PROVISION OF LEAK TEST AND FLANGE Tender No.: TE22155-FM.

LT
MANAGEMENT FOR GALLAF 3 HUC PROJECT
Rev. No.: 00

TECHNICAL PROPOSAL Page: 11 of 30

TAB 2-2:

FLANGE MANAGEMENT
PROCEDURE AND SOW
MATRIX

THIS DOCUMENT CONTAINS CONFIDENTIAL INFORMATION. ALL RIGHTS (INCLUDING COPYRIGHT, CONFIDENTIAL INFORMATION, TRADE SECRETS AND
DESIGN RIGHTS) ARE OWNED BY MCCS INTERNATIONAL LTD & MCCS INTERNATIONAL SDN BHD. NO USE OF DISCLOSURE IS TO BE MADE WITHOUT THE
WRITTEN PERMISSION OF MCCS INTERNATIONAL LTD & MCCS INTERNATIONAL SDN BHD.
THIS DOCUMENT IF PRINTED IS UNCONTROLLED AND FOR REFERENCE PURPOSES ONLY.
 PROVISION OF LEAK TEST AND FLANGE Doc. No MCCSI-KL-FM-SP-007
MANAGEMENT FOR GALLAF 3 HUC PROJECT
Rev. No. 00
FLANGE MANAGEMENT SYSTEM PROCEDURE
(TIGHTENING & BREAKOUT) Page 1 of 25

[PROJECT/TENDER] NO. TE22155-FM.LT

PROVISION OF LEAK TEST AND FLANGE

[PROJECT/TENDER] TITLE
MANAGEMENT FOR GALLAF 3 HUC PROJECT

CLIENT DOCUMENT NO. TBA

MCCSI DOCUMENT NO. MCCSI-KL-FM-SP-007

Client Review Status (Tick Against Letter)

A Approved, Work can PROCEED

Approved with Comments. Work may proceed subject

B
to incorporation of comments indicated

Not Approved. Revise & Resubmit. Work may NOT

C
PROCEED

D Review not required. Work may PROCEED

Reviewer’s Name: …………………

Date: …………………

Signature: …………………

THIS DOCUMENT CONTAINS CONFIDENTIAL INFORMATION. ALL RIGHTS (INCLUDING COPYRIGHT, CONFIDENTIAL INFORMATION, TRADE SECRETS AND
DESIGN RIGHTS) ARE OWNED BY MCCS INTERNATIONAL LTD & MCCS INTERNATIONAL SDN BHD. NO USE OF DISCLOSURE IS TO BE MADE WITHOUT T HE
WRITTEN PERMISSION OF MCCS INTERNATIONAL LTD & MCCS INTERNATIONAL SDN BHD.
THIS DOCUMENT IF PRINTED IS UNCONTROLLED AND FOR REFERENCE PURPOSES ONLY.
Standard Doc. No. MCCSI-KL-FM-SP-007 R0
 PROVISION OF LEAK TEST AND FLANGE Doc. No MCCSI-KL-FM-SP-007
MANAGEMENT FOR GALLAF 3 HUC PROJECT
Rev. No. 00
FLANGE MANAGEMENT SYSTEM PROCEDURE
(TIGHTENING & BREAKOUT) Page 2 of 25

REVISION HISTORY

Rev DCN Affected Prepared Checked Approved

Date Descriptions of Changes
No. No. Page By By By

Oct 21, Carmen Mark George

00 - All
2022 Lai Palmer Coleman

THIS DOCUMENT CONTAINS CONFIDENTIAL INFORMATION. ALL RIGHTS (INCLUDING COPYRIGHT, CONFIDENTIAL INFORMATION, TRADE SECRETS AND
DESIGN RIGHTS) ARE OWNED BY MCCS INTERNATIONAL LTD & MCCS INTERNATIONAL SDN BHD. NO USE OF DISCLOSURE IS TO BE MADE WITHOUT T HE
WRITTEN PERMISSION OF MCCS INTERNATIONAL LTD & MCCS INTERNATIONAL SDN BHD.
THIS DOCUMENT IF PRINTED IS UNCONTROLLED AND FOR REFERENCE PURPOSES ONLY.
Standard Doc. No. MCCSI-KL-FM-SP-007 R0
 PROVISION OF LEAK TEST AND FLANGE Doc. No MCCSI-KL-FM-SP-007
MANAGEMENT FOR GALLAF 3 HUC PROJECT
Rev. No. 00
FLANGE MANAGEMENT SYSTEM PROCEDURE
(TIGHTENING & BREAKOUT) Page 3 of 25

TABLE OF CONTENT

1 INTRODUCTION ...........................................................................................................................5

1.1 Purpose ...............................................................................................................................................5

1.2 Definitions ............................................................................................................................................5
1.3 References ..........................................................................................................................................5

2 METHOD STATEMENT ................................................................................................................6

2.1 Flange Management System ..............................................................................................................6

2.2 Terminologies ......................................................................................................................................6
2.3 Approved Operators ............................................................................................................................8
2.4 Calibration............................................................................................................................................8

3 PRE-TIGHTENING PROCEDURE ...............................................................................................8

3.1 Preliminary Job Inspections ................................................................................................................8

3.2 Flange, Fasteners and Gaskets Handling ..........................................................................................9
3.3 Manual and Hydraulic Torque Flange Joint Assembly .......................................................................9
3.4 Hydraulic Tension Flange Joint Assembly ....................................................................................... 10
3.5 Lubrication Nut and Bolt Assembles – Torque Application ............................................................. 10
3.6 Lubrication Nut and Bolt Assembles – Tension Application ............................................................ 11
3.7 Tensioning Equipment Inspections .................................................................................................. 11
3.8 Hydraulic Bolt Tensioning Pump setup ............................................................................................ 12
3.9 Tensioning Pre-Assembly Inspections ............................................................................................. 12
3.10 Topside Bolt Tensioners setup ......................................................................................................... 13

4 TORQUE TIGHTENING & BREAKOUT PROCEDURE ...........................................................13

4.1 Recommended Flange Bolt Torque Tightening Procedure ............................................................. 13

4.2 Recommended Flange Torque Breakout Procedure ....................................................................... 15

5 TENSION TIGHTENING & BREAKOUT PROCEDURE ...........................................................16

5.1 Recommended Flange Bolt Tension Tightening & Breakout Procedure ........................................ 16
5.2 25% Tensioning Procedure .............................................................................................................. 17
5.3 50% Tensioning Procedure .............................................................................................................. 17
5.4 100% Tensioning Procedure ............................................................................................................ 18
5.5 De-tension / Breakout Procedure ..................................................................................................... 19

6 BOLTING TOOLS AND EQUIPMENT .......................................................................................20

6.1 Manual Torque Wrench .................................................................................................................... 20

6.2 Hydraulic Torque Wrench................................................................................................................. 20
6.3 Topside Hydraulic Bolt Tension ....................................................................................................... 21

7 DO’S & DON’TS..........................................................................................................................22

THIS DOCUMENT CONTAINS CONFIDENTIAL INFORMATION. ALL RIGHTS (INCLUDING COPYRIGHT, CONFIDENTIAL INFORMATION, TRADE SECRETS AND
DESIGN RIGHTS) ARE OWNED BY MCCS INTERNATIONAL LTD & MCCS INTERNATIONAL SDN BHD. NO USE OF DISCLOSURE IS TO BE MADE WITHOUT T HE
WRITTEN PERMISSION OF MCCS INTERNATIONAL LTD & MCCS INTERNATIONAL SDN BHD.
THIS DOCUMENT IF PRINTED IS UNCONTROLLED AND FOR REFERENCE PURPOSES ONLY.
Standard Doc. No. MCCSI-KL-FM-SP-007 R0
 PROVISION OF LEAK TEST AND FLANGE Doc. No MCCSI-KL-FM-SP-007
MANAGEMENT FOR GALLAF 3 HUC PROJECT
Rev. No. 00
FLANGE MANAGEMENT SYSTEM PROCEDURE
(TIGHTENING & BREAKOUT) Page 4 of 25

7.1 Do’s ................................................................................................................................................... 22

7.2 Don’ts ................................................................................................................................................ 23

8 SAFETY REQUIREMENT ..........................................................................................................23

8.1 HS&E Before Work ........................................................................................................................... 23

8.2 HS&E During Work ........................................................................................................................... 24
8.3 Pinch Points and Correct Reaction Methods ................................................................................... 24

9 ON COMPLETION OF WORK ...................................................................................................25

THIS DOCUMENT CONTAINS CONFIDENTIAL INFORMATION. ALL RIGHTS (INCLUDING COPYRIGHT, CONFIDENTIAL INFORMATION, TRADE SECRETS AND
DESIGN RIGHTS) ARE OWNED BY MCCS INTERNATIONAL LTD & MCCS INTERNATIONAL SDN BHD. NO USE OF DISCLOSURE IS TO BE MADE WITHOUT T HE
WRITTEN PERMISSION OF MCCS INTERNATIONAL LTD & MCCS INTERNATIONAL SDN BHD.
THIS DOCUMENT IF PRINTED IS UNCONTROLLED AND FOR REFERENCE PURPOSES ONLY.
Standard Doc. No. MCCSI-KL-FM-SP-007 R0
 PROVISION OF LEAK TEST AND FLANGE Doc. No MCCSI-KL-FM-SP-007
MANAGEMENT FOR GALLAF 3 HUC PROJECT
Rev. No. 00
FLANGE MANAGEMENT SYSTEM PROCEDURE
(TIGHTENING & BREAKOUT) Page 5 of 25

1 INTRODUCTION

1.1 Purpose

This document is a tightening & breakout procedure using high pressures hydraulic bolting tools and
equipment to perform the work scope as part of the Flange Management System for Gallaf 3 HUC
Project, Qatar Offshore to ensure that the work is carried out safely and on schedule with no harm to
personnel, equipment, and the environment. This procedure should be used as the best practice as
MCCS internal procedures to follow but does not overrule the project specific approved procedures.

1.2 Definitions

The following Definitions shall apply in this document:

Abbreviation Description
COMPANY North Oil Company (NOC)
CLIENT PTSC Offshore Services Joint Stock Company (POS)
CONTRACTOR Petromech & MCCS International Sdn Bhd (Bahrain
ECITB Branch)
Engineering Construction Industry Training Board
HS&E Quality, Health, Safety and Environment
COSHH Control of Substances Hazardous to Health
PTW Permit to Work
SOW Scope of Work
PPE Personal Protective Equipment
JCC Joint Completion Certificate
JSA Job Safety Analysis
JRA Job Risk Assessment
JHA Job Hazard Analysis
FMS Flange Management System
ANSI American National Standard Institute
API American Petroleum Institute
ASME American Society of Mechanical Engineers
ASTM American Society of Testing and Materials
DP Design Pressure
Nm Newton-Meter
Lbf.ft Pound-Foot
Kgf.cm Kilogram-force centimetre
kN Kilo-Newton
Ton Tonnes
RFID Radio-Frequency Identification

1.3 References

The following documents shall apply in this document:

THIS DOCUMENT CONTAINS CONFIDENTIAL INFORMATION. ALL RIGHTS (INCLUDING COPYRIGHT, CONFIDENTIAL INFORMATION, TRADE SECRETS AND
DESIGN RIGHTS) ARE OWNED BY MCCS INTERNATIONAL LTD & MCCS INTERNATIONAL SDN BHD. NO USE OF DISCLOSURE IS TO BE MADE WITHOUT T HE
WRITTEN PERMISSION OF MCCS INTERNATIONAL LTD & MCCS INTERNATIONAL SDN BHD.
THIS DOCUMENT IF PRINTED IS UNCONTROLLED AND FOR REFERENCE PURPOSES ONLY.
Standard Doc. No. MCCSI-KL-FM-SP-007 R0
 PROVISION OF LEAK TEST AND FLANGE Doc. No MCCSI-KL-FM-SP-007
MANAGEMENT FOR GALLAF 3 HUC PROJECT
Rev. No. 00
FLANGE MANAGEMENT SYSTEM PROCEDURE
(TIGHTENING & BREAKOUT) Page 6 of 25

No Document Title No. / Revision Doc Received

1 Flanged Joint Specification N/A
2 Piping Material Specification N/A

2 METHOD STATEMENT

2.1 Flange Management System

The following briefly describes the works to be carried out by MCCS.

Flange Management System implementation, providing full information of recording, tracking,

controlling all types of flanged connections within the SOW, which have been inspected, assembled,
torque or tension tightened, verified (appropriately tested) and breakout using the correct tools and
equipment. All types of flanged connection to be flange managed may include but will not be limited to:

❖ Piping Flanged / Hubbed connections.

❖ Valve Flanged / Hubbed connections.
❖ Valve Bonnet Flanges & Cavity Plugs.
❖ Inline equipment (Including Vessel Man ways / Heat Exchanger Channel Boxes etc.).

2.2 Terminologies

A manual hand operated tool calibrated to set & apply the torque on
1 Manual Torque Wrench
a fastener i.e., nut or bolt assembly.

The manual hand torque wrench has an adjustable torque value

range, which may have an audible “click” sound or clutch slip
mechanism on a smaller design tool signalling desired torque value
is achieved.

The larger range design tool may have linkage halfway down which
will break / activate when required torque value achieved.

2 Hydraulic Torque A powered calibrated hydraulic tool to set the torque on a fastener
Wrench i.e., nut or stud bolt assembly. Hydraulic actuated ratchet design
torque wrench with interchangeable square drives and hexagon
cassettes which are normally powered by an air (pneumatic) or
electric operated pump unit up to a maximum operating pressure of
700Bar (10,000psi).

3 Hydraulic Topside Bolt A hydraulic load cell tool used to induce load into a bolt to tighten or
loosen it by using pulling forces as opposed to turning forces.
Tensioner

4 Hot Bolting Completion of maintenance work by means of removal and

replacement & re-tighten of fasteners individually in a diametric
sequence on a live / in service flanged connection.

5 Torque Rotational force.

THIS DOCUMENT CONTAINS CONFIDENTIAL INFORMATION. ALL RIGHTS (INCLUDING COPYRIGHT, CONFIDENTIAL INFORMATION, TRADE SECRETS AND
DESIGN RIGHTS) ARE OWNED BY MCCS INTERNATIONAL LTD & MCCS INTERNATIONAL SDN BHD. NO USE OF DISCLOSURE IS TO BE MADE WITHOUT T HE
WRITTEN PERMISSION OF MCCS INTERNATIONAL LTD & MCCS INTERNATIONAL SDN BHD.
THIS DOCUMENT IF PRINTED IS UNCONTROLLED AND FOR REFERENCE PURPOSES ONLY.
Standard Doc. No. MCCSI-KL-FM-SP-007 R0
 PROVISION OF LEAK TEST AND FLANGE Doc. No MCCSI-KL-FM-SP-007
MANAGEMENT FOR GALLAF 3 HUC PROJECT
Rev. No. 00
FLANGE MANAGEMENT SYSTEM PROCEDURE
(TIGHTENING & BREAKOUT) Page 7 of 25

6 Yield Strength Maximum stress beyond which the material loses its elasticity and
plastically deforms

7 Applied Load The gross load applied to a stud bolt during tensioning which
includes an additional allowance in consideration of Load Loss
Factors.

8 Residual Load Residual Load = Applied Load minus Load Losses.

9 Load Loss The losses in a stud bolt in which occur during transfer of load from
a tensioning device to bolt assembly depending on factors such as
thread deflections, radial expansion of the nut and embedding of
the nut into the contact area of the joint. Load loss is accounted for
in calculation and is added to the preload value to determine the
initial Applied Load.

