Lecture Note-1
Lecture Note-1
4. Diffusion
8. Ceramic Materials
9. Polymer Materials
Historic perspective
Advanced Materials
Learning Objectives
After studying this chapter, you should be able to do the following:
1. List six different property classifications of materials that determine
their applicability.
Housing
Transportation
Communication
Clothing
Introduction to Engineering Materials
Historical Perspective
Stone → Bronze → Iron → Advanced materials
Natural materials: stone, wood, clay, skins, etc. The Stone Age ended
about 5000 years ago with introduction of Bronze in the Far East
The Iron Age began about 3000 years ago and continues today. Use of
iron and steel, a stronger and cheaper material changed drastically daily
life of a common person.
Introduction to Engineering Materials
Historical Perspective
Age of Advanced materials: throughout the Iron Age many new types of
materials have been introduced (ceramic, semiconductors, polymers,
composites…). Understanding of the relationship among structure,
properties, processing, and performance of materials. Intelligent
design of new materials.
processing materials.
Introduction to Engineering Materials
Structure
structure of a material usually relates to the arrangement of its internal
components.
Microstructure (chapter 4)
Arrangement of small grains of the materials that can be identified by
microscope
Macrostructure (chapter 4)
Structural elements that can be viewed by naked eye
Introduction to Engineering Materials
Properties
Properties are the way the materials responds to the environment and
external forces
Mechanical properties
Thermal properties
Optical properties
Chemical Stabilities
Introduction to Engineering Materials
Properties
Mechanical properties
Stress = k × strain
Introduction to Engineering Materials
Mechanical properties
3. Strain:
Conductors are solids that allow an electric current to flow easily through
them. Metals are generally good electrical conductors. The presence of
mobile electrons in metals causes electrical conductivity. Metals have
conductivities of the order of 107(m)-1. There is no space between the
conduction and valence bands. As a result, electrons can easily flow from
the valence band to the conduction band under the influence of an electric
field, making them good electrical conductors.
Introduction to Engineering Materials
Properties
Electrical and Magnetic properties
1. Electrical properties
Semiconductors: Because the gap between the conduction band and the
valence band is so small, electrons in a semiconductor jump from the valence
band to the conduction band whenever enough energy is supplied. The
conductivity of semiconductors increases with temperature; for
semiconductors, it ranges from 10-6 to 10-4 (m)-1. Semiconductors are
classified into two types.
1. Electrical properties
Heat capacity
Thermal Expansion
Thermal conductivity
Thermal stress
Introduction to Engineering Materials
Properties
Thermal properties: :
Reflectivity
Absorptivity
Refractivity
Transparency
Photo conductivity
Introduction to Engineering Materials
Types of Materials
Metals
Semiconductors
Ceramics:
Polymers:
Composites
Biomaterials
Smart Materials
Nanomaterials
Introduction to Engineering Materials
Types of Materials
Metals: Metals are substances that form naturally below the surface of the
Earth. Most metals are lustrous or shiny. Metals are inorganic, which
means they are made of substances that were never alive.
Examples:
Metal is very strong and durable and therefore is used to make many
things. These are used for making automobiles, satellites, cooking
utensils, etc.
Most metals are hard but some are not. Sodium and potassium are such
metals that can be cut by knife whereas mercury is a liquid metal at room
temperature. Iron is solid in nature.
Introduction to Engineering Materials
Types of Materials
Metals:
Physical Properties of Metals
All the metals are good conductors of heat and electricity. Cooking utensils and
irons are made up of metals as they are good conductors of heat.
Ductility is the ability of the material to be stretched into a wire. This ability allows
metals to be drawn into wires and coupled with their durability, find applications as
cable wires and for soldering purposes. Because Metal can be drawn into wires we
can say that metals are ductile.
Malleability is the property of substances which allows them to be beaten into flat
sheets. Aluminium sheets are used in the manufacturing of Aircrafts because of
their lightweight and strength. Other metal sheets are used in automobile industries,
for making utensils, etc. Therefore, metals are malleable.
Metals are sonorous because they produces a deep or ringing sound when struck
with another hard object.
