibrwrap® Design Manual (Rev. 9) Property of Fyfe Co. LLC
Table of Contents
Introduction..................................................................................................................................3
Material Selection........................................................................................................................9
Design Examples.........................................................................................................Appendix A
Typical Details.............................................................................................................Appendix B
Disclaimer
The contents of this design manual express the opinions of the manufacturer. Design recommendations and
equations are based on structural engineering principles and data gathered through extensive structural
testing. Examples and sample designs are for information only and should not be applied to a specific
project. Each project must be evaluated individually with the optimal composite system chosen and
designed based on identified structural requirements. Project engineers shall bear the responsibility to
analyze each structure independently and work with the composite manufacturer to design the composite
system best suited to satisfy identified design goals.
Introduction
The design equations provided in this manual are based on extensive testing and research of our
Tyfo® Fibrwrap® Composite Systems. The designs use the “Strength Design” method. Strength
reduction factors shall apply to all nominal design strengths. It is the project engineer's responsibility
to identify existing structural capacities and new demands. This document solely provides equations
for designing a composite system to satisfy the additional demands on that system.
The following design equations and examples are based on using a Tyfo® Fibrwrap® System as an
additional tension member. There are some design exceptions where composites can resist
compressive forces, however, these applications are unique and are beyond the scope of this
document.
Each of the various Tyfo® Fibrwrap® Composite Systems has different material characteristics. The
most important properties with respect to design are the material modulus and the cross-sectional
area of the chosen composite.
All Tyfo® Fibrwrap® Systems are essentially linear elastic, as are all advanced composite systems.
The design of Tyfo® Fibrwrap® Systems for use in civil/structural engineering applications is
therefore based on strain compatibility and corresponding design stresses at the chosen strain levels.
This design manual is to be considered a general guideline in the design of the Tyfo® Fibrwrap®
Composite Systems. Fyfe Company. LLC engineers are available to provide preliminary designs or
design assistance for any project at no obligation.
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Definition of Terms
Note: FRP = Fiber Reinforced Polymer
-SYMBOLS-
Δ = displacement (inches)
α = angle of fiber inclination (degrees)
ε = allowable design strain of FRP
εbi = strain level in concrete substrate at time of FRP installation (tension positive)
εc = concrete strain
ε'c = maximum compressive strain in unconfined concrete
εcu = ultimate axial strain of unconfined concrete
εcuu = ultimate axial strain of confined concrete
εfu = ultimate FRP strain
εfe = effective FRP strain
εfd = estimated strain at which debonding will occur
εs = steel strain
ε't = transition strain in stress-strain curve of FRP-confined concrete
κa = efficiency factor for FRP in determination of f'cc
κb = efficiency factor for FRP in determination of εcuu
κv = bond reduction coefficient
ϕ = appropriate strength reduction factor per ACI 318-08
φp = plastic hinge curvature (1/in)
φu = ultimate curvature of section (1/in)
φy = ideal yield curvature of section (1/in)
μΔ = desired design displacement ductility for the existing column
μφ = required curvature ductility
ρ = longitudinal steel reinforcement ratio
ρj = volumetric confining ratio of the jacket
Ψf = FRP reduction factor
-A-
a = compression zone depth (inches)
Af = (w)(t) = area of FRP (in2)
Ab = area of one longitudinal bar (in2)
Ag = gross area of column (in2)
As = area of steel reinforcement (in2)
-B-
b = section width of rectangular column (inches)
bw = effective beam width (inches)
-C-
c = neutral axis depth (inches)
CE = environmental durability reduction factor
-D-
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-E-
E = typical test value of FRP tensile modulus (ksi)
Ef = typical design value of FRP tensile modulus (ksi)
-F-
f = guaranteed design stress of the FRP (ksi)
f'c = concrete compressive strength (ksi)
f'cc = confined concrete compressive strength (ksi)
ffe = effective stress of FRP reinforcement
-H-
h = section depth of rectangular column (inches)
-I-
Icr = cracked section moment of inertia
-J-
jd = distance from centroid of FRP to centroid of compression zone (inches)
-K-
k = efficiency factor
= 2.0 when jacket is bonded to both sides and carried around wall ends
= 1.0 when jacket is bonded to one side and carried around wall ends
= 0.75 when only bonded to one face of wall
k1 = bond reduction coefficient factor 1
k2 = bond reduction coefficient factor 2
-L-
l = column length (inches)
lp = column plastic hinge length (inches)
ls = length of lap splice (inches)
lw = length of wall section parallel to the applied lateral force (inches)
Le = active bond length of FRP reinforcement
L eff = effective column length
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-M-
Mf = moment capacity provided by FRP (kip-inches)
Mn = ultimate moment capacity of the existing section (kip-inches)
-N-
n = number of layers of FRP reinforcement
nb = number of uniformly distributed longitudinal steel bars
nr = modular ratio
-P-
p = perimeter of the crack surface forming before splice failure (inches)
P = applied axial loading (kips)
Pn = nominal axial strength
-R-
r = minimum corner radius
-S-
sf = center-to-center spacing of FRP reinforcement
-T-
tf = FRP thickness (inches)
ts = slab thickness (inches)
tw = wall thickness (inches)
-V-
Vc = shear strength provided by concrete (kips)
Vf = shear strength provided by FRP (kips)
Vn = nominal shear strength (kips)
Vs = shear strength provided by steel (kips)
-W-
wf = width of FRP (inches)
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Advanced composite applications to civil structures will typically fall into one of two groups,
“bond-critical” or “contact-critical.” A “bond-critical” application is one that requires a bond between
the composite and the substrate to transfer loads (e.g. slabs, walls & beams). A “contact-critical”
application is one that requires intimate contact with the substrate but no special adhesion
requirements in order to perform (e.g. columns). Generally speaking, if you can't wrap all the way
around an element then it must be a “bond-critical” application. The designer must verify which type
of application exists in order to specify the proper surface preparation and quality control procedures.
