444H, 544H Loader

TC44H, TC54H Tool Carrier

Repair

REPAIR TECHNICAL MANUAL

444H, 544H Loader TC44H, TC54H
Tool Carrier
TM1605 02JUL19 (ENGLISH)

Worldwide Construction
And Forestry Division
PRINTED IN U.S.A.
 Introduction
Foreword
This manual is written for an experienced technician. Information is organized in groups for the various
Essential tools required in performing certain service work components requiring service instruction. At the
are identified in this manual and are recommended for use. beginning of each group are summary listings of all
Live with safety: Read the safety messages in the applicable essential tools, service equipment and tools,
introduction of this manual and the cautions presented other materials needed to do the job, service parts kits,
throughout the text of the manual. specifications, wear tolerances, and torque values.
Technical Manuals are concise guides for specific
This is the safety-alert symbol. When you see this machines. They are on-the-job guides containing only the
symbol on the machine or in this manual, be alert to the vital information needed for diagnosis, analysis, testing,
potential for personal injury. and repair.
Technical manuals are divided in two parts: repair and Fundamental service information is available from other
operation and tests. Repair sections tell how to repair sources covering basic theory of operation, fundamentals
the components. Operation and tests sections help you of troubleshooting, general maintenance, and basic type
identify the majority of routine failures quickly. of failures and their causes.
DX,TMIFC -19-15APR14-1/1

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 Introduction

Technical Information Feedback Form

We need your help to continually improve our technical
publications. Please copy this page and FAX or mail your
comments, ideas and improvements.
SEND TO: John Deere Dubuque Works
18600 South John Deere Road
Attn: Publications, Dept. 324
Dubuque, IA 52004-0538
USA

FAX NUMBER: 1-563-589-5800 (USA)

Publication Number:

Page Number:

Ideas, Comments:

Name:

Phone:

Email Address:

THANK YOU!
TX,II,FAX -19-10JUL01-1/1

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 Introduction

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 Contents
Section 00—General Information Group 1671—Batteries, Support and Cables
Group 0001—Safety Information Group 1672—Alternator, Regulator and Charging
Group 0002—General Specifications System Wiring
Group 0003—Torque Values Group 1673—Lighting System
Group 0004—Fuels and Lubricants Group 1674—Wiring Harness and Switches
Group 1675—System Controls
Section 01—Wheels Group 1677—Motors and Actuators
Group 0110—Powered Wheels and Fasteners
Section 17—Frame or Supporting Structure
Section 02—Axles and Suspension Systems Group 1740—Frame Installation
Group 0200—Removal and Installation Group 1746—Frame Bottom Guards
Group 0225—Axle Shafts and U-Joints Group 1749—Chassis Weights
Group 0250—Axle Shaft, Bearings, Reduction Gears
Group 0260—Hydraulic System Section 18—Operator’s Station
Group 1800—Removal and Installation
Section 03—Transmission Group 1810—Operator Enclosure
Group 0300—Removal and Installation Group 1821—Seat and Seat Belts
Group 0350—Gears, Shafts, Bearings and Power Shift Group 1830—Heating and Air Conditioning
Clutch Group 1899—Dealer Fabricated Tools
Group 0360—Hydraulic System
Group 0399—Dealer Fabricated Tools Section 19—Sheet Metal and Styling
Group 1910—Hood or Engine Enclosure
Section 04—Engine Group 1913—Miscellaneous Shields
Group 0400—Removal and Installation Group 1921—Grille and Grille Housing
Group 1927—Miscellaneous Shields
Section 05—Engine Auxiliary Systems
Group 0505—Cold Weather Starting Aids Section 20—Safety and Convenience
Group 0510—Cooling System Group 2002—Mirror
Group 0515—Speed Controls Group 2003—Fire Extinguisher
Group 0520—Intake System Group 2004—Horn and Warning Devices
Group 0530—External Exhaust System
Group 0560—External Fuel Supply Systems Section 31—Loader
Group 3102—Bucket
Section 07—Dampener Drive Group 3140—Frames
Group 0752—Elements Group 3160—Hydraulic System

Section 09—Steering System

Group 0960—Hydraulic System

Section 10—Service Brakes

Group 1011—Active Elements
Group 1060—Hydraulic System

Section 11—Park Brake

Group 1111—Active Elements
Group 1160—Hydraulic System

Section 16—Electrical System

Original Instructions. All information, illustrations and specifications in this

manual are based on the latest information available at the time of publication.
The right is reserved to make changes at any time without notice.
COPYRIGHT © 2019
DEERE & COMPANY
Moline, Illinois
All rights reserved.
A John Deere ILLUSTRUCTION ™ Manual
Previous Editions
Copyright © 1997, 1998, 2000, 2012, 2016

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 Contents

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 Section 00
General Information
Contents

Page
Page
Group 0001—Safety Information
Handle Fluids Safely—Avoid Check Oil Lines And Fittings ..................... 00-0003-5
Fires....................................................... 00-0001-1 Service Recommendations for
Prevent Battery Explosions ....................... 00-0001-1 O-Ring Boss Fittings.............................. 00-0003-5
Prepare for Emergencies........................... 00-0001-1 Service Recommendations For
Prevent Acid Burns.................................... 00-0001-2 Flat Face O-Ring Seal Fittings .............. 00-0003-7
Handle Chemical Products Safely.............. 00-0001-2 Service Recommendations for
Avoid High-Pressure Fluids ....................... 00-0001-3 Metric Series Four Bolt Flange
Park Machine Safely.................................. 00-0001-3 Fitting..................................................... 00-0003-8
Support Machine Properly ......................... 00-0001-3 Service Recommendations For
Wear Protective Clothing........................... 00-0001-4 Inch Series Four Bolt Flange
Work in Clean Area ................................... 00-0001-4 Fittings ................................................... 00-0003-9
Service Machines Safely ........................... 00-0001-4
Work In Ventilated Area............................. 00-0001-5 Group 0004—Fuels and Lubricants
Illuminate Work Area Safely ...................... 00-0001-5 Diesel Fuel................................................. 00-0004-1
Replace Safety Signs ................................ 00-0001-5 Lubricity of Diesel Fuels ............................ 00-0004-1
Use Proper Lifting Equipment.................... 00-0001-6 Low Sulfur Diesel Fuel
Remove Paint Before Welding or Conditioner ............................................ 00-0004-1
Heating .................................................. 00-0001-6 Diesel Fuel Storage ................................... 00-0004-2
Avoid Heating Near Pressurized Fuel Tank ................................................... 00-0004-2
Fluid Lines ............................................. 00-0001-6 Diesel Engine Oil ....................................... 00-0004-3
Keep ROPS Installed Properly .................. 00-0001-7 Transmission, Hydraulic System,
Service Tires Safely................................... 00-0001-7 Park Brake, and Differential Oil.............. 00-0004-4
Avoid Harmful Asbestos Dust.................... 00-0001-8 Grease....................................................... 00-0004-5
Practice Safe Maintenance........................ 00-0001-8 Alternative and Synthetic
Use Proper Tools ....................................... 00-0001-9 Lubricants .............................................. 00-0004-5
Decommissioning — Proper Lubricant Storage ...................................... 00-0004-5
Recycling and Disposal of Fluids Mixing of Lubricants................................... 00-0004-6
and Components ................................... 00-0001-9
Live With Safety....................................... 00-0001-10

Group 0002—General Specifications

444H Specifications................................... 00-0002-1
Drain and Refill Capaci-
ties—444H............................................. 00-0002-2
TC44H Specifications ................................ 00-0002-3
Drain and Refill Capaci-
ties—TC44H .......................................... 00-0002-4
544H Specifications................................... 00-0002-5
Drain and Refill Capaci-
ties—544H............................................. 00-0002-7
TC54H Specifications ................................ 00-0002-8
Drain and Refill Capaci-
ties—TC54H ........................................ 00-0002-10

Group 0003—Torque Values

Hardware Torque Specifications................ 00-0003-1
ROPS Torque Specifications ..................... 00-0003-1
Metric Bolt and Screw Torque
Values .................................................... 00-0003-2
Additional Metric Cap Screw
Torque Values ........................................ 00-0003-3
Unified Inch Bolt and Screw Torque
Values .................................................... 00-0003-4

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 Contents

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 Group 0001
Safety Information
Handle Fluids Safely—Avoid Fires
When you work around fuel, do not smoke or work near
heaters or other fire hazards.
Store flammable fluids away from fire hazards. Do not
incinerate or puncture pressurized containers.

