Development of Vertical Axis Water Turbine Bsme4b
Development of Vertical Axis Water Turbine Bsme4b
A Project Study
College of Engineering
by
BADAJOS, FLORIAN
November 2023
Chapter 1
INTRODUCTION
situations are being made daily and most of these innovations utilize some form of
energy. Electricity is one of the most important facilitating modern activities and
electricity to power their houses, vehicles, and devices. However, Filipinos that live in
rural areas have very little to no access to electric energy. The Philippines is home to 2.7
(Laput, 2019, as cited in Lozano and Taboada, 2021), this data shows there is still a large
portion of Filipinos that has limited or no electricity access hindering them to innovations
that can benefit their daily lives. Without access to electricity, rural communities often
lack access to basic services such as healthcare, education, and communication (Haigh,
2023).
Quirapas-Franco and Taeihagh (2021), one of the solutions to provide sustainable energy
which enables clean energy access, drives economic growth and local employment, and
improves the health of the population (IRENA, 2019). Developing countries like the
Philippines try to address the lack of energy access and security by implementing policies
that encourage renewable energy technologies (RETs) in both on-grid and off-grid areas
(Quirapas-Franco & Taeihagh, 2021). By following this trend of introducing renewable
the main contenders for renewable and clean methods in catering the gap in the scarcity
of electrical energy. Water is one of the most abundant resources present in our planet
that also has the potential energy to be utilized in harnessing energy for electricity. From
ocean waves, water current in river streams, and shear force from water falls, the
application of water in the field of energy is vast and still left with untapped potential.
Hydroelectricity presents several advantages over most other sources of electrical power,
(about 90% efficiency, water to wire), very low operating and maintenance costs,
kinetic energy of water into mechanical energy. It is made up of a stationary part called a
distributor or stator, and a wheel or impeller (Hydroelectric Turbines, n.d.). The Savonius
Water Turbine is one of the most discussed turbines because of the ability of this turbine
to work at low fluid flow rates in rivers and waterways. But the weakness of the savonius
turbine is that it has low efficiency (Handoko et. al., 2021). These constraints however
(e.g. impeller diameter, number of blades, blade height, deflector height, etc.), also by
utilizing principles and concepts that can further improve the turbine’s performance.
1.2 Objectives of the Study
This study generally aims to design a vertical axis water turbine with extendable type
blades that can efficiently harness renewable energy from water streams to generate
1. To design and fabricate a vertical axis water turbine with extendable type blades.
a. Base height
The scope of the study focused on the amount of harnessed renewable energy
from Perennial River using a vertical axis water turbine with extendable types of blades,
ensure the balance of forces and stability while optimizing energy generation in variable
flow conditions (Sappington & Taylor, 2023). The researchers used the savonius water
turbine blades since this design can efficiently generate power from low speeds, making
them suitable for low-velocity water sources (Kumar, 2021). This technology can provide
power in off-grid and remote areas, benefiting communities without access to traditional
power sources. However, the system's efficiency is highly dependent on the consistency
and strength of water flow in the stream (Fritz, 2020). Seasonal changes, droughts, or
alterations to the watercourse can affect energy generation (Boulder, 2023). Also, the
suitability of this technology is site-specific and may not be applicable in areas with low
or inconsistent water flow. The extendable blade mechanism must be also reliable and
withstand wear and tear over time, requiring robust engineering and materials.
