Manuscript12 01 21 24
Manuscript12 01 21 24
Chapter I
INTRODUCTION
Situational Analysis
imagine the continuance of a world without the printed books and newspapers. Paper is
an essential part of our community. People use it for everything from education to
communication to entertainment. Though paper, is most commonly used for writing and
printing upon, but also found applications include usage as a packaging material,
industrial and construction purposes among others (Brozek and Novakova 2013). These
and many more of its uses make it almost impossible to have a halt in its production.
In addition, wastes generated through the paper usage are also transformed into
other value-added products. Paper is a flexible material frequently used in the food
packaging sector because it is generally affordable and has good mechanical properties.
Using waste paper as fuel for domestic heating is a beneficial recycling option for
small island developing states where there are lacks of resources for energy and waste
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treatment. However, there are concerns about the impact of air pollutants emitted from
the burning of the self-made paper briquettes as household air pollution is recognized as
the greatest environmental risk for human. In this study, combustion tests were carried
out for paper briquettes made in one Pacific Island and three commercial fuels in
Australia including wood briquettes, kindling fire wood and coal briquettes in order to: 1)
characterize the emissions of three criteria air pollutants including particulate matters, CO
and NOx including their emission factors (EF) from the tested fuels; and 2) compare the
EFs among the tested fuels and with others reported in the literature. The results showed
that waste paper briquettes burned quickly and generated high temperature but the heat
compressing (Gug et al., 2015). In addition, the briquetting process can support the waste
Briquetting can be done with or without a binder. Doing without the binder is
more convenient but it requires sophisticated and costly presses and drying equipment
which makes such processes unsuitable in a developing country like Nigeria (Janczak,
2013). As observed by Wamukonya and Jenkins (2013), for the briquetting industry to be
successful in the less industrialized countries, the equipment should consist of locally
Approximately 25 to 40% of the municipal solid waste each year worldwide consists of
paper and paper products (Grigorion, 2013). While the prevailing practice worldwide is
to recycle these products in the paper industry, the process could be expensive in view of
its requirements for resorting, de-inking and decontamination. Also, re-use of recovered
waste paper tends to reduce the quality of paper produced (Groom et al.,2013). Besides,
the present level of waste paper recycling technology is such that a certain percentage of
waste paper cannot be recycled for technical and economic reasons (Grigorion, 2014).
Furthermore, the idea of briquetting is using the materials that are unusable due to
a lack of density, and compressing them into a solid fuel of a convenient shape that can
be burned like wood or charcoal. The briquettes have better physical and combustion
characteristics than the initial wastes. Briquettes will improve the combustion efficiency
using the existing traditional furnaces, in addition to killing all insects and diseases as
well as reducing the destructive fire risk in the countryside (El-Hagar, 2017).
Carbonized fuel briquettes, these are made from waste materials that have undergone
Non-carbonized fuel briquettes, these are produced from waste materials that are
not carbonized such as saw dust, and waste paper. Produced from waste materials that are
partially decomposed and then dried and can be made manually by hand, with presses, or
with a mechanized mold or extruder, and by mixing the feedstock with water and a binder
The Automated Paper Briquette Machine falls in the category of Non carbonized,
compacting shredded paper into solid fuel material. They are eco-friendly because they
utilize waste paper and reduce the need for cutting down trees for charcoal production. In
traditional charcoal, making them a cleaner option for both indoor and outdoor use.
In Kenya, non-carbonized briquettes from waste are a burgeoning part of the eco-
friendly energy scheme. Briquettes are made from agricultural waste that has been sieved
to remove large pieces, such as glass and stone. High pressure and high temperature are
applied to the resulting mixture which causes the lignin (organic polymers that create
important structural materials in the support tissues of the majority of plants) to flow and
bind everything together; Starch, clay, or soil may be added if the base materials are not
holding together. The resulting solid briquette is used in place of firewood or charcoal.
Briquettes can be used to power boilers to create steam and for generators and gasifiers to
create electricity. They burn longer than charcoal and are better for the environment in
A briquette enterprise can be fit for carbon offset depending on the sort of fuel
interchanged and, in turn, the baseline used to measure advantages from diminished
greenhouse gas emissions. The organic materials that go into briquettes are already part
of the carbon cycle, and they have lower net GHG emissions compared to fossil fuels.
There are even carbon benefits for using briquettes from crop residue to replace wood as
fuel in regions with high deforestation (Rao and Gebrezgabher, 2018). Wood as fuel can
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create emissions that have negative environmental and health impacts, particularly when
burned in ineffective appliances, which is often the case (Ramsay & Njenga, 2021).
Paper briquettes and coal briquettes produced higher CO concentration than the
others while paper briquettes generated the highest NOx level. Only PM2.5 concentration
emitted from paper briquettes was similar to kindling firewood and lower than wood
briquettes. Burning of paper briquettes and wood briquettes produced particulate matter
with large average count median diameter (72 and 68 nm) than coal briquette and
kindling firewood (45 and 51 nm). The EFs for CO, NOx and PM2.5 of paper briquettes
were within the range of EFs reported in this study as well as in the literature. Overall,
the results suggested that using paper briquettes as fuel for domestic heating will not
likely to generate higher level of three major air pollutants compared to other traditional
fuels.