TS227 —UN—15APR13
Make sure machine is clean of trash, grease, and debris.
Do not store oily rags; they can ignite and burn
spontaneously.

DX,FLAME -19-29SEP98-1/1

Prevent Battery Explosions

Keep sparks, lighted matches, and open flame away from
the top of battery. Battery gas can explode.
Never check battery charge by placing a metal object
across the posts. Use a volt-meter or hydrometer.

TS204 —UN—15APR13
Do not charge a frozen battery; it may explode. Warm
battery to 16°C (60°F).

DX,SPARKS -19-03MAR93-1/1

Prepare for Emergencies

Be prepared if a fire starts.
Keep a first aid kit and fire extinguisher handy.
Keep emergency numbers for doctors, ambulance service,
hospital, and fire department near your telephone.

TS291 —UN—15APR13

DX,FIRE2 -19-03MAR93-1/1

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 Safety Information

Prevent Acid Burns

Sulfuric acid in battery electrolyte is poisonous. It is strong
enough to burn skin, eat holes in clothing, and cause
blindness if splashed into eyes.
Avoid the hazard by:
1. Filling batteries in a well-ventilated area.
2. Wearing eye protection and rubber gloves.
3. Avoiding breathing fumes when electrolyte is added.
4. Avoiding spilling or dripping electrolyte.
5. Use proper jump start procedure.
If you spill acid on yourself:
1. Flush your skin with water.
2. Apply baking soda or lime to help neutralize the acid.
3. Flush your eyes with water for 15—30 minutes. Get
medical attention immediately.
If acid is swallowed:
1. Do not induce vomiting.
2. Drink large amounts of water or milk, but do not

TS203 —UN—23AUG88
exceed 2 L (2 quarts).
3. Get medical attention immediately.

DX,POISON -19-21APR93-1/1

Handle Chemical Products Safely

Direct exposure to hazardous chemicals can cause
serious injury. Potentially hazardous chemicals used with
John Deere equipment include such items as lubricants,
coolants, paints, and adhesives.

TS1132 —UN—15APR13
A Material Safety Data Sheet (MSDS) provides specific
details on chemical products: physical and health hazards,
safety procedures, and emergency response techniques.
Check the MSDS before you start any job using a
hazardous chemical. That way you will know exactly what
the risks are and how to do the job safely. Then follow
procedures and recommended equipment.
(See your John Deere dealer for MSDS’s on chemical
products used with John Deere equipment.)
DX,MSDS,NA -19-03MAR93-1/1

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 Safety Information

Avoid High-Pressure Fluids

Inspect hydraulic hoses periodically – at least once
per year – for leakage, kinking, cuts, cracks, abrasion,
blisters, corrosion, exposed wire braid or any other signs
of wear or damage.

X9811 —UN—23AUG88
Replace worn or damaged hose assemblies immediately
with John Deere approved replacement parts.
Escaping fluid under pressure can penetrate the skin
causing serious injury.
Avoid the hazard by relieving pressure before
disconnecting hydraulic or other lines. Tighten all
connections before applying pressure.
with this type of injury should reference a knowledgeable
Search for leaks with a piece of cardboard. Protect hands medical source. Such information is available in
and body from high-pressure fluids. English from Deere & Company Medical Department in
Moline, Illinois, U.S.A., by calling 1-800-822-8262 or +1
If an accident occurs, see a doctor immediately. Any fluid 309-748-5636.
injected into the skin must be surgically removed within
a few hours or gangrene may result. Doctors unfamiliar
DX,FLUID -19-12OCT11-1/1

Park Machine Safely

Before working on the machine:
• Lower all equipment to the ground.
• Stop the engine and remove the key.
• Disconnect the battery ground strap.
• Hang a "DO NOT OPERATE" tag in operator station.

TS230 —UN—24MAY89
DX,PARK -19-04JUN90-1/1

Support Machine Properly

Always lower the attachment or implement to the ground
before you work on the machine. If the work requires
that the machine or attachment be lifted, provide secure
support for them. If left in a raised position, hydraulically
supported devices can settle or leak down.
TS229 —UN—23AUG88

Do not support the machine on cinder blocks, hollow tiles,

or props that may crumble under continuous load. Do not
work under a machine that is supported solely by a jack.
Follow recommended procedures in this manual.
When implements or attachments are used with a
machine, always follow safety precautions listed in the
implement or attachment operator's manual.
DX,LOWER -19-24FEB00-1/1

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 Safety Information

Wear Protective Clothing

Wear close fitting clothing and safety equipment
appropriate to the job.
Operating equipment safely requires the full attention of
the operator. Do not wear radio or music headphones
while operating machine.

TS206 —UN—15APR13
DX,WEAR2 -19-03MAR93-1/1

Work in Clean Area

Before starting a job:
• Clean work area and machine.
• Make sure you have all necessary tools to do your job.
• Have the right parts on hand.

T6642EJ —UN—18OCT88
• Read all instructions thoroughly; do not attempt
shortcuts.

DX,CLEAN -19-04JUN90-1/1

Service Machines Safely

Tie long hair behind your head. Do not wear a necktie,
scarf, loose clothing, or necklace when you work near
machine tools or moving parts. If these items were to get
caught, severe injury could result.

TS228 —UN—23AUG88
Remove rings and other jewelry to prevent electrical
shorts and entanglement in moving parts.

DX,LOOSE -19-04JUN90-1/1

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 Safety Information

Work In Ventilated Area

Engine exhaust fumes can cause sickness or death. If
it is necessary to run an engine in an enclosed area,
remove the exhaust fumes from the area with an exhaust
pipe extension.
If you do not have an exhaust pipe extension, open the

TS220 —UN—15APR13
doors and get outside air into the area.

DX,AIR -19-17FEB99-1/1

Illuminate Work Area Safely

Illuminate your work area adequately but safely. Use
a portable safety light for working inside or under the
machine. Make sure the bulb is enclosed by a wire cage.
The hot filament of an accidentally broken bulb can ignite
spilled fuel or oil.

TS223 —UN—23AUG88
DX,LIGHT -19-04JUN90-1/1

Replace Safety Signs

Replace missing or damaged safety signs. See the
machine operator’s manual for correct safety sign
placement.

TS201 —UN—15APR13

DX,SIGNS1 -19-04JUN90-1/1

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 Safety Information

Use Proper Lifting Equipment

Lifting heavy components incorrectly can cause severe
injury or machine damage.
Follow recommended procedure for removal and
installation of components in the manual.

TS226 —UN—23AUG88
DX,LIFT -19-04JUN90-1/1

Remove Paint Before Welding or Heating

Avoid potentially toxic fumes and dust.
Hazardous fumes can be generated when paint is heated
by welding, soldering, or using a torch.
Remove paint before heating:

TS220 —UN—15APR13
• Remove paint a minimum of 100 mm (4 in.) from area
to be affected by heating. If paint cannot be removed,
wear an approved respirator before heating or welding.
• If you sand or grind paint, avoid breathing the dust.
Wear an approved respirator.
• If you use solvent or paint stripper, remove stripper with
soap and water before welding. Remove solvent or
paint stripper containers and other flammable material
from area. Allow fumes to disperse at least 15 minutes Do all work in an area that is well ventilated to carry toxic
before welding or heating. fumes and dust away.