Chapter 2
CONCEPTUAL FRAMEWORK
This chapter presents the articles, journals, and studies that are used to reinforce
the conceptualization or framework of the study. This supports the foundations and
processes that will be involved in the research. It also provides the necessary information
for the selection of materials and components that will be used in the development of the
prototype. Lastly, this includes the discussion of the conceptual model that was used in
In the study of Handoko et. al. (2020) in the Parameters of Savonius Type
studied turbine because of the ability of this turbine to work at low fluid flow rates in
rivers and waterways. As a simple turbine, Savonius turbine works because of the
difference in force applied to each blade where the concave part of the turbine will catch
water flow and force the blades to rotate on its axis while the convex portion will bend
the water flow sideways away from the shaft. Several studies have been carried out to
improve the performance of Savonius turbines by modifying aspect ratio, addition of end
plates, overlap ratio, gap ratio, number of blades, blade stage, blade shape, and others. To
Development, states that Savonius turbines produce mechanical power due to different
drag forces acting on the concave and convex sides. The drag force produced by the
water flow will induce turbine rotation. Savonius turbines have simple construction, low
maintenance costs, and low noise. Savonius turbines have the ability to receive fluids
from all directions with torque at a good initial rotation. Savonius hydrokinetic turbine
(SHT) models have been tested experimentally and numerically by researchers for
According to the data by Hartman (2023) of the Office of Energy Efficiency &
Renewable Energy, the increase in height and rotor diameter of the wind turbines resulted
in capturing more energy since wind generally increases as the altitude increases. This
relates to the aspect of potential energy of water where water level increases during wet
seasons, where the longer the blade of the turbine the more potential and kinetic energy it
can convert.
In the study of Hamzah et. al. (2018) in the effects of blade number in the
performance of the Savonius water turbine, their data concluded with having three (3)
turbine blades having the highest coefficient of performance tested by various flow rates,
generating the highest coefficient of performance of 0.23 on tip speed ratio of 1.7
increase. The power on the debit of 2.94 x 10-3 m3 /s was 40.246 Watt. The power
increased to 81.535 Watt on the debit of 5.751 x 10-3 m3 /s. The debit of 8.166 x 10-3
m3 /s generated much higher power which amounted to 135.722 Watt, and increased
The power generated by the 3-blade turbine was higher than the 2-blade turbine
then started to decline on the 4-blade turbine until the 6-blade turbine.
Tip speed ratio (TSR) is defined as the comparison between the turbine tip speed
and the fluid speed passing through the turbine. The TSR value ranges from 0 to 4 [3].
Meanwhile, the coefficient of power (Cp) is defined as the comparison between fluid
energy which is able to be obtained by a turbine with the overall energy found in the
fluid. The values of mechanical TSR and Cp in each turbine on each debit variation.
conventional savonius water turbines to increase its power performance, where they have
discovered that the increase in height of the deflectors increase the power performance of
the turbine by 100 percent. This is due to the turbine having more water flow coming
According to Salleh et. al. (2020) in the study of The Effects of Deflector
Turbine states the effects of deflector angle on the performance of a Savonius water
turbine. Turbine performance evaluated at various deflector angles ranging from 30◦ to
90◦ relative to the incoming flow direction exhibited the highest power performance
improvement of 24% at a 90◦ deflector angle. The deflector acts as a wall that shields the
returning blade from being impinged by the incoming free stream, hence reducing the
0.500 and XR/R = − 1.204 which led to the best power performance. Similarly, a flat
deflector configured at 90◦ upstream of an in-plane axis Savonius HKT led to an 80%
improvement the performance relative to the case without the deflector. The optimization
configuration, the performance of the two-bladed and three-blade Savonius turbines were
buoyancy that results when a body is submerged in a fluid, whether partially or wholly.
The force that provides the pressure of a fluid acts on a body perpendicular to the surface
of the body. In other words, the force due to the pressure at the bottom is pointed up,
while at the top, the force due to the pressure is pointed down; the forces due to the
pressures at the sides are pointing into the body. The average density of an object is what
ultimately determines whether it floats. If an object’s average density is less than that of
the surrounding fluid, it will float. The reason is that the fluid, having a higher density,
contains more mass and hence more weight in the same volume. The buoyant force,
which equals the weight of the fluid displaced, is thus greater than the weight of the
object. Likewise, an object denser than the fluid will sink. With the use of this principle
the blades of the turbine in the study’s design can automatically increase its height
together with the water level given that the material used for the extendable part of the
blade has low density, or its weight is less or equal to weight of the water surrounding it.
2.6 Perennial River Flow Rate
A perennial river in the Philippines has the potential to generate varying amounts
of power. The Alo River can generate 192.55 KW, the Bionga River can generate 136.45
KW, the Batulayar River can generate 408.67 KW, the Marisa River can generate 147.44
KW, and the Talumelito River can generate 81.22 KW (Salim, 2021).
