CUSTOMER

HYUNDAI SAMHO HEAVY INDUSTRIES CO.. LTD.

EQUIPMENT
FRESH WATER GENERATOR
MODEL
KE40
USED FOR JOB NO. unit(s)/ship PURPOSES OF DRAWING
349 114-0593-00 1
r ~~1l!J REFERENCE
r m~1l!J DISCUSSION
r ~AIl!J APPROVAL
_."
~$mll!J WORKING
""'Ji£1l!J
-' :n:;- FINAL

I SPECIFICATION AND DRAWING

FINAL DRAWING

~jK~
IMO SHIP
!
IMO 9398395
IDENTIFICATION NO. ~:.::.

DEP'T SHIP NO. SHIP lYPE

00330
S349 8.;400 mu CLASS mNTAINER CARRIER
TEL. SHIP DESIGN OFFICE SHIP NAME
2988 MACHINERY, OUTFITTING DESIGN DEP'T ZIM LOS ANGELES
f-
TITLE
APPROVED BY S. T. Cheong ~\Q )( MS'
- ,
I- FRESH WATER GENERATOR !

~v H. S. Kee !
CHECKED BY
\
j
DRAWN BY - D. J. Park
'- SCALE DWG NO. REV. NO

•
;

NONE 6U-2846-185
L... DATE CONSOLIDATED NO. F
HYDndai Samho Heavy Industries Co., Ltd. 2009.07.01 M-57 ..A..'\V
-
 SPECIFICATION SHEET SASAKURA FRESH WATER GENERATOR

1. PARTICULARS ( 1 )
Document No. A140593100

--_._--------_. _._--------- --.- --_._ .... _ - - - ----_. --_._--.. _----_._- _.... -

2. MATERIAlS
Shell Tube Tube Sheet Cover
Evaporator Mild Steel Mild Steel
--C~ndenser·----~-----
------------,. ---- . - ----
---------
Stainless Steel
--- -.----,-------,..------.
-~umi. Brass·--- ----------
Naval Brass
- ~--~--,.- ._._--
Cast Iron
Pre-heater Alumi. Brass
-H~at-;-r'--'- --- ---.----. --"-- 'M'ild'Steel" --. ----}\fumrsrass------ ---NaV8IBriSS-- --MilcfSteef"--'- -
Water Ejector Body: , Cast Bronze _ _ Nozzle: Stainless Steel
"Deflecto;:- ~-----_ .. --------. 'Fiber
Glass'Reinforced" Plastic (FFi.p.)- .------+-----------. ------ -- .~ .. ------ --
"Demlster---,- ----------+ --·Siainless-Wire----- -.------,----.- --- -.--~-----.-----~- ..
'Plp-e'(Sea Water Une-'--- =fQ?Joc~~r~Q()pper_~ S~~~~ss ~~i.L_~==---====~~=.~- _ . ,_ ' ~ __
.":~~.~.-]f..~~~~:~~~~-~i~n~I.=..~~_· _ .cop'p~!...~_ Vi~~.IEjp_e . . , . . _,__
~Pump-·------·----· Casing Casing Ring Impeller- Shaft Shaft Seal
Mechanical Seal
------_.,----_._-'.

3 PAINllNG & COATING

Shell Cover
,.. Internal (Evaporator)
- - - - (Condense;:r-----·
______.____ .t!~alo!!_9oating
-
. Pu~_~eoxx_ Coati'!i; _______
Pure Epoxy Coating
-··---(He.ter) - - - - -,---------_._-- - ---
- - - Hvoalon Coating (Bott~mCovery__---··
External Paintimr Color Munsell No.: 7.5BG7/2

4. ACCESSORIES (unit set) (Refer to "PIPING DIAGRAM")

Item Q'tv Item Q'tv
Distillate Pump with Motor 1set Chemical Injection Unit 1set
*------.
-~ector Pump with Motor(Yard suPPlY) -fSet - - - - - - . -.--.- --------- ------

~~~:.-===--=-:=-~:=-=~:~-~_-_~ =l~~~~ -=~ -~-- = =~.~-~=_:=-~ -.=__:===~:~ _ .:

Deflector
~~._frvent·VSiVe---·-----
1pc
--,----, ------. --,--pc --~-. ---------.---------- ---,-_..--, .--.------
~-.

--'Relief Valve for Evaporato-'----------··------- -'-lpc-' -~-_.- ----------~----- ---~-----,-.~,-,,---,-- -'-'- --.. -."-----
Salinity Indicator ----------------- --lset --.--------.---------.,-- -- --.- --_.---.~-, ---~----

Solenoid Valve
~~e(Press.
_==--===~===_.
Compound, Vaccum)
== 1set
lpc ~ ==~--=-~~-=-==-_=___=~--===_=_==__===_
~ _
=---.-
Thennometer 1set
Water E·ector 1set -- - - . - - - -..- - .. - - - - . - - . - - - - - - -_.-
*Ejector Pump with Motor are to be supplied by shipyard

5. SPARES & TOOLS (Refer to 'UST OF SPARE PAFITS AND TOOLS")..

SASAKURA ENGINEEmNG co.. LTD.

 ,
'." .. ~
,
" "
#;.- ,

VIEW A-A
430 ~i~/---;;"":::r;,..;c,;;:,:,;;;;",,,"
3-+19 HOLES

m
150 150

fl ABI"1350 150 A
MI6)
REt.tJVAL SPACE OF HEATER SHELL 150 A I 265 I 230 I 8-$19
4-123 HOLES l::-:9~I~fU·~..-(-A

"'j~1"'
125 A I 250 I 210 I 8~23
N'Gl 377 .5 380

, - -, lG -
--" 125 Al 235 ! 200 I 8-'H9
L!J , ,
I
, , .~/;
- ....----1"'-'."- "+;,-:- ---- -- ----,, ,
0
I
0
~ I I::J ,
c '5 A 95 15 4....q.IZ
!J , ,, I
I'
I ,,
-+--
I \.1 I
I
I
'

0
- I- - - f- I--- i:? 0
~
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I
I ~ o-:----,L:' ,, !e WJlK. : JIS IDK
~
,
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go I
I
-1--
,
DRY WEIGHT APPROX. 1332 kg
':I I I

, . ,.. ,,
, ~

- _J
I
I
I le
~
OPERATING WEIGHT APPROX. 1677 kg

T 310 310 1 NOTE:

735 260 FOR EASY MAINTENANCE WORK. KEEP THE REMOVAL
~. SPACE 1I0R CONDENSER TijBllS AT THE RIGHT SIDE
OR THE LEFT SIDE .
119 816 816 . 2291
TOP COVIlR OPENING SPACE (REQUIRED SPACE IS SHOWN BY OOTTIID LINE.l
.1980 ALSO. KEEP THE SPACE AT THII FRONT SIDE (DISTILLATE
~ 'l'7'.1JJ~-III.tt.;).~ A
PUMP SJD81 TO BE ABLE TO DiSMANTLE THE HEATIIR.
........
ABr.2100~ .......... ---. - ...
ABf.2100
RELIEF VALVE Rcl/2 TUBE REM;)VAL SPACE TUBE RWJVAL SPACE! • • l1.)tI{;t~, ll*UI1.)'1,rtIl"Ii:~::Sl!i;. ';tl'l.:.tj:I:t.Q ~?
'f.,.-7'!:I@fU';>'.-(-A ';-".-7'!:!!"tU';).<"(-;>.
SET PRESS. O.06MPa ~ 690 690
;;\-"C-;;\£-liIllil:l.,-C"'F(!:~'o (;;\-"C-;;\11iUl"t';if__t o )

ROLLING SUPPORT ~-~23 HOLES ~ Jt, tloIll\Ublll!.lJI:l:Ht.Q~?, :i.EiiitJlj (Jlti*.:t/'::t{ll~) I':'

;;\..-.c-;;\J[-.~1.,-c"'F(!:~'.
l/IliJtt.J I", --'=-
123kl
~ ~ , Cl
r--- - -, ~J1-RBSiiWATiR OTJf.LlNE BHASS- ~
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Im I~tl
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lLJ· ;'" J'. I, - J

h ~~ 'ij*~
§ ;
o @ f f'J

"",. ! WATER L-----------~

I 545 I I

...
EJECTOR
,

0
0
,
f-

-
-\" - ~
11 I)ID I ~
M

, ,
[;;
~ [

A.l 0

Rn
.lA

CABLE SUPPORT
RC3la-:f J1r,..:l- ~
00
':I
~j
+
• ¥"
575
~,
1
i 545
~ ~
re:
..
CHEMICAL
,.~ 'n" .M._
~I
~
EXTERNAL ARRANGEMEN

FRESH WATER GENERATOR

MODEL:KE40
SASAKURA ENGINEERING CO., LTD.
lBW-OFF V.l DISTILLATE PUMP I
!CHEMICAL INJECTIONI
DWO II\J
No, A140593030
 t..' ;
,
of
/
.. ,....
y .'
~,

ADJUST TIllS VALVE SO 1llA.T FEED WATER PRESS.

CAN BE WllIlIN GREEN ZONE. lo.oH.06MP.)
THIS VALVE IS TO BE INSTALLED NEAR DlST.PLANT O.n-a.IMPa SET PRESS.
=
l.PIPING FITIINGS AND ACCESSOR1ES SH(JNN IN SOLID LINE
TO BE Ii'URNl SHED BY THE SASAKURA.
FOR EASY OPERATICWADJUSThlEllf. V O.06MPa
1l!1l!i"H17<1ll!\~lliJI~ij\T. I
;j;!l'Il;fi,M'IJl<1l" <~1I<11<1l 0 c. V6'- VI) AIR
f<l;, III!M'" <K$ .JII~IHJ!.
~~~M*ffnUf~-~7-?~K~Q~j
Illln 0 c. IG.OHI. O6I!P.I 0"'1 DOt
VAClIME ADJUSTING VALVE
(OVER BOARD I~ u u u u*". I > I' I '" V7
l;j;jf"lIt'l.Jl;UlIlIlIlnoc)
Illl!illII:l

BACK PRESS. Mu:-S-lliA-q

Min. 1 mAQ

VACUUM BREAKER
~
el~ O-IOOt 0
I I
0 i i i I EJECTOR

(JACKET WATE@ oE-----:><:·1 ) I I

B ------- BRINE O.O-1.0MPa
* &ANODE PRCTECTIVE PIPE
MAlm'ENANCE PIPE
:~) -O.H.lMP' /llIllil&l, ll' >H"'I)
VIO
C
,,-_':':".1'-+1 - - - - - - - - ->~.;- -~,
.. , ,clI 1 (
[JACKET WATER)- u ~ u u>~. IA r GR:EN MARK
O,O(-Q.06MPa
~
i
==- r * TOLOADLINE.
( O~-\~=-,*- ,,~_uSEA WATER SUPPLY I
\ .... ./'/
EJECTOR PUMP
gnmEDBEUJI(1i!E

&V2 VS
-O.H./MP.
I
I1 i i
1
.
C<I--,
3
SALINITY INDlCA11),IkRM
1'li!*lll'l'lI<l1<1lo cl

~
'f---{--t---{­
Rc 3/8 ~ o 0 +~.!\~IJ.I:Pl:-Y_-{­
i;i H-FADPYC-l.5
Q
ffiK SUPPL~
H-FPNP-H .15
ffiK SUPPL~
~,- - J'i!YEJlJi!1P~Y_ -{_
TETROO BRIDED OOSE
~
VII G
I' >--OO--t ~ FRESH W.TANK
L:::.J BACK PRESS .•;-,:-18';;:,l-o>-II'RESH WATER)

CllBMlCAL INJECTIOO UNIT DISTILLATE P1Jjp PROOUCT WiIIE~l'RESH WATER) PIPING TO F.W.TANK
SHALL BE OF El11lER STAINLESS STEEL COPPER PIPE
OR POLYETHYLENE LINING.
'-T:tll"Cnt" liSt, tt':'li~~.I:TV:;71.,;.;;1Ict~o
~>-- .t. (.i'*I~.i:~tlt.~La)J~'- I~;1 "/·H,1mOJlfml:l:;r-:D)}
>J--
PRESSURB GAUGE
VACUUM GAUGE '"
ill
SWING CHECK VALVE
HAY SOLENOID VALVE 0
PRRSS.REGULATI!'lI VALVE
SIGIIT GLASS FLANGE
uJ-- GOOOUND GAUGE HAY VALVE
= RCTA METER A, B C D E F G H
PIPING DIAGRAM
>--
I><J
1lIERJ.O,1ETER
VALVE ,e""
:r: amROL VALVE
ORIFICE
!<l RELIEF VALVE
CHECK VALVE WllIl SPRING)
lIS 5K lIS 10K lIS 5K -- -- JIS5K
Rei
t>o1 GWBE VALVE
GATE VALVE
f-@J
Il*-EJ
DE-SUPERHEATING NOZZLE
SALINI'IY CELL
'"
y---'/
~
WATER LEVEL GAUGE
AIR VENT VALVE
150A 125A 125A 25A FRESH WATER GENERATOR
MODEL:KE40
""'
1.0'1 BllITERFLY VALVE F FWH METER !Ill STRAINER SASAKURA ENGINEERING CO" LTD.
DIAPHRAGM VALVE REDUCER
"" D
DWC
N,. A140593050 le.>
 ( 4 )
DWG. No.

DWG. Name
Al40593060 I Rev.
0
Equipment

Model
FRESH WATER GENERATOR

HEA T MASS BALANCE KE40

A A

TO OVER BOARD
I A A
COOLING WATER
, ,
43.3 QC

EVAPORATOR
56.4 QC
-0.084 MPa
(634.0 mmHgV.)
68.6 QC

JACKET COOLING WATER BRINE \---,

3833.0 kg/h
78.0 QC
102.2 m3/h

FEED WATER

51.6 QC
5500.0 kg/h

t\ DISTILLATE

51.4 QC
DIST.PUMP 40.0 t/day

<t'
)

HEAT CONSUMPTION ::\

ABT. 1124.2 kW
(966848.0 kcal/h)
EJECTOR PUMP

SEA WATER
32.0 QC

Alumi. Brass

SASAKURA ENGINEERING CO.. LTD. OSAKA. JAPAN

 ( 5 )
DWG. No. Rev. Equipment
A140593510 o FRESH WATER GENERATOR
DWG. Name OUTUNE DWG ofDlS71LlA TE PUMP Model
(HORIZONTAL CENTRIFUGAL PUMP)
40*3/4MSSm

ROTATION

90 55 115 LL
Rc 3/8 KB

=
~

= SUG.
~

~
---r-
=
~

':1 i
GABLE GLAND

20 11 0 20
4- 12 (MID)

~ ---------

'.,
PUMP MOTOR
Capacity 2.5 _1ll~/tL E!~!!!~.~C!·_ 90l
Head 30.0 mAq P_ole~ ._ 2
:--":1 .
Suction bore
~-_. ~-- - . JIS 5K-40A . ,_ R~yol"!l1g_~~~ed. 3450 mlrt__
[)eliyerybore Rc3/4 Q~lJ! ._ 1.5 kW
AMPS 2.8
Insu. class B
Protection IP44
Bearing No. O.S./L.S. 6204ZZ / 6205ZZ
Gland (20c Q»)
II 288.5 mm
KB 198.5 mm
Mass 15.0 k Mass 19.5 kg
SASAKURA ENGINEERING CO., LTD. OSAKA, JAPAN
 ( 6 )
DWG. No.
D12078 I R~V. "Equipment
FRESH WATER GENERATOR
DWG. Name SEcnON VIEW of DlSnLLA TF PUMP Model
(HORIZONTAL CENTRIFUGAL PUMP)
40*3/4MSSm

120 110 520305 301 158

I- ~-

LL..

~rt-r
----fin
12 4 10 3 003 001 10 1 404

PART No NAME of PART MATERIAL Q'ty PART No NAME of PART MATERIAL Q'ty
NOMINATION SYMBOL NOMINATION SYMBOL
OO~ .C.!~1t ._. __ ~st Iron___ FC200 1 305 Coupling Bolt Rolled Steel SS400 3sets
003 ..!"'peller________ Phos. Bronze CAC50V. _1_ . . Nut & Washer . .
020-1 Casing~~__ .CastBronze CAC403 1 ~9~. Pu~~~rame . Cas~lro~_. __ .__ ~C200_. __ !- _
_Q2o-~ Casi~ Ring Cas.!.-~~~~_ CAC403 1 ~ . _.._ . ~ ._.
-101
-- Shaft Stainless Steel SUS420J
. _ - - - - - - - - , -----
1
- - - - - - - - - - - - - .._--------_..- ----- --------
103 Impeller Key Stainless Steel SUS420J , . " _
110 O-~._ Rubber NBR 1
..._12_0_. Impeller Nut Stainless Steel SUS304 ~1_ ... 1 1 ._
---..:!.!~_ !~e"er Washer __ Stainless ~teel . SUS304. _-.!-
_. ..!~ Coupling Set Screw
301 Coupling
Cr-Mo.Steel _.
Cast Iron FC200 1
1---- ...
SCM435 ._1_ _ . ~ Mec~anical Seal
.
EA560-2.~ =-- ._1_
_

SASAKURA ENGINEERING CO.• LID. OSAKA. JAPAN

 ( 7
DWG. No. Rev. Equipment
MA3061-o02 o FRESH WATER GENERATOR
DWG. Name OUTUNE DWG of SAUNITYINDICATOR Model
(CONDUCTlVITY METER)
SKIDI

4- 9 HOLES
+

m#;~
mmtJCfI Tf Y!TKRl

POna 0 0 .iL&IlI

., $.lUDI "
o _Oft

A1IJtJ1T

-~..- G- i (}~~
=. if) i G-..... =
,
I)~ :-:.

EARTH BOLT _---'8"-'o'-----JI~

160 RED GREEN

WHITE
BLACK
O.6/1kV FPNP-4-0.75

CELL
WASHER
RUBBER PACKING

CONNECTOR

180
'.
.0\"

M3Qr2

Cable Connection Cable O.6/1kV FPNP-4-0,75

<Dfor Cell,*, Power Consumption 10 W
®for Alarm
@ for Solenoid Valve
@forPower
* Mass Indicator
Cell & Cable
Voltage
2.3
0.4
kg
kg
AC 220V
* Maker Connection Protection IP44
SASAKURA ENGINEEmNG CO.• LTD. OSAKA. JAPAN
 _,' .. ~.1
.

'P" '":lEP
:lE
z z
•3 ?
•
IIICl
r----------- ~
r----- I MAIN P.C. BOARD-r-n:-l
1
I
TB!~I
h
---------------
~ I POWER P.C. BOARD 1-~31
~ W>
s::

~
FI
1 [1l5 _ - 15 I

~ ~~
.. 0 2 ~lot.2!.o!J
~
1 (0. 2A) 14 I'-' I ] POWER
1 115VI I lIll
0
en
·1
DISPLAY
"3 -
~
I _:[ I
13 I t ...
c= 1
~
.. '" ,.I "1"
11 DV =<
~
12 N SOLENOID VALVE
c)" cb
n~
(I ND I CATOR)
I
~ I ... 0 l!.Jj
ID D.!J" ..
11
CO
NC
II S
~;;; 0
~~
m
z
I
I
Lr
I _1/
I
6 /
9 '--'
10 NO·
coM-J
EXT. ALARM
(potential cOlltlct)
/llB•• §
W

J
I

~~
I
ez I
I
I
I
I
I (all) I
6
I
NO
(ltlllEli'll)
ALARM CONTACT
m I I I lrlfllllll<l;b-tlHI:.lr RLl E 6 COM OIon,o~;;~hl
","ot)
~
m I
I (i.l£.~)
~~
I CoII.,ct the terml .. l B .-'-V NC