10 Controlled Bolt tightening with use of calibrated Torque / Tensioning

Tightening equipment.

11 De Tension The use of Bolt Tensioner(s) to release load from a bolt.

12 Breakout Torque The torque required breaking the nut loose.

13 Assembled Check A check sheet providing details for the assembly of the joint with the
Sheet base materials approved in accordance with the piping specification
and correct methods to be applied.

14 Tightened Check A check sheet providing details for the tightening of the joint with
Sheet pressures, rating, and correct methods to be applied.

15 Break-Loose / A check sheet providing details of breaking / loosening flanged joint

Breakout Check with pressures, tools, and justifications to the breakout workflow.
Sheet

16 Joint Completion A report derived from technically applied loads and specific
Certificate condition / location information directly relating to the complete
tightened flanged joint

17 Flange Management Software used for planning, managing, and recording of data
relating to flanged joint’s location, history, current status and
Software
implementing and incorporating bolt load calculation software to
provide recommended tightening methods, tooling selection, torque
and tension values, etc.

18 Flange Tags Segmented Tags, which are affixed to flanged joints prior to
breakout (maintenance) or after installation (construction) to detail
joint status. For verification and traceability, tag serial numbers are
entered into the FMS database for each individual flanged joint.
19 RFID Small electronic tracking device consisting of a chip affixed to
flanges to detail joint status for quick verification and traceability; an
advance method to replace conventional tagging system.

THIS DOCUMENT CONTAINS CONFIDENTIAL INFORMATION. ALL RIGHTS (INCLUDING COPYRIGHT, CONFIDENTIAL INFORMATION, TRADE SECRETS AND
DESIGN RIGHTS) ARE OWNED BY MCCS INTERNATIONAL LTD & MCCS INTERNATIONAL SDN BHD. NO USE OF DISCLOSURE IS TO BE MADE WITHOUT T HE
WRITTEN PERMISSION OF MCCS INTERNATIONAL LTD & MCCS INTERNATIONAL SDN BHD.
THIS DOCUMENT IF PRINTED IS UNCONTROLLED AND FOR REFERENCE PURPOSES ONLY.
Standard Doc. No. MCCSI-KL-FM-SP-007 R0
 PROVISION OF LEAK TEST AND FLANGE Doc. No MCCSI-KL-FM-SP-007
MANAGEMENT FOR GALLAF 3 HUC PROJECT
Rev. No. 00
FLANGE MANAGEMENT SYSTEM PROCEDURE
(TIGHTENING & BREAKOUT) Page 8 of 25

2.3 Approved Operators

High pressures hydraulic bolting tools and equipment within the Flange Management System requires
specialist skills therefore trained, competent and experienced personnel in the use of high pressures
high pressures tools and equipment if highly preferred; personnel who has completed a recognised
competence assessments course to carry out the controlled inspection, assembly, tighten and/or
breakout or loose of bolted joints.

2.4 Calibration

Calibration Certificate shall be valid for a maximum duration of ONE year (12 months) under normal
practice, however, this will subject to manufacturer recommendations, frequency of use and possible
inaccuracies of readings found during operations. MCCS recommended bolting equipment to be
calibrated every 12 months for accuracy and at a recommended every 6-9 months onsite utilization or
subject to project specification while manual torque wrenches shall be every 3-6 months subject to its
onsite usage frequency.

3 PRE-TIGHTENING PROCEDURE

3.1 Preliminary Job Inspections

• Scope of Work has been identified.

• On-site Technical Procedure has been read and understood.
• Pipeline, vessel, or equipment is free of pressure – if not STOP!
• All members of the work party have read, understood, and signed as required:
➢ Permit to Work
➢ Job Specific Risk Assessment
• Personal Protective Equipment (PPE) is suitable and sufficient for the task.
• Equipment operation instruction manual has been read and understood.
• Equipment is suitable for the task, tested and in serviceable condition.
• Access and egress to the work site is adequate and scaffold fit for purpose, tagged, and inspected
within the last seven days.
• Never exceed the equipment stated maximum working pressure.
• Check that the torque and tension values to be applied have been recommended by the
manufacturer or relevant bolt load calculation software and are applicable to the tools being used
for the flange and bolt material being tightened and are approved for the project.
• Select a wrench that will complete the tightening operation within 75% of maximum output is
recommended.
• Check the flange is correctly assembled and all nuts and bolts are correctly set for protrusion with
fastener stampings visible and not against the flange face.
• Check that the tension values to be applied have been recommended by the manufacturer or
relevant bolt load calculation software and are applicable to the tools being used for the flange and
bolt material being tightened and are approved for the project.
• If any check falls out of limit, then the Technical Authority is to be informed for rectification. If
rectification is not carried out, details are to be included on the Joint Completion Certificate.

THIS DOCUMENT CONTAINS CONFIDENTIAL INFORMATION. ALL RIGHTS (INCLUDING COPYRIGHT, CONFIDENTIAL INFORMATION, TRADE SECRETS AND
DESIGN RIGHTS) ARE OWNED BY MCCS INTERNATIONAL LTD & MCCS INTERNATIONAL SDN BHD. NO USE OF DISCLOSURE IS TO BE MADE WITHOUT T HE
WRITTEN PERMISSION OF MCCS INTERNATIONAL LTD & MCCS INTERNATIONAL SDN BHD.
THIS DOCUMENT IF PRINTED IS UNCONTROLLED AND FOR REFERENCE PURPOSES ONLY.
Standard Doc. No. MCCSI-KL-FM-SP-007 R0
 PROVISION OF LEAK TEST AND FLANGE Doc. No MCCSI-KL-FM-SP-007
MANAGEMENT FOR GALLAF 3 HUC PROJECT
Rev. No. 00
FLANGE MANAGEMENT SYSTEM PROCEDURE
(TIGHTENING & BREAKOUT) Page 9 of 25

3.2 Flange, Fasteners and Gaskets Handling

a. Joint surface preparation. Inspect flange faces and ensure they are free from contamination and are
clean, dry, and free of scratches, indentations, scoring or other damage, which may prevent sealing
of the joint. Inspect flatness of the flange face. Ensure flange is freely aligning. Ensure that the
gasket dimensions are correct for the class and size of the flanges involved. Always use a new
gasket every time a flanged joint is assembled. Avoid re use of gaskets and if using a “cut from
sheet” gasket, ensure that the boltholes and edges are flat with no burns or ridges. Ensure gasket
is clean and free of contamination from dirt, oil, grease, or anti-seized compound.

If any check falls out of limit, then the Technical Authority is to be informed for rectification. If
rectification is not carried out, details of incompletion are to be clearly stated in the Joint Completion
Certificate.

b. For torquing operation, ensure all bolts, studs and nuts are correct material, size and length and are
clean and free of defects. Replace with new bolts if required. Wire brush studs, bolts, and nuts (if
necessary) to remove any dirt on the threads. Ensure that the nuts can run freely down the threads
before use.

c. Ensure all bolts, studs and nuts are correct material, size, and length, which is appropriate for
tensioning (1.5 x bolt diameter protrusion above the nut on tool application side of the joint) and are
clean and free of defects. Replace with new bolts if required. Wire brush studs, bolts, and nuts (if
necessary) to remove any dirt on the threads to allow ease of bolt tensioner installation. Ensure that
the nuts can run freely down the threads before use.

3.3 Manual and Hydraulic Torque Flange Joint Assembly

a. Apply a liberal coating of approved anti-seize compound / lubricant to each fastener / nut contact
surfaces. Be careful not to contaminate the gasket or the flange faces.

b. Insert 25% of total bolts on the flange (mid to lower of the flange area on horizontal piping) first to
help to retain the gasket. Carefully insert the gasket between the flanges faces; ensuring it is not
scratched, pinched, or contaminated.

c. Carefully install all bolts, nuts, and washers (if required). Only after all are installed with the correct
alignment of the gasket confirmed, tighten all bolts and nuts finger tight and then lightly pre-tighten
with a spanner. Carefully compact the joint in, closely watching the alignment

Note: Notify COMPANY / CONTRACTOR if flange faces are not parallel and require excess of
10% of the final torque value to align.

d. After all the nuts have been pre-tightened and before proceeding, check and confirm the below:

➢ The flanges line up correctly, and flange faces have fully closed on the gasket.
➢ The gasket is centred in the flanges.
➢ Correct washer combinations have been applied consistently (if required)
➢ All studs are correct length with at least two full threads protrusion outside the nuts (or
project specific requirements).
➢ Stud Bolts positioned with the material markings to the accessible side of the joint for
inspection purposes.
➢ The gap between the flange faces is uniform all around. This can be checked with a Vernier
or calliper gauge.
THIS DOCUMENT CONTAINS CONFIDENTIAL INFORMATION. ALL RIGHTS (INCLUDING COPYRIGHT, CONFIDENTIAL INFORMATION, TRADE SECRETS AND
DESIGN RIGHTS) ARE OWNED BY MCCS INTERNATIONAL LTD & MCCS INTERNATIONAL SDN BHD. NO USE OF DISCLOSURE IS TO BE MADE WITHOUT T HE
WRITTEN PERMISSION OF MCCS INTERNATIONAL LTD & MCCS INTERNATIONAL SDN BHD.
THIS DOCUMENT IF PRINTED IS UNCONTROLLED AND FOR REFERENCE PURPOSES ONLY.
Standard Doc. No. MCCSI-KL-FM-SP-007 R0
 PROVISION OF LEAK TEST AND FLANGE Doc. No MCCSI-KL-FM-SP-007
MANAGEMENT FOR GALLAF 3 HUC PROJECT
Rev. No. 00
FLANGE MANAGEMENT SYSTEM PROCEDURE
(TIGHTENING & BREAKOUT) Page 10 of 25

3.4 Hydraulic Tension Flange Joint Assembly

a. Ensure there is sufficient length of stud protrusion above the nut of at least 1.5 x the bolt diameter
on the tool application side of the joint to adequately engage the tensioner puller sleeves.

b. Apply a liberal coating of approved anti-seize compound / lubricant to each fastener / nut contact
surfaces. Be careful not to contaminate the gasket or the flange faces.

c. Apply a small of quantity approved Molybdenum / Graphite / PTFE / Copaslip grease to the back of
flange around the holes on bolt to provide lubricant for the nuts while tightening.

d. Pull the flanges together using Flange Puller until there is a gap of approximately 2.1/2” – 3 inches
then carefully insert the gasket between the flange faces, ensuring it is not scratched, pinched, or
contaminated.

e. Continue to pull up the flanges using Flange Puller until the flanges are firmly together and the
gasket seated.

Note: Notify COMPANY / CONTRACTOR if flange faces are not parallel!!!

f. Insert stud bolts in 4 opposite direction facing bolt holes and hand tightened the nuts i.e., 12, 3, 6,
9 o’clock

g. Remove the Flange Pulling Equipment. Ensure the stud bolts have extra length protruding to allow
for bolt tensioners.

h. These should be inserted based on preferred tensioning procedure i.e., 25%, 50% or 100%
tightening / loosening.

i. Inspect flange gap is even by taking measurements at 12, 3, 6 & 9 o’clock position.

j. After all the nuts have been pre-tightened and before proceeding, check and confirmed the below:

➢ The flanges aligned and flange faces have fully closed on the gasket.
➢ The gasket is centred in the flanges.
➢ All studs are correct length with at least two full threads outside nut on the back side and
that there is least 1.5 x the bolt diameter protrusion above the nut on the tool application
side of the joint
➢ The gap between the flange faces is uniform all around. They can be checked with a
Vernier or calliper gauge.
➢ Stud Bolts positioned with the material markings to the accessible side of the joint for
inspection purposes.

3.5 Lubrication Nut and Bolt Assembles – Torque Application

If a lubricant is to be used, the following must be adhered to the following and if in doubt consult the
On-site Technical Procedure for the lubrication of Nut and Bolt Assemblies:

a. Never lubricate bolts with compounds that cannot be identified, or their coefficient of friction is
unknown.

THIS DOCUMENT CONTAINS CONFIDENTIAL INFORMATION. ALL RIGHTS (INCLUDING COPYRIGHT, CONFIDENTIAL INFORMATION, TRADE SECRETS AND
DESIGN RIGHTS) ARE OWNED BY MCCS INTERNATIONAL LTD & MCCS INTERNATIONAL SDN BHD. NO USE OF DISCLOSURE IS TO BE MADE WITHOUT T HE
WRITTEN PERMISSION OF MCCS INTERNATIONAL LTD & MCCS INTERNATIONAL SDN BHD.
THIS DOCUMENT IF PRINTED IS UNCONTROLLED AND FOR REFERENCE PURPOSES ONLY.
Standard Doc. No. MCCSI-KL-FM-SP-007 R0
 PROVISION OF LEAK TEST AND FLANGE Doc. No MCCSI-KL-FM-SP-007
MANAGEMENT FOR GALLAF 3 HUC PROJECT
Rev. No. 00
FLANGE MANAGEMENT SYSTEM PROCEDURE
(TIGHTENING & BREAKOUT) Page 11 of 25

b. All instructions for Torque Tightening should specify a Torque Value to be used in conjunction with
the specified approved lubricant. If not, consult with the Engineer responsible for the job. If a
lubricant needs to be applied, the correct procedure should be followed.

c. The lubricant must be applied to the nut / bolt contact surfaces & nut to flange seating face
(tightening side only). Apply the lubricant to the bolt and rotate the nut up and down the bolt to
spread the lubricant evenly. If possible, do this with the bolt out of the flange to ensure the lubricant
is spread correctly and evenly.

d. Observe Control of Substances Hazardous to Health (COSHH) instructions when using lubricants.

Benefits of applying the correct lubrication prior to assembly:

a. Predictable bolt loads are achieved throughout the joint assembly.

b. To prevent inconsistent bolt tension, stress corrosion cracking, fretting, galling, seizing and stick-
slip.

c. Maintain threaded connections in good condition from initial assembly through to disassembly.

3.6 Lubrication Nut and Bolt Assembles – Tension Application

Lubrication of stud bolts when Tensioning is not a requirement for overcoming friction, however it may
be required for preservation and future maintenance purposes. If a lubricant is to be used, the following
must be adhered and if in doubt consult the On-site Technical Procedure for the lubrication of Nut and
Bolt Assemblies:

a. Only approved lubricant to be used.

b. Avoid applying lubricant to the thread protruding above the nut on the tensioner installation side
where the puller sleeves will engage onto the bolt to avoid any thread slippage when tooling is under
pressure / load.

c. Apply lubricant to the bolt thread / nut contact surfaces only.

d. Observe Control of Substances Hazardous to Health (COSHH) instructions when using lubricants.

3.7 Tensioning Equipment Inspections

a. Load Cells, Bridges, Threaded Pullers, Nut Sockets and Tommy Bars MUST be supplied by the
same manufacturer and be of the same type for each specified project / job and the technical
specifications for the tensioning tools are known.

b. Identify the correct amount of Bolt Tensioners required for the task based on the preferred tooling
cover i.e., 25%, 50% or 100% of bolts to be covered within one hydraulic circuit.

c. Ensure all pistons on the Load Cells are retracted i.e., level with the top of the Load Cell body.

d. Ensure tensioners in good condition and there is no damage to the hydraulic feed couplings fitted
on the load cells, ensure threads on the Threaded Puller is in good condition.