The required field quality control testing for “contact-critical” applications is the ASTM D7565 and/or
ASTM D3039, “Standard Test Method for Tensile Properties of Polymer Matrix Composite
Materials.” For “bond-critical” applications we suggest the ASTM D7565 and/or ASTM D3039, and
the ASTM D7522 and/or ASTM D4541, “Standard Test Method for Pull-off Strength of Coatings
Using Portable Adhesion Testers.” These tests can help ensure a proper design and proper
installation.
Fiber-reinforced composite retrofit designs also fall into two general categories, primary structural
members and secondary structural members. Most of the advanced composites used for
strengthening applications will be for secondary structural members. For these members, the
composites are designed to take tension during a specific event (e.g. seismic or blast loading). These
applications experience no strain during the majority of their service life. Secondary structural
members will typically not need any special fire protection.
Some applications will use the advanced composites for primary structural members (e.g. flexural
strengthening for an additional, sustained load). These types of applications need special
consideration. The allowable strains should be kept low to account for potential stress rupture, or
“creep” effects. Ultimate limit states and failure modes also need to be considered. For flexural
applications, the failure mode should be yielding of the reinforcing steel followed by crushing of the
concrete. Primary structural members will typically require some type of fire protection. Fire
resistant finishes are available for the Tyfo® Systems (e.g. Tyfo® AFP System), however local codes
and general design limitations need to be considered. Designers should establish the type of structural
member that needs strengthening before determining acceptable design strains.
Detailing
The detailing of the composite system is critical to the proper design and performance of these
systems. As with any tension member, required development lengths, overlaps and end details will
affect their performance. The development lengths for “bond-critical” applications are typically
calculated by considering the total tension force taken by the composite and the bonded area of the
composite to the substrate. The available in-plane bond stress can be approximated by multiplying the
direct tension bond strength (as determined by the ASTM D7522 and/or ASTM D4541 testing) by
(2)1/2. For concrete, it is generally assumed that 200 psi (1.4 MPa) is an acceptable, conservative
value for the available in-plane bond shear stress. For masonry, a conservative value for the maximum
available in-plane bond shear stress shall be (2.5)(fm)1/2. (Reference Section 5.17.2 of ICC AC125).
The required overlaps in the materials will be determined somewhat by which material is used for the
design and how much tension force is being transferred. In general, we suggest a minimum overlap
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g g g gg p
of six inches (151.4 mm) in the primary fiber direction when splicing the materials. End details will
often be determined by the geometry of the structural member and adjacent obstacles. How the
composite is terminated can have a substantial effect on the performance of the system. This is true
of all applications but specifically relevant for beam and wall shear applications. See pages 20 and 27
for additional design information and Appendix B for some typical details.
When increasing the flexural capacity of a section (e.g. beams and slabs) the designer must note the
corresponding increase in shear demand. The section capacity must be checked to ensure that there
will not be a premature failure in shear. Similarly, when increasing the shear capacity of certain
sections (e.g. walls), the designer must check the flexural capacity of the section to ensure that the
new shear strength can be developed prior to a flexural failure.
In general, it is suggested to limit the amount of additional moment capacity provided by FRP to
approximately 40% of the member's existing capacity, however the additional moment capacity
provided by the FRP can vary depending on different parameters (e.g. loading conditions, existing
section, etc.). This restriction is essentially due to potential failure modes. The desirable mode of
failure would be a yielding of the existing reinforcing steel followed by a concrete crushing failure. A
tension failure in the composite can be catastrophic. Using a force balance equation, the strengthened
section should be checked for both operating service strains and ultimate strains. Figure 1 shows a
typical force balance diagram for a strengthened section.
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Material Selection
Advanced composite materials are all essentially linear elastic and may be described by Hooke's Law
(f = Eε), where “E” is the tensile modulus, “ε” is the strain, and “f” is the corresponding material
tensile stress. Figure 2 shows the stress-strain behavior of Grade 60 steel along with three, typical
wet lay-up Tyfo® Fibrwrap® Systems.
The material properties of any advanced composite material may be categorized as “Typical Test
Values,” and “Design Values.” The “Typical Test Values” are those received from ASTM D7565
and/or ASTM D3039 test results performed on the cured composite in ideal conditions. The “Design
Values” are those that have considered exposure to the environment for the life of the repaired
structure. These “Design Values” can be determined by multiplying the “Typical Test Values” by an
environmental durability reduction factor, CE. The following factors are relevant for most exposure
conditions (extreme exposure conditions may require additional design considerations):
These environmental reduction factors should be considered when using the materials elastic modulus
and/or ultimate tensile strength in a design. When the design is governed by strain limitations, as is
often the case, the property most relevant is the tensile modulus. Once the design allowable strains
are known (e.g. 0.004 for shear strengthening wrapping all the way around the element), simply
multiply the guaranteed design modulus by the allowable strain to get the allowable design stress.
Table 1 describes some of the various Tyfo® Fibrwrap® Systems and their properties.
Each of the Tyfo® Fibrwrap® Systems is designed to provide the optimum performance at the lowest
possible cost. The best way to know which advanced composite system to use for a particular type
of project is to accumulate design, installation and estimating experience. The design engineers at Fyfe
Company LLC will provide technical support at no obligation.
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1Design Strength, f, is at the ultimate strength of the material. Most designs are governed by strain limitations.
See page 9, “Material Selection”
2 Limited factory production
* Additional Tyfo Products are available for custom designs (e.g. prefabricated sections, underwater systems,
etc.) Please contact Fyfe Co. LLC for assistance.
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where:
dfv = section depth of column parallel to the applied lateral force for rectangular
cross-sections (in)
Circular sections:
and,
ffe = εfe Ef effective stress in FRP (ksi)
εfe = 0.004 < 0.75 εfu effective strain in FRP reinforcement for fully wrapped sections
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The shear design equation for a column strengthened by the Tyfo® Fibrwrap® System is therefore
given by:
where:
ψf = 0.95 for fully wrapped sections (0.85 for 3 sided or 2 sided strengthened members)
The total shear strength provided by the existing steel shear reinforcement and the FRP shear
reinforcement shall be limited to the following :
Vs Vf 8 f'c b d
where:
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All sections with a rectangular aspect ratio not greater than 2.0 may have axial compression
capacity enhanced by the confining effect of fiber-reinforced composite material placed with fibers
oriented perpendicular to the members' axis.