~
I AD I-
I CONVRRTBR I to Dornct el.ctrlc I
I I
I
101lfel. 1"1
RLI I
~~~
"
T 1:l1Fi-
I
I I ~2 I o ~

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·ih•
I I-
P I
I AIIP . I-
:
1
1
8
1
I I 1-
RL f------J
f-----J 5
I
I
-j'I!I GND o
c.. "'
!:.
!:ip : 2 I ELACK - "3
I ~3 3 lWHITE~ -i~
,."
o lOOppm TEMP. 2 GR.'~ v
COMPENSATION I-- IL..J.R~ ."

~
2Dppm I
O••••iElilll I ::tl
PULL RANGB I I m
~2V
CIl
c..
CHANGE SW.
11"11111
OSC
t I
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16111111 I I
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 ( 9 )
DWG. No.
I
Rev. Equipment
MA3069-001 0
FRESH WATER GENERATOR
DWG. Name OUTUNEOWG Model PZO-31-VEC-HWJ
of CHEMICAL INJECTION UNIT(25V PTU-25

380
10 360 10

-+-

~O '-~'
=
~
--
~

0
1./ '\ 2-~10

;---r-
,
CHEMICAL LIQUID
SUPPLEMENTARY PORT ~

'"

i j ~ 5
1
- i, I
I
,
\- 6
--
~--).
=
~

~ l~
~
M'
AIR RELEASE VALVE I 4 , ~
~
~

~. CABLE 5m I
,{
F.I\. liiliiOr
,
, ~'
&
J~ EARTH 1
, DRAIN IGREENl EEDING PORT ASS'y
~DURING OPERATIO~ OPEN THE VALVE A LITTLE BIT.
WIl~, 1_1IIl< ;:.0 0

PILOT LAMP
I l1<i't''''*_'''ill
STROKE NUMBER SETUP MODE TEST CONDITIONS,CLEAR WATER RiJ(),I TEMPERATURE

STOP INDICATOR 1 ;.[30O"'f

] ~ 30
$CL; 25
" -1.OUPa

~ ;Ja~1fI '30:
-,l;l t3 2D
V

STOP/START lj· \ \ STROKE NUMBER UP t=VmiD}

15

I' V
, MODE/SET/RESET STROKE NUMBER DOWN 5
V
V
o SO 100 150 200 250 ]00
t...
7- f c - " IlUltlElii
STROKE OOUNT
!'U.iIIlll
PERFORMANCE CURVE

Max. Capacity 30
---- - - - - - - - - - - - - mllmin 6
Braided Hose _.- ._ PVC
- - - --1 .!P...'}_'5- et> ~ L-::~m _
Max. Pressure .- - .
1.0 MPa 5 Check Valve
---------.- . PVC
- -- -1- _TS""=-V..E_:-J~ f:l__.
Stroke Rate .-
0-300spm (0-100%) 4 Magnetic Pump -. -_1 . ._----_.- ---~---

Power Consumption 15 W 3 Tank Cover ----_. 1

PC
- ._---~-._----_._--

Voltage AC 100-240 V 2 ._--_._- . - ----"----------

Max. Current __
------_.
- - - - - - - - - - - - - - _.
Total Mass
.. 2
5.2
.- A
kg
1
No.
--~-------_._-

Tank Body
NAME
PE
MATERIAL Q'~
1 PTU-25
REMARKS

SASAKURA ENGINEERING CO.• LTO. OSAKA. JAPAN

MA3069-1lO1-OO
 CUSTOMER
HYUNDAI SAMHO HEAVY INDUSTRIES CO.• LTD.
EQUIPMENT
FRESH WATER GENERATOR
MODEL
KE40
USED FOR JOB NO. unit(s)/ship PURPOSES OF DRAWING
349
_ ... _- 114-0593-00 -- -- ..- - -
1
" ----------- ... " -------- - -- [J ~:jIfrg) REFERENCE
350
--_.,'. ------,-.--- -- .. - -- -
114-0594-00
--- - .-- '- - - - -- - -- - -
1 _.
D mjirg) DISCUSSION
- _. _.- 351--_._--- -_. - -- .
114-0595-00
--- - - - . - _. __ .. - . -- -
1- - -
"
C flIiArg) APPROVAL
. 352
-- -- -
.._--------- --_ ...
114-0596-00
- -- - -"-- - ---- -
1
- ---
-" ~-

Q"I$Jfjrg) WORKING
" _. ---- .. _----- ._-- - --_.--- .------ ._- -- _.. _- --- ._- -- .- ----
o >¥;Ii£rg) RNAL
----- -_.- -_. -- - ----. - - .. -- -- ---_.' ._-.- ---- -_ .. _-_. --._.
• ---

- -- . -_._- .~ .. --'- -- _. -- - .•.- ... - -- ----------_.• -_.- ..•.. ---- --------_.,- .

5l:fl;l\;
LIST OF SPARE PARTS AND TOOLS
!t 'If
III l!
/ill
*"
I !ll
I fti 1
Ifti2
Ifti 3
Il: Q
'NIIS ILl-
'NIHl'
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OOillm
IDJI
ilii11-m No. of Page, Including this Cover Page: 7
p J
Illl
J1!DlI
~
-,'---- ~.------ ----~~_._,_._-~---_._-- --_._- -,---~---------_._- - - - - - - - - -.. _
-_._-,.. - - - - ._-.. .._--

-" m
'J1!i!m ----_._- ---_._-_.- -----_._--------------_.- -~._--, ---_._------ - ~ - - _ . ~ - - _ ._ . _ - ~ - - - - - - - - - - - - -----_ .._-----._-- .
_.-_ .. ----- ._--- - - - - - ----- -- .. _----
1J1;g-':~ --<;f.-;Z£. J-;:';;;~
_0 _ _ - ___
-- -._. __ ._., _.----- --------
p;.;,,~30 ~;;'07 ISSUE
---_._._--~._.

liVdll 2- 0
Q REV. DATE DESCRIPTION PREP'D CHEK'D APPR'D
it It l)l
m J' VENDOR DWG NO. REV.NO.
M ili
M JVI 1j!!fA~~~! A140593010 0
MACHINERY ENGINEERING SECT. MACHINERY DMSIDN

HEAD OFFICE TOKYO BRANCH OFFICE

TEL +81-6-6473-2134 FAX +81-6-6473-5540 TEL +81-3-5566-1212 FAX +81-3-5566-1233
 I
SPARES
I MODEL KE40 PAGE i
!
!
1

FRESH WATER GENERATOR I 349, 350,

SHIP NO. 351, 352
I
BOX NO.
I
SUPPLY
ORAWlNG
MASS PER SHIP
NO_ NAME SKETCH MATERIAL ---- --- -- -- --- -- - -----_ ..
~
REMARKS
(kg)@ WORK SPARE PART
ING NO. NO_

---
LEVEL GLASS

-------_._---
§dt
---------------------
0_04 GLASS

._._--.-
2

.. -_._---_._-----
for DisLW_Line
GA14--94002
M-GMS-40-1
-------.---

2 for L~~~~~SS l
D . ~ 0.005 NBR 2 1

---- --- --------- ._-- . ----- . --------.. ----- ------ ---.-- .--- -. --- . -- - - --- -1------ --------
I
for DisLW.Line
GA14-94002
M-GMS-4Q-2

OOE
for Dist.W.Line
3 GASKET :: - • :;; 0 003 NON 2 1 I GA14 94002
for LEVEL GLASS ~ ~ - ASBESTOS I -

--,.. . -!--
I M-GMS-40-3
. -
i
__ I

--:-S~~HT G~SS- QTIu :~U_::: ~ ;:~~

---j------ ------ ~--- ----- -------_. ------- -- ----------------------------------
,l_,,,:~:~:'__JQ.1_:._..: __'__' rorEvap~-_~~ell
I
'~
I 38
for Condenser
6 CORROSION BAR ;;L - 0_053 CPZ 5 5 GA30--{)0017
W M10 I K-CPZ018-25
--- -- - - --------- ------------- -- ------.--..------. ~------ ....----..------------- - - r---------- -- -1 1
- - - - - -

110

7 CORROSION BAR ;[ §L..

L!.LJ
--
M12
0_943 CPZ 6 6
for Condenser
, GA30--{)0011
K-CPZ045
----- ------ ..----~------ -- --- ------ - - - - - . ------- ------I---~---- --.. -------------------

----- ------------....------------- ------ ------1--------- - - ----- ----- ----- --------- -----

----- ----------------- - - - - - - - - - - +----1---------1---+----- - - - ---- -------------

SASAKURA ENGINEERING CO..LTO.

MFR'S NAME HEAD OFFlCEI7-32,TAKEJIMA 4-cHOME,NISHIYODOGAWA-KU,OSAKA
& ADDRESS TOKYO BRANCH OFFlCEJ1G--4,HATCHOBORI 4-cHOME,CHUD--KU,TOKYO
URUhttp://www.sasakura.cojp
SM A015
 SPARES
I MODEL I 40*3/4MSSm PAGE 2
,

FRESH WATER GENERATOR DISTILLA TE PUMP I 349, 350,

SHIP NO. I 351, 352

BOX NO. I

NO. NAME SKETCH

MASS
MATERIAL
_;~:~~ip__._~_~W1NG_1 REMARKS
(kg)@ WORK SPARc PART
lNG 'c NO.
NO.
056
I I
CASING RING o ; O~ 0.07 BRONZE D12078 020-1
I .50 I
--- ----- -- -~-- ... _--- ----------~ -_._ .. _._~- -- - - - -_..- - - - - - - ._._. __ . ---------~

I 061 I
2 CASING RING o ; II~ 0.08 BRONZE D12078 020-2
I 055 I

S145
3 O-RING 0.001 NBR D12078 110
(JIS B2401)

4 COUPUNG BOLT & NUT

& WASHER
.i @~ 30

-_
0.21
ROLLED
STEEL
3 3 D12078 305

------. .- ------------------" --.----_.--- . - -- - - -----f---·----------

~

5
MECHANICAL SEAL
COMPLETE
~
-?r
"'" .25
Fa ' 0.17 - 1 1
'D12078
I
I 520
I TYPE
EA560-25

-Jg 'i
-.-----.----.-----~--~~I~I .-i
, -- _._--------- - - - - - - - - - - - - - - - j - - - - - - - - -_._- ._--- - - - . _ - - ------.-----

. - - --- - - - - - - . - - ...- - - - - - - - - . - ----1----_.- - - - ----- ~--.- - . - - ...- ----.------

--_. - - - - - _ . _ - - - - _ . _ . _ - - - - - - . - - - - . - - - - - .---. 1---------_._--1----_._._---

SASAKURA ENGINEERING CO.,lTO.

MFR'S NAME HEAD OFRCEI7-32,TAKEJlMA 4-CHOME,NISHIYODOGAWA-KU,OSAKA
& ADDRESS TOKYO BRANCH OFRCE/ID-4,HATCHOBORl4-CHOME,CHUO-KU,TOKYO
URUhttpj/www.sasakura.cojp
SM A015
 SPARES
I KE40 PAGE 3

FRESH WATER GENERATOR MOTOR SHIP NO.

349, 350,
351, 352

BOX NO.

QUANTITY

NO. NAME SKETCH

MASS _'!V.oBKINCl.": ~PARE REMARKS
(kg)@ PER ----
PER VESS
_._---
SET VESS

. SEALED BEARING ~ 0.13

6205ZZ

~
for Distillate Pump Motor

----_.- -- - - - - - - - - - - - - - - -------------- - - - '-

2 SEALED BEARING ~ 0.1

6204ZZ

~
for Distillate Pump Motor

-I
i

---------- .- - .- .- --------.-.------ r--------- .--- -- -----.-.---------------

____________ .'" ._ . . __.. ___L
I .. . __ __._._..

I I
-.-.-----.-..-1-.-------+----------.. . . . --
!

. -_._._-- --_._.__.__....._- ._._---_...- ----- --+-- --+--- -- ._--_._._-------

I

_._- ... - . __._------_._-------_._------ ---- ---

1-- +---- ----.---- ------------------- -------- ----"--j------1------.-- .. --------------

SASAKURA ENGINEERING CO..LTD.

MFR'S NAME HEAD OFFlCEI7-32,TAKEJIMA 4-CHOME,NISHIYODOGAWA-KU,OSAKA
& ADDRESS TOKYO BRANCH OFFlCE/lQ-4,HATCHOBORI 4-CHOME,CHUO-KU,TOKYO
URUhttp://www.sasakura.cojp
sM A015
 SPARES
I SK101 PAGE 4

FRESH WATER GENERATOR SAUNITY INDICA TOR SHIP NO.

349, 350,
351, 352

BOX NO.

QUANTITY
. ._-- .__
_._--~.~~-----_ .~

MASS WORKING - SPARE

NO. NAME SKETCH ~--- - ------
"--'_.~

REMARKS
(kg)@ PER PER VESS
--------- ----------
SET VESS

FUSE
f',?=r=;t 0.001 2
GA30-92003
M-SK101-FU 0.2A

-----_. - ----- ------ ---- --- ---- --_. -- - ------_. _. _._--+ ------_. . - - - ----f--------".-----.--
.
GA30-92003
2 FUSE 0.001 2
M-SK101-FU 3.0A

_.-

--- ---------------- ._.-----._-_._._ ..-----_.. -- ---------- .. -----_. _ _. --- ----_._.. - -------------

-- __-- .. ----'--.- _ . - - - - - - - . - - - - - - - --- - - - - - - - - - -------~-~ ._-_. __ .. _._-- --,.----- - ------- - - - - _ . - - -- ---- ---- ~-- .

I
I
i
-....-...- -- ,,-- ------------- ..·1--·
I

-- --- .. _---------------._....._-----_ .. _ - - - - - - - - - - ------ ---- --- ._--.-- . . --_. -

......- .... ---.-..-.-------.----- - - - - - - - - - - - - . - - - - . - -------..- - f - - - - .. - - - -.--- .------.--..---..-.-.-....--

.,
r----- .-- .---------------r-----------------+--------- f---- .-.--......-------... -.----...----.--------

.....-1--._---_.__.-------_._-_.__ .._ - - - - - - - - _ . _ - - -.---.---- - . - - - - - - - - - -------- .,,-.

SASAKURA ENGINEERING CO.,LTD.

MFR'S NAME . HEAD OFACEI7-32,TAKEJIMA 4-cHOME,NISHIYODOGAWA"KU,OSAKA
& ADDRESS TOKYO BRANCH OFACEllo-4.HATCHOBORI4-cHOME,CHUO-KU.TOKYO
URLlhttp://www.sasakura.cojp
SM A015
 TOOLS
I KE40 PAGE 5

FRESH WATER GENERATOR 349, 350,

SHIP NO.
351, 352

BOX NO. I
SUPPLY
DRAWING
MASS PER SHIP
NO. NAME SKETCH MATERIAL - ._--- -. - ---- REMARKS
(kg)@ WORK SPARr PART
ING 'c NO.
NO.

for Heater
SCALE CHECKER 0.12 STEEL o GA30-{)5094

._. -------_. __ __.- - --_ .. _---...

. - - - - - - - - - - _ . - - - - - _ . - . _ - ....- - - - - - - _ .

for Condenser
2 PLUG 0.003 WOOD o 10
K-TWP3

--- -_ _
...... .. _-- --- --_._- _. _ ... - - - - - _. . -- --_._---- ..... _. __ ---_.-
... .... _- -_ _--
.. - _.

. ---.-.--------- .._--.----- ---------.-.- .------ _ ...-- ----'-1'----'''--'--

!
. --.-.----------------1----- -.---.. -'' '-'iI. ----------
I

I
. _ - - - - - - - - - _._- ... _ . .- ----- _.. ·1---------·--·-
i

---- .- _ ..._ _.__._-----+--------- _._-+--- ---+--- ---.t---- - - . -----.- .---

--- - - -..---.---.+-----.-- - - - ------------Ic--- ---+_. ---- ---- ----- -_.-

--- - - - - - . - - - . - - - - - - - - - - - - - f - - - f - - - - - + - - + _ ------f- . - 1 - - - . - - - - - -

SASAKURA ENGINEERING CO..LTO.

MFR'S NAME HEAD OFFlCEl7-32,TAKEJIMA 4-cHOME,MSHIYODOGAWA-KU,OSAKA
& ADDRESS TOKYO BRANCH OFACEllo-4,HATCHOBORl4-cHOME,CHUD-KU,TOKYO
URLlhttp://www.sasakul"B.cojp
SM A015
 TOOLS
l KE40 PAGE 6

FRESH WATER GENERATOR 349, 350,

SHIP NO,
351, 352

BOX NO.

SUPPLY
NO. NAME SKETCH
I MASS PER SHIP
MATERIAL 1 - - .
DRAWING
. - REMARKS
(kg)@ WORK SPAn. NO PART
ING "'" . NO.

SPARE PARTS BOX 9 STEEL o

.- .... _--_ ..... -- -_..._--._ .. _-_... _._ ••_-- ._+-- _ ..-_.- - .... .,.--. .. ----

...._ ·.._·_·1---...· "'--' -_...- . - - . - - - . - - -"--' .------.-.-----,. .....-

I
- ._- --- .....- .-..- _._--. _._._. .j.. ... _ - - .." .._._-- ....
,i
I

"~--_. ---_. --.--~- -, . _._._-- --I . - -.. -. -.. --.... -----1.I .--·-.... . ---.
I
.__..... _.... . __ ._. __ .. .. _I_.. .... ._-l__. I

......... ...- ......- ..- ....- ..........- - - . - - - - - . . . . . . -..... - -..- - - .-.-- . _..1--._.__... --.- . - -..._...----"

-.-----.--.-.-- 1------..- . - - - - - - - -..- .---.....- . - - . - 1 - - -.......- ....- - - -

__....L__. .. . __ L . . ' - . __ ~ I-----L...- _ . __ _

TOTAL NET WEIGHT INCLUDING SPARE PARTS BOX. 16.6 kg

SASAKURA ENGINEERING CO..LTD.

MFR'S NAME HEAD OFFlCE/7-32,TAKEJIMA 4-CHOME.NISHIYODOGAWA-KU,OSAKA
& ADDRESS TOKYO BRANCH OFFlCE/lQ-4,HATCHOBORI 4-CHOME,CHUO-KU,TOKYO
URUhttp://www.sasakura.cojp
SM AD'S
FRESH WATER GENERATOR
KSERIES

INSTRUCTION MANUAL
Preface
This Instruction Manual serves as a guidebook about correct use ofthe Fresh Water Generator.
The Fresh Water Generator, it must be operated by a technician only who has carefully studied and fully
understood the instructions in this Instruction Manual or a technician who has an experience of operating this
equipment.

Safety Precautions
Before operating, maintaining or inspecting the Fresh Water Generator, carefully study the Safety Precaution
statements given below, as well as this Instruction Manual itself to be able to use the Equipment correctly. Also,
before using the Equipment, get fully familiar with the knowledge and safety-related instructions in this manual.
After reading, safely keep this manual at a location where it is readily accessible.

About Hazard Indications

This Instruction Manual contains WARNING and CAUTON statements to attract the attention of the readers to
the particularly important instructions in order for them 'to be able to use the product safely and avoid damages to
the users and other people and their properties. These statements have the following symbols and meanings.
Before beginning to read this manual, fully understand the meanings of these statements.

lA WARNING! This statement means that, if the product is erroneously handled without following it,
personal death or severe injury can result.

lA CAUTON! This statement means that, if the product is erroneously handled without following it,
personal injury or physical damage can result.

Note, however, certain lA CAUTION ~tatements can imply a case where if the instructions in the statements are
disregarded, a severe consequence can result depending on the situation.

2
 «Before Using the Fresh Water Generator»

&'WARNING
Instruction (Page referred to in this manual)
1 To transfer the Fresh Water Generator, use the lifting holes on the top 33
cover as well as the wires whose capacity is enough for the weight
specified in the assembly outline drawing.
2 Do not incorporate a valve or cock to the steam drain outlet line. If a valve 33
is incorporated into the drain outlet line, and when the Fresh Water
Generator is run with such a valve in closed position, the Fresh Water
Generator can he damaged.

&,CAUTION
Instruction (Page referred to in this manual)
I Make sure that the inlet ofthe ejector Dump is filled with seawater. 10,13
2 When operating the distillate pump for the first time, discharge the 10,13,18
distillate overboard for at least approximately 30 minutes.
3 Before the ship comes close to a port, land or river mouth, stop running 11,14
the Fresh Water Generator. The seawater in such locations can be
contaminated with bacteria, and bacteria can be mixed in generated
distillate. Also, note that the Fresh Water Generator may malfunction when
the ship is in a dirty sea.
4 Do not open the bottom blow valve (V3) to restore the atmospheric 11,14,18
pressure in the evaporator.
Otherwise, the seawater in the heater may be blown up and damage the
deflector etc.
5 For leakage testing, remove the evaporator vacuum gauge or fully close 24
the main valve.
6 Observe the instructions in the instruction manual supplied from the 25
cleaning agent manufacturer.
7 There are various cleaning agent manufacturers. Refer to their catalogs for 25
details.
8 For this rinsing work, do not use steam because the inside surface of the 28
evaporator is covered with a coating.
9 Handle the coating material very carefully. In the case of skin contact, 30
wash it away immediatelv with water.
10 NEVER loosen or remove the bolts that secure the tube plate. (Otherwise, 32
leakage can occur.)
11 To protect the coating inside the Fresh Water Generator, NEVER cause 34
heating on the Fresh Water Generator by welding or with an ODen flame.

3
 CONTENTS

1 OVERVlEWOF THE FRESH WATER GENERATOR 6

1.1 TERMINOLOGy 6

1.2 SUMMARy OF TIfE FRESH WATER GENERAIDR 7

1.3 OPERATING PRINCIPLE OF THE FRESH WAlER GENERAIDR 8

1.4 NAMES & FuNCTIONS OF TIfE COMPONENTS 9

2 OPERATION la
2.1 OPERATING PROCEDURE FOR KE TypE la
2.2 OPERATING PROCEDURE FOR K AND KM TYPES 13

2.3 PROCEDURE AFlER COMPLETION OF OPERATION (COMMON ID ALL THE TYPES) 16

2.4 CAUTIONS DURING OPERATION (COMMON ID ALL THE TYPES) 16

2.5 OPERATIONS USING THE OPTIONAL SlEAM INJECIDR SYSlEM 18

3 TROUBLESHOOTING 20

4 MAINTENANCE GUIDELINE 23

4.1 MAINlENANCE & INSPECTION TABLE 23

4.2 LEAKAGE TEST FOR THE FRESH WAlER GENERAIDR 24

.- 4.3 PRESSURE TEST FOR THE CONDENSER AND HEAlER 24

4.4 CLEANING THE HEAT EXCHANGER TuBE (REMOVING THE SCALE) 25

4.5 METHOD FOR PROLONGING RINSING INTERVALS 28

4.6 REPAIRING THE COATING ON INSIDE SURFACE 29

4.7 DISTILLATE PUMP MECHANICAL SEAL.. 31

4.8 HEAlER REMOVAL PROCEDURE 32

4
5 INSTALLATION PROCEDURE 34

5.1 GENERAL PRECAUTIONS 34

5.2 INSTALLATION WORK 34

5.3 A CASE WHERE THE STEAM INJECTOR Is INCORPORATED 34

5.4 PIPING WORK 35

5.5 WIRING WORK 36

DATA SHEET 37

5
1 OVERVIEW OF THE FRESH WATER GENERATOR
1.1 Terminology
The terms used throughout this manual to describe the Fresh Water Generator are explained below:

Ejector Pump A pump that feeds driving water to the Water Ejector of the Fresh Water
Generator.
Heater Heat exchanger that heats feed water to generate vapor.
Hot Water Heating medium that heats and evaporates seawater in the Heater.
(Heating Hot Water)
Feed Water Seawater that is a source of distillate.
Feed Water Preheater A heat exchanger that further heats a portion of cooling water delivered
from the Condenser.
Deflector A plate that separates seawater particles being transported together with
the vapor generated in the Evaporator.
Driving Water Water necessary for driving the Water Ejector.
Evaporator Being composed of the Evaporation Chamber, Deflector and Mesh
Separator, the Evaporator evaporates seawater.
Distillate (product Water) Water generated bv condensation ofvapor generated in the Evaporator.
Distillate Pump A pump that transfers the distillate produced in the Fresh Water Generator
to the Fresh Water Tank.
Steam Injector A system that adds vapor to fresh water to generate hot water.
Fresh Water Generator A unit that produces distillate from fresh water or seawater.
Vent Air A gas such as. non-condensable gas and leaking air that is extracted to
maintain the degree of vacuum needed for evaporation.
Vapor Vapor evaporating from seawater in the Evaporator.
Water Ejector A device that evacuates the Evaporator and discharges cooling seawater
and brine overboard.
Condenser A heat exchanger that condenses vapor into distillate.
Corrosion Bar A sacrifice anode material that protects the pipes and other corrosive
parts of the Fresh Water Generator by utilizing the electric potential
difference.
Brine Concentrated seawater remaining after evaporation of water content.
Mesh Separator Wire mesh that separates the brine mist that is being transferred together
with the vapor generated in the Evaporator.
Chemicals Injection Unit A unit for injecting a scale inhibitor that prevents seawater-derived scale
from occurring on the inside wall of the piping of the Heater.
Cooling Water A cooling medium that cools down the vapor in the Condenser.
(Cooling Seawater)

6
 1.2 Summary of the Fresh Water Generator
The Fresh Water Generator consists of the evaporator, heater and condenser, and incorporates
accessories that include the water ejector, ejector pump, distillate pump, deflector, mesh separator,
salinity indicator, solenoid valve and distillate integrating flowmeter. The K Series Fresh Water
Generator products can be categorized into subtypes-K, KM and KE. These subtypes are explained
below:

Subt e Schematic dia am Ex lanation

Ktype With this type, the cooling water for
the condenser is supplied from a
separate system, and the ejector pump
is situated under the waterline.

KM type This is an energy-saving type, with

which a part of the condenser cooling
water is utilized as the water ejector
driving water. The installation work
for this type is simple and easy
because its components are unit-built.

KE type The ejector pump driving water is

used as the cooling water for the
condenser. Thus, supply of the
cooling water from the outside the
Fresh Water Generator is not needed.

7
1.3 Operating Principle ofthe Fresh Water Generator
By utilizing the jacket cooling water which has absorbed the heat of the main diesel engine of the ship,
th'e Fresh Water Generator evaporates seawater in high vacuum to produce highly pure distillate,

[1] The inside of the Fresh Water Generator is always kept at high vacuum by means of the water
ejector. The seawater fed by the ejector pump drives the water ejector, and then enters the cooling
pipe in the condenser and is used as cooling water, and then discharged overboard,
[2] A part of the jacket cooling water having waste heat is introduced into heater, flows outside the
heating tube to transfer the heat to the feed water (seawater) flowing inside the heating pipe.
[3] Seawater, which has been heated by the feed water preheater in the condenser, is used as feed
water.
From the generated vapor, seawater mist is separated by the deflector and mesh separator, and the
vapor enters the condenser. The separated seawater mist, together with the remaining seawater
(brine) which has not been evaporated, is discharged overboard by the water ejector.
[4] The generated vapor entering the condenser is condensed into distillate by the cooling water
flowing inside the condenser cooling pipe, and the resultant distillate is transferred into the fresh
water tank.
[5] The salinity of the distillate is continuously monitored with the salinity indicator. If the specified
salinity level is exceeded, the solenoid valve in the distillate pump outlet line is actuated to
automatically direct the high salinity water to the evaporator, preventing the high salinity water
from flowing into the fresh water tank.

o o

'-PreheaterMf

Condenser

, Mesh se arator
Deflector

!;;
15
~

~.- tr---, "'"

'"
u.

Hot water
J Heater

-.~

To fresh water tank

Cooling water

Distillate pump Ejector pump

8
 1.4 Names & Functions ofthe Components
* The illustrations below show the Type KM.

Lifting Holes (4 pos.)

Used to transport the Fresh Water
Generator and lift the Top Cover.

Vacuum Gage
Indicates the degree of Top Cover
vacuum in the Evaporator. Is opened up for a maintenance
Nameplate work within the Evaporator.
Shows the work No.• type, etc.

Evaporator
Evaporates the feed water
at a lower temperature.

Salinity Indicator Condenser Air Outlet Valve

Indicates the salinity of c:::=~ Releases air from the Condenser.
distillate.

Condenser Vacuum Breaker Valve

Condenses generated vapor Used to break the vacuum in the Evaporator and
into distillate. restore the internal pressure to atmospheric
pressure.

Solenoid Valve Thermometer

Returns high salinity distillate to Indicates the evaporating temperature.
the Fresh Water Generator.
Sight Glass Heater Air Outlet Valve
Allows the inside of the Releases air from the Heater.
Evaporator to be viewed.
Salinity Cell Distillate Integrating Flowmeter
Is a sensor for measuring Indicates the integrated quantity of distillate
the salinity of the generated produced.
distillate. Heater
Is a heat exchanger that heats the feed water to
Distillate Pump generate vapor.
Discharges product water.

Relief Valve
Protects the inside components E~d~~~~~~~~(;~~
of the Fresh Waler Generator
against possible damage.
~---; Bottom Blow Valve
Anti-oscillation
Is used to drain off the feed water
Plate from the Fresh Water Generator.

Vacuum Adjust Valve

Increases the evaporating Corrosion Bar
temperature during operations in Is a sacrifice anode material that protects the pipes and
a low temperature seawater area. other corrosive parts of the Fresh Water Generator by
Water Ejector utilizing the electric potential difference.
Maintains vacuum in the
Evaporator and discharges
brine and cooling seawater Sight Glass
overboard. Allows the product water to be visually
checked.

((""iI[-a;~~::::::::'§~-- Ejector Pump

Is a pump that feeds the driving water to the
Water Ejector in the Fresh Water Generator.

9
 2 OPERATION
2.1 Operating Procedure for KE Type
Use the valves specified below when operating the Fresh Water Generator.
(The valve locations can somewhat vary depending on the type of the Fresh Water Generator.)

Evap.orator Vacuum Gage

Salinity Indicator

Sight Glass I::=:::t-- Vacuum Breaker

Valve (V4)
Solenoid Valve
--+--+-- Heater Air Outlet
Valve (V5)

Distillate Pump Outlet

Compound Gage " - - - Distillate Integrating
Flowmeter
Distillate Pump Outlet Valve 011)

Distillate Pump

Condenser Air Outlet Valve (V19)

Vacuum Adjust
Valve 017)

' - - - - Water Ejector

Bottom Blow Valve (V3)

Feed Water Adjust Valve (V2)

10
2.1.1 How to start running (KE type)
<Confirmation before startup>
Before startup, check that the following valves are in the closed position:
I Hot water inlet and outlet valves (furnished by the Shipbuilder)
2 Vacuum breaker valve (V4)
3 Distillate pump outlet valve (VI)
4 Heater feed water adjust valve (V2)
S Bottom blow valve (V3)
6 Other valves and cocks connecting to the atmosphere
[I] Starting the ejector pump
I Fully open the ejector pump inlet valve as well as the cooling water overboard discharge valve.
.& CAUTION: Make sure that the ejector pump inlet is filled with seawater.
2 Start the ejector pump.
3 Slowly open the ejector pump outlet valve.
(Be careful not to rapidly exert pressure to the condenser and the water ejector.)
* Check that the inlet pressure on the water ejector is 0.4 MPa or higher.
Check that the condenser air outlet valve (V19) is functioning correctly.
[2] Feeding the feed water
I Open the feed water adjust valve (V2).
2 Adjust the feed water pressure so that it falls in a range defined by a green mark (0.04 to 0.06 MPa).
* If the feed water pressure fails to increase, slowly close the cooling water outlet valve to adjust
the feed water pressure. Note, however, that the backpressure at the condenser cooling water
outlet must be adjusted to 8 mAq or lower.
[3] Starting the chemicals injection unit
[4] Checking the degree of vacuum in the evaporator
Check that the pressure in the evaporator has dropped to approx. -0.092 MPa (70 cmHgV).
[5] Injecting the hot water
I Slowly open the hot water inlet valve to the fully opened position.
* Be careful not to heat the heater very rapidly.
2 TIrrough the air outlet valve (VS) situated on the top of the shell of heater, fully release the air
from the heater shell.
3 Slowly open the hot water outlet valve to the fully opened position.
4 Adequately close the hot water bypass valve to adjust the hot water flow rate.
* Adjust the flow rate so that the temperature difference across the inlet and outlet of the hot
water is set to the scheduled value.
[6] Powering ON the salinity indicator
[7] Checking the generated distillate
Check that the distillate is visible through the sight glass on the distillate pump suction pipe.
[8] Starting the distillate pump
I Start the distillate pump.
2 Open the distillate pump outlet valve (VI).
3 Adjust the outlet pressure to a range of 0.14 to 0.22 MPa.
* Prevent the sight glass from being filled with water. Otherwise, the heat transmission area of
the condenser can be decreased.
[9] Checking the amount of distillate
Approximately 30 minutes after the Fresh Water Generator begins stably running, measure the
amount of generated distillate with the distillate integrating flowmeter.
* Run the Fresh Water Generator so that the amount of generated distillate is at maximum the
rated capacity of the Fresh Water Generator.
.& CAUTION
When running the distillate pump for the first time, discharge the distillate overboard for at least
approximately 30 minutes.

II
2.1.2 How to stop running (KE type)

&. CAUTIQN
Before the ship comes close to a port" land or river mouth, stop running the Fresh Water Generator.
The seawater in such locations may be contaminated with bacteria, and bacteria may be mixed in
the generated distillate. Also, note that the Fresh Water Generator may malfunction when the ship
is in a dirty sea.

[I] Fully opening the hot water bypass valve

Slowly open the hot water bypass valve to the fully open position.
* The amount of generated distillate will decrease.
[2] Fully closing the hot water outlet valve
Slowly close the hot water outlet valve to the fully closed position.
[3] Fully closing the hot water inlet valve
. Slowly close the hot water inlet valve to the fully closed position.
[4] Stopping the distillate pump
1 Fully close the distillate pump outlet valve (VI)
2 Stop the distillate pump.
[5] Cooling down the heater
Run the ejector pump for at least 30 minutes to supply feed water to the heater to cool down the
heater.
[6] Stopping the chemicals injection unit
[7] Powering OFF the salinity indicator
[8] Fully closing the feed water adjust valve (V2)
1 Check that the heater has cooled down.
2 Fully close the feed water adjust valve (V2).
[9] Stopping the ejector pump
1 Fully close the ejector pump outlet valve.
2 Stop the ejector pump.
[ID] Fully closing the related valves
Fully close the cooling water overboard discharge valve and other related valves.
[11] Breaking vacuum in the evaporator
Open the vacuum breaker valve (V4) to turn the vacuum in the evaporator to the atmospheric
pressure.
&. CAUTION
Do not open the bottom blow valve (V3) to restore the atmospheric pressure in the evaporator.
Otherwise, the seawater in the heater may be blown up and damage the deflector etc.

12
 2.2 Operating Procedure for K and KM Types
By using the valves specified below, operate the Fresh Water Generator.
(The valve locations can somewhat vary depending on the type of the Fresh Water Generator.)

Condenser Air Outlet

Valve (V19)

Salinity Indicator v-~

Sight Glass Vacuum Breaker Valve (V4)

Solenoid Valve Evaporator Vacuum Gage

Heater Air Outlet Valve (V5)

Distillate Integrating Flowmeter -++-;fJ'

Distillate Pump Outlet

Feed Water Adjust Valve (V2)
Compound Gage

Distillate Pump Outlet Valve (V1)

Feed Water Pressure

Distillate Pump Compound Gage

Bottom Blow Valve (V3)

Vacuum Adjust Valve (V7)

r---- Water Ejector

Water Ejector Inlet Pressure Gage

N"....-'::...-~- Ejector Pump

13
2.2.1 How to start running (K or KM type)
<Confirmation before startup>
Before startup, check that the following valves are in the closed position:
1 Hot water inlet and outlet valves (furnished by the Shipbuilder)
2 Vacuum breaker valve (V4)
3 Distillate pump outlet valve (VI)
4 Heater feed water adjust valve (V2)
5 Bottom blow valve (V3)
6 Other valves and cocks connecting to the atmosphere
[1] Injecting the cooling water
Open the condenser cooling water inlet and outlet valves to allow the cooling water to flow into
the condenser.
[2] Starting the ejector pump
1 Fully open the ejector pump inlet valve as well as the cooling water overboard discharge valve.
.& CAUTION: Make sure that the ejector pump inlet is filled with seawater.
2 Start the ejector pump.
* Check that the condenser air outlet valve (V19) is functioning correctly.
[3] Feeding the feed water
1 Open the feed water adjust valve (V2).
2 Adjust the feed water pressure so that it falls in a range defined by green marks
(0.04 to 0.06 MPa).
* If the feed water pressure fails to increase, slowly close the cooling water outlet valve to adjust
the feed water pressure. Note, however, that the backpressure at the condenser cooling water
outlet must be adjusted to ~ mAq or lower.
[4] Starting the chemicals injection unit
[5] Checking the degree of vacuum in the evaporator
Check that the pressure in the evaporator has dropped to approx. -0.092 MPa (70 crnHgV).
[6] Injecting the hot water
I Slowly open the hot water inlet valve to the fully opened position.
* Be careful not to heat the heater very rapidly
2 Through the air outlet valve (V5) situated on the top of the shell ofheater, fully release the air
from the heater shell.
3 Slowly open the hot water outlet valve to the fully opened position.
4 Adequately close the hot water bypass valve to adjust the hot water flow rate.
* Adjust the flow rate so that the temperature difference across the inlet and outlet of the hot
water is set to the scheduled value.
[7] Powering ON the salinity indicator
[8] Checking the generated distillate
Check that the distillate is visible through the sight glass on the distillate pump suction pipe.
[9] Starting the distillate pump
1 Start the distillate pump.
2 Open the distillate pump outlet valve (VI).
3 Adjust the outlet pressure to a range of 0.14 to 0.22 MPa.
* Prevent the sight glass from being filled with water. Otherwise, the heat transmission area of
the condenser can be decreased.
[10] Checking the amount of distillate
Approximately 30 minutes after the Fresh Water Generator begins stably running, measure the
amount of generated distillate with the distillate integrating flowmeter.
* Run the Fresh Water Generator so that the amount of generated distillate is at maximum the
rated capacity of the Fresh Water Generator.
.& CAUTION
When running the distillate pump for the first time, discharge the distillate overboard at least
approximately 30 minutes.

14
2.2.2 How to stop running (K or KM type)

.& CAUTION
Before the ship comes close to a port, land or river mouth, stop running the Fresh Water Generator.
The seawater in such locations may be contaminated with bacteria, and bacteria may be mixed in
the generated distillate. Also, note that the Fresh Water Generator may malfunction when the ship
is in a dirty sea.

[I] Fully opening the hot water bypass valve

Slowly open the hot water bypass valve to the fully open position.
*The amount of generated distillate will decrease.
[2] Fully closing the hot water outlet valve
Slowly close the hot water outlet valve to the fully closed position.
[3] Fully closing the hot water inlet valve
Slowly close the hot water inlet valve to the fully closed position.
[4] Stopping the distillate pump
1 Fully close the distillate pump outlet valve (VI)
2 Stop the distillate pump.
[5] Cooling down the heater
Run the ejector pump for at least 30 minutes to supply feed water to the heater to cool down the
heater.
[6] Stopping the chemicals injection unit
[7] Powering OFF the salinity indicator
[8] Fully closing the feed water adjust valve (V2)
1 Check that the heater has cooled down.
2 Fully close the feed water adjust valve (V2).
[9] Stopping the ejector pump
Stop the ejector pump.
[10] Fully closing the cooling water inlet valve
[11] Fully closing the related valves
Fully close the cooling water overboard discharge valve and other related valves.
[12] Breaking vacuum in the evaporator
Open the vacuum breaker valve (V4) to turn the vacuum in the evaporator to the atmospheric
pressure.
.& CAUTION
Do not open the bottom blow valve (V3) to restore the atmospheric pressure in the evaporator.
Otherwise, the seawater in the heater may be blown up and damage the deflector etc.

15
 2.3 Procedure after Completion of Operation (Common to An the Types)
[1] After completion of operation, recheck that all the valves and cocks are in the fully closed position.
If leakage occurs on the hot water outlet and inlet valves while the Fresh Water Generator is at a
standstill, and when the hot water flows into heater, the empty heater can later overheat, possibly
leading to premature crystallization of salt in the heater tubing.
[2] If the Fresh Water Generator is scheduled to remain inoperative for one week or longer, drain off
the feed water contained in it through the bottom blow valve (V3) situated at the bottom of the
heater.

2.4 Cautions during Operation (Common to An the Types)

2.4.1 Adjusting the amount of product water
The amount of product water is adjusted by increasing or decreasing the flow rate of hot water supplied
to the heater. By referring to the reading on the distillate integrating flowmeter, the hot water flow rate
must be adjusted so that the rated fresh water generation capacity is fulfilled.
An excessively high evaporating temperature (approx. 60°C) leads to an increased scale occurrence in
the heater tubing. Additionally, an excessively Iow evaporating temperature (approx. 45°C) leads to an
excessively large specific volume of the generated steam, possibly causing seawater mist to enter the
condenser to increase the salinity of the obtained distillate.
While the interior of the heater tubing remains clean, the Fresh Water Generator can produce fresh water
in an amount exceeding its rating. Note, however, overproduction of distillate can promote scale
occurrence in the heater tubing. Therefore, at maximum, run the Fresh Water Generator at its rated fresh
water generation capacity.

2.4.2 Condenser
To be able to most efficiently condense the vapor occurring in the evaporator, it is necessary to feed
cooling water, which is kept as cold as possible, to the condenser. It is necessary to confirm that based
, on the cooling water temperature difference across the inlet and outlet of the condenser, the cooling
, <~ater is flowing at the scheduled flow rate. An ~xcessivelyhigh flow rate can lead to a higher flow
speed within the condenser that triggers turbulence-induced corrosion of the components in the
condenser. In contrast, a much lower flow rate can lead to decrease in the cooling performance that can
cause an increase in evaporating temperature and insufficiency in the amount of generated distilla,te.
An approximate required cooling water flow rate on the condenser can be calculated with the formula
below:
D: daily generated distillate (T/day) . !J: inlet temperature on the condenser (0C)
!}: outlet temperature on the condenser (0C) Q: required cooling water flow rate (T/h)
D x 22.4
0'
Q = (t2 - !J) (T/h)

The maximum required cooling water flow rates (tIh) for the K and KM types are summarized in the
table below:

K and KM types
Max. flow rate (t/h)

* On the KE type, the cooling water flow rate cannot be adjusted since the cooling water (driving water)
is supplied from the ejector pump.

16
2.4.3 Confirmation of water feed rate
At regular intervals, confirm that the water feed rate is at the specified level in order to inhibit build-up
of scale as low as possible.
*Adjust the feed water pressure so that it falls in a range defined by a green mark (0.04 to 0.06 MPa).

2.4.4 Injecting the scale inhibitor

To control build-up of scale as low as possible, continuously inject the scale inhibitor into the feed
water while the Fresh Water Generator is running. For the concentration and amount injected of the
scale inhibitor, observe the instructions in the instruction manual of the scale inhibitor supplier. Also,
measure the chemical level in the scale inhibitor injector tank to make sure that the scale inhibitor is
being injected into the feed water.

2.4.5 Salinity of distillate

If, while the Fresh Water Generator is running, the salinity of distillate exceeds the specified level, the
salinity indicator will signal an alarm. At the same time, the salinity indicator lights the alarm LED lamp
and actuates the solenoid valve to cause the high salinity water to be automatically returned to the
evaporator. If the salinity drops to the normal level, the alarm circuit automatically resets and the alarm
LED turns OFF, the solenoid valve closes, and the distillate of high purity again flows into the fresh
water tank. If the Fresh Water Generator is run in a low temperature seawater area, the evaporating
temperature will be lower, and, as a result, the salinity of distillate can be higher. If this situation occurs,
adequately close the vacuum adjust valve (17) to increase the evaporating temperature slightly (approx.
I QC) so as to stabilize the salinity. It the temperature or flow rate of the cooling water and hot water fed
to the Fresh Water Generator is unstable, the salinity of distillate can fluctuate greatly. If this problem
occurs, decrease the flow rate of the hot water and temporarily run the Fresh Water Generator at a lower
fresh water generation rate (approximately 60 to 70% the rated capacity).

2.4.6 Confirmation of evaporating temperature

The thermometer of the evaporator will indicate an accurate evaporating temperature when the Fresh
Water Generator is running stably after having been run for 15 to 30 minutes. While the Fresh Water
Generator is running stably, check for the heat balance and confirm that the heat balance remains
unchanged.

2.4.7 Operation logbook

It is recommended that the operation logbook be maintained by entering daily records about the amount
of generated distillate, temperatures and pressures on various components. Various types of data
recorded at regular intervals will offer a useful reference when determining the cause of an accident or
problem occurring from operation of the Fresh Water Generator.

17
2.5 Operations Using the Optional Steam Injector System
Study this section carefully only when the Fresh Water Generator is equipped with the optional steam
injector. With this optional system, it is possible to produce distillate by utilizing steam when the ship is
lying at anchor and/or the hot water from the main engine is not available.

2.5.1 How to start running

<Confirmation before startup>
Before startup, check that the following valves are in the closed position:
I Hot water inlet and outlet valves (furnished by the Shipbuilder)
2 Vacuum breaker valve (V4)
3 Distillate pump outlet valve (VI)
4 Heater feed water adjust valve (V2)
5 Bottom blow valve (V3)
6 Other valves and cocks connecting to the atmosphere
7 Steam valve
Check that the following valve is in the fully opened position:
Butterfly valve (V20 steam injector piping)
[I] Preparation before running the steam ejector system
KE type K or KM type
1) Start the ejector pump. 1) Feed the cooling water
2) Feed the feed water. 2) Start the ejector pump.
3) Start the chemicals injection unit. 3) Feed the feed water.
4) Confirm the degree of vacuum in the evaporator 4) Start the chemicals injection unit.
5) Confirm the degree of vacuum in the evaporator
Check that the degree of vacuum in the Fresh Water Generator is 70 cmHgVor higher, the feed water
pressure is in a range defined by a green mark and the feed water is normally fed, and a sufficient
amount of the cooling water is flowing into the condenser.
* For details, refer to the starting method for the intended type.
[2]· Feeding the recirculating fresh water
I Check that the hot water inlet and outlet valves on the Fresh Water Generator are in the closed
position, and drain off the jacket cooling water remaining in the heater and piping.
* This step is intended to avoid use of the main engine cooling water as the boiler feed water
since the main engine cooling water usually contains an anticorrosive agent.
2 Open the fresh water injection valve to fill the heater and piping with fresh water.
3 Open the heater air outlet valve (V5) to release the air, and then close this valve (V5). Check
that the heater and piping are filled with fresh water, and then close the fresh water injection
valve.
[3] Injecting steam
I Slowly operate the steam valve in front of the steam injector to attain the specified pressure.
The temperature of the recirculating fresh water in the piping will gradually rise. (Do not heat
the heater too rapidly.)
2 Fully release the air from the heater through the air outlet valve (V5) on the heater.
[4] Pow~ing ON the salinity indicator
[5] Checking the generated distillate
Check that the distillate is visible through the sight glass on the distillate pump suction pipe.
[6] Starting the distillate pump
I Start the distillate pump.
2 Open the distillate pump outlet valve (VI).
3 Adjust the outlet pressure to a range of 0.14 to 0.22 MPa.
* Prevent the sight glass from being filled with water. Otherwise, the heat transmission area of
the condenser can be decreased.

18
 [7] Checking the amount of distillate
Approximately 30 minutes after the Fresh Water Generator begins stably running, measure the
amount of generated distillate with the distillate integrating flowmeter.
* Run the Fresh Water Generator so that the amount of generated distillate is at maximum the rated
capacity of the Fresh Water Generator.
&. CAUTION: When running the distillate pump for the fust time, discharge the distillate overboard
for at least approximately 30 minutes.

2.5.2 How to stop running

[1] Fully closing the steam valve
1 Fully close the steam valve.