THIS DOCUMENT CONTAINS CONFIDENTIAL INFORMATION. ALL RIGHTS (INCLUDING COPYRIGHT, CONFIDENTIAL INFORMATION, TRADE SECRETS AND
DESIGN RIGHTS) ARE OWNED BY MCCS INTERNATIONAL LTD & MCCS INTERNATIONAL SDN BHD. NO USE OF DISCLOSURE IS TO BE MADE WITHOUT T HE
WRITTEN PERMISSION OF MCCS INTERNATIONAL LTD & MCCS INTERNATIONAL SDN BHD.
THIS DOCUMENT IF PRINTED IS UNCONTROLLED AND FOR REFERENCE PURPOSES ONLY.
Standard Doc. No. MCCSI-KL-FM-SP-007 R0
 PROVISION OF LEAK TEST AND FLANGE Doc. No MCCSI-KL-FM-SP-007
MANAGEMENT FOR GALLAF 3 HUC PROJECT
Rev. No. 00
FLANGE MANAGEMENT SYSTEM PROCEDURE
(TIGHTENING & BREAKOUT) Page 12 of 25

e. Ensure sufficient interconnecting hoses available to suit the amount of tensioners to be used and
they are in good condition and have not incurred any damage. Pay special attention for any crushed,
cuts or kinks in the hoses.

f. Ensure the pump unit is in good condition, pump oil reservoir is filled adequately with the correct
grade of hydraulic oil to operate the required amount of load cells throughout their range and it has
not incurred any damage.

g. Verify calibration of pressure gauge on the pump.

h. Ensure air supply from the compressor is sufficient to support the tensioning pump unit application.

i. Ensure working pressure of the hydraulic pump and the equipment to be operated is compatible.
Never exceed the equipment’s stated maximum working pressure.

3.8 Hydraulic Bolt Tensioning Pump setup

• Ensure the Pump Air On/Off Valve is in the closed position and that the Hydraulic Pressure Release
Valve is fully open.
• Connect an air supply hose from compressor to the tensioner pump unit and install whip check and
pins.
• Turn the air pressure regulator knob anti-clockwise and reduce air pressure to zero.
• Open the Air On/Off Valve and slowly turn the air pressure regulator knob clockwise and introduce
air pressure until it is indicated on the air pressure gauge.
• Open the Air On/Off Valve and allow the pump to cycle and check for correct pump function. Then
return the air regulator to zero pressure and close On/Off valve.
• Install Hydraulic Blanking fittings onto the Pump unit high pressure Hydraulic outlet / return fittings.
• Close the Hydraulic Pressure Release Valve and open the Air On/Off valve.
• Turn the air pressure regulator valve and slowly introduce air pressure, this will cycle the pump and
build Hydraulic pressure indicated on the Hydraulic pressure Gauge. Continue to increase the Air
pressure via the Air regulator until the required hydraulic pressure is shown on the Hydraulic
Pressure Gauge.
• Once the desired Hydraulic Pressure has been achieved, Lock off the air regulator to retain desired
air pressure, close the Air On/Off Valve.
• Open the Hydraulic pressure release valve slowly and reduce the Hydraulic oil pressure to Zero.
• The pump unit is now set to Pneumatically stall and cannot exceed the pre-determined Hydraulic
Pressure.
• Remove all Hydraulic blanks from the Pump unit Hydraulic High Pressures outlet / return.
• The Pump unit is now ready to use.

3.9 Tensioning Pre-Assembly Inspections

a. Ensure the flanges to be tensioned are the correct rating flange, types of the flange, condition of the
flange and the flange material.

b. Ensure the correct type, thread specification (ISO / Metric / UNC threads), size and length has been
selected for nuts, studs, and bolts for the flange.

c. Ensure all bolts, studs and nuts are clean and free of defects. Replace with new parts if required.
Wire brush studs, bolts, and nuts (if necessary) to remove any dirt on the threads. Ensure that the
nuts can run freely down the threads before use.
THIS DOCUMENT CONTAINS CONFIDENTIAL INFORMATION. ALL RIGHTS (INCLUDING COPYRIGHT, CONFIDENTIAL INFORMATION, TRADE SECRETS AND
DESIGN RIGHTS) ARE OWNED BY MCCS INTERNATIONAL LTD & MCCS INTERNATIONAL SDN BHD. NO USE OF DISCLOSURE IS TO BE MADE WITHOUT T HE
WRITTEN PERMISSION OF MCCS INTERNATIONAL LTD & MCCS INTERNATIONAL SDN BHD.
THIS DOCUMENT IF PRINTED IS UNCONTROLLED AND FOR REFERENCE PURPOSES ONLY.
Standard Doc. No. MCCSI-KL-FM-SP-007 R0
 PROVISION OF LEAK TEST AND FLANGE Doc. No MCCSI-KL-FM-SP-007
MANAGEMENT FOR GALLAF 3 HUC PROJECT
Rev. No. 00
FLANGE MANAGEMENT SYSTEM PROCEDURE
(TIGHTENING & BREAKOUT) Page 13 of 25

d. Ensure blind holes are free from contamination and bolts run freely down the threads before use.
Verify correct length if replacing bolts to ensure it do not bottom out before tightening on the flange.

e. Clean off any gasket material or other contamination on the flange faces, ensure flange faces are
clean, dry, and free of scratches, indentations, scoring or other damage which may prevent sealing
of the joint.

f. Ensure that the gasket dimensions are correct for the class and size of the flanges involved. Always
use a new gasket every time a flanged joint is assembled. Never reused a gasket. If using a “cut
from sheet” gasket, ensure that the holes on bolt and edges are flat with no burrs or ridges.

3.10 Topside Bolt Tensioners setup

• Place tools on all the studs at the side with the additional stud protrusion based on the following
flange assembly tensioning procedures and sequence (24 stud bolts on a flange joint as an
example):

4 TORQUE TIGHTENING & BREAKOUT PROCEDURE

4.1 Recommended Flange Bolt Torque Tightening Procedure

i. Measure the flange gap at a maximum of four points around the flange (24” flanges and above
should be at eight points).

ii. The bolt tightening sequence should begin at the point of the largest gap.

iii. Select a torque wrench so that the required final torque on joint stud bolts is not more than 75% of
the maximum capacity of the torque wrench.

Note: It may be necessary to use a smaller torque output wrench to achieve 30% torque due to
limitations of the lower torque range of the final torque wrench.

THIS DOCUMENT CONTAINS CONFIDENTIAL INFORMATION. ALL RIGHTS (INCLUDING COPYRIGHT, CONFIDENTIAL INFORMATION, TRADE SECRETS AND
DESIGN RIGHTS) ARE OWNED BY MCCS INTERNATIONAL LTD & MCCS INTERNATIONAL SDN BHD. NO USE OF DISCLOSURE IS TO BE MADE WITHOUT T HE
WRITTEN PERMISSION OF MCCS INTERNATIONAL LTD & MCCS INTERNATIONAL SDN BHD.
THIS DOCUMENT IF PRINTED IS UNCONTROLLED AND FOR REFERENCE PURPOSES ONLY.
Standard Doc. No. MCCSI-KL-FM-SP-007 R0
 PROVISION OF LEAK TEST AND FLANGE Doc. No MCCSI-KL-FM-SP-007
MANAGEMENT FOR GALLAF 3 HUC PROJECT
Rev. No. 00
FLANGE MANAGEMENT SYSTEM PROCEDURE
(TIGHTENING & BREAKOUT) Page 14 of 25

iv. Mark the correct tightening sequence on the stud ends or the flange periphery for smaller flanges
where marking the stud end is no possible in a clockwise direction with paint marker pen as per
diagram. The correct Criss-Cross Tightening sequence according to ASME-PCC-1 Guideline for
Pressure Boundary Bolted Flange Joint Assembly as follows:

Note: The number assigned at each bolt location represents the sequential order for tightening the bolt.

THIS DOCUMENT CONTAINS CONFIDENTIAL INFORMATION. ALL RIGHTS (INCLUDING COPYRIGHT, CONFIDENTIAL INFORMATION, TRADE SECRETS AND
DESIGN RIGHTS) ARE OWNED BY MCCS INTERNATIONAL LTD & MCCS INTERNATIONAL SDN BHD. NO USE OF DISCLOSURE IS TO BE MADE WITHOUT T HE
WRITTEN PERMISSION OF MCCS INTERNATIONAL LTD & MCCS INTERNATIONAL SDN BHD.
THIS DOCUMENT IF PRINTED IS UNCONTROLLED AND FOR REFERENCE PURPOSES ONLY.
Standard Doc. No. MCCSI-KL-FM-SP-007 R0
 PROVISION OF LEAK TEST AND FLANGE Doc. No MCCSI-KL-FM-SP-007
MANAGEMENT FOR GALLAF 3 HUC PROJECT
Rev. No. 00
FLANGE MANAGEMENT SYSTEM PROCEDURE
(TIGHTENING & BREAKOUT) Page 15 of 25

v. Determine the torque value for the flange and bolt material being tightened as recommended by the
manufacturer or bolt load calculation software and that is achievable with the tools being used.
Check that the flange size, class, rating, and material match those on the data sheet. Visually check
that the flange has been correctly assembled and the correct gasket is fitted. Check fastener
stampings are the correct way around.

vi. First tightening the stage should be limited to a maximum of 30% of the final torque setting.

vii. Second tightening stage should be limited to a maximum of 60% of the final torque setting.

viii. Third tightening stage should be carried out at the 100% torque setting.

ix. On the Fourth and Final tightening stage, change from diagonal tightening to adjacent bolt-to-bolt
tightening clockwise using 100% torque setting and chase around until nuts finally stop rotating.

Note: First, second and third stages should be tightened using the Criss-Cross tightening sequence
and the Fourth stage (check pass) should be tightened using the adjacent clockwise bolt to
bolt sequence as shown in the diagrams above. Failure to tighten the nuts in the Criss-Cross
sequence will cause a misalignment of the flange.

x. Throughout the tightening sequence, check the gap between the flanges is uniform. If the gap is not
reasonably uniform around the circumference, make the appropriate adjustments by selective bolt
tightening before proceeding.

Note: When tightening in a Criss-Cross pattern, tighten each flange bolt in the sequence shown
below that alternately tightens the bolts located 180° apart. For flanges with more than 8
bolts, use a similar “alternate and opposite” sequence.

xi. Using a small soft-faced / copper hammer (or similar), gently tap test each bolt to check the sound
of the bolt rings true, dull, or vibrating bolts should be retightened to the correct value.

xii. Complete a Flange Tag, attach to the joint, and remove the appropriate status segment(s).

xiii. Ensure the work area is left in a safe and tidy condition and that any PTW has been signed off.

xiv. Record all tightening information on a Joint Completion Certificate if required.

4.2 Recommended Flange Torque Breakout Procedure

1. Select a torque tool that can provide an output of approximately two times that of the assembly
torque value.

2. Locate correct location for flange breakout, use drawings and equipment tag numbers etc. to help
verify this. If in doubt STOP and seek assistance.

3. Ensure that the joint has been drained, purged, isolated, out of service and free of hazards in
accordance with the local Permit to Work prior to breakout flange.

4. Visually inspect flange for damage and corrosion that may interfere with breakout procedure.

THIS DOCUMENT CONTAINS CONFIDENTIAL INFORMATION. ALL RIGHTS (INCLUDING COPYRIGHT, CONFIDENTIAL INFORMATION, TRADE SECRETS AND
DESIGN RIGHTS) ARE OWNED BY MCCS INTERNATIONAL LTD & MCCS INTERNATIONAL SDN BHD. NO USE OF DISCLOSURE IS TO BE MADE WITHOUT T HE
WRITTEN PERMISSION OF MCCS INTERNATIONAL LTD & MCCS INTERNATIONAL SDN BHD.
THIS DOCUMENT IF PRINTED IS UNCONTROLLED AND FOR REFERENCE PURPOSES ONLY.
Standard Doc. No. MCCSI-KL-FM-SP-007 R0
 PROVISION OF LEAK TEST AND FLANGE Doc. No MCCSI-KL-FM-SP-007
MANAGEMENT FOR GALLAF 3 HUC PROJECT
Rev. No. 00
FLANGE MANAGEMENT SYSTEM PROCEDURE
(TIGHTENING & BREAKOUT) Page 16 of 25

5. Apply, if necessary, an approved solvent or lubrication or penetrating fluid to the Nuts to be worked
on.

6. Determine loosening sequence by the release of easily accessible opposite stud bolts beginning
with the bolt furthest way as a safety precaution to allow any potential residual pressure of gas or
liquid to escape away from personnel if trapped pressure is present within the system as described
in ASME-PCC-1-2000 Guideline for Pressure Boundary Bolted Flange Joint Assembly on Criss-
Cross Tightening sequence. Critical flange will require load control during breakout therefore
remove in reverse of assembly sequence two flats at a time until unloaded then remove.

7. Release all remaining nuts and remain the nuts on the stud bolts until flange are loosen then
continually check for leakage, seepage, or signs of pressure in the line.

Note: STOP WORK immediately and retightened the joint if there is sign of leakage. Report the
situation to COMPANY / CONTRACTOR or Supervisor assigned for the job.

8. Separate the nuts from stud bolts only AFTER the flange joint has been verified safe and fully broken
out to atmosphere, then inform COMPANY / CONTRACTOR.

9. Ensure that the work area is left in a safe and tidy condition.

10. Inspect and prepare for reassembly after Permit of Work signed off.

5 TENSION TIGHTENING & BREAKOUT PROCEDURE

5.1 Recommended Flange Bolt Tension Tightening & Breakout Procedure

The following tensioning procedures are only for use with Hydraulic Bolt Tensioners and are
specifically compiled for tension tightening of standard pressure containing flanged joints. The object
of each procedure is to accurately achieve a pre-determined residual bolt stress.

SAFETY: Prior to commencement of bolt tensioning ensure that:

• All necessary safety precautions have been carried out

• Personnel involved in bolt tensioning are competent and fully trained in the use of bolt
tensioners and tightening techniques.
• The procedure and data to be used is authorised by a responsible Engineer.
• The joints / pipework to be worked on are not “live”. Joints must be ZERO pressure and free
from hazardous substances.
• Bolt tensioning pressures, specific to the flanged joint to be tightened, are available

THIS DOCUMENT CONTAINS CONFIDENTIAL INFORMATION. ALL RIGHTS (INCLUDING COPYRIGHT, CONFIDENTIAL INFORMATION, TRADE SECRETS AND
DESIGN RIGHTS) ARE OWNED BY MCCS INTERNATIONAL LTD & MCCS INTERNATIONAL SDN BHD. NO USE OF DISCLOSURE IS TO BE MADE WITHOUT T HE
WRITTEN PERMISSION OF MCCS INTERNATIONAL LTD & MCCS INTERNATIONAL SDN BHD.
THIS DOCUMENT IF PRINTED IS UNCONTROLLED AND FOR REFERENCE PURPOSES ONLY.
Standard Doc. No. MCCSI-KL-FM-SP-007 R0
 PROVISION OF LEAK TEST AND FLANGE Doc. No MCCSI-KL-FM-SP-007
MANAGEMENT FOR GALLAF 3 HUC PROJECT
Rev. No. 00
FLANGE MANAGEMENT SYSTEM PROCEDURE
(TIGHTENING & BREAKOUT) Page 17 of 25

5.2 25% Tensioning Procedure

1. Number each bolt 1, 2, 3, etc.

2. Square up the flanged joint using hand tools, or if necessary, bolt tensioners.

3. Assemble tensioning tools to the first 25% of the bolts (i.e., select odd numbered bolts, equally
spacing the tensioners) and apply the “Pressure 1” as indicated in the bolt tensioning data.
Whilst maintaining the system under pressure, turn down the flange nuts using toggle bar.
Always tap the toggle bar using a hammer to firmly seat the nut against the flange surface.
Release the system pressure and reapply twice further, i.e., “Pressure 1” and turn down nuts three
times.