Do not use a chlorinated solvent in areas where welding Dispose of paint and solvent properly.
will take place.
DX,PAINT -19-24JUL02-1/1

Avoid Heating Near Pressurized Fluid Lines

Flammable spray can be generated by heating near
pressurized fluid lines, resulting in severe burns to yourself
and bystanders. Do not heat by welding, soldering,
or using a torch near pressurized fluid lines or other
flammable materials. Pressurized lines can accidentally
TS953 —UN—15MAY90

burst when heat goes beyond the immediate flame area.

DX,TORCH -19-10DEC04-1/1

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 Safety Information

Keep ROPS Installed Properly

Make certain all parts are reinstalled correctly if the
roll-over protective structure (ROPS) is loosened or
removed for any reason. Tighten mounting bolts to proper
torque.

TS212 —UN—23AUG88
The protection offered by ROPS will be impaired if ROPS
is subjected to structural damage, is involved in an
overturn incident, or is in any way altered by welding,
bending, drilling, or cutting. A damaged ROPS should be
replaced, not reused.
The seat is part of the ROPS safety zone. Replace only
with John Deere seat approved for your tractor.
Any alteration of the ROPS must be approved by the
manufacturer.
DX,ROPS3 -19-12OCT11-1/1

Service Tires Safely

Explosive separation of a tire and rim parts can cause
serious injury or death.
Do not attempt to mount a tire unless you have the proper
equipment and experience to perform the job.
Always maintain the correct tire pressure. Do not inflate
the tires above the recommended pressure. Never weld
or heat a wheel and tire assembly. The heat can cause
an increase in air pressure resulting in a tire explosion.
Welding can structurally weaken or deform the wheel.
When inflating tires, use a clip-on chuck and extension
hose long enough to allow you to stand to one side and
NOT in front of or over the tire assembly. Use a safety
cage if available.
Check wheels for low pressure, cuts, bubbles, damaged
rims or missing lug bolts and nuts.

TS211 —UN—15APR13

DX,RIM -19-24AUG90-1/1

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 Safety Information

Avoid Harmful Asbestos Dust

Avoid breathing dust that may be generated when
handling components containing asbestos fibers. Inhaled
asbestos fibers may cause lung cancer.
Components in products that may contain asbestos
fibers are brake pads, brake band and lining assemblies,

TS220 —UN—15APR13
clutch plates, and some gaskets. The asbestos used in
these components is usually found in a resin or sealed in
some way. Normal handling is not hazardous as long as
airborne dust containing asbestos is not generated.
Avoid creating dust. Never use compressed air for
cleaning. Avoid brushing or grinding material containing
asbestos. When servicing, wear an approved respirator.
A special vacuum cleaner is recommended to clean Keep bystanders away from the area.
asbestos. If not available, apply a mist of oil or water on
the material containing asbestos.
DX,DUST -19-15MAR91-1/1

Practice Safe Maintenance

Understand service procedure before doing work. Keep
area clean and dry.
Never lubricate, service, or adjust machine while it is
moving. Keep hands, feet, and clothing away from
power-driven parts. Disengage all power and operate
controls to relieve pressure. Lower equipment to the
ground. Stop the engine. Remove the key. Allow machine
to cool.
Securely support any machine elements that must be
raised for service work.
Keep all parts in good condition and properly installed.
Fix damage immediately. Replace worn or broken parts.
Remove any buildup of grease, oil, or debris.
On self-propelled equipment, disconnect battery ground
cable (-) before making adjustments on electrical systems
or welding on machine.
On towed implements, disconnect wiring harnesses from
tractor before servicing electrical system components or
TS218 —UN—23AUG88

welding on machine.
Falling while cleaning or working at height can cause
serious injury. Use a ladder or platform to easily reach
each location. Use sturdy and secure footholds and
handholds.

DX,SERV -19-28FEB17-1/1

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 Safety Information

Use Proper Tools

Use tools appropriate to the work. Makeshift tools and
procedures can create safety hazards.
Use power tools only to loosen threaded parts and
fasteners.

TS779 —UN—08NOV89
For loosening and tightening hardware, use the correct
size tools. DO NOT use U.S. measurement tools on
metric fasteners. Avoid bodily injury caused by slipping
wrenches.
Use only service parts meeting John Deere specifications.

DX,REPAIR -19-17FEB99-1/1

Decommissioning — Proper Recycling and

Disposal of Fluids and Components
Safety and environmental stewardship measures must
be taken into account when decommissioning a machine
and/or component. These measures include the following:

TS1133 —UN—15APR13
• Use appropriate tools and personal protective
equipment such as clothing, gloves, face shields or
glasses, during the removal or handling of objects and
materials.
• Follow instructions for specialized components.
• Release stored energy by lowering suspended machine
elements, relaxing springs, disconnecting the battery
or other electrical power, and releasing pressure in
hydraulic components, accumulators, and other similar filters; batteries; and, other substances or parts.
systems. Burning of flammable fluids or components in other than
• Minimize exposure to components which may have specially designed incinerators may be prohibited by law
residue from agricultural chemicals, such as fertilizers and could result in exposure to harmful fumes or ashes.
and pesticides. Handle and dispose of these • Service and dispose of air conditioning systems
components appropriately. appropriately. Government regulations may require
• Carefully drain engines, fuel tanks, radiators, hydraulic a certified service center to recover and recycle air
cylinders, reservoirs, and lines before recycling conditioning refrigerants which could damage the
components. Use leak-proof containers when draining atmosphere if allowed to escape.
fluids. Do not use food or beverage containers. • Evaluate recycling options for tires, metal, plastic,
• Do not pour waste fluids onto the ground, down a drain, glass, rubber, and electronic components which may be
or into any water source. recyclable, in part or completely.
• Observe all national, state, and local laws, regulations, • Contact your local environmental or recycling center, or
or ordinances governing the handling or disposal of your John Deere dealer for information on the proper
waste fluids (example: oil, fuel, coolant, brake fluid); way to recycle or dispose of waste.
DX,DRAIN -19-01JUN15-1/1

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 Safety Information

Live With Safety

Before returning machine to customer, make sure
machine is functioning properly, especially the safety
systems. Install all guards and shields.

TS231 —19—07OCT88
DX,LIVE -19-25SEP92-1/1

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 Group 0002
General Specifications
444H Specifications

T107472 —UN—19FEB97
A—Bucket Hinge Height C—Dump Reach E—Wheelbase G—Overall Length
B—Dump Height D—Overall Height F— Ground Clearance

Item Measurement Specification

Bucket Hinge Height (A) 3682 mm (12 ft 1 in.)

Dump Height (B) 2639 mm (8 ft 7 in.)
Reach (C) 1094 mm (3 ft 7 in.)
Machine Height (D) 3125 mm (10 ft 3 in.)
Length (G) 6730 m (22 ft 1 in.)
Wheelbase Length (E) 2750 mm (9 ft 1 in.)
Machine-to-Ground Clearance (F) 355 mm (14 in.)
Standard Operating Weight 9734 kg (21,460 lb)
Optional Counterweight Weight 381 kg (840 lb)
NOTE: Specifications and design subject to change with 381 kg (840 lb) optional counterweight, ROPS
without notice. Wherever applicable, specifications cab, diff lock front axle with standard rear axle,
are in accordance with SAE standards. Except 2 spool valve with two lever control, heater and
where otherwise noted, specifications are based on defroster, 79 kg (175 lb) operator and full fuel tank.
a machine equipped with all standard equipment,

