01 Roadmap For Implementing Solar 12-17-18
01 Roadmap For Implementing Solar 12-17-18
The above diagram shows the basic building blocks of a modern grid interactive solar PV
system. Most systems do not involve battery storage, but that can be incorporated for
additional power demand management and load shifting functionality. As the diagram
indicates, no changes are made to the utility service which assures 100% availability of
utility power, regardless of time of day or weather conditions.
The solar PV system is typically interconnected “behind-the-meter” as a supply circuit into the
main distribution panel of the facility. This arrangement assures that all power generated by
the solar PV system is consumed by the facility first. If surplus power is being generated by
the system (solar production > facility load), the surplus power will export to the grid. A
bidirectional utility meter is typically incorporated into the design, which allows credit to be
offered by the utility to the customer for surplus power.
In most cases, the solar PV system will only provide a portion of the facility’s power. In this
case, all of the electricity from the solar PV system is consumed by the facility, and the
remaining power is drawn from the grid in the traditional fashion. In this scenario, 100% of the
solar power is being consumed by the facility, and the rate of consumption from the grid is
lower than it would have otherwise been had the solar system not been contributing. This
leads to a net reduction in the electrical costs to the facility, which leads to a positive return on
investment.
Process Overview
SunPeak is a turn-key provider of solar PV systems, and handles the entire process of “going
solar” from initial energy analysis through planning, engineering, procurement and installation.
We also function as a long-term partner to ensure the system is always operating optimally
and in good condition to provide decades of clean reliable power.
All projects have their own unique requirements; however, they typically follow a
development and implementation process that is outlined below.
4f Permitting
7a DC Mechanical Scope
7b DC Electrical Scope
Phase 7:
7c AC Electrical Scope
Construction
7d Monitoring Scope
8b Utility Interconnection
8c Final Punchlist
8d Quality Assurance
1. Initial Engagement and Analysis. The first step in the process involves SunPeak
learning more about your specific goals, constraints and situation. All projects are
unique, and
we start by gathering the key information necessary.
a. Understand Key Customer Goals. All projects start with a conversation. What
are your key goals for going solar? Energy cost savings? A specific return on
investment rate? Improving employee engagement? Reducing your
organization’s carbon footprint? In the early-stages of our conversation, we
want to understand what is important to your project, and what is not. This will
help
us craft a system that is consistent with your needs.
b. Energy Analysis. System sizing is one of the first things we’ll take a look at, and
to do that we need information on how much electricity your facility is
consuming. Ideally, we would get 12 months of historical electrical usage in the
form of a digital file (spreadsheet or delimitated text), but we can also work
with a single electric bill if that is all we have. Generally speaking, the more
information we have, the better. This information also provides us insight into
your electrical rate structure, which is important for payback calculations.
e. Facility Analysis. For roof-based systems, the conditions and type of roof are
important. Generally speaking, it is better to install solar on a new roof than an
old roof so the longevity of the two assets are paired properly. We’ll also take
a preliminary look at the facility’s electrical service, such as phase-type, voltage
and amperage rating of the incoming electrical service.
f. Utility Analysis. Utility policy, with respect to solar, varies widely from one
utility to another. Some offer favorable “net metering” policies, whereby any
surplus power delivered to the grid can receive full retail value for the
electricity. Others can actually impose a “solar tax” on any grid-interactive solar
system, which can erode payback. Taking an initial look at your utility’s solar
policies is vitally important and is an integral part of all SunPeak systems early-
on.
2. Preliminary Proposal Development. The above information and analysis are then used
as an input for roughing out the system size, costs and financial payback calculations. If
all of the information was gathered properly in the first phase of engagement, SunPeak
is largely self-sufficient in generating a professional proposal that will outline all the
key results you need to decide on a solar project.
d. Return on Investment Metrics. The current electrical utility rate establishes the
value of the electricity being produced by the solar system; i.e. the “avoided
cost.” All new energy produced by the solar project will be that much less energy
being purchased from the local utility. A pro forma is built over the system’s
expected lifespan (30+ years), and assumptions are made on utility cost inflation
rates, module degradation and financing scheme to output metrics that are
usable by your team for financial evaluation. Internal Rate of Return (IRR), Net
Present Value (NPV), Levelized Cost of Energy (LCOE) and other metrics are all
provided, amongst others.
