f l ys c o o t e r s

Owner’s Manual
Model: SWIFT
Engine: 50cc

Read this manual carefully. It contains important safety information.

No one under the age of 16 should operate this scooter.
 Congratulations on your purchase of a Flyscooter!
A Flyscooter will give you many years of use and miles of fun. As you start on the
road to discovering life on a scooter, we want to remind you to carefully read
through this owner’s manual. This owner’s manual provides a wealth of information
for novice and seasoned scooter riders alike. It offers helpful hints on scooter safety,
proper maintenance, features and functions, and other essential information to
ensure the proper operation of your Flyscooter.

We would also like to remind you to carefully review Flyscooters’ warranty policy
available at www.flyscooters.com. To activate your warranty coverage, you must
register online at www.flyscooters.com, under the section titled Rider Support and
Services.

We wish you many great journeys on the road ahead. Don’t forget to write to us at
[email protected] and tell us your stories.
Table of Content

SAFETY INFORMATION Fittings ........................................... 18 Center/side stand lubrication ... 34

Important safety information....1-2 Lights, signals & switches .......... 18 Front fork inspection ................... 35
DESCRIPTION Mirrors ............................................ 18 Steering inspection ..................... 36
Left & right views ............................ 3 Fuel .................................................. 19 Fuse replacement ......................... 37
Instrument panel ...................... 4 - 5 OPERATION Battery ............................................. 38
INSTRUMENT CONTROL Starting engine .................... 20 - 21 Electric circuit diagram ............... 39
Main switch ...................................... 6 Starting off .................................... 21 ECS Warranty..................................40
Steering lock .................................... 7 Acceleration .................................. 22
Handlebar switches ....................... 8 Parking ........................................... 22
Fuel tank cap ................................... 9 Break-in period ............................ 23
Seat lock ........................................... 9 PERIODIC MAINTENANCE
Front / rear brake lever ............... 10 Periodic maintenance ................ 24
Glove box compartment ............ 11 Maintenance chart ..................... 25
Side stand kill switch ................... 11 Engine oil .............................. 26 - 27
PRE-OPERATION CHECK Gear oil replacement ................. 28
Pre-operation check .................... 12 Cleaning air filter ........................ 29
Brakes ....................................... 13 - 14 Spark plug inspection ............... 30
Throttle ............................................ 15 Brake lever adjustment ............. 31
Engine oil ........................................ 15 Brake fluid check ........................ 32
Tires .......................................... 16 - 17 Brake fluid replacement ........... 33
Safety Information

Important Safety Information

Understanding the challenges that you will face when operating a scooter will greatly improve
your safety and enjoyment on the roads. There are many things that you can do to protect your-
self when riding. You will find many helpful recommendations throughout this manual. The
following are a few points that we consider most important.

Always Wear Protective Gear

It is a proven fact that helmets significantly reduce the number and severity of head injuries.
Always wear helmets, eye protection, sturdy boots, gloves, and other protective gear when
riding.

Make Yourself Visible

Some drivers do not look for scooters while driving and are often unaware of their presence on
the road. To make yourself highly visible wear bright, reflective clothing while riding. Position
yourself in traffic lanes so other drivers can see you easily. Always signal before turning or chang-
ing lanes. Use your horn to alert others on the road.

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Safety Information

Ride Within Your Limit

Pushing your limits is a common cause of scooter accidents. Never ride beyond your personal
abilities or faster than conditions warrant. Remember that alcohol, drugs, fatigue and inatten-
tion can significantly reduce your ability to make good decisions and to ride safely.

Keep Your Scooter In Safe Operation

For safe riding, it is important to inspect your scooter before every ride and perform recom-
mended maintenance in accordance to the maintenance chart or when needed for safe opera-
tion.

Load Limit Guidelines

Your scooter has been designed to carry you and one passenger. When you carry a passenger,
you may notice some changes in acceleration and braking. Exceeding the weight limit or carry-
ing an unbalanced load can seriously affect your scooter’s handling, braking and stability.
Improper modifications and poor maintenance can also reduce your safety.