Continued on next page TX,115,JC1761 -19-22SEP98-1/2

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 General Specifications

Engine:
John Deere PowerTech® 4.5 turbocharged and aftercooled diesel 110 SAE net hp (82 kW) @ 2200 rpm
116 SAE gross hp (86 kW) @ 2200 rpm
Piston displacement 4.5 L (276 cu in.)
Air cleaner w/safety element and restriction indicator Dual stage dry type with restriction indicator
Electrical system 24 volt batteries 55-amp alternator
Cold cranking capacity at -18°C (0°F) 625 amps
Reserve capacity 160 min.
Torque Converter Single phase, single stage
Transmission Countershaft, computer controlled powershift
Travel Speeds:a
Forward Speeds: km/h mph
1 0—7.5 0—4.6
2 0—13.4 0—8.3
3 0—24.9 0—15.5
4 0—40.0 0—24.8
Reverse Speeds: km/h mph
1 0—7.9 0—4.9
2 0—14.1 0—8.7
3 0—26.3 0—16.3
a
All travel speeds are with 17.5 x 25 12PR (L2) tires.
Brakes, Service:
Hydraulically-actuated, 4-wheel, inboard-mounted, wet disk
Foot-operated, by either pedal
Left and right pedal also disconnects transmission (if selected by operator)
External inspection
Low brake pressure warning light and buzzer in monitor
Brakes, Park:
Multi wet disc
Spring applied, hydraulically released parking brake is bathed in cooling oil
Transmission disconnects with park brake applied
Warning light in monitor—Dual-level
Amber lights with transmission in neutral
Red STOP indicator lights, and buzzer sounds with transmission in gear
Steering:
Fully hydraulic. Frame articulated 80° by two hydraulic cylinders
Turning radius (to corner of bucket) 5,492 mm (18 ft 0 in.)
Tires
15.5x25 Bias (L2)
17.5x25 Bias (L2) and 17.5x25 Bias (L3)
17.5R25 Radial 1STAR

PowerTech is a trademark of Deere & Company.

TX,115,JC1761 -19-22SEP98-2/2

Drain and Refill Capacities—444H Transmission Case and

Filter—Capacity......................................................................20 L (21 qt)
Specification
Front and Rear
Cooling System—Capac-
Differential—Capacity.......................................................19.4 L (20.5 qt)
ity............................................................................................19 L (20 qt)
Hydraulic Reservoir and
Fuel Tank—Capacity.......................................................... 180 L (48 gal)
Filters—Capacity................................................................ 106 L (28 gal)
Engine Crankcase and
Park Brake—Capacity...................................................... 0.300 L (10 oz)
Filter—Capacity......................................................................12 L (13 qt)
TX,115,JC1866 -19-17FEB97-1/1

TM1605 (02JUL19) 00-0002-2 444H, 544H Loader and TC44H, TC54H Tool Carrier
070219

PN=20
 General Specifications

TC44H Specifications

T107087 —UN—20FEB97
A—Bucket Hinge Height C—Dump Reach E—Wheelbase G—Overall Length
B—Dump Height D—Overall Height F— Ground Clearance

Item Measurement Specification

Bucket Hinge Height (A) 3682 mm (12 ft 1 in.)

Dump Height (B) 2676 mm (8 ft 9 in.)
Reach (C) 1258 mm (4 ft 1 in.)
Machine Height (D) 3125 mm (10 ft 3 in.)
Length (G) 6969 m (22 ft 10 in.)
Wheelbase Length (E) 2750 mm (9 ft 1 in.)
Machine-to-Ground Clearance (F) 355 mm (14 in.)
Standard Operating Weight 22 517 kg (10,212 lb)
Optional Counterweight Weight 381 kg (840 lb)
NOTE: Specifications and design subject to change with 381 kg (840 lb) optional counterweight, ROPS
without notice. Wherever applicable, specifications cab, diff lock front axle with standard rear axle,
are in accordance with SAE standards. Except 2 spool valve with two lever control, heater and
where otherwise noted, specifications are based on defroster, 79 kg (175 lb) operator and full fuel tank.
a machine equipped with all standard equipment,

Continued on next page TX,115,JC1867 -19-22SEP98-1/2

TM1605 (02JUL19) 00-0002-3 444H, 544H Loader and TC44H, TC54H Tool Carrier
070219

PN=21
 General Specifications

Engine:
John Deere PowerTech® 4.5 turbocharged and aftercooled diesel 110 SAE net hp (82 kW) @ 2200 rpm
116 SAE gross hp (86 kW) @ 2200 rpm
Piston displacement 4.5 L (276 cu in.)
Air cleaner w/safety element and restriction indicator Dual stage dry type with restriction indicator
Electrical system 24 volt batteries 55-amp alternator
Cold cranking capacity at -18°C (0°F) 625 amps
Reserve capacity 160 min.
Torque Converter Single phase, single stage
Transmission Countershaft, computer controlled powershift
Travel Speeds:a
Forward Speeds: km/h mph
1 0—7.5 0—4.6
2 0—13.4 0—8.3
3 0—24.9 0—15.5
4 0—40.0 0—24.8
Reverse Speeds: km/h mph
1 0—7.9 0—4.9
2 0—14.1 0—8.7
3 0—26.3 0—16.3
a
All travel speeds are with 17.5 x 25 12PR (L2) tires.
Brakes, Service:
Hydraulically-actuated, 4-wheel, inboard-mounted, wet disk
Foot-operated, by either pedal
Left and right pedal also disconnects transmission (if selected by operator)
External inspection
Low brake pressure warning light and buzzer in monitor
Brakes, Park:
Multi wet disc
Spring applied, hydraulically released parking brake is bathed in cooling oil
Transmission disconnects with park brake applied
Warning light in monitor—Dual-level
Amber lights with transmission in neutral
Red STOP indicator lights, and buzzer sounds with transmission in gear
Steering:
Fully hydraulic. Frame articulated 80° by two hydraulic cylinders
Turning radius (to corner of bucket) 5,579 mm (18 ft 3.5 in.)
Tires
15.5x25 Bias (L2)
17.5x25 Bias (L2) and 17.5x25 Bias (L3)
17.5R25 Radial 1STAR

PowerTech is a trademark of Deere & Company.

TX,115,JC1867 -19-22SEP98-2/2

Drain and Refill Capacities—TC44H Transmission Case and

Filter—Capacity......................................................................20 L (21 qt)
Specification
Front and Rear
Cooling System—Capac-
Differential—Capacity.......................................................19.4 L (20.5 qt)
ity............................................................................................19 L (20 qt)
Hydraulic Reservoir and
Fuel Tank—Capacity............................................................180 L (48 qt)
Filters—Capacity................................................................ 106 L (28 gal)
Engine Crankcase and
Park Brake—Capacity...................................................... 0.300 L (10 oz)
Filter—Capacity......................................................................12 L (13 qt)
TX,115,JC1897 -19-20FEB97-1/1

TM1605 (02JUL19) 00-0002-4 444H, 544H Loader and TC44H, TC54H Tool Carrier
070219

PN=22
 General Specifications

544H Specifications

T107472 —UN—19FEB97
A—Bucket Hinge Height C—Dump Reach E—Wheelbase G—Overall Length
B—Dump Height D—Overall Height F— Ground Clearance

Item Measurement Specification

Bucket Hinge Height (A) 3607 mm (11 ft 10 in.)

Dump Height (B) 2800 mm (9 ft 2 in.)
Reach (C) 1000 mm (3 ft 3 in.)
Machine Height (D) 3230 mm (10 ft 7 in.)
Length (G) 7085 m (23 ft 3 in.)
Wheelbase Length (E) 2900 mm (9 ft 6 in.)
Machine-to-Ground Clearance (F) 425 mm (16.7 in.)
Standard Operating Weight 11 795 kg (26,000 lb)
Optional Counterweight Weight 509 kg (1122 lb)
NOTE: Specifications and design subject to change with 509 kg (1,122 lb) optional counterweight,
without notice. Wherever applicable, specifications ROPS cab, diff lock front axle with standard rear
are in accordance with SAE standards. Except axle, 2 spool valve with two lever control, heater and
where otherwise noted, specifications are based on defroster, 79 kg (175 lb) operator and full fuel tank.
a machine equipped with all standard equipment,

Continued on next page TX,II,JC1898 -19-21OCT98-1/2

TM1605 (02JUL19) 00-0002-5 444H, 544H Loader and TC44H, TC54H Tool Carrier
070219

