1000kVA/45KV40kV25kV

Resonant test system

Beijing Huatian Mechanical-Electrical Institute Co., Ltd

China Aerospace Science & Industry Corp.
 1000kVA/45KV40kV25kV

Container Resonant Test system

Instruction of control software

Beijing Huatian Electromechanical Research Institute Co., Ltd.

October 2023
 Beijing HuaTian Mechanical-Electrical Institute Co., Ltd.

1. Overview
1000kVA45kV40kV25kV series of products are series resonant mine cable partial discharge,

withstand voltage and partial discharge fault location test systems developed, manufactured and

produced by our company. For cables and some high voltage equipment, according to the

requirements of the international standard IEC 60502-2013 and the national standard GB/T

12706-2020, the factory partial discharge test, high voltage withstand voltage test and partial

discharge exceeding the standard fault location are carried out.

2. Application
The basic design idea of series resonance is to use the electrical and physical principle of

high-voltage capacitors to store energy. The combined partial discharge detection instrument is

called a series resonance partial discharge test system. The main part of the system is an

adjustable reactor (inductance). The position of the iron core, the inductance of the reactor and

the capacitance of the tested product (cable) are adjusted to the best matching state. When the

inductance and capacitance form the best matching state, it is called a resonance state, and the

system outputs high voltage. The input excitation voltage is adjusted by the system voltage

regulator, and the system obtains the required test results. Compared with traditional power

frequency test transformers, it has obvious advantages in energy saving and factory testing.

• Only a very low real power input is required for the output of large reactive power (reactive

power).

• The output voltage is filtered, and the waveform distortion rate of the output voltage is lower

than 0.5% of the total harmonic distortion.

• When the measured object fault occurs, the fault current generated in the power circuit will

be eliminated, and the damage to the fault point will be minimized.

• The operating mode of this system is a controllable resonance state, so there will be no

unexpected resonance conditions that usually occur when testing capacitive loads with

traditional power frequency transformers.

1
Add：No.149, North Rd, West Round 4, Haidian District, Beijing China Post code100143
E-mail [email protected] Http//www.bhthv.com
Tel：0086 10 88111936 Fax：0086 10 68760024
 Beijing HuaTian Mechanical-Electrical Institute Co., Ltd.

3. System Organization Chart

The system organization diagram is shown in Figure 1, and the names of the
components shown in the figure are shown below.

Figure 1 - Partial Discharge Test System Organization Diagram

1. Double shield isolation transformer 5. Coupling Capacitors and Input Units

 100kVA isolation transformer  High voltage filter (including inductor
 5KVA isolation transformer coil)
2. Contact Regulator  voltage divider
 main power switch  High Voltage Calibration Capacitor
 Voltage Regulator 6. test terminal
 low voltage filter  10 KV high pressure oil cup
 Main circuit relay  3 5KV high pressure oil cup
3. Excitation transformer 7. High pressure console
4. High Voltage Resonant Reactor 8. Cable Inspection System
 Cable partial discharge detector
 Cable Fault Locator

Note Offer does not include all the illustrated parts. Refer quote summary for included

components.

2
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Tel：0086 10 88111936 Fax：0086 10 68760024
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4. Detailed description
Summary
The main interface of the system is shown in the following figure. The main interface is divided into six parts as a whole.

3
Add：No.149, North Rd, West Round 4, Haidian District, Beijing China Post code100143
E-mail: [email protected] Http://www.bhthv.com
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Note

Part I The upper left area is a loop simulation diagram, which shows the loop
on and off status of the device, the position and status of the voltage regulator
reactor, real-time monitoring values such as current and voltage, etc.

Part II The left middle area is the switching display of high voltage rms and
peak/∞ 2, and the switching display of high voltage current rms and high
voltage real time value.

Part III The lower left drop area is the action button operation area.

Part Ⅳ the upper right experimental parameter setting and display, including
target high voltage rms setting display, voltage withstand time setting display,
reactor software zero setting display.

Part Ⅴ the right middle part shows the rms value of high pressure and the
countdown time value.

Part Ⅵ the lower right corner is the alarm display area.