Special consideration should be given to projects with a new sustained stress. Typically an
additional reduction factor would be applied to the design stress of the composite. Contact Fyfe Co.
LLC engineers for improved detailing and appropriate reduction factors.
To determine the enhancement of the column axial load capacity, calculate the maximum confined
concrete compressive strength, f`cc, and the maximum confinement pressure, f1, using an additional
reduction factor, ψf = 0.95.
The stress-strain relationship for FRP-confined concrete can be determined by the following expressions:
E c E 2
2
fc E c εc
4 f'c
εc2 0 εc ε't
where ε't is defined as the transition strain between confined and unconfined concrete and can be calculated
from the following:
2f'
f'c
ε't transition strain
Ec E2
and E 2 is defined as the modulus of the confined concrete and can be calculated from the following:
f'cc f'c
E2 modulus of confined concrete
εccu
2nn tf Ef εfe
f1 circular cross section
D
2ntf E f εfe
rectangular cross section
2 2
b h
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where the effective strain level in the FRP at failure, εfe, shall be given by:
The maximum compressive strain in the FRP confined concrete, εccu, shall not exceed 0.01 to
prevent excessive cracking and the resulting loss of concrete integrity. The corresponding
maximum value of f'cc shall be calculated using the following stress-strain relationship:
fl εfe
0.45
εccu ε'c 1.5 12 κb 0.01 ultimate compression strain of confined
f'c ε'c
concrete (psi)
where:
Ae 2
b efficiency factor for FRP reinforcement in
κa determination of f`cc (1.0 for circular cross
Ac h
sections)
Ae 0.5
h efficiency factor for FRP reinforcement in
κb determination of εccu (1.0 for circular cross
Ac b
sections)
where:
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The number of layers required for plastic hinge confinement shall extend a minimum length of 0.25 Leff,
the effective column length, but is not required to extend beyond a length of the greater of b or h (D for
circular
section). The extent of this confining jacket shall be from the point of fixity: from the footing for single
bending of from the footing and deck for double bending cases.
Based on the engineer of record's moment curvature analysis, the effective yield curvature (φy), the
neutral axis depth (c), and the nominal capacity (Mn) are found and used in the following equations:
Φp = φp / Lp
L p 0.08L
L eff 0.022fy dbl (fy in MPa)
In addition to the minimum extent of the layers required for plastic hinge confinement being greater than
the length of b or h (D for circular sections), 0.25 Leff > L p.
The ultimate compression strain is related to ductility as shown in Figure 1. The maximum required
curvature (φm) is:
φm = φy+ φp
Ultimate concrete compressive strain with the addition of composite strengthening, εcu:
Circular Sections:
2.5ρj fu εu
εcu 0.004
f'cc
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Rectangular Sections:
1.25ρj fu εu
εcu 0.004
f'cc
Composite Properties:
Member Properties:
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1.4Ab fy
ρj
p ls ffe
where:
π D' 2 d d 2 2 d d
b c b c perimeter of the crack surface forming
p min
before splice failure occurs (in)
2nb
0.025db fy
ls lap splice length (in)
f'c
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The following equations are limited for bw/d ratios less than or equal to 0.75. Special design
considerations must be taken for beams dimensions that exceed this ratio.
This equation applies to sectional shear strength and is not applicable to shear capacity between
perpendicular end sections. These provisions do not apply to shear strength enhancement for flanged
sections requiring placement of fiber around re-entrant corners. In these cases an effective beam depth
shall be used between re-entrant locations.
Section edges must be rounded to a radius not less than 3/4in before placement of the fiber. Structural
testing has shown that the use of mechanical anchorage to attach the FRP material at the section edges is
effective in transferring the design fiber stress as well as promoting thermal compatibility and long-term
durability.
where:
dfv = section depth of beam parallel to the applied lateral force (in)
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εfe = 0.004 < 0.75 εfu effective strain in FRP reinforcement for fully wrapped applications
κv εfu < 0.004 effective strain in FRP reinforcement for U-wrapped or two-sided applications
k1 k2 Le
κv 0.75 bond reduction coefficient
468εfu
2
3
f'c
k1
4000
dfv 2L e
for two-sided applications
dfv
2500
Le active bond length of FRP reinforcement
n tf E f 0.58
The shear design equation for a beam strengthened by the Tyfo® Fibrwrap® System is therefore
given by:
where :
The total shear strength provided by the existing steel shear reinforcement and the FRP shear
reinforcement shall be limited to the following :
Vs Vf 8 f'c bw d
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where :
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Where the performance of the FRP material depends on bond, the bond strength of the FRP material to
the concrete shall be a minimum of 200psi. If the bond strength is lower, special design considerations
must be taken. Bond stress shall be calculated based on the tension forces in the FRP that are to be
developed over the bond area.
It is suggested that mechanical anchorage be utilized at termination points of longitudinal fiber to ensure
the development of the design strain and to enhance the long-term durability of the bonded application. It
is also suggested that the enhanced design strength of the section does not exceed 40% times the existing
strength of the section and that serviceability requirements are checked.
ϕMf ϕ Af ffe ( jd )
where:
ϕ 0.90 if εs 0.005
0.25 εs 0.002 for flexural applications per
0.65 if 0.002 εs 0.005 ACI 318-08
0.005 0.002
0.65 otherwise
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The bond strength of the FRP material to the concrete or masonry shall be a minimum of 200psi
(1.4MPa). If the bond strength is lower, special design considerations must be taken. Bond stress shall
be calculated based on the tension forces in the FRP that are to be developed over the bond area.
It is suggested that anchors be utilized at termination points of longitudinal fiber to ensure the
development of the design strain and to enhance the long-term durability of the bonded application. It is
also suggested that the enhanced design strength of the section does not exceed 1.5-2 times the existing
strength of the section and that serviceability requirements are checked.