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Description

1. R & L rear view mirrors 7. Engine 13. Gas tank

2. Headlight 8. Center stand 14. Rear brake light
3. Front turn signals 9. Instrument panel 15. Rear turn signals
4. Seat cushion lock 10. Ignition key switch 16. Muffler
5. Rear rack 11. Helmet hook
6. Air filter 12. Battery

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Description

Speedometer Fuel Gauge

Speed is indicated by mp/h and km/h on Fuel guage indicates the level of fuel remain-
speedometer. ing in the fuel tank. It does not work when
main switch is in the “OFF” position. Fill the
Odometer tank with 90 octane or higher gasoline.
The white digits in the black background
indicates total miles traveled with this High Beam Indicator
scooter. Lights up when high beam is in use.

Turn signal indicators ! Caution:

Flashing arrow indicates the direction of the Use high beam only during day light hours,
turn signal that is activated. or at night when there is no on-coming
traffic or drivers ahead.

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Description

1. Speedometer 3. Turn signal indicators 5. Fuel gauge

2. Odometer 4. High beam indicator
Instrument Control

Main Switch

“ON” Position: “LOCK” Position:

Electrical circuits are switched on. The The steering column is locked when in this
engine can now be started by pressing the position. The ignition key can be removed.
electric ignition button or by manually kick
starting the engine.

“OFF” Position:
All electrical circuits are switched off. The
engine stops. The ignition key can be
removed in this position.

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Instrument Control

Turn the handlebar fully to the left and lock the steering column to prevent theft.

1. Push the key inward on the main switch.

2 . Turn the key fully to “LOCK” position.

3. Pull to remove the key.

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Instrument Control

1. Electric starting switch 3. Dimmer switch

Squeeze the brake lever and press the High beam is on.
button to start the engine.
Low beam is on.

2. Light switch 4. Turning signal switch

Your scooter is designed to have Use switch to signal your intention to
constant running light, in accords with change lanes or to turn. Push the
DOT requirements. Lights can not be entire button to the direction you
turned off. want to turn. Push the white center
button to cancel. Signals do not self-
cancel.
5. Horn button

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Instrument Control

Gas Tank Access Seat Storage Access

To access the storage compartment under

the seat, insert the key into the lock and turn
as shown below. Return the seat to its origi-
nal position and press down to engage the
lock.

To Open:
1. Insert the key into the access panel lock.
2. Open the access panel by pulling back on
the door
3. Turn the fuel cap 1/4 of a full turn counter
clockwise.

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Instrument Control

Rear Brake Lever Front Brake Lever

The rear brake lever is located by the left The front brake lever is located on the
handlebar. Squeeze the lever to apply right handlebar. Squeeze the lever to
rear brake. apply front brake.

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Instrument Control

Seat Storage Compartment Front Helmet Hook

A built-in storage compartment can be The helmet hook is used to hang helmet,
found underneath the seat cushion. To bags or other items while the scooter is
access this storage space unlock the seat parked. It should be clear of items when
and lift the seat cushion. you are riding your Il Bello.

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Pre-operation Checks

Pre-operation Checks

Pre-operation checks should be made each time the scooter is ridden. This inspection
can be accomplished in a very short time. The added safety of pre-operation checks is
more than worth the time involved.

NO ITEM SUMMARY PAGE

Check operation, freeplay, fluid level and leakage.
1 Brake System 13 - 14
Fill only with DOT4 brake fluid
2 Throttle Check for smoot operation. Adjust if necessary. 15
3 Engine Oil Check oil level. Add10W-40 motorcycle oil if necessary 15
4 Tires/Wheels Check tire pressure, wear and damage. 16 - 17
5 Fittings Check all chassis fittings and fasters. Tighten if necessary. 18
6 Light/Switches Check operation. 18
7 Mirrors Check visibility 18
8 Fuel Fill with only 90 Octane or higher gasoline. Avoid over filling. 19

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Pre-operation Checks

Brakes

A soft, spongy feel in the brake lever indicates

a problem in the brake system. Do not operate
the scooter until the problem in the brake
system has been corrected. Visit an authorized
Flyscooters dealer for immediate repair.

Check for correct free play in the brake

levers and adjust them if necessary. Make
sure the brakes are working properly by
testing at a low speed shortly after starting
out.

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Pre-operation Checks

Brake Fluid Check

Begin by applying the brakes a few times.

Check to see if any brake fluid leaks out from
the pipe joints by the handlebar or at the
master cylinder by brake discs. If any leakage
is found, stop riding the scooter immediately
and contact an authorized Flyscooters dealer
for servicing.

Check the brake fluid level in the brake

reservior by the handlebar. Add DOT4
brake fluid if necessary.