2 The amount of distillate will decrease.
[2] Stopping the distillate pump
I Fully close the distillate pump outlet valve (VI).
2 Stop the distillate pump.
[3] Cooling down the heater
Run the ejector pump for 30 minutes or longer to supply feed water to the heater to cool down the
heater.
[4] Stopping the chemicals injection unit
[5] Powering OFF the salinity indicator
[6] Fully closing the feed water adjust valve (V2)
1 Check that the heater has cooled down.
2 Fully close the feed water adjust valve (V2).
[7] Stopping the ejector pump
1 Fully close the ejector pump outlet pump.
2 Stop the ejector pump.
[8] Fully closing the cooling water inlet valve (K or KM type only)
[9] Fully closing the related valves
After stopping the ejector pump, fully close the following valves:
1 Cooling water inlet and outlet valves (K or KM type only)
2 Cooling water overboard discharge valve
[10] Breaking vacuum in the evaporator
Open the vacuum breaker valve (V4) to restore the vacuum in the evaporator to the atmospheric
pressure.
&. CAUTION
Do not open the bottom blow valve (V3) to restore the atmospheric pressure in the evaporator.
Otherwise, the seawater in the heater may be blown up to the deflector, possibly causing a crack to
occur on the deflector.

2.5.3 Cautions for operating the steam injector system

[1] Before running the steam injector system, drain off the hot water, and fill the heater and piping
with fresh water.
.[2] If air remains trapped in the heater, the temperature in the heater will excessively rise, possibly
causing the heater mounting gasket and associated components to be damaged. The internal
water can surge into the drain tank, possibly causing abnormal noise and vibration.
[3] Do not open the steam valve rapidly.
[4] Set the steam pressure to the specified level. If the steam pressure is below the specified level,
abnormal noise or vibration can occur.
[5] If the steam drain piping outlet pressure (backpressure) is higher than the specified pressure,
abnormal noise or vibration will occur. Keep the backpressure as low as possible.

19
 l
I

3 TROUBLESHOOTING
Problem Cause Solution
Inside the heating tube is fouled up. Clean the heater piping.
Inside the condenser piping is fouled Clean the condenser piping.
UD.
Hot water temperature is Iow. See the relevant instruction.
Distillate generation rate
Hot water flow rate is too low. Increase the hot water flow rate.
has dropped.
Cooling water flow rate is too Iow. Increase the cooling water flow rate.
Sight glass is filled with water. See the relevant instruction.
Degree of vacuum in the evaporator See the relevant instruction.
has dropped.
Hot water temperature is Iow. Increase the temperature to the
Evaporating temperature
specified level.
has dropped.
Hot water flow rate is too low. Increase the hot water flow rate.
Air is leaking. Repair the leaking area, and perform
Degree of vacuum in the
air test at 0.05 MPa.
evaporator has dropped.
Water ejector has malfunctioned. See the relevant instruction.
Nozzle is clogged. Clean the nozzle
Diffuser has been corroded or worn Replace with a new one.
out.
Nozzle has been worn out. Reolace with a new one.
Water ejector has
Outlet pressure is 0.08 MPa or higher. Check for the clogging of the ejector
malfunctioned.
outlet piping; check the valve opening
of the overboard discharge valve.
Outlet pressure is negative. Somewhat close the overboard
discharge valve.
Distillate pump has failed. Repair the distillate pump.
Distillate pump outlet valve (VI) is in Open the distillate pump outlet valve
Sight glass is filled with the closed position. (VI).
distillate. Outlet piping is clogged. Clean the outlet piping.
Distillate pump is drawing air. Replace the mechanical seal; or see
the instruction for the pumP.
Distillate generation rate is too high. Decrease the hot water flow rate.
Evaporating temperature is too low Somewhat Close the vacuum adjust
(50°C or lower). valve (V7) to increase the evaporating
temperature.
The Fresh Water Generator has been Stop running the Fresh Water
Salinity of distillate is too
used in a port or river mount, and the Generator.
high.
feed water is dirty.
Indication on the salinity indicator is Check using the salinity indicator test
faulty. switch.
Clean the cell (electrode).
Condenser piping has been damaged. Plug a failed pipe.
Opening of the feed water adjust valve Adjust the opening of the feed water
Feed water flow rate is (V2) is insufficient. adjust valve (V2).
lower than the specified Feed water orifice is clogged. Open and clean the feed water orifice.
level. Internal pressure on the condenser Somewhat close the condenser cooling
piping is insufficient water outlet valve.
Feed water flow rate is Opening of the feed water adjust valve Somewhat close the opening of the
higher than the specified (V2) is excessively large feed water adiust valve (V2).
level. Feed water orifice has been worn. Reolace the feed water orifice.

20
 Remedy
Problem Cause
Solution Verification
Motor or electrical system Inspect and repair.
has failed.
Impeller has seized with Replace or repair the Check centering of the motor
the casing ring. The pump impeller; replace the with the pump.
Pump has seized. casing ring. Check the eccentricity of the
does not shafts.
start. Inspect the bearings.
Inspect balance on the impeller.
Inspect the ring groove on the
casing.
Inspect the shaft coupling.
Pump is drawing air. Check the suction system. Inspect and retighten the joint
Retighten. for the included
instrumentation as well as the
valve soindle.
Suction pipe strainer is Clean.
clo2£ed.
Impeller passage is Clean. Check the casing, impeller, etc.
blocked. for any damage.
Clean the strainer.
Clean the suction and discharge
piping.
Pump has Pump Consider replacement of the
failed. fails to strainer mesh.
attain the Motor is running in the Correctly connect the
specified reverse direction. wires.
capacity Motor speed has dropped. Check the electrical
and head. syStem.
Clearance to the casing Replace the casing ring; Adjust the centering with the
ring has increased. repair or replace the motor.
impeller. Inspect the ball bearing.
Inspect balance on the impeller.
Check the eccentricity ofthe
shafts.
Inspect the shaft coupling.
Impeller has been Replace the impeller. Inspect the casing.
damaged.
Inspect the shaft.
Inspect the inside of the casing.
Water Air is trapped in the Correct the piping. Check the air outlet valve.
flows suction pipe. Inspect the suction pipe.
irnmedi- Air is drawn through the Inspect the mechanical Inspect the seal line:
atelyafter stuffing box. seal.
startup,
but stops
soon.

21
 Remedy
Problem Cause
Solution Verification
Bearing has been Replace the bearing. Adjust the centering between
damaged. the motor and the pump.
Inspect the shaft coupling.
Inspect and resupply the
lubricant.
Motor is misaligned with Adjust the centering. Inspect the shaft coupling.
the pumP. Inspect the bearing.
Motor is
. Shaft has been deformed. Replace the shaft. Adjust the centering between
overloaded.
the motor and the pump.
Inspect the shaft coupling.
Inspect the bearing.
Motor or electrical system Inspect and repair.
is faulty.
Amount of discharge is Somewhat close the valve
too much. on the discharge side.
Pump is Impeller is not balanced. Repair or replace the Inspect the casing ring.
vibrating. impeller.
Inspect the balance of the
impeller.
Inspect the bearin~.
Bearing has been Replace the bearing. Adjust the centering between
damaged. the motor and the pump.
Pump Inspect the shaft coupling.
has Inspect and resupply the
failed. lubricant.
..
Motor is misaligned with Adjust the centering. Inspect the shaft coupling.
the pump. Inspect the bearing.
Shaft has been deformed. Replace the shaft. Adjust the centering between
the motor and the pump.
Inspect the shaft coupling.
Inspect the beaTin~.
Pump has been Investigate into the state Check the alignment of motor
incorrectly installed. of installation, and with the pump.
correctly install the pump.
Bearing is Bearing has been poorly Open and adjust the Inspect the shaft.
overheated. assembled. bearin2. Fill fresh lubricant.
Motor is misaligned with Adjust the centering. Inspect the shaft coupling.
the pump.
Shaft has been deformed. Replace the shaft. Adjust the centering between
the motor and the pump.
Inspect the shaft coupling.
Inspect and resupply the
lubricant.
lbrust being exerted onto Repair or replace the Inspect the casing ring.
the bearing is greater than impeller. Check if the balance hole of the
planned. impeller is blocked.
Inspect the bearing.

22
4 MAINTENANCE GUIDELINE
4.1 Maintenance & Inspection Table
Intervals
Every 3 Every 6 Every 12
Item Component Contents Every months or months or months or
month 2,000 4,000 8,000
hours hours hours
Inside of heater Rinse by following the instructions in this 0
pipes Instruction Manual. *1
Check for damage and pinhole on the
Heater
Inside of bottom coating. Repair, as necessary, by
0
lid following the instructions in this
Instruction Manual.
Check for erosion state on the pipe ends.
Cooling pipe Check ifthere is scaling inside the pipe, 0
and rinse as necessary.
Check for flaw and erosion. If any
Tube plate 0
irregularity is found, correct it.
Condenser water Inspect the state of installation and degree
Condenser 0
box corrosion of abrasion. Replace, as necessary.
*2
bar
Check for damage and pinhole on the
Inside of
coating. Repair, as necessary, by
condenser water 0
following the instructions in this
box
Instruction Manual.
Inspect. Ifrepair work is necessary, repair
Coating surface by following the instructions in this 0
Instruction Manual.
Evaporator
Inspect. If a problem is found, correct it.
Deflector and
Check ifthere is scaling, and rinse as 0
mesh separator
necessary:
Feed water Feed water Clean, and confirm the inside diameter.
0
pipe orifice
Sight glass Glass Clean. 0
Nozzle and Inspect and clean. Replace the excessively
Water
inside surface of worn or damaged nozzle or diffuser with a 0
ejector
diffuser new one.
Salinity Carefully clean the salinity indicator,
Cell (electrode) 0
indicator being careful not to damaee the electrode. .

Irnpeller Clean and inspect. 0*3

Ejector Casing ring Clearance of 2.3 mm or less. 0
pump Mechanical seal Inspect or replace. 0
O-ring Inspect or replace. 0
Irnpeller Clean and inspect. 0
Distillate Casing ring Clearance of 1.2 mm or less. 0
pump Mechanical seal Inspect or replace. 0
O-ring Inspect or replace. 0
* I Refer to Sec. 4.4 "Cleaning the Heat Exchanger Tube (Removing the Scale)".
*2 Degree of consumption of the corrosion bar varies depending on the physical properties of the sea water and other
conditions. Therefore, the inspection schedule for the Fresh Water Generator in your ship needs to be established
through the experience from operation with your Fresh Water Generator on your ship.
*3 If the ejector pump impeller is made ofPBC, the impeller will get worn during its prolonged operation and its
surface will become rough. When the ejector pump fails to perform as rated, replace the impeller with a new one.

23
 4.2 Leakage Test for the Fresh Water Generator
Perform a leakage test after the Fresh Water Generator has been opened up for inspection, or it fails to
maintain the rated degree of vacuum. For this purpose, fill air into the evaporator and maintain the
internal pressure in the evaporator at 0.05 MPa. Then, apply soap water onto the gasket and joint to
detect a leaking point.
.&. CAUTION: For testing, remove the evaporator vacuum gage or fully close the main valve.
4.3 Pressure Test for the Condenser and Heater
[1] Cooling pipe and tube plate
Remove the condenser water box, fill air into the evaporator and maintain the internal pressure in
the evaporator at 0.05 MPa. Then, apply soap water onto the gasket and joint to detect a leaking
point.
[2] Heating tube and tube plate
Remove the heater lower cover, and apply a water pressure of 0.53 MPa to the shell to detect a
le3king point on the expanded tubes. Detect a crack or pinhole on a tube by forming a film of soap
water and apply an airpressure of 0.05 MPa to the shell to allow a possible leaking point to be
apparent.
If a problem such as a hole occurs on a heating tube, do not remove the tube in question; instead,
plug the hole. Remove tubes only when replacing them with new ones. Spacer pipes are provided
outside certain heating tubes to secure the baffle plate. For this reason, if the broken heating tube is
removed, the spacer tubes around it can come loose and the baffle plate is no longer securely
locked. The locations of spacer tubes vary depending on the Fresh Water Generator type. Contact
us when considering a heating tube replacement work.

--:-

24

\
4.4 Cleaning the Heat Exchanger Tube (Removing the Scale)
4.4.1 Timing for rinsing
The Fresh Water Generator contains the heater, condenser and feed water preheater. Scaling typically
occurs inside the heating tube. Boiling and evaporating feed water readily generates scale inside the heater.
The recommended intervals for rinsing inside the heating tube are two or three times a year. However,
depending on the frequency of operation with the Fresh Water Generator and/or characteristics of
seawater it handles, the intervals for rinsing the heating tube can vary. As a guideline, rinse the heating
tube when any of the following situations occurs:
[I] The fresh water generation rate has been gradually decreasing to below the 70% the rated
capacity.
[2] The temperature difference across the inlet and outlet of hot water at the scheduled flow rate
has dropped to 70% or less as low as the planned difference.
[3] The salinity has rapidly increased, and remains unstable for a long time.
Ifany of!~e phenomena above occurs, remove the sight glass on the front face of the evaporator, and
in.sf,:rt the scale checker (included as a standard tool) into the heating tube as far as it goes. If the scale
Ghecker fails to go into th'e heating tube, scale of thickness I mm or greater has deposited inside the tube.
If this case occurs, immediately rinse inside the heating tube.
As long as the Fresh Water Generator is run under normal conditions, much scaling does not occur in
the cooling pipe of the condenser. Note, however, that chemical cleaning of all the piping system is
possible by installing the adaptor (optional) to the corrosion-proofing plate seat in the condenser water
box.
4.4.2 Method for rinsing
There are two categories of methods available for scale removal:
[I] Physical stripping
This category includes scale removal with a brush or drill, and scale removal with high pressure
water jet. However, scale removal with these techniques is highly difficult.
[2] Chemical cleaning
Scale removal techniques using a cleaning agent are available.
The methods using a cleaning agent that efficiently removes scaling are described below.
4.4.3 Preparation for rinsing
[I] Drain away the feed water in the Equipment through the bottom blow valve (V3).
[2] Fully open the bottom blow valve (V3), and open up the sight glass on the evaporator.
4.4.4 Preparation for cleaning agent
In a drum can, prepare a solution of cleaning agent necessary for cleaning the Fresh Water Generator. To
prepare the dilution, be sure to pour water first, and then add the concentrated cleaning agent.
& CAUTION: Follow the instructions in the instruction manual supplied from the cleaning agent
manufacturer.
4.4.5 Available cleaning agents and manufacturers
Brand name Supplier
Yokosuka Kasei Co., Ltd. Japan
DSC Chiyoda Kignas Oil Co., Ltd. Japan
Mitukane Japan
KURIPAEL S-232 Chemical Division, Kurita Water Industries Ltd.
Ashland Inc.,
SAF-ACID Ashland Services B. V.
Ashland Management (Shanghai) Co. , Ltd.
& CAUTION: Other manufacturers offer various cleaning agents. For details, refer to their catalogs.

25
 4.4.6 Rinsing by immersion
Through the opening formed after the sight glass is removed, pour in the cleaning solution until the tube
plate in the upper portion of the heater is immersed with the liquid. Allow the liquid to stand. The
necessary cleaning time varies depending on the thickness of scale. When reaching saturation, the
cleaning solution loses its cleaning power. Therefore, it will be necessary to replace with fresh cleaning
solution several times.

Open up, and pour in the

cleaning solution through
Heater
this opening.

---.

~
LJ
Close the feed
water adjust valve.
Open the bottom
blow valve (Rc1). Rinsing tank

Cleaning method by immersion

Necessary amounts of c eaning so ution bIly FreshW;ater G enerator ty) e

~eK,KM,KE 3 5 10 15 20 25 30 35 40 50 60
Condenser CL) 11 12 27 43 52 64 77 93 100 150 160
Heater (L) 22 25 44 62 85 105 115 146 170 206 230

26
 4.4.7 Rinsing by circulation
By referring to the diagram below, install the relevant adapter (illustrated below; optional) to the seat for
corrosion bar on the cooling water inlet on the condenser water box. Use this adapter as the inlet for
cleaning solution and the bottom plate of the Fresh Water Generator as the outlet for cleaning solution.
With this arrangement, rinse the whole piping system in the heat exchanger of the Fresh Water
Generator by circulating the cleaning solution.
The amounts of cleaning solution needed for various types of the Fresh Water Generator are as
summarized below.

Adaptor for K, KM and KE

Si9ht~
15-60 types

Heater
:i Chemical rinsing seat (Rc1)
gm~H"'"
~
-s
0
cj
0.:
C\j
-s

-------1:--------------------;:l_.
>::
"--:- ....

l,"",: L-------,-:9
,
Close the feed
water adjust valve,

Open the bottom c Ircu aung pump

blow valve (Rc1),
Cleaning method by circulation

*For nnsing bJY ClrcuI atlOn,

. add th e capaclt, 0 f"
rmsmg tank to t h e woe
hi amount.
Type 3 5 10 15 20 25 30 35 40 50 60
K,KM,KE
Amount circulated 33 37 71 105 137 169 192 239 270 356 390
(L)

27
 4.4.8 Draining the cleaning solution
Drain the cleaning solution away from the bottom blow valve (V3). By referring to the instructions in
the instruction manual supplied from the cleaning agent manufacturer, neutralize and dispose the
drained cleaning solution.
4.4.9 Flushing the Fresh Water Generator to complete rinsing operation
After draining away the cleaning solution, flush the whole Fresh Water Generator system with seawater.
Then, feed cooling water to the condenser to fill the Fresh Water Generator and discharge the feed water
overboard through the water ejector. Repeat this cycle until the inside of the Fresh Water Generator
system is clean.
4.4.10 Inspection after the rinsing operation
Scaling most often occurs on an area at approximately 1/5 to 1/4 the distance from the lower tube plate
to the tube plate. Through the opening remaining after removal of the slight glass, lower..the "Scale .-
Checker" sensor head~ to several lower points on the heating tube and scan the heating tube to check
that the entire inside surface of the heating tube has been satisfactorily cleaned.

LtCAUTION: For this rinsing work, do not use steam because the inside surface of the evaporator is
covered with a coating.

4.5 Method for Prolonging Rinsing Intervals

To prolong the rinsing intervals as long as possible, observe the following instructions for operation of
the Fresh Water Generator:
I) Whenever possible, run the Fresh Water Generator below the rated water generation capacity.
2) Continuously inject the scale inhibitor into the feed water by using the chemicals injection unit.
3) Feed water as much as the discharge capacity of the water ejector permits.
4) Do not run the Fresh Water Generator in a dirty sea area such as in a bay.
5) When shutting down the Fresh Water Generator, feed water until the heater shell is cool enough
and the operator can touch the heater shell by hand to allow the heater to be filled with fresh (not
concentrated) seawater up to the.heater top tube plate.

28

\
4.6 Repairing the Coating on Inside Surface
If damage on the coating on inside is found in the course of inspection on the Fresh Water Generator,
repair according to the instructions given below. Remove the damaged coating layer, thoroughly dry the
exposed surface, polish the coating layer up to the area 20 mm apart from the rim of exposed steel
surface as well as the exposed steel surface with a piece of emery paper, and then rinse the whole
polished area. Apply epoxy resin 2145 to the whole polished area according to the instructions given
below.
4.6.1 Coating material for repair work
Epoxy resin 2145 (gray) 3,000 glean
Hardening agent 2145 (colorless) 900 glcan
4.6.2 Modes of damaged coating
.... Damaged coating
Coating layer

Base metal

• Blistered coating
Coating layer

Base metal

4.6.3 Repair method

1) Remove the failed area with a grinder.

2) Rinsing and drying

Imi@ii@;iji~~iiml'Hmmji;iim:il
Use toluene to degrease and
rinse the problem area.
~;";""ii'1~m;'i;'1
......................................................
Dry with a safe light source
such as an incandescent
lamp.
3) Preparation of epoxy resin 2145.

{"'<.~hO--- Hardening agent (900 g)

Epoxy resin (3,000 g)

*Epoxy resin: hardening agent = 10:3

After the problem area has been dried, add the hardening agent to epoxy resin 2145 in a vessel as
instructed above to prepare epoxy resin 2145. Once stirred, epoxy resin 2145 begins curing in
approximately 40 minutes at a room temperature (approximately 30°C). For this reason, when intending

29
 to applying a second layer onward, do not open the cans for the epoxy resin and hardening agent lUltil
next coating application is possible.

4), After a previous layer has been fully cured (it will take approximately 6 hours), apply next layer.
Form a total of three layers.
5) Allow the repaired area to stand for I or 2 days at a room temperature lUltil the area becomes fully
dry.

.&. CAUTION: Very carefully handle the epoxy resin and hardening agent. In the case of skin cOIi.tact,
immediately wash away with a plenty of water.

.
"

30
 4.7 Distillate Pump Mechanical Seal
The mechanical pump is a precision component, and, therefore, must be handled with an utmost care. At
the same time, the equipment incorporating the mechanical seal must be handled with an extreme care
so that such equipment can perform satisfactorily. To be able to use the distillate pump correctly, the
names and handling methods for the components in the mechanical seal, as well as the instructions for
maintaining th e di'stl'11 ate pump are d ' bedb eow.
escn I
Step Procedure for assembling Instructions Illustrations
[I] Make sure that all the components are ready. Sliding surface
[2] Check the sliding surface for any foreign matter. If
any foreign matter is found on the sliding surface, "'r-" ""j1=
remove it with soft dean cloth moistened with
methyl ethyl ketone (MEK) or alcohol.
1
Inspection of mechanical
[3] Ifa detrimental crack or chipping is found on the sliding
- ~ Packing seal section
seal
surface, replace the sliding surface with a Dew one.
[4] Check ifthe sealing surface of the cushion rubber i lJ.1'
and packing has any foreign matter. Ifa foreign ==
matter is found, remove it with soft clean cloth. Sliding su ace
Cushion rubber seal section
[I] Check that the seating for the mechanical seal has the
specified dimensions'and has been fmished per the
~~ I I<-

"1V
specified accuracy. Chamfering
Inspecting the distillate [2] Check that the seating for the cushion rubber and Chamfering R
2 pump that incorporates packing is free from any damage and foreign matter. 1L-3o·
the mechanical seal [3] Check that the hearing does not have an excessive
play in the radial and thrust directions. Replace a
~ -
bearing having an excessive play with a new one.
---------''--.
Insert the fIxing ring [I] For easy insertion, apply fresh water to the area on
(cushion rubber/floating housing that accepts the fixing ring. Insertion jig

dQTII~~
rubber) into the housing. [2] For easy and efficient insertion work, use an insertion
When inserting the fixing tool (a length of pipe made of PVC or any other
ring, leave the cushion material that does not damages the floating sheet).
3 rubber and floating sheet [3] The inserted cushion rubber must not have burrs. --------_.
as one body (FIG. 2) or [4] The inserted floating sheet must be free from ~Onjig
insert the cushion rubber inclination.
into the housing first, and [5] If the sliding surface is fouled with a foreign matter ~, !Figu",21
then insert the floating including oil from hands, clean with soft cloth
--------_.
sheet next (FIG. 1). moistened with MEK or the like.
[I] For easy insertion, apply fresh water to the area on Insertion jig

df111J1i1111('~
housing that accepts the fIxing ring.
[2] For easy and efficient insertion work, use an insertion
tool.
Fit the rotation ring (seal
[3] The inserted packing must not have burrs.
4 ring, packing, case, and --------_.
[4] During insertion work, be extremely careful not to hit
drive ring) over the shaft.
the shaft with the sliding surface so that the sliding & CAUTION:
surface does not develop chipping or any damage. Carefully insert.
[5] Insert the rotation ring until the sliding surface of seal
ring comes into contact with that of floating sheet.

L ~,i /

5
Insert and lock the coil
spring, impeller, etc.
[I] Check that the coil spring has been correctly
mounted.
1---------7
I LL .J;. J r.;;;;JLJUur 1
[I] Check that the mechanical seal has been correctly
fItted.
[2] Check that the circulation liquid piping has been
correctly laid and connected.
[3] Apply hydraulic pressure to the stuffing box to check
6 Operation that there is no leakage from the mechanical seal. -
[4] NEVER dry-run the distillate pump.
[5] Turn the shaft by hand to check that there is no
leakage or any other problem. Ifno problem is found,
then the distillate pump is ready for operation.

31
4.8 Heater Removal Procedure
By following the instructions below, remove the heater.

[1 J Remove the distillate pump and the

distillate outlet piping.
CD
Eye Plate

[2J By referring to the diagram in the right,

remove the angle support. Install the chain
blocks to the three eye plates on the heater.

[3 J Place a wooden board below the heater.

Remove the bolts and nuts that secure the
evaporator to the heater, and carefully
untighten the chain blocks to lower the
heater onto the wooden board.

.Lt.
CAUTION:
NEVER loosen or remove the bolts that
secure the tube plate. (Otherwise, leakage
may occur.)

wooden board

32
[4) While turning the heater as illustrated below, carefully draw it out to the near side.

wooden board

[5) As shown in the diagram in the right,

after turning the heater by 90 degrees,
®
draw it out to the near side.

Wei ht table for the heater corn lete b Fresh Water Generator e
Fresh Water Generator type Heater complete weight (kg)
KE3 85
KE5 100
K, KM, andKEIO 160
K, KM, and KEI5 190
K, KM, and KE20 250
K, KM, and KE25 290
K, KM, and KE30 340
K, KM, and KE35 410
K, KM, and KE40 460
K,KM50 520
K,KM60 600

33
5 INSTALLATION PROCEDURE
5.1 General Precautions
.&. CAUTION: When transferring the Fresh Water Generator, use the lifting holes on its top cover as
well as the wires suitable for the weight specified in the assembly outline drawing.
.&.CAUTION: To protect the coating layer inside the equipment, NEVER cause heating on the Fresh
Water Generator by welding or with an open flame.
[1] Providing a work space around the Fresh Water Generator necessary for replacement of the
condenser cooling pipe, disassembly of the water ejector and taking-out of the heater proper,
install the Fresh Water Generator to a location where vibration from the ship hull is minimal.
[2] Before commissioning the Fresh Water Generator, remove the protective shipping tapes and
moisture-proofing agent from it
[3] When connecting the piping to the attached pumps, align the flanges correctly, weld the flanges to
the piping, and then tighten the flanges with both bolts and nuts. (Do not allow an excessive
tightening torque to be applied to the Fresh Water Generator side.)
5.2 Installation Work
[I] Install the Fresh Water Generator' and attached pumps to locations where least vibration occurs.
[2] So that the backpressure on the water ejector is 8 mAq (0.08 MPa) or lower, install the Fresh
Water Generator, considering the resistance in piping and the full-load line.
[3] Situate the ejector pump below the light waterline and make sure that the pressure on the pump
inlet pipe remains at an atmospheric pressure (0 MPaG) or higher while the ejector pump is
running. (Applicable to K and KE types)
[4] Maintain the pressure of hot water to the heater to 0.1 to 0.4 MPa.
[5] Maintain the pressure of heater cooling water inlet on the condenser to 0.06 to 0.35 MPa.
[6] Maintain the backpressure on the outlet of the distillate pump to 18 mAq (0.18 MPa) or lower. (In
the case of standard distillate pump specification)
[7] Install an eye plate for mounting an opening-up suspension tool to the ceiling of the ship hull
immediately above the top cover of the Fresh Water Generator. Be sure to provide a work space to
enable removal of the top cover and a work inside the evaporator.
5.3 A Case Where the Steam Injector Is Incorporated
.&. CAUTION: Do not install any valve to the steam drain discharge line.
If a valve is installed to the drain discharge line, and when the Fresh Water Generator is
run with this valve closed, the Fresh Water Generator may be damaged.
[I] The maximum backvressures on the drain dischaIge line are as summarized below:
Heating steam pressure Backpressure
2
[MPa (kg£lcm )] [mAq]
0.3 (3.0) Max.3
0.4 (4.0) Max.4
0.5 (5.0) Max.5
0.6 (6.0) Max.6
0.70.Q) Max.7
0.8 (8.0) Max.8
0.9 (9.0) Max.9
1.0 (10.0) Max.lO
* If an excessive backpressure IS exerted to the steam drain discharge line of the steam generator,
abnormal vibration and noise can occur on the Fresh Water Generator.
[2] Install a pressure gage to the steam inlet on the steam injector.
[3] The riser pipe for steam drain discharge is necessary only when the drain tank is situated below the
Fresh Water Generator. The height ofthe rise pipe must be at least 1500 mm above the baseplate of
the Fresh Water Generator.

34
5.4 Piping Work
5.4.1 Piping for hot water inlet and outlet on the heater
[I] Feed hot water to the heater from the high temperature section of the engine jacket cooling system
that is connected in series with the fresh water cooler.
[2] The inside diameter of the connection pipes must be large enough to satisfy the flow rate defined
in the separate specification sheet.
[3] The pressure loss with the hot water on the heater is as defined in the separated specification sheet.
[4] Run the connection pipe below the floor so that it does not interfere with operation and
maintenance on the Fresh Water Generator.
[5] For better operability, situate the inlet and outlet valves of the heater near the Fresh Water
Generator.
5.4.2 Ejector pump inlet and outlet piping (cooling water system)
[I] Determine the locations and piping resistance of the ejector pump and the Fresh Water Generator
so that the pressure of the water ejector driving water delivered from the ejector pump is 0.4 MPa
(4.0 kg£'cm2) or greater at the water ejector inlet mounted onto the Fresh Water Generator. The
total head of the our ejector pump is 48 mAq. <Important>
[2] Provide the ejector pump inlet piping with a strainer that has an element whose perforations
measure dia. 3 mm or smaIler.
[3] To prevent corrosion on the ejector pump inlet connection, insert a length of steel pipe measuring
200 mm or longer as a sacrifice anode. This arrangement also provides a provision of pump
opening-up space.
5.4.3 Condenser cooling water inlet piping
[I] Run the connection piping in a manner that it does not pose difficulties in operating or maintaining
the Fresh Water Generator.
[2] If the cooling water is separately fed from the seawater as. pump, the supply route must be
branched from a point where the temperature is lowest.
[3] The backpressure on the water ejector outlet must be 8 mAq (0.08 MPa) or lower, and the piping
resistance must be maintained as low as possible.
[4] Avoid a bend in piping route whenever possible. The piping must be independent of other seawater
piping.
5.4.4 Distillate outlet piping
[I] Determine the location and piping resistance ofthe product water tank so that the backpressure at
the distillate outlet is 18 mAq (0.18 MPa) or lower. (If the backpressure is scheduled to exceed
18 mAq, contact us for technical assistance.)
[2] Product water (distiIlate) delivered from the Fresh Water Generator is highly pure fresh water
(hungry water) that is characterized by extremely low TDS and dissolved oxygen concentration.
Within water of extremely low dissolved oxygen concentration, formation of an oxide film is
inhibited; water of low TDS is unstable so that it seeks stabilization by dissolving a substance in
contact with it. If pipes for flowing hungry water are made from steel pipes, Zn-coasted pipes or
plated pipes, rusty water (red water) can result. Therefore, to flow hungry water, it is
recommended to use stainless steel pipes or non-ferrous pipes.
5.4.5 Chemicals injection piping
Mount the chemicals injection check valve, which we furnish, to the chemicals injection port
provided on the feed water piping. (If the chemicals injection unit is not mounted, the port remains
plugged.)

35
 5.4.6 Design pressure and temperature on each connection piping (standard
specification)
Piping desi~ation Desi~ pressure (MPa) Design temperature (OC)
1. Ejector pump inlet pipe 0-0.2 28-32
(static pressure at waterline)
2. Ejector pump outlet pipe 0.45--0.65 28-32
3. Condenser cooling water inlet pipe 0.6 28-32
4. Water eiector outlet pipe 0-0.2 40-50
5. Distillate outlet pipe 0-0.3 35--40
6. Heater hot water inlet pipe 0.1--0.35 75-90
7. Heater hot water outleU>i£e 0.05--0.3 65-80

5.5 Wiring Work

5.5.1 Ejector pump and distillate pump
[1] Connect these pumps to the specified power supply with the specified cables.
5.5.2 Salinity indicator
[1] Power supply: Connect the salinity indicator to the specified AC control power supply. Make sure
that the connected voltage selection tap terminals in the salinity indicator panel match the supply
voltage.
[2] Solenoid valve: Wired in the factory before the Fresh Water Generator is shipped.
[3] Electrode: Wired in the factory before the Fresh Water Generator is shipped.
[4] Alarm: Make wiring connections as specified. (No-voltage contact)

36
 SASAKURA FRESH WATER GENERATOR
FWG KJKMIKE MFD. NO. 114-
DATA SHEET

SHIP BUILDER: INSPECTOR:

SHIPNO.: DATE:

SHIP NAME: MEASURED BY:

No. OF DATA
. DESIGN
MEASUREMENT

I· 2 3 4

MEASURING TIME h :min

SHELL TEMP. °C

JACKET COOLING WATER INLET °C

~ JACKET COOLING WATER
w °C
~ OUTLET
g:J
MPa
*STEAM PRESSURE
(kgf7cm2G)

~ COOLING WATER INLET TEMP. °C

w
CZl
COOLING WATER OUTLET TEMP. °C
15
~
u

METER READING Liter

W
~
-
.....1
Eo-
CZl
15
CAPACITY

CAPACITY
1Ih
Ton/24 h

SALINITY PPM

MPa
SHELL VACUUM PRESSURE
(cmHgV)

MPa
FEED WATER PRESSURE
(kgf7cm2 G)

MPa
WATER EJECTOR INLET PRESSURE
(kgf/cm2 G)

MPa
DISTILLATE PUMP DEL. PRESSURE
(kgf/cm2G)

MPa
EJECTOR PUMP SUC. PRESSURE
(cmHgV)

MPa
EJECTOR PUMP DEL. PRESSURE
(kgf/cm 2 G)

37
Contacts:
Sasakura Engineering Co., Ltd.
Head Office
7-32 Takejima 4-chome, Nishiyodogawa-ku, Osaka 555-0011 Japan
Marine Marketing Sect., Machinery Division Tel +81-6-6473-2134 Fax +81-6-6473-5540
Machinery Engineering Sect., Machinery Division Tel +81-6-6473-2131 Fax +81-6-6475-2839

Tokyo Branch Office

6F Hakudo Dai-ichi Building, 10-4, Hatchobori 4-chome, Chuo-ku, Tokyo 104-0032 Japan
Machinery Marketing Sect. Tel +81-3-5566-1212 Fax+81-3-5566-1233

Aug. 29, 2008-VerO.O

38
I DWG.N~·1401271 R~. MACHINE FRESH WATER GENERATOR

ISECTIONAL ARRANGEMENTI

1~
. .
4 5
AIR OUTLET

~
TO WATER EJECTOR
~ /
-nJ ~ I=\==!f~=====~...,..\-\, f
El:.,.:!;;;===:!-4= JmL FEED(SEA WATER)
Et I (FEEID WAtER PRE-HEATER) I /. ~~~L_~ l
~2t'---,:~It::~~~~CO~N~D~E~N~S~E~R~~~::.il";1~~.--~
~::::::::::=:::::==::::. . ~~tlJ
If;~ #=
~
~-
t t:tJ--I-l~ Qj)
= I
!
:
ii
~j-~ ~ __~ ~ 7
COOLING SEA WATER!' I 1f-----I-----'fI ~3 ~ COOLING SEA WATER!
t t
~~dF=ilF=~~~..m I
OUTLET

DISTILLATE OUTLET

---- A-
.\,/r..- "\
11-111-1 ""'..J
1~
,
BRINE OUTLET
TO WATER EJECTOR
:

15
~l!-=~~1f.-..l.. ?- - II---f
JACKET COOLING / "- __ __--+--~ 9
WATER OUTLET ~

- - -) J-.-~-@
?- _ ,J ..-c_ _-®~_-'-JH"=EA""T,-,,,E,,-,-R

~ --
"= ....
11.<-----__>_ 8
- - -.I+-----+---
1 -) I
JACKET COOLING / -l!-.J _ 10
I
I
I
WATER INLET ~==~::ljl:~~=;rl~ I
I
---.-----------------------------~
1I::::::==::j==i=~
FEED (SEA WATER)INLET

PART
NAME OF PART
MATERIAL INSIDE CjJ ~
NO.
1 TOP COVER
NOMINATION ~MBOl
STEEL
COATING
SS400 PURE EPOXY T
• / .}
rr
2
3
4
EVAPORATOR SHELL
DEFLECTOR
STEEL
FlBER GLASS
REINFORCED PLASTIC
CONDENSER SHELL STAINLESS STEEL ~US304
SS400 NEOPRENE
FRP

~
~
,xxx:t
-\ ~
/:XXX, ~
NBSPl
COND. TUBE SHEET NAVAL BRASS
5 C4621P ~ ~ ~ L
6
7
COOLING TUBE
COND. WATER CHAMBER
ALUfoAlNUM BRASS
TITANIUfoA
CAST IRON
Ir6'~~~
TTH340W _OPTION
FC200 PURE EPOXY ,- -- -.....
8 HEATER SHELL STEEL SS400
ALUfoAlNUfoA BRASS r6'~~~
9 HEATING TUBE TITANIUM TTH340W _OPTION I
NBSPl
10 HEATER TUBE SHEET NAVAL BRASS

r;F\\
C4621P'
11 BOTTOM COVER STEEL SS400 NEOPRENE
12 BAFFLE PLATE STEEL SS400
13 CORROSION PLATE/BAF ZINC OR IRON Zn/Fe ~~
14 MESH SEPARATOR STAINLESS STEEL SUS304
15 DISTANCE PIPE STEEL SGP -
L SASAKURA ENGINEERING CO.,LTD. F16: FWGSEC
 ,
iillHllI'I THERMOMETER
Model:K!KM!KE 3-35 1

RELIEF VALVE
AIR VENT VAlVE
WATER EJECTOR
SWING CHECK VALVE
ELBOW
BRINE PIPE
DATAIL OF FEED WATER LINE
FlANGE
FlANGE
HOSE BAND
BOTTOM COVER BRIDED HOSE
ELBOW
3-WAY BAll VALVE
FlANGE
DISTANCE PIPE
HOSE NIPPLE
FLOWMffiR
LIFT CHECK VALVE WITH SPRING
SOllENOID VAlVE
SPRING HOSE
CELL BOX
BRIDED HOSE
HOSE NIPPlIE
GLOBE VALVE DIST.PUMP
COMPOUND GAUGE DIST.PUMP
GLOBE VALVE ROOT VALVE
SUCTION PIPE
90' FlANGE ELBOW
NIPPLE
WATER LEVEL GLASS
90' UNION JOINT
AIR PIPE
UNION JOINT
GLOBE VALVE KMJKE ONLY
NIPPlIE
ELBOW
SWING CHECK VALVE
COMPOUND GAUGE GREEN MARK
GLOBE VALVE ROOT VALVE
LONG NIPPlIE
UNION
GLOBE VAlVE IB
BOTTOM BLOW
TEE
ORIFICE
ORIFICE FLANGE
NIPPlIE
ELBOW
GLOBE VAlVE FEED W.VALVE
UNION JOINT
FEED WATER PIPE
90' UNION JOINT
LOZENGE FlANGE
NAME REMARKS

FRESH WATER GENIERATOR

PIPING PARTS LIST
_~Jl.l1!~!!.J!!!!.!L.'<!!'-L.,!( t!!eM!!.~'!!. _
REV.
03: FWnPAI'ITI DWG.NO.114013307 ()
I~mllllfll
Model:K/KM/KE 40-60 I THERMOMETER
REUEF VALVE
AIR VENT VALVE
WATER EJECTOR
SWING CHECK VALVE
ELBOW
BRINE PIPE
DATAIL OF FEED WATER UNE FlANGE
FLANGE
HOSE BAND
BRIDED HOSE
ELBOW
3-WAY BALL VALVE
FlANGE
DISTANCE PIPE
HOSE NIPPLE
FLOW METER
UFT CHECK VALVE WITH SPRING
SOLENOID VALVE
SPRING HOSE
CELL BOX
BRIDEO HOSE
HOSE NIPPLE
GLOBE VALVE DIST.PUMP
COMPOUND GAUGE DIST.PUMP
GLOBE VALVE ROOT VALVE
SUCTION PIPE
90· FlANGE ELBOW
NIPPLE
WATER LEVEL GLASS
90' UNION JOINT
AIR PIPE
UNION JOINT
GLOBE VALVE KM/KE ONLY
NIPPLE
ELBOW
SWING CHECK VALVE
COMPOUND GAUGE GREEN MARK
GLOBE VALVE ROOT VALVE
LONG NIPPLE
UNiON
GLOBE VALVE BOTTOM BLOW
TEE
ORIFICE
ORIFICE FLANGE
NIPPLE
ELBOW
GLOBE VALVE FEED W.VALVE
SCREWED FLANGE
FEEO WATER PIPE
FlANGE
SCREWED FLANGE
NAME REMARKS

FRESH WATER GENERATOR

PIPING PARTS LIST
9ABAKtJRA ENGINDRINGCO.. LTD.osw. IjPMI

DWG.NO.11401340 '6
 r DWG.NO. REV. MACHINE
012078 o FRESH WATER GENERATOR
IDISTILLATE PUMPI
020 020
120 110 520 305 301 158
1 2

qc----JIl rim
,
:
t:rrt: !) :(
1I-J1
,' ,-'-
, i 'j V

,.J-- \il
n,
i it~
,
I
T,
/
V

f---

,~o
00

IO~
~\
0

i
1\\ I -+,
n h I
8--- 1-+
,tf
000

\122~ 0 I-J
[

-------- -- -------- -

--f-- I-

f---

\ I

\
I

I, I I
' I
. I I I
I I

124 103 003 001 101 404

.' PART
NO.
NAME OF PART
MATERIAL
NOMINATION
QUAN PART
SYMBOl -T1lY NO.
NAME OF PART
MATERIAL
NOMINATION
QUAN
SYMBOL -TI1Y
001 CASING CAST IRON FC200 305 COUPUNG BOLJ ,NUT ROllED StEEL SS400 3 SET
1 & WASH."
003 IMPELlER PHOS. BRONZE PBC2 1 404 PUMP FRAME CAST IRON FC200 1
020-1 CASING RING BRONZE :::AC40. 1
020-. CASING RING BRONZE ~AC40~ 1 520 MECHANICAL SEAL EA560-25(SP) - 1 SET
101 SHAFf STAINLESS STEEL ~US42OJ' 1
103 IMPELLER KEY STAINLESS STEEL ~US42OJ~ 1
110 "0" RING RUBBER NBR 1
120 IMPELLER NUT STAINLESS STEEL ~US304 1
124 IMPELLER WASHER STAINLESS STEEL SUS30~ 1
158 COUPLING SET SCREW Cr-Mo STEEL SCM43~ 1
301 COUPLING CAST IRON FC200 1

L SASAKURA ENGINEERING CO.,LTD. OJ : DZS1'PUUP Rl

 DWG.NO. REV. MACHINE
11401272 0 WATER EJECTOR

0
W .-< I S
~~K
~ ';::: I
<r SJl' I
;;: Ill!
~ i

DRIVING WATER IN.

i '""'/t:::r
j;Ell~~
' &1_
I
I F
MIXTURE OUT,
=----
~11J*AO
I
I , -.
I
=----
ii-€l*IfJO

r~;~
,.-
i

mt ~.~ t
W0 ~~
1
~f~r[I'
W
~
--
(3X5X4)
~
2

gj 'r\

(mm)
~ 3 5 10 15 20 25 30 35 40 50 60
CHECK POINT S: - -
235 290 290 290 320 320 320 400 400
K DIFFUSER DIA D: - 22.5 30 30- 30 32 32 32 39 39
KM NOZZLE DIA. d: - 12 15 -
15 15 17 17 17 21 21
CHECK POINT S: 235 235 290 320 400 400 400 400 500 - -
KE DIFFUSER DIA D: 22.5 22.5 30 32 40 40 42 42 50 - -
NOZZLE DIA. d: 12 12 16.5 19 22.5 27 28 30.1 30.5 - -
~.
7- I .~ ? if< -( ::; t- "S"$71OJliUt~jH: ~5!lH"", ttDotI8lOJ,iHl!'1':t "D"J: IJ 20rcJ.j,.L Jim t-"nl ~ J: ? C'iM'l.ti·
ttDot {l§pUi ti' X T ~ :: t 0
-NOTE-
RENEW DIFFUSER IF DIAMETER "0" IS FOUND WORN MORE THAN 20%.

PART MATERIAL QUAN PART MATERIAL QUAN

NAME OF PART NAME OF PART
NO. NOMINATION ~~~~?L
JIS -TITY NO. NOMINATION ~~~~?L -mY
SUCTION CHAMBER BRONZE
1 BC6 1
IlIl A ~ j!j-ilii~

DIFFUSER BRONZE
2 BC3 1
1iX i't Fel llHliii~

NOZZLE STAINLESS STEEL

3 US3D~ 1
) ;;{ )~ A:T :'Ji... :;l.~
STUD BOLT STEEL
4 SS400 4
tt1i6ilt')~ t- /7,,:} t- li: iil
GASKET NON-ASBESTOS
5 - 1
1iA'J":}t- ..I:;7:;l.-"'(At-

SASAKURA ENGINEERING CO.,LTD.

L 03: WEJCTOR
 REV.
I DWG.NO. 11401304
o SOLENOID VALVE (TYPE ADK11)
JIS SYMBOL LOCATION: DIST.WATER IMPURE
POWER CONSUMPTION WATER LINE
HERTZ RUSH NOR. °YT
60Hz
50Hz
120VA
150VA

DIMENSIONS
21VA
25VA

.
IZI?:
.. ..l...

IN.
'AA
r-l

DIA. L W H REMARKS
Rc 1/2 91 100 K/KM/KE3- 25 TO F.W TK
71
Rc 3/4 80 96 107 K/KM/KE3D-60

o
Rc 1 90 102 119

DISTILLATE
PUMP

1 I

2 ~
~b I
I

~
3
I
*----- \/.0.,,, -
1 - 1--- '--

'r-- 6~ 1~D.
I
I

1: ~~. '-----r-===i!=~I/
I :-©
1 I~~ffi:?d---{
14
1-
: ... Il- r: 15
I I
1
I
, 1

~Fi~~~' o±o I
I

I I

~LI5bJL~1
10 .
11 .' : I ,
I
12 ~~
2"C •. ~ t?
~1,1':;::rr:T
T
~•...~
,. '~::.:/C'-'= 1
I

G{;.=---fLat;- -=-_:~
1 6 · '
r
..
I
I

I
I

L W

PART MATERIAL QUAN PART MATERIAL QUAN

NAME OF PART NAME OF PART
NO. NOMINATION Oi~J~~L -TflY NO. NOMINATION "~~?L -TflY
1 NUT BRASS C3604 1 12 STUFFING BRONZE BC6 1
2 SPACER(A) STAINLESS STEEL ~US304 1 13 ·0· RING RUBBER NBR 1
3 NAME PLATE ALUMINIUM ~1200P 1 14 "0· RING RUBBER NBR 1
CORE ASSEMBLY SUS405
pTAINLESS/BRAS~ Cll00P 1 15 STAINLESS STEEL ~US304
4 BOLT 4
5 PLUNGER SPRING STAINLESS STEEL ~US304 1 16 BODY BRONZE BC6 1
6 COIL - 1 17 TERMINAL BOX - 1
7 PLUNGER STAINLESS STEEL SUS40~ 1 18 GLAND BRASS C3604 1
8 WAVING WASHER STAINLESS STEEL SUS301 1 19
9 ·0· RING RUBBER NBR 1
10 SPRING STAINLESS STEEL SUS304 1
11 DIAPHRAGM ASSEMBL STAINLESS STEEL SUS304 1

L SASAKURA ENGINEERING CO., LTD.osAKA. JAPAN 03:SOL.£NOrD

I REV.
DWG.NO. 11401304A 0 SOLENOID VALVE (TYPE ADK11)

I
I
PART
NAME OF PART
I NO.

~
NUT
2 SPACER(A)
! 3 NAME PLATE
I
I
4 "0· RING
5 COIL ASSEMBLY
I 6 "0" RING
I
7 WAVING WASHER
I
I
8 CORE ASSEMBLY
9 "0" RING
I
I
10 .
11
BODY BOLT
STUFFING
I
I
12 PLUNGER SPRING
13 PLUNGER ASSEMBLY

_______J 14
15
SPRING
IAPHRAGM ASSEMBL
16 ·0" RING
17 BODY
18 TERMINAL BOX
19 GLAND
20

L L- SASAKURA ENGINEERING CO., LTD.osAKA. JAPAN ---""'-'-"""'''''''''_'

03 : SOLENOID
 DWG.NO. REV. MACHINE
11401378 0 SIGHT GLASS
LOCATION EVAPO. SHELL

.---- H )- -
FRESH WATER
GENERATOR

11
11
/ r".
~i
- r-- f-

3 ~

~I
~
1

I
2 11
11
r-
:..
~
I I
'\ V
4

PART MATERIALQUAN gp~ ti if

NAME OF PART
NOMINATION b1~~Yl -TI1Y .~
all 0'1 :t :fJF :: ;;
NO. t~ it :t (J1~
1 * SIGHT GLASS GLASS - 1 1 * iIla1J"5:;( lillf1J".,,:;( - 1
2 * GASKET RUBBER NBR 2 2 * 1J":;(7"~ :l A NBR 2
3 COVER STEEL 5S400 1 3 iIla1J)~- iJl fi 5S400 1
4 BOLTS & NUTS STEEL SS400 Bsets 4 ;t:")~ ~ ;&r17" ~ iJl It SS400 BSI!
5 5
6 6
7 7
B B
9 9
. (*SPARES OF THESE PARTS ARE INCLUDED IN OUR STANDARD SPARE PARTS.)
(*IlJtt. lIlll"'1I,ll,1:: t.c~fIIvn>lt •• )

L SASAKURA ENGINEERING CO., LTD. 03:SIGHTG

 DWG.NO. REV. MACHINE
11401296 0 SIGHT GLASS (Model: GMS)
LOCATION F.W. OUTLET

r----\ (---- f-

FRESH WATER
GENERATOR -
~i
f-

~
H
~

- --

~ ,.Jf<.
~ ~/ ~~
II1

_~/
~~~ 5
/1fl ~I\
~ ~ ---.l
~ ~ 3