(Guiamel & Lee, 2020). These findings suggest that hydropower development could be a
viable option for meeting the energy needs of the community and improving the energy
situation.
Light alloys and light metals have low density and high strength-to-weight ratios.
They are generally characterized by low toxicity in comparison to heavy metals, although
Aluminum and aluminum alloys are lightweight, non-ferrous metals with good
forming, machining, or welding. This metal is a good electrical and thermal conductor.
Aluminum is also useful as an alloying element in steel and titanium alloys. Aluminum
alloys are versatile metals with applications in almost every industrial and commercial
In the study of Mishra et. al. (2020) in the experimental investigation on a ducted
savonius vertical axis wind turbine and its performance comparison with and without
end-plates, the experimental results obtained show around 15% increase in the tangential
Figure 2.7. Variation in Velocity of Blades with Wind Speed for single-stage rotor with
and without endplates
Source: https://doi.org/10.22044/rera.2019.8533.1005
Figure 2.8. Variation in TSR vs. Wind Speed for single-stage rotor with and without end-
plates.
Source: https://doi.org/10.22044/rera.2019.8533.1005
It can be seen in figures 2.7 and 2.8 that the turbines with end-plates have
performed better. A higher velocity of blades and TSR (Tip Speed Ratio) is obtained in
cases with rotors with end-plates. This happens as the end-plates arrest the movement of
air outside the rotor area, and the wind energy incident on the blades is completely used
by the turbine.
Innovative design and development of vertical axis wind turbine with duct, and
end-plates for a given power output was accomplished. The results of the study prove that
power coefficient increases with the addition of a converging ducted structure with the
`
Input Process Output
• Water Volume • Harnessing
Flowrate energy from
• Blades’ • Renewable
water (perennial
Design energy
river)
• Deflector • Converting
• Alternator kinetic energy to
• Battery electrical energy
In order for the protype to function, this input need to be present such as the water
volume flowrate which is a crucial factor in determining the power output of the water
turbine. It is the volume of water that flows into the testing section. The kinetic energy
from the flowing water is what causes the turbine to rotate, which then converts its
rotational energy to electrical energy through the alternator. The blades’ design is
essential for optimizing energy conversion. It is the main component that drives the
whole process. The deflectors increase the turbine’s efficiency by guiding the flow of
water to the turbine. The alternator is responsible for converting the rotational energy of
the turbine into alternating current (AC). And lastly, the battery stores excess energy
(electrical) produced by the turbine that can be used in instances where the turbine cannot
Water must be moving in order to generate power. This kinetic energy turns the
energy by acting as a vital link between the revolving turbine blades and the bearings.
Bearings are frequently used along shafts to minimize friction and allow for smooth
rotation. The rotational motion and torque from the turbine are transmitted to the
alternator through chain and sprocket. The alternator is the primary component in a water
turbine system that converts the rotational energy or DC generated by the turbine into
electrical energy or AC. The rectifier then converts the electrical or AC to DC for
efficient battery storage. For the outcome, the researcher will use the stored energy in the
turbine's battery.
The water turbine produces renewable energy which is a highly sought energy
type since it helps reduced the used of energy sources that can affect Earth’s green
This section includes some of the important terms that can be found in this study.
This section aims to give the readers a background and some technical knowledge on the
topic.
(containing coils of wire), that converts mechanical energy into electrical energy
• Angular Deflection – measure how much water changes its direction as it interacts
• Buoyancy – applied in extendable blades to stay afloat and maintain stability even
• Blade’s Curvature – the shape of the turbine as they interact with the flowing
water. The design of the blade curvature is crucial for optimizing the efficiency
• Chain and Sprocket – used to transmit power from the rotating shaft of the water
influencing how it interacts with the turbine blades. It plays a crucial role in
• Extendable blades – blades equipped with a mechanism that allows the height to
• Guide box – provides structural support and houses the essential components of
• Head – the potential energy available in flowing water due to its elevation or
pressure. The head is often expressed in units of height, such as meters or feet,
and it represents the vertical distance between the water source (reservoir or river)
water.
current (DC).
• Renewable energy – energy generated from river streams with the help of water
turbine.