4. Move the tensioning tools to the to the remaining untightened odd numbered bolts and apply the
“Pressure 1” as indicated in the bolt tensioning data. Turn down the flange nuts.
Release the system pressure and reapply twice further, i.e., apply “Pressure 1”, and turn down the
nuts three times.
Note: It is often advisable to continuously repeat Stage 3 and Stage 4, especially with Ring Type
Joints, until no further movement of the flange nuts can be obtained. Also, it may be beneficial to
allow a few minutes between each pressurisation to allow the gasket to bed in.

5. Move tensioning tools to first set of even numbered bolts (ensuring that the tensioners are equally
spaced) and apply the “Pressure 2” as indicated in the bolt tensioning data. Turn down the flange
nuts.
Release the system pressure and reapply twice further, i.e., apply “Pressure 2”, and turn down nuts
three times.

6. Move the tensioning tools to the remaining untightened even numbered bolts and apply the
“Pressure 2” as indicated in the bolt tensioning data Turn down the flange nuts.
Release the system pressure and reapply twice further, i.e., apply “Pressure 2”, and turn down nuts
three times.

7. Due to the number of tensioning tool passes; it is inevitable that load losses will have occurred
between each pass. It is therefore advisable to reassemble the tensioning tools back to the bolts
tightened in Stage 3 and Stage 4 (and if necessary, Stage 5 and Stage 6), apply “Pressure 2” and
turn down the flange nuts. This MUST be constantly repeated until there is no further nut movement.

8. As a final check, using a soft-faced / copper hammer (or similar), “ring” each bolt to ensure that no
loose bolts remain.

5.3 50% Tensioning Procedure

1. Number each bolt 1, 2, 3, etc.

2. Square up the flanged joint using hand tools, or if necessary, bolt tensioners.

3. Assemble tensioning tools to 50% of the bolts (i.e., all odd numbered bolts) and apply the “Pressure
1” as indicated in the bolt tensioning data.
Whilst maintaining the system under pressure, turn down the flange nuts using toggle bar.
Always tap the toggle bar using a hammer to firmly seat the nut against the flange surface.

THIS DOCUMENT CONTAINS CONFIDENTIAL INFORMATION. ALL RIGHTS (INCLUDING COPYRIGHT, CONFIDENTIAL INFORMATION, TRADE SECRETS AND
DESIGN RIGHTS) ARE OWNED BY MCCS INTERNATIONAL LTD & MCCS INTERNATIONAL SDN BHD. NO USE OF DISCLOSURE IS TO BE MADE WITHOUT T HE
WRITTEN PERMISSION OF MCCS INTERNATIONAL LTD & MCCS INTERNATIONAL SDN BHD.
THIS DOCUMENT IF PRINTED IS UNCONTROLLED AND FOR REFERENCE PURPOSES ONLY.
Standard Doc. No. MCCSI-KL-FM-SP-007 R0
 PROVISION OF LEAK TEST AND FLANGE Doc. No MCCSI-KL-FM-SP-007
MANAGEMENT FOR GALLAF 3 HUC PROJECT
Rev. No. 00
FLANGE MANAGEMENT SYSTEM PROCEDURE
(TIGHTENING & BREAKOUT) Page 18 of 25

4. Release the system pressure and repeat Stage 3 twice further, i.e., apply “Pressure 1” reapply twice
further, i.e., “Pressure 1” and turn down nuts three times.
Note: It is often advisable to continuously reapply “Pressure 1”, especially with Ring Type Joints,
until no further movement of the flange nuts can be obtained. Also, it may be beneficial to allow a
few minutes between each pressurisation to allow the gasket to bed in.

5. Move tensioning tools onto the remaining 50% of bolts (all even numbered bolts) and apply the
“Pressure 2” as indicated in the bolt tensioning data. Turn down the flange nuts.

6. Release the system pressure and repeat Stage 5 twice further, i.e., apply “Pressure 2” and turn
down nuts three times.

7. As a check to see if an excessive load has been lost in the initial 50% of bolts tightened (odd
numbered bolts), assemble two tensioning tools to randomly select but diametrically opposite odd
numbered bolts.
Apply “Pressure 2” and attempt to further tighten the flange nuts. If the nuts cannot be further
tightened, then tensioning is complete, and the tensioners may be removed.
If the flange nuts can be further tightened, then reassemble the tensioning tools onto all the odd
numbered bolts.
Apply “Pressure 2” and turn down the flange nuts once more.
The bolt tensioners may now be removed.

8. As a final check, using a hammer, “ring” each bolt to ensure that no loose bolts remain.

5.4 100% Tensioning Procedure

1. Square up the flanged joint using hand tools, or if necessary, bolt tensioners.

2. Assemble one tensioning tool to each bolt.

Occasionally, depending upon the pitch of the bolting, the tensioners may be able to be assembled
on one side of the flange. Otherwise, 50% of the tensioners are to be assembled to one side of the
joint with the remaining on the opposite.
Upon hose connection, ensure that tensioners from both sides of the flange are connected into the
hydraulic hose hardness.

3. Apply the “Pressure 2” as indicated in the bolt tensioning data.

Whilst maintaining the system under pressure, turn down the flange nuts using a toggle bar.
Always tap the toggle bar using a hammer to firmly seat the nut against the flange surface.

4. Release the system pressure and repeat Stage 3 twice further, i.e., apply “Pressure 2” and turn
down nuts three times.
Note: It is often advisable to continuously reapply “Pressure 2”, especially with Ring Type Joints,
until no further movement of the flange nuts can be obtained. Also, it may be beneficial to allow a
few minutes between each pressurisation to allow the gasket to bed in.

5. As a check, apply “Pressure 2” once more and attempt to further tighten the flange nuts.
If the nuts cannot be further tightened, then tensioning is complete, and the tensioning tools may be
removed.
If the flange nuts can be further tightened, then “Pressure 2” must be continuously reapplied until
no further movement of the flange nuts can be obtained.
The bolt tensioner s may not be removed.

THIS DOCUMENT CONTAINS CONFIDENTIAL INFORMATION. ALL RIGHTS (INCLUDING COPYRIGHT, CONFIDENTIAL INFORMATION, TRADE SECRETS AND
DESIGN RIGHTS) ARE OWNED BY MCCS INTERNATIONAL LTD & MCCS INTERNATIONAL SDN BHD. NO USE OF DISCLOSURE IS TO BE MADE WITHOUT T HE
WRITTEN PERMISSION OF MCCS INTERNATIONAL LTD & MCCS INTERNATIONAL SDN BHD.
THIS DOCUMENT IF PRINTED IS UNCONTROLLED AND FOR REFERENCE PURPOSES ONLY.
Standard Doc. No. MCCSI-KL-FM-SP-007 R0
 PROVISION OF LEAK TEST AND FLANGE Doc. No MCCSI-KL-FM-SP-007
MANAGEMENT FOR GALLAF 3 HUC PROJECT
Rev. No. 00
FLANGE MANAGEMENT SYSTEM PROCEDURE
(TIGHTENING & BREAKOUT) Page 19 of 25

6. As a final check, using a hammer, “ring” each bolt to ensure that no loose bolts remain.

5.5 De-tension / Breakout Procedure

When de-tensioning, specific tool pressures are not normally available as it is not always possible to
calculate the pressure at which the flange nut will break free. As a guide, if the original flange bolt
tightening pressures are available, the de-tensioning pressure is usually marginally higher than the
original tensioning pressure (but not always).

SAFETY: Prior to commencement of bolt de-tensioning ensure that:

• All necessary safety precautions have been carried out

• Personnel involved in bolt tensioning are competent and fully trained in the use of bolt
tensioners and tightening techniques.
• The procedure and data to be used is authorised by a responsible Engineer.
• The joints / pipework to be worked on are not “live”. Joints must be ZERO pressure and free
from hazardous substances.
• The maximum pressure that can be applied has been calculated to ensure that either 85% of
bolts material yield is not exceeded or the maximum tool pressure is not exceeded, whichever
is the lower. Pump must be pre-set to achieve this.

1. Assemble the tensioning tools to the bolts.

With the pulling sleeve fully screwed down and seated on the piston, unscrew the pulling sleeve
through one half turn.
This will prevent the pulling sleeve becoming locked onto the piston when the bolt tension is
released.

2. Insert a toggle bar through the tensioner bridge window and into a hole in the nut-rotating ring.
Apply hydraulic pressure to the system until the flange nuts can be rotated, ensuring that the piston
does not exceed maximum stroke or system pressure does not exceed that indicated in the safety
notes above.

3. Turn back each flange nut through one full turn (6 holes on the nut rotating ring).

4. De-pressurise the system and check to see that the flange nuts are still free to rotate.

5. Remove the bolt tensioners.

If the pulling sleeve cannot be unscrewed and the flange nut is also tight, then the pulling sleeve
has locked onto the top face of the flange nut – see Stage 6.
If the pulling sleeve cannot be unscrewed but the flange nut is free, then the pulling sleeve has
locked onto the piston – see Stage 7.

6. Pulling sleeve locked onto top face of nut.

If the flange nut is unscrewed further than that indicated in Stage 3, it can cause the nut to become
locked onto the pulling sleeve when bolt tension is released.
To release the pulling sleeve / flange nut, the hydraulic pressure must be re-applied, and the flange
nut rotated clockwise (to tighten) half a turn (3 holes on the nut rotating ring).
Upon de-pressurisation, the pulling sleeve should be free to rotate.

7. Pulling sleeve locked onto piston.

THIS DOCUMENT CONTAINS CONFIDENTIAL INFORMATION. ALL RIGHTS (INCLUDING COPYRIGHT, CONFIDENTIAL INFORMATION, TRADE SECRETS AND
DESIGN RIGHTS) ARE OWNED BY MCCS INTERNATIONAL LTD & MCCS INTERNATIONAL SDN BHD. NO USE OF DISCLOSURE IS TO BE MADE WITHOUT T HE
WRITTEN PERMISSION OF MCCS INTERNATIONAL LTD & MCCS INTERNATIONAL SDN BHD.
THIS DOCUMENT IF PRINTED IS UNCONTROLLED AND FOR REFERENCE PURPOSES ONLY.
Standard Doc. No. MCCSI-KL-FM-SP-007 R0
 PROVISION OF LEAK TEST AND FLANGE Doc. No MCCSI-KL-FM-SP-007
MANAGEMENT FOR GALLAF 3 HUC PROJECT
Rev. No. 00
FLANGE MANAGEMENT SYSTEM PROCEDURE
(TIGHTENING & BREAKOUT) Page 20 of 25

This occurs if the pulling sleeve has not been unscrewed sufficiently in Stage 1 (half a turn may be
insufficient for fine threaded bolts) causing the pulling sleeves to become locked onto the piston as
the tension is released in the bolt.
To release the pulling sleeve, re-apply the hydraulic pressure and turn down the flange nut.
Upon depressurization, the pulling sleeve should be freely rotate.
Unscrew the pulling sleeve a further half turn and repeat Stages 2 to 5.

6 BOLTING TOOLS AND EQUIPMENT

6.1 Manual Torque Wrench

i. Square Drive Wrench only: Ensure the wrench is in the correct position and torque capacity
supplied is sufficient for the job. Select and secured the correct Crowfoot or Impact Socket size with
retaining rings and pin.

ii. Spigot Drive Wrench only: Ensure the torque capacity supplied is sufficient for the job and the
size of an open-end or ring-end fittings selected is correct for the wrench.

iii. Adjust torque setting of the wrench to the desired value.

iv. Apply steady force and constant load by pulling the wrench using both hands avoiding any jerking
movements. Consider the possible scenarios below:

➢ If the back nut begins to move while tightening a backing spanner must be fitted to the nut
and react off the next nut to prevent turning.
➢ Backing spanner must be secured to prevent accidental release by being tied off or other
methods. Backing spanners are known to pinch points.
➢ When using larger manual wrenches assistance may be required to pull the wrench safely.
➢ Should assistance not available a hydraulic torque wrench will be required to replace
manual hand torque wrenches due to high torque values set.

v. Continue tightening operations by pulling the wrench clockwise until maximum travel or the torque
value is achieved by activating the click or linkage mechanism.

vi. Reset the torque wrench to “zero” prior to storing after use as a measure to maintain the calibration
of the toque wrench.

6.2 Hydraulic Torque Wrench

Hydraulic Torque Wrenches are available in various sizes that operate within the same pump pressure
range of a standard 10,000psi (700 bar) Torque pump unit, they also have differing sizes of square
drives or direct fit hexagon cassettes that can output various torque loads. Square drive VS torque
output data can be found in operating manuals or technical data spec sheets. All hydraulic wrenches
are normally powered from an air (pneumatic) or electric operated hydraulic power pack with a
maximum working pressure of 10,000 psi or 700Bar.

The following should be in placed while operating hydraulic torque wrenches:

Note: Operation by one person (pump and wrench) is recommended unless one person cannot handle
the wrench safely. When two personnel are required the communication both verbal and visual

THIS DOCUMENT CONTAINS CONFIDENTIAL INFORMATION. ALL RIGHTS (INCLUDING COPYRIGHT, CONFIDENTIAL INFORMATION, TRADE SECRETS AND
DESIGN RIGHTS) ARE OWNED BY MCCS INTERNATIONAL LTD & MCCS INTERNATIONAL SDN BHD. NO USE OF DISCLOSURE IS TO BE MADE WITHOUT T HE
WRITTEN PERMISSION OF MCCS INTERNATIONAL LTD & MCCS INTERNATIONAL SDN BHD.
THIS DOCUMENT IF PRINTED IS UNCONTROLLED AND FOR REFERENCE PURPOSES ONLY.
Standard Doc. No. MCCSI-KL-FM-SP-007 R0
 PROVISION OF LEAK TEST AND FLANGE Doc. No MCCSI-KL-FM-SP-007
MANAGEMENT FOR GALLAF 3 HUC PROJECT
Rev. No. 00
FLANGE MANAGEMENT SYSTEM PROCEDURE
(TIGHTENING & BREAKOUT) Page 21 of 25

must be always maintained between the tool handler and remote control / pump operator. The
tool must not be energised without notification from the tool handler.

1. Ensure that the Hydraulic pump unit is in a serviceable condition as per its user manual.

2. Make sure that all Air and Hydraulic Couplings are clean and free from dirt.

3. Square Drive Tools Only: Ensure Square Drive is in the correct position for tightening operations.
Ensure the correct size Impact Socket has been selected and that it has a Retaining Ring and Pin
to secure with the Square Drive tool. Position the Reaction Arm for the best angle and safe operation
then engage the retaining device.
4. Hexagon / Low Profile Head Tools Only: Ensure correct size Hex Head has been selected for the
relevant power head and that it is fitted correctly.

5. With the tool removed from the flange and safely positioned on the ground, connect the hydraulic
hoses to the torque tool and to the hydraulic pump unit via a quick release / screw coupling fittings
ensuring that all locking collars / thumbscrews are fully tightened / engaged.

