Specification For Offshore Pipeline Inst
Specification For Offshore Pipeline Inst
Discipline: CC
TABLE OF CONTENTS
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Specification for Offshore Pipeline
Installation
1.0 Purpose
This specification covers the general requirements for the installation, inspection, and testing of
Submarine Pipelines and Risers. and provides guidance on the requirements to be met by
CONTRACTOR.
Contractor shall furnish all labor, materials, tools and equipment and perform all operations and
incidentals as required in this Specification. Personnel shall be fully qualified to perform
applicable services. Tools and equipment shall be serviceable and maintained in first-class
operating condition.
2.0 Scope
2.2.1 This Specification covers all pipelay operations, pipeline crossings (including free span
rectifications) of the 32-inch carbon steel CRA clad pipelines between the platform locations and
the nearshore locations and of the 24-inch carbon steel CRA clad pipelines from the platforms to
the subsea wyes, including piggyback MEG lines. The nearshore approach is excluded as it is
covered by Specification No. BZOF-PL-SPC-00011, Specification for Shore Approach
Construction and trenching and dredging for the shore approach is covered by Specification No.
BZOF-PL-SPC-00012, Specification for Trenching, Dredging and Backfilling. This Specification
addresses requirements for:
1. Engineering
2. Pipelay equipment
3. Pipelay construction activities, which cover:
a) Survey and position fixing (including subsea positioning)
b) Seabed preparation
c) Pipeline crossing preparation and completion
d) Storage, handling and transportation of materials supplied by the COMPANY and the
CONTRACTOR
e) Pipe tracking
f) Pipe lay (including startup, laydown, temporary protection of existing
pipelines/cables, and temporary installation aids)
g) Pipe lay over crossings
h) Pipe lay abandonment/recovery
i) Pipe welding (automatic and/or manual), including weld repair
j) Welder/welding machine operator qualification
Document #: BZOF-CC-SPC-00004 Revision #: B
Page: 5 of 28
Part #: 0000 Issue Date: Last signed date
Specification for Offshore Pipeline
Installation
k) Radiography
l) Radiographer qualification
m) Ultrasonic examination
n) Field joint coating and protection
o) FBE coating repair
p) Riser coating repair
q) Concrete coating repair
r) Flange protection
s) Span correction
t) Trenching
u) Rock dumping
v) Flooding, cleaning and gauging
w) Hydrostatic testing
x) Anchor handling and anchor patterns (including layaway pipeline/crossings and
laydown)
y) Anchoring-up at any location (e.g., commencement of operations)
z) Dynamic positioning (DP)
aa) Installation of mechanical subsea connection tools
bb) Spool-piece installation
cc) Diving operations
dd) ROV operations
ee) Contingency operations (including but not limited to: wet/dry pipeline buckle, rapid
dewatering of CRA clad line, incorrect positioning of line, anchor wire failure or
jettisoning, pennant failure and buoy loss, damage repair to existing pipelines/cables)
2.2.2 This Specification also covers the 4.5-inch and 3.5-inch Mono-Ethylene Glycol (MEG) pipelines
piggybacked to the main pipelines, and a proposed 6-inch MEG pipeline.
2.2.3 Pipeline and riser design, materials, weight coating, corrosion protection coating, cathodic
protection, welding and inspection, pre-commissioning and subsea equipment installation are
covered under other specifications.
3.0 Abbreviations
Abbreviations Description
AHT Anchor Handling Tug
A/R Abandonment and Recovery
CRA Corrosion resistant alloy
DP Dynamic Positioning
MEG Mono-Ethylene Glycol
MOC Management of Change
NDT Non-Destructive Testing
SMYS Specified Minimum Yield Strength
4.0 Definitions
Term Definition
COMPANY RasGas Company Limited or its representatives
The firm, organization or person responsible for the provision of goods,
CONTRACTOR
materials and/or services specified herein.
The firm, organization or person responsible for the provision of goods,
Subcontractor materials and/or services within the sub-contractor’s scope of work
specified herein.
Indicates alternatives are equally acceptable within the limits of the
may
specification.
should Indicates a requirement that is preferred.
shall Indicates a requirement that is mandatory.
will Indicates intended course of action.