/~ - r--
~~ \~ ~/
" 2 ~~ /~
- 1 III

MODEL L H Q) E WEIGHT 1YPE OF F.W.G

GMS-25 90 62 ~36x5 Rc1 0.8kg KE3/KE5
GMS-32 120 78 ~52x7 RC11/4 1.7kg
GMS-40 120 86 ~52x7 Rc11/2 1.9kg K/KM/KE10-50
GMS-50 140 102 ~65x8 Rc2 3.1 kg

MATERIAL QUAN &PJb ~ It

PART
NO.
NAME OF PART
NOMINATION ~r~~?l -TI1Y it~
§ll cf1, t. f!I;
tt It t. ~~
:= fli
1 BODY CAST IRON FC200 1 1 ;t;; 1* &5 1:IJ FC200 1
2 RING NUTS CAST IRON FCMB 1 2 1)'J~7".J ~ if 1lJ FCMB 1
3 * SIGHT GUlSS GUlSS - 1 3 * tj-(~1i?J. 1lt1/l1i?J. - 1
4 * GASKET RUBBER NBR 1 4 * 1iJ.!:r".J~ j A NBR 1
5 * GASKET NON-ASBESTOS - 1 5 * 1iJ.!:r".J~ j:'-7J.-<:J.~ - 1
6 6
7 7
8 8
9 9
(*SPARES OF THESE PARTS ARE INCLUDED IN OUR STANDARD SPARE PARTS.)
(*flJ~. llIl1''foflldl.l::vt:!i:!IIvn'lI11". )

L SASAKURA ENGINEERING CO., LTD. 03: LEVELG

 DWG.NO. REV. MACHINE
11401329 0 THERMOMETER (Model SB-DN)

"0)IDllIU ~

0
./
Y
"<I-
~

G 1/2

)
0k)
/
(J
~ / r
'Cl ( 7])
><
'---'
\.

ABT.40 80

THERMOMETER GRADUATION WEIGHT REMARKS

L lYPE THERMO. ALCOHOL
~ )gIi~
0 - 100 "C O.2kg
7 lv:J -)v

PART MATERIAL QUAN gpJb tf 1Ii

NAME OF PART
i'~
§flJl,f,f$ Illii
NO. NOMINATION ~YMBOI -TITY tf ii f, iG~
1 WELL BRASS C3602 1 1 9Hljl~~iill ll!'5~? C3602 1
2 INNER TUBE BRASS C3602 1 2 ~5fl~~~ "'5~? C3602 1
3 COVER BRASS C3602 1 3 ~ ~ f!i! 1!!:'5~? C3602 1
4 4
* * * * * * * *
L SASAKURA ENGINEERING CO.,LTD. 03 : ni-GNJGE
 DWG.NO. REV. MACHINE
11401330 0 GAUGE (GLYCERINE BATH TYPE)
(GV51-283)
VENT THE AIR
WHEN USE
1f!!l~t;t
I7-tli~ '2: VCF~ ~'.