6. Connect the pump to an air supply and secure with whip checks and pins at all connections. Switch
on air supply and check system for leaks. The torque wrench is operated via a remote-control
pendant connected to the pump unit.

7. Set the pump to the required pressure for tightening by turning the Hydraulic Pressure Valve
clockwise to increase pressure or counter-clockwise to decrease pressure while actuating the tool
until the required pressure is displayed on the pump calibrated pressure gauge.

Note: Always remove the tool from the flange and place on a surface where reaction will not be
possible when setting / altering the pump pressure or adjusting reaction points! Due to
various types of hydraulic pumps, it is important to refer to pump unit manufactures operating
manual for locations and functions of controls.

8. Fit the tool onto the bolt via the nut ensuring that correct and safe reaction is achieved.

Note: Pinch Points are present around all reaction areas and in tight spaces, additionally hydraulic
hoses can be pinch points. Hands and fingers must be always kept clear from pinch points.

9. To tighten the bolt & nut, press using the Hydraulic Pump unit advance the torque wrench to achieve
a complete stroke of the torque wrench piston, then release and allow the piston to retract and return
to its original start position. Continue to stroke and retract the piston of the torque wrench until the
required pump pressure and therefore the desired torque output is achieved.

Note: If the back nut begins to move while tightening a backing spanner must be fitted to the nut reacting off
the next adjacent nut to prevent turning. Backing spanners must be secured to prevent accidental release by
being tied off or by other methods. Backing spanners also introduce pinch points.

6.3 Topside Hydraulic Bolt Tension

Tensioning is a method of controlled tightening which applies load to a bolt by stretching it axially with
use of a bolt tensioner (load cell) which is hydraulically powered by an air (pneumatic) operated pump
unit up to a maximum operating pressure of 21,750 psi (1,500 Bar). Tensioning permits the
simultaneous tightening of multiple bolts; the tools are installed typically on 50% of the bolts within the
joint assembly and are connected via a high pressures hydraulic hose circuit to a hydraulic pump unit.
THIS DOCUMENT CONTAINS CONFIDENTIAL INFORMATION. ALL RIGHTS (INCLUDING COPYRIGHT, CONFIDENTIAL INFORMATION, TRADE SECRETS AND
DESIGN RIGHTS) ARE OWNED BY MCCS INTERNATIONAL LTD & MCCS INTERNATIONAL SDN BHD. NO USE OF DISCLOSURE IS TO BE MADE WITHOUT T HE
WRITTEN PERMISSION OF MCCS INTERNATIONAL LTD & MCCS INTERNATIONAL SDN BHD.
THIS DOCUMENT IF PRINTED IS UNCONTROLLED AND FOR REFERENCE PURPOSES ONLY.
Standard Doc. No. MCCSI-KL-FM-SP-007 R0
 PROVISION OF LEAK TEST AND FLANGE Doc. No MCCSI-KL-FM-SP-007
MANAGEMENT FOR GALLAF 3 HUC PROJECT
Rev. No. 00
FLANGE MANAGEMENT SYSTEM PROCEDURE
(TIGHTENING & BREAKOUT) Page 22 of 25

Each tool when delivered with hydraulic pressure develops the same load and provides a uniform
clamping force across the joint.

The maximum load that can be applied to any bolt is carefully calculated to ensure that the bolt materials
yield is not exceeded, or the maximum tool pressure is not exceeded, whichever is lower. Tensioning
requires additional bolt threads for tooling installation, which must be in good condition.

In a commitment to facilitate user understanding of all operating instructions, MCCS International will
supply operation manuals provided by tools manufacturer and upon request provide specific on-site
training courses.

7 DO’S & DON’TS

7.1 Do’s

• Ensure that operator is fully conversant with the safe use of the tools and their operating procedures.
• Ensure that loud and clear communication are sent and received by personnel carrying out the task.
• Equipment operator to check personnel are free from hydraulic hose and pinch point areas prior to
applying pressure to the tool
• Ensure that the torque reaction foot / arm, is engaged correctly.
• Always switch off pump when moving wrench or not in use.
• Ensure bolt threads clean and lightly oiled before breakout.
• Ensure the line / system has been drained and isolated.
• Ensure torque capacity for the wrenches is sufficient for the breakout procedure.
• Ensure backing spanner is engaged correctly before application.
• Ensure sufficient space available around the flange joint to operate safely.
• Consider Simultaneous Operations (SIMOPS). Erect barriers and signage to prevent personnel not
involved with the task entering the workspace.
• Carry out Dynamic on the job risk assessment.
• Dispose of all waste materials in accordance with waste management procedures.
• Check that the loads or pressures stated are applicable for the tools being used and for the flange
or stud bolt material being tightened.
• Number the studs as an aid for applying the correct Criss-Cross tightening sequence.
• Make sure that the full thread engagement of the nut on the stud bolt has been achieved.
• Number the studs as a visual aid for applying the correct tensioning procedure.
• Ensure a minimum one- and half-time diameters of thread protrusion is available above the nut
before tensioners are installed
• Hand-tighten nuts first, ensuring that the correct face of the nut will seat squarely onto the flange
surface.
• Use the correct and approved lubricants.
• Wear suitable protective clothing.
• Observe Control of Substances Hazardous to Health (COSHH) instructions when using lubricating
compounds and hydraulic oils.
• Tightening procedure is made available for numbering of studs / stud bolts using the correct
sequence a shown above.
• The torque value must be obtained prior to tightening any bolted joints and coefficient of friction /
type of lubricant applied must be clarified.
• Ensure proper posture taken throughout task
• Follow all safety procedures for the equipment being utilised.

THIS DOCUMENT CONTAINS CONFIDENTIAL INFORMATION. ALL RIGHTS (INCLUDING COPYRIGHT, CONFIDENTIAL INFORMATION, TRADE SECRETS AND
DESIGN RIGHTS) ARE OWNED BY MCCS INTERNATIONAL LTD & MCCS INTERNATIONAL SDN BHD. NO USE OF DISCLOSURE IS TO BE MADE WITHOUT T HE
WRITTEN PERMISSION OF MCCS INTERNATIONAL LTD & MCCS INTERNATIONAL SDN BHD.
THIS DOCUMENT IF PRINTED IS UNCONTROLLED AND FOR REFERENCE PURPOSES ONLY.
Standard Doc. No. MCCSI-KL-FM-SP-007 R0
 PROVISION OF LEAK TEST AND FLANGE Doc. No MCCSI-KL-FM-SP-007
MANAGEMENT FOR GALLAF 3 HUC PROJECT
Rev. No. 00
FLANGE MANAGEMENT SYSTEM PROCEDURE
(TIGHTENING & BREAKOUT) Page 23 of 25

• Carry out Dynamic on the job risk assessment.

• Dispose of all waste materials in accordance with waste management procedures.

7.2 Don’ts

• Do not stand in any potential pressure release leak path.

• Never torque damaged or corroded stud bolts.
• Do not draw a flange up tight on one or two stud bolts, as this will cause local gasket crushing or
pinching on the gasket.
• Do not over tighten stud bolts or add extra torque value beyond what has been calculated.
• Never pressurise unconnected hydraulic couplings.
• Never tension damaged or corroded bolts.
• Never stand in line with the bolt axis when tools are pressurised.
• Never hold hydraulic wrenches at their pinch or reaction points when energising.
• Hold wrench when setting up pump pressures.
• Do not leave pressure trapped in the hydraulic hose when tools are not in use.
• Never operate by exceeding the maximum working pressure of pump unit.
• Do not position your body near or step on pressurised hydraulic lines
• Do not use or handle hydraulic hoses to support tools
• Never hold bolt tensioners when energising. Only approach the equipment once the pressure has
been stabilised.
• Never exceed the equipment’s stated maximum working pressure of 10,000psi (700Bar) for
hydraulic torque while 21,750psi (1,500Bar) for hydraulic tension tools and equipment.
• Do not exceed the maximum piston stroke or retract the piston if having doubts.
• Do not attempt to loosen or tighten the hydraulic system while it is still under pressure.
• Any damaged bolts should be replaced prior to the tightening procedure.
• Do not stand in any potential pressure release leak path and be aware of potential trapped liquids.
• Do not draw a flange up tight on one or two stud bolts, as this will cause local gasket crushing or
pinching on the gasket.
• Do not over tension stud bolts
• Do not use or handle hydraulic hoses to support tools

8 SAFETY REQUIREMENT

8.1 HS&E Before Work

High pressures hydraulic bolting tools and equipment enable the user to accomplish bolting tasks more
easily with increased force, accuracy, and efficiency. Some hand torque tools can generate large force;
therefore, safety should be followed in accordance with the tools individual design and reference
documentation. Misuse can be dangerous; therefore, safety should be followed in association with the
tooling individual design and reference documentation.

This procedure and additional safety related sections contained towards the end of this documents are
designed to assist in the proper instructions for use and care of high pressures hydraulic bolting tools
and equipment and play a major role in the prevention of accidents therefore users must always
consider safety when operating the tools and equipment. In addition, carrying out site related risks
assessments, reading, understanding, and complying with all operating instructions prior to and during
operation.

THIS DOCUMENT CONTAINS CONFIDENTIAL INFORMATION. ALL RIGHTS (INCLUDING COPYRIGHT, CONFIDENTIAL INFORMATION, TRADE SECRETS AND
DESIGN RIGHTS) ARE OWNED BY MCCS INTERNATIONAL LTD & MCCS INTERNATIONAL SDN BHD. NO USE OF DISCLOSURE IS TO BE MADE WITHOUT T HE
WRITTEN PERMISSION OF MCCS INTERNATIONAL LTD & MCCS INTERNATIONAL SDN BHD.
THIS DOCUMENT IF PRINTED IS UNCONTROLLED AND FOR REFERENCE PURPOSES ONLY.
Standard Doc. No. MCCSI-KL-FM-SP-007 R0
 PROVISION OF LEAK TEST AND FLANGE Doc. No MCCSI-KL-FM-SP-007
MANAGEMENT FOR GALLAF 3 HUC PROJECT
Rev. No. 00
FLANGE MANAGEMENT SYSTEM PROCEDURE
(TIGHTENING & BREAKOUT) Page 24 of 25

In a commitment to facilitate user understanding of all operating instructions, MCCS International will
supply operation manuals provided by tools manufacturer and onsite training upon request.

8.2 HS&E During Work

Risk Assessments will be undertaken according to MCCS International and tool manufacturer
procedures. The following list gives minimum requirements.

• Eye protection must be worn.

• Gloves (as appropriate for the task), Safety boots and Overalls must be worn.
• Do not exceed maximum torque capacity for the tool.
• Observe site-specific safety requirements.
• Observe all safety instructions in the Operation and Maintenance Manual for the specified
Torque Wrench.
• Always function-test any equipment before use to ensure proper functionality. Identified faults
are to be rectified with immediate effect, prior to work commencement.
• Faulty Equipment shall be adequately quarantined.
• Observe Control of Substances Hazardous to Health (COSHH).

8.3 Pinch Points and Correct Reaction Methods

• Pinch Points are present around reaction areas and in tight spaces. Hands and fingers must be
always kept clear from pinch points.
• Improper reaction set up and/or incorrect socket size will cause a concentration of stress that can
make the tool, socket or nut vulnerable to fracture. The common cause of socket failure is known
as “cocking”, a condition when the socket is placed over the nut at an irregular angle while being
placed under load.

5.3.1. Square Drive Wrench Head

• A solid square reaction engagement is critical but if not possible consider changing
torque tool type, size, or model.
• Avoid any irregular engagement.
• Only use reaction arms as per the Tooling design. Never react with reaction arm
removed and on torque wrench reaction arm engagement spline, this can damage the
Torque wrench and could result in injury.

5.3.2. Hexagon Wrench Head

• Avoid any angular engagement.

• Always use the tooling manufacturers supplied reaction foot, never react with reaction
foot removed and on torque wrench reaction foot engagement spline, this can damage
the Torque wrench and could result in injury.
• No angular adjustment of reaction foot allowed, only react in line with the installed
torque cassette.

THIS DOCUMENT CONTAINS CONFIDENTIAL INFORMATION. ALL RIGHTS (INCLUDING COPYRIGHT, CONFIDENTIAL INFORMATION, TRADE SECRETS AND
DESIGN RIGHTS) ARE OWNED BY MCCS INTERNATIONAL LTD & MCCS INTERNATIONAL SDN BHD. NO USE OF DISCLOSURE IS TO BE MADE WITHOUT T HE
WRITTEN PERMISSION OF MCCS INTERNATIONAL LTD & MCCS INTERNATIONAL SDN BHD.
THIS DOCUMENT IF PRINTED IS UNCONTROLLED AND FOR REFERENCE PURPOSES ONLY.
Standard Doc. No. MCCSI-KL-FM-SP-007 R0
 PROVISION OF LEAK TEST AND FLANGE Doc. No MCCSI-KL-FM-SP-007
MANAGEMENT FOR GALLAF 3 HUC PROJECT
Rev. No. 00
FLANGE MANAGEMENT SYSTEM PROCEDURE
(TIGHTENING & BREAKOUT) Page 25 of 25

9 ON COMPLETION OF WORK
Ensure the below is complied with upon completion of each tightening / breakout / break-loose
procedure:

• Flange gap measurements shall be documented.

• Tooling utilized and Calibration certificates shall be documented.
• The Joint Completion Certificate will be completed and signed.