5.0 References
5.1 General
This section lists the project specifications, standards and recommended practices. and
publications that shall be used with this document. Unless otherwise specified herein, latest
edition shall be used.
In the event of conflict, inconsistency or ambiguity between the Contract, statutory requirements,
codes and standards, project specifications and drawings, CONTRACTOR shall refer to
COMPANY for resolution, COMPANY decision shall prevail and shall be binding. The engineering
shall be in accordance with Document BZOF-PE-DEC-00005, Pipeline Replacement Design
Basis Memorandum and the Project Drawings.
Construction Interface Agreements with third parties will be referenced when working on, over
(typically crossings) and around third party assets.
6.0 General
The requirements of this Specification apply to all methods of Submarine Pipeline Installation,
including reel, S-lay and piggyback pipeline, as well as bottom pull and tow.
7.1 General
CONTRACTOR shall provide the number, type, and capacity of equipment sufficient to install the
Pipelines in a safe and expedient manner, and in accordance with Specifications BZOF-CC-SPC-
00005 and BZOF-CC-SPC-00006.
7.6.1 COMPANY reserves the right to audit all marine vessels and other construction equipment
proposed for use by CONTRACTOR. Any equipment failing to comply with either the Project
Specifications listed in Section 5.2, or environmental or safety requirements, as determined by
COMPANY, shall be replaced or modified by CONTRACTOR prior to use.
7.6.2 All vessel and construction equipment will be subjected to load tests during the audit. This
equipment will be, but not limited to; pull tests on the tensioners, load tests on the davits, roller
continuity on the stinger.
7.6.3 For tensioners, Contractor shall demonstrate adequate capacity to provide the required lay
tension for operating below 80% of maximum rated capacity. Additionally, Contractor shall
demonstrate to Company’s satisfaction a safe means of holding and handling the pipeline in a
flooded condition
7.7.1 Pipelay vessel equipment and facilities checks shall be performed in accordance with
Specifications BZOF-CC-SPC-00005, BZOF-CC-SPC-00006 and BZOF-CC-SPC-00008.
7.7.2 The number, type, and capacity of vessels and equipment shall be provided to support the
pipeline installation activity in a safe and expedient manner, including, but not limited to, lay
vessel (or lay barge), supply boats, anchor handling tugs, survey vessels, diving support vessels
and similar marine equipment.
A list of vessels and equipment shall be supplied at the time of bidding.
7.7.5 Diving
All equipment and qualified diving personnel to support pipelay at the water depths encountered
along the routes. Diving shall be in accordance with Specification BZOF-CC-SPC-00003.
7.7.6 Positioning
Positioning and survey equipment to support pipeline installation, as described in Project
Specification BZOF-PL-SPC-00013.
8.1.1 General
8.1.1.1 Engineering, which shall include preparation of all procedures, manuals, calculations,
descriptions, and drawings, must demonstrate the feasibility, adequacy, and safety of
the intended installation methods.
8.1.1.2 Engineering shall take into account physical conditions, including water depth, bottom
soil properties and maximum environmental conditions anticipated during installation.
8.1.1.3 All environmental criteria and stresses used in the engineering shall be clearly stated.
This shall include safety factors for equipment capacity and pipeline stresses.
8.1.1.4 Following completion of detailed installation engineering, these safety factors shall be
reviewed and their adequacy demonstrated for installation engineering. Should any
safety factor(s) prove to be inadequate, equipment shall be upgraded as necessary.
2. Pipelay static and dynamic stresses to determine operating pipelay configurations, pipe
stresses, and lay tensions for all pipelay conditions (including abandonment/recovery and
startup/laydown);
3. Pipelay static and dynamic stresses for wet and dry buckle scenarios for worse case
situation;
4. DP bollard pull requirements for all pipelay conditions;
5. Stress check for inline flanged spools;
6. Allowable span;
7. Pipeline trenching in accordance with BZOF-PL-SPC-00012;
8. Backfilling installation in accordance with BZOF-PL-SPC-00012;
9. Bottom pull method, pull forces, buoyancy, anchor forces, equipment capacity, and safety
factors in accordance with BZOF-PL-SPC-00011;
10. Tow method, pull, buoyancy, alignment and final positioning forces, equipment capacity,
and safety factors.