3. Preliminary Engineering. Once the customer has accepted the preliminary proposal, it
is time to begin investing more resources into the next level of detail. The primary goal
Roadmap for Implementing Solar Page 10 of 16 Ó SunPeak 2018
of this phase is to 1.) ensure the project is feasible across all factors, and 2.) validate the
project cost assumptions made during the preliminary proposal development phase.
b. Review of All Relevant Standards. All solar systems must comply with National
Electric Code (NEC) and Underwriters Laboratory (UL) standards, but additional
local codes and engineering standards may apply as well. SunPeak will want to
understand if there are any additional engineering requirements for the
project, perhaps driven by a customer’s insurance company; e.g. FM Global.
4. Final Detailed System Engineering. This is the stage of the project where all the
details are fully incorporated, with the generation of a final set of engineering
drawings and a detailed Bill of Materials.
5. Procurement. All major equipment with lead times associated with them are ordered.
SunPeak has developed strong buying relationships with its suppliers and has a focus
on keeping the list of suppliers as short as possible. This maximizes buying power and
minimizes complexity, both of which lead to more competitive installation costs for our
customers. Also, our equipment and its suppliers have been thoroughly vetted for
quality, longevity and ongoing warranty support.
For smaller projects, SunPeak may pull materials out of its inventory, but for large
projects the major equipment is typically shipped directly from manufacturer to the
project site. Briefly, the major portions of the solar project that must be procured
are:
b. Inverters. The scale of the project and the facility’s voltage service will
dictate the type and quantity of inverters ordered for a given project. String
inverters
(30-50 kWac each, typically) are the most common solution, but central
inverters can be appropriate for large ground-based projects above 1000 kW.
SunPeak utilizes no microinverters in any of its systems.
c. Racking. There are many different types of racking available for both roof
and ground-based projects. Typically, these systems are either aluminum
(roof) or galvanized steel (ground). The racking supplier works closely with
SunPeak on final engineering to ensure adequate performance over the
duration of the system’s life, regardless of wind or snow conditions.
e. Balance of System (BoS). All other materials, including combiner boxes, wire,
grounding clips, conduit, disconnects and connectors make up the remaining list
of needed components necessary to complete the project.
b. Material Staging Plan. After materials are delivered, how will they be moved
from their temporary storage location to the construction activities? For roof-
based systems, it is particularly important to ensure roof loading constraints
are considered for momentary loading by palletized material, which often
accounts for a significantly higher structural load pressures than the
calculations associated with the final installed system. Also, preservation of the
roof is also a key consideration to ensure there is no damage to the roof.
d. Electrical Outage Plan. For the vast majority of the time while the system is
being constructed, the activity will have no impact on the facility’s operations or
electrical service. However, near the end of system completion, a momentary
break in electrical service is typically required to complete the wiring of the
solar output into the facility’s electrical switchgear. This is typically budgeted
around four hours, but can vary by project complexity and can often be
scheduled at night or on a weekend to minimize disruption. If electrical
disruption is
absolutely unacceptable, a backup generator can be employed to bridge the few
hours of expected downtime.
g. Materials Delivered. Once materials are delivered, and all previous steps are
complete, construction can begin.
7. Construction. The installation of the system can be subdivided into five main areas
of scope of work:
a. DC Mechanical Scope. This scope relates to the installation of the racking system
(either roof or ground) and the solar modules themselves. The modules
come pre-wired out of the factory with pigtails that can be simply connected
in the field to form “strings.”
c. AC Electrical Scope. On the output (AC) side of the inverter, electrical work
must be done to connect the inverter(s) to the facility. This is otherwise referred
to as the “interconnection.” It must be completed by a master electrician and is
often the most technically involved aspect of the electrical construction.
d. Monitoring Scope. The system that will monitor solar production performance
must be installed, which typically involves interface with the internet via Wi-Fi
or Ethernet communication links.
e. System Testing. After the system is fully installed, the installation team goes
through a detailed checklist checking the system performance at the sub-system
and total system level to ensure everything is working properly.
8. Commissioning. At this point, the system is substantially complete, and all that
remains is gaining final inspection and approval by both the local Authority Having
Jurisdiction (AHJ) and the utility.
c. Final Punchlist. Typically, there are a few “open items” at this stage that
require attention before the system is turned over to the customer. This final
punch list is generated and remedied.
9. Operation. The system is up and running, providing clean, inexpensive and hassle-
free electricity. A well-maintained system can provide many decades of nearly free
electricity.