This new type highly efficient and energy saving airflow dryer adopts multiple
sets of pulse connection, which can dry sawdust, rice husk, peanut shell and stalk in one
time. It adopts self-supply combustible gas as heat source; the drying adopts draught fan
negative pressure suction to suck the raw material into coiled pipe, let the high
temperature air and material mix fully, and takes away moisture inside material, so as to
Steps in drying using paper briquettes involved several steps. First, preparing
tools such as paper, water, paper shredder, a power drill with a mixer attachment. Second,
prepping the paper by loading a gallon of water in a bucket and filling it with shredded
paper. Third, grab a power drill and paint mixer and in less than a minute later you have a
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paper slurry ready to be molded into briquettes. Fourth, adding some reusable wastes
such as shelling the peanuts and shredding it, adding some grass clippings from the lawn
instead of throwing them away and adding some bulk pick up from Christmas trees. Just
grab the base of the branch and run your hand down towards the tips of the branches.
Next, after making the briquettes with the other fillers, there was just enough pulp left to
make one more briquette. Inspired by plywood then try making a laminate briquette by
alternating thin layers of pulp and cardboard. Another, filling the press with enough pulp.
to help optimize time and energy expended in the production of briquettes locally. The
machine is designed specifically to convert waste materials into useful briquettes. This
hopper, grinder, and heating element attached. This has eliminated the deficiencies of the
classical briquetting machine developed. The machine is modified such that grinding,
compacting, and heating processes are carried out simultaneously thereby minimizing
tardy time and increasing productivity by producing solid briquettes ready for immediate
use. The essential features of the machine are the hopper, the screw shaft, and die and
electric motor of 1horsepower with a design speed of 2830rpm. It is fast, easy to operate,
and safe to use. The efficiency of the machine was deduced to be 90% with a production
rate of 72 g/h and power consumed at 1.3 kW. The briquettes produced from the
developed machine is a blend of hyacinth plant and groundnut shell with waste oil and
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starch as a binder. The briquette fuel produced can be used as solid fuels in local
bakeries, restaurants, and domestic and industrial settings. Effect of biomaterials and
as solid waste management. Nigeria has abundant supplies of biomass resources and
unrestricted solid waste whose potentials are yet to be fully tapped for energy generation.
It is, therefore, necessary to convert these waste into a product that will provide
alternative energy to the people rather than constituting environmental problems. The
study was undertaken to develop of hyacinth briquette machine and examine the
properties of fuel briquettes produced from a mixture of waste paper (WP) and water
hyacinth plant (WHP) using corn and cassava starch as a binder. WP from the academic
environment and WHP harvested from the surface of fresh waters were used. Briquette
machine was designed using a screw type extruder to convert the processed WHP and
WP into solid briquette for domestic consumption. Samples of WHP was harvested,
ground, dried and mixed with WP. The mixture was poured into a hopper.
The present study focused on the combustion of four types of briquettes made
from paper and cardboard waste produced in Ouagadougou (Burkina Faso). Rotary and
tubular kilns were used to study the combustion. The combustion means temperatures,
nitrogen, phosphorus and potassium (NPK) content in the ash and heavy metals content
in the ash and the flue gas were analyzed. The combustion steady phase means
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temperatures ranged from 950 °C to 750 °C were obtained according to briquettes type.
The temperature favored the transfer of the heavy metal in the flue gas comparatively to
the ash mainly for Hg, Cd and Pb. The Pb, Hg and Mn content in flue gas and the ash are
higher than their content in the parent wood used for paper production due to the additive
during the manufacturing process. The results showed a high content of heavy metal in
flue gas produced by combustion of briquette made with office paper and in the ash for
the briquette made of corrugated cardboard. Furthermore, the low heavy metal contains in
the ash allow their use for soil amendment. However, ash contained a low proportion of
NPK (less than 2%) which does not allow their usage as fertilizer alone.
In order to help our environment and lessen the possible outcomes that we might
encounter in the future, it is important to recycle the waste materials and reprocess it to
make a new product. As a result, it helps our environment lessen the casualties such as
When you think of recycling, you should really think about the whole idea; reduce, reuse
and recycle. The researchers have been careless up to this point with the way they treated
This study will focus for the design and development of the Automated Paper
Briquette Machine. The study will be conducted at Don Mariano Marcos Memorial State
University, Mid La Union Campus, City of San Fernando, La Union. The fabrication and
assembly will take place at Barangay Baraoas Norte, Naguilian, La Union during the
Definition of Terms
For better understanding of the study, the following terms were defined
operationally:
Briquette is a compressed block of paper for fuel and kindling to set a fire
Carbonized fuel briquettes, these are made from waste materials that have
undergone carbonization such as charcoal dust, or carbonizing non-carbonized briquettes.
Compressing the process by which the paper wastes can be flatten by the use of
pressure.
Hopper is used to hold materials to transfer mixed shredded papers into molder
machine to resolve the problems encountered after the testing and to improve its
functionality.