VERTICAL CHECKS
• Each Drawing should clarify the DP Buoy Profile clearly stating the distance to that the buoy
shall be placed.
• Identify the Worst Case subsea asset distance to an anchor and ensure this is marked on the
catenary profile.
• Check the catenary profile is for the Worst Case water depth and that the vertical clearance
of 10 m is maintained.
• Catenary profile shall have every drawing number it is applicable for marked on it.
• There should be a catenary profile for each DP Buoy profile required.
OTHER
• For bad weather patterns check that the barge is not set up in a Drift On position to a Well
Head Platform.
8.2 Procedures
19. Dewatering and drying of CRA clad pipelines if accidentally exposed to untreated
seawater.
The CONTRACTOR shall ensure that no damage is done to existing facilities, pipelines and
cables by submitting and following fully developed installation procedures and installing
temporary protection where necessary. Specific anchor patterns and placement procedures shall
be developed.
9.2 Responsibilities
CONTRACTOR shall provide all vessels, equipment, labor, transport, materials and tools to
perform the surveying, including all vessel and personnel clearances, permits and licenses with
respect to immigration, customs, visas or other requirements of government or local authorities.
10.0 Crossings
Crossings shall be installed in accordance with Specification BZOF-PL-SPC-00010. Obstacles
shall be removed from the vicinity of crossings.
11.2 Alignment
Pipeline Installation Tolerances
The Pipeline final on-bottom position shall be located within:
• ±10 m (±33 ft) of the approved route centerline;
• ±3 m (±10 ft) at Pipeline/Cable crossing locations;
• At subsea facilities; within target areas as shown on the Project Drawings.
For pipeline initiation and termination target area requirements refer to Section 11.11.
11.2.2 CONTRACTOR shall use on-board real time positioning/navigation systems, subject to
COMPANY approval. Such systems shall be operational during the full installation period.
11.2.3 For the shore approach section, from landfall to the stinger of the lay barge, CONTRACTOR
shall use and maintain lighted buoys, marking the pipeline alignment at intervals of 305 m (1000
ft) or less.
11.2.4 All information obtained by CONTRACTOR pertaining to the location of the various existing
subsea infrastructure and obstructions shall be made available to COMPANY.
11.6.1 Anchor handling and the requirements for anchor/mooring cables shall be in accordance with
Section 13.0 of Specification BZOF-CC-SPC-00006, and as detailed in Section 8.1.6 of this
Specification.
• For the catenary profile for the Worst Case water depth the vertical clearance of 10 m is
maintained.
• No movement of mooring cable or AHT vessel passes over or within 100 m of an existing
subsea WYE.
• During bad weather the barge is not set up in a Drift On position to a Well Head Platform.
11.8.3 Procedure
CONTRACTOR shall propose to COMPANY a procedure to determine the actual suspended pipe
configuration and location of the touchdown point.
11.10.4 Instrumentation
Instrumentation for monitoring the A/R winch tensions during abandonment and recovery
operations shall be provided.
11.12 Diving
Diving operations shall be conducted in accordance with specification BZOF-CC-SPC-00003.
11.13.2 Requirements
The records shall be kept in a neat and orderly manner on recording forms previously approved
by COMPANY as part of the Pipeline installation procedures. At the end of each day, the records,
including the total length and number of pipes laid, shall be tallied and two copies supplied to
COMPANY.
12.1.1 CONTRACTOR shall use a continuous buckle detection system during the laying operations.
The detector shall be of a commercially approved design and shall be pulled through the
Pipeline a minimum of 50 meters beyond the Pipeline touchdown point to insure that the pipe is
without buckles or other deformities after being laid on the seabed. CONTRACTOR shall give
consideration in the design of the buckle detector tow system such that in the event of a wet
buckle, the buckle detector tow cable is not swept down the line with the flow of water.