// ~ ~
.•J

-
\
1
I
----
,.
2

- -- - -
- - --

~
/ -- - --
--
----
- - - - - -- --
r
C/

(
.)
/ )
....

--.::::
h

I I>K
R3/8

GAUGE GRADUATION WEIGHT REMARKS

PRESSURE G. 0 -& 10 kgf/cm2 O.4kg
If 1] ~ 0 - 1.0 MPa
COMPOUND G. 76cmHgV.-4.0 kgf/cm2
& 0.4kg
imffl: ~ -0.1 - 0.4 MPa
COMPOUND G. 76cmHgV.-4.0 kgf/cm2 WITH GREEN MARK
& O.4kg
it ffl: M -0.1 - 0.4 MPa :?1)-:J7-?'f;t
VACUUM G. 76cmHgV.-0 kgf/cm2
& 0.4kg
J{ ",
= M -0.1 - 0 MPa

• •
PART MATERIALQUAN gp~ tj
NAME OF pART 1lIl.ft,:t~ ;\[li
NO. NOMINATION ~YMBOL -TITY .~ tj :t ~~
1 BODY STAINL.STEEL ~US30~ 1 1 ;;$; 1* A:T:Jl;A ~US30~ 1
2 INNER LIQUID GLYCERIN - - 2 1;'Hlll~A)ji :1') i! I) :J - -
3 PLUG PLASTIC - 1 3 ~5:1 ~5kr':J ? - 1
4 * * * * '4 * * * *
L SASAKURA ENGINEERING CO.,LTD. 03 : lH-GAUCE
 t·.

INSTRUCTION MANUAL

for

SK 101 Salinity Indicator

.~

,.

Sasakura Epgineering Co., Ltd.

Head Office:
7-32, Takeshima 4-chome, Nishiyodogawa-ku, Osaka 555, Japan
Phone: +81-6-6473-2134 (06-6473-2134 in Japan)
Fax: . +81-6-6473-5540
, (06-6473-5540 in Japan)

Tokyo Branch Office:

Ida Bldg. 7Fl., 3-8 Yaesu 1-chome, Chuo-ku Tokyo 103, Japan
Phone: +81-3-3271-7771 (03-3271-7771 in Japan)
Fax: +81-3-3281-1928 (03-3281-1928 inJapan)

-1-
 "
I

0
»:E
--0
/--'-1 MAIN P.C. BOARD I ~1-1 1-~1 '-~l----Fl--I-POWER P.C.--;'ARD-I-~I -f:l.6
--
(J) .

I ~
f-
! ! :~0 1 I 510
I.....
~.......
220~ (O.2A)
15
1.
1'-'
I~
I]
1
POWER
1lI:Jm I
I ~ ~
Cl::
I.....
2'----'
r~ 115V '3 1_ 0
3r~ ~ NO~
Cl)
>- I
Cl)
DISPLAY
(INDICATOR) I-- ,- f-I-
Cl::
>-: E2
c..lJ)
1- J
~
1- •
I..... 110V
21'"" I
et:
u
N
L..
) ~
< _
12
1-
1"-'
I~ COM
SOLENOID VALVE
1il!ll# S) 18GJ
~ I
f- Z I..... I..... 'OOU 11 1- NC-
~ r- - 5 ll-f/ 1"-'

~-
f- 0 ~I/ '0 '- NO EXT.ALARM
c::1
~
I I
I-

I I,....
B /
9
-
-
] (Potential contact)
'~fi~'!I'f~
>- I '--
I-- 1 I '-
7 /
8 I~
1'-' COM ('lf1l1l1I"')
s::
tzj I I (lU) r I '-' NO ALARM CONTACT
U)f)

-
7 h COMJ(Non potential contact)
z~ 1l!~IIlJmI~"'bt!'I>;:c.
RL 1 I It' IV
.-!-Io '!I'f~llIF.'A A~
AD
1 u NC (JIIl1l1l11.t:l) -'z
ofT)
ztzj I
I --
CONVERTER f-- CONNECT THE TERMINAL E
1 1 TO CORRECT ELECTRIC
SOURCE. I I
tzj
I I RL2 I I
-+ Iz:l U)
»
~'
CN2
z r-
f- I 1 r- I r
:~ I
I:l)
11 B RL3 f- r- I Z
Ci
0
.
AMP I-l-
t I I hI~
I..... 1
9 5
•
1'-'
11 GND
,.
lo,,(,~(")
. ~
I-
I I ~U=: 2 3 :l W>-l'TEfS)"o.. r 1CELL
z:
E:3 ~m TEMP.
f- I I :::: 3 2:J ~ I IM :EBI~
0 COMPENSATION I-- I - r . /. »
b ~ 13 IJJ ~ IIHiIi.iE (QJ i8 I I I~' 1 I~m,..) ----I
o
I--------~J-----l
tfl f-

~ I I ;0

I I -reI,.... 7
FULL RANGE
CHANGE SW.
f- B ~ TB2
CD
+12V I.............
7 ':::'
r
~

eo
i&miellil
t})IA:;l, -(.~ T DSC
I--
I-

f- I I r,.... 1-
5
- I +12V I
. ~ .........-
-----
6 I~
1'-' + ]
_
4-20mA
OUTPUT o
~lg(QJi8 o
~ f- 1 I ::::: 10
~I'-' I-
-12V II 5 ::
1'-'
E
] 0-2V...
I
I• A
'-
11 '- E 4 ~ + OUTPUT o
»
L - - - - - - - - - - - - -l I I 3 <J Ne ] POWE~ FAIL ALARM I C)

1 I - ::.
Cl::
2 1- COM
1'-'
(Non pot~ntiol contact) I
tI'IRIUIItI
;:;0
»
s::
L lmON=r-=='&NO--(.~ItI.t:l)-J
~' , I J

---- - -------------
 Table of contents

1. Notes for safety operation ----------------------------------.----------------. 2

2. ()tltlirle ----------.--------.-----------.~----------------.--.-----------.-
..--.------ 2

3. Specifications .---. -- ----- ----- .-------. -. ------- -- -- -.-.-.. ----- -. ----------- ---- -- 3

4. Names of components --------.------.--------------..--...-------.-----------.-- 4

5. ()perations and ftlnctions ..-.--------.-----------.------------ ..--.------------ 5

6. Wiring and connection .---------.-.-..---------------------------.-------------- 6

7. Maintenance --- -- ----. --- ---- -.- --- --- -- -.- -- --- -- -- -- ----- ---- --- --...-.- --- -. - 8

8. Errors and remedies ---------.-.------ ------------------...---------.------- 9

9. Note ..-- --- ----- -. -- --- -- ----- -- -- ---- --- ---- --..--.- ---- ---- -- ---. ------------. --- -- -- 10

-2 -
 Notes on safety indications
The user is requested to read these instructions and the attached documents
carefully before the installation, operation and inspections or maintenance of the
Salinity Indicator so that it will be used properly.

.Please be sure to get accustomed thoroughly to the knowledge of, and the safety
information and notes about, the indicator prior to use it.

[Safety notes in this Instruction Manual will be indicated by anyone of the

following three levels:]

indicates a case where an erroneous operation of the

machine would produce a dangerous situation which could

ILt DANGER
result in death or serious injury and the level of emergency
is high when such a situation occurs. This note will appear
limitedly for very dangerous cases.

denotes a case where an erroneous operation of the

a
1& WARNING 1 ~achine would produce dangerous situation which could
result In death or serious injury.

represents a case where an erroneous operation of the

_~ JLt CAUTION
machine would produce a dangerous situation which could
result in slight injury or material damage.

Please note, however, that a 1 6 I

CAUTION case could result in more serious
consequences than assumed above by the synergy of different conditions. So, it is
important to live up to the instructions herein to forestall any factor which would
inhibit safety operation.

-3.
1. Notes for safety operation
These Operating Instructions must be read through carefully for the proper
and safe use of this product.
Any erroneous operation could cause a breakdown and/or a disaster resulting
in injury and/or material damage.

CAUTION

1.1 Turn off the power source prior to wiring or inspecting the inside of the
indicator; otherwise the worker could suffer an electric shock.
The main source must be turned off at both ends.

1.2 Prior consultation with the manufacturer is necessary if the indicator is

intended for uses where its breakdown or erroneous operation could endanger
a human life or lives or cause hllzards to people.

1.3 No excessive load, vibration or impact must be given to the body or the cell.

1.4 The indicator must be used within the specified temperature range.

1.5 In case of detaching the cell, stop the pump and lower residual pressure by
closing the pipeline valve(s) beforehand.

1.6 Do not adapt the indicator to add a new function to it or for any other
purposes. For repairs, call the manufacturer.

1.7 To wire the indicator, strictly follow instructions m the "Wiring and
connection" part of this brochure.

1.8 Prior to use, make sure that the correct voltage has been chosen on the
voltage selector.

2. Outline
The SK101 Salinity Indicator continuously measures the saline concentration
of high-purity water, such as distilling plant water, drain water and feed
water for boilers, and indicates the outcome therefrom in ppm. In case the
saline content level goes higher than a preset value, the indicator will light
up an alarm lamp and send out error signals (no·voltage and voltage signals).
Some types of the measuring unit would automatically activate a solenoid
valve to discharge high salty water outside the system.
The alarm is automatically canceled when the saline concentration is back to
a level below the preset value.

SK IOI-MANU_EN_OJ.doc
3. Specifications
Measurable range: 0.1 to 20.0 ppm or
(with selection switch) 1 to 200 ppm.
Measuring accuracy: ±2.5%.
Temperature compensation: 30 to 80 'C.
LED lamps Power: green.
Alarm: red.
External alarm cut: oange.
Power source: 100/110/115/220 VAC,
(switchable on voltage taps) 50160 Hz; (200 V optional)
Finishing color.: Munsell 7.5 BG 7/2.
Pressure durability of cell: 0.5MPa (5 kg/cm 2)
Cell mounting screws: M30x2.

47
 4. Names of components

~----------------~ 1000001
':::::::::;-'-@ d
----------~

WD
[]"U

I® I I @ I ~
@

(l) Display (14) RL1 (Relay 1)

(2) Power LED (green) (15) F1 (Fuse 1,) 0.2 A
(3) Alarm LED (red) (16) F2 (Fuse 2) 3.0 A
(4) External alarm cut LED (amber) (17) Transformer
(5) Power switch (18) TB3 Terminal block
-' (6) Test switch (19) CN1 Connector (Power P.C.B.)
(7) Alarm value check switch (20) CN1 Connector (Main P.C.B.)
(8) External alarm cut switch (21) CN2 Connector (Power P.C.BJ
(9) Alarm value adjustment variable (22) CN2 Connector (Main P.C.B.)
resistor (VR) (23) Full range selection switch
(10) ~ll ~~ TB2 Terminal block *
(11) TB1 Terminal block (with (25) RL4 (Relay 4) *
voltage selection taps)
(12) RL2 (Relay 2)
(13) RL3 (Relay 3)
Marked(*) is optional, not included in a standard Salinity Indicator.

-6-
 5. Operations and functions

The indicating section I

5.1 Display
Indicates measured values, a preset alarm value and test values (5/50 ppm)
in ppm.

5.2 POWER (Power lamp)

Green LED on: power has been turned on.
Green LED off: power has been turned off.

5.3 ALARM (Alarm lamp)

Red LED on: measurement exceeds alarm value.
Red LED off: measurement remains below alarm value.

5.4 ALARM CUT (Alarm cut lamp)

Amber LED on: no alarm signal sent even if exceeded alarm value.
Amber LED off: alarm signals sent if exceeded alarm value.

The switching section I

5.5 POWER' (Power switch
Operations:
Press when Salinity Indicator turned off IndicatOr on, power LED on,
value displayed.
Press when Indicator turned on Indicator off, power LED off,
display dead.

5.6 TEST SW (Test switch)

Operations:
Press the 20 ppm side of measuring range selection switch - 5.0±0.2 ppm

displayed.

This switch is used to test the checking of function of the SK 101 Salinity
.'
Indicator except its measuring cell.

-7-
5.7 ALARM VALUE (Alarm value switch)
Operations:
Press the switch - preset alarm value displayed.
To revise a set value, see 5.9 Alarm adjustment below.

5.8 ALARM CUT (Alarm cut switch)

Operations:
Press when the switch off - alarm cut function on; alarm cut lamp on.
Press when the switch on - alarm cut function off. alarm cut lamp off.

While the alarm cut function is activated, no alarm will be output.

Turn on the alarm cut switch soon .after the distilling plant starts to operate
because salinity in the distilled water remains unstable.
Mer the salinity is stabilized, turn off the alarm cut switch.

5.9 ALARM ADJUST (Alarm value adjustment VR)

To revise a preset alarm value, while pressing the alarm value check switch
(7), slowly turn the alarm value adjustment VR (9) until a desired value is
displayed. Then, release both switches and now the new value has been set.

5.10 Cell
Dipped in distilled or fresh water to measure saline content in it.

6. Wiring and connection

Break the power source during wiring work and the linking of connectors

6.1 TB1 terminal block with voltage selection taps (11)

VOLTAGE SELECT

100 110 115 220 COM

~_o_o_ojJ

*1 Choose the voltage to be used for this Salinity Indicator from the voltage
selection taps on the terminal block.
Connect the COM tap and the desired voltage tap with a jump wire.

-8 .
6.2 TB2 terminal block (option) (24)
POWER FAIL
Used for a power failure alarm and
ALARM 0-2V 4-20mA the measured value output of 0-2 V,
N.D. GDM N.G. + E + 4-20 mA.
The power failure alarm contact is a
no-voltage contact.

* The TB2 terminal block is

optional and not equipped in a
standard Salinity Indicator.
6.3 TB3 terminal block (18)

~ f-- - - - I-- - f-- f-- -

- f-- - - - f-- - f-- f-- - f-- ''--

L..L.L.1 .~l N.C~ COMJ ~ U O 111 II ?

R.G. W. B. N.O EXTRA N. C COM N.O
ELECT RODE ALARM CONTACT ALARM SOLENO ID VALYE

In standard equipment, the alarm contact is a no-voltage contact and the

external alarm contact is with voltage.
Make sure that the Cell is connected with the correct cables in accordance
with the colors shown above.

674 Main P.C.B. - Power P.C.B. connection (CNl)

Check up the Main and Power P.C.B. to confirm if the connectors are
connected as follows:

(19) Power P.C.B. (20) Main P.C.B.

@:lCNt @CNl

~
laCk

Blue
Brown

-9-

·~I
6.5 Main P.C.B. - Power P.C.B. connection (CN2)
Check up the Main and Power P.C.B. to see if the connectors are connected as
follows:

(21) Power P.C.B. (22) Main P.C.B.

@ CN2 @ CN2

7. Maintenance

7.1 Cleaning of Cell

To keep the indicator operating accurately all the time, detach the Cell and
clean the Cell at least once a month.
In cleaning the Cell, carefully wipe off dust and scale from its surface with
soft cloth. Do not use sandpaper, a file or other material which may hurt the
surface.

. 10·
SK IOI·MANU_EN_OJ.doc
8. Errors and remedies

Error Cause Remedy

Powered but fails to Error in power source or Fl Remove the cause(s) of
operate; power LED fuse (O.2A) blown by abnormal current and
dead. abnormal current flow in replace Fl fuse (O.2A) with a
the circuit. spare.
Excess current flows in . Remove the cause(s) of
external alarm. abnormal current and
replace F2 fuse (3.0A) with a
spare.
Alarm LED fails to The set alarm value is Check the set alarm value.
light. inadequate. See Item 5.9 in this brochure
for changing set values.
Broken relay Replace the power P.C.B.
with a new one because the
relay is directly bonded on
the board.
Displayed value Foreign matter deposited Clean the Cell.
unusually low. on sensor surface working
as insulator.
Sensor out of the water. Dip the Cell in the water
completely.
Cell fastening screws Fasten the screws.
loosened.
" Broken wire in the Cell. Renew the Cell.
Displayed value Foreign matter deposited Clean the Cell.
unusually high. on sensor surface increases
conductivity.
Alarm LED remains The set alarm value is Check the set alarm value.
lit. inadequate. See Item 5.9 in this brochure
for changing set values.
Broken relay Replace the Power P.C.B.
with a new one because the
relay is directly bonded on
the board.
Alarm output error. Broken relay Replace the Power P.C.B.
with a new one because the
relay is directly bonded on
the board.
Test SW pressed but Power not turned on. Turn on power.
neither 5 ±O.2 ppm Error in Main P.C.B. Renew the Main P.C.B.
displayed. circuitry
Error in LED lamp circuit. Renew the Main P.C.B.
Test SW pressed but Chosen power tap not Check the connected tap
displayed value ma.tching supplied voltage. voltage.
exceeds 5 ± 2 ppm [Choose the correct tap and
limitations. connection ?]

- 11 -
SKIOI-MANU_EN_DJ.doe
9. Note

This Salinity Indicator has been developed for the purpose of detecting the salt content
in. the distilled water produced by the Fresh Water Generator installed on the ships.
Its measuring principle is the Salinity Indicator detects electric conductivity in the
liquid and its conductivity is converted to NaCI(salt)ratio in the seawater and it is
indicated as ppm.
This detection method has the characteristic to detect the ionic dissolved gas(such as
carbon dioxide, ammoniac gas and the gas and dissolved ion generated from deoxidizer
for boiler feed water),and these dissolved gas content is added on the oom indication.
In the case the liquid which contains the ionic dissolved gas is detected by "Chloride
·test kit" its ppm indication is smaller than that by the Salinity Indicator.
This:ionic dissolved gas has no bad influence for boiler feed water, but it is indicated
just like high salinity (NaCO.It is impossible to avoid such indication as long as this
Salinity Indicator is used as like "simple conductivity meter".
The ionic dissolved gas content is different from each application and each ship.
Therefore, dissolved gas content should be analyzed individually.
Especially, following measuring points contained dissolved gas remarkably.

Ejector drain of Distilling Plant

Heating steam drain
Boiler feed water line

. 12 -
SK IOI·MANU_EN_OJ.doe

54-
 DWG.NO. REV. MACHINE
A1461-0000 o SK 101 SALINITY INDICATOR

4-1t> HOLES

SALINITY It'lDICATOR

-IO*~I:M m
P1 $ALARM ADJUST

- TEST SW - . -
(5ppm)
I

r~ALARM VALUE -
~'
000
(j) N
N
<;j-
N

POWER SW -$ I $ALARM CUT

I
MODEL
SK 101

o 0 0 ~~---'-
80 2.5

140
O.S/lkV FPNP-4-0.75

In
@
~
• ~
WASHER

f~
/
- - - - - - - - - '"
RUBBER PACKING
- - --
"- ~
LtJ I 1£
I
180
CONNECTOR

I-
BODY 2.3kg m
«
CELL & CABLE O.4kg
POWER CONSUMPTION lOW

M30x2
CELL L (mm)
Model: M30L37 195
Model: M30L90 248

SASAKURA ENGINEERING CO., LTD.oSAKA. JAPAN

L
 Solenoid-driven Metering Pump

PZD Series
OPERATION Manual

- Before beginning operation, read this manual carefully! -

Ignoring the descriptions in this User's Manual and mishandling the unit may result in death or injury, or
cause physical damage.

b111bd11b
r-I\
~~
c
I~
JIbdI[

I:: ~,
(
,

11
'--

11
l - Applicable Models -
PZD-31/61/12132/52
PZDP-31/61/12132i52
I:: lOOOOI PZDM-31/61/12132/52
ARPZD-31/61/12
ARPZDP-31/61/12
I I _Lt I I ARPZDM-31/61/12

• Thank you for purchasing this TACMINA product. Please read this manual carefully in order to
ensure that you use the appliance safely and correctly.
• Be sure to keep this manual in a place where it will be easily available for reference.

• If the PZOO series pump you bought conforms to special specifications not described in this
OPERATION Manual, handle the pump according to details of separate meetings and drawings.

_:~" UquidConbol TednIIogy

..... ~ TACMINA CORPORATION
For the Safe Use of This Product
This manual is intended to help the operator to handle the product safely and correctly. In support of this aim, important safety-
related instructions are classified as explained below.
Be sure to follow them at all times.

1& WARNING I
• If the product is operated incorrectly in contravention of this instruction, it is possible that an accident resulting in death or seri-
'!"'...,.
ous injury will occur. .

1& CAUTION I
This indicates that improper operation can result in an injury or physical damage to the product.

IMPORTANT

This indicates information that shoUld always be followed to maximize the product's performance and service life.

NOTE
This indicates supplementary explanations.

Conditions of Use

1& WARNING I
• This pump cannot be used in explosion-proof areas, and in explosivelignitable atmospheres.

1& CAUTION I
This pump can be used for injection of chemicals only. Do not use this pump forolher·applications. Doing so might cause acci-
dents or malfunction.
This pump cannot be used for transferring fluids that contain slurry.
The discharge volume cannot be adjusted by operating the valve on the discharge piping.
This pump generates pulsation.
Do not use this pump outside of the operating range indicated below. Doing so might cause malfunction.
Ambient temperature 0 to 40°C
Maintain the pump in a temperature range of _10°C to +50·C during transportation and storage. Also, do not subject
the pump to strong shocks.
Chemical handling conditions
Temperature 0 to 40°C
Viscosity 50 mPa·s or less
Max. pressure output
Standard specifications PZDD-31/61: 1.0 MPa ARPZDD-31/61: 1.0 Mpa
PZDD-12: 0.7 Mpa ARPZDD-12: 0.7 Mpa
PZDD-32: 0.3 Mpa
PZDD-52: 0.2 Mpa
Boiler specification PZDD-31: 1.5 MPa
• Note, however, that the maximum discharge pressure of PTFE hose connection (FTC/6TC) types is the pump specifi-
cations or 0.5 MPa, whichever is smaller, and that the maximum height above sea level at the installation site is 1000
m or less.

Transportation and Installation

1& WARNING I
This pump does not conform to explosion-proof specifications. So, it cannot be used in explosion-proof areas, and in
explosive/ignitable atmospheres.
Install the appliance in a location where it will not come into contact with children or other people besides the operator.
-(1)-
I~ CAUTION I
• Though this pump is designed according to outdoor specifications, it is made of plastic. Avoid instaliing the pump at locations
(for example, direct sunlight or locations exposed to wind and rain) that might shorten its service life.
Do not install this pump at humid or dusty locations. Doing so might cause electric shock or malfunction.
If the discharge piping is provided with a cut-oft valve, and When there is the danger that the piping will choke, install a relief
valve on the piping immediately after the discharge side of this pump.
Generally, the pressure-resistance performance of hoses drops. When a commercially available hose is used, be sure to use a
hose that is chemically resistant and that withstands the operating temperature and pressure. Otherwise, the hose may break or
chemicals may spray out.
When using water-diluted solutions In cold areas, chemicals may freeze in the pump head or piping, damaging the pump and
peripheral parts. Be sure to install heating apparatus or heat insulation.
Water used in the pre-shipment test may remain on pump liquid-end parts. When using chemicals that generate gas or harden
die to reaction with water, be sure to drain any water and allow liquid-end parts to dry before use.

Piping and Electrical Wiring

I~ WARNING I
Do not operate the pump when your hands are wet. This could result in electric shock.
Do not tum the power ON during piping and electrical Wiring. Attach a "Work In Progress" label to the power switch.
Do not disassemble the main unit or circuits.
Reliably ground the ground terminal. Failure to do so might cause electric shock.

1& CAUTION"
• Electrical wiring must be performed by personnel such as an electrician having specialist knowledge.
• Be sure to connect and wire the ground lead (green) to prevent electric shock.
Check the power voltage before wiring. Do not wire to a power supply outside of the rated voltage range.

'Operation and Maintenance

I~ WARNING'
• Do not operate the pump when your hands are wet. This could result in electric shock.
If anything unusual occurs such as smoke or a burning smell during the operation, immediately stop operation and contact your
supplying agent. Failure to do so could result in fire, electrical shock or damage to the product.
• Do not disassemble the main unit or circuits.
During air release, chemicals spray forcefully from the tip of the air release valve. Be sure to
attach an air release hose and return chemicals to the tank. At this time, either hold the air
release hose by hand or secure it in place.
If you forget to open the discharge-side valve or if foreign matter cloggs the discharge-side piping,
the pressure in the piping and pump head may increase beyond the range indicated in the pump
specifications. This may. result in the chemicals I.eaking or spurting, or in damage to the pump or
the piping.

I~ CAUTION
Before disassembling the liquid-end section for maintenance or repair, make sure to tum OFF the power and confirm that no volt-
age is supplied to the pump. Also, make sure that the power switch is not tumed ON again'during the maintenance or repair work.
When handling the liquid-end section, be sure to wear protective coverings (rubber gloves, mask, protective goggles, chemical-
resistant overalls etc.) appropriatefor the chemicals being transferred. .' .
.Before maintaining or repairing ·the pump, release the discharge-side pressure, drain the chemicals from the liquid-end section,
and wash the pump with purified water or similar liqUid.

Others
ILt CAUTION.
Adopt preventative measures such as a chemical drain ditch in case chemicals flood out.
When disposing of used pumps, ask an authorized industrial waste disposal expert to dispose of the pump in accordance with
local laws and regulations.
-{2}-
Contents
- Read This First - 9-2 Replacing the Valve Seat and Check Ball
............................................................20
1 Checking the Product 9-3 Replacing the Pump Head 21
1-1 Accessory List (standard specification) 1 9-4 Replacing the Diaphragm
1-2 Accessory List (boiler specification 31 (including the protective diaphragm) ..21
model) 1
1-3 Accessory List (w/ automatic air release) - Troubleshooting -
.............................................................. 1
10 Troubleshooting 23
2 Outline 1
3 Structure 1
- Customer Services -
3-1 Names of Parts 1 11 Warranty 25
4 Principle of Operation 1 12 Repair Service 25
5 Model Code 2 13 Contact Us 25

- Installation and Piping - - Specifications -

6 Installation 3 14 Specifications 26
6-1 Installation Site 3 14-1 Performance Specifications Tables 26
6-2 Changing the Orientation of the Pump 14-2 Performance Specifications Taqle
Upper Section 3 (boiler specification) 26
6-3 Piping on the VEC and VFC Types .4 14-3 Performance Specifications Table
6-4 Hose Piping When Injecting Sodium (w/ automatic air release) :: 27
Hypochlorite on the CL Type 6 14-4 Power Supply Specifications .".~~~·: 27
6-5 Piping on Boiler Specification Models ..7 14-5 Signal specifications
6-6 Piping on Model w/ Automatic Air (signal input model) 27
Release 8
15 Liquid-end Materials 28
- Electrical Wiring -
16 Performance Curves 28
7 Electrical Wiring 9
17 External Dimensions 30
7-1 Connecting the Power Supply and
Ground Leads 9
7-2 Input Signal Leads (signal input model)
- Consumables, etc. -
............................................................10 18 Consumables and Spare Parts 31
7-3 Recommended Protective Devices .... 11 18-1 Consumables 31
18-2 Spare Parts 31
- Operation -
19 Options and Related Equipment..-..:,i.:·:·· ·31
8 Operation 12 ~~".'"

8-1 Preparing for Operation 12 20 Glossary 32

8-2 . Releasing Air 12
21 Introducing the Signal Input Model and Modes
8-3 Control Panel 13
...· 32
8-4 Setting the Discharge Volume 13
21-1 Manual mode 32
8-5 Setup on the Signal Input Model 17
21-2 Frequency-division mode 32
8-6 Stopping Operation for an Extended
21-3 Multiplication mode 32
Period 19
21-4 Analog mode 33
8-7 Preparations for Restarting Operation 19
22 Flowrate Proportional Injection Application
- Maintenance and Inspection - Examples 33
22-1 Example of Flow Rate Proportional
g Maintenance and Inspection 19
Control in Chlorine Sterilization by a
9-1. Inspection during Operation
Pulse Transmitting Flow Meter .33
(daily inspection) 19

-(3)-
 Contents - Quick Search

I About This Product ~ p- 1

I
I Insta,lIation and Piping ~ p- 3
I
I Electrical Wiring ~ p- g
I
I Operation ~ P-12
I
I Setting the Discharge Volume ~ P-13
I
I Maintenance and Inspection ~ P-19 I
I Troubleshootina... >1 P::-23
:'
I
1,.. G"~.~:tbrrler Services
.'
..
>1 P-25 I
I Specific9tions
.. ' ,
>1 P-26 I
I Consumables, etc. >1 P-31
I

.'
Introducing the Signal Input Model and Modes
, .
>.
P-32.