PN=23
 General Specifications

Engine:
John Deere PowerTech® 6.8 turbocharged and aftercooled diesel 130 SAE net hp (97 kW) @ 2100 rpm
138 SAE gross hp (103 kW) @ 2100 rpm
Piston displacement 6.8L (414 cu in.)
Air cleaner w/safety element and restriction indicator Dual stage dry type with restriction indicator
Electrical system 24 volt batteries 55-amp alternator
Cold cranking capacity at -18°C (0°F) 625 CCA
Reserve capacity 160 min.
Torque Converter Single phase, single stage
Transmission Countershaft, computer controlled powershift
Travel Speeds:a
Forward Speeds: km/h mph
1 0—7.0 0—4.3
2 0—12.5 0—7.7
3 0—23.0 0—14.3
4 0—40.0 0—25.0
Reverse Speeds: km/h mph
1 0—7.5 0—4.6
2 0—13.0 0—8.0
3 0—25.0 0—15.5
a
All travel speeds are with 20.5 x 25 12PR (L2) tires.
Brakes, Service:
Hydraulically-actuated, 4-wheel, inboard-mounted, wet disk
Foot-operated, by either pedal
Left and right pedal also disconnects transmission (if selected by operator)
External inspection
Low brake pressure warning light and buzzer in monitor
Brakes, Park:
Multi wet disc
Spring applied, hydraulically released parking brake is bathed in cooling oil
Transmission disconnects with park brake applied
Warning light in monitor—Dual-level
Amber lights with transmission in neutral
Red STOP indicator lights, and buzzer sounds with transmission in gear
Steering:
Fully hydraulic. Frame articulated 80° by two hydraulic cylinders
Turning radius (to corner of bucket) 5,765 mm (18 ft 11 in.)
Tires
17.5x25 Bias (L2) and 17.5x25 Bias (L3)
17.5R25 Radial 1STAR
20.5R25 Bias (L2) and 20.5 R 25 Bias (L3)
20.5R25 Radial 1STAR

PowerTech is a trademark of Deere & Company.

TX,II,JC1898 -19-21OCT98-2/2

TM1605 (02JUL19) 00-0002-6 444H, 544H Loader and TC44H, TC54H Tool Carrier
070219

PN=24
 General Specifications

Drain and Refill Capacities—544H Transmission Case and

Filter—Capacity......................................................................20 L (21 qt)
Specification
Front and Rear
Cooling System—Capac-
Differential—Capacity..........................................................24.6 L (26 qt)
ity............................................................................................23 L (24 qt)
Hydraulic Reservoir and
Fuel Tank—Capacity.......................................................... 246 L (65 gal)
Filters—Capacity................................................................ 106 L (28 gal)
Engine Crankcase and
Park Brake—Capacity...................................................... 0.300 L (10 oz)
Filter—Capacity......................................................................18 L (19 qt)
TX,II,JC1899 -19-20FEB97-1/1

TM1605 (02JUL19) 00-0002-7 444H, 544H Loader and TC44H, TC54H Tool Carrier
070219

PN=25
 General Specifications

TC54H Specifications

T117334 —UN—05NOV98
A—Bucket Hinge Height C—Dump Reach E—Wheelbase G—Overall Length
B—Dump Height D—Overall Height F— Ground Clearance

Item Measurement Specification

Bucket Hinge Height (A) 3894 mm (12 ft 9 in.)

Dump Height (B) 2846 mm (9 ft 4 in.)
Reach (C) 1298 mm (4 ft 3 in.)
Machine Height (D) 3230 mm (10 ft 7 in.)
Length (G) 7365 m (24 ft 2 in.)
Wheelbase Length (E) 2900 mm (9 ft 6 in.)
Machine-to-Ground Clearance (F) 424 mm (16.7 in.)
Standard Operating Weight 12 044 kg (26,552 lb)
Optional Counterweight Weight 509 kg (1122 lb)
NOTE: Specifications and design subject to change with 509 kg (1,122 lb) optional counterweight,
without notice. Wherever applicable, specifications ROPS cab, diff lock front axle with standard rear
are in accordance with SAE standards. Except axle, 2 spool valve with two lever control, heater and
where otherwise noted, specifications are based on defroster, 79 kg (175 lb) operator and full fuel tank.
a machine equipped with all standard equipment,

Continued on next page CED,OUOE006,3 -19-22SEP98-1/2

TM1605 (02JUL19) 00-0002-8 444H, 544H Loader and TC44H, TC54H Tool Carrier
070219

PN=26
 General Specifications

Engine:
John Deere PowerTech® 6.8 turbocharged and aftercooled diesel 130 SAE net hp (97 kW) @ 2100 rpm
138 SAE gross hp (103 kW) @ 2100 rpm
Piston displacement 6.8 L (414 cu in.)
Air cleaner w/safety element and restriction indicator Dual stage dry type with restriction indicator
Electrical system 24 volt batteries 55-amp alternator
Cold cranking capacity at -18°C (0°F) 625 amps
Reserve capacity 160 min.
Torque Converter Single phase, single stage
Transmission Countershaft, computer controlled powershift
Travel Speeds:a
Forward Speeds: km/h mph
1 0—7.0 0—4.3
2 0—12.5 0—7.7
3 0—23.0 0—14.3
4 0—40.0 0—25.0
Reverse Speeds: km/h mph
1 0—7.5 0—4.6
2 0—13.0 0—8.0
3 0—25.0 0—15.5
a
All travel speeds are with 20.5 x 25 12PR (L2) tires.
Brakes, Service:
Hydraulically-actuated, 4-wheel, inboard-mounted, wet disk
Foot-operated, by either pedal
Left and right pedal also disconnects transmission (if selected by operator)
External inspection
Low brake pressure warning light and buzzer in monitor
Brakes, Park:
Multi wet disc
Spring applied, hydraulically released parking brake is bathed in cooling oil
Transmission disconnects with park brake applied
Warning light in monitor—Dual-level
Amber lights with transmission in neutral
Red STOP indicator lights, and buzzer sounds with transmission in gear
Steering:
Fully hydraulic. Frame articulated 80° by two hydraulic cylinders
Turning radius (to corner of bucket) 5,579 mm (18 ft 3.5 in.)
Tires
17.5x25 Bias (L2) and 17.5x25 Bias (L3)
17.5R25 Radial (L2) and 17.5R25 Radial (L3)
20.5R25 Bias (L2) and 20.5 R 25 Bias (L3)
20.5R25 Radial (L2) and 20.5R25 Radial (L3)

PowerTech is a trademark of Deere & Company.

CED,OUOE006,3 -19-22SEP98-2/2

TM1605 (02JUL19) 00-0002-9 444H, 544H Loader and TC44H, TC54H Tool Carrier
070219

PN=27
 General Specifications

Drain and Refill Capacities—TC54H Transmission Case and

Filter—Capacity......................................................................20 L (21 qt)
Specification
Front and Rear
Cooling System—Capac-
Differential—Capacity..........................................................24.6 L (26 qt)
ity............................................................................................23 L (24 qt)
Hydraulic Reservoir and
Fuel Tank—Capacity.......................................................... 246 L (65 gal)
Filters—Capacity................................................................ 106 L (28 gal)
Engine Crankcase and
Park Brake—Capacity...................................................... 0.300 L (10 oz)
Filter—Capacity (S.N.
—800237)...............................................................................18 L (19 qt)
Capacity (S.N.
800238—)..............................................................................21 L (22 qt)
CED,OUOE006,6 -19-28MAR01-1/1

TM1605 (02JUL19) 00-0002-10 444H, 544H Loader and TC44H, TC54H Tool Carrier
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PN=28
 Group 0003
Torque Values
Hardware Torque Specifications
Check cap screws and nuts to be sure they are tight.
If hardware is loose, tighten to torque shown on the
following charts unless a special torque is specified.
T82,SKMA,AT -19-01AUG94-1/1

ROPS Torque Specifications

CAUTION: Make certain all parts are reinstalled

correctly if the roll-over protective structure
(ROPS) is loosened or removed for any reason.
Tighten mounting bolts to proper torque.