The buckle detector shall be compatible with CRA clad pipelines.
for all system components and weld penetrations, except that in no case shall the clearance
between the buckle detector and pipe wall be more than 6.4 mm (0.25 inch).
12.1.3 If a robust Buckle Detection System is provided which includes monitoring the stinger profile,
cameras on stinger, monitoring the load on last roller with load cell, constant tension monitoring,
pipeline touchdown monitoring, etc. and upon approval of system and procedure, COMPANY
may consider waiving requirement to use a buckle detector.
12.2.1 Repair
Should a buckle be detected, CONTRACTOR shall proceed to repair it immediately.
CONTRACTOR shall take care during cut-out operations to ensure that the buckle detector tow
cable is not cut.
12.2.2 Procedures
Wet or dry repair shall be carried out following approved procedures. CONTRACTOR shall make
all provisions to carry out a Pipeline repair in case of buckling, by installing dewatering pigs,
valves in abandonment/recovery heads, etc., as required.
14.1 Welding
All welding and repairs shall be performed in accordance with Specifications BZOF-MT-SPC-
00011 for the CRA clad pipelines and BZOF-MT-SPC-00012 for carbon steel pipelines.
Pipeline welding shall be performed at designated weld stations. Welding shall not be performed
at any other location
16.0 Anodes
16.1 Installation
Anodes shall be installed in accordance with Specification BZOF-MT-SPC-00017 and the Project
Drawings.
16.2 Handling
CONTRACTOR shall be responsible for the protection of supplied anodes during handling,
storage, and pipelaying. CONTRACTOR shall inspect each anode for damage and shall carry out
repairs in accordance with COMPANY approved procedure.
16.3 Repair
CONTRACTOR shall monitor anodes and leads, to ensure that no damage to the anode or during
installation while passing over rollers and through the stinger. CONTRACTOR shall repair
damaged anode installations prior to the pipe going on to the tensioner.
17.1 General
CONTRACTOR shall visually inspect all concrete and corrosion protection coatings for damage,
in accordance with the specifications referenced in this Specification, during all phases of the
installation and prior to lowering the pipe into the water. Any damage to these coatings observed
during this period shall be repaired.
17.2.1 Specification
Concrete coating repairs shall be in accordance with Specification BZOF-MT-SPC-00018.
18.0 Risers
18.1 Fabrication
18.1.2 All Riser bends with a minimum radius of five pipe diameters shall be in accordance with
Specification BZOF-MT-SPC-00005 for CRA clad pipe bends and Specification BZOF-MT-SPC-
00008 for MEG pipe bends.
18.1.3 Riser shall be fabricated such that the girth welds are no closer than 1.5 m (5 ft) from the
centerline of any Riser Clamp.
18.1.5 During fabrication of the riser and any pipe assemblies the tangent section of the riser bend
shall not be cut for welding to adjacent pipe.
18.2 Testing
1. Each riser or riser assembly shall be hydrostatically tested as a single unit after
fabrication and before installation.
2. The test pressure shall be in accordance with the strength test pressure indicated in
Specification BZOF-MT-SPC-00026.
3. The hydrostatic test shall be witnessed by the COMPANY.
4. If the riser is hydrostatically tested separately, the CONTRACTOR shall produce a
separate test report whose format and general requirements shall be the same as for the
overall pipeline test report.
23.0 Pre-Commissioning
Pre-commissioning shall include all activities required after the mechanical completion of the
Submarine Pipelines and Risers, and the Onshore Pipelines, prior to introduction of hydrocarbons
into the pipelines and risers. Pre-commissioning activities which include flooding, cleaning,
gauging, hydrostatic testing, dewatering, chemical conditioning and integrity leak testing of the
onshore, offshore pipeline and riser systems for gas and MEG shall be in accordance with
Specification BZOF-CC-SPC-00001.
Acceptance of the Pre-commissioning and Commissioning of the pipeline shall be in accordance
with the criteria referenced in Exhibit 5, Project Instructions and Exhibit 6, Description of the
Work.
24.0 Documentation
24.1 General
Documentation shall be for three phases of work:
1. Engineering for pipeline and riser installation;
2. Progress reporting during the installation;
3. As-built reports.