Level of technical soundness is the service ability of the briquette machine that
Mixing the process by which the paper wastes combine or put together to form
Non-carbonized fuel briquettes, these are produced from waste materials that are
not carbonized such as saw dust, and waste paper.
Paper made from wood pulp or other fibrous materials in thin sheets used for
writing wherein it was utilized as a material that was cut into small pieces to make fuel
for burning.
Pulp is the basic component of manufacturing paper. The pulp is soupy like
material which is obtained from fiber and water.
Recycling process of converting the paper wastes into usable materials
Screw Shaft is a cylindrical shaft with helical grooves or ridges called threads
around the outside.
Shredding it is the process where the paper was cut or torn into small pieces in
.
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Chapter 2
METHODOLOGY
Research Design
Development Design is the process and the facility of planning, organizing coordinating,
and controlling the resources to accomplish specific goals. The process takes
has a six phases which is the initiation, definition, design development, implementation
Automated Paper Briquette Machine in accordance to the objectives set upon the
beginning of the study. Then, the construction and fabrication of the parts. Revision will
be made to observe effect reassembled the factors and to achieve functionality and
acceptability performance.
design is a research that appraises carefully the worthiness of the current study
(Villanueva, 2015).
The researchers will use the descriptive-evaluative design to test the machines
All of the supplies and materials that will be use is available in the locality and the
researchers are supervised by their adviser. Table 1 present the summary of the supplies
Project Cost
Table 2 presents the project cost, which covers the project’s total expenses based
on the amount of supplies, materials, labor, and overhead cost of the project. The
estimated cost of the labor in the construction of the Automated Paper Briquette Machine
Php 4,690.00 computed based on 20 percent to the total cost of supplies and materials.
Such percentage was the current rate of labor charged by a skilled machinist in the City
The overhead cost will be Php 4,639.00 was computed based on 10 percent of the
Source Amount
Table 3. presents the list of tools and equipment used in the construction of the
Procedure
Figure 1 shows the flowchart that illustrates the stages in the development of the
Planning. The first step is planning the automated device. The researchers came
up with the idea of the Automated Paper Briquette Machines. The researchers defend the
title and had been approved by the panelists. Second is the conceptualization of the
design.
Designing. This includes the design, materials and tools. Second is the
conceptualization of the design. The researcher based their design to a baling press
machine to make sure the briquette machine can form the automated paper into
box/cube. The researchers use resources such as thesis, YouTube and online researches
Canvassing and the Purchasing. The third stage is the purchasing of supplies
and materials. The researcher wants to buy the supplies and materials from the local
market, hardware and Junkshop. The researcher will go to the hardware to canvass the
price of the materials and supplies needed and purchased the materials. All members of
the group will be given a task to perform, to test their capabilities and to give them the
Constructing. The next stage is the fabrication. In the fabrication, all parts will
Testing and Revising. The fifth step will be testing and revising the automated
paper briquette machine. The researchers after some period of the time that the
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automated device was assembled, tested and revised to determine its functionality and did
Evaluating. The sixth step is evaluating the automated paper briquette machine.
After a thorough testing of the machine, they will bring it to the panel of experts for
evaluation along the level of technical soundness, level of functionality and after
acceptability in order to achieve the full efficiency and effectiveness of the machine.
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Planning
Conceptual
Designing
Canvassing
and
Purchasing
Constructing
Testing and
Revising
Evaluating
Data analysis
This study will utilize the weighted mean to determine the level of technical
The questionnaire consisting of four parts: the first part ask the name and
qualifications of the evaluators; the second part include the indicator to determine the
level of technical soundness such as durability of parts, simplicity, and functionality; the
third part include the indicators to determine the level of technical performance such as
quality output, precision of perform activities, and speed; lastly, the fourth part include
Equivalent
Level of Acceptability
Point value Scale Descriptive Descriptive Meaning
Equivalent
5 4.20-5.00 Highly The Automated Paper
Acceptable Briquette Machine is Very
Highly Acceptable surpassing
expectations and demonstrating
excellence.
LEGEND:
1. 220v Mixing motor 8. 250mm 12v Linear Actuator
2. Mixing blade 9. Heater
3 Mixing container 10. Shredder
4. 12v DC worm gear motor 11. Molder
5. 150mm Linear Actuator 12. 250mm 12v Linear Actuator
6. Molder 13. Control Panel
7. 350mm 12v Linear Actuator 14. Ball Caster Wheels
Literature Cited
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practical-actionecofuelbriquettes#:~:text=Non%2Dcarbonized%20fuel%20briquettes%3
A%20these,or%20carbonizing%20n on%2Dcarbonized%20briquettes.
Odusote, J., Onowuma, S., & Fodeke, E. (2016). Production of Paperboard Briquette
Using Waste Paper and Sawdust. The Journal of Engineering Research [TJER], 13(1), 80–88.
Retrieve on April 09, 2016 from https://doi.org/10.24200/tjer.vol13iss1pp80-88
Ltd, A. G. E. (2022). Non Carbonized Briquettes - a Massive Potential in Kenya.
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briquettes-massive-potential
Masai, M. (2019). Briquettes is so Famous, But Why? Retrieved on January 6,
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