TS176 —UN—23AUG88
The protection offered by ROPS will be
impaired if ROPS is subjected to structural
damage, is involved in an overturn incident,
or is in any way altered. A damaged ROPS
should be replaced, not reused.

When installation of equipment on a machine necessitates

loosening or removing ROPS, mounting bolts must be
tightened.
Specification
Mounting Bolt—Torque..............................................1150 N·m (850 lb-ft)
TX,90,JC1925 -19-03MAR97-1/1

TM1605 (02JUL19) 00-0003-1 444H, 544H Loader and TC44H, TC54H Tool Carrier
070219

PN=29
 Torque Values

Metric Bolt and Screw Torque Values

TS1742 —UN—31MAY18

4.8 8.8 9.8 10.9 12.9

4.8 8.8 9.8 10.9 12.9

Bolt or Screw Class 4.8 Class 8.8 or 9.8 Class 10.9 Class 12.9
Size Hex Heada Flange Headb Hex Heada Flange Headb Hex Heada Flange Headb Hex Heada Flange Headb
N·m lb·in N·m lb·in N·m lb·in N·m lb·in N·m lb·in N·m lb·in N·m lb·in N·m lb·in
M6 3.6 31.9 3.9 34.5 6.7 59.3 7.3 64.6 9.8 86.7 10.8 95.6 11.5 102 12.6 112
N·m lb·ft N·m lb·ft N·m lb·ft N·m lb·ft
M8 8.6 76.1 9.4 83.2 16.2 143 17.6 156 23.8 17.6 25.9 19.1 27.8 20.5 30.3 22.3
N·m lb·ft N·m lb·ft N·m lb·ft
M10 16.9 150 18.4 13.6 31.9 23.5 34.7 25.6 46.8 34.5 51 37.6 55 40.6 60 44.3
N·m lb·ft
M12 — — — — 55 40.6 61 45 81 59.7 89 65.6 95 70.1 105 77.4
M14 — — — — 87 64.2 96 70.8 128 94.4 141 104 150 111 165 122
M16 — — — — 135 99.6 149 110 198 146 219 162 232 171 257 190
M18 — — — — 193 142 214 158 275 203 304 224 322 245 356 263
M20 — — — — 272 201 301 222 387 285 428 316 453 334 501 370
M22 — — — — 365 263 405 299 520 384 576 425 608 448 674 497
M24 — — — — 468 345 518 382 666 491 738 544 780 575 864 637
M27 — — — — 683 504 758 559 973 718 1080 797 1139 840 1263 932
M30 — — — — 932 687 1029 759 1327 979 1466 1081 1553 1145 1715 1265
M33 — — — — 1258 928 1398 1031 1788 1319 1986 1465 2092 1543 2324 1714
M36 — — — — 1617 1193 1789 1319 2303 1699 2548 1879 2695 1988 2982 2199
The nominal torque values listed are for general use only with the assumed Replace fasteners with the same or higher property class. If
wrenching accuracy of 20%, such as a manual torque wrench. higher property class fasteners are used, tighten these to the
DO NOT use these values if a different torque value or tightening procedure is strength of the original.
given for a specific application.
For lock nuts, for stainless steel fasteners, or for nuts on U-bolts, see the
tightening instructions for the specific application.
• Make sure that fastener threads are clean.
• Apply a thin coat of Hy-Gard™ or equivalent oil under the head and on the threads of the fastener, as shown in the following image.
• Be conservative with the amount of oil to reduce the potential for hydraulic lockup in blind holes due to excessive oil.
• Properly start thread engagement.
TS1741 —UN—22MAY18

a
Hex head column values are valid for ISO 4014 and ISO 4017 hex head, ISO 4162 hex socket head, and ISO 4032 hex nuts.
b
Hex flange column values are valid for ASME B18.2.3.9M, ISO 4161, or EN 1665 hex flange products.
DX,TORQ2 -19-30MAY18-1/1

TM1605 (02JUL19) 00-0003-2 444H, 544H Loader and TC44H, TC54H Tool Carrier
070219

PN=30
 Torque Values

Additional Metric Cap Screw Torque Values

T6873AA —UN—15APR13
CAUTION: Use only metric tools on metric
hardware. Other tools may not fit properly.
They may slip and cause injury.

Check tightness of cap screws periodically. Torque values

listed are for general use only. Do not use these values if
a different torque value or tightening procedure is listed
T-Bolt
for a specific application.
Shear bolts are designed to fail under predetermined

T6873AB —UN—18OCT88
loads. Always replace shear bolts with identical grade.
Fasteners should be replaced with the same or higher
grade. If higher grade fasteners are used, these should
only be tightened to the strength of the original.
Make sure fastener threads are clean and that the
thread engagement is properly started. This will prevent
fasteners from failing when tightening. H-Bolt

Tighten cap screws having lock nuts to approximately 50

T6873AC —UN—18OCT88
percent of amount shown in chart.
METRIC CAP SCREW TORQUE VALUESa
T-Bolt H-Bolt M-Bolt
Nomi-
nal Di-
ameter N·m lb·ft N·m lb·ft N·m lb·ft
8 29 21 20 15 10 7
M-Bolt
10 63 46 45 33 20 15
12 108 80 88 65 34 25
14 176 130 137 101 54 40
16 265 195 206 152 78 58
18 392 289 294 217 118 87
20 539 398 392 289 167 125
22 735 542 539 398 216 159
24 931 687 686 506 274 202
27 1372 1012 1029 759 392 289
30 1911 1410 1421 1049 539 398
33 2548 1890 1911 1410 735 542
36 3136 2314 2401 1772 931 687
a
Torque tolerance is ±10%.
04T,90,M170 -19-29SEP99-1/1

TM1605 (02JUL19) 00-0003-3 444H, 544H Loader and TC44H, TC54H Tool Carrier
070219

PN=31
 Torque Values

Unified Inch Bolt and Screw Torque Values

TS1671 —UN—01MAY03

Bolt or Screw SAE Grade 1a SAE Grade 2b SAE Grade 5, 5.1 or 5.2 SAE Grade 8 or 8.2
Size Hex Headc Flange Headd Hex Headc Flange Headd Hex Headc Flange Headd Hex Headc Flange Headd
N·m lb·in N·m lb·in N·m lb·in N·m lb·in N·m lb·in N·m lb·in N·m lb·in N·m lb·in
1/4 3.1 27.3 3.2 28.4 5.1 45.5 5.3 47.3 7.9 70.2 8.3 73.1 11.2 99.2 11.6 103
N·m lb·ft N·m lb·ft
5/16 6.1 54.1 6.5 57.7 10.2 90.2 10.9 96.2 15.7 139 16.8 149 22.2 16.4 23.7 17.5
N·m lb·ft N·m lb·ft
3/8 10.5 93.6 11.5 102 17.6 156 19.2 170 27.3 20.1 29.7 21.9 38.5 28.4 41.9 30.9
N·m lb·ft N·m lb·ft
7/16 16.7 148 18.4 163 27.8 20.5 30.6 22.6 43 31.7 47.3 34.9 60.6 44.7 66.8 49.3
N·m lb·ft N·m lb·ft
1/2 25.9 19.1 28.2 20.8 43.1 31.8 47 34.7 66.6 49.1 72.8 53.7 94 69.3 103 75.8
9/16 36.7 27.1 40.5 29.9 61.1 45.1 67.5 49.8 94.6 69.8 104 77 134 98.5 148 109
5/8 51 37.6 55.9 41.2 85 62.7 93.1 68.7 131 96.9 144 106 186 137 203 150
3/4 89.5 66 98 72.3 149 110 164 121 230 170 252 186 325 240 357 263
7/8 144 106 157 116 144 106 157 116 370 273 405 299 522 385 572 422
1 216 159 236 174 216 159 236 174 556 410 609 449 785 579 860 634
1-1/8 305 225 335 247 305 225 335 247 685 505 751 554 1110 819 1218 898
1-1/4 427 315 469 346 427 315 469 346 957 706 1051 775 1552 1145 1703 1256
1-3/8 564 416 618 456 564 416 618 456 1264 932 1386 1022 2050 1512 2248 1658
1-1/2 743 548 815 601 743 548 815 601 1665 1228 1826 1347 2699 1991 2962 2185
The nominal torque values listed are for general use only with the assumed Replace fasteners with the same or higher property class. If
wrenching accuracy of 20%, such as a manual torque wrench. higher property class fasteners are used, tighten these to the
DO NOT use these values if a different torque value or tightening procedure is strength of the original.
given for a specific application.
For lock nuts, for stainless steel fasteners, or for nuts on U-bolts, see the
tightening instructions for the specific application.
• Make sure that fastener threads are clean.
• Apply a thin coat of Hy-Gard™ or equivalent oil under the head and on the threads of the fastener, as shown in the following image.
• Be conservative with the amount of oil to reduce the potential for hydraulic lockup in blind holes due to excessive oil.
• Properly start thread engagement.
TS1741 —UN—22MAY18