4
Add：No.149,North Rd, West Round 4, Haidian District, Beijing China Post code100143
E-mail: [email protected] Http://www.bhthv.com
Tel：0086 10 88111936 Fax：0086 10 68760024
 Beijing HuaTian Mechanical-Electrical Institute Co., Ltd.

II. Introduction to the sub-interface

Select the required sub-interface in Interface selection in the upper left corner

 Main interface This interface is the interface described above.

 Ratio setting This interface is used to set and display the variable ratio of the

measured analog quantity. This interface does not need to be changed under

normal circumstances, and the password needs to be changed. The default

password is "123456", which can be modified according to the original password.

 Protection setting This interface is the protection setting interface and contains

the setting and display of Warning value and fult value of each protection

parameter. The Warning value is the alarm prompt value, and the Fault value is

the protection trip value. The Fault value is higher than the Warning value setting.

For example, when a certain measured value reaches the Waring value, the

corresponding measurement value on the main interface will turn red and

warning. When the value reaches the Fault value continuously, the system will

trip, and the user can set it according to the actual experiments. After the setting,

the Actual value and the setting value shall be kept consistent to be set

successfully.

 Speed setting This interface allows you to set the regulated speed of the

regulator and reactor, setting the slow percentage and fast percentage,

respectively, for example, setting the regulator slow to 20% and fast to 80%.

 Waveform E This interface is used to retrieve and view the historical waveforms.

The default path of the historical waveform is in the Waveform record folder in the

D disk. The current and voltage waveforms of each experiment are saved in the

sub-folder named after the experiment time in this folder. You can retrieve and

view them through Load waveform.

5
Add：No.149,North Rd, West Round 4, Haidian District, Beijing China Post code100143
E-mail: [email protected] Http://www.bhthv.com
Tel：0086 10 88111936 Fax：0086 10 68760024
 Beijing HuaTian Mechanical-Electrical Institute Co., Ltd.

III. Manual instruction

1. Preparation

Confirm that the equipment is not grounded and the safe distance around the

equipment. Set the test parameters including target voltage of "HV RMS" in Test

setting after confirming that the equipment is correct. This step still has protection

function in manual mode. When the high voltage value reaches this set value, the

booster can no longer be continued. When "Time set" is set to withstand voltage

and "Gap set" is set to zero position of the reactor software. If the position of the

reactor is far away from the first stage resonant point air gap value described later,

the position of the reactor can be moved to the vicinity of the first stage resonant

point air gap value first. The specific method is as follows input the value of the

reactor software zero position in "K set", and then click "RXL" button. The reactor

automatically moves to zero position of the software. When the set software zero

position is reached, the reactor stops.

2. Tap switch between excitation transformer and reactor.

The excitation transformer has three tap gears, namely 2.5 kV, 4 kV and 4.5 kV.

Switch between "Tap+" and "Tap-" in the Transformer Tap operation frame, and

the display box above the button will display the tap gear of current excitation

transformer. The reactor also has three tap gears, 25 kV, 40 kV and 45 kV, which

are switched by "Tap+" and "Tap-" in the Reactor Tap operating frame, and the

display box above the button will display the tap gear of the current reactor. The

above operations shall be carried out before closing and the software shall be

provided with interlocking protection, and the operation cannot be carried out

before closing.

3. Main circuit close/open

This switch is the input switch of voltage regulator. After closing, confirm that the

primary schematic diagram of interface Input sand is in closing position, and then

click Output on, this switch is the output switch of voltage regulator. After closing,

confirm that the primary schematic diagram of interface Output switch is in closing

6
Add：No.149,North Rd, West Round 4, Haidian District, Beijing China Post code100143
E-mail: [email protected] Http://www.bhthv.com
Tel：0086 10 88111936 Fax：0086 10 68760024
 Beijing HuaTian Mechanical-Electrical Institute Co., Ltd.

position.

4. First-stage charging

The voltage of the voltage regulator in Voltage controlled area. There are two sets

of step-down buttons of fast and slow voltage. Stop boosting when boosting to

Secondary Voltage at about 30V to complete the first stage boost.