• Savonius Turbine – vertical axis turbine axis turbine which is well suited for low-
• Testing Section – where the turbine is installed, a controlled area where water
flows.
• Torsional stress – the stress that occurs due to the twisting or torsion of the
• Torque – crucial parameter representing the rotational force applied to the turbine
shaft.
• Volume flowrate – the amount of water that passes through the turbine per unit of
time.
• Water Level – an important parameter that affects the performance and efficiency
of the turbine. The water level is closely related to the concept of “head”, which
represent the potential energy available in flowing water due to tis elevation or
pressure.
Chapter 3
METHODOLOGY
The design, computations, and procedural steps utilized in doing are presented in
this chapter. The research materials and the choice of supplies will be covered in this
chapter as well.
Project Design
The researchers designed a vertical axis water turbine with extendable blades with
the objective of introducing a design that can capitalize on the water level of the
perennial rivers located here in the province. The turbine blades rise together with the 3-
D printed top end plate, which utilizes the Archimedes principle to automatically elevate
the turbine together with the water level. The kinetic energy gathered by the turbine from
the flow of water is then transmitted to the shaft that connects to a series of chain and
sprocket sets that then connects and transfer the rotational energy of the turbine to the
alternator converting it into electrical energy and storing some of it in the battery placed
Figure 3.1 presents the process flow chart of the study. It includes the detailed
Phase 1. Preparation
Preparation encapsulates the foundation of the study as this will become the basis
This step refers to the process of defining and clarifying key aspects of the
project. This is where the researchers identify the problem, and creates a theoretical
solution that are tested through the objectives given in the study.
Cement is known for its durability and strength; with this it can withstand the
current of the river. This material will be used for the platform that will serve as a stable
base for the guide box, where the turbine is attached when it is installed in the testing
location.
The pipes will serve as the pillars that will support the structure that holds that
turbine in place. It will be then filled with cement to reinforce its structure, making it
sturdier and more durable. This material will be used in the creation of the guide box.
The round bars will be inserted in the PVC pipes for additional reinforcement and
support for the overall structure. This material will be mainly used in the creation of the
guide box.
Acrylic has a lightweight nature, yet still durable and has a high tensile strength. It
can withstand considerable force or pressure without breaking. This material will be
mainly used in the upper platform for the guide box, and the bottom end platform of the
turbine.
Aluminum is light and ductile; therefore, it can be worked into new shapes. It is
also resistant to corrosion and can be recycled without losing any of its fundamental
properties. This material will be mainly used to create the turbine blades.
which includes chromium. The chromium in stainless steel forms a passive oxide layer on
the surface, providing a protective barrier against corrosion. This material will be mainly
used in fabricating the shaft of the turbine, and the blade connectors.
PETG is known for its good chemical resistance, which includes resistance to
degradation in the presence of moisture. This material will be mainly used in making the
top end platform of the turbine.
ABS Resin
The identification of the testing location is essential as this area will be the main
setting for the data gathering of from test to be conducted for the study.
Perennial River
Perennial rivers maintain a consistent flow throughout the year making testing for
water turbines suitable. The researchers decided to conduct the testing in Bagtik, Silay
Phase 2. Design
Developing a design before starting the fabrication process prevents errors caused
Guide Box
The turbine is installed in the guide box which keeps it in place during testing, it
also holds the turbines structure as well as the current deflectors. The bottom end
platform of the guide box has the dimensions of 0.5 meters in length, 0.8 meters in width,
and thickness of 0.0016 meters. The bottom end platform has a 0.01905-meter diameter
whole in the center where the lower roller bearing of the shaft is located. It is made out of
cement material. The upper end platform of the guide box is made out of acrylic material
with the dimensions of 0.5 meters in length, 0.8 meters in width, and 0.0004 meters in
thickness. The upper end platform has a 0.01905-meter diameter whole in the centers
where the shaft goes through, it is also where the upper roller bearing of the shaft is
located with the same size parameter. The guide box is then supported by four pillars
made out of PVC pipes that are reinforced with corrugated round bars and cement inside.
The diameter of the pipes used is 0.01905-meter, with a length of 0.8 meters.