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Pre-operation Checks

Throttle Grip Check Engine Oil Check

1. Maximum level 2. Mnimum level

Turn the throttle grip and check the free- Engine oil should be filled between
play to see if it operates properly. Make maximum and minimum level as shown
sure the grip returns to the original posi- in the diagram above. Use only quality
tion by spring force when it is released. motor oil with ratings of 10W-40.
Ask an authorized Flyscooters dealer to
make any necesary adjustments.

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Pre-operation Checks

Tire check

To ensure maximum performance, longer

durability, and safe operation, always check
and adjust the tire pressure before each
ride.

The tire pressure must be adjusted

according to the total weight of the
cargo, rider, passenger, accessories, and
vehicle speed. Refer to each tire wall for
the proper inflation pressure guide.

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Pre-operation Checks

Tire Check

Always check the tires before operating your The total weight of the cargo, rider, passen-
scooter. Contact an authroized Flyscooters ger and accessories should not exceed the
dealer to replace the tire immediately if the maximum loading limit of your scooter.
center tread depth reaches the limit as Operating an overloaded scooter may cause
shown, if the sidewall is cracked, or if the tire tire ruptures, accidents, and serious injuries.
is punctured.
Proper loading affects the riding character-
istics of your scooter, including handling,
braking, and acceleration. Do not carry
loosely packed items that can shift during
travel. Distribute the weight evenly and
adjust the suspension if necessary.

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Pre-operation Checks

Fittings and Fasteners Mirrors

Always check that the chassis fittings and To ensure maximum visibility, adjust mirrors
as shown in the illustration.
fasteners are tight before a ride. Take your
scooter to an authorized Flyscooters dealer
for proper torque adjustment every six
months.

Lights, Singals, and Switches

Check all the lights. Make sure they are all

in working condition. Check the operation
of the handlebar switches and the main
switch.

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Pre-operation Checks

Fuel

Fill the fuel tank up to the bottom of the filler *Use only high quality 90 octane or
tube as shown in this illustration. Over-filling higher unleaded gasoline.
the tank can flood the fuel system, results in
the scooter not starting and/or stalling out
under normal operating conditions. Avoid
spilling gasoline on painted surfaces. If spill
occures, wipe off spilled gasoline immedi-
ately.

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Operation

Starting the Engine

Only start the engine when your scooter is at a 3. Completely release the throttle grip.
complete stop. Check to be sure that all kick Squeeze and hold either rear brake lever.
stands are returned to their original position.
4. Press the electric starter switch. Do not
1. Turn the main switch to the “ON” position. press the starter switch again once the
engine has started.
2. Check that the engine kill switch in
position.

Note: If the engine fails to start, release the

starter switch for a few seconds, then try
again. Each attempt should not last longer
than 5 seconds to perserve battery life.

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Operation

Starting Off
5. If the scooter has not been ridden for 1. Sit on the seat, with both feet firmly on
over an hour, allow engine to warm up the ground on both sides of scooter.
for 1-3 mins before riding.
2. Straighten the handlebar and release
Note: the brake levers.
* For maximum engine life, never accelerate
hard on a cold engine. 3. Check for oncoming traffic and use your
turn signal.
**The exhaust fumes are poisonous and can
cause loss of consciousness or even death 4. Twist the throttle slowly to accelerate.
within a short time. You must operate your
scooter in an area with adequate ventila-
tion. * Flyscooters higly recomments taking a
riders safety course prior to riding.

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Operation

Acceleration Parking

The speed of your scooter can be adjusted by When parking your scooter, look for a flat and
twisting the throttle grip. Turning the grip firm surface to stop. Make sure there is no
toward you increases the speed. Turning it gravel or other objects that can make the
away from you decreases the speed. surface slippery, causing you and/or the
scooter to fall over. Turn off the engine by
turning the main switch to the “OFF” position
and/or by turning the key to the “OFF” posi-
tion.
! Caution
The muffler is extremely hot after riding. Park
the scooter in a place where no one is likely to
come in countact with the muffler.