Allowances need to be made for vapor transmission from walls, slabs and other elements where the
pressure potential will be in excess of 3psi. This pressure can be measured in the field with simple
equipment. If the pressure is in excess of 3psi, allow 30% of the surface area to be clear for vapor
transmission. The area climatic conditions and field conditions should also be considered.
ϕMf ϕ Af ffe ( jd )
Composite Properties:
Member Properties:
jd = ts - a/2 = distance from centroid of FRP to centroid of compression zone (in)
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Design Equations:
Af = 2 n tf wf
df c
εfe εcu ε ε ultimate limit state strain in FRP
c bi fd reinforcement
ϕ 0.90 if εs 0.005
0.25 εs 0.002 for flexural applications per
0.65 if 0.002 εs 0.005
0.005 0.002 ACI 318-08
0.65 otherwise
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Where the performance of the FRP material depends on the bond, the bond strength of the fiber
reinforced FRP material to the concrete or masonry shall be a minimum of 200psi. (1.4 MPa). If the
bond strength is lower, special design considerations must be taken. Bond stress shall be calculated
based on the tension forces in the FRP that are to be developed over the bond area.
It is suggested that anchors be utilized at termination points of longitudinal fiber at wall ends to ensure the
development of the design strain and to enhance the long-term durability of the bonded application.
Allowances need to be made for vapor transmission from the walls, slabs and other elements where the
pressure potential will be in excess of 3psi. This pressure can be measured in the field with simple
equipment. If the pressure is in excess of 3psi, allow 30% of the surface area to be clear for vapor
transmission. The area climatic conditions and field conditions should also be considered.
When designing for walls with aspect ratios of 2 or less (hw/lw < 2), additional strengthening might be
required, depending on the specific project. Walls shall have distributed shear reinforcement providing
resistance in two orthogonal directions in the plane of the wall. If the ratio hw/lw does not exceed 2.0,
reinforcement ratio ρv shall not be less than reinforcement ratio ρn.
Connections to adjacent elements (e.g. diaphragms and foundations) should be analyzed by the engineer.
The Tyfo® JT System can be designed to transfer these forces between adjacent elements. Contact Fyfe
Co. LLC engineers for more information.
An efficiency factor, k, is used in the design of in-plane wall shear to account for the optimum placement
of the FRP to the wall surface. The most efficient design is to carry the FRP around the wall ends and
completely bond the material to both sides of the wall. This case will allow an efficiency factor of k =
2.0. If the FRP can be carried around the wall ends, but only bonded to one side of the wall, the
efficiency factor is k = 1.0. The least efficient option is to bond the FRP to the only face of the wall,
resulting in k=0.75. Typical details are provided in Appendix B.
ϕV ϕk tf ff lw sin α
2
FRP Properties:
E f = design modulus (ksi)
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y ( )
Member Properties:
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The bond strength of the fiber reinforced composite material to the concrete or masonry shall be a
minimum of 200psi (1.4Mpa). If the bond strength is lower, special design considerations must be taken.
Bond stress shall be calculated based on the tension forces in the composite that are to be developed over
the bond area.
It is suggested that anchors be utilized at termination points of longitudinal fiber at strip ends to ensure the
development of the design strain and to enhance the long-term durability of the bonded application. It is
also suggested that the enhanced design strength does not exceed 1.5-2 times the original strength of the
section and that serviceability requirements are checked.
Allowances need to be made for vapor transmission from walls, slabs and other elements where the
pressure potential will be in excess of 3psi. This pressure can be measured in the field with simple
equipment. If the pressure is in excess of 3psi, allow 30% of the surface area to be clear for vapor
transmission. The area climatic conditions and field conditions should also be considered.
ϕMf ϕ Ψf Af ffe ( jd )
Composite Properties:
Member Properties:
jd = tw - a/2 = distance from centroid of FRP to centroid of compression zone (in)
Design Equations:
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Af = 2 n tf wf
df c
εfe εcu ε ε
c bi fd ultimate limit state strain in FRP reinforcement
ϕ 0.90 if εs 0.005
0.25 εs 0.002 for flexural applications per
0.65 if 0.002 εs 0.005
0.005 0.002 ACI 318-08
0.65 otherwise
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Design References
1. AC125, ICC Acceptance Criteria for Concrete and Reinforced and Unreinforced Masonry
Strengthening Using Externally Bonded Fiber-Reinforced Polymer (FRP) Composite Systems,
March, 2010.
2. Priestley, M.J.N., Seible, F., Calvi, G.M., Seismic Design and Retrofit of Bridges, John Wiley &
Sons, Inc., New York, 1996
3. Paulay, T., and Priestley, M.J.N., Seismic Design of Reinforced Concrete and Masonry Buildings,
John Wiley & Sons, Inc., New York, 1990.
4. Priestley, M.J.N., Seible, F., Column Seismic Retrofit Using Fiberglass/Epoxy Jackets,
Department of Applied Mechanics and Engineering Sciences, University of California San Diego,
1994.
5. Priestley, M.J. Nigel, Seible, F., UCSD. Seismic Assessment & Retrofit of Bridges, July 1991.
6. ACI 440.2R-08, Guide for the Design and Construction of Externally Bonded FRP Systems for
Strengthening Concrete Structures, July, 2008.
7. ISIS Canada Manuals 3 & 4, Reinforced Concrete Structures with Fibre Reinforced Polymers,
September 2001.
8. ISIS Canada Manual 4, Strengthening Reinforced Concrete Structures with externally bonded
FRP, September 2001.
9. CSA Standard S806-02, Design and Construction of Building Components with Fibre-Reinforced
Polymers, 2002.
12. Al-Chaar, Ghassan K. and Lamb, Gregory E. ERDC/CERL TR-02-33, US Army Corps of
Engineers, Construction Engineering Research Laboratories, Design of Fiber-Reinforced
Polymer Materials for Seismic Rehabilitation of Infilled Concrete Structures, December 2002.