Figure 3.11. Guide Box
Shaft
The shaft’s primary function is to transmit the rotational energy from the turbine
facilitates the transfer of power generated by the water turbine to generate electricity. The
shaft has a diameter of 0.01905-meter (3/4 inches) and a length of 0.8 meters.
Figure 3.12. Shaft
Bearing
alignment, and absorb vibrations to ensure the efficient and reliable operation of the
The chain and sprocket in a water turbine facilitates the efficient transmission of
power, speed adjustment, torque modification, and directional changes to enable the
effective operation of the connected electrical generation components. In this study the
researchers chose driver sprocket with 68 teeth and 0.275meter diameter, and a driven
sprocket with 25 teeth and 0.101meter diameter. The number of teeth for the driven
sprocket were chosen based on the standard teeth used for high-speed operations,
according to Faires, page 465, (Chain Roller Drives). The chain and sprocket is set up in
Alternator
The alternator plays a key role in converting the mechanical energy into electrical
energy, generating alternating current, regulating voltage, and enabling control over the
power output. The researchers chose the alternator with the 2400 rpm minimum
Rectifier
The rectifier is a device that converts alternating current (AC) into direct current
(DC). It allows current to flow in one direction, smoothing out the pulsating nature of
AC.
Battery
The battery can store excess electrical energy generated by the water turbine
during the periods of high production. This stored energy can be used during times when
the turbine output is lower or when there is an increase demand for electricity. The
Savonius water turbine and selected 3-blade savonius turbine. It was found that 3-blade
Savonius turbine performed better and higher tip speed ratio (TSR) than the 2-blade
Savonius turbine or the 4-blade Savonius turbine. This shows that the number of blades
water pipes. Based on the research that has been done, it can be concluded that Savonius
turbine has big potential for water turbine application. On the other hand, Sarma, et al.
(2008) has also conducted research on conventional Savonius wind turbines that are
driven by low water flow at speeds from 0.3 m / s to 0.9 m / s in open waterways.
The Savonius turbines have the ability to receive fluids from all directions with
torque at a good initial rotation. Savonius hydrokinetic turbine (SHT) models have been
tested experimentally and numerically by researchers for different design configurations
efficiency.
The turbine for the experiment was designed to have an aspect ratio of 0.401 and
end plate with the diameter of 0.361 meters. The blade curvature angle was 70ᵒ, while the
main blade thickness is 0.006 meters, main blade height is 0.132 meters, main blade
connector diameter is 0.036mm, and main blade connector thickness is 0.005 meters. The
researcher also set a measurement data for extendable blades with the thickness of 0.002
meters, extendable blade height is 0.132 meters, extendable blade arc length 0.158
meters, and extendable blade bolt diameter is 0.0048 meters. The researcher also set a
main blade gap for extension slide of 0.0048 meters. The main blade gap plays a crucial
role in how smoothly and easily the blade can be extended. A well-designed gap allows
for quick and reliable deployment, ensuring that the tool is readily available for use when
needed.
The main and extendable blades are made of light alloys metals specifically,
stainless steel sheets. Aluminum and aluminum alloys are lightweight, non-ferrous metals
with good corrosion resistance, ductility, and strength. Aluminum is relatively easy to
fabricate by forming, machining, or welding. This metal is a good electrical and thermal
conductor. Aluminum is also useful as an alloying element in steel and titanium alloys.
Aluminum alloys are versatile metals with applications in almost every industrial and
Figure 3.20. Main Blade Top View Figure 3.21. Extendable Blade Top View
Figure 3.22. Main Blade Front View Figure 3.23. Extendable Blade Front View
Step 6. Deflector Placement and Design
A significant power improvement from 20% to more than 150% can be achieved
by using augmentation techniques such as the flat deflector, V-shape deflector, curtain,
nozzle, guide box and guide vane (Manganhar, 2019). The main purpose of these
techniques is to deflect the incoming flow away from the returning blade and guide the
flow towards the advancing blade so that more kinetic energy is made available for
90◦ relative to the incoming flow direction exhibited the highest power performance
improvement of 24% at a 90◦ deflector angle. The deflector acts as a wall that shields the
returning blade from being impinged by the incoming free stream, hence reducing the
The turbine for the experiment was designed to have a main and extendable
deflector height of 0.132 meters, main deflector thickness is 0.006 meters, and extendable
optimizing the advancing differential distance and returning differential distance which
are -0.08225 meters and -0.198058 meters, respectively (Salleh, 2020). The orientation of
advancing deflector's angle of 30° and returning deflector's angle of 90°to efficiently
direct the flow of water into the turbine blades, enhancing overall performance and
energy conversion.
