specification, estimation and budgeting

A1- MATERIAL SPECIFICATION

21FAP2AP001, VGU, JAIPUR

SUBMITTED TO: AASHIMA ARORA
SUBMITTED BY: ANSHIKA SINGH
 SPECIFICATION FOR CEMENT CONCRETE FLOORING IN PROPORTION
(1:2:4)
1. General Information:
1.1 Project Name: Multi Story Apartment

1.2 Flooring Type: Cement Concrete Flooring

2. Materials:
2.1 Cement:
Type: Ordinary Portland cement (OPC)
Grade: 53 Grade

2.2 Sand:
Type: Fine sand
Source: Locally sourced river sand

2.3 Coarse Aggregates:

Type: Crushed stone
Maximum Size: 20 mm

3. Mix Proportion:
3.1 Mix Ratio: 1:2:4 (Cement: Sand: Coarse Aggregates)

3.2 Proportioning:
Cement: [Specify the weight or volume of cement per cubic meter]
Sand: [Specify the weight or volume of sand per cubic meter]
Coarse Aggregates: [Specify the weight or volume of coarse aggregates per cubic meter]

4. Concrete Properties:
4.1 Strength:
Compressive Strength: 25 MPa at 28 days

4.2 Workability:
Slump: 50-75 mm

5. Construction Details:
5.1 Surface Preparation:
Ensure the substrate is clean, free from dust, and properly cured.

5.2 Mixing:
Use a mechanical mixer to ensure uniformity.
Mix for a minimum of 2 minutes after all materials are in the mixer.

5.3 Placing:
Place the concrete using approved methods, avoiding segregation.
Compact the concrete using a vibrating screed or a similar method.

5.4 Curing:
Begin curing immediately after finishing.
Cure the concrete for a minimum of 7 days using wet curing methods.

6. Quality Control:
6.1 Testing:
Conduct regular tests for compressive strength, slump, and other relevant properties

6.2 Inspection:
Regularly inspect the concrete during placement and finishing to ensure compliance with
specifications.

7. Jointing:
7.1 Construction Joints:
Provide construction joints at every 3 meters to control cracking.

8. Finishing:
8.1 Surface Finish:
Finish the surface to a smooth and even texture.

8.2 Sealing:
Consider applying a concrete sealer to enhance durability and resistance to stains.

9. Notes:
9.1 Weather Conditions:
Avoid placing concrete in adverse weather conditions (e.g., rain, extreme temperatures).
 SPECIFICATION FOR WHITEWASHING IN THREE COATS

1. Materials:
1.1 Whitewash Mixture:
Use a traditional lime-based whitewash mixture.

2. Surface Preparation:
2.1 Cleaning;
Ensure all surfaces are clean, free from dust, dirt, and loose particles.

2.2 Repair:
Patch and repair any surface imperfections or cracks using a suitable filler or plaster.

3. Whitewashing Procedure:

3.1 First Coat:

Mix the whitewash thoroughly before application.
Apply the first coat evenly using a brush or roller.
Allow the first coat to dry completely (24 hours) before proceeding to the next coat.

3.2 Second Coat:

Mix and apply the second coat in the same manner as the first.
Ensure uniform coverage and pay special attention to areas with uneven color.
Allow the second coat to dry completely.

3.3 Third Coat:

Mix and apply the final coat, maintaining a consistent application technique.
Check for any missed spots or unevenness and address them during this coat.
Allow the third coat to dry thoroughly.

4. Quality Control:

4.1 Inspection:
Regularly inspect the whitewashing process to ensure consistency and quality.

4.2 Touch-Ups:
Address any missed spots or areas of uneven color promptly.

5. Protection:

5.1 Masking:
Protect adjacent surfaces, furniture, and fixtures from whitewash splatter using masking tape, drop
cloths, or other appropriate materials.

5.2 Clean-Up:
Clean tools and equipment immediately after use.

6. Notes:

6.1 Weather Conditions:

Avoid whitewashing during adverse weather conditions (e.g., rain, extreme temperatures).

6.2 Application Guidelines:

Follow the manufacturer's recommendations for the specific whitewash mixture used.

SPECIFICATION FOR PLASTER OF PARIS (POP) CEILING

1. Materials:

1.1 POP Powder:

Use high-quality POP powder conforming to relevant standards.

1.2 Fiber Mesh :

Consider adding fiber mesh for additional strength and crack resistance.

1.3 Metal Framing:

Use corrosion-resistant metal studs and channels for framing.

1.4 Jointing Compound:

Select a suitable jointing compound for seamless finishing.

2. Ceiling Design:
2.1 Design Details:
Specify the design pattern, including any recessed areas, bulkheads, or decorative features.

2.2 Lighting Integration:

Plan for the integration of lighting fixtures, if applicable.

3. Construction Details:
3.1 Metal Framing Installation:
Install metal studs and channels according to the approved design.

3.2 POP Board Installation:

Fix POP
boards to the metal framing with suitable screws.

3.3 Jointing:
Apply jointing compound to seams and joints for a smooth, seamless finish.

3.4 Surface Preparation:

Ensure the substrate is clean and free from dust before applying the POP.

4. Application of POP:
4.1 Mixing:
Mix POP powder with water according to manufacturer recommendations.

4.2 Application:
Apply the mixed POP evenly over the ceiling surface.

4.3 Smoothing:
Smooth the surface with appropriate tools to achieve the desired finish.

5. Quality Control:
5.1 Inspection:
Regularly inspect the installation for alignment, levelness, and finish.

5.2 Defects Correction:

Address any defects or imperfections promptly.