5. Resonance adjusting

Adjust the air gap increase and decrease button of the reactor after the boosting

of the first stage is finished. There are "Fast add" air gap increase rapidly, and

"Fast cut" air gap decrease rapidly, "Slow add" air gap increase slowly and "Slow

cut" air gap decrease slowly. The inductance value in the air gap increase circuit

becomes smaller, and the inductance value in the air gap decrease circuit is larger.

In this process, observe the power factor value. When "Power factor" is in the

range of 0.9 ~ 1, this step is completed. At this time, the air gap value of the

reactor is recorded. This value needs to be used in the automatic mode. The

name of this value is the first stage resonant point air gap value. This value will be

different for different loads.

6. Two-stage charging

After finishing the previous step, click "Fast up" or "Slow up" to start boosting. Pay

attention to the change of analog value during the process. Stop boosting the

regulator when the "Power factor" falls below 0.85 and increase the air value by

operating "Fast add" or "Slow add". Stop regulating air when the "Power factor"

reaches above 0.9 again and then boost the regulator again. Before reaching the

target high voltage value, this process repeatedly circulates to know that the

voltage reaches the experimental target voltage.

7. Withstand voltage timing.

The system is provided with timing function. If it is necessary to start timing after

voltage boost, click Time Start to start automatic countdown. The voltage

regulator will automatically depressurize after the timing ends, and the front and

rear stage switches will be automatically separated after voltage drop. If you do

not want to use this function halfway, click Time Over to cancel the timing.
7
Add：No.149,North Rd, West Round 4, Haidian District, Beijing China Post code100143
E-mail: [email protected] Http://www.bhthv.com
Tel：0086 10 88111936 Fax：0086 10 68760024
 Beijing HuaTian Mechanical-Electrical Institute Co., Ltd.

8. Finish.

If the timing function is not used, click the "Voltage zero" button after the

experiment is completed, the voltage regulator will automatically depressurize,

and the front and rear stage switches will be automatically separated after the

voltage reduction is completed.

8
Add：No.149,North Rd, West Round 4, Haidian District, Beijing China Post code100143
E-mail: [email protected] Http://www.bhthv.com
Tel：0086 10 88111936 Fax：0086 10 68760024
 Beijing HuaTian Mechanical-Electrical Institute Co., Ltd.

IV. Automatic Charging

There are two permissible ways of automatic experimentation.

The first way is to allow the automatic mode of the reactor at the minimum

physical limit. Considering that this method may lead to a longer experimental process,

a second method is added.

The second way the condition is that the actual value of the reactor air gap

"Reactor gap" ≤ the set value of the reactor software zero "gap location". If the second

method is used, the software limit of the reactor shall be determined before the

experiment, so as to ensure that the soft limit value is less than the first stage

resonance point air gap value mentioned above, for example, the first stage

resonance point air gap value is about 5, "gap location" is set to 4 or 3, confirm "Y"

by clicking "Reactor location" , and then click "Reactor location" button. The reactor

automatically moves towards the software zero position. When the set soft zero

position is reached, the reactor stops, and after completion, click "Auto selection" to

switch to the automatic boosting mode, and then click "Auto start" to start the

experiment. The equipment will automatically perform the boosting process according

to the steps described above manually. After reaching the target voltage, the

equipment will automatically.

9
Add：No.149,North Rd, West Round 4, Haidian District, Beijing China Post code100143
E-mail: [email protected] Http://www.bhthv.com
Tel：0086 10 88111936 Fax：0086 10 68760024
 1000kVA/45KV40kV25kV