a
Grade 1 applies for hex cap screws over 6 in (152 mm) long, and for all other types of bolts and screws of any length.
b
Grade 2 applies for hex cap screws (not hex bolts) up to 6 in (152 mm) long.
c
Hex head column values are valid for ISO 4014 and ISO 4017 hex head, ISO 4162 hex socket head, and ISO 4032 hex nuts.
d
Hex flange column values are valid for ASME B18.2.3.9M, ISO 4161, or EN 1665 hex flange products.
DX,TORQ1 -19-30MAY18-1/1

TM1605 (02JUL19) 00-0003-4 444H, 544H Loader and TC44H, TC54H Tool Carrier
070219

PN=32
 Torque Values

Check Oil Lines And Fittings

CAUTION: Escaping fluid under pressure can

penetrate the skin causing serious injury.
Avoid the hazard by relieving pressure before
disconnecting hydraulic or other lines. Tighten

X9811 —UN—23AUG88
all connections before applying pressure. Search
for leaks with a piece of cardboard. Protect hands
and body from high pressure fluids.
If an accident occurs, see a doctor immediately.
Any fluid injected into the skin must be surgically
removed within a few hours or gangrene
may result. Doctors unfamiliar with this
type of injury may call the Deere & Company
Medical Department in Moline, Illinois, or other Tubing with dents may cause the oil to overheat. If you
knowledgeable medical source. find tubing with dents, install new tubing immediately.
IMPORTANT: Tighten fittings as specified in
Check all oil lines, hoses, and fittings regularly for leaks or torque chart.
damage. Make sure all clamps are in position and tight.
Make sure hoses are not twisted or touching moving When you tighten connections, use two wrenches to
machine parts. If abrasion or wear occurs, replace prevent bending or breaking tubing and fittings.
immediately.
TX,90,DH1559 -19-01AUG94-1/1

Service Recommendations for O-Ring Boss

Fittings
Straight Fitting
1. Inspect O-ring boss seat for dirt or defects.

T6243AE —UN—15APR13
2. Lubricate O-ring with petroleum jelly. Place electrical
tape over threads to protect O-ring. Slide O-ring over
tape and into O-ring groove of fitting. Remove tape.
3. Tighten fitting to torque value shown on chart.

Straight Fitting

Continued on next page 04T,90,K66 -19-29SEP99-1/2

TM1605 (02JUL19) 00-0003-5 444H, 544H Loader and TC44H, TC54H Tool Carrier
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PN=33
 Torque Values

Angle Fitting
1. Back off lock nut (A) and backup washer (B)
completely to head end (C) of fitting.
2. Turn fitting into threaded boss until backup washer
contacts face of boss.

T6520AB —UN—15APR13
3. Turn fitting head end counterclockwise to proper index
(maximum of one turn).
NOTE: Do not allow hoses to twist when tightening fittings.

4. Hold fitting head end with a wrench and tighten locknut

and backup washer to proper torque value. Angle Fitting
STRAIGHT FITTING OR SPECIAL NUT TORQUE CHART
Thread Size N·m lb·ft A—Lock Nut C—Head End
3/8-24 UNF 8 6 B—Backup Washer
7/16-20 UNF 12 9
1/2-20 UNF 16 12
9/16-18 UNF 24 18
3/4-16 UNF 46 34
7/8-14 UNF 62 46
1-1/16-12 UN 102 75
1-3/16-12 UN 122 90
1-5/16-12 UN 142 105
1-5/8-12 UN 190 140
1-7/8-12 UN 217 160

NOTE: Torque tolerance is ± 10%.

04T,90,K66 -19-29SEP99-2/2

TM1605 (02JUL19) 00-0003-6 444H, 544H Loader and TC44H, TC54H Tool Carrier
070219

PN=34
 Torque Values

Service Recommendations For Flat Face O-Ring Seal Fittings

1. Inspect the fitting sealing surfaces and O-ring. They IMPORTANT: Tighten fittings to 150% of listed torque
must be free of dirt or defects. value if indexing is necessary or if fitting is
2. Lubricate O-rings and install into grove using attached to an actuating devise.
petroleum jelly to hold in place. Tighten fittings to 50% of listed torque value
3. Index angle fittings and tighten by hand pressing joint if used in aluminum housing.
together to insure O-ring remains in place.
4. Tighten fitting or nut to torque value shown on the
chart. Do not allow hoses to twist when tightening
fittings, use backup wrench on straight hose couplings.
FLAT FACE O-RING SEAL FITTING TORQUE*
Nomial Tube O.D. Thread Size Swivel Nut Bulkhead Nut
mm in. in. N·m lb-ft N·m lb-ft
6.35 0.250 9/16-18 16 12 12 9
9.52 0.375 11/16-16 24 18 24 18
12.70 0.500 13/16-16 50 37 46 34
15.88 0.625 1-14 69 51 62 46
19.05 0.750 1 3/16-12 102 75 102 75
22.22 0.875 1 3/16-12 102 75 102 75
25.40 1.000 1 7/16-12 142 105 142 105
31.75 1.250 1 11/16-12 190 140 190 140
38.10 1.500 2-12 217 160 217 160
*Torque tolerance is +15 -20% unless otherwise specified.
Stud End O-ring Seal Torque for Straight and Adjustable Fittings*
Thread Size Straight Hex Size Locknut Hex Size Straight Fitting or Locknut Toque
Inch Inch Inch N·m lb-ft
3/8-24 5/8 9/16 12 9
7/16-20 5/8 5/8 21 15
1/2-20 3/4 11/16 26 19
9/16-18 3/4 3/4 34 25
3/4-16 7/8 15/16 73 55
7/8-14 1 1/16 1 1/16 104 76
1 1/16-12 1 1/4 1 3/8 176 130
1 3/16-12 1 3/8 1 1/2 230 170
1 5/16-12 1 1/2 1 5/8 285 210
*Torque tolerance is +15 -20% unless otherwise specified.

