Training

Service Team

客户技能培训
client skill
training
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内容提示
content catalogue
•螺杆机基础知识
•fundamentals of screw
machine
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螺杆机基础知识
fundamentals of
screw machine
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系统原理图
system principle diagram
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主机与电机
阳转子
host machine & motor
被动齿轮 male
reactive wheel rotor

主动齿轮 阴转子
active female rotor
wheel
电 机 主 机
motor host machine
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主机
host machine

阳转子 阴转子
male rotor female rotor
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主机
host machine
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主机
host machine
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主机
host machine
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主机
host machine
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主机
host machine
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主机吸入端
host machine suction side
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主机排气端
host machine discharge side
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电机 封闭式
guard
type
motor

•380V
•6000V
开启式 •……
opem
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电机保养
• 添加润滑脂
加注前必须确认该电机原来出厂时加注的是 牌号
什么润滑脂.不同牌号的润滑脂不能混合使用 周期
. 量
• 清洁
before grease filling, grade and brand of
original lubricants must be confirmed.
灰尘
Different brands of lubricants shall not be
mixed. 油污
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温升对电机寿命的影响
negative influence of temperature rise to
motor

• 温升越大，电机绝缘的老化速度越快
• the temperature rise more dramatic,
motor insulation aging more quickly.
• 温升每超过极限５°C，绝缘寿命降低一半
• temperature rise exceed uplimit every
５°C, insulation lifespin short in half.
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冷却系统
cooling system
• 冷却剂的主要作用 main functions of
coolant
冷却 - 带走80%的压缩机热量
cooling- take out up to 80% of compressor
heat.
润滑转子和轴承 lubricate rotor and
bearing.
密封转子，提高压缩机效率 seal rotor,
increase compressor efficiency
Ultra Coolant
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冷却系统
cooling
system
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分离系统
separation
system

SEPARATOR
分离器
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分离筒

作用: function
• 储存冷却剂
• store coolant
• 初级分离
• preliminary
separation
 油分离系统 Service Team
oil separation system

SCAVENGE
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气路系统

MPV
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气路
air line
后冷: after-cooler

• 冷却离开机组的压缩空气
• chill out compressed air discharged
from compressor.
• 使得多达70% 的水含量至冷凝析出
• condense and drain out up to 70% of
moisture content from compressor
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维护保养
Superior Service Solutions for Air Systems

• 按时更换油过滤芯 change filter element as per servici

ng duration
第一次150小时,以后最多2000小时 initial servicing time 1
50 hours, afterwards servicing time up to 2000 hours
• 按时更换冷却剂 change coolant as per servicing duration
矿物油最多2000小时或一年 mineral oil up to 2000 hours or o
ne year
超冷最多8000小时或二年 ultracoolant up to 8000 hours or tw
o years
• 按时更换空滤芯 change air filter element as per servicing du
ration
• 按时更换油分离芯(MAX 1bar) change oil separator element
as per servicing duration
• 定期清洗冷却器(MAX 98C) periodically cleanse cooler
• 按时对电机进行保养 servicing motor in accordance with ser
vicing duration
• 定期清洗回油过滤器 periodically cleanse return oil filter
• 定期清洗后冷却器和疏水阀 periodically cleanse after-cooler
and water trap.
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➢产品介绍 product briefings

➢吸干机工作原理及流程 dry machine
fundamentals and working process
➢吸干机主要零部件介绍及功能 main

提 components briefings & functions

纲 ➢吸干机使用中的操作过程 operation
process
➢吸干机使用中的注意事项 do's and don'ts
➢典型故障及分析处理 typical malfunction
and troubleshooting
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一、微热吸干机常规工作条件及技术指
标 microthermal drier normal
working condition and parameters
进气温度：
进气压力：
inlet air 20～45℃ 0.6～1.0MPa
inlet pressure
temperature

再生耗气量：
≤进气压力3%
regeneration 压力损耗：
≤7% inlet air
air pressure loss
pressure
consumption

双塔交替连续工
作 double
压力露点：
工作方式： tower
pressure dew -20℃
work mode alternative
point
continuous
working

微热再生
控制方式： 微电脑自动 再生方式：
microthermal
control mode PC/PLC regen mode
regen

AC
220V/50H
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二、微热吸干机工作原理
microthermal drier work mechanism
一种利用多孔性固体物质表面的分子力来吸取气体中的水份，从而获得较低露
点温度、干燥、洁净气体的净化设备。吸附剂经过吸附、再生、吸附循环使用，
对压缩空气进行连续不断的吸附干燥处理从而获得深度干燥的气体。
the drier is a air purification device which utilize molecular force
possessed by porous solid surface to absorb moisture within the air, thus
a low temperature,dry and clean air can be acquired.With the process of
absorption and regeneration,absorbent shall provide deep dried air
through continuous absorption and drying process of compressed air.

双塔交替连续工作输出干燥洁净的压缩空气。其净化空气含水量可达露点-
40℃以下,从而获得深度干燥的无水无油的高纯度的压缩空气满足用气的需要。由
于采用加热器升温再生气,故再生效果好,耗气少。
Dry and clean compressed air shall be produced by alternative
continuous double tower system. The purified air moisture content can
reach -40℃, which can meet the requirement for deep-dried high-
purification compressed air which is moisture-free and oil-free. Moreover,
as heater used for regen, the regen effect can be secured with low loss of
air.
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三、微热吸干机流程图
microthermal drier flow chart
 五、技术要求
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technical requirement
absorbent has a high requirement for intake air oil content during absorption: intake air
oil content should <0.1ppm,otherwise shall lower absorption effect, absorbent lifespa
n shall also be shortened and even poisoned and lose the function.
• By-pass pipe and by-pass valve can be installed in the inlet and outley pipe section as
per procduction need, which may facilitate dry machine maintenance and shutdown w
ithout interruption of continuous production.
• 5-10 minutes buffer time shall provided in the situation of emergency shutdown, there
fore the best solution is install air storage tank at the upstream of dry machine.
• instruments of flow,pressure and temperature shall be installed in the up and down str
eam of the drier
• open drainage valve to drain out pollutant before each startup and shutdown.
• The listed correction factor shall be applied for drier processing quantity when inlet pr
essure altered.