Deflector for water turbine is made of stainless-steel sheets. Stainless steels offer
excellent corrosion resistance in many media, coupled with good strength, ductility and
The endplate in a water turbine is a critical component that affects the turbine's
fluid dynamics, structural integrity, and environmental factors is essential for maximizing
Proper design ensures that water flows efficiently over the blades, maximizing the
conversion of kinetic energy into mechanical energy. The researcher specified the plate
measurements with the height of 0.06 meters and diameter of 0.361 meters, with its inner
wall having the thickness of 0.005 meters, and the top and bottom platform’s thickness of
0.01 meter. The Top-End Plate is made out of PETG filament, being 3-D printed by the
given specifications. With the proper measurements and design of end plates it will
provides structural support to the turbine blades and helps maintain the proper alignment
of the rotor. It contributes to the overall stability and integrity of the turbine structure. It
is also designed to be less dense and with a volume buoyant enough to pull the
extendable blades upwards whenever the water level rises, this is where the Archimedes
Effect takes place, as it serves as the automatic component of the blade’s extension
feature.
Figure 3.27. Top End Plate
To establish the best project design that balances economy and functionality
Table 3.1.
Description Dimensions
1. Torque
P
T=ω
Where;
P = Power (W)
Given Data:
𝑉 = √2𝑔𝐻
𝑉 = √2(9.81𝑚/𝑠 2 )(0.3𝑚)
𝑚
𝑉 = 2.426
𝑠
𝑄 = 𝐴 ∗ 𝑉 = (ℎ ∗ 𝐷) 𝑉
𝑚
𝑄 = [(0.132 𝑚 ∗ 0.329 𝑚)(0.8)](2.426 )
𝑠
𝑚3
𝑄 = 0.0842
𝑠
P= γ∗Q∗H
kg m 𝑚3
P = (1000 ∗ 9.81 ) 0.0842 ∗ 0.3 m
𝑚3 𝑠2 𝑠
P = 247.80 W
𝑉
ω= 𝑟
𝑚
2.426 𝑠
ω= 0.1645 𝑚
rad
ω = 14.748
s
ω
N= (60 𝑠)
2𝜋
rad
14.748 s
N= (60 𝑠)
2𝜋
𝑟𝑒𝑣
N = 141
𝑚𝑖𝑛
P
T=ω
247.80 W
T= rad
14.748 s
T = 16.825 N . m
16 𝑇
𝑇𝑚𝑎𝑥 =
𝜋 𝐷3
Where;
T = Torque of Shaft (N . m)
D = diameter of shaft
Given Data:
16 𝑇
𝑇𝑚𝑎𝑥 = 𝜋 𝐷3
16 (16.825 𝑁 .𝑚)
𝑇𝑚𝑎𝑥 = 𝜋 (0.01905 𝑚)3
𝑇𝐿
ϴ=
𝐽𝐺
Where;
T = Torque of Shaft (N . m)
16.825 𝑁 . 𝑚 (0.8 𝑚)
ϴ=
𝜋 (0.01905 𝑚)4
[ 32 ] (77.97 𝑥109 )
ϴ = 0.013 °
1. Torque
P
T=
ω
Where;
P = Power (W)
Given Data:
𝑉 = √2𝑔𝐻
𝑚
𝑉 = 2.94
𝑠
𝑄 = 𝐴 ∗ 𝑉 = (ℎ ∗ 𝐷) 𝑉
𝑚
𝑄 = (0.38524 𝑚 ∗ 0.329 𝑚)(2.94 )
𝑠
𝑚3
𝑄 = 0.3726
𝑠
P= γ∗Q∗H
kg m 𝑚3
P = (1000 3 ∗ 9.81 2 ) ∗ 0.3726 ∗ 0.44 m
𝑚 𝑠 𝑠
P = 1608.29 W
𝑚
2.94 𝑠
ω= 0.1645 𝑚
rad
ω = 17.87
s
ω
N= (60 𝑠)
2𝜋
rad
17.87 s
N= (60 𝑠)
2𝜋
𝑟𝑒𝑣
N = 171
𝑚𝑖𝑛
P
T=ω
1608.29 W
T= rad
17.87
s
T = 90 N . m
16 𝑇
𝑇𝑚𝑎𝑥 =
𝜋 𝐷3
Where;
T = Torque of Shaft (N . m)
D = diameter of shaft
Given Data:
T = 90 N . m (torque of Shaft)
16 𝑇
𝑇𝑚𝑎𝑥 = 𝜋 𝐷3