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Operation

Engine Break-in Period

The most important period in the life of your Keep the riding speed below 50 miles per
scooter is the period between 0 to 500 miles. hour within the first 500 miles.
For this reason we ask that you carefully read 1. 0 - 100 miles:
the following recommendations on how to Keep the prolonged throttle speed below
properly operate and care for your scooter 35 mph.
during this critical time. Because various parts 2. 100 - 200 miles:
of your engine adjust themselves to the Keep the prolonged throttle speed below
correct operating tolerances, prolonged full 45 mph.
throttle riding, or any condition that might 3. 200 - 500 miles:
result in excessive stress or heat to the engine Keep the prolonged throttle speed below
should be avoided. 50 mph.

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Periodic Maintenance

Periodic inspection, adjustments, and lubrication will keep your scooter in the
safest and most efficient operating condition. You should take into consideration
that weather, terrain, geographical locations that may require you to alter the
schedule for regular maintenance.

This section is provided to you for educational and reference purposes only. All
service and maintenance should be done at an authorized Flyscooters dealer. Im-
proper adjustments and repairs may void your warranty. Consult your Flyscooters
dealer whenever possible for questions and concerns.

The most important points of scooter maintenance are explained in the following
pages.

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Periodic Maintenance

PERIOD MAINTENANCE CHART

ITEM RIDING DISTANCE IN MILES Weekly
300 1,000 2,000 3,000 4,000 5,000 6,000 7,000 8,000 9,000 10,000 11,000 12,000
Engine Oil R R R R R R R R R R R R R C
Fuel Filter C C C C C C
Gear Oil R R R R R R R R R R R R R
Spark Plug C C C C C C
Valve Clearance A A A A
Cam Chain A A A A
Carburetor C C C C C C
Brake System B B C
Front Tire R R C
RearTire R R R C
Air Filter R R R
Throttle and Brake Cables L L L L L C
Screws and Nuts T T T T T T T
*Follow the distance intervals when mileage exceeds those listed above.
*If ridden in dusty areas, air filter should be replaced at more frequent interval.
*Between specificed actions, check, clean, adjust, tighten, and replace if necessary.

R: Replace C: Clean A: Adjust L: Lubricate T: Tighten B: Bleed

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Periodic Maintenance

Engine Oil Check

1. Place the scooter on the center stand. Note: Be sure the scooter is in the upright
Warm up the engine for several minutes. position. A slight tilt to the side can result in
2. Turn off the engine. Wait a few minutes a false reading.
until the oil settles before removing the
dipstick.
3. The oil level should be between the mini-
mum and the maxium mark when the
dipstick is not screwed in.

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Periodic Maintenance

Engine Oil Replacement (see our video at flyscooters.com)

Replace engine oil after the initial 300 miles. 4. Clean the oil filter with solvent. Reinstall
Thereafter, replace engine oil every 1000 miles. the filter and tighten the drain plug.

1. Start the engine to warm up for a few min- 5. Fill the engine with high quality 10W-40
utes. While the engine is warming up, motorcycle oil through the dipstick mouth.
check for oil leaks. If oil leaks arefound,
stop the engine immediately and identify
the source of the leak.

2. If no leaks are found, stop the engine. Place

an oil pan under the engine. Remove the
drain plug as shown in the picture. Allow
sufficient time for oil to drain completely
from the engine.

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Periodic Maintenance

Gear Oil Replacement (see our video at flyscooters.com)

Replace the gear oil after the first 300 miles. ! Caution
Thereafter, replace gear oil again every six Do not let foreign material enter the gear
months or 1,000 miles, whichever occurs first. case. Wipe off any oil spilled on tire or
1. Put the scooter securely on the center wheel.

stand. Place an oil pan under the gear

case.
2. Remove the filler screw and the drain
screw.
3. Allow oil to drain completely. Replace the
drain screw.
4. Refill the gear case with 75W-90 weight
gear oil and replace the filler screw.
5. Start the engine and check for leaks.

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Periodic Maintenance

Air Filter Cleaning

The air filter affects the performance and fuel 4. Remove the air filter element. Wash it
consumption of your scooter. Keep it clean! It gently but thoroughly in solvent, do not
should be cleaned at intervals specified in this use water. Replace air filter if it is dam-
owner’s manual, or sooner depending on aged.
riding conditions. 5. Squeeze out excess solvent and dry.
6. Reinstall the air filter and air filter cover.
1. Place the scooter on the center stand.
2. Remove the left side panel by removing
the screws.
3. Remove the air filter cover by removing
the screws on it.