Container Resonant Test system

Electrical Diagram

Beijing Huatian Mechanical-Electrical Institute Co., Ltd

China Aerospace Science & Industry Corp.
 1000kVA/45KV40kV25kV

Container Resonant Test system

Layout Diagram

Beijing Huatian Mechanical-Electrical Institute Co., Ltd

China Aerospace Science & Industry Corp.
 1 2 3 4 5 6 7 8

A A

4 3

B B

2896
6058

C C

2
1

D D
2458

600

1850
882
1126

1850 720 E
2575

1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8
12.5

A A
1264
564

B B

1255
C C

D D

1126

1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8
12.5

A A

B B

2196
C C
1770 1780

2747

D 1850 D

1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8
12.5

A A

B B

1376
C C

882 720

D D

1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

A 6 5 A

B B

8
C C

9
4

D D
1 2 3

1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

A A

2896
B B

500
1950 1120 1950
6058

C C

750 600
742

732

950

400

2458
D D

1600
265
395
780

550

410
330
1127 810 860 1118

1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8
12.5

A A
732

B B

922
C C

630
742

D D
612

1 2 3 4 5 6 7 8
 1 2 3 4 5 6
12.5

A A

860
B B

800
1600

1 2 3 4 5 6
 1 2 3 4 5 6
DSIT5kVA-0.44A 12.5

A A

230
B B

395
265

1 2 3 4 5 6
 1 2 3 4 5 6 7 8
12.5

A A

B B

1710
C C

410
810
D D

1 2 3 4 5 6 7 8
 1 2 3 4 5 6
XL-21 12.5

A A

1000
With Handle side

B B

600 400

1 2 3 4 5 6
 1 2 3 4 5 6 7 8
12.5

A A

B B

1948

2000
C C

D 950 D
750

750

1 2 3 4 5 6 7 8
 1000kVA/45KV40kV25kV

Container Resonant Test system

Test Report

Beijing Huatian Mechanical-Electrical Institute Co., Ltd

China Aerospace Science & Industry Corp.
 Beijing HuaTian Mechanical-Electrical Institute Co., Ltd.

Factory Test Report

1000kV/45kV/40kV/25kV
Variable Inductance Resonant test system

Beijing Huatian Electromechanical Research Institute Co., Ltd.

October 2023

1
Add：No.149, North Rd, West Round 4, Haidian District, Beijing China Post code100143
E-mail [email protected] Http//www.bhthv.com
Tel：0086 10 88111936 Fax：0086 10 68760024
 Beijing HuaTian Mechanical-Electrical Institute Co., Ltd.

1. High voltage reactor 高压电抗器

Type of product 产品型号：YKTY-1000kVA/45kV/40kV/25kV
Series no.出厂序号：20231101
Main technical parameters 产品参数：
Rated voltage 额定电压：45kV/40kV/25kV
Rated current 额定电流：22.2A/25A/20A
1st gear 1 档：45kV
Nominal inductance 电感量：5.37H~107.43H
Load range 负载范围:0.0655 μF-1.31 μF
2nd gear 2 档：40kV
Nominal inductance 电感量：4.244 H~84.88H
Load range 负载范围:0.0829 μF-1.658 μF
3rd gear 3 档：25kV
Nominal inductance 电感量：3.316 H~66.31H
Load range 负载范围:0.1061 μF-2.122 μF
Factor 品质因数：≥40

Date: November 1, 2023

Place Test Location:
High Voltage Test Hall, Yangzhou Branch
Beijing Huatian Electromechanical Research Institute Co., Ltd.

2. Compliance Standard 试验参考标准

IEC60076 Reactor
IEC60060 High-voltage Power Transmission and Distribution Equipment’s
Insulation and Cooperation
IEC60060.1 High-voltage Test Technology; Fist Part, General Requirements
IEC60060.2 High-voltage Test Technology; Second Part, Measuring System
IEC60270 Partial Discharge Measurement
IEC60076-1 Power Transformer; First Part, General Rules
IEC 60076.3 Power transformer; Third part, Insulation level, dielectric tests
and external clearance in air
IEC60296 Transformer Oil
IEC60137 Insulated bushings for alternating voltages above 1000V
IEC60076.10 Transformer and Reactor sound level measurement
IEC60529 Shell Protective Grade

2
Add：No.149, North Rd, West Round 4, Haidian District, Beijing China Post code100143
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Tel：0086 10 88111936 Fax：0086 10 68760024
 Beijing HuaTian Mechanical-Electrical Institute Co., Ltd.

3. Test items 试验项目

1. Insulation resistance measurement:

Use 3125WIND insulation resistance tester with 2500V.