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Test Reports
Column Shear Enhancement:
2. SEQAD Consulting Engineers. Repair of Shear Columns Using Fiberglass/Epoxy Jackets. 1993.
5. Priestley, Assessment & Retrofit of Concrete Columns for Seismic Performance. UCSD, July
1993.
6. SEQAD Consulting Engineers. Repair of Shear Column Using Fiberglass Epoxy Jacket. July
1993.
7. Ohtaki, Benzoni/ UCSD. Seismic Performance of a Full Scale Bridge Column. Nov. 1996.
8. SEQAD Consulting Engineers. High Strength Fiber Rectangular Column Shear & No Lap-Splice
Flexural Test. March 1992.
10. University of California at Irvine, Structural Qualification Testing of Composite Jacket Circular
and Rectangular Columns. Oct. 1999.
2. K.W. Neale, INC. A xial Load Capacity of Wall Type Concrete Columns. April 1997.
4. Texas D.O.T. Compression Test of Failed Concrete Cylinders Wrapped with TYFO Fibrwrap
System. Oct.1995.
5. Kachlakev et. al, Oregon D.O.T., FHWA, Behavior of Concrete Specimens Reinforced with
Composite Materials Laboratory Study, SPR-387., Feb. 2000.
2. Priestley, Seible. Design of Seismic Retrofit Measures for Concrete & Masonry. Mar. 1995.
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y g y
4. SEQAD Consulting Engineers. Repair of Shear Column Using Fiberglass Epoxy Jacket. July
1993.
5. SEQAD Consulting Engineers. Repair of Shear Column Using Fiberglass Epoxy Jacket. July
1993.
7. Ohtaki, Benzoni/ UCSD. Seismic Performance of a Full Scale Bridge Column. Nov. 1996.
8. University of Toronto. Repair & Strengthening of Columns with Fiber. Mar 1998.
10. University of California at Irvine, Structural Qualification Testing of Composite Jacket Circular
and Rectangular Columns. Oct. 1999.
1. SEQAD Consulting Engineers. High Strength Fiber Circular Column Lap Splice Flexural Test
Project. May 1991.
2. SEQAD Consulting Engineers. Seismic Retrofit of Bridge Columns Using High Strength
Fiberglass/ Epoxy Jackets. Aug. 1993.
2. ISIS / University of Manitoba. Shear Strengthening of the Maryland Bridge Using CFRP Sheets
SCH-41. July 1997.
4. A & M Texas University. Tests of Concrete Beams with Externally Bonded Glass Fiber Fabric
Web Reinforcement. 1999.
5. University of Canterbury, New Zealand. Recent Development in the Use of Advanced Composite
Materials for Seismic Retrofitting. 1999.
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8. Kachlakev and McCurry, Oregon D.O.T., FHWA, Behavior of Concrete Specimens Reinforced
with Composite Materials Laboratory Study, SPR-387. Feb. 2000.
2. Georgia D.O.T. Flexural Test of Concrete Beams Wrapped with T YFO S Fibrwrap. Feb. 1994.
3. University of Pennsylvania. FRP Jacketed Concrete Under Flexure & Combined Flexure. Feb.
1995.
4. Grace, Sayad, Saleh. Strengthening Reinforced Concrete Beams Using Fiber Reinforced
Polymer (FRP) Laminates. Oct. 1999.
5. A&M Texas University. Tests of Concrete Beams with Externally Bonded Glass Fiber Fabric
WEB Reinforcements.
8. Mc Maser University. Repair of Beam Column Joints Using GFRP Sheets. Oct. 1999.
9. Kachlakev and McCurry, Oregon D.O.T., FHWA, Behavior of Concrete Specimens Reinforced
with Composite Materials Laboratory Study, SPR-387. Feb. 2000.
10. Naval Facilities Engineering Service Center, Navy Advanced Composite Technology in
Waterfront Infrastructure, SP-2046-SHR. December 1998.
11. Naval Facilities Engineering Service Center, Waterfront Repair and Upgrade, Advanced
Technology Demonstration Site No. 2, Pier 12 Naval Station, San Diego, SSR-2419-SHR.
November 1998.
1. UCSD. Seismic Repair & Retrofit of a Full-Scale Five Story Masonry Building. Oct. 1993.
2. UCSD. Seismic Repair & Retrofit of Masonry Walls with Carbon Overlays. 1995.
3. PMR Enterprises/UC Irvine. TYFO JT System Full Scale Structural Test Program. Nov. 1996.
4. US Army Corps of Engineers. Upgrade & Monitoring of Unreinforced Masonry. Nov. 1997.
5. US Army Corps of Engineers. Masonry Bearing & Shear Walls Retrofitted with Overlay
Composite Material . Dynamic Test. Jun. 1998.
6. State University of New York, Buffalo. Evaluation of TYFO W Fibrwrap System for In-Plane
Strengthening of Masonry Walls. March 1995.Out-of Plane Wall Flexural Enhancement:
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g g y
7. Portland State University. Full Scale Tests of Retrofitted Hollow Clay Tile Walls. Jun. 1998.
8. US Army Corps of Engineers. Upgrade & Monitoring of Unreinforced Masonry. Nov. 1997.
9. US Army Corps of Engineers. Masonry Bearing & Shear Walls Retrofitted with Overlay
Composite Material. Dynamic Test. June 1998.
10. State University of New York, Buffalo. Evaluation of TYFO W Fibrwrap System for
Out-of-Plane Strengthening of Masonry Walls. March 1995.
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APPENDIX A
DESIGN EXAMPLES
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2
Ab 0.11in stirrup size (#3 bars)
Av 2 0.11in
2 0.22 in2 steel area in shear for each stirrup (2 legs)
Elastic modulus, E f
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fu
εfu 0.022 ultimate strain of fiberwrap
Ef
The shear capacity of the beam without fiberwrap reinforcement can be calculated with the
following equation:
ϕVn ϕ Vc Vs
Vc 2 f'c b d
Av fy d
Vs
s
where:
ϕ 0.75 shear reduction factor per ACI 318-08
d h 2 dc db 19.625 in
ϕVn 63 kip
Since the shear capacity of the beam (63 kips) is less than the target shear capacity (120 kips), the
existing beam does not have adequate capacity to resist the anticipated shear load.