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Periodic Maintenance

Spark Plug Inspection

The spark plug is an important engine com- Before installing the spark plug, adjust the
ponent. The condition of the spark plug can gap to 0.8mm with a gauge for best perfor-
indicate the condition of the engine. There- mance. An incorrect gap can cause damage
fore, you should periodically inspect it for to the scooter’s engine.
signs of deterioration.

Deposits around the electrode area cause the

spark plug to slowly break down and erode.
You should replace the spark plug if there are
signs of wear.

Spark plug gap: 0.8mm

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Periodic Maintenance

Brake Lever Free Play Adjustment

Loosen the locknut and turn the adjusting

bolt clockwise to increase free play, coun-
ter clockwise to decrease free play. Be sure
to tighten the locknut after adjustments.

The front and rear brake lever free play

(before brake engages) should be adjusted
to 2-5 mm at the brake lever’s end.

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Periodic Maintenance

Inspection of Brake Fluid Level

Insufficient brake fluid may allow air to enter When checking the brake fluid level, make
the brake system, which causes the brakes to sure the reservior is level. Use only DOT4
become ineffective. Before riding, check that
brake fluid when refilling. Incorrect brake
the brake fluid is above the minimum level.
Fill when necessary. fluid will cause the rubber to deteriorate,
thus causing leakage and poor brake perfor-
mance. Water and other foreign objects
should not enter into the brake fluid system.

Brake fluid deteriorates painted surfaces and

plastic. Therefore spills hsould be cleaned up
immediately. If experiencing frequent low
brake fluid levls, see an authorized Flyscoot-
ers dealers.

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Periodic Maintenance

Brake Fluid Replacement

A complete brake fluid flush should be done Recommended lubricant: DOT4

only by trained personnel at authorized
Flyscooters dealerships.

The following components should be

replaced during periodic maintenance
checks or when they become damaged.
a. Replace all rubber seals every 2 years.
b. Replace all hoses every 4 years.

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Periodic Maintenance

Center and Side Stand Lubrication

Lubricate the pivoting joints, while checking

to see that the center and side stands move
up and down smoothly.

Check the torque of screws. Make sure the

stands are securely tighted to the frame.
Apply blue Locktite to kickstand bolts on
initial check of scooter.

Recommended Lubricant:
Lithium based grease

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Periodic Maintenance

Front Fork Inspection

Visual Check: If any damage, oil leakage or jerky

Place the scooter securely on the center movement is found with the front forks,
stand for support and see if the forks are contact an authorized Flyscooters
straight. dealer for repair.

Operation Check:

1. Place the scooter on a level surface.

2. Hold the scooter in an upright position
and apply the front brake.
3. Push down hard on the handlebars
several times and check that the front
forks rebound smoothly.

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Periodic Maintenance

Steering Column Inspection Wheel Bearings Inspection

The condition of the steering column Place the scooter securely on the center
should be inspected periodically because stand. Rotate the front and the back
worn-out or loose steering bearings may wheel. Check to see if there is any free
be dangerous. Place the scooter securely play in the wheel hub, or if the wheel
on the center stand. Raise the front wheel does not turn smoothly. Consult an
off the ground. Hold the lower end of the authorized Flyscooters dealer if any
front forks and move them forward and abnormality is found.
backward. If any free-play can be felt, ask
an authorized Flyscooters dealer to
inspect and adjust the steering.

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Periodic Maintenance

Fuse Replacement

If the scooter does not have any electrical

response when the main is switch is turned on,
the first thing you should check is the fuse. The
fuse is found beside the battery, underneath the
seat cushion, inside a small plastic casing. Turn
off the main switch, check fuse for broken wire
and remove the bad fuse. Your scooter is
equipped with a spare fuse also inside the small
plastic casing. Insert new fuse making sure its Note:
tight. If there is no spare fuse, you can purchase Do not use fuses of higher amperage rating
fuses from your authorized Flyscooters dealer. than 15A. Subsitution of fuse with improper
Be sure to use a 15A fuse. If fuse blows, contact rating can cause extensive electrical system
your dealer. damage and possibly a fire.

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Periodic Maintenance

Battery

This scooter uses a sealed and non- Turn the main switch to “OFF” position before
replenishable type of battery. It is unneces- removing the battery. Avoid storing battery
sary to check or add liquid. in areas with live fire or intense heat.

The battery will lose its charge if the scooter

is not operated for an extended period of
time. Remove the battery from the scooter
when you do not plan to ride your scooter
for more than a month.

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Electric Circuit Diagram

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