THIS DOCUMENT CONTAINS CONFIDENTIAL INFORMATION. ALL RIGHTS (INCLUDING COPYRIGHT, CONFIDENTIAL INFORMATION, TRADE SECRETS AND
DESIGN RIGHTS) ARE OWNED BY MCCS INTERNATIONAL LTD & MCCS INTERNATIONAL SDN BHD. NO USE OF DISCLOSURE IS TO BE MADE WITHOUT T HE
WRITTEN PERMISSION OF MCCS INTERNATIONAL LTD & MCCS INTERNATIONAL SDN BHD.
THIS DOCUMENT IF PRINTED IS UNCONTROLLED AND FOR REFERENCE PURPOSES ONLY.
Standard Doc. No. MCCSI-KL-FM-SP-007 R0
 PROVISION OF LEAK TEST AND FLANGE Tender No.: TE22155-FM.LT
MANAGEMENT FOR GALLAF 3 HUC PROJECT
Rev. No.: 00

TECHNICAL PROPOSAL Page: 12 of 30

SCOPE OF WORK MATRIX

ACTIVITY CLIENT MCCS REMARKS
Engineering
Technical Documents as required; Isometric, O
P&ID and related drawings, Layout Plan,
Piping Specification & Legend, Piping
Schedule, Approved COMPANY Flange
Management Procedure, Project Organisation
Chart etc.
Approved Torque / Tension Value based on O
technical specification in the approved
procedure issued by COMPANY and/or
equipment manufacturer
Technical Documents as required; Flange O
Management Procedure, Job Safety Hazards
(JHA), Project Execution Plan, Organisation
Chart, etc.
Mobilisation and detailed work schedule O
Final tightening report / records / closure O
report for post operational purposes
Flange Management Personnel
Flange Management Engineer O
Flange Management Supervisor O
Flange Management Technician O
BOSIET (OPITO) O
H2S (OPITO) O
Authorised Entrant and Standby Person for O
Confined Space (AESP), if required
Offshore Medical Screening (OGUK) O
Qatar Work Permit O With assistance from Client
OMF Card Offshore pass, Ras Laffan Gate O With assistance from Client
Pass, Incident Fee (IF Training)
Bolting Equipment, Tools, and Consumables
DNV 2.7.1 Certified Storage complete with O
necessary tooling, workbench, spares,
lubricants, degreasers, fittings, air hoses,
accessories, portable lighting, onsite
communication, etc.
Air Driven Hydraulic Tensioning Pump O Optional in the lumpsum
complete with Feed and Interconnecting Hoses Pump supplied complete with
Conformity Certificate & Gauge
with valid Calibration
Certification
Topside Hydraulic Bolt Tensioners complete O Pump supplied complete with
with load cell, bridge, puller, nut rotating Conformity Certificate & Gauge
socket & tommy bar with valid Calibration
Certification

THIS DOCUMENT CONTAINS CONFIDENTIAL INFORMATION. ALL RIGHTS (INCLUDING COPYRIGHT, CONFIDENTIAL INFORMATION, TRADE SECRETS AND
DESIGN RIGHTS) ARE OWNED BY MCCS INTERNATIONAL LTD & MCCS INTERNATIONAL SDN BHD. NO USE OF DISCLOSURE IS TO BE MADE WITHOUT THE
WRITTEN PERMISSION OF MCCS INTERNATIONAL LTD & MCCS INTERNATIONAL SDN BHD.
THIS DOCUMENT IF PRINTED IS UNCONTROLLED AND FOR REFERENCE PURPOSES ONLY.
 PROVISION OF LEAK TEST AND FLANGE Tender No.: TE22155-FM.LT
MANAGEMENT FOR GALLAF 3 HUC PROJECT
Rev. No.: 00

TECHNICAL PROPOSAL Page: 13 of 30

ACTIVITY CLIENT MCCS REMARKS

Air Driven Hydraulic Torque Pump complete O Pump supplied complete with
with Twin Torque Hose Conformity Certificate & Gauge
with valid Calibration
Certification
Low Profiles Hydraulic Torque Wrench set O Size 3-1/8” added as per
complete with Cassettes and necessary, to suit requirement
Nut AF 1-5/8", 1-13/16", 2", 2-3/16", 2-3/8", Supplied complete with
2-9/16", 2-3/4", 2-15/16", 3-1/8" Conformity Certificate
Square Drive Hydraulic Torque Wrench set O Size 3-1/8” added as per
complete with Impact Socket and necessary, to requirement
suit Nut AF 1-5/8", 1-13/16", 2", 2-3/16", 2- Supplied complete with
3/8", 2-9/16", 2-3/4", 2-15/16", 3-1/8" Conformity Certificate
Manual Torque Wrench set complete with O Added as per requirement
necessary, covering Nut AF 7/8”, 1-1/16”, 1- Supplied complete with valid
1/4” and 1-7/16” Calibration Certification
Hydraulic Flange Spreader set O Added as per requirement
Molykote 1000 Paste O
Flange Tags O
Necessary Flange Management and/or Bolting O Added as per requirement
Consumables
Flange Management Services
Mobilisation and Demobilisation of Flange O With assistance from Client for
Management Resources temporary import process
Facility and Support
Supervision for Flange Management O
(Supervision means that the entire procedure
and activity for the work shall be controlled
and supervised, operated by Contractor’s
supervisor under his responsibility
All lodging and accommodation for MCCS’s O
personnel at offshore site
Space for laydown of tools and equipment with O
proper protection
Disposal if any wastewater / chemical / oil O
Isolated office / desk space / email / O
telephone / fax & photocopying facilities
Craneage, scaffolding, rigging, insulating, O
pipefitting, welding, fabrication, general
helpers, etc. as required
Power (220V), water, lighting (utilities), plant O
air (min. 7 Bar) as required
Temporary and permanent materials, such as, O
flanges, blind flanges, test blinds, specialist
fittings, gaskets, fasteners, washer, etc. as
required
Security provisions for personnel, tools, O
equipment, and consumables whilst onsite

THIS DOCUMENT CONTAINS CONFIDENTIAL INFORMATION. ALL RIGHTS (INCLUDING COPYRIGHT, CONFIDENTIAL INFORMATION, TRADE SECRETS AND
DESIGN RIGHTS) ARE OWNED BY MCCS INTERNATIONAL LTD & MCCS INTERNATIONAL SDN BHD. NO USE OF DISCLOSURE IS TO BE MADE WITHOUT THE
WRITTEN PERMISSION OF MCCS INTERNATIONAL LTD & MCCS INTERNATIONAL SDN BHD.
THIS DOCUMENT IF PRINTED IS UNCONTROLLED AND FOR REFERENCE PURPOSES ONLY.
 PROVISION OF LEAK TEST AND FLANGE Tender No.: TE22155-FM.LT
MANAGEMENT FOR GALLAF 3 HUC PROJECT
Rev. No.: 00

TECHNICAL PROPOSAL Page: 14 of 30

ACTIVITY CLIENT MCCS REMARKS

Loading / unloading facilities including O
lashing for the transportation of MCCS’s tools
/ equipment / consumables from station to
station
Medical and medivac at offshore O
Personnel security pass and safety access to O
all workers
Any logistic supports for inward and outward O
from / to Client site
Assistance of any inward and outward custom O
clearance during mobilisation and/or
demobilisation from / to the site
Transportation from / to onshore and offshore, O
for personnel, tools, equipment, and
consumables
Report as Required
FMS Daily Progress Report (FMS DPR) O
Joint Completion Certificate (JCC) O
Weekly Timesheet for weekly approval O

THIS DOCUMENT CONTAINS CONFIDENTIAL INFORMATION. ALL RIGHTS (INCLUDING COPYRIGHT, CONFIDENTIAL INFORMATION, TRADE SECRETS AND
DESIGN RIGHTS) ARE OWNED BY MCCS INTERNATIONAL LTD & MCCS INTERNATIONAL SDN BHD. NO USE OF DISCLOSURE IS TO BE MADE WITHOUT THE
WRITTEN PERMISSION OF MCCS INTERNATIONAL LTD & MCCS INTERNATIONAL SDN BHD.
THIS DOCUMENT IF PRINTED IS UNCONTROLLED AND FOR REFERENCE PURPOSES ONLY.
 PROVISION OF LEAK TEST AND FLANGE Tender No.: TE22155-FM.LT
MANAGEMENT FOR GALLAF 3 HUC PROJECT
Rev. No.: 00

TECHNICAL PROPOSAL Page: 15 of 30

TAB 3:

LEAK TEST PACKAGES

LIST

THIS DOCUMENT CONTAINS CONFIDENTIAL INFORMATION. ALL RIGHTS (INCLUDING COPYRIGHT, CONFIDENTIAL INFORMATION, TRADE SECRETS AND
DESIGN RIGHTS) ARE OWNED BY MCCS INTERNATIONAL LTD & MCCS INTERNATIONAL SDN BHD. NO USE OF DISCLOSURE IS TO BE MADE WITHOUT THE
WRITTEN PERMISSION OF MCCS INTERNATIONAL LTD & MCCS INTERNATIONAL SDN BHD.
THIS DOCUMENT IF PRINTED IS UNCONTROLLED AND FOR REFERENCE PURPOSES ONLY.
 PROVISION OF LEAK TEST AND FLANGE Tender No.: TE22155-FM.LT
MANAGEMENT FOR GALLAF 3 HUC PROJECT
Rev. No.: 00

TECHNICAL PROPOSAL Page: 16 of 30

DESIGN TEST
NO TEST PACK NO TEST PACK DESCRIPTION PHASE PRESSURE PRESSURE
(BARG) (BARG)

GA PLATFORM PHASE 1
1 ASGAA-LT-30007 WATER INJECTION (WELL SLOT GA-07) PHASE 1 220 198
2 ASGAA-LT-30011 WATER INJECTION (WELL SLOT GA-11) PHASE 1 220 198
3 ASGAA-LT-30014 WATER INJECTION (WELL SLOT GA-14) PHASE 1 220 198
4 ASGAA-LT-30003 WATER INJECTION (WELL SLOT GA-03) PHASE 1 220 198
5 ASGAA-LT-30006 WATER INJECTION (WELL SLOT GA-06) PHASE 1 220 198
6 ASGAA-LT-40000 HP COLD @ HCV 408183 (KAMOS TESTING) PHASE 1 10 9
7 ASGAA-LT-40004 HP FLARE @ HCV 408244 (KAMOS TESTING) PHASE 1 10 9
GD PLATFORM PHASE 1
1 ASGDA-LT-30001 WATER INJECTION (WELL SLOT GD-01) PHASE 1 220 198
2 ASGDA-LT-30003 WATER INJECTION (WELL SLOT GD-03) PHASE 1 220 198
3 ASGDA-LT-30007 WATER INJECTION (WELL SLOT GD-07) PHASE 1 220 198
4 ASGDA-LT-30014 WATER INJECTION (WELL SLOT GD-14) PHASE 1 220 198
5 ASGDA-LT-30020 WATER INJECTION (WELL SLOT GD-20) PHASE 1 220 198
6 ASGDA-LT-30004 WATER INJECTION (WELL SLOT GD-04) PHASE 1 220 198
7 ASGDA-LT-33001 2"-PHS-330061-ED PHASE 1 140 125.82
8 ASGDA-LT-40005 HCV 408255 (KAMOS TESTING) PHASE 1 10 9
9 ASGDA-LT-40009 HCV 408254 (KAMOS TESTING) PHASE 1 10 9
10 ASGDA-LT-40012 HCV 408253 (KAMOS TESTING) PHASE 1 7 6.3
11 ASGDA-LT-36003 CRUDE OIL EXPORT PUMP DISCHARGE PHASE 1 46 41.22
12 ASGDA-LT-36002 KAMOS GASKET (6 JOINTS) PHASE 1 46 41.22

STOCK TANK COMPRESSOR DISCHARGE

13 ASGDA-LT-34001 PHASE 1 18 16.11
(ASGDA-C-4252)

14 ASGDA-LT-44001 PIPEWORK U/STREAM PSV 440001 A/B PHASE 1 140 126

15 ASGDA-LT-27002 PIPEWORK 12" TO DISPOSAL WELL GD-13 PHASE 1 25 22.5
16 ASGDA-LT-50004 HCV 508612 (KAMOS TESTING) PHASE 1 18 16.11
17 ASGDA-LT-50002 HCV 508613 (KAMOS TESTING) PHASE 1 18 16.11
18 ASGDA-LT-TBA KAMOS TESTING (2 JOINTS) PHASE 1 7 6.3
19 ASGDA-LT-57001 FG COOLER PHASE 1 140 126
GA PLATFORM PHASE 2
1 ASGAA-LT-40007 HP FLARE (COLD) WELL SLOT GA-07 PHASE 2 220.00 198
2 ASGAA-LT-45007 GAS INJECTION (WELL SLOT GA-07) PHASE 2 220.00 198
3 ASGAA-LT-40011 HP FLARE (COLD) WELL SLOT GA-11 PHASE 2 220.00 198
4 ASGAA-LT-45011 GAS INJECTION (WELL SLOT GA-011) PHASE 2 220.00 198
5 ASGAA-LT-40014 HP FLARE (COLD) WELL SLOT GA-14 PHASE 2 220.00 198

THIS DOCUMENT CONTAINS CONFIDENTIAL INFORMATION. ALL RIGHTS (INCLUDING COPYRIGHT, CONFIDENTIAL INFORMATION, TRADE SECRETS AND
DESIGN RIGHTS) ARE OWNED BY MCCS INTERNATIONAL LTD & MCCS INTERNATIONAL SDN BHD. NO USE OF DISCLOSURE IS TO BE MADE WITHOUT THE
WRITTEN PERMISSION OF MCCS INTERNATIONAL LTD & MCCS INTERNATIONAL SDN BHD.
THIS DOCUMENT IF PRINTED IS UNCONTROLLED AND FOR REFERENCE PURPOSES ONLY.
 PROVISION OF LEAK TEST AND FLANGE Tender No.: TE22155-FM.LT
MANAGEMENT FOR GALLAF 3 HUC PROJECT
Rev. No.: 00

TECHNICAL PROPOSAL Page: 17 of 30

DESIGN TEST
NO TEST PACK NO TEST PACK DESCRIPTION PHASE PRESSURE PRESSURE
(BARG) (BARG)

6 ASGAA-LT-45014 GAS INJECTION (WELL SLOT GA-014) PHASE 2 220.00 198

7 ASGAA-LT-40003 HP FLARE (COLD) WELL SLOT GA-03 PHASE 2 220.00 198
8 ASGAA-LT-45003 GAS INJECTION (WELL SLOT GA-03) PHASE 2 220.00 198
9 ASGAA-LT-40006 HP FLARE (COLD) WELL SLOT GA-06 PHASE 2 220.00 198
10 ASGAA-LT-45006 GAS INJECTION (WELL SLOT GA-06) PHASE 2 220.00 198
11 ASGAA-LT-40001 HP COLD MANIFOLD PHASE 2 10.00 9
12 ASGAA-LT-50001 CLOSED DRAIN HEADER (KAMOS TESTING) PHASE 2 13.30 11.97
13 ASGAA-LT-40002 HP FLARE (WARM) PHASE 2 10.00 9
14 ASGAA-LT-45000 HHP GI MANIFOLD TO BRIDGE PHASE 2 220.00 198
GD PLATFORM PHASE 2
1 ASGDA-LT-40001 HP FLARE (COLD) WELL SLOT GD-01 PHASE 2 220.00 198
2 ASGDA-LT-45001 GAS INJECTION (WELL SLOT GD-01) PHASE 2 220.00 198
3 ASGDA-LT-40003 HP FLARE (COLD) WELL SLOT GD-03 PHASE 2 220.00 198
4 ASGDA-LT-45003 GAS INJECTION (WELL SLOT GD-03) PHASE 2 220.00 198
5 ASGDA-LT-40007 HP FLARE (COLD) WELL SLOT GD-07 PHASE 2 220.00 198
6 ASGDA-LT-45007 GAS INJECTION (WELL SLOT GD-07) PHASE 2 220.00 198
7 ASGDA-LT-40014 HP FLARE (COLD) WELL SLOT GD-14 PHASE 2 220.00 198
8 ASGDA-LT-45014 GAS INJECTION (WELL SLOT GD-14) PHASE 2 220.00 198
9 ASGDA-LT-40020 HP FLARE (COLD) WELL SLOT GD-20 PHASE 2 220.00 198
10 ASGDA-LT-45020 GAS INJECTION (WELL SLOT GD-20) PHASE 2 220.00 198
11 ASGDA-LT-40004 HP FLARE (COLD) WELL SLOT GD-04 PHASE 2 220.00 198
12 ASGDA-LT-45004 GAS INJECTION (WELL SLOT GD-04) PHASE 2 220.00 198
13 ASGDA-LT-40002 HP COLD MANIFOLD PHASE 2 10.00 9
14 ASGDA-LT-40008 HP FLARE HEADER (WARM) PHASE 2 10.00 9
15 ASGDA-LT-40011 LP FLARE HEADER PHASE 2 7.00 6.3
16 ASGDA-LT-36001 CRUDE OIL FROM GE PHASE 2 45.80 41.22
17 ASGDA-LT-34002 LP GAS FROM/TO GE PHASE 2 17.90 16.11
18 ASGDA-LT-44002 HP GAS TO/FROM GE PHASE2 140.00 126