Note: Since the column has access to all sides, the column will be completely wrapped. Thus the
effective strain can be taken as the following:
Therefore
εfe 0.004 effective strain of fiberwrap
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Afv 2 n tf wf
Where:
wf 54in (Width of Tyfo SEH-51A)
dfv 24in
sf 54in
ΔV
Vf
ϕ Ψf
Where:
ΔV Vreq ϕVn 57 kip
Ψf 0.95
ΔV
Vf 80 kip
ϕ Ψf
The equation for the shear strength of the fiberwrap can be rearranged to solve for the required
number of layers
Vf sf
Afv
εfe E f ( sin ( α) cos ( α) ) dfv
2
Afv 14.846 in
Afv
nrequired
2 tf wf
nrequired 2.749
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n 3
Check the total shear strength provided by fiberwrap and steel reinforcement:
Vs Vf 8 f'cb d
119.7kip 206.4kip OK
The shear strength of the Fibrwrap reinforced beam is given by the following equation:
ϕVn ϕ Vc Vs Ψf Vf
ϕVn 125 kip
ϕVn 120kip OK
5. Conclusion
Providing 3 layers of Tyfo SEH-51A will enhance the shear strength of the column to carry the
additional load needed.
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2
D
Ag π 132.7 in
2
gross area
2
Elastic modulus, E f
fu
εfu 0.01 ultimate strain of fiberwrap
Ef
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2n tf Ef εfe
f1 0.823 ksi maximum confinement pressure for a
D circular cross section
f1
if 0.08 "Not Good" "Good" "Good" check of stress ratio
f'c
f1 εfe
0.45
εccu ε'c 1.5 12 κb
ultimate compression strain of confined
f'c ε'c concrete (psi)
εccu 0.014 > the limiting ultimate confined strain value of 0.01 therefore,
recalculate the confined compressive strain
f'cc f'c
E2 190.9 ksi modulus of confined concrete
εccu
rearrange the equation to solve for the confined concrete compressive strength at the limiting strain value of
0.01
Assume that the steel does not provide significant additional axial capacity to the column at
levels in excess of the original design strain.
The new axial capacity with one layer of the Tyfo SCH-41 Composite System is:
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4. Conclusions
Two layers of the Tyfo SCH-41 System provides an additional 190 kips of axial capacity to the existing
column, which is greater than the target additional capacity of 150 kips.
The Tyfo SCH-41 System must extend over the column's full clear height. See Appendix B for typical
details.
Note that the axial load enhancement of rectangular sections requires changing the cross-sectional shape
to a circle or ellipse. This can be accomplished with pre-cast bolsters or by forming and pouring.
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Elastic modulus, E f
fu
εfu 0.022 ultimate strain of fiberwrap
Ef
Fyfe Co. LLC engineers can provide a complete moment-curvature analysis for engineers use if
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y g p p y g
given the information listed in the "Existing Column Properties" section of this example.
2. Ductility calculations:
Determine the plastic hinge length, Lp:
0.15fy db
L p 0.08 Leff 12.5 in
ksi
μΔ 1
μφ 1
Lp ( 0.5) Lp
3 l 1
l
μΔ 1
μφ 1
3 12.5in 1 ( 0.5) ( 12.5in)
72in 72in
μφ 11.513
ϕu μφ ϕy 0.0021
and the ultimate confined concrete strain to reach this ultimate curvature, εcu:
c
εcu ϕu 0.01
in
3. Determine the thickness of required fiberwrap
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tf
ρj 4 volumetric confining ratio of composite jacket
D
ρj D
trequired 0.2188 in required fiberwrap thickness
4
trequired
4.38 number of layers required
tf
n 5 number of layers
4. Conclusions
Five layers of the Tyfo SEH-51A System are needed to enhance the displacement ductility of the column
to six times the yield displacement of the longitudinal steel.
For axial load ratios of (P/f'c x Ag) < 0.3, the composite thickness, tf, must extend from the critical section
a length of 25% of the effective column height, le, or the column diameter, D, whichever is greater.
Corresponding shear forces at the calculated ultimate levels for ductility should be checked to ensure that
the column is not prone to shear failure.
The ductility requirements for columns can also be stated in required drift, ultimate displacements, and
plastic rotation or curvature ductility. These values can be transformed into individual multiples of the
displacement ductility described in this example in the "Ductility Calculations" section.
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D' D 2 dc .375in confined core diameter of column
Elastic modulus, E f
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p2 2 2 db dc 8.847 in
p 8.85in
1.4 Ab fy
ρj 0.022 volumetric confining ratio of fiberwrap
p ls f u
ρj D
trequired 0.1674 in required fiberwrap thickness
4
trequired
4.2 number of layers required
tf
3. Conclusions
Use 5 layers of the Tyfo SCH-41 System to effectively clamp the existing insufficient lap splice. At a
minimum, the fiberwrap jacket should be extended the full length of the existing lap splice.
Note that the rectangular sections with insufficient lap splice detailing will often require changing the
cross-sectional shape to circular or elliptical prior to wrapping. This can be accomplished using pre-cast
bolsters or by forming and pouring.
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20”
8”
38” d = 35”
#4 @ 16” o.c.
Av 2 0.2in
2 0.4 in2 steel area in shear for each stirrup (2 legs)
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fu
εfu 0.022 ultimate strain
Ef
The shear capacity of the beam without FRP reinforcement can be calculated with the following
equation:
ϕVn ϕ Vc Vs
Vc 2 f'c bw d shear strength of concrete
Av fy d
Vs shear strength of reinforcing steel
s
where:
ϕ 0.75 shear strength reduction factor per ACI 318-08
ϕVn 84 kip
Since the shear capacity of the beam (84 kips) is less than the target shear capacity (115 kips), the
existing beam does not have adequate capacity to resist the anticipated shear load.