Usually, all the metals have a shiny appearance but these metals can also be
polished to have a shiny appearance.
Introduction to Engineering Materials
Types of Materials
Metals:
Chemical properties of Metals
Reaction with water: Only highly reactive metals react with water and not all the
metals. For example, Sodium reacts vigorously with water and oxygen and gives a
large amount of heat in the process. This is why sodium is stored in kerosene so
that it does not come in contact with moisture or oxygen.
Reaction with acids: Hydrogen gas is produced when metals react with acids. For
example, when zinc reacts with hydrochloric acid it produces zinc chloride and
hydrogen gas.
Reaction with bases: Not all the metals react with bases and when they do react,
they produce metal salts and hydrogen gas. When zinc reacts with strong sodium
hydroxide it gives sodium zincate and hydrogen gas.
Reaction with oxygen: Metal oxides are produced when metals burn in the
presence of oxygen. These metal oxides are basic in nature. For example: When a
magnesium strip is burned in the presence of oxygen it forms magnesium oxide
and when magnesium oxide dissolves in water it forms magnesium hydroxide.
Introduction to Engineering Materials
Types of Materials
Semiconductors: Semiconductors are materials which have a conductivity
between conductors (generally metals) and non-conductors or insulators (such as
ceramics). Semiconductors can be compounds, such as gallium arsenide, or pure
elements, such as germanium or silicon. Physics explains the theories, properties and
mathematical approach related to semiconductors.
Gallium arsenide, germanium and silicon are some of the most commonly used
semiconductors. Silicon is used in electronic circuit fabrication, and gallium arsenide is
used in solar cells, laser diodes, etc
Holes and Electrons in Semiconductors: Holes and electrons are the types of
charge carriers accountable for the flow of current in semiconductors. Holes (valence
electrons) are the positively charged electric charge carrier, whereas electrons are the
negatively charged particles. Both electrons and holes are equal in magnitude but
opposite in polarity.
Physical Properties
Polymers do not melt, and they change state from crystalline to semi-
crystalline.
Chemical Properties
Dipole-dipole bonding side chains enable the polymer for high flexibility.
Polymers with Van der Waals forces linking chains are known to be weak
but give the polymer a low melting point.
Introduction to Engineering Materials
Types of Materials
Properties of Polymers
Optical Properties
Impact resistant.
Chemical/environmental stability.
Introduction to Engineering Materials
Types of Materials
Composites are often made with a rigid matrix of epoxy resin or a less
material:
An be designed for very high chemical stability. The selection of the matrix
material and selecting non-absorbent and non-hygroscopic reinforcement
fibers guarantee environmental resilience.
Generally highly corrosion/environment resistant.
Electrical and thermal conductivity can be engineered to any level from
high breakdown voltage insulator up to moderate conductivity, by using
appropriate additives and reinforcer materials.
Achieving flame resistance or retardancy in composites is also a design
property that can be highly controlled.
Introduction to Engineering Materials
Types of Materials
including:
The tensile strength of most composites approaches or exceeds that of the
reinforcing material.
The compressive strength is similar to or exceeds the compressive strength of the
matrix material. This is despite the fact that the overwhelming bulk of most
composites is a reinforcer and not a matrix.
The bending strength generally greatly exceeds the tensile capacity of the matrix
material, as the tensile loads of bending forces are transferred to the reinforcer
component and dissipated without fracture.
Electrical or thermal conductivity.
Abrasion resistance.
Reduced weight/density.
Magnetic properties.
Optical properties.
Shock resilience.
Fatigue and creep resistance.
Introduction to Engineering Materials
Types of Materials
Biomaterials:a substance that has been engineered to interact
with biological systems for a medical purpose, either a
therapeutic (treat, augment, repair, or replace a tissue
function of the body) or a diagnostic one.
Introduction to Engineering Materials
Types of Materials
Smart Materials: A new class of nanomaterials, so-called smart materials,
has recently emerged. These materials have the capability to self-respond to
external stimuli with a reliable readout signal by altering one or more of their
properties. External stimuli could be stress, temperature, light, electrical or
magnetic fields, mechanical deformation, electrochemical actions or pH
value.