inlet pressure 0.5 0.6 0.7 0.8 0.9 1.0

Mpa

correction 0.75 0.88 1.0 1.12 1.25 1.38

factor
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六、操作过程
operation process
1、开机前的检查 startup check
•First, visual inspection shall be performed for any damage as per electrical sc
hematic diagram. During installation of equipment, verticality no larger than 1
/1000.
•loose end
•check if there is any loose end for air tube, check reducing valve set value (pn
eumatic film flap valve setting value 0.2～0.3Mpa, pneumatic butterfly valve s
etting value 0.5～0.6Mpa )
•check connection of inlet and outlet pipes, check filters matching if there is a
ny.
2、开机准备 start preparation
•电源线由进线孔接入电气箱接线座。检查供电电压是否正常，国内单相电源为220V/50H
Z，三相电源为380V/220V/50HZ，电压允许波动范围：长期运转——额定电压±5%，
瞬间允许运转——额定电压±10%，L1-L2-L3各相电压不平衡允许范围±2%，电源频率
允许波动范围——额定频率±2%。 cable connect into socket through cable loop. c
heck voltage, single phase is 220V/50HZ, three phases is 380V/220V/50HZ, vo
ltage allowable fluctuation range: long-running ---rated voltage ±5%, instant
allowable range--rated voltage ±10%, L1-L2-L3 phases inbalance allowable ra
nge ±2%, power source allowable fluctuation range --rated frequency ±2%.
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• 检查面板上温度、时间显示是否正确。check correctness of panel temp

erature & time display
注意：微热再生吸附式干燥机再生气的出口温度，最终取决于再生气流量的大小
。总之再生气温度在100℃～180℃之间，都属于正常范围。
beware: absorbing drier regen air outlet temperature depends on the
regen air volume. Regen air temperature between 100℃～180℃ is
within normal range.
3、启动步骤 startup sequence
• 将出口截止阀关闭慢慢将两个干燥塔加压至管网压力。
• close outlet check valve gradually pressurize double tower to grid
pressure.
• 检查有无泄漏，此时再生排气阀应为关闭状态。
• check for leakage, the regen air vent valve should be in closed posi
tion.
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• 当拨位开关在右侧时，在就地控制状态下，按下控制器的“启动/代码”按钮，流程图
上的工作状态指示灯和阀动作指示灯亮，控制器开始工作。（在远程控制状态时，接
受远程启停控制信号控制）。
• when position switch pointed right, in the local mode, press 'start/code'bu
tton on the panel, flow chart work status indicator and valve action indicat
or turn on, controller start work. (in remote mode, controlled by remote co
ntrol signal).
• 再生排气阀自动打开，两个干燥塔中的一个开始降压。
• regen vent valve automatically open,one of double tower start de-pressuri
ze.
• 让再生干燥机运行一至二个工作循环周期，然后再打开出口阀门。
• after one to two work cycle, open outlet valve.
• 当成品气出现粉尘过多时，请停机并更换部分活性氧化铝。
• when product air mixed with too much dust, shutdown and replace with pa
rt of active alumina oxide.
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七、吸干机使用中的注意事项
do's and don'ts of drier
1.inlet air oil content have to maintain under 0.1mg/m3; the
degreaser shall be installed at the inlet air pipe;
2.drier have to be used under rated temperature and pressure
condition,any off range must perform volume calibration;
3.when drier and screw air compressor connected, stabilizing air
storage tank shall installed on the upstream to absorb shock to
absorbent from pulse air.
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吸干机操作使用说明：
drier operation manual
出厂设置：factory settings
吸附时间 abdorption duration ：120 minutes
再生延时 regen delay ：5 seconds
再生时间 regen duration ：118 minutes
均压时间 equalizing duration ：5 seconds
停机延时 shutdown delay ：0 second
加热延时时间 heating delay ：8 seconds
加热时间 heating duration ：45 minutes
加热温度上限 heating temperature uplimit ：150℃
加热温度下限 heating temperature lower-limit ：110℃
超温报警温度 high alarm temperature ：180℃
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典型故障及分析处理 typical malfunctions and troubleshooting
•进气阀门故障 inlet valve failure（A/B）、电磁阀坏 solenoid broke、单向阀卡
check valve blockage（A/B）;
故障现象 malfunction phenomenon: 消音器大量排气;muffler discharge large
quantity
故障解决 troubleshooting:更换相应损坏的配件。replace damaged parts
•PLC控制器或文本故障 PLC or script failure；
•故障现象 malfunction phenomenon：不能启动、显示乱码；cannot
start,messy code diaplayed
故障解决 troubleshooting：更换PLC控制器或文本。replace PLC or script
•吸附剂填装不实或下沉 absorbent filling hollow or settlement
故障现象 phenomenon：出口大量粉尘；outlet discharge large quantity dust
故障解决 troublrshooting：把氧化铝刷洗灌装再填加满。flash alumina oxide
and refill.
•扩散器损坏 diffuser damaged
故障现象 phenomenon：扩散器吹扁，扩散器堵塞；diffuser deformation,
blockage
故障解决 solution：更换不锈钢扩散器。replace diffuser
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问题？
谢谢大家！
questions
Thanks for your time