Note for this example a U-wrap will be used due to the presence of the slab. For a
completely wrapped member the effective strain can be taken as ( 0.004 0.75 εfu)
k1 k2 L e
κv
468 εfu
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2500
Le
n tf Ef 0.58
2
3
f'c
k1
4000
dfv L e
k2
dfv
Note that the factors Le and k2 are dependent upon the number of layers of composite, n.
An arbitrary number of layers can be selected and the shear capacity added by the FRP can be
calculated. Try using 3 layers of FRP.
L e 1.308
k1 0.825
k2 0.952
κv 0.1 0.75
Afv 2 n tf wf
Where:
wf 54in (Width of SEH-51A)
dfv 27in
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The effective stress of the FRP can be found using the effective strain
ffe εfe E f 6672 psi
Check the total shear strength provided by FRP and steel reinforcement:
Vs Vf 8 f'cbw d
89kip 307kip OK
The shear strength of the FRP reinforced beam is given by the following equation:
ϕVn ϕ Vc Vs Ψf Vf
where:
Ψf 0.85
Since the factored shear strength of the FRP reinforced beam (118 kip) is larger than the demand
(115 kip), the beam has sufficient shear strength. 3 layers of SEH-51A is required to add the
additional shear capacity needed. No iteration is necessary. Note if the shear capacity of the FRP
reinforced beam is not sufficient, add additional layer(s) and repeat steps 2-4 as necessary.
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12”
d = 9.3”
11.5”
#5 @ 12” o.c.
Figure A2-1. Slab Section
Slab dimensions
b 12in assumed effective slab width
As
ρ 0.002 reinforcing ratio
hb
Material properties
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obtain the "Design Test Values" that are used in design. If we use carbon Tyfo SCH-41 Fibrwrap
System, the Environmental Durability Factor is equal to 0.85. For Tyfo SCH-41:
Elastic modulus, E f
fu
εfu 0.01 ultimate strain of fiberwrap
Ef
0.85fc ’ab
a
A sfy
Figure A2-2. Equilibrium in the Slab at Ultimate State (Without Composite Layer)
Mn As fy d
a
2
Where:
a = Depth of Concrete Compressive Stress Block
As fy
a 0.608 in
0.85f'c b
Thus:
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Mn As fy d 13.9 ft·kip
a
2
ϕMn ( 0.9 ) Mn 12.5 ft kip < 25 ft-kip
Therefore, the existing slab does not have adequate capacity to resist the anticipated moment.
Es
nr 9.3 modular ratio
Ec
4
Icr 163.7in cracked moment of inertia
k 2ρ nr ρ nr 2 ρ nr 0.184
The initial strain can be calculated:
MD ( h k d)
εbi 0.0016 initial strain in slab
Icr E c
An arbitrary number of layers may be chosen and the corresponding moment capacity can be found.
h c
εfe .003 ε ε effective strain in fiberwrap
c bi fd
where:
f'c
εfd 0.083 0.9εfu strain at which crack-induced bonding occurs
n tf E f
εfd 0.005
A guess for the neutral axis depth can be made an iterated as necessary
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c 1.582in initial guess for neutral axis depth (note this has
already been refined)
h c ε 0.017
εfe 0.003
c bi
therefore
εfe 0.005
β1 c
ϕMnf ϕ Af ffe h
2
where:
2
Af n wf tf 0.48 in area of fiberwrap
calculate the neutral depth axis (note after calculating the neutral axis depth, refine the initial guess from
above)
As fy Af ffe
c 1.582 in
.85 f'c β1 b
the flexural reduction factor can be calculated from the level of strain in the steel
( d c)
εs εfe εbi ( h c) 0.005
ϕ 0.90 if εs 0.005
0.25 εs 0.002 flexural reduction factor per ACI
0.65 if 0.002 εs 0.005 318-08
0.005 0.002
0.65 otherwise
ϕ 0.9
β1 c
ϕMf ϕ Af ffe h 18.1 ft kip
2
The total moment capacity of the fiberwrap reinforced slab can be calculated from the following:
β1 c β1 c
ϕMn ϕ As fy d Af ffe h 30 ft kip
2 2
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4. Conclusions
The factored flexural capacity of the fiberwrap reinforced beam (30 ft-kip) is greater than the demand
(25 ft-kip). Therefore two layers of the Tyfo SCH-41 System, 12" wide at 24" on center, applied to the
bottom of the full span of the slab increases the moment capacity to the target.
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Elastic modulus, E f
ϕV ϕ 0.75 tf ff lw sin θ
2
where:
ϕ 0.75 shear reduction factor
k 0.75 efficiency factor for one side bonding to a wall
Shear enhancement provided by two layers of the Tyfo SEH 51A System.
ϕV ( 0.75 ) ( 0.75 ) ( 4.55ksi) 0.05in ( 2) ( 12in) ( 1) 3.1 kip per foot of wall.
2. Conclusions
The application of two layers of the Tyfo SEH-51A System to the existing concrete walls will provide an
additional shear capacity of approximately 3.1 kips per foot of wall length. This design does not take into
account any openings in the walls or out-of-plane requirements. When increasing the shear capacity of a
structural member, potential failure modes such as sliding shear, flexural failure or compression failure also
should be considered to ensure that the additional shear can be developed.
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Connections to the adjacent elements (e.g. diaphragms and foundations) should be analyzed by the
engineer. The Tyfo BC System can be designed to transfer these forces between adjacent elements.
Contact Fyfe Co. LLC engineer for more information.
The Tyfo SEH-51A System should be carried around any wall ends or into window/door jambs whenever
possible. See Appendix B for typical details.
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Fyfe Co. LLC Tyfo Fibrwrap Design Manual Property of Fyfe Co. LLC
0-1/2" BUTT
SPLICE, TYP.
PRIMARY FIBER
DIRECTION, TYP.
0-1/2" BUTT
SPLICE, TYP.
PRIMARY FIBER
DIRECTION, TYP.
Section
0-1/2" GAP, TYP.