PIPEWORK PRODUCED WATER TO/FROM

19 ASGDA-LT-27001 PHASE 2 37.00 33.3
GE PLATFORM

20 ASGDA-LT-45000 HHP GAS FROM GE & GI MANIFOLD PHASE 2 220.00 198

21 ASGDA-LT-50003 GD CLOSED DRAIN PHASE 2 17.90 16.11
22 ASGDA-LT-50001 LOW POINT DRAIN FROM HP FLARE LINE PHASE 2 13.30 11.97

THIS DOCUMENT CONTAINS CONFIDENTIAL INFORMATION. ALL RIGHTS (INCLUDING COPYRIGHT, CONFIDENTIAL INFORMATION, TRADE SECRETS AND
DESIGN RIGHTS) ARE OWNED BY MCCS INTERNATIONAL LTD & MCCS INTERNATIONAL SDN BHD. NO USE OF DISCLOSURE IS TO BE MADE WITHOUT THE
WRITTEN PERMISSION OF MCCS INTERNATIONAL LTD & MCCS INTERNATIONAL SDN BHD.
THIS DOCUMENT IF PRINTED IS UNCONTROLLED AND FOR REFERENCE PURPOSES ONLY.
 PROVISION OF LEAK TEST AND FLANGE Tender No.: TE22155-FM.LT
MANAGEMENT FOR GALLAF 3 HUC PROJECT
Rev. No.: 00

TECHNICAL PROPOSAL Page: 18 of 30

TAB 4:

MANPOWER LOADING &

HISTOGRAM

THIS DOCUMENT CONTAINS CONFIDENTIAL INFORMATION. ALL RIGHTS (INCLUDING COPYRIGHT, CONFIDENTIAL INFORMATION, TRADE SECRETS AND
DESIGN RIGHTS) ARE OWNED BY MCCS INTERNATIONAL LTD & MCCS INTERNATIONAL SDN BHD. NO USE OF DISCLOSURE IS TO BE MADE WITHOUT THE
WRITTEN PERMISSION OF MCCS INTERNATIONAL LTD & MCCS INTERNATIONAL SDN BHD.
THIS DOCUMENT IF PRINTED IS UNCONTROLLED AND FOR REFERENCE PURPOSES ONLY.
 PROVISION OF LEAK TEST AND FLANGE MANAGEMENT FOR GALLAF 3 HUC PROJECT
MANPOWER LOADING - PHASE 1
FLANGE MANAGEMENT & N2HE LEAK TESTING PROJECT EXECUTION TEAM

MONTH Mar-23 Apr-23

DATE 3/6 3/7 3/8 3/9 3/10 3/11 3/12 3/13 3/14 3/15 3/16 3/17 3/18 3/19 3/20 3/21 3/22 3/23 3/24 3/25 3/26 3/27 3/28 3/29 3/30 3/31 4/1 4/2 4/3 4/4 4/5 4/6 4/7 4/8 4/9 4/10 4/11 4/12 4/13 4/14 4/15 4/16 4/17 4/18 4/19 4/20 4/21 4/22

LOCATION GA PLATFORM PHASE 1

SCOPE OF WORK FLANGE MANAGEMENT

Preparation

Demobilise
Transfer
Mobilise

Derig &
Offshore Transfer + Site Pass Final Reinstatement &

Site
Activity Engineering (Offshore) & Execution
Processing Documentation

FM Engineer 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
FM Supervisor 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
FM Technician 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4
SCOPE OF WORK N2HE LEAK TESTING

Pre-engineering and Engineering in MCCS Office (for GA and GD Platform)

Preparation
Activity Derig

Mobilise
Offshore Transfer + Site Pass Resources and

Site
Execution
Processing Transfer from
GA to GD

LT Engineer 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
LT Supervisor 1 1 1 1 1 1 1 1 1 1
LT Technician 2 2 2 2 2 2 2 2 2 2
LOCATION GD PLATFORM PHASE 1

SCOPE OF WORK FLANGE MANAGEMENT

Preparation

Demobilise
Transfer
Mobilise

Derig &
Offshore Transfer + Site Pass Final Reinstatement &

Site
Activity Engineering (Offshore) & Execution
Processing Documentation

FM Engineer 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
FM Supervisor 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
FM Technician 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4

SCOPE OF WORK N2HE LEAK TESTING

Preparation
Mobilise
Derig
Offshore Transfer + Site Pass

Site
Activity Execution Equipment &
Processing
Demobilise

LT Supervisor 1 1 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2
LT Technician 2 2 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4
Day Working Hours 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12

Indirect-Manpower 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 2 2 2 2 2 2 2 2 2 2 1 1 1 1 1 1

Indirect-Manhours 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 24 24 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 24 24 24 24 24 24 24 24 24 24 12 12 12 12 12 12

Direct-Manpower 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 10 10 13 13 13 13 13 13 13 13 16 16 16 16 16 11 11 11 11 11 11 11 11 11 11 11 11 5 5 5 5

Direct-Manhours 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 120 120 156 156 156 156 156 156 156 156 192 192 192 192 192 132 132 132 132 132 132 132 132 132 132 132 132 60 60 60 60

Total Manhours 72 72 72 72 72 72 72 72 72 72 72 72 72 72 72 84 84 156 156 192 192 192 192 192 192 192 192 228 228 228 228 228 156 156 156 156 156 156 156 156 156 156 144 144 72 72 72 72

Cumm. Manhours 72 144 216 288 360 432 504 576 648 720 792 864 936 1008 1080 1164 1248 1404 1560 1752 1944 2136 2328 2520 2712 2904 3096 3324 3552 3780 4008 4236 4392 4548 4704 4860 5016 5172 5328 5484 5640 5796 5940 6084 6156 6228 6300 6372

Manloading Histogram 7000

6000

5000

4000

3000

2000

1000

0 0
2/27 2/28 3/1 3/2 3/3 3/4 3/5 3/6 3/7 3/8 3/9 3/10 3/11 3/12 3/13 3/14 3/15 3/16 3/17 3/18 3/19 3/20 3/21 3/22 3/23 3/24 3/25 3/26 3/27 3/28 3/29 3/30 3/31 4/1 4/2 4/3 4/4 4/5 4/6 4/7 4/8 4/9 4/10 4/11 4/12 4/13 4/14 4/15 4/16 4/17 4/18 4/19 4/20 4/21 4/22
3/6 3/7 3/8 3/9 3/10 3/11 3/12 3/13 3/14 3/15 3/16 3/17 3/18 3/19 3/20 3/21 3/22 3/23 3/24 3/25 3/26 3/27 3/28 3/29 3/30 3/31 4/1 4/2 4/3 4/4 4/5 4/6 4/7 4/8 4/9 4/10 4/11 4/12 4/13 4/14 4/15 4/16 4/17 4/18 4/19 4/20 4/21 4/22
Indirect-Manhours 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 24 24 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 24 24 24 24 24 24 24 24 24 24 12 12 12 12 12 12
Direct-Manhours 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 120 120 156 156 156 156 156 156 156 156 192 192 192 192 192 132 132 132 132 132 132 132 132 132 132 132 132 60 60 60 60
Cumm. Manhours 72 144 216 288 360 432 504 576 648 720 792 864 936 1008 1080 1164 1248 1404 1560 1752 1944 2136 2328 2520 2712 2904 3096 3324 3552 3780 4008 4236 4392 4548 4704 4860 5016 5172 5328 5484 5640 5796 5940 6084 6156 6228 6300 6372
 PROVISION OF LEAK TEST AND FLANGE MANAGEMENT FOR GALLAF 3 HUC PROJECT
MANPOWER LOADING - PHASE 2
FLANGE MANAGEMENT & N2HE LEAK TESTING PROJECT EXECUTION TEAM

MONTH Nov-24 Dec-24

DATE 11/9 11/10 11/11 11/12 11/13 11/14 11/15 11/16 11/17 11/18 11/19 11/20 11/21 11/22 11/23 11/24 11/25 11/26 11/27 11/28 11/29 11/30 12/1 12/2 12/3 12/4 12/5 12/6 12/7 12/8 12/9 12/10 12/11 12/12 12/13 12/14 12/15 12/16 12/17 12/18 12/19 12/20 12/21 12/22 12/23 12/24 12/25 12/26 12/27 12/28

LOCATION GA PLATFORM PHASE 2

SCOPE OF WORK FLANGE MANAGEMENT

Preparation

Demobilise
Transfer
Mobilise

Derig &
Offshore Transfer + Site Pass Final Reinstatement &

Site
Activity Engineering (Offshore) & Execution
Processing Documentation

FM Engineer 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
FM Supervisor 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
FM Technician 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4

SCOPE OF WORK N2HE LEAK TESTING

Pre-engineering and Engineering in MCCS Office (for GA and GD Platform)

Preparation
Activity

Mobilise
Derig
Offshore Transfer + Site Pass

Site
Execution Equipment &
Processing
Transfer

LT Engineer 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
LT Supervisor 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2
LT Technician 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4

LOCATION GD PLATFORM PHASE 2

SCOPE OF WORK FLANGE MANAGEMENT

Preparation

Demobilise
Transfer
Mobilise

Derig &
Offshore Transfer + Site Pass Final Reinstatement &

Site
Engineering (Offshore) & Execution
Processing Documentation

FM Engineer 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
FM Supervisor 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
FM Technician 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4

SCOPE OF WORK N2HE LEAK TESTING

Preparation
Mobilise
Offshore Transfer + Site Pass Derig Equipment &

Site
Activity Execution
Processing Demobilise

LT Supervisor 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2
LT Pump Operator 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
LT Technician 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4

Day Working Hours 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12

Indirect-Manpower 1 1 1 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 3 3 3 3 3 3 3 3 3 3 3 3 2 2 2 2 2 2 2 2 2 2 2 2 2 1 1 1 1 1 1

Indirect-Manhours 12 12 12 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 36 36 36 36 36 36 36 36 36 36 36 36 24 24 24 24 24 24 24 24 24 24 24 24 24 12 12 12 12 12 12

Direct-Manpower 5 5 5 5 5 5 5 5 5 5 5 5 5 11 11 11 11 11 11 16 16 16 16 16 16 16 17 17 17 17 17 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 5 5 5

Direct-Manhours 60 60 60 60 60 60 60 60 60 60 60 60 60 132 132 132 132 132 132 192 192 192 192 192 192 192 204 204 204 204 204 144 144 144 144 144 144 144 144 144 144 144 144 144 144 144 144 60 60 60

Total Manhours 72 72 72 84 84 84 84 84 84 84 84 84 84 156 156 156 156 156 156 228 228 228 228 228 228 228 240 240 240 240 240 168 168 168 168 168 168 168 168 168 168 168 168 168 156 156 156 72 72 72

Cumm. Manhours 72 144 216 300 384 468 552 636 720 804 888 972 1056 1212 1368 1524 1680 1836 1992 2220 2448 2676 2904 3132 3360 3588 3828 4068 4308 4548 4788 4956 5124 5292 5460 5628 5796 5964 6132 6300 6468 6636 6804 6972 7128 7284 7440 7512 7584 7656

Manloading Histogram
9000

8000

7000

6000

5000

4000

3000

2000

1000

0 0
10/31 11/1 11/2 11/3 11/4 11/5 11/6 11/7 11/8 11/9 11/10 11/11 11/12 11/13 11/14 11/15 11/16 11/17 11/18 11/19 11/20 11/21 11/22 11/23 11/24 11/25 11/26 11/27 11/28 11/29 11/30 12/1 12/2 12/3 12/4 12/5 12/6 12/7 12/8 12/9 12/10 12/11 12/12 12/13 12/14 12/15 12/16 12/17 12/18 12/19 12/20 12/21 12/22 12/23 12/24 12/25 12/26 12/27 12/28
11/9 11/10 11/11 11/12 11/13 11/14 11/15 11/16 11/17 11/18 11/19 11/20 11/21 11/22 11/23 11/24 11/25 11/26 11/27 11/28 11/29 11/30 12/1 12/2 12/3 12/4 12/5 12/6 12/7 12/8 12/9 12/10 12/11 12/12 12/13 12/14 12/15 12/16 12/17 12/18 12/19 12/20 12/21 12/22 12/23 12/24 12/25 12/26 12/27 12/28
Indirect-Manhours 12 12 12 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 36 36 36 36 36 36 36 36 36 36 36 36 24 24 24 24 24 24 24 24 24 24 24 24 24 12 12 12 12 12 12
Direct-Manhours 60 60 60 60 60 60 60 60 60 60 60 60 60 132 132 132 132 132 132 192 192 192 192 192 192 192 204 204 204 204 204 144 144 144 144 144 144 144 144 144 144 144 144 144 144 144 144 60 60 60
Cumm. Manhours 72 144 216 300 384 468 552 636 720 804 888 972 1056 1212 1368 1524 1680 1836 1992 2220 2448 2676 2904 3132 3360 3588 3828 4068 4308 4548 4788 4956 5124 5292 5460 5628 5796 5964 6132 6300 6468 6636 6804 6972 7128 7284 7440 7512 7584 7656
 PROVISION OF LEAK TEST AND FLANGE Tender No.: TE22155-FM.LT
MANAGEMENT FOR GALLAF 3 HUC PROJECT
Rev. No.: 00

TECHNICAL PROPOSAL Page: 19 of 30

TAB 5:

LIST OF EQUIPMENT WITH

PHOTOS

THIS DOCUMENT CONTAINS CONFIDENTIAL INFORMATION. ALL RIGHTS (INCLUDING COPYRIGHT, CONFIDENTIAL INFORMATION, TRADE SECRETS AND
DESIGN RIGHTS) ARE OWNED BY MCCS INTERNATIONAL LTD & MCCS INTERNATIONAL SDN BHD. NO USE OF DISCLOSURE IS TO BE MADE WITHOUT THE
WRITTEN PERMISSION OF MCCS INTERNATIONAL LTD & MCCS INTERNATIONAL SDN BHD.
THIS DOCUMENT IF PRINTED IS UNCONTROLLED AND FOR REFERENCE PURPOSES ONLY.
 PROVISION OF LEAK TEST AND FLANGE Tender No.: TE22155-FM.LT
MANAGEMENT FOR GALLAF 3 HUC PROJECT
Rev. No.: 00

TECHNICAL PROPOSAL Page: 20 of 30

N2/HE LEAK TESTING EQUIPMENT

No Equipment Description Image

Pumps

1 180K Pump Nitrogen High Pressure

unit Pump unit come with spare
kits

Dimension : 4.87 M (L) x

2.44 M (W) x 2.59 M (H)
Weight : 13,000 kg

2 Gas booster To boost premix gases in

Pump racks to higher pressure

3 2,000 USG ISO Dimension : 2.99 M (L) x

Nitrogen Tank 2.44 M (W) x 2.59 M (H)
Max Gross Weight : 11,435
kg

4 16-cylinder Dimension : 1.12 M (W) x

Helium Racks 1.10 M (D) x 2.26 M (H)
@ 200 bar Max Total Weight : 2,620 kg

THIS DOCUMENT CONTAINS CONFIDENTIAL INFORMATION. ALL RIGHTS (INCLUDING COPYRIGHT, CONFIDENTIAL INFORMATION, TRADE SECRETS AND
DESIGN RIGHTS) ARE OWNED BY MCCS INTERNATIONAL LTD & MCCS INTERNATIONAL SDN BHD. NO USE OF DISCLOSURE IS TO BE MADE WITHOUT THE
WRITTEN PERMISSION OF MCCS INTERNATIONAL LTD & MCCS INTERNATIONAL SDN BHD.
THIS DOCUMENT IF PRINTED IS UNCONTROLLED AND FOR REFERENCE PURPOSES ONLY.
 PROVISION OF LEAK TEST AND FLANGE Tender No.: TE22155-FM.LT
MANAGEMENT FOR GALLAF 3 HUC PROJECT
Rev. No.: 00

TECHNICAL PROPOSAL Page: 21 of 30

No Equipment Description Image

5 48-cylinder Dimension : 2.33 M (W) x

Premix Gas 1.93 M (D) x 2.43 M (H)
racks @ 200 Max Total Weight : 7,600 kg
bar

Hoses

1 High Pressure ½” & ¼” Jack hose rated to

test 700 bar.