Measurement basis: design value 2500MΩ

Test data: 2500MΩ (Reactor Winding-Base)

Test conclusion: The design value is 2500MΩ, which is consistent with the
design value.

2. Inductance measurement:
Volt-ampere method using T19-mA ammeter and T19-V voltmeter.
1st gear 1 档：45kV
Maximum gap inductance of iron core:5.34H
Minimum gap inductance of iron core:107.47H
Test conclusion: the design value is 5.37H~ 107.43H, which is consistent with
the design value.
2nd gear 2 档：40kV
Maximum gap inductance of iron core:4.241H
Minimum gap inductance of iron core:84.92H
Test conclusion: the design value is 4.244H~ 84.88H, which is consistent with
the design value.
3rd gear 3 档：25kV
Maximum gap inductance of iron core:3.312H
Minimum gap inductance of iron core:66.34H
Test conclusion: the design value is 3.316H~ 66.31H, which is consistent with
the design value.

3. Charging
Complete set of equipment including isolation transformer, voltage regulator,
excitation transformer, power filter, high-voltage filter, adjustable reactor,
capacitor divider (capacitance 33000 pF), coupling capacitor (capacitance
33000 pF), partial discharge measurement using 4 # input unit, test frequency
band 40-300 kHz, test hall background noise 2 pC.

3
Add：No.149, North Rd, West Round 4, Haidian District, Beijing China Post code100143
E-mail [email protected] Http//www.bhthv.com
Tel：0086 10 88111936 Fax：0086 10 68760024
 Beijing HuaTian Mechanical-Electrical Institute Co., Ltd.

K1: Primary switcher T1: Excited transformer T2: Voltage regulator

T3: Power filter L1: Adjustment Reactor C1: Capacitance voltage divider as Coupling capacitor
Pv: Voltage meter PDG: Partial discharge detector

Testing Circuit 试验原理图

Test Data Table
励磁变压器输出电压 励磁变压器输出电流 电抗器输出电压
Output voltage of the Output current of the Output voltage of 局部放电量 Partial
品质因数 Factor
excited transformer excited transformer high voltage Discharge level（pC）
（V） （A） reactor（kV）
460 0.6 31.6 68.7 ≤5
570 1.4 45.18 79.3 ≤5

4. Conclusion of FAT 试验结论：

Meet the requirements of the product technical agreement and technical
conditions.符合产品技术协议和技术条件的要求。

Beijing Huatian Mechanical-Electrical Institute Co., Ltd

High Voltage Laboratory of Beijing Huatian Electromechanical Research
Institute Co., Ltd.
November 1, 2023

4
Add：No.149, North Rd, West Round 4, Haidian District, Beijing China Post code100143
E-mail [email protected] Http//www.bhthv.com
Tel：0086 10 88111936 Fax：0086 10 68760024
 1000kVA/45KV40kV25kV

Container Resonant Test system

Troubleshooting

Beijing Huatian Mechanical-Electrical Institute Co., Ltd

China Aerospace Science & Industry Corp.
 Beijing HuaTian Mechanical-Electrical Institute Co., Ltd.

For safety
All equipment and test pieces must be reliably grounded before conducting high-voltage testing.

___________________________________________________________
General Instructions for Use and Maintenance of Test Transformers

I. Installation of test transformer

1. The capacitor voltage divider is fixed on the white board of transformer oil tank, and the high-
voltage sleeve relates to the voltage equalizing ring on the top of the voltage dividing capacitor
through leads.
2. Pay attention to the reliable grounding of all equipment during installation, and the grounding
nut of test transformer shall be welded on the oil tank of transformer.
3. The terminal of test transformer is on the cover plate of transformer oil tank, and the high and
low voltages are respectively on both sides of transformer transmission.
4. The measuring winding terminals are marked with "E" and "F", the rated voltage of the
measuring winding is 150V, the voltmeter of the corresponding range shall relate to the measuring
winding, and the end "F" of the winding shall be reliably grounded.