N.T.S. APPLY 2 LAYERS OF THE
TYFO SEH-51A SYSTEM,
ORIENTED HORIZONTALLY
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59
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(E) COLUMN
Beam Elevation
Not to Scale
Beam Elevation
Not to Scale
(E) SLAB
(E) BEAM
ROUND CORNERS TO
1/2" MIN. RADIUS, TYP.
Section
N.T.S.
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A (E) SLAB
(E) BEAM
-
Beam Elevation
Not to Scale
0-1/2" GAP,
APPLY 2 LAYERS OF THE TYP.
TYFO SCH-41 SYSTEM, (E) COLUMN
ORIENTED LONGITUDINALLY, TYP.
Beam Elevation
Not to Scale
4" TYP.
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PRIMARY FIBER
DIRECTION, TYP.
A
-
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PRIMARY FIBER A
DIRECTION, TYP. -
ROUND CORNERS TO
Wall Elevation (E) WALL
3/4" MIN. RADIUS, TYP.
Not to Scale
(E) WALL
(E) WALL
Wall Plan (k = 1.0)
Not to Scale
APPLY 2 LAYERS OF THE
0-1/2" BUTT TYFO SEH-51A SYSTEM,
SPLICE, TYP. ORIENTED HORIZONTALLY
(E) WALL
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A
-
24" O.C. 12" WIDE APPLY 2 LAYERS OF THE
TYFO SCH-41 SYSTEM,
12" WIDE @ 24" O.C.,
ORIENTED VERTICALLY,
TYP.
L/3
Existing
Opening
L/3
PRIMARY FIBER
DIRECTION, TYP.
Wall Elevation
Not to Scale
0-1/2" GAP,
TYP.
0-1/2" GAP,
TYP.
0-1/2" GAP,
TYP.
Section
N.T.S.
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(E) SLAB
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REQUIRED LAYERS OF
TYFO FIBRWRAP
COMPOSITE
A
-
Section
N.T.S.
(E) BOUNDARY
ELEMENT
(E) SHEAR
WALL
(E) SHEAR
TYFO FIBRWRAP ANCHOR WALL
TO DEVELOP TENSILE LOAD
AND CONFINE BOUNDARY
ELEMENT
REQUIRED LAYERS OF
Boundary Element Elevation TYFO FIBRWRAP
COMPOSITE
N.T.S.
Isometric View
N.T.S.
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A BETWEEN HOLES
-
0" TO 1/2" GAP
Section
N.T.S.
SEE DETAIL 1
FIBRWRAP
L1
L2
COMPOSITE ANCHOR AT
INTERIOR ANGLES OF
COLUMN BETWEEN 1ST &
2ND LAYERS OF CFRP; 3/4"
B Detail
- N.T.S.
P.
5" TY
Section
N.T.S.
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APPLY 2 LAYERS OF
THE TYFO SEH-51A
SYSTEM ORIENTED
0-1/2" BUTT
VERTICALLY
SPLICE, TYP.
(E) BEAM B
TYFO SCH COMPOSITE
- ANCHOR ( 1/2" DIA.)
APPLY 2 LAYERS OF
THE TYFO SEH-51A
SYSTEM ORIENTED
VERTICALLY
ROUND CORNERS TO
1/2" MIN. RADIUS TYP.
H/2
TYFO SEH COMPOSITE TYFO SCH COMPOSITE
ANCHOR (1/4" DIA. WITH H ANCHOR (1/2" DIA.)
3" EMBEDMENT)
2 LAYERS OF THE
ROUND CORNERS TO ROUND CORNERS TO
TYFO SEH-51A SYSTEM 2 LAYERS OF THE
1/2" MIN. RADIUS, TYP. 1/2" MIN. RADIUS, TYP.
ORITENTED VERTICALLY TYFO SEH-51A SYSTEM
ORITENTED VERTICALLY
Section Section
N.T.S. N.T.S.
DESIGN NOTE: TESTING HAS SHOWN THAT IN SOME CASES DESIGN NOTE: THIS ANCHORAGE CONFIGURATION AND
THIS ANCHORAGE CONFIGURATION CAN ALLOW A SERVICE DETAIL WOULD ALLOW FOR A SERVICE STRAIN ASSUMPTION
STRAIN IN FIBERWRAP OF UP TO 0.004 IN/IN. THE ASPECT IN THE FIBERWRAP OF 0.004 IN/IN FOR NEARLY ALL CASES.
RATIO OF THE BEAM, THE AMOUNT OF REQUIRED SHEAR PERMANENT, SUSTAINED LOADS MAY REQUIRE A MORE
STRENGTH AND THE DURATION OF THE LOADING WILL CONSERVATIVE APPROACH.
AFFECT THIS ASSUMPTION.
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2 LAYERS OF THE
TYFO SCH-41 SYSTEM 2 LAYERS OF THE
ORIENTED LONGITUDINALLY TYFO SCH-41 SYSTEM
ORIENTED LONGITUDINALLY
Section Section
N.T.S. N.T.S.
2 LAYERS OF THE
TYFO SEH-51A SYSTEM
ORIENTED VERTICALLY
2 LAYERS OF THE
TYFO SEH-51A SYSTEM 2 LAYERS OF THE
ORIENTED VERTICALLY TYFO SCH-41 SYSTEM
ORIENTED LONGITUDINALLY
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PRIMARY FIBER
DIRECTION, TYP.
TYFO FIBRWRAP SYSTEM
FOR TRIM REINFORCEMENT
A
-
0-1/2" BUTT
SPLICE, TYP.
(E) OPENING
(E) OPENING
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FLOOR SLAB
PRIMARY FIBER
DIRECTION, TYP. L
B
CONC. SLAB
-
LEVEL 1
Detail
N.T.S.
Wall Elevation
N.T.S.
COMPOSITE ANCHOR
Section Section
N.T.S. N.T.S.
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TYFO BC SYSTEM
(E) SLAB
A
(E) WALL -
8" MIN.
(E) SLAB
TYP.
Section
N.T.S.
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25" MIN.
TYFO BC SYSTEM
TYP.
(E) WALL PANEL
12" O.C.
A
-
TYFO BC SYSTEM
25" MIN.
TYP.
Section
N.T.S.
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74