2 Air/Water ¾” & 1” Rubber air and

water hose single core rated
to 20 bar

3 Cryogenic 1- ½” Cryogenic SS316

come with NIT 150 fittings

THIS DOCUMENT CONTAINS CONFIDENTIAL INFORMATION. ALL RIGHTS (INCLUDING COPYRIGHT, CONFIDENTIAL INFORMATION, TRADE SECRETS AND
DESIGN RIGHTS) ARE OWNED BY MCCS INTERNATIONAL LTD & MCCS INTERNATIONAL SDN BHD. NO USE OF DISCLOSURE IS TO BE MADE WITHOUT THE
WRITTEN PERMISSION OF MCCS INTERNATIONAL LTD & MCCS INTERNATIONAL SDN BHD.
THIS DOCUMENT IF PRINTED IS UNCONTROLLED AND FOR REFERENCE PURPOSES ONLY.
 PROVISION OF LEAK TEST AND FLANGE Tender No.: TE22155-FM.LT
MANAGEMENT FOR GALLAF 3 HUC PROJECT
Rev. No.: 00

TECHNICAL PROPOSAL Page: 22 of 30

No Equipment Description Image

4 Probe Vacuum probe hose

¼” x 20M

Fittings

1 Fittings High pressure fittings

(6,000 psi & 10,000 psi)

Monitoring and Recording

1 Chart Recorder Pressure ranges from 10

- Analog bar to 250 bar

THIS DOCUMENT CONTAINS CONFIDENTIAL INFORMATION. ALL RIGHTS (INCLUDING COPYRIGHT, CONFIDENTIAL INFORMATION, TRADE SECRETS AND
DESIGN RIGHTS) ARE OWNED BY MCCS INTERNATIONAL LTD & MCCS INTERNATIONAL SDN BHD. NO USE OF DISCLOSURE IS TO BE MADE WITHOUT THE
WRITTEN PERMISSION OF MCCS INTERNATIONAL LTD & MCCS INTERNATIONAL SDN BHD.
THIS DOCUMENT IF PRINTED IS UNCONTROLLED AND FOR REFERENCE PURPOSES ONLY.
 PROVISION OF LEAK TEST AND FLANGE Tender No.: TE22155-FM.LT
MANAGEMENT FOR GALLAF 3 HUC PROJECT
Rev. No.: 00

TECHNICAL PROPOSAL Page: 23 of 30

No Equipment Description Image

2 Pressure Gauge Pressure ranges from 10

- Analog bar to 250 bar

3 Digital Pressure Various ranges from ;

Gauge 200 bar
700 bar

4 Over Pressure Over Pressure Protection

Protection skid unit
Pressure rating : 700 barg

5 Ultrasonic SDT 200/270

Sound Detector
Case Dimension : 0.67 M
(L) x 0.5 M (W) x 0.22 M (H)
Weight : 5 kg

THIS DOCUMENT CONTAINS CONFIDENTIAL INFORMATION. ALL RIGHTS (INCLUDING COPYRIGHT, CONFIDENTIAL INFORMATION, TRADE SECRETS AND
DESIGN RIGHTS) ARE OWNED BY MCCS INTERNATIONAL LTD & MCCS INTERNATIONAL SDN BHD. NO USE OF DISCLOSURE IS TO BE MADE WITHOUT THE
WRITTEN PERMISSION OF MCCS INTERNATIONAL LTD & MCCS INTERNATIONAL SDN BHD.
THIS DOCUMENT IF PRINTED IS UNCONTROLLED AND FOR REFERENCE PURPOSES ONLY.
 PROVISION OF LEAK TEST AND FLANGE Tender No.: TE22155-FM.LT
MANAGEMENT FOR GALLAF 3 HUC PROJECT
Rev. No.: 00

TECHNICAL PROPOSAL Page: 24 of 30

No Equipment Description Image

Leak Detection

1 Mass Helium Detector

Spectrometer (L300i)

Dimension : 0.31 M (L) x

0.49 M (W) x 0.46 M (H)
Weight : 40 kg

Containers

1 Storage 10ft storage container

Container

Dimension : 3.05 M (L) x

2.44 M (W) x 2.59 M (H)
Weight : 4,200 kg

THIS DOCUMENT CONTAINS CONFIDENTIAL INFORMATION. ALL RIGHTS (INCLUDING COPYRIGHT, CONFIDENTIAL INFORMATION, TRADE SECRETS AND
DESIGN RIGHTS) ARE OWNED BY MCCS INTERNATIONAL LTD & MCCS INTERNATIONAL SDN BHD. NO USE OF DISCLOSURE IS TO BE MADE WITHOUT THE
WRITTEN PERMISSION OF MCCS INTERNATIONAL LTD & MCCS INTERNATIONAL SDN BHD.
THIS DOCUMENT IF PRINTED IS UNCONTROLLED AND FOR REFERENCE PURPOSES ONLY.
 PROVISION OF LEAK TEST AND FLANGE Tender No.: TE22155-FM.LT
MANAGEMENT FOR GALLAF 3 HUC PROJECT
Rev. No.: 00

TECHNICAL PROPOSAL Page: 25 of 30

FLANGE MANAGEMENT / BOLTING EQUIPMENT

Manual Hand Torque Wrenches

No Equipment Description Image
1. Manual Hand Range from 1/2” sq. drive up to
Torque 3/4” sq. drive with torque
Wrenches capacity range from 10 Nm up to
800 Nm (7.5 lbf.ft. up to 650
lbf.ft), complete with valid
calibration certificates.

Hydraulic Torque Wrenches

No Equipment Description Image
1. Low Profile / Low Profile Drive Cylinder range
Direct Fit from 256 Nm (189 lbf.ft) up to
maximum 10,772 Nm (7,950
lbf.ft) force, designed with
maximum working pressures of
700 Bar (10,000psi) complete
with Cassettes from 1-5/8”
(41mm) up to 3-1/8” (80mm)

2. Square Drive Range from 3/4” sq. drive up to

1-1/2” sq. drive with torque
capacity range from 211 Nm
(156 lbf.ft) up to maximum force
of 8,157 Nm (6,020 lbf.ft),
designed with maximum
working pressure of 700 Bar
(10,000psi).

3. Hydraulic Twin 4 metres (15 ft.) hydraulic twin

Hoses hose complete with quick
connect couplers both ends,
maximum working pressure of
700Bar (10,000psi),

THIS DOCUMENT CONTAINS CONFIDENTIAL INFORMATION. ALL RIGHTS (INCLUDING COPYRIGHT, CONFIDENTIAL INFORMATION, TRADE SECRETS AND
DESIGN RIGHTS) ARE OWNED BY MCCS INTERNATIONAL LTD & MCCS INTERNATIONAL SDN BHD. NO USE OF DISCLOSURE IS TO BE MADE WITHOUT THE
WRITTEN PERMISSION OF MCCS INTERNATIONAL LTD & MCCS INTERNATIONAL SDN BHD.
THIS DOCUMENT IF PRINTED IS UNCONTROLLED AND FOR REFERENCE PURPOSES ONLY.
 PROVISION OF LEAK TEST AND FLANGE Tender No.: TE22155-FM.LT
MANAGEMENT FOR GALLAF 3 HUC PROJECT
Rev. No.: 00

TECHNICAL PROPOSAL Page: 26 of 30

4. Pneumatic Suitable to operate with both

Operated square drive and direct fit
Torque Pumps hydraulic torque wrenches.
Maximum working pressure of
700 Bar (10,000psi) complete
with calibrated gauge
certificates.

Topside Hydraulic Bolt Tensioning

No Equipment Description Image
1. Topside Spring Full range from 2-1/2” up to 2-
Return Bolt 3/4” stud size complete with
Tensioners load cells, threaded pullers,
adaptor kit (bridges & nut
rotating sockets) and tommy
bars.
Maximum working pressure up
to 1,500Bar (21,750psi).

2. Pneumatic Suitable to operate with bolt

Operated tensioning.
Tension Pump Maximum working pressure of
1,500 Bar (21,750psi) complete
with calibrated gauge
certificates.

3. Interconnecting Wide range from 1metre up to

and Feed 3metres Inter-connecting &
Hoses Feed hoses.

Necessary for Flange Management and/or Bolting activity

THIS DOCUMENT CONTAINS CONFIDENTIAL INFORMATION. ALL RIGHTS (INCLUDING COPYRIGHT, CONFIDENTIAL INFORMATION, TRADE SECRETS AND
DESIGN RIGHTS) ARE OWNED BY MCCS INTERNATIONAL LTD & MCCS INTERNATIONAL SDN BHD. NO USE OF DISCLOSURE IS TO BE MADE WITHOUT THE
WRITTEN PERMISSION OF MCCS INTERNATIONAL LTD & MCCS INTERNATIONAL SDN BHD.
THIS DOCUMENT IF PRINTED IS UNCONTROLLED AND FOR REFERENCE PURPOSES ONLY.
 PROVISION OF LEAK TEST AND FLANGE Tender No.: TE22155-FM.LT
MANAGEMENT FOR GALLAF 3 HUC PROJECT
Rev. No.: 00

TECHNICAL PROPOSAL Page: 27 of 30

No Equipment Description Image

1. Heavy Duty Range from 1/2” sq. drive up to
Impact Sockets 1-1/2” sq. drive impact sockets
covering nut size AF from 7/8”
up to 3-1/8” (22mm up to
80mm) AF that suits Metric and
Imperial.

2. Crowfoot Range from 1/2” sq. drive up and

Spanner / 3/4” sq. drive crowfoot spanner
Socket covering nut size AF from 7/8”
up to 2” (22mm up to 50mm) AF
that suits Metric and Imperial.

3. Slogging Range from 7/8” up to 3-1/8”

Wrench (22mm up to 80mm) AF that
suits Metric and Imperial.

4. Combination Range from 7/8” up to 1-13/16”

Spanner (22mm up to 46mm) AF that
suits Metric and Imperial.

5. Back Up Metric sizes from 36mm up to

Wrench 80mm nut size AF.
Imperial range from 1-7/16” up
to 3-1/8” nut size AF.

THIS DOCUMENT CONTAINS CONFIDENTIAL INFORMATION. ALL RIGHTS (INCLUDING COPYRIGHT, CONFIDENTIAL INFORMATION, TRADE SECRETS AND
DESIGN RIGHTS) ARE OWNED BY MCCS INTERNATIONAL LTD & MCCS INTERNATIONAL SDN BHD. NO USE OF DISCLOSURE IS TO BE MADE WITHOUT THE
WRITTEN PERMISSION OF MCCS INTERNATIONAL LTD & MCCS INTERNATIONAL SDN BHD.
THIS DOCUMENT IF PRINTED IS UNCONTROLLED AND FOR REFERENCE PURPOSES ONLY.
 PROVISION OF LEAK TEST AND FLANGE Tender No.: TE22155-FM.LT
MANAGEMENT FOR GALLAF 3 HUC PROJECT
Rev. No.: 00

TECHNICAL PROPOSAL Page: 28 of 30

6. Box Spanner Range of 48pcs and 96pcs set for

Set Imperial and Metric, size start
from M6 and above.

7. Adjustable Wide range of adjustable spanner

Spanner

8. Hammer Various capacity / weight / size

of copper hammer, rubber
mallet, ball peen hammer, etc.

Single Acting Hydraulic Stepped Jaw Flange Spreader set

No Equipment Description Image
1. Stepped Jaw Ideal solution for wedging and
Flange spreading on joint flanges.
Spreaders Maximum working pressure of
700 Bar (10,000psi).

2. High Multi-purpose manually operated

Pressure single acting hand pump to
Manual Hand connect with hydraulic flange
Pump spreaders.
Maximum working pressure of
700Bar (10,000psi).

THIS DOCUMENT CONTAINS CONFIDENTIAL INFORMATION. ALL RIGHTS (INCLUDING COPYRIGHT, CONFIDENTIAL INFORMATION, TRADE SECRETS AND
DESIGN RIGHTS) ARE OWNED BY MCCS INTERNATIONAL LTD & MCCS INTERNATIONAL SDN BHD. NO USE OF DISCLOSURE IS TO BE MADE WITHOUT THE
WRITTEN PERMISSION OF MCCS INTERNATIONAL LTD & MCCS INTERNATIONAL SDN BHD.
THIS DOCUMENT IF PRINTED IS UNCONTROLLED AND FOR REFERENCE PURPOSES ONLY.
 PROVISION OF LEAK TEST AND FLANGE Tender No.: TE22155-FM.LT
MANAGEMENT FOR GALLAF 3 HUC PROJECT
Rev. No.: 00

TECHNICAL PROPOSAL Page: 29 of 30

3. High Pressure 2metres high pressures

Hydraulic Hose hydraulic hoses.
Maximum working pressure of
700Bar (10,000psi).

Measuring Tools
No Equipment Description Image
1. Gauges Various type of gauges, such as,
feeler, thread, angle, micrometre,
etc.

2. Vernier Digital and Analog vernier

Calliper calliper

THIS DOCUMENT CONTAINS CONFIDENTIAL INFORMATION. ALL RIGHTS (INCLUDING COPYRIGHT, CONFIDENTIAL INFORMATION, TRADE SECRETS AND
DESIGN RIGHTS) ARE OWNED BY MCCS INTERNATIONAL LTD & MCCS INTERNATIONAL SDN BHD. NO USE OF DISCLOSURE IS TO BE MADE WITHOUT THE
WRITTEN PERMISSION OF MCCS INTERNATIONAL LTD & MCCS INTERNATIONAL SDN BHD.
THIS DOCUMENT IF PRINTED IS UNCONTROLLED AND FOR REFERENCE PURPOSES ONLY.
 PROVISION OF LEAK TEST AND FLANGE Tender No.: TE22155-FM.LT
MANAGEMENT FOR GALLAF 3 HUC PROJECT
Rev. No.: 00

TECHNICAL PROPOSAL Page: 30 of 30

3. Files Various type of files, such as,

flat, round, etc.

Container
No Equipment Description Image
1. Storage Storage container complete with
Container shelving, workbench, vice, etc.

THIS DOCUMENT CONTAINS CONFIDENTIAL INFORMATION. ALL RIGHTS (INCLUDING COPYRIGHT, CONFIDENTIAL INFORMATION, TRADE SECRETS AND
DESIGN RIGHTS) ARE OWNED BY MCCS INTERNATIONAL LTD & MCCS INTERNATIONAL SDN BHD. NO USE OF DISCLOSURE IS TO BE MADE WITHOUT THE
WRITTEN PERMISSION OF MCCS INTERNATIONAL LTD & MCCS INTERNATIONAL SDN BHD.
THIS DOCUMENT IF PRINTED IS UNCONTROLLED AND FOR REFERENCE PURPOSES ONLY.