Flowrate""Proportional"lnjectionApplication Exampley P:-33

-4-
1 Checking the Product 2 Outline
When unpacking, please confirm the following items: The solenoid-driven metering pump is a solenoid-dri-
ven reciprocating pump having highly chemical resis-
(1) Is the enclosed product the same model you
tant liquid-end parts and a compact body.
ordered?
(2) Do the details on the pump nameplate match your The pump can be used with 90 to 264 VAC, 50/60 Hz
order? power supplies. Moreover, discharge performance has
been adjusted to be uniform within this power voltage range.
(3) Are all the accessories present and correct?
Please refer to the accessory list below. 3 Structure
(4) Can you detect any damage due to vibration or
shock during transportation? 3-1 Names of Parts
Air n~lc!aslli valve
(5) Are there any loose or disconnected screws? lnot provided
on 32/52 modol)
All TACMINA products are carefully checked prior
to shipment. If, however, you find a defect, please
contact your supplying agent.
Control paoor
1-1 Accessory List (standard spec- I~
ification) ~E~~ Circuli box
Product Quantit * On the model with automatic air release, the front of
PVC blade hose* 3m
the pump head becomes the discharge side joint,
Air release hose
1m and the upper section of the pump head becomes
not rovided for the 32/52 model
Anti si honal check valve the air release joint.
Foot valve
Pum installation nuts/bolts
o eration Manual
2 4 Principle of Oper'ation
* With the FTC, 6TC and STC type, the hose is made (1) Electromagnetic power is generated when current
flows to the solenoid coil from the power circuit
of PTFE, and accessories are different.
built into the electronic circuits. This power
becomes the suction force to suck in the drive
plunger. When the drive plunger is sucked in, the
1-2 diaphragm attached to the tip of the drive plunger
is pushed out. When current flow stops, suction
force is terminated, and spring action causes the
Quantit
drive plunger to return to its original position.
2m
1m This is how reciprocating motion is generated.
1m (2) When the diaphragm on the tip of the drive plunger
is moved by this reciprocating motion, the volume
inside the pump head increases and decreases.
2 At the same time, negative and positiveopressure is
1 generated alternately inside the pump head to suck
in and discharge chemicals.
(3) When the diaphragm moves to the rear, negative
1-3 Accessory List (wl automatic pressure is generated inside the pump head. At
air release) this time, the check ball on the discharge side clos-
es the flow path as shown in Figure 1 to prevent
Product Quantit back flow of chemicals from the discharge piping.
On the other hand, as the check ball on the suction
PVC blade hose
3m side opens the flow path, chemicals flow into the
(ARPZDD-31: dia. 4 mm x dia. 9 mm,
pump head.
-61/12: dia. 6 mm x dia. 11 mm
Air release hose 1m (4) Next, when the diaphragm is pushed out to the
Anti si honal check valve front, positive pressure is generated inside the
Foot valve pump head. This causes the check ball on the suc-
Pum installation nutslbolts 2 tion side to close the flow path, and open the dis-
Operation Manual charge side so that chemicals are discharged.
(Figure 2)
-1-
(Figure 1) (Figure 2)
Discharge side Discharge side
Check ball
Closed Open
Initial position of diaphragm

PosiHon of diaphragm
after forward movement

Open Close
Shaded section The volume in the
indicates sucked in area. shaded section is
discharged.

• The figure shows a single-stage check valve to .. The figure shows a single-stage check valve 10
.. simp6fy the description.· srrnprlfy the description.

5 Model Code

(1 ) (2) (3) (4)-(a) (b) (c) (5)-(a) (b) (6) (7)

(1) Series name

PZO: PZO series
ARPZO: PZD series wl automatic air release
(2) Function
N.on~·\S!andard
,1":;:.;, Pulse. signaUnput model
ii,C"<" Analog signal input model
(3) Mode:' type (discharge volume standard)

rnI I
[I]=30 mUmin
L.-..J I 5 types: 31,61, 12,32,52
'. Number of 0 digits

(4) liquid-end material

(a) Pump head (b) Valve seat, O-ring (c) Check ball
V: PVC E: EPOM C: Ceramic
F: PVOF F: Special f1uoro-rubber .
. 6: SUS316 (PZQO-3·1/61 112 model only)· T: PTFE
S:.SUS304·(PZDO~32152·inodelonly)·'.

• On the CL type, a combination of(a) Acrylic, (b) Special f1uoro-rubber, and (c) Ceramic is used.

Remarks:
• Any combination of liquid-end material is not allowed. For details on liquid-end material combinations, see the
Liquid-end Mater!als Table under Specifications. On all types, the diaphragm is made of PTFE.

(5) Specifications (7) Applicable area

(a) Connection type (b) Joint specification J: Japan
H: Standard hose type W: Standard
B: Boiler specification [Dischargable viscosity 50 mPa's or less)
(6) General specifications
N.one: Standard X: Special
-2-
6 Installation (1) To secure the pump, use the two mounting bolts
(prOVided).

6-1 Installation Site

1& WARNING I ....
to
This pump is not designed to explosion-proof specifi-
cations. It cannot be used in explosion-proof areas,
and in explosive/ignitable atmospheres.
Install the pump in locations out of the reach of chil- • Of the four mounting locations, secure the pump at
dren and personnel other than an administrator.
two opposite sides.
If you forget to open the valve or clogging occurs Note: The permissible mounting pitch is 87 to 110 mm.
inside the pump's discharge piping, there is the dan-
ger that pressure will rise excessively beyond the
pump's specified operating range, that chemicals
may spray out, or that piping may be damaged.
6-2 Changing the Orientation of
the Pump Upper Section
I IMPORTANT I The pump upper section (pump head/solenoid box)
can be fitted on the pump lower section (cirCUit box)
Avoid installing the pump in the direct sunlight. Also, facing three different directions.
prevent it from being exposed to wind and rain.
(view from above)

u· fi("~
Keel

~.....
····K:··";;··,·
-
1J
upper
- D >-=-<--""'li1lLlr-t'::"" pan Left
D (factory
P!'===='!. Low.' setting)
pan

• Install the pump in a location that is well-ventilated Control sect="n~~mr

Control panet
during summer, and where chemicals will not freeze
in winter.
Change the orientation of the pump upper section
when piping restrictions make operation on the control
panel difficult.
(1) Turn the pump head/solenoid box (simply called
"upper section" from here on) counterclockwise by
about 30°, and lift up slightly by a few centimeters.

• Leave enough space to allow easy access for main- The mating surface is as shown in the figure below.
tenance and inspection work.

Install the pump on a flat horizontal surface and fix it

securely to prevent it from vibrating during the opera-
tion. If the pump is installed on an inclined surface,
the pump may not be able to discharge properly or at
all.

(2) Turn the upper section, align the groove on the

upper section mating surface with the protrusion on
the lower section mating surface.
(3) Turn the upper section clockwise to secure.

-3-
 nut. Do not excessively tighten the nut using a tool. Doing
IMPORTANT so might break the hose.

The upper section and lower section are connected by

electrical wiring. When lifting up the upper section, make
sure that the upper section is separated from the lower
section by only by a few centimeters. Separating the two
sections by more than this distance may cause the leads to
break. Oia.4 mmx Oia.6mmx Oia. 12 mm x
• When lurning Ihe upper section, do ·not apply force 10 the The tightening force on the hose sometimes weakens if the
pump head, and, in particular, to hose nut section or con- pump is used at a location where the chemical temperature
trol panel cover. Doing so might break these parts. and ambient operating temperature are higher than room
• The fiXing section is made of plastic. Do not apply excessive temperature. Tighten the nut as required at start of pump
force to this section. Doing so might break it. operation.
Prevent electrical wiring from being excessively twisted or When removing hoses and laying the same hoses during
nipped. < maintenance; for example, cut about 10 mm from the end
• The upper section is fitted onto the lower section to the left, of the hoses before inserting them onto the pump.
rear, and right as you face the control panel. The upper When the control panel is splashed with chemicals, imme-
section cannot be fitted at intermediate pos~ions between diately turn OFF the pump, wash off the chemicals with
these orientations. clean running water, and allow the control panel to fully dry
When fitting Ihe upper section onto the lower section, firmly before restarting pump operation.
turn the upper section so that the protrusion is ,fully aligned We recommend a ,multi-valve and maintenance valve (boil-
with the groove as far as possible, and make sure that the er specification only) that allow pressure in the discharge
upper section is fixed in place. piping ,to be relieved by one-touch operation during mainte-
nance.
NOTE We recommend installing a relief valve that allows pres-
sure to be relieved automatically from the inside of the dis-
When turning the upper section, the upper section can be charge piping. ',)
turned more easily by. pressing downwards;.··.
'iristalla pressure gauge for mea~uring "he pump's dis-
• Befor~:~~h.'e pump' is shipped, the upper section is assem- charge pressure on the disCharge piping..
bled so;J~atthe 'pump head faces the left as you look at the
control panel.
A total of three meters of hose is provided for the discharge
and suction sides.
6-3 Piping on the VEC and VFC Types When extending the piping beyond this distance, pressure
This section describes piping on the VEC and VFC types. loss sometimes exceeds the pump's maximum discharge
pressure. So, thicker piping must be provided. When extend-
Differences 'with the CL type and the boiler specification are
ing the piping, notify your supplying agent of the Viscosity of
described'from the 'following page onwards. Consult us for
the chemicals, piping length (positional relationship), specific
details when piping the FTC; 6TC and STC types.
gravity of the chemicals, and other information. Your supply-
ing agent will select the ideal piping services for you.
6-3-1 Requests during piping
6-3-2 Anti siphonal check valve
IMPORTAN,T
This pump is provided with an anti siphonal check valve.
The hose'vibrates' as this pump generates- pulsation: 'Use this valve in the following instances:
Support the hose so that it does not vibrate.
(1) When chemicals are injected With the injection point
We recommend installing an air chamber to reduce pulsa- open 10 air and at a point lower than the f1uicj level in the
tion. Consult your supplying agent separately for details. chemical tank (Preventing Siphoning)., For details on
When bending the hose, allow sufficient bending margin siphoning, see page 32.
(40 mm radius for dia. 4 x 9 mm, and dia. 6 x 11 mm hose, (2) When chemicals are injected into suction piping 6n other
or 100 mm radius or more for dia. 12 x 18 mm hose in the centrifugal pumps
case of a PVC braided hose) to prevent it from folding.
(3) When an excessively large amount of chemicals beyond
Prevent the hose from being folded, worn, cut, or stepped the rated discharge volume flow
on. Failure to do so might break the hose.
If the hose is too long, pressure loss might increase, caus- NOTE
ing the pump's permissible pressure to be exceeded and
overfeed to occur. For details on overfeed, see page 32. Overfeed may occur if the piping is too long on the
To prevent the hose from becoming disconnected, fully rise piping. For details on overfeed, see page 32.
insert it up to its specified position and firmly tighten the

-4-
6-3-3 Installing the anti siphonalcheck • Avoid using piping with bends or joints that might
valve cause resistance in chemical flow.
(1) Provide an Rc1/2 female screw section at the injection • Be sure to connect the foot valve (provided) to the
point. The anti siphonal check valve is already threaded end of the suction side hose, and prevent the inflow
for a R1/2 male screw. of dirt or foreign objects into the pump head or valve
seat.
NOTE
The 32/52 model also supports R3/8 screws. The
shape of these screws is also different. 6-3-5 Installing onto a TACMINA tank
(2) Screw the seal tape into the (when using the optional multi-valve)
male screw section on the
Main piping /
anti siphonal check valve. If
the screw is difficult to
screw in, hold the nozzle Grip
grip with pliers or other tool,
and gently tighten. Hose nul
Discharge side piping

(3) When the hose is attached with the anti siphonal

check valve attached to the main piping, be sure to
turn the hose nut by its grip. Otherwise, the screw
section or other parts of the nozzle may be dam-
aged.
(4) When injecting chemicals into fine piping, cut the
tip of the injection nozzle to an appropriate length
before use. Cut the nozzle to an appropriate length
so that its tip is located in the center of the piping to
carry the injected chemical. Chemical tank

(when installed on the floor)

Relief valve
Installation of this valve is recommended for safety.
/' Anti siphonal c~~ck valve
,/ 3-way joint .,.,,~
,,,-,-....,1\=========11
IMPORTANT

We recommend mounting the

pump via the anti siphonal check Pump base

valve for maintenance. Provide 1E::::::::::~~<.:::.;~~:~ ~~~<~~; ~:::g~~~~~ '6'~~~;'

an Rc1/2 female screw section Use optional suction valve. Suction side house
and screw in. Use a valve of
material that resists the chemical (1) Pass the hose through the hose nut and connect to
in use. the suction valve on the tank. Next, connect the
hose to the joint on the pump's suction side in the
6-3-4 Suction piping
same way.
I IMPORTANT I (2) Pass the discharge side hose through the hose
• Install the pump as close as possible to the chemical nut, and connect the hose to the joint on the
tank. pump's discharge side. Next, attach the anti
siphonal check valve to the injection point, and
If the suction piping is too long, cavitation may occur then connect the discharge side hose.
and metering performance may no longer be
ensured. See Cavitation. page 32.

-5-
(when installed on the tank) We recommend providing awashing water line in the
piping.
To injection point
Anti sjphonsl check valve
Drain ~ 3-way valve
Pump instaDation bolts (2 p'ces)
l
~e1erin~)
\ 'v pump
,

3·way v a + From clean waler supply

From chemical lank

Dtaincock

(1) Fasten the pump at the specified position on the 6-4-2 Recommended piping examples
top,slHface of the tank with the mounting bolts
(1) Suction side
(provided).
(2) Pass the hose through the hose nut, attach the foot .-.
r .. ~ ~

:o :, :~f-l~ ........-li-<C-- Cloth

valve, and determinate the mounting dimensions ••' :(e)
To injec1ion point
so that the foot valve is 30 mm or more from the ,: ,: L : Wa1er
_ :: Gas release pi~
tank bottom. Then, pass the suction pipe lid and
(b) 0° :\o--(a)
hose nut through along the hose, and connect to
C::. ,.
D I ''',

Drain
the joint on the pump's suction side. Chemical lank tt!:i:i:!:;~~Jl:oc~~
(3) Tighten the suction pipe lid..
(4) Pass the discharge side hose through the hose
Ca) If dilution is possible using only underground water containing Iron such as
nut, and connect to the hose joint on the pump. in mountainous districts, for exampte, measures for preventing the entry of
slurry into the piping are required.
(5) Attach.the antisiphonal check valve to the injection (b) Take measures to fully use the entire content in as short a period as
point,"and conned to the discharge side hose. possible (in particular, about 10 to-20 days in summer).
. . _:~;u ".;-:- .' . , (c) 11 is also important that corrosion is not caused in the surrounding
environment. In this case, treat gas containing available chlorine by water or
with a cloth containing reducing agent.

We do not recommend installing the pump above the (2) Discharge side
tank when using chemicals that are likely to generate
bubbles. .- ...... _-,
Gas release valve ... .,
X·--...;;;:::.:.:=:::.:.::=._-...;
..~
c._~
• The suction height on this pump is -1.5 m. Suction o--""--- 0

performance may drop if the pump head's valve seat

dries up.
Fundion for reUeving
residual pressure and
residual sodium
hypochlorite
6-4 Hose Piping When Injecting Avoid piping that allows gas to accumulate.
. If such piping is unavoidable, install a gas
Sodium Hypochlorite on the release valve asshown above.

CL Type y
To tank
6-4-1 Piping request
I IMPORTANT I 6-4-3 Attaching the anti siphonal check
valve
Use push-in piping (installing below the tank posi-
tion). This makes it harder for gas lock and other IMPORTANT
trouble to occur. A black check cap is
Make the piping (hose) as short as possible. This screwed onto the nozzle
reduces the amount of gas that occurs and accumu- tip. Make sure that this part
lates in the piping, and makes it harder for gas lock is not loose. Be sure to use
to occur. the valve with the check
cap attached .
• Do not lay piping above pathways. Also, prevent
chemicals from splashing personnel if hoses are
damaged.
6-5 Piping on Boiler Specification
IMPORTANT
Models
6-5-1 Discharge side Limit the number of tube removals and re-attach-
ments to five times. When the push-one joint is used
(1) A 2 m nylon tube is provided for discharge. Install beyond this limit, lightly pull the tube upwards with
the chemical pump as close as possible to the the tube inserted to fully make sure that it is fixed in
injection point, and cut off any surplus hose. place. (Confirm this also each time the joint is used
(2) Attach the tube as follows. when it is used for less number of times.) If the tube
appears to become disconnected, the claw on the
1. Cutting the tube joint might be damaged. Replace the joint.
Cut the tube vertically along the axial direction Use the provided tube. Other tubes may damage the
using a sharp knife.
joint.
V Knire

~·E~
Tube

2. Inserting the tube

Insert the tube straight against the body of the
push-one joint fitting until its tip touches the
innermost side. Lightly pull the tube to make sure
that the tube does not become disconnected.
• When attaching or removing the tube, be sure that
the inside of the piping is in a non-pressurized state.
, -\!:
We recommend installing a maintenance valve (boil-
er specification only) capable of releasing the pres-
sure of the discharge piping by one-touch operation
during maintenance.

Main piping . /

3. Removing/re-attaching the tube

Pull the tube away straight without twisting it
with the release sleeve pressed evenly against
the body with both fingers. When re-attaching
the tube, repeat step .(2) above after cutting the Maintenance valve ~l~~i===~==~
damaged section on the tip of the tube.
Pump side air release
If you find it difficult to remove the tUbe, the claw
on the fitting might be biting deeply into the
tube. If this happens, firmly press down the Metering pump
release sleeve using a spanner or other tool

-7-
 6-5-2 Straight check valve for boilers
IMPORTANT
The straight check valve for boilers is exclusively for
connection by a nylon tl,lbe. • The self-suction height of this pump is -0.5 m, so the
pump sometimes cannot suck in fluids if the fluid
(1) Attachment method
level is low.
R112 Screw in
Strainer check valve for boilers • This model differs from general metering pumps.
Discharge side Note that the front of the pump head is the discharge
Nylon tube,
Chemical injection side piping side, and the top of the pump head is the air release
side.
Metering pump

(2) The straight check valve for boilers is already

threaded for a R1/2 male screw. Joint the Rc1/2
screw to the injection point. • Use push-in piping (when installed on the floor) and
make the hose as short as possible. This reduces
(3) To attach the nylon tube, fix the main unit in place,
the amount of gas that occurs and accumuiates in
return the nut counterclockwise by about one half
the piping, and makes it harder for gas lock to occur.
turn, and make sure that the nut is loose. Next,
firmly insert the tube until its tip is contacting the • Do not lay piping above pathways. Also, prevent
groove on the innermost side of the main unit, and chemicals from splashing personnel
, if hoses are
tighten the nut as far as possible in this state by damaged.
manually turning it. Finally, tighten it a few turns
• We recommend providing a washing l'I(ater line in't'he
using a monkey wrench or spanner:'
piping.
To tank

Tube insertion t
direction t t To injecHon point -~J----t-"'''''
Nut Sleeve Body Assembled state

)(:3--- From dea n water supply

From chemical tank

Discharge side
Material
Body: SUS304
O-ring: EPDM 6-6-2 Examples of recommended piping
(1) Suction side
IMPORTANT I.. ,-----..;,
.- ' ~ ..
~: ~.f-1.~
. ................- Cloth
: : ; _.' i(c) To injection point
Firmly make the connection between the nylon tube I
,,
I ~ •

and check valve, and check valve and injection port.

The check valve cannot be used as it may corrode
---=- ::
Cb) .o. ": , "0-- Ca>
Gas release pi~
Wate"

depending on the chemical used.' When using spe- Drain

,. ....

Chemical tank ~::••~~~!O:o:Ji~J§

cial chemicals, consult your supplying agent sepa- h ••
rately for details.

(a) If dilution is possible using only underground water co.'1taining iron such as
in mountainous distrids. for example. measures for preventing the entry of
6-6 Piping on Model wl Automatic slurry into the piping are required.

Air Release (b) Take measures to fully use the entire conlen1 in as short a period as
possible (in particular, about 101020 days in summer). .

6-6-1 Piping request (e; h is also importan1 thal corrosion is not caused in the surrounding
environment. In this case. 1reat ga~ containing available chlorine by water Of
with a cloth containing reducing agent.
Be sure to pipe the air release hose, and return the tip
of the hose to the chemical tank.

-8-
(2) Discharge side
7 Electrical Wiring
,-----,
GElS release valve ... J '",; •
X..----==..:;=:::....:::.:.:..-----O;f~: ,-~
:
, 7-1 Connecting the Power Supply
, __ "' , I

and Ground Leads (connec-

.............,
, tions common to all PZD types)
,,,
,,
,,,
,,, Avoid piping that allows gas to accumulate. If
such piping is unavoidable, Install a gas
1& WARNING I
, • Do not operate the pump with wet hands. Doing so
,, release valve as shown above.
might cause an electric shock.
Val\t6 for reducing residual pressure and residu:=1 sodium
hypochlorile. • Do not turn tile power ON during electrical wiring.
Sufficiently dilute or chemically break down and lreat, and Attach a "Work In Progress" label to the power
then dump to prevent discharge of unlrealed chemicals.
switCh.

6-6-3 Attaching the anti siphonal check Do not disassemble the main unit or circuits.
valve
I IMPORTANT (1) The AC power connection is a 3-pin separate type
connector. (including ground)
• A black check cap is screwed onto the nozzle tip. Use 2mm' round tough-rubber sheath cable 'as the
Make sure that this part is not loose. Be sure to use cable. (Use YCTF-4C, and cut one cable.)
the valve with the check cap attached.

IMPORTANT
- - - Check cap
• The cable gland can accommodate tough-rubber
sheath cable of 0.0. 5 to 10 mm.
• Be sure'to use a commercial power supply. (power
000 Grip supply provided by power company or equivalent
power supply).

~~ X)
."",
Hose nut
• Unusable Power Supplies
1. Power supply provided with an AC power regulator
2. Power supply on inverter output
:X
(2) Follow the procedure below to wire the electrical
6-6-4 Installing onto a TACMINA tank wiring.
(when installed on the floor) 1. Loosen tile four screws from the rear of the cir-
Air release hose Relief valve
cuit box, and open the cover.
Installation of this valve is recommended for safely.
2. Draw out the separate type connector.
r.=~===;)

Use optional suction valve.

3. Strip back the outer sheathing from the core

I IMPORTANT lead by about 10 mm.
4. Insert the lead into the hole on the connector,
• Install the pump as close as possible to the chemical and tighten firmly with a regular screwdriver.
tank.
5. Lightly pull to make sure that the lead does not
become disconnected.
-9-
 6. Put the connector back to its original position,
and fasten the cover with screws. NOTE
Power supply
A circuit protector (GP) is ideal as an overcurrent
100 to 240 VAC
protective device on this pump from the point of view
G~D ~ of operating time and interrupted current characteris-
~ tics.
The circuit protector indicated in 7-3 Recommended
Protective Devices can be used as a switch for the
power supply. This helps simplify wiring.
From the point of view of characteristics, a thermal
relay for a motor is inappropriate for protecting this
pump.

7-2 Input Signal Leads (signal

2iTIm' round tough-rubber input model)
sheath cable

(3) Wiring method (typical wiring example)

• Standalone operation
1Lt. CAUTION
Install signal leads away from heavy current lines
ELB GP
(power line, etc.) or heavy current circuits. If you fail
Powersupply -o~11 ~.O----I21----l
10010 240VAG-<>r--..~ to do this, the signal lead is more likely to be influ-
enced by induction noise, which will cause malfunc-
E""1 tion or damage.
GND =
• pZOPtype
Operation interlocked with a transfer pump r;---11a---~--==-----1"Contact resistance· >
I o-vo ge I 150 mil or less
NFB . MC1 TH Transfer I contact I
I '---_ I 2<OTe shielded lead:

~ t=tT1m~pump I Pulse transmitting flow I

-...<>---0,
!A!'
V
. P I meter i-' Wiring0.5 mm' or more
distance:

E
:
1
~.
r-:--
*1 *2
-'+--
-I:L - -;-''i-Too;--o---=':'''-:-'
I
~morJess
E--;t. GP MG2 .= IL.. '--0
.J='~
----
1I r- --~-+}. ---<:>----'''''''~
I OL-
I
I .
~~ ~ Note: In case of TACMINA
flow meter, *1=Red. ,
GND = . *2=Black, *3=White :
I
• PZDMtype I
r,;----------, t
I Measuring I
I
II
I • t ID J.._.J
ELB: I Setting --- To Sig :
NFB:
MC112:
~~~~_§>:2:~C~~
TH:
CP. The signal connections on this pump are made by an
CS1i2:
x· 8-pin separation type connector, and. the power line
Pl;
used is a multi-core round tough-rubber sheath cable.
Though the size of the .power line varies according to
the number of signal lines used, select a power line
that conforms to the following:
IMPORTANT
Size 0.5 mm' or more
• Do not take the power from the same terminal as the
induction motor of the transfer pump, for example. 0.0.5 to 10 mm

High voltage may be generated when the power is For details on .how to connect the power line, see "7-1
cut OFF, resulting in malfunction. Connecting the Power Supply and Ground Leads."

~--~---
I

>-

lCOMO~OCOM
0.
0-

8 ®'~ ®
:J
(f)

- + -
:-----------~----,

I
:
*input
For analog + :
:
1 -------- ,

-10-
7-2-1 External stop input
Pump ON/OFF can be controlled by external signals from an interlock or level switch.

Pump operation is stop ped for the duration that terminals (5) and (8) (no-voltage contacts) are short-circuited or (5)+
and (8)- (open oollecto r) are input.

I IMPORTANT I
• About the signal inpu t (SIGNAL IN) terminal

a) When inputting a no-voltage contact signal 10 the PZDP pump

Input the no-volta ge contact pulse from a pulse transmitting flow meter, for example, to terminal Nos. (4) and (8).
Attention need not be paid to polarity at this time. Use a pulse signal that.demonstrates little chattering. This
input is not suitabl e to general control relay oontacts.
b) When inputting an open collector (drain) to the PZDP pump
On open oollector and open drain semiconductor oontacts, the direction of the current is determined due to the
characteristics of t he semiconductor devices. Connect the collector (drain) to terminal No. (4) and the emitter
(source) to termin al No. (8).
c) When inputting a current signal to the PZDP pump
Connect the signa I lead (4 to 20 mA DC) so that the + lead is connected to (4) and -lead is connected to (8).
• For details on signal specifications, see "14-5 Signal Specifications."

7-3 Recomme nded Protective Devices

(1) Circuit protector
(This protects the m ain power supply when this pump malfunctions.)

0-31/61/12 model 0-32/52 model

Mitsubishi Electric Corporation CP-30-BA2P1-M3A CP30-BA2P1-M5A
Fuii Electric Co., Ltd. CP32D/3 CP32D/5
Matsushita Electri c Works, Ltd. BAC201305 BAC201505

(2) Arrester

Use an arrester that is matched to the power supply in use. The following table shows recommended arresters for
a 100 V and 200 V power supply.

Manufa cturer

M-System Co., Ltd.

(3) Line filter, shielded t ransformer

Manufa cturer Model

TDKCofl oration Noise filter 2MB2202- t 1
AIHARA ELECTRIC CO., LTD. Shielded transformer SPB-300E

(4) EMC filter

Manufa clurer Model

TDK Corporation ZAC2205-00U

-11-
 8 Op.eration 8-2-1 Air release procedure
(PZDD-31/61/12-VECNFC/CL)
(1) Insert the air release hose (dia. 4 mm x dia. 6 mm)
1& WARNING I (provided) into the tip of the air release valve mak-
ing sure that it is inserted as far as possible down
• When handling chemicals, be sure to use protective to its base.
apparatus (rubber gloves, face mask, protective gog-
gles, chemical-resistant work'dothes, etc.) matched Return. the other end of the hose to the chemical
to the chemicals you are using. tank, for example.
Air release valve
• When the pump is connected via a valve, do not
operate the pump with the valve closed. Doing so
might cause high pressure inside the pump or the
discharge piping, causing fluid to spray out or equip-
ment'to{malfunction.

I IMPORTANT 1
Air release hose
• If the control panel is splashed with chemicals,
immediately wash the chemicals off the control panel
(2) (In the case of the signal input model) Lift up the
with clean water. If the control panel is left as it is,
dial cover at the rear of the solenoid box to
chemical might enter inside the circuits and cause
remove, and set the scale on the stroke length
them to malfunction if the chemicals is a highly pene-
adjusting dial to 100%.
trating type.
(3) Turn the pump ON, set the stroke number to 300
8-1 Preparing for Operation spm (100% or maximum discharge .v()lume), and
press the START button.
Check the following as preparations for operation:
(1) Make·;sure that-there' are· sufficient"chemicals' NOTE
remaiijing in the chemical tank. Replenish the
"chemiilal tank if necessary. • The default discharge volume is 300 spm.
(2) Ched(the pl"ping line for any disconnections, fluid • When the pump discharge
leakages 'ca'used by damage to piping, and block- volume has been changed,
"''-:-'
age~. __ simultaneously press the ~
(3) Make sure that the valves on the suction and dis- and ttl keys. This oper-
charge piping are open. ates the pump at 300 spm to
quickly release air.
(4) Make sure that the pump is connected correctly to
the specified power supply.
(5) Inspect the electrical wiring for any wrong connec- (4) Turn the air release valve about 1 to 1.5 turns
tions and for the danger of short circuits and elec- counterclockwise while operating the pump.
trical leakage.
Any residual air in the suction side ".hose
-.'
or pump
.' ."
head is discharged from the air release valve, and
8-2 Releasing Air' the pump head is filled with chemic~1. Tighten the

1& WARNING I air release valve as chemical is forced out during

this operation.
• During air release, chemicals spray forcefully from
the tip of the air release valve. Be sure to attach the 8-2-2 Air release procedure (PZDD-32/52
air release hose and return chemicals to the tank. 'model)
I IMPORTANT I (1) Relieve pressure from the dis'charge piping.
(2) Adjust the scale on the stroke length adjusting dial
• When the pump is used for the first time, or when the
on the rear of the solenoid box to 100%.
chemical tank has been replaced, be sure to release
air before starting pump operation. (3) Turn the pump ON, set the stroke number to 300

NOTE I spm (100% or maximum discharge volume), and

press the START button.
The pump can be operated at 300 spm by simulta-
• The PZDq-32/52 is not provided with an air release
neously pressing the ~ and ttJ keys in this step.
function.
-12-
8-2-3 Air release procedure (PZDD- Signal input model
31/61/12-FTC, GTC) Display during setup of proportional
band and shift amount
(1) Turn the pump OFF, and then relieve the pressure ---+----r----,1 setup
....
Displayed in ratio
mode
Operation lamp
from the discharge piping.
(2) Turn the air release cock at the bottom right of the Stop indicator Displayed in stroke
number setup
pump head counterclockwise to slightly loosen the Signal input display mode
cock. Operate the hose pump (provided) with it Key lock display
Displayed in
held tightly against the cock to suck chemicals up Mode display
discharge volume
to the pump head. setup mode

8·3-1 Adjusting the stroke length on

PZDD·32/52 models and signal
input model
On the PZOO-32/52 models, the stroke length of [he
diaphragm can be adjusted within the range 20% (or 50%) to
100% by turning the stroke length adjusting dial on the rear
of the solenoid box.
If the stroke length adjusting dial is adjusted while the pump
IMPORTANT has stopped, the stroke scale may move out of position dur-
ing pump operation. If this happens, fine-adjust again.
Take care not to excessively loosen the air release
cock. If it becomes disconnected, the packing may
be damaged. IMPORTANT

The description at the item for adjusting the dis'charge vol-

(3) Turn the pump ON, set the stroke number to 300 ume assumes a stroke length of 100%. If the stroke length
spm (100% or maximum discharge volume), and has been changed, reduce the maximum discharge volume
press the START button. and the discharge volume per stroke by the same ratio.
When adjusting the discharge volume, mainly adjust by the
stroke number, and adjust by the stroke length only as an
8-2-4 Chemicals are not sucked up even auxiliary measure (e.g. for fine adjustment). As far as pos-
by releasing air sible, operate the pump at a stroke length of 100%.
Dirt sometimes bites into the valve seat (part where the Do not set the stroke length within the range 0 to 20% (or
check ball forms a seal) on the discharge or suction 50%).
sides. Turn the pump OFF, remove the joint, and wash On the standard model, the PL lamp lights (blinks) green
the check ball and valve seat with clean water. Next, fit when the pump is turned ON. On the signal input model,
the check ball and valve seat into the pump head again the PL lamp lights (blinks) green when the pump is operat-
in a wet state making sure not to mistake the discharge ing.
and suction sides.
8-4 Setting the Discharge V"Jume
8-3 Control Panel (manual mode on standard
• Standard model model and signal input model)
The discharge volume on this pump can be set in one of
Displayed at max. discharge volume setting
three ways: by stroke number (1 to 300 spm), ralio (1 to
Display
",---f-----r-----,V' Displayed
ratio setup
in 100%). and discharge volume (0.1 to maximum discharge
mode volume mLlmin).
Displayed in

Stop indicator
stroke number
setup mode I IMPORTANT
Displayed in In descriptions from here on, I<eys having two or more
discharge volume functions are indicated by the name of the required func-
L....~--+--~-....,:,-."J setup mode tion.
STOP/START key
MODElSETlRESET key
(Example)
To operate the pump ...... START key (START/STOP key)
To apply a selting value .. SET key (MOOEISET/RST key)
-13-
Basic Method of Use (When using the pump in other modes, read the pages following this page.)
Setting the Discharge Volume
(stroke number setup mode)

Pilot lamp (green: standard model)

Operation lamp (red: signal input model) Displayed in
stroke number setup mode

-"-I I-I • The following description

is for the standard model,
:' 1_1.1_1 however the manual
mode on the signal input
model is the same.

;t---+-UP key

STOP/START key
MODE/SET/RESET key

8-4-1 Setting the discharge volume (stroke number setup mode)

This is the default setup mode.
(1) Check the maximum discharge volume of the pump.
(2) Calculate the stroke number to be set from the required discharge volume.
'I . b . () required discharge voiume (mUmin)
Stro <e num er setting spm = x 300 (spm)
" " ", " maximurn·dischargevolumeof pump (mUmin) , ..
(3) Chiick'the pump operating mode,
. <,~r.:'.
,....----------, • "spm" is displayed on the right side of the screen in the stroke number setup
:- r. rl
_I W I_I
.pm mode.
• "STP" is displayed if the pump has stopped.
(4) If the pump is ih another mode, press the ISTopl key to stop pump operation.
(5) Press the IMODEI key several times to set the "spm" unit display.
STP
-nn
3ww spm

(6) Press the I!J ttJ keys to change to the stroke number calculated in step (2).

Ic'n
I _II-t. spm

(7) The new stroke number setting is stored to memory.

(8) Press the I~;~I key to start pump operation.

NOTE

• The setting value can be also be changed during pump operation by pressing the 00 [!] keys.
• To ensure a more accurate discharge volume, operate the pump for one minute not at the "maximum discharge
volume of the pump" as indicated in the specifications but at 300 spm in an actual piping state, and calculate
based upon the discharge volume (or the volume sucked in by the pump).
--7 See [Calibration) under "8-4-5 Discharge volume setup mode" on page 16,
-14-
8-4-2 Setup modes
Power ON] [Overall Flow of Operations]

f Stroke number setup mode I

--+
STP

:1 11 .-.
The stroke can be adjusted within the range 1 to 300 spa
using the ~ ffi keys.
I NOTE
I
When the power is turned ON, the previously active
_II_IIJ 'PO

• The stroke can also be adjusted during operation. mode and operation state are held in memory.
, The mode can be changed only when pump opera-
IMODEl
IRatio setup mode I tion is stopped ("STP" is displayed).
. If no operation is performed for five seconds in the
STP
The ratio can be adjusted within the range 1 to 100% using
max. discharge volume, frequency-division ratio,
11-1 '-I
11_1 U
~

the ~ ttJ keys. pulse multiplication, proportional band, and shift

• The ratio can also be adjusted during operation. amount setup screens, operation is canceled, and
the setup screen for each mode returns to its
IMODE I default. -.
IDischarge volume ~
setup mode MODE
I Setting the Max. discharge
volume.
[MODEl Calibration
STP Press for 1 sec. STP. PA Press for 1 sec. ST.

:In ..
_, 1_1,1_1 ...... IMODEl : ..: 11
_10.1_1 ""-_ [MODEl
CRl
The discharge volume can be
adjusted within the range 0.1
The Max. discharge volume
can be adjusted within the
I START I
Operation stops after 300 cycles.
mUmin to the Max. discharge range 0.1 to 999.9 mUmin
volume using the ~ [f] keys. using Ihe ~ [f] keys.
If Standard
model 1 ( Pulse signal input model )

IMODE I /MODEI

I Frequency-division mOdel Setting the frequency-drvision ratio.

STP I
( MODE Press for 1 sec. ST'
rm
OIV
I
I IMODE I IS
DlV

IMDDEI The frequency-division ratio can be adjusted within

the range 1/1 to 1/9999 using the ~ [tJ I,eys.
! Multiplication mode I Setting the pulse multiplication.
STP I
(MODE Press for 1 sec.
ImI I IMODE I Cl
I 0
IMODEl MUL MVL
U The pulse multiplication can be adjusted within the
( Analog signal input mOdel) range 1to 9999 using the ~ [f] keys. "

IMODE I Setting the proportional band. Setting the shift amount.

STP
I MODE IPress for 1 sec.
STP •
.. I
STP S
.. IMODE/
LI_
ANG
C'O 11-11'
, LIL'
ANG
'MODE

ANG
'-1
I_I

IMODEII The proportional band can be The shift amount can be adjusted
adjusted within the range -99910 within the range -100 to + 100%
+ggg% using Ihe ~ [f] keys. using Ihe ~ [f] keys.

I Test operation I1 Air release operation!

( During operation) Can be pressed in any mode.

The pump operates at 300 spm (100%) for the duration that
the ~ and [f] keys are pressed simultaneousty.

8-4-3 Number of strokes setup mode (2) Change the stroke number (spm)by the [IJ ~
keys. I':S=Tp:---------..
(1) Press the IMODEI key to set the "spm" unit display.
(This is the default mode.) I':S::::Tp:---------., ISO s~
If the pump is operating,
first press the !STOP) key to 300 s~ (3) Press the ISTARTI key to start pump operation.
stop pump operation.
-15--
8-4-4 Ratio setup mode (2) Change the ratio (%) by the ~ [tJ keys.
In this mode, the stroke number are set as a ratio (%)
taking the maximum stroke number (300 spm) as 100%.
. (1) Press the IMoDEI key to set the "spm" unit display.
[~ SO·) ~~
If the pump is operating, ,.s-TP--------,
(3) Press the ISTARTI key to start pump operation.
first press the ISTOpl key Inn
to stop pump operation. IUU

8-4-5 Discharge volume setup mode

This mode is for directly setting the required discharge volume.

In this mode, first measure the discharge volume under the piping conditions (300 spm) in use, and store the maxi-
mum discliarge volume to memory. (This is "calibration.") From here on, if the required discharge volume is set, the
pump operiltes at a converted speed.

I IMPORTANT I
• The correct discharge volume is set by measuring the maximum dis.charge volume under actual piping conditions,
and storing this value to memory.
[Calibration]
(1) Install the pump and piping matched to actual piping conditions, and set the pump ready for operation.
(2) Pour the chemical to be actually used into a weighing utensil such as a graduated cylinder capable of measuring the maxi-
mum discharge volume for one minute of pump operation.
(3) Insert the pump suction piping into the graduated cylinder, and release air.
• Providing measurement piping on the chemical tank comes in useful.
(4) On 32152 models, set the slrolle length to the actually used setting. After setting the maximum' discharge volum~, do not
change the stroke length.
(5) Press'!~'e"IMOOEI key several times to set the ·spm" unit display. If the pump is operating, first press the ISTopl key to stop·
pump 6'peration. STP

(6) Holding the IMODEI key down for one second longer displays the maximum discharge volume setting screen".
Holding the IMODEI key down for a further one second, sets the pump to the calibration mode.
IMODE I IMODE I
S11' Press for
~\ I,
Press for 511'
[RL
STP
1 sec.
:/ nn'- 1 sec.
3D.OmUmo U.U.,u"..
I -;- \

(7) Note down the fluid level of the graduated cylinder.

(8) Pressing the ISTART] key operates the pump for one minute (300. cycles) after which pump operation stops. During pump
operation,"CAL" blinks.
(9) Check the fluid level of the graduated cylinder, and measure the drop in chemical level.
(10) Press the IMODEI key to redisplay the maximum discharge volume setting screen.
I MODE I r=-----
r11'3D.O~1~ [STP [AL I
(11) Set to the value calculated in step (9) by the ~ I1J keys.
(12) Press the IMODEI key. This redisplays the discharge volume setting screen.

NOTE
• When the discharge volume setting screen is redisplayed, the discharge volume setting value will not appear
changed. However, the actual stroke number setting of the pump has been changed.
(13) The discharge volume can be set by the 00 ttl keys.
(14)Turn the power OFF, and restore the piping.
-16-
[Setting the discharge volume] • Use this item after performing calibration.
(1) Press the IMODEI key to set the "mL/min" unit display. If the pump is operating, first press the ISTopl key to stop
pump operation.
STP

30.0 mUm;.

(2) Set the required discharge volume by the ~ ~ keys.

(3) Press the jSTARTJ key to start pump operation.

IMPORTANT

Use this mode after performing calibration.

NOTE
The discharge volume setting value cannot exceed the maximum discharge volume setting value that has been
entered after entering the calibration mode.

8-5 Setup on the Signal Input Model

Setup in the manual mode is the same as that for a "standard model."

8-5-1 Setting the frequency-division mode (pulse signal input model)

Press the IMODEI key until the mode display changes to "DIV".
If the pump is operating (or is in the middle of automatic operation), press the ISTOPI key to stop pump operation.

STP Default of the pulse frequency-division is "1".

I (When the setting is "1", the dividing ratio is 1/1.)

"DIV" is dispiayed at the bottom of the screen.
DIV Holding down the MODE key for at least 1 second with the pump stopped enters the dividing ratio
t. IMODE I setup screen

., f-
STP "
The current value starts blinking.
-, \ "'
DIV I I Press the UP, DOWN key to set the dividing ratio within the range 1/1 to 1/9999. (In this setup, set the
denominator of the dividing ratio.)

Syp .... The setting value is displayed but not yet determined.

,
DIY 'I
15:- \
(The example in this screen is 1/15.)

Press the MODE key to determine the setting value.

(To cancel the setting value, do not operate the key for five seconds,) '.' Jo:'

The stop state in the frequency-division mode is returned to.

This completes the setting, and the display stops blinking and stays lit.

Press the START key to start pump operation.

STP goes out and pump operation starts.

The pump starts to operate according to external signals .

• Settings cannot be changed during pump operation, To change a setting, first stop pump operation .
• After setting the above, fine-adjust the discharge volume using the stroke adjustment dial matched to the calculated
dividing ratio value.

-17-
 8-5-2 Setting the multiplication mode (pulse signal input model)
Press the IMOCEI key until the mode display changes to "MUL".
If the pump is operating (or is in the middle of automatic operation), press the ISTopl key to stop pump operation.
STP Default of the mLiltiplicaticn is "1".
"MUL" is displayed at the bottom of the screen.
1
STP
. MUL

,
, , .., I
I-
MaCE]
Holding down the MODE key for at least 1 second with the pump stopped enters the multiplication setup screen.

The present value starts to blink.

, ·1
MUl' /I \ Press the UP, DOWN key to set the multiplication within the range 1 to 9999.
'¥ , ,
STP The selling value is displayed but not yet detennined.

.8'I I--
,
,
MUL ~~~ \ Press the MODE key to detennine the setting value.
~ :~, IMOOE I (To cancel the setting value, do not operate Ule key for fIVe seconds.)
After the setting value is detennined, the multiplication stop mode is returned to.
STP

MUL
'8 The selling is completed, and the dioplay stops blinking and stays lit.

~
ISTOP I Press the START key 10 start pump operation.
START
STP goes out, and pump operation starts.

MUL
8 The pump starts to operate according to external signals.

• Settings cannot be changed during pump operation. To change a setting, first stop pump operation.
S After selling the above, fine-adjust the discharge volume using the stroke adjustment dial matched to the calculated multiplication value.

8-5-3 Setting the analog input mode (analog signal input model)
Press thee !MOOE! key until the mode display changes to "ANG".
If the P!!f!lP is operating (or is in the middle of automatic operation), press thelsTOpl' key to stop pump operation.
',~(.,..-. ,"'~:
.~"
-~ - . . "ANG' is displayed at the bollom of the screen. '."

sY-'20
ANG

STP P_,
.irJo':' Holding down the MODE key for at least 1 'second with the pump stopped enters the proportional band setup
IMODE I screen. (default: 100%)
This is the proportional band setup screen. The presenl value is blinking, and ·P" is displayed al the top left.

STP P,
.
ANG',.,

~n'%
Press the UP, DOWN key to set the proportional band within the range -999 to 999%.

The selling value is displayed but nol yet detennined.

. ',OU:
ANG. ,."\ Press the MODE key to detennine the setting value.

STP ,S
'f\ ., (To cancel the setting value, do nol operate the key for five seconds.)
After detemnining the setting.value, the shift amount setup screen is entered. (default: 0%)

- ,,-...O~
.
.When the·proportional-band selting value is determined,. the ·P" at the top left disappears, and an ;S" is displayed in
ANG ' :_", .. ' '.. its place.,This'indicates.the.shiftamount setup screen;.·

roTP s \ " Press the UP, DOWN key to set the shift amounl within the range -100 to 100%.

;'50:
ANG"I'
The setting value is displayed but not yet detennined.

~
Press the MODE key to determine the setting value.
(To cancellhe setting value, do not operate the key for five seconds.)

si:t-20
ANG
The stop slate in the analog mode is returned tc.·

Press the START key to start pump operation.

•
26Y·pm
I STOP
START
I The current number of strokes is displayed.

ANG

• Settings cannot be changed during pump operation. To change a setting, first stop pump operation.
S The current analog input Value (%) is displayed by pressing the I*J or ttJ key dUring a pump stoppage.

S Set a minus (-) value to set a decrease in the proportional band selting.

-18-
 8-5-4 Key lock
9 Maintenance and
On the signal input model, the keys can be locked to protect
the selting values. Inspection
The STOP/START key can be operated while the keys are
loclled.
(2) Press the STOP key to stop pump operation. 1.Lt. WARNING I
1 "STP" is displayed, and
',5
ST'
Do not turn the power ON during maintenance and inspec-
[STOP I pump operation stops.
[
,--"O~N _
51""'1
tion. Attach a "Work In Progress" label to the power switch.

(3) Press and hold the MODE and UP keys down for at least Do not perform maintenance and inspection with wet

ST' _

= IS
I.
two seconds within 1 second.
("coEI This activates the key lock,
and sets the setup keys
hands. Doing so might cause an electric shock.
Before loosening or removing the discharge hose or piping
connections during inspection, first relieve the pressure
[
L--"""-_ _--'
-
;_o~.....
«mol1l
offline. from the discharge piping and drain the chemicals. When
(4) Press the START key to start operation. ..... performing' inspection;cbe.sure:to 'use' protective apparatus

[ mJ
~.
'.5 I
Pump operation starts.
1STOP 1
S'''''1
(rubber gloves. face mask. protective goggles, chemical-
resistant work clothes. etc.) matched to the chemicals you
are using.
(5) To cancel the key lock. stop pump operation, and hold down Before disassembling connecting parts, reiieve the pres-
the MODE and UP keys down for at least one second. sure from the discharge piping, drain chemicals at connect-
S" ',5 1 1"":""1
ltl
This cancels the key lock,
and sets the setup keys
ing parts, and clean.
[
On;~ online.
Remarks: IMPORTANT
• While the key lock is active. only start/stop of pump opera-
tion and cancellation of the key lock are possible. Other Inspect the inside of the tank, joints, and other parts at
operations are not possible. least once every three months. When the pump is being
operated 24 hours per day, inspect about once every
8-6 Stopping Operation for an month.

Extended Period We recommend retaining spare consumables (diaphragms,

.ball stoppers,.check balls,. etc.) so.thaLparts can be
(1) Suck clean water or cleaning solution into the pump for
replaced or repaired easily at any time.
about 30 minutes, and discharge to clean the inside of
the pump head.
(2) After sufficiently cleaning the inside of the pump head. 9-1 Inspection during Operation
completely turn the power OFF.
(daily inspection)
(3) Cover the pump with the protective cover to protect first
from accumulating on the pump and protect the pump (1) Check the remaining chemicals in the chemical tank.
from corrosive atmospheres. Replenish the chemical tank if necessary.
Pay particular attention to the remaining amount of
chemicals in the chemical tank when using the pump for
8-7 Preparations for Restarting chemicals or processes that will be compromised by
Operation entry of air.
(1) Make sure that there are sufficient chemicals in the (2) If chemicals are leaking from
chemical tank: Replenish the chemical tank if necessary. the hole at the bollom of the
(2) Check the inside of the chemical tank for accumulated solenoid box. immediately
sediment or any other abnormalities such as clouding. If inspect the pump as the
the quality of the chemicals has deteriorated, clean the diaphragm might be broken.
inside of the tank, and completely replace with new
chemicals.
(3) Check the piping line for any disconnections. fluid leak-
ages caused by damage to piping, and blockages.
(4) Make sure that the valves on the suction and discharge
(3) Check joints and other connections for chemical leakage.
piping are open.
If chemicals are leaking, tighten the leaking part. If this
(5) Make sure that the pump is connected correctly to the does not stop the chemical leak, inspect the a-rings
specified power supply. installed at each part, and replace any defective a-rings .
.(6) Inspect the electrical wiring for any wrong connections
(4) Make sure that the needle on the pressure gauge for
and for the danger of short circuits and electricalleallage.
measuring the pump's discharge pressure is at the cor-
(7) In particular. inspect the check balls and valve seats, and rect position.
make sure that they are free of dirt.
-19-
9-2 Replacing the Valve Seat and
Check Ball
IMPORTANT
(1) When removing and re-attaching the upper and
• Attach O-rings, ball stoppers, and check balls make
sure that they face the right way. lower sections, take care not to mistake the upper
• Prepare the "Parts Kit" that includes diaphragms, and lower joints.
valve seats, and other consumables, and the valve (2) Check the O-rings and check balls for scratches, or
seat set,that includes valve seat parts. the valve seats for scratches or adhesion of dirt.

PZDD"31/61/12 model
V~C, VFC type PZDD-31 model CL type
~~~:(> . Boiler specification

Hose nut
Hose nut

Retaining ring
Retaining ring

Hose joint

Ball stopper
t!i-'_.,". 8all stopper
Hose joint

Spacer
Ball stopper
0 - - Cheol< ball
er--
0--- Check ball
Valve seat
0 - - Check ball
er-- Vatve seat er-- Valve s...eat

Check ball---<l
~ Ball stopper er-0---
Ball stopper
Check ball
t3-- Ball stopper
0 - - - Check ball
0 - - Valve seat
"c ~Valveseat CP--Valve seat
O-ring~ ~O-ring ~O-ring

Air release joint

":-:"~-5~t;~~Air ~lease joint. .~

Cro-~'!(ecessed
trusS':.screw
(head'boll)

BaJlstopper
O-ring
er--
0 - - Check ball
Valve seat
~Ball stopper
~-Ball stopper- o-Checkball

E
0 - - Check ball valveseat
~vatvesea1 Spac;er
t:3--- Ban stopper
er--
0 - - Cheol< ball
Valve ~~~~ . I
O-ring

Hose joim Hose joint

Retaining ring Retaining ring _

Hose nut Hose nut

VEC, VFC, boiler specification CL type

CL type Lower section joint
Lower section joint
* The shape of parts differ in the case of the FTC and
6TC.

-20-
 PZDD-32/52 model ARPZDD-31/61/12
VEC, VFC type CL type

S-Hosenu1

b--. iIJiO-- Hose nut

i--
Retaining ring

_ _ _ Air release joint

Hose joint

5-- Case (for duckbill valve)

~ 8ell stopper a--- DuckbiD valve
o-Checkbell
® - - - Vatveseat
@ - - Valve seat
e--- Spacer
6- O-ring
0-- Check ball
@ - - Valve seat
B-- Guide ring
0- O-ring

Cross-recessed truss s c r e w @
(4 p·ce.) (head bO. 11) .. -~ Phd
"" / ~~ ump ea

~ '" ~
~~ ~
IO_ring 0-

Lo..
O-ring

Washer

~ Ball stopper
~
~
~
.,

r!I Valve seat ~

Check ball
C~mpr7'sion
cod spnng
U Ball .topper
0 - - Check ball
@ - - Valve seat
B-- Ball stopper

t
0 - - Check ball Ball stopper 0 - - Check ball

t-
@ - - Vatve seat Hose joint 0 - - Valve seat
(discharge side joint)
- Hosejoint
Ho.., joint , Retaining ring .' (suction r.ide joint)
Hose nut
@-- Retaining ring
cb· _. Retaining ring

• Hose nut
I-Hosenul

• The shape of parts differ in the case of the FTC and

STC.

9-3 Replacing the Pump Head 9-4 Replacing the Diaphragm

(1) Remove the four head bolts, and remove the pump (including the protective
head together with the joints. diaphragm) •,
(1) Remove the pump head by following the descrip-
IMPORTANT
tion in 9-3.
When fixing the pump head using the head bolts, (2) When the pump head is removed, the diaphragm
tighten the bolts in the order shown below a little at a can be accessed.
time using even force. For example, tightening will be
uneven if the bolts are tightened in the order 1, 3, 2, Remove the diaphragm by gripping its outer
and 4. This might cause chemicals to leak from the periphery and turning counterclockwise.
pump head.

-21-
 PZDD-31/61/12 model
ARPZDD-31/61/12 model

Body

Protective diaphragm

~
~spacer
Peripheral ring section (body side)

PZDD-32152 model

Body

Auxiliary ring
Protective d~~,ap~ragm
Pump head ;\ ,

~) Peripheral ring section (body side)

(3) When the :auxiliary ring is removed, the protective PZDD-31/61/12 model
diaphragm can be accessed. Grip the spacer to
draw out and inspect.
(The protective diaphragm and spacer are com-
bined as.shown in the figure.)

I IMPORTANT
• Replace the protective diaphragm at the same time PZDD-32/52 model'
that you replace the diaphragm. Hole
position

(4) Correctly combine the protective diaphragm with

the groove on the spacer, and insert into the pump
shaft. (Align the outer peripheral ring on the rear
side of the protective diaphragm with the groove on Hole
position
the main unit side.)
(5) The fitting position for the auxiliary ring is already
(6) To attach the diaphragm, finnly tum the diaphragm
determined. When fitting in the auxiliary ring, align
clockwise until the fitting gets tighter. If the
the protrusion on the auxiliary ring with the indent
diaphragm fitting is loose, the diaphragm might
on the main unit as shown in the following figures
touch the pump head,· resulting in malfunction or
and then fit in. (PZDD-31/61/12)
damage.
With the PZDD-32/52 models, a pin protrudes from
(7) Fix the pump head in place with the head bolts fol-
the rear side of the auxiliary ring. Align this pin with
lowing the method in 9-3.
the hole on the solenoid box.

-22-
10 Troubleshooting
1& WARNING I
• Do not operate the pump with wet hands. Doing so might cause an electric shock.

• Before disassembling the pump, be sure to turn the power OFF, and make sure that voltage is not being applied to
the pump. Do not disassemble the pump after just stopping pump operation by the ISTOPI key. Also, attach a "Work
In Progress" label to the power switch to prevent the pump from being turned ON again during work.
• When performing work on liquid-end parts, be sure to use protective apparatus (rubber gloves, face mask, protec-
tive goggles, chemical-resistant work clothes, etc.) matched to the chemicals you are using.

• Before starting maintenance or repair on the pump, be sure to relieve the pressure from the discharge piping, drain
chemicals at liquid-end parts, and then clean liquid-end parts.

I IMPORTANT

• We recommend using a flow indicator or flow checker as means of detecting defective discharge.
Details of Trouble Cause Remedy
Pump oper- Air is enter- (1) Gas is occurring due to nature of (1) Dilute fluid.
ates though ing pump. fluid.
chemicals (2) Leakage from joints and seals (2) Tighten a little at a time.
are not (3) Chemical tank is empty. (3) Replenish chemicals. and release air.
transferred. Fluid is not (1) Foot valve is blocked. (1) Clean foot valve and tank.
rising up. (2) Gas Jock'is occurring on pump. (2) Release air.
(3) • Pump stroke is too short. (3) • Set stroke to 100%, release air and
set stroke.
(4) Valve is fitted in wrona direction. (4) Disassemble and reassemble.
-Pressure (1) Low power voltage or not a commer- (1) Connect to the correct power supply.
does not rise cial power supply
Fluid leakage (1) Pressure increases due to blockage (1) Disassemble and clean.
by debris.
(2) Damage caused by hose or (2) Replace with a new part.
diaphragm fatigue
(3) Defective tiahtenina of hose nut (3\ Tiahten.
Pump is not Pilot lamp (1) Defective power supply and voltage (1) Check power supply and voltage. and
operating. does not set to correct voltage.
blink. (2) Defective wiring with pump (2) Inspect and correct wiring.
(3) Broken power cable (3) Repair or replace.
(4) Mains power supply switch is OFF. (4) Turn switch ON.
(5) Breaker is OFF. (5) Check cause, and restore unit.
(6) Internal protective fuse is blown. (6) Ask manufacturer for repair.
Solenoid (1) Leakage breaker actuated. (1) Ask manufactu rer for repair:
does not (2) Defective magnet switch (2) Replace magnet switch.
ooerate.
Setpoint and discharge vol- (1) Wrong maximum discharge volume is (1) Set correct maximum value.
ume differ greatly in dis- set.
charge volume setting (2) Piping conditions differ from mea- (2) Measure again under actual condi-
mode. sured values used for setting maxi- tions, and set maximum discharge vol-
mum discharge volume. ume.
(3) Stroke differs from that when maxi- (3) Set to required stroke, measure actual
mum value was set on 32/52 model. discharge volume, and set maximum
discharge volume.

-23-
 • Signal input model
. ;:. Details of Trouble Cause Remedy
Pump does not operate according to the (1) Noise on signal lead (1) Separate the signal lead away from
preset dividing ratio and magnification. the power line. Or, use shielded cable
(pulse signal input model) for the signal lead.

A signallJp ~o 20 mA is not arriving. (2) Insufficient signal drive (2) Check the max. drive resistance of the
(analogsi9n.al input model) signal source,
~/(

The mode'and UP, DOWN keys do not The key lock is active, Cancel the key lock.
function.,
(I OFF I, is displayed.)

E-OO is:clisplayed. Refer to the alarm codes. Refer to the alarm codes.
'0'

• Alarm codes
The following codes appear on the display when an alarm occurs.
Alarm Code No. Type Cause Remarks
E-01 ROM write error Pump error Pump operation is stopped. (Ask
the manufacturer for reoaiL)
E03 Input pu Ise buffer When the number of input pulses Pump operation is continued.
(pulse signal input overflow increases momentarily in the fre- Press the MODE key to cancel
model) quency-division/multiplication the alarm display.
mode, and the preset buffer size
is exceeded
E-04 Analog input error When the input signal deviates Overcurrent (approx. 22 mA or
(analog signal alarm from the stipulated range during more) causes thepul1)p to stop
input model) . pump operation in.the analog . operating. .~.
\-,,~

. , input mode (3 mA or less, or 22 The alarm display is canceled

.. ~~~:t~i§~.·"·· .......
" mAormore) when normal values are retumed
:.':'" to.

* On PZDD"32152 models and signal input model only

-.

-24-
 Before requesting repair, read the operation manual
11 Warranty carefully and double-check the possible cause of prob-
lems. In the event that the failure needs outside repair
• Period and Range of Warranty work, please contact the store where you purchased
(1) The warranty is effective for a period of one full the product.
year from the date of delivery. (1) Within the warranty term
(2) If, during the warranty period, the product sustains Present the warranty document to the store where
damage or breakdown despite normal use and you purchased the product. The store will arrange
proper maintenance as a result of design or manu- the repair according to the warranty contents.
facturing defect, TACMINA will arrange for repair of
(2) After expiration of the warranty term
the product at no charge to the customer.
However, the customer will be charged for the fol- Consult the store where you purchased the prod-
lowing expenses: uct. Depending on the type of repair required and
whether the pump's functions can be maintained,
1. Replacement of consumables (parts that require
the store will perform repair according to the cus-
regular replacement).
tome(s request for a charge.
(3) The customer will be charged for repair of the prod-
uct or replacement in the event of damage or
breakdown in the following cases.
ILt CAUTION I
1. Damage or breakdown occurring or reported To return the article for repair, be sure to observe 1I1e
after the guarantee period has expired. following points in order to maintain the operator's
safety and preserve the environment:
2. Damage or breakdown resulting from careless
handling or abnormal operating or maintenance • TACMINA regrets that it cannot repair the pump on
procedures. which the following liquids have been handled.
3. Damage or breakdown resulting from the use of (1) Liquids containing radioactive components
parts not made or specified by TACMINA. (2) Liquids containing bacteria that pose a danger to
4. Damage or breakdown resulting from repair or human health
remodelling not specified by or using parts not (3) Liquids containing chemical weapon components
made by TACMINA. and other chemical substances which pose a
5. Damage or breakdown resulting from fire, act of danger to human health
God, natural disaster or other unforeseeable cir- Wash out the liquid-end part and outside of the pump
cumstances. thoroughly and return it together with the mainte-
6. Damage or breakdown resulting from the use of nance service datasheet or the safety data sheet
materials or parts specified or supplied by the (MSDS) for liquids used.
customer. If the maintenance service data sheet or safety data
(4) In case there is doubt about the cause of the dam- sheet (MSDS) does not accompany the product,
age or breakdown, the customer and TACMINA will repair work cannot be carried out.
consult on the matter and abide by the result of tile Even if the maintenance service data sheet or safety
consultation. data sheet (MSDS) are provided, TACMINA reserves
(5) Chemical-proof and liquid handling performance of the right to refuse to repair the product if we deter-
the product with regard to the liquids used by the mine it to be too dangerous.
customer are not covered by this warranty. The liq-
uid-end part materials selected at the time of order • Minimum Keeping Period for Performance
are recommended materials and their chemical- Spare Parts for Repair
proof performance and so on are not covered by It is TACMINA's policy to keep on hand a stock of
warranty. . spare parts that are vital to the performance and
(6) TACMINA cannot accept responsibility for any functionality of our products for a minimum of five
other damage, accident or loss resulting from the years after we stop producing a particular model.
breakdown or malfunction of this product.