6. Finish:
6.1 Painting:
Once the POP is fully dry, paint the ceiling with suitable primer and finish coats.

6.2 Sealing:
Consider sealing the POP ceiling to enhance durability and prevent dusting.

7. Protection:
7.1 Covering:
Protect the finished POP ceiling from damage during subsequent construction activities.

7.2 Clean-Up:
Clean the area after completion, removing any construction debris.

8. Notes:
8.1 Timeline:
Specify the time required for POP application and drying.

8.2 Safety:
Follow safety measures during installation, including the use of appropriate personal protective
equipment (PPE).
 RCC (1:1.5:3) FOR SLABS, BEAMS, LINTELS AND STAIRCASE

1. Centering-

The centering for the concrete work shall be sufficiently strong and rigid and in good condition
so as to turn out a good smooth surface. The spacing of timber bullies shall not be more than
120cm Centre to Centre. The bullies shall be supported at the base on 40mm thick wooden plate
having area not less than 0.10sq m.

• The surface of formwork shall be oiled before placing of concrete.

2. Proportion-

The proportion of cement concrete shall be of one part of cement, two parts of sand four parts
of aggregates by volume.

3. Cement-

The cement shall be used in this work shall comply with the standard requirements.

4. Fine Aggregate-

The sand to be used shall be clean and coarse and shall be free from any organic or vegetable
matter. The sand shall be washed, if there is any trace of earth in it.

5. Coarse Aggregate-

The coarse aggregate shall be from 20mm to 40mm and 33% of black trap metal carrying in size
from 20mm to 6mm. The coarse aggregate for the concrete work shall be clean and free from
impurities such as earth, coal dust and other organic materials. The unclean aggregates shall
have to be screened and washed before use.

6. Water-

The water to be used in concrete work shall be clean and fresh.

7. Mixing-

The mixing of concrete shall be done in a mechanical mixer or by hand operations depending on
the quantity of the concrete which shall be decided by the engineer. In the former case, the
mixing drum shall be turned at least for 1.5 minutes after all the ingredients are added and the
drum shall be completely emptied every time. The concrete from the drum shall be placed on a
water tight platform.

8. Laying and Curing-

Before start laying of concrete in position; the centering shall be well watered. The concrete
shall be laid in forms and tapped in such a way that no honeycomb surface appears on removal
of the forms. The cement concrete shall be kept well-watered for at least 20 days.

9. Finishing of Exposed surface-

All exposed surfaces of the concrete work shall be finished with 12mm thick cement plaster
finish and three coats of white or color wash shall be applied on these exposed surfaces of
concrete.

10. Measurement-

Measurement shall be taken in cu m (cu ft.) for the finished work and deduction shall be made
for the volume of steel. Steel reinforcements shall be measured under separate item in quintal
(cwt). Plastering shall not be included.

SPECIFICATIONS FOR PLAIN CEMENT CONCRETE (PCC) 1:2:4 MATERIALS

1. Materials Specifications –

Aggregate shall be of invert materials and should be clean, dense, hard, sound, durable,
Non-absorbent and capable of developing good bond with mortar.

Coarse aggregate shall be of hard broken stone of granite or similar stone, free from dust, dirt
and other foreign matters.
The stone ballast shall be of 20mm size and smaller.
All the coarse material should be retained in a 5mm square mesh and should be well graded
such that the voids do not exceed 42%.

Fine aggregate shall be of coarse sand consisting of hard, sharp and angular grains and shall pass
through a screen of 5mm square mesh. Sand shall be of standard specifications, clean and free
from dust, dirt and organic matter. Sea sand shall not be used.

Cement shall be fresh Portland cement of standard ISI specifications and shall have the
required tensile and compressive stresses and fineness.
Water shall be clean and free from alkaline and acid matters and suitable for drinking purposes.

2. Proportion Specifications -

1:2:4 (cement: sand: stone ballast) by volume when specified. Minimum compressive strength
of concrete of 1:2:4 proportion shall be 140 kg/cm2 in 7 days.

3. Laying Technique –
Concrete shall be laid gently (not thrown) in layers not exceeding 15cm and compacted by
pinning with rods and tamping with wooden tampers or with mechanical vibrating machine
until a dense concrete is obtained.

4. Curing Method –

After about two hours of laying of concrete, when the concrete has begun to harden, it shall be
kept damp by covering with wet gunny bags or wet sand for 24 hours.

5. Hand mixing –

Mixing shall be done on masonry platform or sheet iron tray.

6. Machine mixing –

Stone ballast, sand and cement shall be put into cement concrete mixer to have the required
proportions.

7. Slump –

Regular slump test should be carried out to control the addition of water and to maintain the
required consistency. A slump of 7.5cm to 10cm may be allowed for building work.

8. Formwork –

Formwork centering and shuttering shall be provided as required as per the standard
specification before laying concrete to confine to support or to keep the concrete in position.
The inner surface of shuttering shall be oiled to prevent concrete sticking to it.

9. Laying Technique –

Concrete shall be laid gently (not thrown) in layers not exceeding 15cm and compacted by
pinning with rods and tamping with wooden tampers or with mechanical vibrating machine until
a dense concrete is obtained.
10. Curing Method –

After about two hours of laying of concrete, when the concrete has begun to harden, it shall be
kept damp by covering with wet gunny bags or wet sand for 24 hours.