II. Use of Test Transformers

Please refer to the following procedure for the test:
1. Ground the test article reliably before each test.
2. Conduct the test after confirming that the high-voltage lead is connected correctly.
3. Check whether the voltage regulator is in zero position before power-on. Note that the voltage
of the test transformer must be increased from zero position.
4. All personnel must stay away from the test area and notify all personnel on site before
electrifying the test.
5. After electrification, the boosting process shall be uniform and stable until the boosting
voltage reaches the test voltage specified in IEC standard or national standard, and then timing. In
this process, pay attention to observe whether the sample has abnormal phenomena, such as abnormal
sound or flashing and other phenomena, if there is abnormity, immediately depressurize and find out
the cause after the power is cut off.
6. When the voltage withstand test time specified in the test standard is reached, the voltage is
-1-
Add：No.149, North Rd, West Round 4, Haidian District, Beijing China Post code100143
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gradually reduced to zero position and then the test power is cut off.
Note: Avoid direct power failure during high-voltage testing.

III. Environmental Conditions for Use and Precautions

1. It is applicable to the elevation not exceeding 2000 m and the maximum temperature not
exceeding+40℃. When the product is used, the relative humidity of ambient air shall not exceed
80%RH.
2. Suitable for indoor use.
3. It is allowed to operate continuously for 1 hour under rated voltage load and is not allowed to
operate under overvoltage or overload.
4. When in use, the voltage must be gradually increased to the test value by the voltage regulator
and shall not be directly put into the power grid.
5. Store in the room without flammable, explosive and corrosive gas; Keep dry and clean to
prevent oily dirt buildup and condensation.
6. All places required to be grounded must be grounded firmly and well. The ground resistance
of the ground wire should preferably be less than 1 Ω and no more than 2 Ω. The ground wire shall be
looped with copper tape 40-60 mm wide as specified to minimize impedance to avoid the danger of
equipment breakdown during flashover.
7.25 # Great Wall brand transformer oil is installed in the oil tank.
8. The transformer shall pay attention to prevent violent vibration and shall be kept standing for
12 hours after being moved.

Caution:

The high-voltage test cannot be carried out without confirming that the test system is
reliably grounded.

-2-
Add：No.149, North Rd, West Round 4, Haidian District, Beijing China Post code100143
E-mail [email protected] Http//www.bhthv.com
Tel：0086 10 88111936 Fax：0086 10 68760024
 Beijing HuaTian Mechanical-Electrical Institute Co., Ltd.

Troubleshooting

No. Common Faults Problem Resolution

Power outage Check whether main switch of power supply and switch of control system are in closing state

Circuit breaker opening Check circuit breaker in switchgear for closing

Emergency stop button

Check that the console emergency stop button is pressed
Test circuit cannot pressed
1
be closed Check whether the voltage regulator brush is in zero position. If it is not in zero position, brush
Regulator is not at zero
back to zero when adjusting the motor.

Grounding protection
CHECK HIGH VOLTAGE SIDE OF TRANSFORMER FOR SHORT CIRCUIT BY GROUND ROD
not removed

Overcurrent protection After overcurrent protection, restart the control system to reset the system

Main circuit and control

Check that the main circuit switch and the control system switch are closed
No Voltage Display system opening

2 for High Voltage Power outage Check power supply for power outage

after Closing Grounding protection

CHECK HIGH VOLTAGE SIDE OF TRANSFORMER FOR SHORT CIRCUIT BY GROUND ROD
not removed

-3-
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E-mail [email protected] Http//www.bhthv.com
Tel：0086 10 88111936 Fax：0086 10 68760024
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Check wire connection between transformer high-voltage sleeve and voltage divider for
HV Lead Disconnect
disconnection

Test cable
Check that the voltage divider measurement cable is connected properly
disconnection

Ground line
Check whether ground of transformer, voltage divider and control system is disconnected
disconnection

sample breakdown Inspect the product under test for flashover or breakdown.

Current exceeds
3 Trip in test Check whether the test current exceeds the set value of system
allowable value

Insufficient power
Check whether the switch in the power cabinet has tripped
supply capacity

-4-
Add：No.149, North Rd, West Round 4, Haidian District, Beijing China Post code100143
E-mail [email protected] Http//www.bhthv.com
Tel：0086 10 88111936 Fax：0086 10 68760024