13 Contact Us
12 Repair Service
If you have any questions conceming repair work with-
If any abnormality is detected during operation, imme- in the product guarantee period, after-sales service,
diately stop operating the pump and inspect to deter- etc., please feel free to enquire at the store where you
mine whether it is a malfunction or not. purchased the product or to contact your nearest
TACMINA sales office.
-25-
14 Specifications
14-1 Performance Specifications Tables
~del PZDO-31 PZDO-61 PZDO-12 PZDO-32 PZDO-52
Item
Max. discharoe volume (mUmin) 30 60 100 360 540
Dischargeyolume per stroke
0.1 0.2 - 0.33 1.2 1.8
(mUstroke)
Max. discharqe pressure (MPa) 1.0 0.7 0.3 0.2
Max. strokes per minute (spm) 300 (1 som increments)
Stroke length (mm) 1.0 1.5
100% fixed (adjustable between 50% to Adjustable within range
Stroke length adjusting range (%)
100% on signal input modell 20 to 100%
Dia.4 mmx
conneC!!gD! PVC braided-hose Dia. 6 mm x dia.11 mm . Dia. 12 mm it. dia. 18 mm
aoerture .. dia. 9 mm
Ambient temoerature 0 to 40°C
Operating temperat~re range
Transferrino Iiouid temoerature 0 to 40°C
Transferrable viscositY (mPa's) 50 or less
Self suction heiqht (m) -1.5
P I I Solenoid box Munsell (aooroximate) 10YR 7.5/14
ump co or I Circuit box Munsell (aooroximate) 5PB 6/2.5
Weight (kg) Approx. 1.7 Approx. 1.8 Approx. 4
• These values are for liquid end material types VEC, VFC and CL.
These are different in the case ofthe FTC/6TC/STC.
• The CL type is not available for the PZDO-32/52 models.

14-2 ·,performance
;.: ...... Specifications Table '(boiler specification) .
Ite~el PZDO-31

Max. discharoe volume (mUmin) 28

Discharge volume per stroke
0.093
(mUstroke)
Max. dischaf!:Je pressure (MPa) 1.5
Max. strokes per minute (spm) 300' (1 spm increments)
Stroke length (mm) 1.0
Stroke lenath adjustinQ ranQe (%) 100% fixed (adiustable between 50% to 100% on siQnal inout model)
Nylon tube
Dia. 4 mm x dia. 6 mm
Connection (discharge side) .. ~ --- . -.. .... . .. . . .
aperture· . PVC, braided hose
Dia. 4 mm xdia. 9 mm
: (suction side)
Ambient temoerature 0 to 40°C
Operating temperature range
Transferrinq·liauid temperature 0 to 40°C
Transferrable viscosity (mPa's) 50 or less
Self suction height (m) c1.5
I Solenoid box Munsell (aooroximate) 10YR 7.5/14
Pump color I C'Ircu it b ox Munsell (aooroximate) 5PB 612.5
Weighl(kg) Approx. 1.8

• The maximum stroke in the boiler specifications (PZDO-31 model) is 300 spm. However, operate the pump at
200 spm or less for at least 30 minutes.

-26-
 --
14-3 Performance Specifications Table (wl automatic air release)

Item
~del

Max. discharaevolume (mUmin)

Max. discharqe pressure (MPa)
Max. strokes per minute (spm)
ARPZDD-31

30
1.0
ARPZDD-61

57

300 (1 spm increments)

ARPZDD-12

93
0.7

Stroke lenoth (mm) 1.0

Stroke lenoth adiustino ranoe (%) 100% fixed (adiustable between 50% to 100% on signal input model)
Connection
aperture
IPVC b 'd d h
raJ e ose Dia. 4 mm x dia. 9 mm Dia. 6 mm x dia. 11 mm
Ambient temperature 0 to 40 D C
Operating temperature range
Transferring liouid temperature 0 to 40 D C
Transferrable viscosity (mPa-s) 50 or less
Self suction heiQht (m) -1.5
P . I I Solenoid box - .. Munsell (approximate) 10YR 7.5/14 .
ump co or I Circuit box Munsell (approximate) 5PB 6/2.5
Weight (kg) Approx. 1.7 Approx. 1.8

-- --
14-4 Power Supply Specifications

Item
Power I RatinQ
Model

supply (V) I Operatinq ranQe

Frequency (Hz)
PZDD-31
ARPZDD-31
. PZDD-61
ARPZDD-61
I PZDD-12
ARPZOD-12
100 to 240
90 to 264
50/60
PZDD-32,52

Number of phases (0) 1

Peak current (A) 2 2.5 3
Max. Dower consu mption (VA) 200 250 500
Average power consumption (W) 15 18 30
Use the maximum current when calculating the required power capacity..
Be sure to use a commercial power supply (power supply provided by power company or-equivalent power supply).

• Unusable Power Supplies

1. Power supply provided with an AC power regulator
2. Power supply on inverter output

14-5 Signal Specifications (signal input model)

Pulse siQnal input model (PZOP) Analoo sional input model (PZOM)
Input signal Signal input - Pulse input - Analog input 4 to 20 mA
No-voltage pulse or open collector Input resistance Approx. 110 Q
Input resistance Approx. 2 kQ
Max. number of pulses 7500 pulse/min
Min. width of pulses 4 msec (when ON)
Stop input No-voltage contact or open collector
Input resistance Approx. 2 kQ
Min. width of pulses 50 msec (when ON)
Output signal Solenoid synchronous pulse output 3 mA DC 25 V or less, 60 msec.

-27-
15 Liquid-end Material.s
• Liquid-end Material Table
Symbol Pump head Joint Diaphra~m Valve seat Check ball Hose
VEC EPDM
PVC
VFC PVC Special , Soft PVC
CL Acrylic f1uoro-rubber
PTFE Ceramic
FTC
f·
PVDF PVDF -
6TC SUS316 SUS316 - PTFE
STC SUS304 ' SUS304 -

Note 1) With the boiler specification, the discharge side hose is nylon tUbe, and the suction side hose is made of
_59ft PVC, Excluding the hose, specifications are the same as the VEC type,
2) :S'pecial f1uoro rubber, or Vyton by trade name, is a ropolymer of vinylidene fluoride and propylene hexafluo-
.~:ride,,: It is approved by The Food Sanitation Test by Ordinance 434 of the Ministry of Health and Welfare of
.' Japan.
3) EPDM is a copolymer of ethylene, propylene, and diene compounds, and is approved by The Food
Sanitation Test by Ordinance 434 of the Ministry of Health and Welfare of Japan.
4) PVDF (polyvinylidene fluoride) is a di-f1uoride resin, and is approved by The Food Sanitation Test by
Ordinance 434 of the Ministry of Health and Welfare of Japan.
5) ,PTFE (tetrafluoroethylene resin), or Teflon by trade name, is a type of fluoride resin,
6) The FTC, 6TC and STC types are custom order products,
7).The
.
CL type is not available for the PZDD-32/52 models. .
8)' 6TCis available for the PZDD-31/61/12 models, and STC is available only for the PZDD-32/52 models,

16P'~tformance Curves
(1) Measure the discharge volume by using the calibration function based on actual conditions of use, and set the
stroke number according to its performance curve,
(2) When. directly setting the discharge volume, perform calibration, and store the "measured maximum discharge
volume value" of the pump to memory before use.

NOTE
• The folloWing performance curves.are examples Obtained by measuring pump operations under constant conditions
on test facilities at TACMINA. These performance curves may differ slightly according to individual site conditions
and product differences.
Conditions: Room temperature, clean water, suction height -1 m

-28-
 PlDD-31 Condition: Clean water, room temperature PZDD-32 Condition: CJean water, room temperature
~5 400
model model /.-
~o :E 350 I
V E
C 35
/ ,,
::J
E
300 ,,
§ 30 -; 25 0
f
5CD 25 / , § 200
, .I
§ 20 ~ 150 - - 0.1 MP.
o> 1/ Cl>
'5 - - 0 . 2 MP. El 100 V
/ ' C1l
,,
- - - 0.3 MP.
~ 10 "5 50
.c
C1l - - - 1.0 MP.
'"
1/
[;i 1/ is o 50 100 150 200 250 300
is 0 50 100 150 200 250 300 Strokes setting (spm)(SPm)
Strokes setting (spm)
PlOD-52 Condition: Clean water, room temperature
model 600
PZDD-61 Condition: Clean water, room temperature c- /
80 'EO 500
model
'2 70
/ ::J /
~
5400
60 Q)
1/
5
CD
50
/, ' "' §
o
300
!/ - - 0.1 MP.
E 40
/, ~ 200
=>
o> 30 --0.2MP. E'
~ 100
1/ - --0.2MP.
/ '
~
C1l
20 ,,
- - -1.0 MP. '"
is
u
0
/' 50 100 150 200 250 300
£ '0
'/ Strokes setting (spm)
'"
is o 50 100 150 200 250 300
Strokes setting (spm)
ARPZOD-31 Condition: Clean water. room temperature
model C- 35
/
E
::J
30 ,
PZDD-12 Condition: Clean water, room temperature /,
5
,,
5
model 120
c- ~
,,
/ 20
'EO 100 , =>
::J /,' g 15
h' - - 0.2 MP.
5 80 Q)

CD
ft E"
C1l
0
/'
E 60
=> £ 51/ ---1.0MP.
o> ~
CD
~o - - 0.2 MP. CS'" 0 50 100 150 200 250 300
E'
C1l 20
1/ Strokes setting (spm)
.c - - - 0.7 MP.
u /'
o'" 0 50 100 150 200 250 300
ARPlOD-61 Condition: Clean water, room temperature
Strokes setting (spm) '2 70
model 'EO /
::J 60
,
/
5Q)
50
I;
Condition: Clean water, room temperature
PZDD-31 § 40 /,, " n
45 fi
model
0
g 30 V,
(Boiler c- / CD , --0.2MP.
5
/ ~ 20
specification) § .c V'
,,
30
[;i - - - 1.0 MP.
5
Q) 5 / , is
'0

o
V 50 100 150 200 250 300
§ 20 ,
~ 5
/ , --0.2 MP.
Strokes setting (spm)
/ '
.
CD
E' , 0
.c 5'p
,, - - - 1.5MPa ARPZDD-12 Condition: Clean wa1er, room temperature
'20
:il model
is 0 50 100 150 200 250 300 .C::

§ 100
Strokes setting (spm)
5 V
~'
Q) 80
E
=>
,
Note: The maximum stroke in the boiler specifications ~ 60 /-
",'
(PlDD-31 model) is 300 spm. However, oper- Q)
E' 40 --0.2MPa
ate the pump at 200 spm or less during contin- tu
.c ./'
~ 20 - - - 0.7 MPa
uous operation. is
o
V 50'00 150 200 250 300
Strokes setting (spm)

-29-
17.. External.D.imensions
• VEC, VFC type CL type

PZDO-31/61/12 model PZDO-31/61/12 model

HO

(169)
Dial". Jj

67

• The shape of parts differ in the case ofthe .FTC and

··6TCn: .. ,

Boiler specification type

PZDO:32152 model PZDO-31 model
80

6ft

\ -_ _--''''§!66!L) _

._=+
67

• The shape of parts differ in the case of theFTC and

STC.

-3D-
• ARPZDD CL type ARPZDD-31/61/12 mode I
Part Name Q'ty per Recommended
unit reDlacement interval
3
10,000 hours after
3
start of use
3
1 10,000 hours after
1 start of use

1 10,000 hours after

start of use

.
NOTE
.
• Prepare the "Parts Kit" packaged with the Accessory
List. (excluding some models)

18-2 Spare Part S

18 Consumables and • Hose nut • Retain ing ring • Hose joint
_-",Spare Parts
19 Options and Related
18-1 Consumables
The recommended replacement intervals are for cases
Equipme nt
where the pump is operated under constant conditions
Multi-valve (for 31/61/12 models)
(room temperature and clean water) on test facilities at
TACMINA. These cycles change according to individual This valve is installed di reclly on the discharge· side .of the
pump to add back press ure, release air. and relieve pres- "
site conditions. Use these cycles as a rough guideline for
replacing consumables. Neglecting to replace consum-
sure during maintenance
Maintenance valve (bolle r specification only)
~
abies may cause defective discharge (injection) or mal-
function. This valve is installed direclly on the discharge side of the
In particular, neglecting to replace the hose may result in pump to release air and relieve pressure during mainte-
chemicals spurting out. nance.
Back pressure valve
The durability of the hose varies greatly according to the
The phenomenon "overfe ed" (see description in Glossary)
chemicals used, temperature, pressure and degree of expo- or excessive discharge sometimes occurs depending on
sure to ultraviolet light. Inspect the hose, and replace with a the piping conditions. Th is valve is used to prevent over-
new one if it has deteriorated. -
feed from occurring. "1
J
PZDD-31/61/12 model Relief valve
Part Name This valve automatically relieves pressure when excessive
Q'ty Recommended
pressure occurs on the pump's discharge 'piping due to
oer unit reolacement interval
blocking by foreign matte r or tightening of valves,
Valve seat 4
Joint Check ball 4
10.000 hours after
start of use
Air chamber -
O-rina P12 2 Reciprocating pumps ge nerate unique pulsation:'which
Diaphraam 1 10,000 hours after sometimes causes vibrat ion on the piping or overfeed. If
Protective diaohraam 1 either of these happen" install the air chamber. This will
start of use
enable almost continuou s.flow of chemicals and reduce
Air release valve 10,000 hours after
1 any problems related to pulsation.
(O-ring, duckbill start of use
When installing an air ch amber, also be sure to install the
valve, cap integrated
relief valve described above.
product)
Accumulator
PZDD-32/52 model This option is for reducing pulsation. Its principle of opera-
Part Name Q'ty per Recommended lion is the same as the air chamber, This option is effective
unit replacement interval when the pressure is 0.9 8 MPa or higher or when chem!-
cals influenced by air are being used.
Valve seat 2
10.000 hours after Flow-checker
Joint Check ball 2
start of use
O-rino P18 2 This checker is installed 0 n the metering pump. and moni-
Diaohraam 1 10,000 hours after tors the discharge volume to detect abnormal discharge.
Protective diaphragm 1 start of use
-31-
 !

PTU-25/50/10Q ' 3. LCD display

During a pump Sloppage During pump operalion During selling
This' chemic.ai injectfon unit 'comprises a metering pump
and PE tank (25/50/100L).
Chemical tank
Made of PE (25 to 100 L) •.t;!$:. indicates blinking display.
fv1ade of PVC (100 to 1000 H.\, 4. Operation control signal
.... ~
Solutj(ln.lan.k. Basically, there is no need to supply signals from the outside
.. , Solution tank that can be mounted on metering pumps and in the manual mode. However, operation can be paused by a
stirrers stop input (continuous signal) from the outside.
(made of PE, 50 to 500 L)
Parts Kit
21-2 Pulse frequency-division mode
Kit including diaphragms, valve seats, and other consumables 1. Basic operation
(1) Pulse signals from the outside are received, and auto-
20.GJpssary matic operation is perfomned according to the frequency-
dividing ratio selling value.
~',:'~:,~.itr5~··· (2) The frequency-dividing ratio can be set within the range
Overfeed'
1/1 to 1/9999.
If the piping on the suction or discharge side of a metering
Frequency-dividing ratio (1/1 10 1/9999)
pump is too long, chemicals are discharged at a volume
(Example) 1/5 dividing ratio
exceeding the rated discharge volume. This is "overfeed."
Siphoning Signal

If the tip of the pump's discharge piping is located below Pump o,,-ration
the level of the fluid in the i1emica I tank on the suction
side, chemicals will continue to flow even after pump oper- 2. Purpose of use
ation has stopped. This is "siphoning." This mode is used for flowrate proportional injection, etc.
Cavitation The pump operates proportionallYcto th~ .number of input
Back pressure in the pump head causes air bubbles to pUlses from the outside.
occur, which .reduces the discharge volume and causes Used when there are a large number of pulses from a flow
abnormal 'noise or vibration to occur. This is "cavitation." meter or other instrument, and the chemical injection
amount is too great. (setting in direction for reducing injec-

21~1~lrc)ducing the Signal tion amount)

Fine-adjustment of discharge volume is performed by the
Inplit Model and Modes stroke adjustment dial. (See 22. Application Examples.)

3. LCD display
Manual operation: •~
During 8 pump stoppage During pump oper~lio':t During setting
The number of strokes (sprrit can be set directly on the r;;;;;:::+::::,~r::::-;--
operation panel.
(Set within 'the range 1 to 300 spm digitally in single-step
increments.)
Automatic operation: 4. Operation control signal
. CciriHcins pel1ormed' by 'cnariging the number 'of strokes NO-voltage contact or open collector s'ign'al input
per minute by external signals (analog signal, pulse signal).
Stop input signal control:
21-3 Multiplication mode'"
Pump operation is controlled by non.voltage contact .sig- 1. Basic operation
nals frome'level switch or'other'device: (Pump operation'
(1) Pulse signals from the outside are received, and auto-
can be stopped by extemal signals.)
matic operation is perfomned by the number of strokes
corresponding to the multiplication.
21-1 Manual mode (2) The mUltiplication can be set within the range 1 to 9999.
1. Basic operation (same as standard model) At this time, the pump operates at the number of opera-
(1) The number of strokes per minute (spm), dividing ratio tion strokes (spm) set in the manual mode.
(%) and discharge volume (mUmin) can be set digitally Multiplication (can be set within range 1 109999)
in single-step increments by the UP, DOWN key on the As Ihe default setting. external signals are canceled when an
operation panel. exlemal pulse inpul signal is input again during pump operation.
(A) Operates five limes al 300 spm (fixed)
2. Purpose of use
Test operation after pump installation Signal J'---_n'---_~~_
Temporary operation, for example, when an error occurs
during automatic operation (e.g. signals are not output) When 300 spm
is set in
The stroke speed during automatic operation (multiplication manual mode (A)
mode) can be changed.
-32- -= t
 \,

(B) Operates five limes al any value wilhin range 110 300 spm 3. lCD During e pump s10ppage During pump Dperation Pressing the Up key
Number of 5Irol;.5 set in
~_--jE;-rnanual mode (0.2 to 60 sec.)
display

During selling a proportional band During selling a shill

(B) • Liquids are mixed more uniformly
during inline injection.

2. Purpose of use
-'NCO' I'
This mode is used for flowrate proportional injection, etc.
The pump operates proportionally to the number of input 4. Operation control signal
pulses from the outside. 4 to 20 mA DC
Used when there are a few number of pulses from a flow
meter or other instrument. and the chemical injection
amount is too small. (setting in direction for increasing
22 Flowrate Proportional Injection
injection amount) Application Examples
Fine-adjustment of discharge volume is performed by the
stroke adjustment dial. (See 22. Application Examples.)
22-1 Example of Flow Rate Proportional
3. lCD display Control in Chlorine Sterilization by a
During pump stoppage During pump operalion
6 During setting
Pulse Transmitting Flow Meter
Pulse signal input models receive the no-voltage contact
pulse signal from the outside to control the pump injection
amount (number of strokes) of the pump. .
4. Operation control signal The following describes two examples of pump control
ach ieved by combination with a pulse generating type flow
No-voltage contact or open collector signal input
meter. (Of course, an analog flow meter can be combined on
the analog input modeL)
21-4 Analog mode
1. Basic operaiion 22-1-1 Using the frequency-division mode
(1) Analog input signals from the outside are received, and [Conditions]
automatic operation is performed within the range 0 to Max. flow rate of raw water 10 m'/hr (167 Umin)
300 spm according to the setting value (proportional Target chlorine injection rate 1.0 mg/l
band and shift amount). Sodium hypochlorite concentration 12%
(2) The ramp for the number of strokes in response to ana- Pump model PZDP-31 type
log input can be set by proportional band (1 to 999% for (injection amount per stroke: 0.1 ml)
increments and -1 to ·999% for decrements). This pro-
portional curve can be shifted in parallel towards the ver- (1) Seiect the flow meter.
tical axis by a shift amount (±100%). TACMINA provides the pulse generating type flow
(3) The number of strokes changes linearly in response to meters shown in the following table. Select the optimum
the analog input signal from the outside. model of flow meter according to the pipe aperture and
Proportional band function
the flow rate of raw water.
The proportional band can be set within wide range ±1% lo±999%.
In this example, NVW-SORC is selected.
The mcremenVdecremenl polarity can also be easily changed
Model Flow rate range (m 3/hr) PUlse~UP~ Connection aperture
300 r-:;r----.,..---..",
LN-1'DRC 0.1Sto 1.2 0.1 R112
LN-20RC 0.2101.6 0.1 R3J4
LN-2SRC 0.23 to 1.8 0.1 R1
VWK-30RC 0.4 106 1 R11/4
VWK-40RC 0.4 \0 6.S 1 R11/2
VWK-SORC 0.8 to 9.6 S R2
NVW-SORC 1.251015 5 JIS 10K 50A
VW-65HRC 1.75 to 20 S JIS 10K 65A
NVW·7SRC 2.Slo 30 S JIS 10K 80A
"
AnaIoO inpol(mA) AnaUlD iripul (mA) NVW-100RC 4 to 48 S JIS 10K 100A
VW-12SRC S10 GO 50 JIS 101< 125A
VW-150RC 7.S\0 gO 50 JIS 10K 150A
Shift function
Shift can be sel within
VW-200RC 1310156 SO JIS 10K 200A
the range +100% VW-250RC 17.5 to 210 50 JIS 10K 250A
VW-300RC 22.S to 270 50 JIS 10K 300A

(2) Set the dilution ratio.

1) Calculate the logical injection rate with undiluted chemi-
cal (Q') = At rhax. flow rate of raw water

Injection rate Q' mUmin Max. flow rate of

I
-1llO'X. _ _•_ _ i
3 100
MIIltlDlflIlt" (mA) = Targel injection rate (mgIL) X raw water (m /hr) X
2. Purpose of use
60 SodiUiii- hYPOchIOni~
=1.0X~X~ concentration (%)
. Flowrate proportional injection, etc. 60 12
= 1.39 mUmin
-33-
 Transmis~ion unit of flow m.eter (LIP) =
50 (LIP) 0.05 (m'/P)
2} Calculate the actual injection rate.
Target .chlorine injection rate 1,0 mg/L
* The following example assumes that undiluted chemical is Sodillm hypochlorite concentration 12%
injected as dilution is not desirable as a gas lock counter- Pump model PlDP-31 (injection rate
measure or to ensure uniform mixing. per pulse: 0,1 ml)
Actual injection rate Q mUmin (1) Calculalelhe logical injection rate Q' (ml) per flow meler pulse
= Undiluted chemical injection rate Q'mUmin X dilution ratio = Flow rate (m3) per X Target injection X 100
= 1.39 X 1.0 now meler pulse rate (mg/l) Sodium hypochlorite
= 1.39 (mUmin) = 83.4 (mUhr) concentration (%)
= 0.05 X 1.0 X 100/12
Accordingly, the injection rate should be 1.39 mUmin (12%
'=. 0.417
sodium hypochlorite solution) on this pump "j the maxi-
mum flow rate of the raw water. (2) Sel the mulUplicalion factor.
_ Logical injection rate (m L) per pulse
3) Set the frequency-dividing ratio. Injection rate (ml) p'er pump pulse
Calculate the frequency-dividing ralio f\.' Dy the following formula: = 0.417/0.1
Frequency-dividing ratio N '=.4.17 times
Number of pulses on now Discharge volume per Remarks:
meter per unij lime'.n (pulses/M X pump stroke V (mUputse) The advantages of this method include the following:
Actual injection rat~ Q per unit time (mUhr) The concentration is more III<e1y to be uniform in raw
Max. flow rate of raw water (Uhr) (from now meter water the higher the dilution ratio increases.
n= Flow rate (L) per pulse of flow meler specifications) Response during control is faster and accuracy increases.
There is less clogging of injection points.
10000
5 (3) Set the pulse multiplication factor.
Is'" ~
2000 (pulseslhr)

v = 0.1 (mUpulSe) (from PZiD-31 type pump specifications)

Set the multiplication factor as a value
greater than the calculated value and as
the integer closest to the calculated value. L-=
s _
In this example, set "5".
N= 2000 X 0.1 = 2.4
83.4
(4) Set the stroke adjustment dial.
I As the frequency-dividing ratio must be an integer not greater As the numerical value for the mUltiplication factor has been
\ than the calculated value, discard ·the digits past the decimal rounded up, the injection rate will be loo great if this value is
'pointThe resulling value is "2". left as it is. To compensate for this, fine-adjust using the
stroke adjustment dial.
4) Set the frequency-dividing ratio, Calculate the selling value by the folloWing fonnula:
2 Stroke adjustment dial Calculated value of set multiplication
5). Set the strol<e adjustment dial. setting value (%) Actual set multiplication faclor
As digits for the frequency-dividing ratio past the decimal
point have been discarded, the injection rate will be t60 great = 4.17 X 100 (%)
5
if this value is left as it is. To compensate for this, fine-adjust
= 83,3 (%)"
using the strol<e adjustment dial.
Calcuiate the setting value by the following formula: • This numerical value is for reference purposes only.
Frequency-dividing
ratio setting value (5) Set the number of strol<es (spm).
Stroke adjustment dial
setting value (%) Frequency-dividing ..... (5)
If the flowmeter signal is Input at the default setting, liqUid .will
ratio calculated value
be injected at a rate of 300 spm when a signal from a flow
= _2_ X 100 (%) meter is input. However, increasing the interval up to the next
2.4
.pulse will result in uneven injection.
= 83.3 (%t
On PlOP pumps, the number of strokes (spm) can be
* This numerical value is for reference purposes only. changed in the manual mode selting.

Shortest pulse interval:

22.1.2 Using the pulse multiplication mode
As the pulse-generating unit (per pUlse) of the flo\l\l meter is
Max.. now rale of raw water (Uhr)
n= Flow rale (L) per pulse of flow meler
-so-
10000
= 200 (pulse/hr)

large, it is more convenient to use the "multiplication mode"

in the following instances with the undiluted chemical injec- = 3.3 (pulse/min) = 1 pulse/18 seconds
tion method that uses the ''frequency-division mode" as in 23- Number of pump strokes (spm):
1-1. As the pump should operate by fIVe strokes per 18-second interval
When injection is insufficient or the injection interval is too
wide, which may cause uneven concentration, or 5 slrol<es X 60 seconds. = 16.6 )
( 18 seconds
When diluted chemical is used
Injection unevenness can be reduced by selling to as small c
(Conditions]
value above 17 spm, ~P
Assume that a flow meter having a large pUlse-ge nerating
unit is selected in 22-1-1.
In this example. a value between 17to 20 11-
spm is suitable. ...
-34-
 SASAKURA ENGINEERING CO., LTD.
64S Takejima 4-clJome, Nishiyodogawa-ku.-.
OSAKAJAPAN

:rv.rA.KER." S CER.TIFICA.TB

No. BII40S9301 Date. 7. October 2008

SasakUTll Engineering Co., Ltd. Onoda Works

Ohama Onoda City Yamaguchi Pref. Japan

Customer Hyundai Sambo Heavy Industries Co., Ltd.

Intended Hull No.349
Job No. I 14-0S93

This is to certify that the SASAKURA FRESH WATER. GENERATOR (MODEL:KE40)

has been inspected and tested in accordance with the customer's specification and the maker's standard.

INSPECTION & TEST RESULTS

I st Pressure test
Evaporator shell •••••••••..•.••. 0.15 MPa - - - - - - - - - GOOD
Cover of Heater •••.•..•••..••. 0.15 MPa - - - - - - - - - GOOD
Cover ofCondenser ............... 0.51 MPa - - - - - - - - - GOOD

2nd Pressure test

Condenser Shell 0.15 MPa - - - - - - - - - GOOD
Heat Exchanger Shell 0.53 MPa - - - - - - - - - GOOD

Final inspection
Dimension and Appearance inspection - - - - - - - - - - - - - - GOOD
Air Leak test after Assembly •••••• O.OS MPa - - - - - - - - - GOOD
CO~~MM~~&A~riea -------------- GOOD
ConditioM of Spares & Tools - - - - - - - - - - - - -- GOOD

Manager of Inspection & Testing Section

 FOR: HYUNDAI S.349
TEST RECORD OF D I STI LLATE PUMP'

PUMP No. 162239 Dote of test

.H - .1AN- 08
SAS~KURA ENGINEERING Inspected by
co I.TD
PUMP MOTOR
liquid
Type temp. Ovlpul
Capacity Voltage
Total head Ca"~"s.. r
v~. a Full load
c:urr.nf
Revolving Revolving
speed speed

Revolv- C;opacity Pump head Theoretical Motor output

T ing f----',----'--+----,,----'-,---,-----j f---,-----,--'---,---f--l
e
, speed
Delivery Suction Total
Efficiency
t Time
Voltage Current
N
o.

2
....:,;;.
3
4
5
6
7
8
9
10
mosp erlC ressure enser
Remarks: Temper-
1. Continuous running test was carried out ature liquid

f,om _•• l/LJi.9.. 10 Lt:--'L~ __ (OCI

2 Capacity measured by
Flow Meter
J. Priming pump test
4. Safety valve adjusted at

% kW
R RPM Capaci ty (m3/h) Q
@)TEIKOKUMACHINERYWORKS, LTD. A~~~eco'ded;bY;"'~~~:;'