04T,90,K67 -19-02MAR00-1/1

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 Torque Values

Service Recommendations for Metric Series Four Bolt Flange Fitting

T6890BB —UN—15APR13
Metric Series Four Bolt Flange Fitting
A—Sealing Surface C—Pinched O-Ring
B—Split Flange D—Single Piece Flange

1. Clean sealing surfaces (A). Inspect. Scratches cause

DO NOT use air wrenches. DO NOT tighten one cap
leaks. Roughness causes seal wear. Out-of-flat
screw fully before tightening the others. DO NOT over
causes seal extrusion. If defects cannot be polished
tighten.
out, replace component.
TORQUE CHARTa
2. Install the correct O-ring (and backup washer if Thread b
N·m lb·ft
required) into groove using petroleum jelly to hold it
M6 12 9
in place.
M8 30 22
3. Split flange: Loosely assemble split flange (B) halves. M10 57 42
Make sure split is centrally located and perpendicular M12 95 70
to the port. Hand tighten cap screws to hold parts in
M14 157 116
place. Do not pinch O-ring (C).
M16 217 160
4. Single piece flange (D): Place hydraulic line in center M18 334 246
of flange and install four cap screws. Flange must be M20 421 318
centrally located on port. Hand tighten cap screws to a
Tolerance ± 10%. The torques given are enough for the given size
hold flange in place. Do not pinch O-ring. connection with the recommended working pressure. Increasing
cap screw torque beyond these amounts will result in flange and
5. After components are properly positioned and cap cap screw bending and connection failures.
screws are hand tightened, tighten one cap screw, b
Metric standard thread.
then tighten the diagonally opposite cap screw.
Tighten two remaining cap screws. Tighten all cap
screws as specified in the chart below.
04T,90,K175 -19-29SEP99-1/1

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 Torque Values

Service Recommendations For Inch Series Four Bolt Flange Fittings

T6890BB —UN—15APR13
Flange Fittings
A—Sealing Surface C—Pinched O-Ring
B—Split Flange D—Single Piece Flange

1. Clean sealing surfaces (A). Inspect. Scratches cause TORQUE CHART

leaks. Roughness causes seal wear. Out-of-flat N·m lb·ft
causes seal extrusion. If defects cannot be polished Nominal Cap Screw
out, replace component. Flange Size
Size Min Max Min Max
2. Install O-ring (and backup washer if required) into 1/2 5/16-18 UNC 20 31 15 23
groove using petroleum jelly to hold it in place.
3/4 3/8-16 UNC 28 54 21 40
3. Split flange: Loosely assemble split flange (B) halves. 1 3/8-16 UNC 37 54 27 40
Make sure split is centrally located and perpendicular 1-1/4 7/16-14 UNC 47 85 35 63
to port. Hand tighten cap screws to hold parts in place. 1-1/2 1/2-13 UNC 62 131 46 97
Do not pinch O-ring (C).
2 1/2-13 UNC 73 131 54 97
4. Single piece flange (D): Place hydraulic line in center 2-1/2 1/2-13 UNC 107 131 79 97
of flange and install cap screws. Flange must be 3 5/8-11 UNC 158 264 117 195
centrally located on port. Hand tighten cap screws to 3-1/2 5/8-11 UNC 158 264 117 195
hold flange in place. Do not pinch O-ring.
4 5/8-11 UNC 158 264 117 195
5. Tighten one cap screw, then tighten the diagonally 5 5/8-11 UNC 158 264 117 195
opposite cap screw. Tighten two remaining cap screws.
Tighten all cap screws as specified in the chart below.
DO NOT use air wrenches. DO NOT tighten one cap
screw fully before tightening the others. DO NOT over
tighten.
04T,90,K174 -19-01AUG94-1/1

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 Torque Values

TM1605 (02JUL19) 00-0003-10 444H, 544H Loader and TC44H, TC54H Tool Carrier
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 Group 0004
Fuels and Lubricants
Diesel Fuel
Consult your local fuel distributor for properties of the Fuel lubricity should pass a minimum of 3100 gram load
diesel fuel available in your area. level as measured by the BOCLE scuffing test.
In general, diesel fuels are blended to satisfy the low Sulfur content:
temperature requirements of the geographical area in
which they are marketed. • Sulfur content should not exceed 0.5%. Sulfur content
less than 0.05% is preferred.
Diesel fuels specified to EN 590 or ASTM D975 are
recommended.
• If diesel fuel with sulfur content greater than 0.5% sulfur
content is used, reduce the service interval for engine
In all cases, the fuel shall meet the following properties: oil and filter by 50%.
• DO NOT use diesel fuel with sulfur content greater than
Cetane number of 40 minimum. Cetane number greater 1.0%.
than 50 is preferred, especially for temperatures below
-20°C (-4°F) or elevations above 1500 m (5,000 ft). Bio-diesel fuels may be used ONLY if the fuel properties
meet DIN 51606 or equivalent specification.
Cold Filter Plugging Point (CFPP) below the expected
low temperature OR Cloud Point at least 5°C (9°F) below DO NOT mix used engine oil or any other type of lubricant
the expected low temperature. with diesel fuel.
TX,45,JC1132 -19-22MAY96-1/1

Lubricity of Diesel Fuels

Diesel fuel must have adequate lubricity to ensure
proper operation and durability of fuel injection system Use of low lubricity diesel fuels may also cause accelerated
components. wear, injection nozzle erosion or corrosion, engine speed
instability, hard starting, low power, and engine smoke.
Diesel fuels for highway use in the United States and
Canada now require sulfur content less than 0.05%. Fuel lubricity should pass a minimum of 3100 gram load
Diesel fuel in the European Union will require sulfur level as measured by the BOCLE scuffing test.
content less than 0.05% by 1 October 1996. ASTM D975 and EN 590 specifications do not require
Experience shows that some low sulfur diesel fuels may fuels to pass a fuel lubricity test.
have inadequate lubricity and their use may reduce If fuel of low or unknown lubricity is used, add John Deere
performance in fuel injection systems due to inadequate PREMIUM DIESEL FUEL CONDITIONER (or equivalent)
lubrication of injection pump components. The lower at the specified concentration. John Deere PREMIUM
concentration of aromatic compounds in these fuels also DIESEL FUEL CONDITIONER is available in winter
adversely affects injection pump seals and may result in and summer formulas. Consult your John Deere engine
leaks. distributor or servicing dealer for more information.
TX,45,JC1771 -19-08JAN97-1/1

Low Sulfur Diesel Fuel Conditioner Conditioner. It provides lubricating properties along
with other useful benefits, such as cetane improver,
When possible, use existing fuel formulations for engines anti-oxidant, fuel stabilizer, corrosion inhibitor and others.
used off-highway. This fuel will not require any additives TY22030 is specifically for use with low sulfur fuels.
to provide good performance and engine reliability. Nearly all other diesel fuel conditioners only improve cold
However, many local fuel distributors will not carry both weather flow and stabilize long-term fuel storage. They
low and regular sulfur diesel fuels. do not contain the lubrication additives needed by rotary
If the local fuel distributor will supply only low sulfur fuel injection pumps.
fuel, order and use John Deere TY22030 Diesel Fuel
TX,45,DH3124 -19-20OCT93-1/1

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 Fuels and Lubricants

Diesel Fuel Storage

Proper fuel storage is critically important. Use clean Avoid storing fuel over long periods of time. If fuel is
storage and transfer tanks. Periodically drain water and stored for more than a month prior to use, or there is
sediment from bottom of tank. Store fuel in a convenient a slow turnover in fuel tank or supply tank, add a fuel
place away from buildings. conditioner such as John Deere PREMIUM DIESEL
IMPORTANT: DO NOT store diesel fuel in galvanized FUEL CONDITIONER or equivalent to stabilize the fuel
containers. Diesel fuel stored in galvanized and prevent water condensation. John Deere PREMIUM
containers reacts with zinc coating on container DIESEL FUEL CONDITIONER is available in winter and
to form zinc flakes. If fuel contains water, a summer formulas. Fuel conditioner also reduces fuel
zinc gel will also form. The gel and flakes gelling and controls wax separation during cold weather.
will quickly plug fuel filters, damage injection Consult your John Deere engine distributor or servicing
nozzles and injection pump. dealer for recommendations and local availability. Always
DO NOT use brass-coated containers for fuel follow manufacturer’s directions on label.
storage. Brass is an alloy of copper and zinc.

Store diesel fuel in plastic, aluminum, and steel containers

specially coated for diesel fuel storage.
TX,45,JC1772 -19-08JAN97-1/1

Fuel Tank

CAUTION: Handle fuel carefully. If the engine Specification

is hot or running, DO NOT fill the fuel tank. 444H/TC44H Fuel
DO NOT smoke while you fill fuel tank or Tank—Capacity.................................................................. 180 L (48 gal)
work on fuel system. 544H/TC54H Fuel
Tank—Capacity.................................................................. 246 L (65 gal)
To avoid condensation, fill the fuel tank at the end of each
day’s operation. Shut off engine before filling.
TX,45,JC1997 -19-23SEP98-1/1

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