16 (90 𝑁 .𝑚)
𝑇𝑚𝑎𝑥 = 𝜋 (0.01905 𝑚)3
𝑇𝐿
ϴ=
𝐽𝐺
Where;
T = Torque of Shaft (N . m)
Given Data:
T = 90 N . m (torque of shaft)
90 𝑁 . 𝑚 (0.8 𝑚)
ϴ=
𝜋 (0.01905 𝑚)4
[ 32 ] (77.97 𝑥109 )
ϴ = 0.071 °
Given Data:
Wblade = 0.395 kg
VP = 𝜋 r2 hinitial
VP = 0.00512 𝑚3
B = ρ g VP
kg m
B = (1000 ∗ 9.81 2 ) (0.00512 𝑚3)
𝑚3 𝑠
B = 50.2272 N
e. Solving for Weight of Load (WL)
WL = Wtotal blades g
m
WL = (1.85 kg) (9.81 𝑠2)
WL = 11.625 N
𝑊𝐿
Vsub load =
𝜌𝑔
11.625 𝑁
Vsub load = kg m
(1000 ∗ 9.81 2 )
𝑚3 𝑠
Given Data:
Wdeflector = 0.474 kg
Vfloater = l * w * h
Vfloater = 0.0001122 m3
B = ρ g Vfloater
kg m
B = (1000 ∗ 9.81 ) 0.0001122 m3
𝑚3 𝑠2
B = 1.1 N
WL = Wdeflector * g
m
WL = 4.74 kg * 9.81 𝑠2
WL = 4.65 N
𝑊𝐿
Vsub load =
𝜌𝑔
4.65 𝑁
Vsub load = kg m
(1000 ∗ 9.81 )
𝑚3 𝑠2
V. Sprocket
Given Data:
T1 = T3 = T5 = 68 Teeth
T2 = T4 = T6 = 25 Teeth (standard for high speed, Faires page 465, chain roller drives)
𝑇1 (𝑁1 )
N2 =
𝑇2
N2 = 383 rpm
𝑇3 (𝑁2 )
N4 =
𝑇4
N4 = 1042 rpm
𝑇5 (𝑁4 )
N6 =
𝑇6
N6 = 2834 rpm
b. Solving for Sprocket Diameter (D)
Given Data:
P = 0.0127 m
T1 = 68 Teeth
T2 =25 Teeth
𝑃
D1 =
sin(180
𝑇
)
1
0.0127
D1 =
sin(68180
𝑡𝑒𝑒𝑡ℎ
)
D1 = 0.275 m
𝑃
D2 = 180
sin( 𝑇 )
2
0.0127 𝑚
D2 =
sin(25180
𝑡𝑒𝑒𝑡ℎ
)
D2 = 0.101 m
VI. Chain Length
In accordance with the PSME code, page 25, center distance (C), between sprockets
1
should not be less than 1 2 times the diameter of the larger sprocket and not less than 30
Design: C = 0.5 m
Given Data:
P = 0.0127 m
T1 = 68 Teeth
T2 =25 Teeth
C = 0.5 m
𝑃
C= (2 Lp – T2 – T1 + √(2𝐿 − 𝑇2 − 𝑇1 )3 − 0.810 ( 𝑇2 − 𝑇1 )2 )
8
0.0127
0.5 = (2 Lp – 25 – 68 + √(2𝐿 − 25 − 68)3 − 0.810 ( 25 − 68)2 )
8
Lp = 67.53 pitches
project to fabrication. It will help in visualize complex concepts and design problems like
Phase 3: Fabrication
Fabricating a water turbine involves the construction and assembly of its various
components to harness the kinetic energy of flowing water and convert it into mechanical
or electrical power. The extendable savonious water turbine will be fabricated for
Selecting suitable materials for a water turbine is crucial for ensuring the turbine's
of the fluid. Material selection for water turbines involves a holistic evaluation of
mechanical, environmental, and economic factors to ensure the reliability and efficiency
involves a systematic process, each component contributing to the overall efficiency and
reliability of the turbine. The prototype shaft, pinion, blades, and deflector will be
are critical steps in ensuring the turbine operates efficiently and reliably. Fabricated and
acquired components was assembled and was subjected for functionality testing.
The prototype assembly was tested and evaluated, with the quality of the resulting
The installation of turbine at the perennial river at Bagtik, Silay City involves a
systematic approach to ensure proper setup and functionality. The researcher will be
placing the base platform in the riverbed to ensure the placement and prevent changing
water current to damage the turbine blades by the oscillating pressure (Hjorthol, 2015).
The process includes preparing the turbine, transporting components, installing the
blades. This baseline measurements serve as a reference point for evaluation the turbine’s
performance and efficiency throughout the testing process. Water current rotates the rotor
must be in motion. This kinetic energy turns the blades of a water turbine, which changes
the kinetic energy to mechanical energy. The rotational energy is transferred by a shaft
that serve as the essential link between the rotating turbine blades and the bearings.
Bearings are often installed along the shaft to reduce friction and allow smooth rotation.
With the use of chain and sprocket, the rotational motion and torque from the turbine is
being transmit to the alternator. Alternator in a water turbine system serves as the key
turbine into electrical energy or AC. The electrical or AC is then converted to DC by the
rectifier for efficient battery storage. The researcher will be using the stored energy in the
The guide box with the turbine is installed in the center of the test section wall,
where the main turbine blade is submerged in the water by approximately 80 percent,
which is approximately 0.30 meters. After placing the guide box and turbine record the
primary data from the base height of the turbine, this will serve as the basis for
comparison to the data gathered when the difference in height occurs. Record data per
hour, for 5 hours, two consecutive days (every weekend), for 3 weeks.
1. Water Level
Water streams like perennial rivers does not have a constant water level as it rises
or falls base of the water flowing from the mountains due to rainfall or in some places
melting of snow. Water levels in rivers typically follow rainfall patterns, the rising
and falling are related to periods during wet weather and drought
accurately determine the water level of the river for testing, the researchers will be
using a crest gage. A crest gage is a type of water level measurement device used to
monitor the water level at specific points along a river or stream, especially during
flood events. Modern crest stage gages may be equipped with electronic sensors or
telemetry systems to automatically record and transmit water level data. This
As water level rises and falls the power output of the turbine changes since the
swept area of the turbine increases together with the water level, letting the turbine
pull more mechanical energy from the river (TutorChase, 2023). During testing the
data will show whether there is significant difference in the power output of the
turbine if the water level increases. The researchers will be solving for the power
P= γ∗Q∗H
corresponding power outputs this curve will provide insights into the turbine’s
water speed. Because stronger water allows the blades to rotate faster, higher
water speeds provide more power. Faster rotation translates to more mechanical
(Water Power - Energy Education, n.d.). The researchers will be using a Flow-meter
in order to accurately determine the rate of flow for quantity of a moving fluid.
The result of the testing will be tabulated, analyzed, and compared. The individual
Evaluation Procedure
includes the water level of the water source to which the testing will take place, the
power output of the turbine and the water current or the water flow speed.
prototype such as the rising of water level due to some seasonal changes were also
In this study, the guide box with the turbine is installed in the center of the test
section wall, where the main turbine blade is submerged in the water by approximately 80
percent, which is approximately 0.29 meters. The primary data from the base height of
the turbine will be recorded, this will serve as the basis for comparison to the data
gathered when the difference in height occurs. The researchers will record the data per
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